Maytag MDE-MDG21PRA, MLE-MLG23PRF, MDE-MDG21PNA, MDE-MDG21PDA, MLE-MLG23PRA User Manual

...

This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.

Commercial Single and Stack Dryers

This Base Manual covers general information

Refer to individual Technical Sheet

for information on specific models

This manual includes, but is

not limited to the following:

MDE/MDG21PDA MDE/MDG21PDD MDE/MDG21PNA MDE/MDG21PND MDE/MDG21PRA MLE/MLG23PDA MLE/MLG23PDC MLE/MLG23PRA MLE/MLG23PDF MLE/MLG23PRF MLE/MLG23MNA MLE/MLG23MNF

16022904

Revision 0

January 2004

Important Information

Important Notices for Servicers and Consumers

Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL

APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.

To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.

To locate an authorized servicer, please consult your telephone book or the distributor from whom you purchased this product. For further assistance:

Contact your local commercial product distributor or visit Web site www.maytagcommerciallaundry.com.

Recognize Safety Symbols, Words, and Labels

DANGER

DANGER—Immediate hazards which WILL result in severe personal injury or death.

WARNING

WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.

WARNING

CAUTION

CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property

damage.

Table of Contents

Important Information ...................................................... 2

Important Safety Information ........................................... 4

General Information

Model Identification ..................................................... 7

Commercial Dryer Nomenclature ............................... 7

Terminology/Definitions ............................................... 8

How It Works .................................................................. 9

Gas Valve Assembly ................................................... 9

Test Equipment ............................................................ 12

Troubleshooting Procedures ......................................... 13

General Specifications ............................................... 13

Wattage Specifications ............................................. 13

Exhaust Ducts .......................................................... 13

Electrical Troubleshooting ......................................... 14

Drive Motor Check .................................................. 14

Motor Test Cord ..................................................... 15

Drive Motor Test ..................................................... 15

Centrifugal Switch ..................................................... 15

Air Shutter Adjustment .............................................. 15

Manometer ................................................................ 16

Mechanical Troubleshooting ...................................... 17

Single Dryer Troubleshooting Guide .......................... 18

Single Dryer Diagnostic Program ........................... 26

Single Dryer Diagnostic Code ................................ 27

Stack Dryer Troubleshooting Guide ........................... 29

Stack Dryer Diagnostic Program ............................ 34

Stack Dryer Diagnostic Code ................................. 35

Disassembly Procedures

Control Panel ............................................................ 37

Microprocessor Board ............................................... 37

Touch Pad Assembly ................................................ 37

Transformer ............................................................... 37

Meter Case ............................................................... 37

Service Door Switch .................................................. 38

Coin Vault Switch ...................................................... 38

Coin Drop Acceptor ................................................... 38

Coin Sensor .............................................................. 38

Door Assembly .......................................................... 38

Reversing Door Assembly ...................................... 39

Door Disassembly.................................................. 39

Front Panel ............................................................... 39

Top Cover .................................................................. 40

Door Switch............................................................... 40

Front Shroud Assembly Removal .............................. 41

Outlet Duct, Shroud & Tumbler Front .................... 41

Lint Filter ................................................................ 42

Bearing & Pads ...................................................... 42

Front Seal .............................................................. 42

Belt ............................................................................ 42

Baffles ....................................................................... 43

Rear Shroud Assembly ............................................. 43

Back Seal .............................................................. 44

Roller & Bearing Assembly .................................... 44

Thermostats .............................................................. 45

Cycling Thermostat ................................................ 45

Low-Cycling Thermostat ......................................... 45

Thermal Fuse ......................................................... 45

Hi-Limit Thermostat ................................................ 45

Blower Assembly ...................................................... 45

Blower Seal ............................................................ 45

Blower Cover .......................................................... 45

Blower .................................................................... 46

Exhaust Duct Pipe ................................................. 47

Drive Motor Assembly ............................................... 47

Assembly Breakdown ............................................... 47

Motor Switch .......................................................... 47

Idler Arm Assembly ................................................ 47

Gas Valve Assembly ................................................. 48

Coil ......................................................................... 48

Igniter ..................................................................... 48

Gas Valve ............................................................... 49

Combustion Cone .................................................. 49

Inlet Duct ................................................................... 49

Heater Enclosure ...................................................... 49

Stack Dryer-Sloped Front .......................................... 50

Service Panel & Switch ............................................. 50

Access Cover ......................................................... 50

Control Panel ......................................................... 50

Microprocessor ...................................................... 51

Coin Drop ............................................................... 51

Front Panel ............................................................ 52

Stack Dryer--Sloped Front (PR Model) ...................... 53

Microprocessor ...................................................... 53

Stack Dryer - MN Models .......................................... 53

Front Panel ............................................................ 53

Timer ...................................................................... 54

Selector Switch ...................................................... 54

Push-To-Start Switch ............................................. 54

Machine-In-Use Light ............................................. 54

Stack Dryer - Flat Front Models ................................ 55

Front Panel ............................................................ 55

Microprocessor ...................................................... 55

Front Shroud Assembly ......................................... 55

Motor & Heater Relays .......................................... 56

Appendix A ............................................................... 57

Programming ............................................................. 58

Start Operating Set-up ........................................... 58

General User Information ....................................... 58

Set-Up codes ......................................................... 60

Dryer Diagnostic Mode .......................................... 66

Dryer Help Mode .................................................... 66

Important Safety Information

WARNING

To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions:

• Read all instructions before using the dryer.

• Refer to the Grounding Instructions in the Installation Manual for the proper grounding of the washer.

• Do not dry articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode.

• Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the dryer. These substances give off vapors that could ignite or explode.

• Do not allow children to play on or in the dryer. Close supervision of children is necessary when the dryer is used near children. This is a safety rule for all appliances.

• Before the dryer is removed from service or discarded, remove the door to the drying compartment.

• Do not reach into the dryer if the drying tumbler is moving.

• Do not install or store the dryer where it will be exposed to water and/or weather.

• Do not tamper with the controls.

• Do not repair or replace any part of the dryer, or attempt any servicing unless specifically recommended in the User-Maintenance instructions or in published user-repair instructions that you understand and have the skills to carry out.

• To reduce the risk of an electric shock or fire, do not use an extension cord or an adapter to connect the dryer to the electrical power source.

• Use your dryer only for its intended purpose, drying clothes.

• Always disconnect the dryer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord.

• Install the dryer according to the Installation Instructions. All connections for venting, electrical power and grounding must comply with local codes and be made by licensed personnel when required. Do not do it yourself unless you know how!

• To reduce the risk of fire, clothes which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc. or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the dryer. These flammable substances may cause the fabric to catch on fire by itself.

• Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product.

• Keep your dryer in good condition. Bumping or dropping the dryer can damage safety features. If this occurs, have your dryer checked by a qualified service person.

• Replace worn power cords and/or loose plugs.

• Be sure water connections have a shut-off valve and that fill hose connections are tight. Close the shut-off valves at the end of each wash day.

• Loading door must be closed any time the dryer is in operational fill, tumble, or spin. Do not attempt to bypass the loading door switch by permitting the dryer to operate with the loading door open.

• Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet).

• Always follow the fabric care instructions supplied by the garment manufacturer.

• Never operate the dryer with any guards and/or panels removed.

• Do not operate the dryer with missing or broken parts.

• Do not bypass any safety devices.

• Failure to install, maintain, and/or operate this dryer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage.

NOTE: The Warnings and Important Safety Instructions

appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the dryer.

Always contact your dealer, distributor, service agent or the manufacturer about any problems or conditions you do not understand.

Important Safety Information

WARNING

To avoid personal injury or death from improper servicing, make sure you read and understand the descriptions and meaning of various safety symbols, words and labels used in this manual, before attempting any procedures described in the manual. Failure to understand and comply with safety information may result in severe personal injury or death.

General Information

This Service Manual describes the operation, troubleshooting, disassembly, and repair of Maytag dryer. It is intended for use by authorized technicians who troubleshoot and repair these units.

NOTE: It is assumed that users of this manual are

familiar with the use of tools and equipment used to troubleshoot and repair electrical, and mechanical systems; and understand the terminology used to describe and discuss them.

About Ground Wires

In the event of an electrical short circuit, a ground wire reduces the risk of electric shock by providing an escape wire for the electric current. Standard accepted color coding for ground wires is green or green with a yellow stripe. Grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors.

WARNING

To reduce the risk of fire, electric shock, serious injury or death, all wiring and grounding must conform with the latest edition of the National Electric Code, ANSI/ NFPA 70, or the Canadian Electrical Code, CSA C22.1, and such local regulations as might apply. It is the customer’s responsibility to have the wiring and fuses checked by a qualified electrician to make sure your home has adequate electrical power to operate the dryer.

WARNING

Related Publications

This is a base service manual, covering a range of similar models. It is intended to be used in conjunction with the Parts Manual and Technical Sheet covering the specific model being serviced.

Electrical Service Information

Proper Grounding and Polarization of 120 Volts Wall Outlets

For the safety of our customers and the Service Technician ALL appliances have a three–prong power cord and MUST be connected to a properly polarized AND grounded wall outlet. This information was written for those who do not understand grounding and polarization of a wall outlet. A 120 volt wall outlet must always be wired as shown below.

Ground

Neutral

V.A.C.

Neutral side

115±12

V.A.C.

To avoid risk of personal injury or death due to electrical shock:

• Observe all local codes and ordinances.

• Disconnect electrical power to unit before servicing.

• Ground appliance properly.

• Check with a qualified electrician if you are not sure this appliance is properly grounded.

• DO NOT ground to gas line.

• DO NOT ground to cold water pipe if pipe is interrupted by plastic, nonmetallic gaskets, or other insulating (nonconducting) materials.

• DO NOT modify plug on power cord. If plug does not fit electrical outlet, have proper outlet installed by qualified electrician.

• DO NOT have a fuse in the neutral or ground circuit. A fuse in the neutral or ground circuit could result in an electrical shock.

• DO NOT use an extension cord with this appliance.

• DO NOT use an adapter plug with this appliance.

• DO NOT pinch power cord.

Round grounding prong

115±12

V.A.C.

Important Safety Information

Explanation Polarization–This means that the larger slot must be

neutral and the small slot must be at line voltage. Mispolarized–The outlet is incorrectly wired so that the larger slot is at line voltage and the smaller slot is neutral. Grounded–This means the round hole connection is connected to earth ground through a connection to the main power panel. Ungrounded–The round hole connection is not complete to earth ground and/or the main power panel.

Grounding Instructions

WARNING

• To avoid the risk of electrical shock or death, do not alter the plug.

• Do not remove grounding prong when installing grounded appliance in a home that does not have three wire grounding receptacle. Under no condition is grounding prong to be cut off or removed. It is the personal responsibility of the consumer to contact a qualified electrician and have properly grounded three prong wall receptacle installed in accordance with appropriate electrical codes.

• To avoid the risk of electrical shock or death, this equipment must be grounded.

This equipment MUST be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This unit is equipped with a cord having a grounding wire with a grounding plug. The plug must be plugged into an outlet that is properly installed and grounded.

Consult a qualified electrician or technician if grounding instructions are not completely understood, or if doubt exists as to whether the equipment is properly grounded. Do not use an extension cord. If the product power cord is too short, have a qualified electrician install a three-slot receptacle. This unit should be plugged into a separate 60 hertz circuit with the electrical rating as shown in the appropriate drawing. Models operate with a supply voltage of 120 Volts.

General Information

Model Identification

Model and serial number is located on the back of the console and cabinet. It is important that you keep a record for future reference.

• For Maytag product call your distributor or visit the Web Site at www.maytagcommerciallaundry.com

When contacting provide product information located on rating plate. Record the following:

Model Number: ___________________

Serial or S/N Number: ___________________

Date of purchase: ___________________

Distributor name and address: ___________________

Commercial Dryer Nomenclature

M DE WWAPD21

Service

Keep a copy of sales receipt for future reference or in case warranty service is required. To locate an authorized distributor:

• For Maytag product call your distributor or visit the Web Site at www.maytagcommerciallaundry.com.

Service should be performed by qualified service technicians. We also recommend contacting an authorized distibutor, if service is required.

Parts and Accessories

Purchase replacement parts and accessories over the phone. To located an authorized distibutor:

• For Maytag product call your distributor or visit the Web Site at www.maytagcommerciallaundry.com.

Only factory approved replacement parts should be

used.

Brand

M - Commercial Maytag

Product Type

DE - Electric Dryer DG - Gas Dryer LE - Stack Electric Dryer LG - Stack Gas Dryer

21 - Single-Load Dryer 23 - Stack Dryer/Dryer

Model Number

Control Type

CS - Mechanical coin slide ready MN - Mechanical non-coin PD - Microprocessor with coin drop PN - Microprocessor non-coin PR - Microprocessor debit reader ready PS - Microprocessor coin slide ready

Color Code

W - White Q - Bisque

Voltage Code

W - 120V 60Hz X - 120V 60Hz (Canada) Y - 240V 60Hz Z - 240 60Hz

Marketing Code

This identifies which version of production the unit is

General Information

TERMINOLOGY/DEFINITIONS

TERM DEFINITIONS

Amperage - The amount or the rate of flow of electrical current. Booster Coil - A coil used to assist the holding coil to raise the plunger in the gas valve allowing gas to

flow into the second chamber of the valve. BTU - British Thermal Unit is the quantity of heat required to raise the temperature of one pound of

water 1o F.

Centrifugal - A switch device in a motor used to change the path of electricity from both start and run

winding to run winding only. It also completes the circuit to the heat source when motor reaches speed.

CFM - Air movement measured in cubic feet per minute. ClothesLifters - Devices attached to the inside of the tumbler used to lift and tumble the clothes during

operation of the dryer.

Coin Drop - A device which accepts and registers the number and denomination of coins used to start the dryer. Duct - A construction of aluminum or galvanized steel pipe used to convey moisture laden air from

the dryer to the outside.

Evaporation - The process of expelling moisture from garments by heat and/or air movement. Exhaust Hood - A damper placed at the terminating end of the ducting which prevents air from entering the

duct when the dryer is not running.

Glide Strip - A stationary bearing surface at the front on which the dryer tumbler turns. Holding Coil - A coil used to open the first valve in the gas valve assembly. It holds the valve open after

the initial assistance from the booster coil.

Igniter - A silicon carbide igniter located on the burner bracket near the main orifice. It can reach a

temperature of 2200 valve orifice).

Light Emitting - A solid state indicator unit found as a single light and in a display Diode arrangement to form numbers and letters.

Manometer - An instrument for measuring the pressure of gas or air. Microprocessor- The "brains" of the control board. A solid state "count and switch" processor device. OHM - A unit of measurement of resistance (opposition to the flow of current). Parallel Circuit - A circuit in which there is more than one current path. Radiant Sensor- Thermostat-like device which reacts to the brightness or radiant energy output of a heat

source.

Sensor Relay - A coil operated switch used to control dryer motors, heating element or gas valve on

computer models.

Relay - A coil operated switch used to control dryer motors, heating element or gas valve on

Computer models.

Resistor - A device used to limit the flow of current or reduce voltage. Run Winding - The main electromagnetic winding in a motor. Series - A circuit in which there is only one current path through all components. Start Winding - (Phase winding) An auxiliary winding used in an A.C. motor to assist the main winding in

developing starting torque.

Thermostat - A bimetal switch which reacts to temperature changes. Tumbler - Cylinder which contains and tumbles clothes. Voltage- Electric pressure that forces the current to flow in a circuit. Wattage - Wattage is a unit of measurement of the capability of electricity to do work.

F. in 30 seconds to ignite the gas (when allowed to flow through gas

General Information

HOW IT WORKS

The cycles are made up of three basic operations. White & Colors, Permanent Press and Delicates and Knits. These operation are sequenced by the controls (timer or microprocessor board) to provide a drying cycle for each of several different fabrics.

Incoming air is pulled over and around the exterior of the rotating tumbler. The air passing over the tumbler is preheated from the warm tumbler. This incoming air also passes over the inside of the cabinet lowering the cabinets temperature and minimizing the heat being dispelled into the laundry area.

The pre-conditioned air is pulled through the heat enclosure. As the air passes over the flame or heating element, it is heated causing the air to expand which increases its ability to absorb more moisture.

The heated air is pulled up the stack and through the grid in the tumbler back, through the tumbler, and to the lower area of the tumbler front. The tumbler is rotating in a clockwise direction lifting the garments to the top of the tumbler. The garments fall free of the clothes lifters through the air stream. As this tumbling takes place, the garments keep turning over within the tumbler. Moisture is evaporated from the garments tumbling in the warm, dry air.

After passing through the garments, the air will contain moisture and lint. This air is pulled from the tumbler through a fine mesh filter located in the bottom of the door opening. The quantity of lint collected on the filter is dependent upon the size and type of load being dried.

From the filter, the air is pulled into the exhaust blower and forced out the exhaust system. The high speed blower is capable of moving up to 220 CFM of air. The volume of the tumbling chamber is approximately 6.0 cubic feet.

Hi-limit Thermostat

Radiant Sensor

Igniter

Gas Valve

Holding & Booster Coil

Igniter - When the controls call for heat, line voltage is applied to the igniter. This causes the igniter to heat up and glow. It can reach a temperature of approximately 2200º F in approximately 30 seconds. Gas contacting the igniter at this temperature will ignite immediately.

Radiant Sensor - The radiant sensor operates much like a regular thermostat. It is mounted to the side of the combustion cone over an opening which exposes the sensor to the heat of the igniter and burner flame. In its normal condition, the contacts in the radiant sensor are closed and the circuit is completed to the igniter. The igniter glow causes the radiant sensor contacts to open, thus breaking the circuit to the igniter.

Gas Valve - The gas valve is actually two gas valves, one in series with the other. The first valve is opened by a solenoid which has two separate coils built into one solenoid. This solenoid uses what is termed a split coil. The coils are referred to as the Holding Coil and the Booster Coil.

Secondary Coil

Both coils are needed to lift the armature and open the valve. The holding coil is strong enough to keep the

GAS VALVE ASSEMBLY

The gas controls utilize a hot surface ignition system. The three major components of the gas ignition system are: Igniter, Radiant Sensor and Gas Valve.

valve open once the armature has been lifted.

The second of the two valves is operated by a one-coil solenoid. This is called a Secondary Coil.

General Information

Secondary Coil

Function of Gas Valve System

The sensor, igniter and gas valve are interrelated and function as ignition and heat source. At the start of the cycle, the radiant sensor contacts are closed, the igniter is at room temperature and the gas valve is closed, blocking the flow of gas. NOTE: On the wiring diagram, the radiant sensor contacts are wired in parallel with the secondary coil. This bypasses current around the secondary coil when the radiant sensor contacts are closed. Valve 2 cannot open with the radiant sensor contacts closed.

Booster Coil

Holding Coil

Step 1: Operation: Dryer Controls calling for heat: The red wire in the gas valve harness is normally the "hot" side of the line. Voltage is routed to the gas valve assembly through the cycling thermostat located on the blower cover and the hi-limit thermostat on the heater cone. The black wire to the gas valve is normally the neutral side of the line and is completed through the motor centrifugal switch.

Radiant Sensor Contact Closed

The holding coil, booster coil and igniter all receive line

voltage Valve 2 is still closed, prohibiting gas flow to the burner. The igniter, operating at line voltage, begins to get very hot. (As the igniter gets hotter, the resistance of the igniter drops.) The igniter glow radiates heat to the radiant sensor.

The holding coil and booster coil open Valve 1.

The booster coil and the igniter are wired in parallel.

Note: While these two components are in parallel with

each other, they are wired in series with both the radiant sensor and secondary coil combination.

When the radiant sensor contacts are closed, full line voltage is available to the booster coil and to the igniter.

When the radiant sensor contacts open, current has to flow through the secondary coil on Valve 2 in order to get to the booster coil and igniter. A significant voltage drop develops across the secondary coil. While the parallel booster coil and igniter are still in the circuit, they become ineffective due to their low resistance and the resulting reduced voltage available to them.

Holding Coil

Radiant Sensor

To Motor

Valve 1 Valve 2

The secondary coil on Valve 2 is bypassed because the radiant sensor contacts are closed. By not allowing voltage to the secondary coil, the second valve cannot open and prevents gas flow to burner.

Step 2: Radiant Sensor Contact Open: The igniter is now hot and valve one (1) is open. The heat from the igniter causes the radiant sensor switch contacts to open.

With the radiant sensor contacts open, the secondary coil is no longer bypassed. The secondary coil is now in series with the parallel circuit combination of the booster coil and the igniter.

Booster Coil

Igniter

General Information

Holding Coil

Radiant Sensor

To Motor

Valve 1 Valve 2

Because of the relatively low resistance of the hot igniter, most of the line voltage is dropped across the secondary coil. The remaining voltage is dropped across the booster coil and igniter.

Booster Coil

Igniter

Safety Features

The design of the system provides for fail-safe operation in the event of power interruption, ignition failure, or flame failure as described below.

Power Interruptions

If the power to the burner assembly is cut off, either by opening the dryer door or by a power line failure, both valves in the gas valve assembly will close. Gas flow will cease.

When power is restored to the valve, the radiant sensor will start the process again. However, if the radiant sensor has not cooled and the contacts are still open, the secondary coil will receive full voltage and OPEN with no gas flowing through the secondary valve.

Since the secondary coil is in series with the booster coil, the reduced current flow through the booster coil is insufficient to create a strong enough magnetic field to help open the first coil valve. When the radiant sensor cools and closes its contacts, the sensor will shut the secondary coil again, providing a full current flow to the igniter and the booster coil, and system will go through a normal ignition sequence.

The secondary coil now opens the second valve releasing gas across the still extremely hot igniter. The gas ignites immediately and the burner flame is established.

Note: Since the igniter will cool, the tip is positioned in

the burner flame which keeps it hot and resistance low.

The ignition cycle is now completed and the drying cycle begins.

Gas Conversions

The gas valve is set for use with natural gas when shipped from the factory. Because of differences in operating pressure and heat content of gases, the valve must be converted to use fuels other that natural gas.

Conversion kits are available to convert from natural to L.P. and back to natural. Check parts catalog for correct part number.

Ignition Failures

When the radiant sensor reacts to the heat from the igniter and the contacts open, the secondary coil energizes, opening the secondary valve. This allows gas to flow to the burner.

If no gas is present or the gas flow is not ignited, the radiant sensor will cool and the contacts will close, causing the secondary valve to close, thus allowing the igniter to reheat. The system will continue to cycle in this manner until normal ignition occurs or the dryer is turned OFF.

Flame Failure

If the burner flame should go out for any reason, the radiant sensor contacts will close in about 45 seconds and the gas system will go through a normal ignition sequence.

General Information

20001001

20000002

20000081

20000029

038205

87654320123546781

WARNING

To avoid risk of electrical shock, personal injury or death from improper servicing, make sure you understand the proper procedures and usage of tools listed, before attempting any procedures described in the manual. Failure to understand and comply with safety information may result in severe personal injury or death.

TEST EQUIPMENT

The equipment required to service Maytag products depends largely upon the condition you encounter. Locating a malfunction will often require the use of electrical testing equipment such as:

DESCRIPTION PART NUMBER

Analog Test Meter 20000005

Digital Test Meter

Analog Test Meter

can be used to check for open or closed circuits, measure resistance, AC and DC volts, and temperature.

Digital Test Meter

can be used to check for open or closed circuits, measure resistance, AC and DC volts, and temperature.

Clamp-on Ammeter

AC Voltage Sensor

Air Test Meter

Water Column Manometer

Clamp-On Ammeter can be used to detect shorts. Overloads on the circuit breaker or fuse can be traced to either the dryer or circuit breaker by checking the dryer current draw.

AC Voltage Sensor

can be used to alert you if AC voltage is present so proper safety precautions can be observed. The tip of the sensor will glow bright red if voltage is between 110-600 volts AC.

Air Test Meter

can be used to check back pressure in the exhaust duct. Vent restriction can cause back pressure and disrupt normal operations of the dryer.

Water Column Manometer can be used to check gas pressure being supplied to the dryer and the outlet tap pressure on the gas valve.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

General Specifications

Capacity 6.0 Cubic Feet One washer load is a full dryer load Motor Thermo-protected against overload auto-reset 1/4 HP, 120 Volt, 60 Hz Air Flow Cubic feet per minute exhausted from dryer 220 CFM Tumbler Revolution per minute 52 RPM Rotation Drum Turning, when viewed from the front Clockwise Heat Source • Electric • 240 volt, 5600 watts, 30 amp fuse

• Gas • Single port burner 24,000 BTU/hr. direct ignition, automatic shut-off

Exhaust Venting size 4"(10.2 cm) duct, rigid aluminum

duct work. (See installation instructions that are provided with the product for additional information.)

Makeup Air Free opening Requires 30 sq. in. per dryer pocket Static Pressure Single unit exhausting, 4" round rigid Should not exceed 0.92" or less

than 0 water column inches

Wattage Specifications

DESCRIPTION WATTS

Gas Dryer 350 Maximum without igniter

Electric 5900 (240V)/5600 208V)

Heating Element 5600 (240V)/5100 (208V)

Igniter

(NOTE: Ohm room temperature 180-400)

600

Exhaust Ducts

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

ELECTRICAL TROUBLESHOOTING

The malfunction of an electrical circuit cannot easily be diagnosed unless you first understand how it functions when operating normally. The electrical schematic and wiring diagram includes a cycle sequence chart keyed to the contacts in the timer, relay and/or control switches.

CAUTION

Resistance or continuity testing is done with the product disconnected from power. Failure to do so can result in damage to your meter.

For the most part, we will only be concerned with continuity. Is there a path or not? References are made between a “closed” (Continuity) reading and an “open (No continuity) reading. One note, when you get and “open” reading, try a higher resistance range (setting). A very high resistance appears as an “open” on the lower ranges. For best accuracy always “rezero” meter when changing ranges and/or the physical position of the meter.

Continuity testing, as related to an electrical component, is the check of a part for an “open” or closed” circuit.

Continuity test of load devices will show varying levels of resistance from very low for some transformer and motor windings to very high for some timer motors and components on control boards. Usually it is more important to know if there is a path for current flow through a device (continuity ) that to know the exact resistance (ohms) of the device.

Continuity tests of switches will show virtually no resistance across a closed contacts. Resistance, even low value indicate burned or dirty contacts in a switch.

When checking components or circuit paths for continuity, external wiring should be disconnected to eliminate false readings through external paths. Isolate what you want to test.

Drive Motor Check

The motor features a leadless motor connection, comprised of a quick connector wire harness which connects directly to the motor. The connector has two locking tabs securing the connector to the motor switch. Press on both locking tabs to release the connector from the motor switch.

Press Here to Release

Electrical components fall into two general categories.

1. Loads - Devices that use or consume electricity.

Examples would include drive motor, timer and solenoids coils.

2. Switches - Devices that control the supply of

electricity to the load or loads in a circuit. Examples include lid switches, timer contacts selector switch and relay contacts.

Connector

Motor Switch

With the wire harness connector removed, press inward on the brown actuator disc in the motor. The start and run winding can now be checked for proper ohms. Place the leads from an ohm meter on the proper terminals as listed in the following chart.

Using an ohm meter, you can also check the wiring harness for continuity from the timer to the motor.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Centrifugal Switch

Checking heater/gas valve and motor:

1. Disconnect the wire harness from the motor.

2. Place ohm meter leads to terminals 1 and 2.

3. With your thumbs, depress the BROWN disc located behind the motor switch on the motor shaft. The BROWN disc actuates the lever of the motor switch when the motor is at rest. At optimum motor speed, the disc moves away from the switch lever. When the disc is pressed in toward the windings, the actuator arm of the centrifugal switch will be relaxed. This allows the contacts to close, completing the heater circuit. If no continuity is found when the disc is depressed, change the centrifugal switch.

Motor Switch

Winding Terminal Terminal Ohms

Start 3 4 3.00

Run 5 4 2.25

Motor Test Cord

A motor test cord may be used to electrically check operation of the various electrical components without removing them from the unit. Testing in this manner determines whether or not the part will function independently of other electrical components. In order to make an accurate test, proper connection of the motor test cord is important.

Drive Motor Test

The motor may be checked in the dryer or removed and checked.

Two test leads are required to check operation of the drive motor. To check the motor for operation, hook the test cord to terminals 4 and 5.

Side View of Motor

Air Shutter Adjustment

The air shutter has been stamped "LP" and "N" (for Natural). Loosen the screw holding the shutter, rotate the shutter until the end of the slot (labeled for the gas to be used) contacts the screw. Tighten the screw to lock the shutter in place.

Gas Type

BTU Per Cu. Ft Pressure Switch Specific Gravity

Orifice Size

Natural

1050 2050

3.5

0.65

"Brown" Disc Switch Actuator

1.53

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Manometers

Insufficient gas flow can cause problems. Therefore, checking the gas pressure at the time service calls are performed may prevent a return call.

Gas pressure can be checked with an instrument called a "manometer." This device can detect a "low" LP tank, restricted gas flow, bad gas valve, a malfunctioning pressure regulator, too many gas appliances operating off of a small supply line, or an improperly converted appliance from Natural to LP gas.

Other types of manometers exist; however, the type of manometer we will discuss in this manual is a "U" shaped tube in which water is added. Both ends are open so the water can equalize and seek its own level, which will be the same in both arms of the "U" shaped tube.

A flexible rubber hose is connected to the lower, open end of the manometer and to the gas source. Gas pressure is exerted on one of the water columns, pushing it down. The water level then rises in the other column. The difference in water levels equals the measure of gas pressure.

The water column (W.C.) for a Maytag dryer is 3.5" W.C. for Natural gas and 11" W.C. for LP.

How to Use:

1. Disconnect power supply to unit.

2. Remove front panel.

3. Shut off the gas to the dryer.

4. Install a 1/4" tapered fitting at the gas valve pressure tap. Use thread seal tape or compound on fitting.

5. Fill the manometer tube with water until each side equalizes at "0" water column.

6. Push the end of the manometer hose onto the 1/4" fitting located on the gas valve.

7. Connect hose to one end of the manometer.

8. Turn on the gas and reconnect dryer to power. Run the dryer in a heat cycle. Read the manometer with the burner ON, (check for gas leaks).

9. When the gas is on, the amount of water column present is equal to the total amount of deflection shown in the manometer.

Note: Once the test is completed, make sure the

tapered fitting is removed from the gas valve and the plug is repositioned into the gas valve and resealed with pipe seal. Check for gas leaks again with a soap or bubble solution. NEVER

USE OPEN FLAME TO CHECK FOR GAS LEAKS.

Note: IF HIGH WATER COLUMN PRESSURE IS

DETECTED; the gas flame can damage the

flame spreader on the burner. (this can be cuased by the wrong orfice, improper air mixture or high gas pressure. If pressure is as high as suspected, contact the local gas utilities company to check the outside regulator.)

Gas Valve

Orfice

Valve Pressure Tap

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Mechanical Troubleshooting

Will Not Run

If dryer will not start or run, check the following:

• All wires are hooked up to their corresponding terminals.

• Dryer is plugged in.

• Blown fuse or circuit breaker.

• Door switch functional...door closed.

• Push-to-start switch functional.

• Timer functional...set in a cycle.

• Drive motor functional.

• Blown thermal fuse.

If drive motor runs, but the tumbler will not turn, check the following:

• Belt off or broken/damaged.

• Idler tension spring too weak or stretched.

• Idler pulley jammed or stuck.

If dryer runs a few minutes and then stops - motor overload protector opens, check the following:

• Lint buildup around drive motor.

• Low voltage present.

• Blower impeller blocked in blower housing.

• Drive motor - start switch contacts stuck closed.

If dryer blows fuses or trips circuit breaker, check the following:

Electric Models

• The amperage readings are at 240 volts. One line will be 24 amps and other line will be 21 amps. The neutral line will be at 4 amps. If the above amperages are present, then the house wiring, fuse box or circuit breaker should be suspected.

• Shorted heating element to housing.

• Incorrect wiring or a wire shorting to ground.

• Drive motor winding shorting to ground.

Gas Models

• During ignition, the dryer will draw 7 amps. With the burner ON, the dryer will draw 4.5 amps. If the dryer is drawing amperages below this, then the house wiring, fuse box or circuit breaker are suspected to be at fault.

• Igniter harness loose and shorted to base.

• Incorrect wiring or wire shorted to ground.

• Drive motor winding shorting to ground.

Will Not Shut-Off

On time dry settings, check the following:

• Timer motor receiving proper voltage.

• Check timer motor connections.

• Timer functional.

Will Not Dry

If dryer will not heat (motor runs), check the following:

• Restricted exhaust caused by plastic or thin foil flexible duct.

• Open heating element.

• Hi-Limit thermostat trips too soon or is open.

• Cycling thermostat trips too soon or is open.

• Temperature selector switch mis-wired or contacts open.

• Timer functional.

• Cycle selector switch mis-wired or contacts open.

• Drive motor centrifugal start switch not allowing voltage to gas valve or heating element.

If improper drying/clothes wrinkled/rough texture/taking too long to dry, check the following:

• Restricted exhaust caused by plastic or thin foil flexible duct.

• Lint filter is not clean.

• Restriction in exhaust.

• Outside exhaust hood damper door stuck closed.

• Exhaust too long, too many elbows, flex ductwork installed.

• Poor makeup air available for the dryer.

• Incorrect tumbler speed. Tumbler belt slipping.

• Blower impeller bound; check for foreign material in blower area.

• Customer overloading dryer.

• Check clothing labels for fabric content and cycle selected.

• Gas valve coil opens - weak point in coil opens when stressed under heated conditions.

• Clothes too wet due to insufficient spin- out by washer.

Noisy and/Or Vibration

• Thumping. Check for loose tumbler baffle, rear tumbler roller(s) worn or misaligned, out-of-round tumbler or high weld seam on tumbler.

• Ticking. Check for loose wire harness or object caught in blower wheel area.

• Scraping. Check for front or rear bulkhead felt seal out of position or worn tumbler front Rulon™ bearings.

• Popping or squealing sound. Check for a sticky or frayed belt.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Single Dryer Troubleshooting Guide

Display Is

Blank

Make sure dryer is

Yes

plugged in to live

power source

Is the exhaust tube

nipple on the side of

the display damaged?

No No

Initiates the

manual reset

sequence

Enter service mode using service switch does display contain

a diagnostic code?

Unplug dryer and check wiring

and termination between

transformer, service switch,

and control board.

Plug in dryer, open

service door is

Yes

there 26 VDC

across the service

door. switch?

Does 115 VAC

appear across the

primary of the

transformer?

Yes

See diagnostic

code guide.

Replace the

transformer, inspect

control board for burned

components and replace

it if damaged

Abnormal

Display

Function

If problem still

exists replace the

control board

Unplug the machine

then plug it back in. If

problem still exist,

initiate the manual reset

sequence.

Check wiring to

transformer and

power at outlet.

If problem still exists,

replace the control board.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Single Dryer Troubleshooting Guide

Dryer

Stopped

with Zero

Minutes

Remaining

In The

Display

Open

corresponding

dryer door. Did

display change?

Yes

The dryer door must

be opened after the end of a cycle before the dryer will operate

again. Dryer is

operating normally.

Replace door

Unplug dryer and open

doors. Check continuity

of problem door switch

and replace it if shorted.

Does door switch

open and close

properly?

switch.

Yes

Plug In Dryer

Check wiring and

termination

between door

switch and control

board.

If problem persist,

replace control board.

Cannot

Enter Or

Exit

Operator

Mode

Operator

Options

Revert To

Defaults

Dryer Runs

Without

Program

Selection

Check adjustment

of service switch

and lock.

problem still exists, replace

Setup operator options as desired unplug machine for minimum 15 seconds, then

plug in the dryer.

Unplug the dryer is

there continuity from

GG2 to GG3?

Check wiring and

terminations between

service switch and

control board.

Reconnect AA1. If the

the control board

persists, replace

Plug the dryer in . If problem still exists,

perform the single dryer diagnostics

If problem

control board

program.

Unplug the dryer and connector AA1.

Check for continuity between the yellow

wire (pin 2) and the orange wire (pin 3)

Does service

switch open and

close properly?

coming from the service switch.

NoYes

Replace service

switch

Yes

Replace the control

board.

Troubleshooting Procedures

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing requires power.

Single Dryer Troubleshooting Guide

Display

Flashes In

User Mode

Display

shows "Add" Or "Available" When Not In A

Cycle And No

Coins Have

Been Added

Make sure that the

vault box is in all the

way. If it is out, the

display will flash.

Unplug dryer. Disconnect lower

connector from control board.

check for continuity between

terminals 7 and 8 of connector

while cycling vault switch.

Is price suppression

mode selected?

Yes

Check for the proper

adjustment of vault

switch.

Reconnect AA1. If

problem persists,

Normal operation. Price

suppression is typically used when

a different control system that has

its own display is responsible for

starting the machine.

Check wiring and

termination between

vault switch and

Does vault switch

open and close

properly?

Yes

replace control

board

control board.

Replace vault

switch.

If price suppression

is not desired.

Deselect it in service

mode.

Go to the section "Abnormal

Display Or Function"

Coins Dropped Into Machine And

Credited Are

Eventually

Is the clear escrow

mode selected?

Yes

Normal operation. Money in escrow

is cleared out after 30 minutes

pass with no cycle in process or

coin related activity.

If clear escrow mode

is not desired,

deselect it in service

mode.

Lost

Go to the section "Abnormal

Display Or Function"

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