Maytag HTKT05S, HTKT05B Installation Instructions

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3 Door Bottom Freezer Refrigerator
6.35mm (1/4) Trim
and Handle
Conversion Kits
Installation
Instructions
HTKT05S
HTKT05B
Part No. 12685913 © Printed in U.S.A. 02/05
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Decorator Door Panel Dimensions
Listed below are the required height and width dimensions for decorator panels. Panels are not supplied with this kit but can be purchased locally.
To avoid personal injury or property damage, total panel weight on single door should not exceed the maximum weight; and the refrigerators front leg levelers should be extended out to tilt the refrig­erator towards its back and have an inclination of
6.35mm (1/4) from the floor.
Inportant
Read entire instructions before installing kit. Confirm all parts listed are included in kit. If parts are missing, contact source from whom kit was purchased. All parts in kit will not be used in some installations.
· Mechanical experience is required to install kit.
· Depending on installers knowledge and skill, installation can take from one to three hours.
· Transfer food to an alternate cooling source. Check refrigerator warranty certificate for specific coverage.
Warranty does not cover food loss.
·If unable to solve a problem during installation, contact source from whom kit was purchased.
6.35 (1/4) Panels
Refrigerator Door
Centimeters
Inches
Freezer Door
Centimeters
Inches
Height
d
106.8
(42 1/16)
d
59.61
(23 1/4)
Cabinet Side view
Width
d
42.7
(16 13/16)
d
91.69
(36 1/8)
Max. Weight
d
6.8 kg.
15 lb.
d
7.70 kg.
17.00 lb.
1/4" (6.35 mm)
Floor
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Procedure
Tools Needed:
Phillips head screw driver 1/4" (6.35 mm) Hex socket 5/16" (7.9 mm) Hex socket 3/16" (4.8 mm) Drill bit 1/8" (3.2 mm) Drill bit Pencil or marker Rubber mallet Tape measure Drill
Figure 3
5. Lift refrigerator doors from bottom hinge pins.
6. Remove bottom hinges of refrigerator doors by removing Phillips screws.
7. Replace with provided hinges and Phillips screws that held previous hinges.
These hinges will prevent doors from swinging open too far and possibly damaging trim panels.
Removing Refrigerator Doors and Hinges
1. Unplug power cord from power source.
2. Remove top hinge covers by removing Phillips screws.
Retain covers and screws for later replacement. Figure 1
Figure 1
3. Remove top hinges by removing 5/16" (7.9 mm) hex head screws. Figure 2
Figure 2
Installing Refrigerator Handles, Trim, and Doors
1. Installing Bottom Trims on Refrigerator
Doors:
Bottom trims should be installed on refrigerator doors before side trims to insure proper alignment.
Remove existing door stop plates from bottom of door that connect to bottom hinges of refrigerator doors. Figure 4
4. Disconnect wire harness on top of left side refrigerator door top hinge.Release two-pin connector by pressing junction point with a flat blade screwdriver or fingernail.Green ground wire remains attached to the hinge. Figure 3
Figure 4
Install bottom trims on bottom of refrigerator doors using the Flat Top Truss screws (quantity 14) making sure that stop plates are reinstalled on the outside of the bottom trims. Figure 5
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Note: The holes for the
left and right trims will only line up with the holes on their corresponding doors
2. Installing Refrigerator Side Trim:
Ensure the U-shaped channel inside the side trim is centered from top edge to bottom edge in all four side trim pieces.
Remove tape covering from the tape on channel.
Note: It is important to properly line up trim before applying. Tape cannot be removed from door and reused once it has been applied.
When looking down on the profile of the trim, the back edge of the side trims are curled over to form a J shape.
The back edge of the side trims needs to be flush with back edge of corresponding doors and flush with bottom trims.
Line up each refrigerator side trim piece with corresponding door on refrigerator. Figure 6
Figure 5
Install top trim on top of extensions on both refrigerator doors using the Flat Top Truss screws (quantity 14).
Note: The holes for the left and right trims will only line up with the holes on their corresponding plastic extensions. Figure 7
Figure 7
4. Install refrigerator panels by sliding panels in grooves on the handle side of door.
5. Replace refrigerator doors on their corresponding bottom refrigerator hinges.
6. Replace top hinges on the doors by replacing 5/16" (7.9 mm) hex head screws.
7. Replace top hinge covers on the doors by replacing Phillips screws.
Figure 6
Press trim firmly onto door.
Slide side trim off and tap the U-
shaped channel with rubber mallet to insure proper bond.
3. Installing Top Trim on Refrigerator Doors:
Install plastic door extensions on top of both refrigerator doors using the Slotted Hex Washer Head screws (quantity 4).
8. Installing Fresh Food Door Handles:
The door handles are reversible.
Using provided hole location diagram, drill
into fresh food doors using 3/16" (4.8 mm) and 1/8" (3.2 mm) drill bits.
Note: Pointed end of clips face the front of refrigerator and go into the 1/8" hole.
Figure 8
Figure 8
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Screw door handle clips into holes with 1/4" (6.35 mm) Hex Washer Head screws (quantity 6).
The cut out notches on the door handle is then lined up with the clips.
Once the notches and clips are lined up, push handle over the clips and slide handle down until it locks into place.
Tap on top of trim with rubber mallet to insure snug fit.
4. Lift top of drawer to unhook door supports from rail system and lift drawer out to remove. Figure 12
Figure 12
Removing Freezer Pullout Drawer
1. Pull drawer open to full extension. Remove Phillips screw from each side of rail system. Figure 9
Figure 9
2. Remove lower basket by lifting basket from rail system. Figure 10
Installing Freezer Handle and Pullout Drawer Trim
1. Installing Bottom Trim on Freezer Drawer:
Bottom trims should be installed on freezer door before side trims to insure proper alignment.
Install bottom trim on bottom of freezer door using the Flat Top Truss screws (quantity 14).
The holes for the trim will only line up one way. Figure 13
Figure 10
3. Pull upper basket out to full extension and lift up to remove. Figure 11
Figure 11
Figure 13
2. Installing Freezer Side Trim:
Make sure that the U-shaped channel is centered from top edge to bottom edge in all four side trim pieces.
Remove tape covering from the tape on the channel.
· Note: It is important to properly line up trim before applying. Tape cannot be removed from door and reused once it has been applied.
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· When looking down on the profile of the trim, the back edge of the side trims are curled over to form a J shape.
The back edge of the side trims should be flush with back edge of the drawer and flush with bottom trim.
Line up each freezer side trim piece with door on freezer.
Press trim firmly onto door.
Slide side trim off and tap the U-
shaped channel with rubber mallet to insure proper bond. Figure 14
Figure 15
Replacing Freezer Pullout Drawer
1. Pull both rails out to full extension. Figure 16
Figure 14
3. Install panel, sliding panel in grooves on top of drawer.
4. Installing Freezer Handle:
Place freezer handle on top of freezer drawer.
Align back of freezer handle with back of freezer drawer and center handle with the sides of the drawer.
The ends of the freezer handle should be flush with the side trim.
Mark location of holes on freezer drawer through holes on the handle.
Remove handle and drill holes using a 1/8" (3.2 mm) drill bit.
Replace handle on drawer and attach to drawer using the Flat Phillips Head screws (use the Flat Top Truss screws for model HTKT05B). Figure 15
Figure 16
2. Hook door supports into rail tabs, as illustrated and lower door into final position.
Figure 16
Figure 17
3. With drawer pulled out to full extension, insert lower basket by aligning tabs on both sides of lower basket with notches in rail assembly.
Figure 17
Figure 18
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4. Replace Phillips screw back into each side of rail system.
5. Slide upper basket into unit. Make sure that rear of basket hooks behind rail catch.
Figure 19
Figure 19
8.3 mm [3 9/32]
REF
2.1 mm [27/32]
19.05 mm [3/4]
Scale 2.000
Detail 1
TYP
3 Places
0.5 mm [3/16]
0.3 mm [1/8]
SEE DETAIL 1
8.3 mm [3 9/32]
47.1 mm [18 9/16]
88.1 mm
47.1 mm [18 9/16]
88.1 mm
[34 11/16]
8.3 mm [3 9/32]
SEE DETAIL 1
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Part No. 12685913 © Printed in U.S.A. 02/05
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