Maytag HTBK204, HK204 Installation Instructions

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Side-by Side Refrigerator 1/4” Trim and Handle Conversion Kits Installation Instructions HTBK204
HK204
© Maytag Appliances Sales Co. 2004
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Important
Read entire instructions before installing kit. Confirm all parts listed are included in kit. If parts are missing, contact source from whom kit was purchased. All parts in kit will not be used in some installations.
· Mechanical experience is required to install trim kit.
· Depending on installer’s knowledge and skill, installation
can take one to three hours.
· Transfer food to an alternate cooling source. Check refrigerator warranty certificate for specific coverage.
Warranty does not cover food loss.
· Ensure trim pieces adhere properly by confirming door surfaces are clean, dry and free of adhesive residue.
· If unable to solve a problem during installation, contact source from whom kit was purchased.
Where to start
· If installing HK204 to replace a current handle, proceed to the handle removal section corresponding to your current handle. If installing handles on new refrigerator complete step 3 on page 4 then proceed to Installing New Handle
Section
· If installing HTBK204 proceed to Procedure section on opposite page.
· When installing a HTBK204 kit a facade replacement kit is necesary.
Facade Replacement Kits
In replacing facade refer to installation instructions provided with facade kits.
Decorator Panel Dimensions
Listed below are required height and width dimensions for decorator panels. Panels are not supplied with this kit but can be purchased locally.
Typical Panel Installation
21/
2"
(6.3cm)
B
B. Backer Panel D. Raised
D
1
(6mm)
/
4"
C
Refrigerator Door
I&W Door Upper
I&W Door Lower
Non/I&W Door
HTBK204
Panel Sizes
66 3/4 in 18 15/16 in
169.5 cm 48.1 cm 18 1/8 in 13 15/16 in
46.0 cm 35.4 cm 32 3/32 in 13 15/16 in
81.5 cm 35.4 cm 66 3/4 in 13 15/16 in
169.5 cm 35.4 cm
A. Handle C. Door Panel
NOTE - Contact a cabinetmaker or carpenter to create door panels
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Important
Permanent double-sided tape is used to attach side trim pieces to refrigerator. Before moving paper backing, check placement of all trim pieces on doors and inspect panel positioning. Side trim pieces may be damaged if adjustment or removal is attempted after side trim pieces have been installed. (Following illustration shows side trim orientation).
A. HTBK204 side trim Side trim orientation
Install side door trim by peeling up 11/2” (38mm) of
4. backing from bottom corner of side trim. Place trim
over outside end of bottom trim. For proper alignment, side trim must be pulled tight against back of door. After checking placement, peel off backing and press into place. (Illustration shows top/bottom trim interface with side trim.)
1545.67
[60 27/32]
402.11
[15 27/32]
1211.89
[47 23/32]
68.33
[2 11/16]
SEE DETAIL 1
Procedure
Removing Handles
To Remove: Bail type handle
1. If present, carefully pry handle trim away from door panel.
2. Flex the handle away from the door panel. Simultaneously place door handle removal card underneath the base of the lower handle. Insert the card to the line or until it stops.
3. Grasp the lower part of the handle firmly and lift to remove.
1)
2)
CARD
CARD
3. To Disconnect the Water Line:
· Push in white collar (A) and hold.
· Pull the door side tube from the connector (B).
To Reconnect the Water Line:
· Firmly push tube 5/8” (15.7mm) into the connector. Use lines on the tube as a guide for full insertion.
· If the tube is damaged, cut off 5/8” (15.7mm) before reconnecting.
4. Remove Screw and top hinge cover.
A. Top trim C. Side trim E. Bottom trim
Side trim placement
B. Freezer Door D. Refrigerator Door
5. Tighten top trim screws.
68.33
[2 11/16]
REF
[13/16]
20.7
19.05 [3/4]
Detail 1
4 Places
Scale 2.000
TYP
[7/32]
2.4
[3/32]
5.5
4. Remove handle mounting hardware and metal retainers from doors by removing screws.
To Remove: Extruded handle
1. Tap bottom edge of door handle upward with a rubber mallet.
Removing Doors All Models
1. Use taped putty knife to pry toe grille off from top. Pry off hinge covers from outer side of hinge cover.
Toe grille and hinge cover removal
2. Secure doors with masking tape to the cabinet.
A. Top hinge cover Hinge cover removal
B. Top hinge screw
Unplug top hinge wire connectors before removing top hinge.
A. Connector Lock Disconnecting wire connectors
Unfasten top hinge from cabinet by removing top hinge screws.
Removing door and top hinge
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5. Remove tape from freezer door. Grasp door securely and lift up while opening. This will free door from bottom hinge pin. Top hinge will remain attached to door.
· Plastic water tube will slide through bottom
hinge pin as door is raised. (Dispenser models only)
6. Remove tape from refrigerator door. Grasp refrigerator door securely and lift up while opening. This will free door from bottom hinge
pin. Top hinge may come off door.
7. Remove door stops by removing two screws from each door.
Confirm plastic plug is removed
from the bottom of doors.
2. If necessary drill holes per diagram on page 6 for hole placement.
3. Install retaining clips (4 per door) for new full­length handles. Insert tab at top of clip into hole in door. Fasten clips to door with 1/4” hex head screw.
Facade Replace Kits
If replacing facade refer to installation instruc­tions provided with facade kits.
Installing New Handles
Align notches on back of handle with retaining clips on door to determine correct handle orientation. Insert retainer clips in handle notches and slide handle down until it contacts bottom trim.
Extension should be pushed against handle & flush with side of door.
Use these holes as a guide to drill holes in top of door.
Freezer door top view
Handle
A. Refrigerator/freezer door C. Bottom door support plate E. Door Stop
B. Plastic Plug D. Bottom Trim
A. Tab of handle retainer fits in the hole in the door B. Retainer clip
Retainer clip installation
C. Retainer screws
4. Dispenser Doors Thread water tube through bottom hinge pin when replacing freezer door. Tape doors to the cabinet with masking tape. Replace top hinge screws. Reconnect top hinge wire connectors. Carefully replace top hinge cover to avoid pinching wires.
All Models
Set refrigerator and freezer door on bottom hinges. Tape doors shut with masking tape. Replace screws in top hinge, tighten screws. Place top hinge cover on top of hinge. Insert and tighten screw to fasten hinge cover.
A. Retainer clip Handle installation
B. Handle Notch
Installing Trim & Panels - HTBK Kits
1. Place plastic extension on top of door and if necessary drill 2.4mm (3/32) holes. Use exsisting screw locations in plastic extension as guide.
Attach door extension to tops of doors by inserting
1
and tightening
/4” hex head screws.
2. Install new top door trim by placing trim on top of doors. Trim fits only one way. Insert top screws (Phillips) removed earlier. Top trim screws should
be started but not tightened.
3. Slide decorator panels between top and bottom door trim until panels are secure under door handles.
E
D
Freezer Side Plastic Extension
A
B
Reinstalling Doors See Fig 1.
1. Install support plate then bottom trim by placing support plate and trim on bottom of doors. Insert and tighten screws. Install door stop previously removed on bottom of the doors. Insert and tighten screw.
5. Dispenser Models
Reconnect water line, See Page #3
6. Attach covers for bottom hinges.
7. Replace toe grille.
Handle
Door
Freezer door side view (Handle Side)
Extension
C
A. Top Trim C. Bottom Trim E. Top Trim screws (Phillips)
Panel installation
B. Decorator panel D. Extension screws
Important Clean door surfaces of any residue to ensure that trim adhesvie sticks properly.
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