Maytag ERV-150, HRV-210, HRV-150, ERV-210 User Manual

Page 1
06786-04/12/22
Installer Manual
VENTILATION SYSTEMS
Model Numbers
HRV-150
HRV-210
ERV-150
ERV-210
VB0066
Page 2
2
1.0 SERVICE ............................................................................................4
1.1 3-D Drawing ................................................................................4
1.2 Parts Ordering Chart....................................................................5
1.3 Technical Support ........................................................................5
2.0 SIZING ................................................................................................6
3.0 UNIT TYPE & DEFROST SETTING VS GEOGRAPHICAL LOCATION ..7
4.0 TECHNICAL DATA................................................................................8
4.1 Air Distribution (Normal Operation)..............................................8
4.2 Air Distribution (Defrost Mode) ....................................................8
4.3 Performance Charts................................................................9-10
4.4 Dimensions ................................................................................11
4.5 Controls and Furnace Link Option ............................................11
4.6 Specifications ............................................................................11
5.0 TYPICAL INSTALLATIONS ..................................................................12
5.1 Fully Ducted System ..................................................................12
5.2 Exhaust Ducted System
(Source Point Ventilation)
..................12
5.3 Simplified
(Volume Ventilation)
..................................................12
6.0 INSTALLATION....................................................................................13
6.1 Adsjusting the Damper Rod (for ERVs installed in warm regions) ........13
6.2 Locating and Mounting the Unit ................................................13
6.3 Planning of the Ductwork ..........................................................14
6.4 Calculating the Duct Size......................................................14-15
6.4.1 Example of Calculation ....................................................14
6.4.2 Example of a Design for a Fully Ducted System ............15
6.5 Installing the Ductwork and Registers ..................................15-17
6.5.1 Fully Ducted System........................................................15
6.5.2 Exhaust Ducted System (Source Point Ventilation) ........16
6.5.3 Simplified Installation (Volume Ventilation) ......................17
6.6 Connecting Duct to the Unit ......................................................18
6.7 Installing the Exterior Hoods ......................................................19
6.8 Connecting the Drain ................................................................19
7.0 CONTROL DEVICES ..........................................................................20
7.1 Main Controls ............................................................................20
7.2 Optional Control ........................................................................20
7.3 Other Features ..........................................................................21
7.4 Main and Optional Controls Available for your Unit ..................21
7.5 Special Cold Weather TBI Mode for ERVs................................21
Page 3
3
Table of Contents (cont’d)
About this Manual
8.0 INSTALLATION OF THE CONTROLS ..................................................22
8.1 Dimensions and Specifications ................................................22
8.2 Installation of the Main Control ..........................................22-23
8.3 Electrical Connection to Optional Controls ..............................24
8.4 Electrical Connection to the Furnace ......................................24
9.0 WIRING DIAGRAM ............................................................................25
10.0 AIR FLOW BALANCING................................................................26-27
11.0 OVERALL VERIFICATION ..................................................................28
11.1 Main Controls ..........................................................................28
11.2 Optional Control ......................................................................28
12.0 MAINTENANCE / INSTRUCTIONS FOR USER....................................29
13.0 TROUBLESHOOTING ....................................................................30-31
14.0 WARRANTY ......................................................................................32
15.0 REFERENCES....................................................................................32
This manual uses the following symbols to emphasize particular information:
NOTE: Indicates supplementary information needed to fully complete an instruction.
CAUTION
Denotes an instruction which, if not followed, may severely damage the unit and/or its components.
WARNING
010
!
Identifies an instruction which, if not followed, might cause serious personal injuries including possibility of death.
Page 4
4
1.1 3-D DRAWING
1.0 Service
DAMPER ASSEMBLY (REAR VIEW)
21
22
23
24
21
25
20
3
15
13
16
14
11
10
9
12
19
17
6
18
8
7
2
1
4
3
5
VL0018
Page 5
5
tel: 1-866-2MAYTAG
No Description
150 150 210 210
HRV ERV HRV ERV
1 Double collar port #2 00866 00866 00866 00866 2 Wing nut #10-32 00874 00874 00874 00874 3 Balancing double collar port 02256 02256 02256 02256 4 Inlet ring 12913 12913 12913 12913 5 Motor assembly 13504 13555 13556 13506 6 Electronic board V99 13507 13507 13507 13507 7 Square balancing damper 12645 12645 12645 12645 8 Door latches (latch) 00886 00886 00886 00886 9 Drain connector 02418 02418 02418 02418
10 Drain gasket 0.625”DI 02419 02419 02419 02419
11 Washer 5/8” ID x 1” OD 03117 03117 03117 03117 12 Nut 5/8-18 02420 02420 02420 02420 13 Recovery core 03132 03136 03133 03137 14 Door assembly 15770 15770 15770 15770 15 Door latches (keeper) 00887 00887 00887 00887 16 Hinge assembly 00672 00672 00672 00672 17 Filter 03096 03096 03097 03097 18 Switch E69 10A 01825 01825 01825 01825 19 Damper assembly #2 12643 12643 12649 12649 20 Plastic balancing damper 02253 02253 02253 02253 21 Damper rod 12620 12620 12620 12620 22 Double collar port #5 02021 02021 02021 02021 23 Damper #1 12459 12459 12459 12459 24 Damper actuator assembly 03124 03124 03124 03124 25 Electronic box cover 13046 13046 13046 13046
26* Thermistor kit 12895 12895 12895 12895
1.2 PARTS ORDERING CHART
1.0 Service (cont’d)
1.3 Technical Support (for assistance)
For assistance, call on week days, 8:00 AM to 4:30 PM (Cental Standard Time).
Technical Support Department
Please take note that parts not listed are not available; those parts require assembly knowledge that only manufacturer can guarantee.
TO ORDER PARTS: Contact your local distributor
* Item 26 not shown.
Page 6
6
2.0 Sizing
These are the two most common methods used to evaluate the ventilation needs of a house:
CSA F326 and Canadian Building Code:
• High speed: 10 cfm per room 20 cfm for the master bedroom and the basement
• Low speed: 40-60% of high speed
ASHRAE Standard 62-2001:
• 0.35 air change per hour
Refer to ventilation code of your area to determine which method to use.
Example:
1320 ft
2
1320 ft
2
CSA F326
Kitchen (10 cfm) Dining room (10
cfm)
Living room (10
cfm)
Family room (10
cfm)
Master bedroom (20
cfm)
Bedroom #1 (10
cfm)
Bedroom #2 (10
cfm)
Bedroom #3 (10
cfm)
Bathroom #1 (10
cfm)
Bathroom #2 (10
cfm)
Bathroom #3 (10
cfm)
Laundry room (10
cfm)
Basement (20 cfm)
Total 150
cfm
(high speed)
ASHRAE Standard 62-2001
Volume of basement 10560 ft
3
Volume of main floor 10560 ft
3
Volume of second floor 10560 ft
3
Total volume 31680 ft
3
x .35/h
11090 ft
3
/h
÷ 60 (min/h)
Total 185 cfm
(high speed)
1320 ft
2
Second floor
Main floor
Basement
Master Bedroom
Bedroom #1
Bathroom
#1
Bedroom #2
Bathroom
#2
Bedroom #3
Basement
VH0021A
Laundry room
Bathroom
Living room
Family room
#3
Kitchen
Dining room
Page 7
7
3.0
Unit Type and Defrost Setting vs Geographical Location
ZONE A
(HRVs only)
Set Extended Defrost according to section 8.2, point 10.
MODELS: HRV-150, HRV-210
ZONE B
(HRVs only)
Extended Defrost setting not required (factory defrost
strategy pre-set).
MODELS: HRV-150, HRV-210
ZONE C (HRV or ERV according to your client’s particular
problems)
see ZONE C SELECTION CHART beside
HRV MODELS: HRV-150, HRV-210.•ERV MODELS: ERV-150, ERV-210.
ZONE D ERVs recommended)
• ERV MODELS: ERV-150, ERV-210.
• ERVs: Set Defrost mode #1 according to section 6.1.
SYMPTOM SOLUTION
(condensation)
Indoor air quality problem ERV
and / or
Excess moisture problem ERV
and / or
Important excess moisture problem HRV
ZONE C SELECTION CHART
ST JOHN'S
GOOSE BAY
CHARLOTTETOWN
BATHURST
QUEBEC
HALIFAX
ST-JOHN
BOSTON
SEPT-ILES
LABRADOR CITY
GASPÉ
MATANE
YELLOWKNIFE
HAY RIVER
CHICOUTIMI
VAL-DOR
CHIBOUGAMAU
TIMMINS
ZONE B
WINNIPEG
MONTRÉAL
OTTAWA
NORTH BAY
TORONTO
SUDBURY
SAULT STE MARIE
ST. PAUL
DETROIT
MADISON
DES MOINES
HARTFORD
HARRISBURG
COLUMBUS
INDIANAPOLIS
SPRINGFIELD
RALEIGH
WASHINGTON
NASHVILLE
TOPEKA
COLUMBIA
ATLANTA
OKLAHOMA CITY
BATON ROUGE
AUSTIN
ZONE A
BISMARCK
ZONE D
REGINA
PRINCE ALBERT
SASKATOON
FORT SMITH
FORT MCMURRAY
GRANDE PRAIRIE
EDMONTON
JASPER
KAMLOOPS
CALGARY
LETHBRIDGE
PENTICTON
ZONE C
HELENA
BOISE
DENVER
SALT LAKE CITY
RENO
SANTA FE
PHOENIX
WHITEHORSE
ANCHORAGE
JUNEAU
Prince Rupert
VICTORIA
OLYMPIA
SALEM
SACRAMENTO
VN0002
Page 8
8
Applicable to all model numbers.
Defrost Mode 1
Applicable to model numbers:
• HRV-150
• HRV-210
Defrost Mode 2
Applicable to model numbers:
• ERV-150
• ERV-210
4.1 AIR DISTRIBUTION (NORMAL OPERATION)
4.2 A
IR DISTRIBUTION (DEFROST MODE)
4.0 Technical Data
FRESH AIR
FROM
OUTSIDE
STALE AIR
FROM
BUILDING
STALE AIR TO OUTSIDE
FRESH AIR TO BUILDING
STALE AIR
FROM
BUILDING
STALE AIR TO OUTSIDE
FRESH AIR TO BUILDING
STALE AIR
FROM
BUILDING
FRESH AIR TO BUILDING
For defrost cycles tables, refer to Section 9.0, Wiring Diagram.
VF0013
VF0020
VF0012
Page 9
9
MODEL NUMBER: ERV-150
Electrical requirements: 120 volts, 1.3 Amps Exhaust Air Transfer Ratio: 0.06
4.3 PERFORMANCE CHARTS
4.0 Technical Data (cont’d)
VENTILATION PERFORMANCE
External Static Net Supply Gross Air Flow
Pressure Air Flow Supply Exhaust
Pa in. w.g. l/s cfm l/s cfm l/s cfm
25 0.1 81 173 87 184 93 197 50 0.2 78 165 83 175 86 182
75 0.3 72 152 76 162 80 169 100 0.4 67 142 71 151 77 163 125 0.5 55 117 59 124 67 143 150 0.6 46 98 49 104 56 118 175 0.7 36 77 39 82 41 87 200 0.8 30 63 32 67 24 51
Note: Unit operating at maximum speed.
ENERGY PERFORMANCE
Supply Net Average Sensible Recovery Apparent Sensible Latent Recovery
Temperature Airflow Power Efficiency Effectiveness Moisture Transfer
°C °F l/s cfm Watts % %
0 32 29 60 56 71 79 0.53 0 32 47 100 80 64 73 0.41 0 32 65 137 126 60 68 0.36
-15 5 31 65 64 56 81 0.41
Total Recovery Efficiency
35 95 28 59 52 45
HEATING
COOLING
ENERGY PERFORMANCE
Supply Net Average Sensible Recovery Apparent Sensible Latent Recovery
Temperature Airflow Power Efficiency Effectiveness Moisture Transfer
°C °F l/s cfm Watts % %
0 32 52 110 93 69 76 0.45 0 32 74 157 130 64 71 0.38 0 32 96 203 193 60 68 0.30
-15 5 52 110 122 55 76 0.26
Total Recovery Efficiency
35 95 50 106 89 41
HEATING
COOLING
MODEL NUMBER: ERV-210
Electrical requirements: 120 volts, 1.9 Amps Exhaust Air Transfer Ratio: 0.06
VENTILATION PERFORMANCE
External Static Net Supply Gross Air Flow
Pressure Air Flow Supply Exhaust
Pa in. w.g. l/s cfm l/s cfm l/s cfm
25 0.1 109 231 116 245 128 271
50 0.2 107 228 114 241 123 260
75 0.3 101 214 107 227 118 249 100 0.4 95 201 101 213 110 233 125 0.5 86 182 91 193 103 217 150 0.6 79 167 83 177 92 195 175 0.7 62 132 66 140 81 172 200 0.8 40 85 43 90 55 116
Note: Unit operating at maximum speed.
External Static Pressure - Pascals
(250 Pascals = 1” of water)
Gross Airflow - l/s (0.47 l/s = 1 cfm)
External Static Pressure - Pascals
(250 Pascals = 1” of water)
Gross Airflow - l/s (0.47 l/s = 1 cfm)
225
175
200
150
125
100
75
50
25
0
05025 100 12575
150
VG0042
Supply (l/s) Exhaust (l/s)
Supply (l/s) Exhaust (l/s)
225
200
175
150
125
100
75
50
25
VG0041
0
05025 100 12575
150
Page 10
ENERGY PERFORMANCE
Supply Net Average Sensible Recovery Apparent Sensible Latent Recovery
Temperature Airflow Power Efficiency Effectiveness Moisture Transfer
°C °F l/s cfm Watts % %
0 32 51 109 92 70 77 -0.01 0 32 73 155 128 65 72 -0.02 0 32 102 215 191 62 70 -0.01
-25 -13 52 110 104 60 94 0.05
Total Recovery Efficiency
35 95 Not tested
ENERGY PERFORMANCE
Supply Net Average Sensible Recovery Apparent Sensible Latent Recovery
Temperature Airflow Power Efficiency Effectiveness Moisture Transfer
°C °F l/s cfm Watts % %
0 32 30 64 54 75 83 -0.03 0 32 46 97 78 67 74 0.01 0 32 65 138 124 64 72 -0.02
-25 -13 26 55 62 67 89 0.05
Total Recovery Efficiency
35 95 Not tested
10
MODEL NUMBER: HRV-150
Electrical requirements: 120 volts, 1.3 Amps Exhaust Air Transfer Ratio: 0.05
4.3 PERFORMANCE CHARTS (CONTD)
4.0 Technical Data (cont’d)
VENTILATION PERFORMANCE
External Static Net Supply Gross Air Flow
Pressure Air Flow Supply Exhaust
Pa in. w.g. l/s cfm l/s cfm l/s cfm
25 0.1 84 177 88 186 90 190
50 0.2 80 169 84 178 86 182
75 0.3 77 163 81 171 81 171 100 0.4 69 146 72 153 76 161 125 0.5 61 130 65 137 66 139 150 0.6 46 98 49 103 52 110 175 0.7 38 81 40 85 31 67
Note: Unit operating at maximum speed.
MODEL NUMBER: HRV-210
Electrical requirements: 120 volts, 1.9 Amps Exhaust Air Transfer Ratio: 0.042
VENTILATION PERFORMANCE
External Static Net Supply Gross Air Flow
Pressure Air Flow Supply Exhaust
Pa in. w.g. l/s cfm l/s cfm l/s cfm
50 0.2 120 253 124 264 126 268
75 0.3 118 250 123 262 119 251 100 0.4 111 235 116 245 114 241 125 0.5 102 216 106 224 107 226 150 0.6 87 185 91 193 96 204 175 0.7 75 160 78 167 81 172 200 0.8 57 120 59 124 57 121
Note: Unit operating at maximum speed.
External Static Pressure - Pascals
(250 Pascals = 1” of water)
Gross Airflow - l/s (0.47 l/s = 1 cfm)
225
175
200
150
125
100
75
50
25
0
05025 100 12575
150
VG0039
External Static Pressure - Pascals
(250 Pascals = 1” of water)
Gross Airflow - l/s (0.47 L/s = 1 cfm)
225
175
200
150
125
100
75
50
25
0
05025 100 12575
150
VG0040
HEATING
COOLING
HEATING
COOLING
Supply (l/s) Exhaust (l/s)
Supply (l/s) Exhaust (l/s)
Page 11
11
Model numbers:
• ERV-150
• HRV-150
Model numbers:
• ERV-210
• HRV-210
)
20" (508mm)
)
)
)
0
4.4 DIMENSIONS
4.0 Technical Data (cont’d)
)
20" (508mm)
0
)
)
)
0039
Main controls:
• Basic Wall Control
• Electronic Wall Control
Optional control:
• 20/40/60-minute push button
Link option:
• Furnace interlock (use with forced air systems)
4.5 CONTROLS AND FURNACE LINK OPTION
4.6 SPECIFICATIONS
Model numbers
Weight
Port Diameter Drain Diameter
ERV-150, HRV-150
65 lb (30 kg)
6” (152 mm)
1/2” (12 mm)
ERV-210, HRV-210
73 lb (33 kg)
6” (152 mm)
1/2” (12 mm)
Installation Chains, springs and hooks (provided with the unit). Motor Speed High and low speeds factory set (optional increased low speed - BLUE wire). Electrical supply 120 V, 60 Hz 120 V, 60 Hz Power Consumption 150 Watts 225 Watts
VK004
VK
6" (152mm
6" (152mm
30-1/4" (768mm
30-1/4" (768mm
13-3/4" (349mm
50"
2.5" (63mm
19" (483mm
8m5
2.5" (63mm
Page 12
12
5.0 Typical Installation
(Primarily for homes with radiant hot water or electric baseboard heating. See figure 1.)
Moist, stale air is exhausted from the high humidity areas in the home, such as bathrooms, kitchen and laundry room. Fresh air is supplied to bedrooms and principal living areas.
The use of bathroom fans and a range hood is suggested to better exhaust stale air.
Homes with more than one level require at least one exhaust register at the highest level.
5.1 FULLY DUCTED SYSTEM
There are three (3) common installation methods.
4
figure 1
See 6.5.1 for details
5.2 EXHAUST DUCTED SYSTEM
(SOURCE POINT VENTILATION)
(For homes with forced air heating. See figure 2.)
Moist, stale air is exhausted from the high humidity areas in the home, such as bathrooms, kitchen and laundry room. Fresh air is supplied to the cold air return or the supply duct of the furnace.
The use of bathroom fans and a range hood is suggested to better exhaust stale air.
Homes with more than one level require at least one exhaust register at the highest level. NOTE: For this type of installation, it is not
essential that the furnace blower runs when the unit is in operation, but we recommend it.
5
See 6.5.2 for details
figure 2
5.3 SIMPLIFIED
(VOLUME VENTILATION)
(For homes with forced air heating. See figure 3 or 4.)
Fresh air and exhaust air flow through the furnace ducts wich simplifies the installation. The use of bathroom fans and a range hood is suggested to better exhaust stale air. NOTE: For the installation type shown in figure 4, furnace blower should be running when the unit is
in operation.
7
figure 3
See 6.5.3
6
figure 4
See 6.5.3
OR
VH002
VH002
VH002
VH002
Page 13
13
6.0 Installation
6.1 ADJUSTING THE DAMPER ROD (FOR ERVS INSTALLED IN WARM REGIONS)
Refer to Section 4.2 and observe the difference in the damper position at the right in diagrams Defrost Mode 1 and Defrost Mode 2: for Defrost Mode 1 the damper is completely closed, whereas for Defrost Mode 2 the damper is half closed. At the factory, all ERVs are assembled for defrost Mode 2. Therefore, if your installation is for an ERV in a warm region (zone D as defined in Section 3), the rod must be moved to position 1 (see figure 5).
NOTE: Before attempting to change the position of the damper
rod, place the unit on a table for easy access and remove the recovery core.
6.2 LOCATING AND MOUNTING THE UNIT
Choose an appropriate location for the unit:
Within an area of the house where the temperature is above 10°C / 50°F (basement, attic, furnace room, laundry room, etc.).
Away from living areas (dining room, living room, bedroom), if possible.
So as to provide easy access to the interior cabinet and to the control panel on the right hand side of the unit.
Close to an exterior wall, so as to limit the length of the insulated flexible duct to and from the unit.
Close to a drain. If no drain is close by, use a pail to collect run-off.
Away from hot chimneys, electrical panel and other fire haz­ards.
Allow for a power source (110 V standard outlet).
Hang the unit to ceiling joists with the 4 chains and springs provided (see figures 6 and 7).
figure 6
figure 7
CAUTION
Make sure the unit is level.
CAUTION
This is a delicate operation: to avoid injury proceed carefully and use the appropriate tools.
O0015
O00 5
1
2
figure 5
INSPECT THE CONTENTS OF THE BOX
Inspect the exterior of the unit for shipping damage. Ensure that there is no damage to the door, door latches, door hinges, dampers, duct collars, cabinet, etc.
Inspect the interior of the unit for damage. Ensure that the fan motor assembly, recovery core, insulation, dampers, damper actuator and drain pan are all intact.
If the unit was damaged during shipping, contact your local distributor. (Claim must be made within 24 hours after delivery.)
Use checklist included with the unit to ensure that no parts are missing.
V
VD0064
VD0038
Page 14
14
6.0 Installation (cont’d)
a) Follow the instructions in Section 6.4 below to determine the appropriate duct diameters for your system. b) Keep it simple. Plan for a minimum number of bends and joints. Keep the length of insulated duct to
a minimum.
c) Do not use wall cavities as ducts. Do not use branch lines smaller than 4” (102 mm) Ø. d) Do not ventilate crawl spaces or cold rooms. Do not attempt to recover the exhaust air from a dryer or
a range hood. This would cause clogging of the recovery module. Use sheet metal for the kitchen exhaust duct.
e) Be sure to plan for at least one exhaust register on the highest lived-in level of the house if it has
2 floors or more.
Use the table below to ensure that the ducts you intend to install will be carrying air flows at or under the recommended values. Avoid installing ducts that will have to carry air flows near the
maximum values and never install a duct if its air flow exceeds the maximum value.
NOTE: Examples 6.4.1 and 6.4.2 use imperial measures.
The same calculation applies to metric measures.
6.4.1 Example of calculation:
Problem: My installation requires two exhaust registers (one for the kitchen, one for the bathroom). I will connect these registers to a main duct which will connect to the unit (high speed performance value of 140 cfm). What size of duct should I use for the main exhaust duct and for the two end branches leading to the registers? (See figure 8.)
Solution: Simplified method.
(For a more detailed method of calculating duct size refer to the ASHRAE or HRAI HANDBOOK). Main duct:
Table above indicates a 6” Ø duct: recommended air flow: 120 cfm; maximum air flow: 180 cfm. The high speed air flow of 140 cfm is close enough to the recommended value (120) and far enough away from the maximum value (180). Therefore a 6”Ø duct or larger is an appropriate choice for the main exhaust duct.
End branches: Each end branch will have to transport an air flow of 70 cfm (140 divided by 2). Table above indicates a 5ӯ duct: recommended air flow: 75 cfm; maximum air flow: 110 cfm. The high speed air flow of 70 cfm is close enough to the recommended value (75) and far enough away from the maximum value (110). Therefore a 5ӯ duct or larger is an appropriate choice for the 2 end branches
.
NOTE: A 4ӯ duct would have been too small because the maximum acceptable value for a 4ӯ
duct is 60 cfm.
6.3 PLANNING OF THE DUCTWORK
6.4 CALCULATING THE DUCT SIZE
end
branches
main branch
6”ø 140 cfm
5”ø
70 cfm
4”(102 mm) 40 cfm 19 l/s 68 m3/h 60 cfm 28 l/s 102 m3/h 5”(127 mm) 75 cfm 35 l/s 127 m3/h 110 cfm 52 l/s 187 m3/h 6”(152 mm) 120 cfm 57 l/s 204 m3/h 180 cfm 85 l/s 306 m3/h 7”(178 mm) 185 cfm 87 l/s 314 m3/h 270 cfm 127 l/s 459 m3/h 8”(203 mm) 260 cfm 123 l/s 442 m3/h 380 cfm 179 l/s 645 m3/h
Duct Recommended Maximum
Diameter Air Flow Air Flow
figure 8
140 cfm
VI0003
Page 15
15
6.0 Installation (cont’d)
6.4.2 Example of a design for a fully ducted system for a unit having a high speed performance of 222 cfm
(See figure 9).
4” Ø
42 cfm
6” Ø
129 cfm
5” Ø
65 cfm
5” Ø 64 cfm
6” Ø
93 cfm
5”
6”
7”
7”
6”
6”
6”
4”
4”
4”
4”
7” Ø 222 cfm
7” Ø 222 cfm
4” Ø 42 cfm
6” Ø 84 cfm
6” Ø 96 cfm
6” Ø 138 cfm
6.5.1 Fully Ducted System (as illustrated in Section 5.1)
Stale air exhaust ductwork:
Install registers in areas where contaminants are produced: kitchen, bathrooms, laundry room, etc.
Install registers 6 to 12 inches (152 to 305 mm) from the ceiling on an interior wall OR install them in the ceiling.
Install the kitchen register at least 4 feet (1.2 m) from the range top.
If possible, measure the velocity of the air flowing through the registers. If the velocity is high­er than 400 ft/min. (122 m/min), then the register type is too small. Replace with a larger one.
Fresh air distribution ductwork:
Install registers in bedrooms, dining room, living room and basement.
Install registers either in the ceiling or high on the walls with air flow directed towards the ceiling. (The cooler air will then cross the upper part of the room, and mix with room air before descending to occupant level.)
If a register must be floor installed, direct the air flow up the wall.
6.5 INSTALLING THE DUCTWORK AND REGISTERS
figure 9
6.4 CALCULATING THE DUCT SIZE (CONTD)
WARNING
010
!
Never install a stale air exhaust register in a room where a combustion device is, such as a gas furnace, a gas water heater or a fireplace.
VI0004
Page 16
6.5.2 Exhaust Ducted System (Source Point Ventilation) (as illustrated in Section 5.2)
Stale air exhaust ductwork: (same as for Fully Ducted System, described on page 15)
Fresh air distribution:
There are two methods for connecting the unit to the furnace:
Method 1: supply side connection
• Cut an opening into the furnace supply duct at least
18 inches (0.5 m) from the furnace.
• Connect this opening to the fresh air distribution port
of the HRV/ERV (use steel duct, see figure 10).
• Make sure that the HRV/ERV duct forms an elbow
inside the furnace ductwork.
• If desired, interlock (synchronize) the furnace blower
operation with the HRV/ERV operation. (See Section 8.4).
Method 2: return side connection
• Cut an opening into the furnace return duct not less than
10 feet (3.1 m) from the furnace (A+B).
• Connect this opening to the fresh air distribution port of
the HRV/ERV (see figure 11).
NOTE: For Method 2, it is not essential that the furnace
blower runs when the HRV/ERV is in operation, but we recommend it. If desired, synchronize the furnace blower operation (see Section 8.4).
16
6.0 Installation (cont’d)
6.5 Installing the Ductwork and Registers (cont’d)
minimum
18” (0.5 m)
Steel duct with
backdraft damper
A+B= not less
than 10’ (3.1 m)
figure 10
figure 11
WARNING
010
!
When performing duct connection to the furnace, installation must be done in accordance with all applicable codes and standards. Please refer to your local building code.
CAUTION
When performing connection to the furnace supply duct, this duct must be sized to support the additional airflow produced by the HRV/ERV. Also, use a steel duct with a backdraft damper to pre­vent the risk of overheating the HRV/ERV.
VD0040
VD0041
A
B
Page 17
6.5.3 Simplified installation (Volume Ventilation) (as illustrated in Section 5.3)
There are two methods (figures 12 and 13) for connecting the unit to the furnace:
Method 1: return-supply Method 2: return-return
Stale air intake:
• Cut an opening into the furnace return duct (not less than 10 feet (3.1 m) from the furnace (A+B)).
• Connect this opening to the stale air intake port on the HRV/ERV as shown .
Fresh air distribution: (same instructions as for Method 1 or Method 2, Section 6.5.2).
For method 2 (return-return) make sure there is a distance of at least 3 feet (0.9 m) between the 2 connections to the furnace.
NOTE: For Method 1, it is not essential to synchronize the furnace blower operation
with the HRV/ERV operation, but we recommend it.
17
minimum 3’
(0.9 m)
figure 12
figure 13
CAUTION
If using Method 2, make sure the furnace blower operation is synchronized with the HRV/ERV operation! See Section 8.4.
6.0 Installation (cont’d)
6.5 Installing the Ductwork and Registers (cont’d)
CAUTION
When performing connection to the furnace ducts (Method 1), these ducts must be sized to support the additional airflow produced by the HRV/ERV. Also, the supply duct must be a steel duct with a backdraft damper to prevent the risk of overheating HRV/ERV.
Steel duct with
backdraft damper
minimum
18” (0.5 m)
A+B= not less
than 10’ (3.1 m)
A+B= not less
than 10’ (3.1 m)
WARNING
010
!
When performing duct connection to the furnace, installation must be done in accordance with all applicable codes and standards. Please refer to your local building code.
A
B
VD0042
A
B
VD0043
Page 18
18
6.0 Installation
(cont’d)
Insulated flexible duct
Use the following procedure for connecting the insulated flexible duct to the ports on the unit (exhaust to outside and fresh air from outside).
a) Pull back the insulation to expose the flexible duct. b) Connect the interior flexible duct to the port using a duct tie. c) Carefully seal the connection with duct tape. d) Pull the insulation over the joint and tuck it between the inner and outer rings of the double collar. e) Pull the vapor barrier over the insulation and over the outer ring of the double collar. f) Apply duct tape to the joint making an airtight seal
. Avoid compressing the insulation when you pull the tape tightly around the joint. Compressed insulation loses its R value and causes water dripping due to condensation on the exterior surface of the duct.
a) b) c) d), e) f)
Rigid duct:
Use duct tape to connect the rigid ducts to the ports.
Make sure that the 2 balancing dampers are left in a fully open position before
connecting the ducts to
these ports (fresh air distribution port and stale air exhaust port as shown on figure 14).
VJ0001
VJ0002
VJ0003
VJ0004
VJ0005
6.6 CONNECTING DUCTS TO THE UNIT
CAUTION
Make sure that the vapor barrier on the insulated ducts does not tear during installation to avoid condensation within the duct.
CAUTION
Do not use screws to connect rigid ducts to the ports.
figure 14
VJ0009
Page 19
19
6.7 INSTALLING THE EXTERIOR HOODS
6.0 Installation (cont’d)
Choose an appropriate location for installing the exterior hoods:
a minimum distance of 6 feet (1.8 m) between the hoods to avoid cross-contamination
a minimum distance of 18 inches (457 mm) from the ground
Make sure the intake hood
is at least 6 feet
(1.8 m) away from any of the following:
dryer exhaust, high efficiency furnace vent, central vacuum vent
gas meter exhaust, gas barbecue-grill
any exhaust from a combustion source
garbage bin and any other source of contamination
Refer to figure 15 for connecting the insulat­ed duct to the hoods. Place the “FRESH AIR INTAKE” sticker, provided in the instal­lation kit, on corresponding hood. An “Anti­Gust Intake Hood” should be installed in regions where a lot of snow is expected to fall.
CAUTION
All models require an exhaust hood with a backdraft damper. This damper closes when the unit is off and prevents unwanted cold air from entering the house.
Exhaust
hood
Optional duct
location
Tape and duct tie
Caulking
Intake hood
6ӯ
(152 mm)
18”
(457 mm)
18” (457 mm)
6’
(1.8 m)
6’
(1.8 m)
18” (457 mm)
figure 15
6.8 CONNECTING THE DRAIN
)
Attach the 2 plastic drain fittings to the unit using the gaskets, washers and nuts as shown.
Cut 2 sections of plastic tubing, about 12” (305 mm) long and attach them to each drain fitting.
1
2
Join the 2 short sections to the “T” junction and main tube as shown.
3
To drain
Tie-wrap
4
Make a water trap loop in the tube to prevent the unit from drawing unpleasant odors from the drain source. Make sure this loop is situated BELOW the “T” as shown. This will prevent water from being drawn back up into the unit in case of negative pressure. Run the tube to the floor drain or to an alternative drain pipe or pail. Be sure there is a slight slope for the run-off.
VD0028
12"(305 mm
VO0003
VO0004
VO0005
VO0011
Page 20
20
Basic model
7.1 Main Controls
7.0
Control Devices
CO
O
AIR SUPPL
Y CONTRO
OFF
EXCHANGE
0
C
C
O
F
Electronic model
C
5
C
CO
O
AIR SUPPL
Y CONTRO
CO
OL
D
SS
CONTINUOUS
20 MI
N
.
ON
40 MIN.
M
OFF
C
O
M
MODELS Basic Electronic
OFF Position
XX
Intermittent exchange (TBI) 20 ON - 40 OFF
X
Low speed continuous exchange
XX
High speed continuous exchange
XX
Condensation control (Temperature scale)
XX
Mode indicator
XX
Air exchange indicator
X
Condensation/Pollutant control max speed indicator
X
Maintenance indicator with flashing intermittent
X
Sliding button
X
Push button
X
Switches
Modes
CAUTION
All models require a main control.
Detector
types
Indicators
20/40/60-MINUTE PUSH-BUTTON TIMER:
This remote illuminated switch is typically installed in bathrooms, kitchen and laundry room to provide 20, 40 or 60 minutes of high speed ventilation at the push of a button. The switch is supplied and mounted on a white single gang wall plate.
7.2 OPTIONAL CONTROL
NDENSI0N CONTR
VC0027
S
U
M
M
E
R
-2
-
NDENSI0N CONTR
-
NDENSAION CONTR
MAXIMUM SPEE
VC0028
S
U
M
M
-
AIR EXCHANGE IN PROGRE
E
R
Page 21
21
7.0
Control Devices (cont’d)
7.4 MAIN AND OPTIONAL CONTROLS AVAILABLE FOR YOUR UNIT
MAIN CONTROLS OPTIONAL CONTROL
Model number BASIC ELECTRONIC 20/40/60-min. push-button timer Furnace Interlock
ERV-150 X X X Integrated HRV-150 X X X Integrated ERV-210 X X X Integrated HRV-210 X X X Integrated
7.5 SPECIAL COLD WEATHER TBI MODE FOR ERVS
The enthalpic core installed in ERVs requires extra protection when the outside temperature drops below
-15°C (5°F). A special operating mode called TBI (Time-Based Intermittent) is activated under these conditions.
Characteristics of cold weather TBI mode
• activated when the outside temperature drops below -15°C (5°F).
• 20/40 cycle (20 minutes LOW speed followed by 40 minutes OFF).
• usual control of air supply via the main wall control is suspended (except for the OFF position).
• optional control (20/40/60-minute push button) retain its temporary high speed activation capability.
• deactivated when the outside temperature warms up higher than -15°C (5°F).
7.3 OTHER FEATURES
FURNACE INTERLOCK (for forced air heating system)
The furnace fan can be interlocked so that it will run simultaneously with the ERV or HRV to ensure proper distribution of fresh air throughout the house (see table section 7.4, to see if it is available on your unit).
PERMANENT MEMORY
Our electronic controls have a default memory feature in the event of a power outage. Even the date of the last service reminder is maintained as a convenience to the homeowner.
CONTROL UPGRADES
All controls can be used on any ERV, so a Basic control can be upgraded to the Electronic in the future (see table in Section 7.4 below for control availability according to the units).
Page 22
22
8.0
Installation of the Controls
Voltage: 12 volts DC Dimensions: 5” x 5” x 1 3/8”
(127 mm x 127 mm x 35 mm)
INSTRUCTIONS:
1- Determine the location of the control.
The wall control must be installed in a central location on the
main floor. Typical locations for these controls are kitchen, main hallways and family room.
2- Remove the button(s) and the cover plate of the control.
3- Install the wall control 60 inches (1.5 m) from the floor and
leave a free space of at least 2 inches (5 cm) to the right of the control to allow user to slide out the control instructions.
Use the template provided in the control box to position the wire hole and the screw holes. Use the screws and the plastic anchors provided in the installation kit to secure the control. (See figure 16.)
8.1 DIMENSIONS AND SPECIFICATIONS (MAIN CONTROLS)
8.2 INSTALLATION OF THE MAIN CONTROL
(
B
ASIC ANDELECTRONIC
)
FRONT VIEW
SIDE VIEW
ELECTRONIC
BASIC
CAUTION
Never install more than one main control per unit.
60" (1.5 m)
5
)
figure 16
VC0016
5" (127 mm)
5" (127 mm)
13/8"
(35 mm)
VC0026
2" (5 cm
" (1.
VD0025
Page 23
23
8.0
Installation of the Controls (cont’d)
4- Connect the wires to the main control.
(See figure 17.)
5- Make sure the instruction pull-out is in the
occupant’s language. If not, turn it to the other side. (See figure 18.)
6- Reinstall the cover plate and the button(s).
7- Connect the wires to their corresponding position inside the
electrical compartment. Make sure the connections of the unit and of the wall control correspond exactly. (See figure 19.)
8- Connect the optional control (if applicable) by referring to Section 8.3.
9- Do the appropriate connection to the furnace (if applicable) by referring to Section 8.4.
10- NOTE: If the unit is installed in a cold region (Zone A, as defined in Section 3.0), set up “extended
defrost” by removing jumper JU1F on the main circuit board inside the electrical compartment (see Section 9.0).
11- Plug in the unit and do the “overall verification” of the system as described in Section 11.0.
Y
GB
VD0026
Y
8.2 INSTALLATION OF THE MAIN CONTROL (cont’d)
figure 17
figure 18
figure 19
VC0061
VE0072
Page 24
24
8.0
Installation of the Controls (con’d)
Standard furnace interlock wiring
8.3 ELECTRICAL CONNECTION TO OPTIONAL CONTROLS
0L
8.4 ELECTRICAL CONNECTION TO THE FURNACE
Alternate furnace interlock wiring
For a furnace connected to cooling system:
On some older thermostats, energizing the “R” and “G” terminals at the furnace has the effect of energizing “Y” at the thermostat and thereby turning on the cooling system. If you identify this type of thermostat, you must use the “alternate furnace interlock wiring”. An additional control relay will then have to be installed.
WARNING
010
!
Never connect a 120-volt AC circuit to the terminals of the furnace interlock (standard wiring). Only use the low voltage class 2 circuit of the furnace blower control.
MAIN PC BOARD
9 8 7 6 5
OL
4
OC
3
I
2 1
J3
J1
1 4 7
2 5 8
3 6 9
REAR VIEW
VE0036A
PUSH-BUTTON SWITCHES
(5 switches maximum)
THERMOSTAT
Y
TERMINALS
HRV CONTROL CONNECTOR
J3
I OC OL Y R G BF F
TWO WIRES
COOLING SYSTEM
FOUR WIRES
TWO WIRES
heating only
W
R
G
C
Y
FURNACE
24-VOLT
TERMINAL BLOCK
VE0010A
W R G
987654321
Unit Control Module
9-PIN AMP PLUG
J1
124
GRAY BROWN
COM
RELAY
COOLING SYSTEM
568
4 WIRES
2 WIRES
heating only
W
R
G
C
Y
FURNACE
24-VOLT
TERMINAL BLOCK
VE0009A
WRGY
R
Y
*FURNACE INTERLOCK RELAY, PART # 12658
THERMOSTAT
TERMINAL
wiring nuts
GREEN
BLUE
2 WIRES
RED
NC NO
*FURNACE INTERLOCK
7
7
93
Page 25
25
9.0
Wiring Diagram
A1
M1
M2
K1
RELAY
K2
RELAY
K5
RELAY
FAN
MOTOR
DAMPER
MOTOR
NEUTRAL
MEDNCHIGH
LOW
J1 6
J1 3
J1 4
J1 9
K4
RELAY
J3 1
J3 2
FURNACE BLOWER INTERLOCK
CLASS 2 CIRCUIT ONLY
ELECTRONIC ASSEMBLY
S1
120V 60Hz
FROM MAIN
J1 2
J1 1
J1 8
VE0018A
Models: ERV-150, HRV-150,
ERV-210, HRV-210
NOTES
1- Controls available. See Section 8.0 (Low voltage only, 12VDC)
2- The factory set wiring for blower speed selection is high and low.
Medium speed can be selected instead of low speed. Disconnect the
RED wire from the motor RED tap and connect it to the motor BLUE tap.
3- If any of the original wire, as supplied, must be replaced, use the
same or equivalent wire.
4- Use the factory supplied protective tubing.
5- The field wiring must comply with applicable codes, ordonnances and
regulations.
6- The furnace fan circuit must be class 2 circuit only.
LINE VOLTAGE
LOW VOLTAGE AND
FIELD WIRE
COLOR CODE
BK BLACK NC NO CONNECTION
BL BLUE O ORANGE
BN BROWN R RED
G GREEN W WHITE
GY GREY Y YELLOW
DEFROST TIME
JUMPERS TABLE MODEL MODEL DEFROST/VENTILATION
TYPES MINUTES
23°F 5°F -17°F
JU1A JU1B JU1C JU1D JU1E JU1F JU1G -5°C -15°C -27°C
OUT OUT IN IN OUT IN OUT
HRV-150
6/32 6/32 6/20
HRV-210
OUT IN OUT IN OUT IN OUT
ERV-150
6/32 NOTE NOTE
ERV-210
NO NO NO NO NO
OUT
NO EXTENDED DEFROST
10/30 10/20 10/15
CHANGE CHANGE CHANGE CHANGE CHANGE CHANGE H RV ONLY
Connection
Logic
A B C D E F G
2
1
JU 1
. . . .
. . . . . .
. . . .
FUNCTION TABLE RELAY
MODE K1 K2 K4 K5
Intermittent 0 0 0 0
Exchange Low 1 0 1 1
Exchange High 1 1 1 1
Circulation Low 1 0 1 0
Circulation High 1 1 1 0
Defrost Cycle 1 1 1 0
Off 0 0 0 0
0 = Relay coil is de-energized
1 = Relay coil is energized
SPECIAL DEFROST CYCLE:
The mode is the same whichever the exchange
speed selected by the wall control.
6 min. defrost 34 min. OFF 20 min. exchange low speed
BELOW
-15°C - A change of air exchange speed on the wall control
(-5°F) during the special defrost cycle will reset the special
defrost cycle to the beginning (6 min. defrost).
- The override circuit will remain active during the special defrost cycle. An override call will be answered.
- If the outside temperature revert above -15°C (5°F), it is only during the last part of the cycle (20 min.
exchange) that the controller will stop the special
defrost cycle.
NOTE
WARNING
010
!
Risk of electrical shocks. Before performing any maintenance or servicing, always disconnect the unit from its power source.
NOTES 1, 5
WALL CONTROL
WALL CONTROL
WALL CONTROL
WALL CONTROL
NOTE 5
OPTIONAL
OPTIONAL
NOTES 5, 6
FURNACE BLOWER
INTERLOCK
OVERRIDE SWITCH
OVERRIDE SWITCH
OVERRIDE LED
M1
NEUTRAL
GYOGBLR
X1
1
2
GYOGNCR
C1
BN
BN
LOW
MEDIUM
HIGH
FAN MOTOR
3
MOTOR
BL
BL
(NOTE 2)
M2
X2
DAMPER
BL
1
2
Y
W1
POINT
MAIN EARTHING
120V 60 Hz
NEMA-15P
5-15 PLUG
W
G
BK
LINE
NEUTRAL
BKGRYRBKY
NOTE 4
1 2
A1
DEFROST
TEMPERATURE
ABCDEFG
JU1
SENSOR
FF IOCOLYRGB
123
456789
J4
T1
-t°
R1
NO
Y
BL
R
9
7
J3
GY
O
6
4
12
3
BK
J1
W
SWITCH S1
DOOR INTERLOCK
COM
BK
ELECTRONIC ASSEMBLY
VE0037A
Page 26
26
WHAT YOU NEED TO BALANCE THE UNIT
A magnehelic gauge capable of measuring 0 to
0.25 inch of water (0 to 62.5 Pa) and 2 plastic tubes.
Two ”Flow Measuring Stations” or two flow collars (the size will vary depending on the duct diameter).
PRELIMINARY STAGES TO BALANCE THE UNIT
Seal all the unit ductwork with tape. Close all windows and doors.
Turn off all exhaust devices such as range hood, dryer and bathroom fans.
Make sure all filters are clean (if it is not the first time you balance the unit).
Make sure the balancing dampers are fully open (F and G in figure 20).
Choose appropriate locations for the 2 flow collars (or flow measuring stations), according to figure 20:
On the exhaust air duct (first measuring location, A)
On the fresh air distribution duct (second measuring location, B
At least 36” away from the unit; at least 12” before or after a 90° elbow; at least 12” away from a
register.
INSTALLATION OF FLOW COLLARS OR “FLOW MEASURING STATIONS
If you are using Flow Collars:
Insert the flow collars in the duct at each location. Make sure their arrows are pointing in the direction of the airflow. Tape collars in place temporarily.
If you are using “Flow Measuring Stations”:
Cut a 1” (25.4mm) diameter hole in the duct at each location. Insert the “Flow Measuring Stations”. Make sure their arrows are pointing in the direction of the airflow. Tape the “Flow Measuring Stations” in place temporarily.
10.0
Air Flow Balancing
Flow collar
Flow measuring station
Figure 20
L
O
W H
W
HIG
H
LO
W
FLO
W
)
m
36
)
36
)
VP0012A
VP0005
VP0006
30m)4
1
(304mm
(914mm
914mm
Page 27
27
BALANCING PROCEDURE
1. Set the unit to high speed. Make sure that the furnace blower is ON if the installation is in any way connected to the ductwork of the cold air return. If not, leave furnace blower OFF. If the outside temperature is below 0°C / 32°F, make sure the unit is not running in defrost while balancing. (By waiting 10 minutes after plugging the unit in, you are assured that the unit is not in a defrost cycle.)
2. Place the magnehelic gauge on a level surface and adjust it to zero.
3. Connect tubing from gauge to flow collar (or “Flow Measuring Station”) in exhaust air stream at location A. Be sure to connect the tubes to their appropriate
high/low
fittings. If the gauge drops below zero, reverse the tubing connections.
NOTE: It is suggested to start with the exhaust air flow reading because the
exhaust has typically more restriction than the fresh air, especially in
cases of fully ducted installations and exhaust ducted installation.
Place the magnehelic gauge upright and level. Record the readings.
4. Move tubing to FRESH air flow on the other side of the unit (location B) and note readings. Adjust the fresh air balancing damper F until the reading at B is approximately the same as the reading at A. If the reading at B is less than the reading at A, then go back and adjust the exhaust balancing damper
G to equal the fresh
air flow.
5. Secure both dampers in place with tape or with a fastening screw.
6. If you are using flow collars, remove them, reconnect the duct and seal with duct tape. If you are using “Flow Measuring Stations”, remove them and seal the holes with duct tape. Write the required air flow information on a label and stick it near the unit for future reference (date, maximum speed air flows, your name, phone number and business address).
NOTES: Most flow collar kits provide a conversion chart located on the collar which enables you to convert
magnehelic gauge readings to equivalent cfm values.
The unit is considered balanced even if there is a difference of +/- 10 cfm (+/- 0.015 inch w.g.)
between the two air flow readings.
If you are only using one flow collar or one “Flow Measuring Station”, then, after completing the
first reading, transfer this measuring device to the other side of the unit and take the second reading.
VD0052
VD0069
10.0
Air Flow Balancing (cont’d)
L
O
W
H
IG
H
F
L
O
W
O
F G
LOW
HIGH
F
LOW
O
VP0003
VP0004
Page 28
28
BASIC
(6 different control scenarios to be tested)
11.1 MAIN CONTROLS
This procedure allows the installer to verify that all modes of operation are fully functional.
During the verification of a main control, make sure that all optional remote controls are inactive.
11.0
Overall Verification
Set the slider Set condensation control Results expected
switch to dial to fan speed 1 Off maximum counterclockwise motor off 2 Off maximum clockwise motor off 3 Min. maximum counterclockwise low speed 4 Min. maximum clockwise high speed 5 Max. maximum counterclockwise high speed 6 Max. maximum clockwise high speed
CO
O
AIR SUPPL
Y CONTRO
OFF
EXCHANGE
0
C
C
O
F
Set air supply Set condensation control
Results expected
control to dial to
Fan Exchange Max speed
speed indicator indicator
(A) (B) 1 Off maximum counterclockwise off off off 2 Off maximum clockwise off off off 3 Min. maximum counterclockwise low on off 4 Min. maximum clockwise high on on 5 Max. maximum counterclockwise high on off 6 Max. maximum clockwise high on on
7 Intermittent maximum counterclockwise
off 40 min off 40 min off
low 20 min on 20 min off
8 Intermittent maximum clockwise high on on
ELECTRONIC (8 different control scenarios to be tested)
C
5
C
CO
O
AIR SUPPL
Y CONTRO
CO
OL
D
SS
CONTINUOUS
20 MION40 MIN.
M
OFF
C
O
M
S
U
M
M
E
R
VC0028
B
A
11.2 OPTIONAL CONTROL
First, turn OFF the main control device (Basic or Electronic) before checking the remote optional control.
20/40/60-MINUTE PUSH-BUTTON TIMER:
Activate the push button. Within 2 seconds, push one time for 20 minutes, two times for 40 minutes or three times for a 60-minute activation.
Results expected:
1. Motor speed: high for 20, 40 or 60 minutes.
2. Indicator light goes “ON” and flashes every 5 seconds (one time to indicate a 20-minute operation, two times for a 40-minute, and three times for a 60-minute operation).
3. Air exchange indicator light goes “ON” (Electronic wall control only).
NOTE: To stop activation, push one more time.
NDENSI0N CONTR
VC0027
NDENSI0N CONTR
NDENSAION CONTR
MAXIMUM SPEE
-2
-
-
S
U
M
M
E
R
-
AIR EXCHANGE IN PROGRE
VC0046
20 min.
40 min.
60 min.
Page 29
29
• Review with the user the steps required for the regular maintenance of her/his ventilation system.
These steps are described in details in the user manual:
• Warn the user of the necessity to rebalance the system following a major house renovation or following
the installation of any extra registers.
• Make sure the user understands how to use the main control as described in the user manual.
• If the unit being installed is an ERV, then make sure the user understands the characteristics of the special
cold weather TBI mode. The user should understand that his unit will not obey the settings on the main wall control when the temperature drops below -15°C (5°F). See Section 7.5.
12.0
Maintenance / Instructions for User
FOUR TIMES A YEAR:
Inspect the intake hood, and clean if needed.
Clean the filters.
Clean the interior of the cabinet and clean the door.
Clean the condensation tray and inspect the drain tubing.
ONCE A YEAR:
Clean the recovery core.
Clean the blades of the blower wheels if needed.
CAUTION
Do not oil the motor. It is already permanently lubricated.
WARNING
010
!
Risk of electrical shocks. Before performing any maintenance or servicing, always disconnect the unit from its power source.
Page 30
30
Problems Possible causes You should try this
1. Unit does not work. • The circuit board may
be defective.
• Unplug the unit. Disconnect the main control and the optional(s) control(s) (if need be). Jump
B and G terminals. Plug the unit. If the motor
runs on high speed and the damper opens, the
circuit board is not defective.
2. The damper actuator • The 9-pin connector may • Unplug the unit and check to make sure all the does not work. have a loose connection. crimp connections are secured. Check the damper
actuator connections as well.
• The damper actuator may • Feed 120 V directly to the damper actuator. If the be defective. problem persists, replace the damper actuator.
• The circuit board may • Replace the circuit board if the problem is not be defective. solved by the above.
3. The wall control does • TBI mode is activated. • If the outside temperature is below -15°C (5°F) not work OR and the unit has an enthalpic recovery core the indicators flashes (energy recovery core), then the TBI mode is every 8 seconds. probably activated. (See Section 7.5.)
• The wires may be in • Ensure that the color coded wires have been reverse position. connected to their appropriate places.
• Erratic operation of the • Unplug the unit. Wait 30 seconds. Plug it back in. control every 8 seconds.
• The wires may be broken. • Inspect every wire and replace any that are damaged.
• There may be a short-circuit.• With the help of a multimeter, check for continuity.
• The wire in the wall OR • Remove the wall control and test it right beside the wall control may the unit using another shorter wirer. If the wall be defective. control works there, change the wire. If it does
not, change the wall control.
• The circuit board may • If the second wall control does not solve the be defective. problem, then replace the circuit board.
Start-up troubleshooting:
NOTE: Inspect the unit before proceeding with these steps.
13.0
Troubleshooting
VE0082
B G
Page 31
31
Problems Possible causes You should try this
4. The 20-minute push-button • The switch or the 20/40/60-minute may be defective. push-button timer does not workOR its indicator light does not stay on.
• Unplug the unit. Disconnect the main control and the optional(s) control(s) (if need be). Jump
the OL and OC terminals. Plug the unit. If the
unit switches to high speed, replace the switch.
5. The defrost cycle • Ice deposits may be hindering • Remove the ice. does not work the damper operation. (the fresh air duct is frozen OR the fresh air • The damper rod or the port • Inspect these parts and replace if necessary. distributed is very cold damper itself may be broken. OR the “AIR EXCHANGE” light flashes). • The damper actuator • Plug in the unit and select “MIN” or “MAX”.
may be defective. Press the door switch and see if the port damper
opens. If it doesn’t open, feed 120V directly to
the damper actuator. If the port damper still does
not open, replace the damper actuator.
• The circuit board may • Unplug the unit. Unplug the defrost sensor wire be defective. (see J4 on electrical diagrams, Section 9.0).
Plug the unit back in. Select “MIN” and make sure
the unit is adjusted for low speed operation (turn all dehumidistats maximum counterclockwise). Wait 3 minutes. The unit should switch to high
speed and the damper at the fresh air intake port should close (defrost mode). If this does
not happen, then replace the circuit board.
• The thermistor may • If the defrost mode works well after having be defective. disconnecting the thermistor wire (above test),
this means the thermistor is probably defective. You should replace it.
13.0
Troubleshooting (cont’d)
VE0067
OL OC
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14.0
Warranty
The standard warranty for the HRV or ERV unit is one year parts only. If this product was installed with a matched MAYTAG system, it carries a 10-year parts only warranty.
15.0
References
D
D
• HVI, “Installation Manual for Heat Recovery Ventilators”, 1987 edition.
• ASHRAE 1984 Systems Handbook, chapter 11, “Air Distribution Design for Small Heating and Cooling Systems”.
R 2000
LISTE
LISTE
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