Maytag HE21282PC User Manual
IVIAYIAG
Series Twelve PC
INTELLIGENTELECTRIC
WATER HEATER _o_, Numbers
USER'SGUIDE _:_0_
FOR POTABLE WATER
HEATING ONLY
GAMA certification applies to all residential
electric water heaters with capacities of 20 to NOT SUITABLEFOR
120 Gallons. Input rating of 12 Kw or lessat a SPACE HEATING
voltage no greater than 250 V.
Caution:
AWARNING Read and Follow All
READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE Safety Rules and
COVERAND THEN THIS ENTIREMANUAL BEFOREINSTALLINGOR Operating Instructions
OPERATINGTHISWATERHEATER. Before First Use of
Save this Manual for Future Reference. This Product.
Safety Instructions
Improper installation, adjustment, alteration, service |At the time of manufacture this water heater was pro-|
or maintenance can cause DEATH, SERIOUS BODILY |vided with a combination temperature-pressures relief |
INJURY,OR PROPERTY DAMAGE. Refer to this manu- /valve certified by a nationally recognized testing labora-
al for assistance consult your local utility or call tory that maintains periodic inspectionof production of
Maytag Customer Service at 1-800-788-8899 for an listed equipment or materials, as meeting the require-
authorized servicer for further information, ments for Relief Valves and Automatic Gas Shutoff
Devices for Hot Water Supply Systems, and the latest
edition of ANSI Z21.22 andthe code requirements of
ASME. If replaced, the valve must meet the require-
_, WARNING
HAZARD OF ELECTRICAL SHOCK! Before removing ing the requirements for Relief Valves and Automatic
any access panels or servicing the water heater, GasShutoff Devicesfor Hot Water Supply Systems,ANSI
make sure the electrical supply to the water heater Z21.22 by a nationally recognized testing laboratory
is turned "OFF". Failure to do this could result in that maintains periodic inspection of production of list-
DEATH, SERIOUS BODILY INJURY, OR PROPERTY ed equipment or materials.
DAMAGE. The valve must be marked with a maximum set pressure
AWARNING ]
HOTTER WATER CAN SCALD: Water heaters areI Your local jurisdictional authority, while mandating the
intended to produce hot water. Water heated to a I use of a temperature-pressure relief valve complying
temperature which will satisfy clothes washing, I with ANSI Z21.22 and ASME, may require a valve model
dish washing, and other sanitizing needs can scald I different from the onefurnished with the water heater.
and permanently injure you upon contact. Some l _liancewith such local requirements must be satis-
people are more likely to be permanently injured by the installer or end userof the water heater with
hot water than others. These include the elderly, )rescribed temperature-pressure relief valve
children, the infirm, or physically/mentally handi- the designated opening in the water heater
capped. If anyone using hot water in your home fits inplaceof the factory furnished valve.
into one of these groups or if there isa local code or For safe operation of the water heater, the relief valve
state law requiring a certain temperature water at must not be removed from it's designated opening or
the hot water tap, then you must take special pre-
cautions, In addition to using the lowest possible The temperature-pressure relief valve must be installed
temperature settingthat satisfies your hot water directly into the fitting of the water heater designated
needs, a means such as a mixing valve, should be for the relief va ve. Position the va ve downward and
used at the hot water taps used by these people or provide tubing so that any dischargewill exit only with-
at the water heater, Mixing valves are available at in 6 inches above, or at any distance below the struc-
plumbing supply or hardware stores. Follow manu- tural floor. Be certain that no contact is made with any
facturers instructions for installation of the valves.
Before changing the factory setting on the thermo- blocked or reduced in size under any circumstances.
stat, read the "Temperature Regulation" section in Excessivelength, over 30 feet, or useof more than four
this manual, elbows can cause restriction and reduce the discharge
AWARNING directly to discharge drain unless a 6 air gap is provJd-
INSULATING JACKETS: When installing an external ed. To prevent bodily injury, hazard to life, orproperty
water heater insulation jacket on an electric water damage, the relief valve must be allowed to discharge
heater: water in quantities should circumstancesdemand. If the
• DO NOT cover the temperature-pressure relief dischargepipe is not connected to a drain or other suit-
valve, able means, the water flow may cause property dam-
. DO NOT put insulation over the access covers or _lqe"
any accessareas, e DischargePipe:
• DO NOT cover or remove operating instructions,
and safety related warning labels and materials the valve, or have any reducing couplings or other
affixed to the water heater, restrictions.
i both the temperature-pressure relief valve, and the
| Do not use this appliance if any part of it has been • Must terminate at an adequate drain.
|under water. An electrical short or malfunction could • Must not have any valve between the relief valve and
Loccur.The water heater should be replaced, tank.
AWARNING
ments of local codes, but not lessthan a combination
temperature and pressurerelief valve certified as meet-
not to exceed the marked hydrostaticworking pressure
of the water heater (150 Ibs./sq. in.) and a discharge
capacity not less than the water heater input rate as
shown on the model rating plate. (Electric heaters -
watts divided by 1000 x 3415 equal BTU/Hr. rate.)
plugged.
live electrical part. The discharge opening must not be
capacity of the valve.
No valve or other obstruction is to be placed between
the relief valve and the tank. Do not connect tubing
• Must notbe smaller in size than the outlet pipesize of
• Must not be plugged or blocked.
• Must be of materl_allistedfor hot water distribution.
• Must be installed so asto allow complete drainage of
dischargepipe.
2
Safety Instructions (cont'd)
_,WARNING
WATER HEATERS EQUIPPED FOR ONE VOLTAGE
ONLY: This water heater is equipped for one type
voltage only. Check the rating plate near the bot-
tom access panel for the correct voltage. DO NOT
use this water heater with any voltage other than
the one shown on the model rating plate. Failure to
use the correct voltage can cause problems which
can result in DEATH. SERIOUS BODILY INJURY. OR
PROPERTY DAMAGE. If you have any questions or
doubts consult your electric company.
ACAUTION
WATER HEATERS EVENTUALLY LEAK: Installation of[
the water heater must be accomplished in such a )
manner that if the tank or any connections should I
leak, the flow of water will not cause damage to the [
structure. For this reason, it is not advisable to install I
the water heater in an attic or upper floor. When
such locations cannot be avoided, a suitable drain
pan should be installed under the water heater.
Drain pans are available at your local hardware
store. Such a drain pan must have a minimum diam-
eter of at least 1'/, inches greater than the water
heater diameter and must be piped to an adequate
drain. Under no circumstances isthe manufacturer to
be held liable for any water damage in connection
with this water heater.
Table of Contents
Safety Instructions ...........................................................................................................................................2-3
Table of Contents .............................................................................................................................................4
Customer Information ............................................................................................................................s
Product
Spedfications ..............................................................................................................................s
Accessories and Tools Needed .........................................................................................................6
Accessories ....................................................................................................................................................................... .6
TOOLS ...................,...,.............................................________''''.._*_______'_.....'''________`____'_'''...''__._____'._.'''''''______________...'''______'_.._'_'6
Instructions for Installation ............................................................................................................7-2e
Removing the Old Water Heater ....................................................................................................................................... 7
Locating the New Water Heater ...................................................................................................................................... A_
Typical Installation ............................................................................................................................................................... 8
The Convertible Lower Element .................................................................................................................................... .9
Water Piping .................................................................................................................................................................... 10
Temperature-Pressure Relief Valve ................................................................................................................................... 11
Filling the Water Heater ................................................................................................................................................. 12
Converting the Lower Element ................................................................................................................................. 12-14
Wiring Diagram ............................................................................................................................................................. 15
Wiring ............................................................................................................................................................................... 16
Selecting Thermostat Location ........................................................................................................................................ 17
Routing Wire Harness to Location ................................................................................................................................ 17
Thermostat Removal ........................................................................................................................................... 17,18
Remote Thermostat Wiring at Water Heater .................................................................................................. 18-20
Remote Thermostat Installation and Wiring ......................................................................................................... 20,21
Installation Checklist .................................................................................................................................................. .22
Instructions for
Temperature Regulatiom .................................................................................................................................................. .23
Temperature Conditions ................................................................................................................................................. .,23
Programming the Thermostat ..................................................................................................................................... .23-26
Operation ..............................................................................................................23-26
J.
Service and Maintenance ..................................................................................................................27-3a
Temperature-Pressure Relief Valve Operation .................................................................................................................... 27
Draining ............................................................................................................................................................................ 27
Element Cleaning and Replacement ......................................................................................................................... .28-30
Drain Valve Washer Replacement ...................................................................................................................................... 31
Service ............................................................................................................................................................................... 31
Tr_ub_pes_ha_t_[ng..::..2::::::::::::::::::::::::::::..:::::::::::::::::::::::::::::::::::::::.7:::::::::::::::::::::::::::::::::::::::::::::::7=========================::2._3_
Thermal Expansion ....................................................................................................................................................... .32
Strange Sounds. ............................................................................................................................................................ .32
Operational Conditions ............................................................................................................................................. 32,33
Smelly Water .............................................................................................................................................................. .32
Air in Hot Water Faucets ............................................................................................................................................ .32
Rumbling Noise ............................................................................................................................................................ 32
High Temperature Shut OffSystem ...................................................................................................................... 32,33
Not Enough Hot Water ................................................................................................................................................ 33
Water is Too Hot ...................................................................................................................................................... .33
Thermostat Diagnostics ............................................................................................................................................... .34
Leakage Checkpoints ................................................................................................................................................ 35
---RepairParts List ..........................................................................................................................................37-39
Warranty ...................................................................................................................................................................40
4
Customer Information
Thank You for purchasing a Maytag water heater. • The installation must conform with the instructions in this
Properly installed and maintained, it should give you years of manual; electric company rules; and Local Codes, or in the
trouble free service. It is strongly suggested that this new absence of Local Codes, with the latest edition of the
water heater be professionally installed, car Maytag Customer National Electrical Code. This publication is available from
Service at 1-800-788-8899 for recommended installers, your local government or public library or electric company
or by writing Underwriters Laboratories, 333 Pfingsten
Abbreviations Found In This Instruction Manual Road, Northbrook, IL 60062.
U.L.- Underwriters Laboratories, 333 Pfingsten Rd.,
Northbrook, IL 60062 • If after reading this manual you have any questions or do
National Electrical Code-This publication is available from not understand any portion of the instructions, call Maytag
your local government or pubfic library or electric company or servicer.
by writing to U.L above.
ANSI-American National Standards Institute
• Read the "Safety Instructions" section, pages 2 and 3 of this
manual, first and then the entire manual caxefi_ly. If you shock and fires.
don't follow the safety rules, the water heater will not oper-
ate properly. It could cause DEATH, SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE. with the "Locating the New Water Heater" section.
This manual contains instructions for the installation, oper-
ation, and maintenance of this electric water heater. It also • For California installation this water heater must be braced,
contains warnings throughout the manual that you must anchored, or strapped to avoid falling or moving during an
read and be aware of. All warnings and all instructions are earthquake. See instructions for correct installation proce-
essential to the proper operation of the water heater and dures. Instructions may be obtained from the California
your safety. Since we cannot put everything on the first few
pages, READ THIS ENTIRE MANUAL BEFORE
ATTEMPTING TO INSTALL OR OPERATE THE
WATER HEATER. Massachusetts Code requires this water heater to be
Customer Service at 1-800-788-8899 for an authorized
• CarefiAIy plan the place where you are going to put the
water heater. Correct electrical wiring and connections are
very important in preventing death from possible electrical
Examine the location to ensure the water heater compiles
office of the State Architect, 400 P Street, Sacramento, CA
95814.
installed in accordance with Massachusetts 248-CMR 2.00:
State Plumbing Code and 248-CMR 5.00.
Product Specifications
Model HE21250PC HE21282PC
Tank Capacity
In Gallons 50 80
Element Upper 3800 3800
Wattage I I
at240Voh Lower 3800 ] 5500 3800 ] 5500
Recovery Rate Upper 17.3 17.3
In Gals Per Hr.
@90*FRise Lower 17.3 I 25 17.3 I 25
Diameter 22" 26.25"
Height 58.5" 62"
Maximum Fuse or
Circuit Breaker Size 20 30 20 30
Minimum
Wire Size (Gauge)* 12 10 12 10
*Wiring size based on standard 60°C copper wire. If distance from
fuse box to water heater ismore than 90 feet, refer to your local
electrical code.
5
I I
I I
Accessoriesand Tools Needed
Accessories
To simpfify the installation Maytag has available the installa-
tion parts shown below. You may or may not need all of these
accessories depending on your type of installation. Call
Maytag Customer Service at 1-800-788-8899 for an autho-
rized installer.
(PARTNUMBER66001011) FORWATER
HEATERSHAVINGA DIAMETER20" OR LESS,
DRAINPANSAVAILABLEIN 22" DIAMETER
EXPANSIONTANKSFORTHERMALEXPANSION 24" DIAMETER(PARTNUMBER66001105) FOR
CONDITIONSAVAILABLEIN 2 GALLON(PART LESSAND AVAILABLEIN 28" DIAMETER(PART
NUMBER66001013) AND S GALLON(PART NUMBER66001012) FORWATERHEATERS
NUMBER66001014) CAPACITY HAVINGA DIAMETER26.25" OR LESS
WATERHEATERSHAVINGA DIAMETER22" OR
TOOLS ADDITIONAL TOOLS NEEDED
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local * Tubing Cutters or Hacksaw
lVlaytag store. • Propane Torch
• Pipe Wrenches (2) 14"
• Screwdriver • Solder Flux
• 6 Foot Tape of Folding Rule • Wire Brushes
• Garden Hose
• Drill
• Pipe dope or Teflon Tape
6 FOOTTAPE
GARDENHOSE
SLOT-HEADSCREWDRIVER PIPE
- WRENCH 1/2" WIREBRUSH
PHILLIPSSCREWDRIVER _ _ PROPANETORCH
PIPEDOPE _ SO. SOLDER(SQUEEZETUBE) _
ROLLOF TEFLONTAPE DRILL ROLLOF EMERY SOLDERFLUX TUBINGCUTTER
(Use only onwater connec- CLOTH
tions)
WHEN SWEAT SOLDERING
• Soft Solder
• Emery Cloth
314_WIREBRUSH
ROLLOFLEAD FREE
6
Installation Instructions
Removing the Old Water Heater
Turn "OFF" electrical supply to the water heater. @ a. If you have copper piping to the water heater, the two
_ mately four inches away from where they connect to
@ T:::r "hOeF[]'orwater meter.:hlh:a::t_::PuPlY__C tff°vtab: Q_ _'li _ Q
a
Attach hose the heater drain
valve and put the other end in a floor _1_ t1 @b. If you have galvanized pipe to the water
to water
copper water pipes can be cut with a hacksaw approxi-
the water heater. This will avoid cutting off the pipes
too short. Additional cuts can be made later if neces-
sary. Disconnect the temperature-pressure relief valve
drain line. When the water heater is drained, discon-
nect the hose from the drain valve. Close the drain
valve. The water heater is now completely disconnect-
ed and ready to be removed.
heater drain valve. Open a nearby hot with a pipe wrench at the union in each
drain or outdoors. Open the water I_ ] heater, loosen the two galvanized pipes
water faucet which will relieve pressure line. Also disconnect the piping remain-
in the water heater and speed draining, ing to the water heater. These pieces
should be saved since they may be needed
Disconnect the temperature-pressure
relief valve drain line. When the water
heater is drained, disconnect the hose
from the drain valve. Close the drain
__ _ when reconnecting the new water heater.
_i WAR N IN G I-_-_-'1
valve may be extremely hot. To
avoid being scalded, make sure all
connections are tight and that the
water flow is directed away from
any person.
Check again to make sure the electrical supply is turned
"OFF" to the water heater. Then disconnect the electri-
The water passing out of the drain _ _
cal supply connection from the water heater junction
box.
valve. The water heater is now completely
disconnected and
ready
to be removed.
Mineral buildup or _y have accumulated
in the old water heater. This causes the water /
__1_ heater to bemuch heavier than normal and this I
residue, if spilled out, could cause staining. ]
7
Instructions for Installation (cont'd)
Locating The New Water ACAUTION I
Heater WATER HEATERS EVENTUALLY LEAK: Installation of
the water heater must be accomplished in such a i
You should carefiany choose an indoor location for the new manner that if the tank or any connections should I
water heater, because the placement is a very important con- leak, the flow of water will not cause damage to the
sideration for the safety of the occupants in the building and the water heater in an attic or upper floor. When
for the most economical use of the appliance. This water such locations cannot be avoided, a suitable drain
heater is not intended for outdoor installation, pan should be installed under the water heater.
Whether replacing an old water heater orpurring the water eter of at least 1'14inches greater than the water
heater in a new location, the following critical points must be heater diameter and must be piped to an adequate
observed. Maytag to be held liable for any water damage in
1. The location selected should be indoors as close to and as
centralized with the water piping system as possible. This _kCAUTION
water heater, as well as all water heaters, will eventually INSTALLATION IN RESIDENTIAL GARAGES: The water [
leak. Do not install without adequate drainage provisions heater must be located and/or protected so it is not [
where water flow will cause damage, subject to phys cal damage by a mov ng veh tie. [
structure. For this mason, it is not advisable to install I
Drain pans are available at your local hardware
store. Such a drain pan must have a minimum diam-
drain. Under no circumstances tsthe manufacturer or
connection with this water heater.
2. The location selection must provide adequate clearances for
servicing and proper operation of the water heater.
VACUUMRELIEFREQUIREDBYSOMECODES
(REFERTOLOCALCODES)_ __
CHECK ALL CONNECTIONS FOR LEAKS. _OUTL COLDWATERINLET
CONSULT THE LOCAL UTILITY COMPANY TO EXAM-
Typical Installation
INE INSTALLATION FOR PROPRIETY AND SAFETY. ;=_ E_I ELBOW
HOTTER WATER CAN SCALD: Water heaters are
intended to produce hot water. Water heated to a WATE_D
temperature which will satisfy clothes washing, OUTLET*MIXING VALVE ' L_--J_IE _-J JXPIPEINSULATION
dish washing, and other sanitizing needs can scald PIPE INSULATION / _'J_'_J
and permanently injure you upon contact. Some
people are more likely to be permanently injured by _ __
hot water than others. These include the elderly,
children, the infirm, or physically/mentally handi-
capped. If anyone using hot water in your home fits ) _-.[-_TEMPERATURE-
into one of these groups or if there is a local code or PRESSURE
state law requiring a certain temperature water at
the hot water tap, then you must take special pre-
cautions. In addition to using the lowest possible
temperature settingthat satisfies your hot water
needs, a means such as a mixing valve, should be
used at the hot water taps used by these people or I I .i --DISCHARGE PIPE
at the water heater. Mixing valves are available at _ plug)(D°notcapor
_alumbing supply or hardware stores. Follow manu-cturers instructions for installation of the valves.
Before changing the factory setting on the thermo- I
stat, read the "Temperature Regulation" section in
this manual.
TEMPERED
|
]1
i RELIEFVALVE
SHUTOFFVALVE
8
Instructions for Installation (cont'd)
The Convertible Lower
Element
The Upper Element, is a conventional 3800 watt element
which only operates at its rated wattage on 240 volts.
(See rating plate on water heater).
The Lower Element of the water heater can be converted
from operation at 3800 watts to 5500 watts on a 240 volt
system.
Read and follow water heater warnings and instructions. If
after reading these instructions in this manual, if you do not
understand any portion, call Maytag Customer Service at
1-800-788-8899 for an authorized servicer.
AWARNING
Before making the conversion to 5500 watts, check
the (1) power supply...must be 240 volts, (2)
wiring...10 gauge AWG @ Type TW, 60oC or equiva-
lent, and (3) Circuit breakers or fusing...capable of
30 amp loading. Also, the installation must conform
with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERI-
OUS BODILY INJURY, OR PROPERTYDAMAGE.
NOTE: Whether or not the dement conversion is made the
model rating plate must be marked. Using ahard point ink
pen, check the appropriate block within the model rating
plate, which is located adjacent to the lower access panel.
Instructions for Installation (cont'd)
Water Piping
A WARNING NOTE: Your water heater is super insulated to minimize
HOTTER WATER CAN SCALD: Water heaters are heat lossfrom thetank. Further reductionin heatlosscan
intended to produce hot water. Water heated to a be accomplished by insulating the hot water lines fromthe
temperature which will satisfy clothes washing, water heater.
dish washing, and other sanitizing needs can scald
tnd permanently injure you upon contact. Some
_eople are more likely to be permanently injured by
lot water than others. These include the elderly,
children, the infirm, or physically/mentally handi-
capped. If anyone using hot water in your home fits
into one of these groups or if there is a local code or
state law requiring a certain temperature water at HOTOUTLETTO SHUT-OFF COLDINLET
the hot water tap, then you must take special pre- HOUSE VALVE (_) WATT_ERLINE
cautions. In addition to using the lowest possible '_ i1_1 _-_n
i needs, a means such as a mixing valve, should be
temperature settingthat satisfies your hot water _-_ _ % _ _-_ u----_ []_
at the water heater. Mixing valves are available at SWEAT COUPLING I
plumbing supply or hardware stores. Follow manu-
facturers instructions for installation of the valves.
usedotw--''h'--OrTHOOT:TH--TO
Before changing the factory setting on the thermo- INsuFI_ION U I I _ PIPEstat, read the "Temperature Regulation" section in U INSULATION
this manual.
3/4" THREADED---_--_/'_ _ 3/4"THREADED
I._1_ ATCOUPLING
the water heater. The water heater is equipped with V. inch
water connections, i r ;
The illustration shows the attachment of the water piping to NIPPLE _ NIPPLE
If a water heater is installed in a closed water supply system; [ J
such as one having a back-flow preventer, check valve, water b
meter with a check valve, etc. in the cold water supply;
means shall be provided to control thermal expansion.
Contact the local utility or call Maytag Customer Service at
1-800-788-8899 for an authorized servicer on how to con-
trol this situation. DISCHARGEPIPE
NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adaptor to the cold water inlet connec-
t/on. Do not solder the cold water supply line directly to the
cold water inlet. It will harm the dip tube and damage the
tank. L_
1. Look at the top cover of the water heater. The water outlet _ ( T 6" AIRGAP
is marked hot. Connect the hot water pipe to the hot water _ _ _'_
outlet of the water heater. "_ _
2. Look at the top cover of the water heater. The cold water
inlet is marked cold. Connect the cold water pipe to the
cold water inlet of the water heater.
r
TEMPERATURE-
.I
fPRESSURE RELIEF
( VALVE
(Donotcaporplug)
-7-
FLOORDRAIN
10
Instructions for Installation (cont'd)
Temperature-Pressure Relief Valve
&WARNING J AWARNING
At the time of manufacturethis water heater was provid- 7he temperature-pressure relief valve must be manu-
eclwith a combination temperature-pressuresrelief va ve ally operated at least once a year. Caution should be
taken to ensure that (1) no one is in front of orcertified by a nationally recognizedtesting laboratory that
maintains periodic inspection of production of listed I around the outlet of the temperature-pressure relief
equipment or materials, as meeting the requirementsfor valve discharge line, and (2) the water manually dis-
ReliefValvesand Automatic GasShutoff Devicesfor Hot !charged will not cause any bodily injury or property
Water Supply Systems, and the latest edition of ANSI damage because the water may be extremely hot.
ZZ1.22 and the code requirements of ASME. If replaced,
the valve mustmeet the requirementsof local codes,but pletely reset and continues to release water, immedi-
not lessthan a combination temperature and pressure ately close the cold water inlet to the water heater,
relief valve certified as meeting the requirements for follow the draining instructions, and replace the
Relief Valvesand Automatic Gas Shutoff Devicesfor Hot ,temperature-pressure relief valve with a new one.
Water SupplySystems,ANSI Z21.22 by a nationally recog-
nized testing laboratorythat maintainsperiodicinspection _
of productionof listedequipmentor materials. H_OT CO<_LD
The valve must be markedwith a maximumset pressure _-- _ _
not to exceedthe marked hydrostaticworkJngpressureof PIPE'-_-_ L _ L.t VALVE PIPE
the water heater (150 Ibs./sq.in.) and a dischargecapacity
not lessthan the water heater input rate as shown on the INSULATION _ _j_. _ _j_ INSULATION
model rating plate. (Electric heaters - watts divided by
1000x 3415 equal BTU/Hr.rate.)
Your local jurisdictional authority, while mandating the CONDUIT_ _ 3
useof a temperature-pressurerelief valve complyingwith ,' ' _ TEMPERATURE-
ANSIZ21.22 and ASME,may require a valve model differ- _ PRESSURE
ent from the onefurnishedwith the water heater. RELIEFVALVE
Compliancewith suchlocalrequirementsmust besatisfied
by the installer or end user of the water heater with a
locally prescribed temperature-pressure relief valve _ DISCHARGEPIPE
installedin the designated opening in the water heater in _(Do notcapor plug)
placeof the factoryfurnishedvalve.
Forsafe operation of the water heater, the relief valve
must not be removed from it's designated opening or
pugged.
temperature-pressure relief valve must be installed
:ctly into the fitting of the water heater designated for
reliefvalve. Positionthe valve downward and provide
tubing sothat any dischargewill exit onlywithin 6 inches
above, or at any distance below the structural floor. Be ! _ j
certain that no contact is made with any live electrical
part. The discharge opening must not be blocked or _ k,
treducedin size under any circumstances.Excessivelength, _ =_, ,; _ BF-
over 30 feet, or use of more than four etbows can cause FLOORDRAIN
restrictionand reducethe dischargecapacityofthe valve,
No valve or other obstruction isto be placed between the WARNING "RELIEF VALVE OPENING"
relief valveandthe tank. Do not connecttubing directlyto Thdswaterheaterispf0_ded_thar_mbmatJonTernpeca_Jr_PressureReliefValve_stedascomplyingwi_
discharge drainunlessa 6" air gap is provided.To prevent andlhecodete_JirementsofASME.
bodily injury,hazard to life, or propertydamage,the relief Yourlocaludsdic_lof,aia_, whilernardafi_lheuseofaTemoerature-PressureRel_fVal_complying
valve must be allowed to discharge water in quantities C0mpliancewJlhsuc_lccalrequirementsmustbesa_s_edbylheinslal_r_endu_r_w=_h_ter_a locallypr¢scnbedTemperature-Pressute ReliefValveir_tailedinI_e des_gnateJopeninginthe water
shouldcircumstancesdemand, If the dischargepipe is not _r
connectedto a drain or other suitable means, the water
The DischargePipe:
• Must not be smaller in size than the outlet pipe size of
the valve, or have any reducing couplings or other
restrictions. _ _'_ _'_-_H
Must not be plugged or blocked. • Ifashodshank(lessthan2")temperature=pressurereliefvalveistobeinstalled
IIf after manually operating the valve, it fails to corn-
\
[
1hesianda_dforReliefWives _uTdAutomahcGasShutoffDevicesforHotWaterSupplySYstems,AJ_SZ21.22
WI_ANSZ2 22andASME,mayrequ_'eavaJvemodedrlerentfromlheonelumshedv,_hthewaterheaer
TANK _; l_ ,_ACK_
TANK '/ __' ' BRASS
FITFING COUPLING
VALVEPROBE TEMPERATURE
MUST EXTEND PRESSURE
IN3"OTANK _ _ RELtEFVAWE
BRASS
IPP ' SHANK
6"AIRGAP
E
r
I: Must be of material listed for hot water dislribution. _ _*_1,_,w_,__ _=_._Must be installed so as to allow complete drainage of • if a longshank(2" or longer}is to be installed,do notusethe nippleand coupling
both the temperature-pressurereliefvalve,andthe dis- .=_, Temperature-PressureproteobveequipmentrequiredbyIocaJcodes,butnottessthana cc_nbma
charge pipe. Au_o_,_ GasShutoffDevicesfc_Hot-WaterSupplySysle_s,_S 721 22bya nafionaJlyrecognized_st-
I," M ust terminate at an adequate drain. _ lab°t_d°_ _hatr_a_l_tail_Pen°dieinspecb°r'of pr°dt¢_°_ Ol listeds_uipr°entOImaterialsThevalve
tank. see manualheading =Temperature-PressureReliefValve' forinstallationand maintenanceof Relief
Must not have any valve between the relief va ve and ._o_,,oratanydistar¢ebelow_ sbucturalfloor,andcannotcc_tactanyIweelecinc_rpad"
t_onTemperature.PressureRelief VaJvecertified_s meetin the requirementsfor _elief Valves =lnd
mustbe oriented,prowdedwilhtubing,c_ol_eaviseinstalledsothatdischargeca_exit0nlywilhin6inches
Forsafeoperat_nofIhewaterheater,IPeReliefValvemustnotberemovedor p_ugged.
Valve,dischargepipeandolhelsafetyp_ecauhons
Instructions for Installation (cont'd)
Filling the Water Heater
To £dl the water heater with water: [ AWARNING ]
1. Close the water heaterdrain valve by turning the handleto tiBefore making the conversion to 5500 watts, checkll
the right (clockwise). The drain valve is on the lower front I the (1) power supply...must be 240 volts, (2) /
of the water heater. I wiring...10 gauge AWG @ Type TW, 60"C or equiva-|
]lent, and (3) Circuit breakers or fusing...capable ofl
2. Open the cold water supply valve to the water heater. [ 30 amp loading. Also, the installation must conform |
NOTE: The coldwater supplyvalve must beleft open I with this manual, local codes and electric utility I
when the water heater is in use. ]rules. Failure to comply can result in DEATH, SERI-]
3. To insure complete fdling of the tank, allow air to exit by [ OUS BODILYINJURY, OR PROPERTY DAMAGE. ]
opening the nearest hot water faucet. Allow water to run
until a constant flow is obtained. This will let air out of the
water beater and the piping.
ACAUTION
Never use this water heater unless it is completely
full of water. To prevent damage to the tank and
heating element, the tank must be filled with
water. Water must flow from the hot water faucet
before turning "ON" power.
4. Check all new water piping for leaks. Repair as needed.
Converting the Lower
Element
These instructions only cover the conversion of the convert- NOTE: Whether or not the element conversion is made the
ible dement, read this entire manual before attempting to model rating plate must be marked. Using a hard point ink
install or operate the water heater. The water heater is factory pen, check the appropriate block vAthln the model rating
set to operate at 3800 watts. The lower element can be con- plate, which is located adjacent to the lower access panel.
vetted to operate at 5500 watts. Refer to "The Convertible
Lower Element" section. Necessary element conversion parts are located in a small bag
contained within the large plastic manual envelope attached
The Upper Element is a conventional 3800 watt element to the side of the water heater.
which only operates at its rated wattage on 240 volts. (See rat-
ing plate on water heater).
The Lower Element of the water heater can be converted
from operation at 3800 watts to 5500 watts on a 240 volt sys- /_
If after reading these instructions and this manual, if you do
tern.
not understand any portion, call Maytag Customer Service at
1-800-788-8899 for an authorized servicer. BUSSBAR
CONVERSIONPARTS
22
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