Maytag ERV-150, HRV-210, HRV-150, ERV-210 User Manual

06786-04/12/22
Installer Manual
VENTILATION SYSTEMS
Model Numbers
HRV-150
HRV-210
ERV-150
ERV-210
VB0066
2
1.0 SERVICE ............................................................................................4
1.1 3-D Drawing ................................................................................4
1.2 Parts Ordering Chart....................................................................5
1.3 Technical Support ........................................................................5
2.0 SIZING ................................................................................................6
3.0 UNIT TYPE & DEFROST SETTING VS GEOGRAPHICAL LOCATION ..7
4.0 TECHNICAL DATA................................................................................8
4.1 Air Distribution (Normal Operation)..............................................8
4.2 Air Distribution (Defrost Mode) ....................................................8
4.3 Performance Charts................................................................9-10
4.4 Dimensions ................................................................................11
4.5 Controls and Furnace Link Option ............................................11
4.6 Specifications ............................................................................11
5.0 TYPICAL INSTALLATIONS ..................................................................12
5.1 Fully Ducted System ..................................................................12
5.2 Exhaust Ducted System
(Source Point Ventilation)
..................12
5.3 Simplified
(Volume Ventilation)
..................................................12
6.0 INSTALLATION....................................................................................13
6.1 Adsjusting the Damper Rod (for ERVs installed in warm regions) ........13
6.2 Locating and Mounting the Unit ................................................13
6.3 Planning of the Ductwork ..........................................................14
6.4 Calculating the Duct Size......................................................14-15
6.4.1 Example of Calculation ....................................................14
6.4.2 Example of a Design for a Fully Ducted System ............15
6.5 Installing the Ductwork and Registers ..................................15-17
6.5.1 Fully Ducted System........................................................15
6.5.2 Exhaust Ducted System (Source Point Ventilation) ........16
6.5.3 Simplified Installation (Volume Ventilation) ......................17
6.6 Connecting Duct to the Unit ......................................................18
6.7 Installing the Exterior Hoods ......................................................19
6.8 Connecting the Drain ................................................................19
7.0 CONTROL DEVICES ..........................................................................20
7.1 Main Controls ............................................................................20
7.2 Optional Control ........................................................................20
7.3 Other Features ..........................................................................21
7.4 Main and Optional Controls Available for your Unit ..................21
7.5 Special Cold Weather TBI Mode for ERVs................................21
3
Table of Contents (cont’d)
About this Manual
8.0 INSTALLATION OF THE CONTROLS ..................................................22
8.1 Dimensions and Specifications ................................................22
8.2 Installation of the Main Control ..........................................22-23
8.3 Electrical Connection to Optional Controls ..............................24
8.4 Electrical Connection to the Furnace ......................................24
9.0 WIRING DIAGRAM ............................................................................25
10.0 AIR FLOW BALANCING................................................................26-27
11.0 OVERALL VERIFICATION ..................................................................28
11.1 Main Controls ..........................................................................28
11.2 Optional Control ......................................................................28
12.0 MAINTENANCE / INSTRUCTIONS FOR USER....................................29
13.0 TROUBLESHOOTING ....................................................................30-31
14.0 WARRANTY ......................................................................................32
15.0 REFERENCES....................................................................................32
This manual uses the following symbols to emphasize particular information:
NOTE: Indicates supplementary information needed to fully complete an instruction.
CAUTION
Denotes an instruction which, if not followed, may severely damage the unit and/or its components.
WARNING
010
!
Identifies an instruction which, if not followed, might cause serious personal injuries including possibility of death.
4
1.1 3-D DRAWING
1.0 Service
DAMPER ASSEMBLY (REAR VIEW)
21
22
23
24
21
25
20
3
15
13
16
14
11
10
9
12
19
17
6
18
8
7
2
1
4
3
5
VL0018
5
tel: 1-866-2MAYTAG
No Description
150 150 210 210
HRV ERV HRV ERV
1 Double collar port #2 00866 00866 00866 00866 2 Wing nut #10-32 00874 00874 00874 00874 3 Balancing double collar port 02256 02256 02256 02256 4 Inlet ring 12913 12913 12913 12913 5 Motor assembly 13504 13555 13556 13506 6 Electronic board V99 13507 13507 13507 13507 7 Square balancing damper 12645 12645 12645 12645 8 Door latches (latch) 00886 00886 00886 00886 9 Drain connector 02418 02418 02418 02418
10 Drain gasket 0.625”DI 02419 02419 02419 02419
11 Washer 5/8” ID x 1” OD 03117 03117 03117 03117 12 Nut 5/8-18 02420 02420 02420 02420 13 Recovery core 03132 03136 03133 03137 14 Door assembly 15770 15770 15770 15770 15 Door latches (keeper) 00887 00887 00887 00887 16 Hinge assembly 00672 00672 00672 00672 17 Filter 03096 03096 03097 03097 18 Switch E69 10A 01825 01825 01825 01825 19 Damper assembly #2 12643 12643 12649 12649 20 Plastic balancing damper 02253 02253 02253 02253 21 Damper rod 12620 12620 12620 12620 22 Double collar port #5 02021 02021 02021 02021 23 Damper #1 12459 12459 12459 12459 24 Damper actuator assembly 03124 03124 03124 03124 25 Electronic box cover 13046 13046 13046 13046
26* Thermistor kit 12895 12895 12895 12895
1.2 PARTS ORDERING CHART
1.0 Service (cont’d)
1.3 Technical Support (for assistance)
For assistance, call on week days, 8:00 AM to 4:30 PM (Cental Standard Time).
Technical Support Department
Please take note that parts not listed are not available; those parts require assembly knowledge that only manufacturer can guarantee.
TO ORDER PARTS: Contact your local distributor
* Item 26 not shown.
6
2.0 Sizing
These are the two most common methods used to evaluate the ventilation needs of a house:
CSA F326 and Canadian Building Code:
• High speed: 10 cfm per room 20 cfm for the master bedroom and the basement
• Low speed: 40-60% of high speed
ASHRAE Standard 62-2001:
• 0.35 air change per hour
Refer to ventilation code of your area to determine which method to use.
Example:
1320 ft
2
1320 ft
2
CSA F326
Kitchen (10 cfm) Dining room (10
cfm)
Living room (10
cfm)
Family room (10
cfm)
Master bedroom (20
cfm)
Bedroom #1 (10
cfm)
Bedroom #2 (10
cfm)
Bedroom #3 (10
cfm)
Bathroom #1 (10
cfm)
Bathroom #2 (10
cfm)
Bathroom #3 (10
cfm)
Laundry room (10
cfm)
Basement (20 cfm)
Total 150
cfm
(high speed)
ASHRAE Standard 62-2001
Volume of basement 10560 ft
3
Volume of main floor 10560 ft
3
Volume of second floor 10560 ft
3
Total volume 31680 ft
3
x .35/h
11090 ft
3
/h
÷ 60 (min/h)
Total 185 cfm
(high speed)
1320 ft
2
Second floor
Main floor
Basement
Master Bedroom
Bedroom #1
Bathroom
#1
Bedroom #2
Bathroom
#2
Bedroom #3
Basement
VH0021A
Laundry room
Bathroom
Living room
Family room
#3
Kitchen
Dining room
7
3.0
Unit Type and Defrost Setting vs Geographical Location
ZONE A
(HRVs only)
Set Extended Defrost according to section 8.2, point 10.
MODELS: HRV-150, HRV-210
ZONE B
(HRVs only)
Extended Defrost setting not required (factory defrost
strategy pre-set).
MODELS: HRV-150, HRV-210
ZONE C (HRV or ERV according to your client’s particular
problems)
see ZONE C SELECTION CHART beside
HRV MODELS: HRV-150, HRV-210.•ERV MODELS: ERV-150, ERV-210.
ZONE D ERVs recommended)
• ERV MODELS: ERV-150, ERV-210.
• ERVs: Set Defrost mode #1 according to section 6.1.
SYMPTOM SOLUTION
(condensation)
Indoor air quality problem ERV
and / or
Excess moisture problem ERV
and / or
Important excess moisture problem HRV
ZONE C SELECTION CHART
ST JOHN'S
GOOSE BAY
CHARLOTTETOWN
BATHURST
QUEBEC
HALIFAX
ST-JOHN
BOSTON
SEPT-ILES
LABRADOR CITY
GASPÉ
MATANE
YELLOWKNIFE
HAY RIVER
CHICOUTIMI
VAL-DOR
CHIBOUGAMAU
TIMMINS
ZONE B
WINNIPEG
MONTRÉAL
OTTAWA
NORTH BAY
TORONTO
SUDBURY
SAULT STE MARIE
ST. PAUL
DETROIT
MADISON
DES MOINES
HARTFORD
HARRISBURG
COLUMBUS
INDIANAPOLIS
SPRINGFIELD
RALEIGH
WASHINGTON
NASHVILLE
TOPEKA
COLUMBIA
ATLANTA
OKLAHOMA CITY
BATON ROUGE
AUSTIN
ZONE A
BISMARCK
ZONE D
REGINA
PRINCE ALBERT
SASKATOON
FORT SMITH
FORT MCMURRAY
GRANDE PRAIRIE
EDMONTON
JASPER
KAMLOOPS
CALGARY
LETHBRIDGE
PENTICTON
ZONE C
HELENA
BOISE
DENVER
SALT LAKE CITY
RENO
SANTA FE
PHOENIX
WHITEHORSE
ANCHORAGE
JUNEAU
Prince Rupert
VICTORIA
OLYMPIA
SALEM
SACRAMENTO
VN0002
8
Applicable to all model numbers.
Defrost Mode 1
Applicable to model numbers:
• HRV-150
• HRV-210
Defrost Mode 2
Applicable to model numbers:
• ERV-150
• ERV-210
4.1 AIR DISTRIBUTION (NORMAL OPERATION)
4.2 A
IR DISTRIBUTION (DEFROST MODE)
4.0 Technical Data
FRESH AIR
FROM
OUTSIDE
STALE AIR
FROM
BUILDING
STALE AIR TO OUTSIDE
FRESH AIR TO BUILDING
STALE AIR
FROM
BUILDING
STALE AIR TO OUTSIDE
FRESH AIR TO BUILDING
STALE AIR
FROM
BUILDING
FRESH AIR TO BUILDING
For defrost cycles tables, refer to Section 9.0, Wiring Diagram.
VF0013
VF0020
VF0012
9
MODEL NUMBER: ERV-150
Electrical requirements: 120 volts, 1.3 Amps Exhaust Air Transfer Ratio: 0.06
4.3 PERFORMANCE CHARTS
4.0 Technical Data (cont’d)
VENTILATION PERFORMANCE
External Static Net Supply Gross Air Flow
Pressure Air Flow Supply Exhaust
Pa in. w.g. l/s cfm l/s cfm l/s cfm
25 0.1 81 173 87 184 93 197 50 0.2 78 165 83 175 86 182
75 0.3 72 152 76 162 80 169 100 0.4 67 142 71 151 77 163 125 0.5 55 117 59 124 67 143 150 0.6 46 98 49 104 56 118 175 0.7 36 77 39 82 41 87 200 0.8 30 63 32 67 24 51
Note: Unit operating at maximum speed.
ENERGY PERFORMANCE
Supply Net Average Sensible Recovery Apparent Sensible Latent Recovery
Temperature Airflow Power Efficiency Effectiveness Moisture Transfer
°C °F l/s cfm Watts % %
0 32 29 60 56 71 79 0.53 0 32 47 100 80 64 73 0.41 0 32 65 137 126 60 68 0.36
-15 5 31 65 64 56 81 0.41
Total Recovery Efficiency
35 95 28 59 52 45
HEATING
COOLING
ENERGY PERFORMANCE
Supply Net Average Sensible Recovery Apparent Sensible Latent Recovery
Temperature Airflow Power Efficiency Effectiveness Moisture Transfer
°C °F l/s cfm Watts % %
0 32 52 110 93 69 76 0.45 0 32 74 157 130 64 71 0.38 0 32 96 203 193 60 68 0.30
-15 5 52 110 122 55 76 0.26
Total Recovery Efficiency
35 95 50 106 89 41
HEATING
COOLING
MODEL NUMBER: ERV-210
Electrical requirements: 120 volts, 1.9 Amps Exhaust Air Transfer Ratio: 0.06
VENTILATION PERFORMANCE
External Static Net Supply Gross Air Flow
Pressure Air Flow Supply Exhaust
Pa in. w.g. l/s cfm l/s cfm l/s cfm
25 0.1 109 231 116 245 128 271
50 0.2 107 228 114 241 123 260
75 0.3 101 214 107 227 118 249 100 0.4 95 201 101 213 110 233 125 0.5 86 182 91 193 103 217 150 0.6 79 167 83 177 92 195 175 0.7 62 132 66 140 81 172 200 0.8 40 85 43 90 55 116
Note: Unit operating at maximum speed.
External Static Pressure - Pascals
(250 Pascals = 1” of water)
Gross Airflow - l/s (0.47 l/s = 1 cfm)
External Static Pressure - Pascals
(250 Pascals = 1” of water)
Gross Airflow - l/s (0.47 l/s = 1 cfm)
225
175
200
150
125
100
75
50
25
0
05025 100 12575
150
VG0042
Supply (l/s) Exhaust (l/s)
Supply (l/s) Exhaust (l/s)
225
200
175
150
125
100
75
50
25
VG0041
0
05025 100 12575
150
ENERGY PERFORMANCE
Supply Net Average Sensible Recovery Apparent Sensible Latent Recovery
Temperature Airflow Power Efficiency Effectiveness Moisture Transfer
°C °F l/s cfm Watts % %
0 32 51 109 92 70 77 -0.01 0 32 73 155 128 65 72 -0.02 0 32 102 215 191 62 70 -0.01
-25 -13 52 110 104 60 94 0.05
Total Recovery Efficiency
35 95 Not tested
ENERGY PERFORMANCE
Supply Net Average Sensible Recovery Apparent Sensible Latent Recovery
Temperature Airflow Power Efficiency Effectiveness Moisture Transfer
°C °F l/s cfm Watts % %
0 32 30 64 54 75 83 -0.03 0 32 46 97 78 67 74 0.01 0 32 65 138 124 64 72 -0.02
-25 -13 26 55 62 67 89 0.05
Total Recovery Efficiency
35 95 Not tested
10
MODEL NUMBER: HRV-150
Electrical requirements: 120 volts, 1.3 Amps Exhaust Air Transfer Ratio: 0.05
4.3 PERFORMANCE CHARTS (CONTD)
4.0 Technical Data (cont’d)
VENTILATION PERFORMANCE
External Static Net Supply Gross Air Flow
Pressure Air Flow Supply Exhaust
Pa in. w.g. l/s cfm l/s cfm l/s cfm
25 0.1 84 177 88 186 90 190
50 0.2 80 169 84 178 86 182
75 0.3 77 163 81 171 81 171 100 0.4 69 146 72 153 76 161 125 0.5 61 130 65 137 66 139 150 0.6 46 98 49 103 52 110 175 0.7 38 81 40 85 31 67
Note: Unit operating at maximum speed.
MODEL NUMBER: HRV-210
Electrical requirements: 120 volts, 1.9 Amps Exhaust Air Transfer Ratio: 0.042
VENTILATION PERFORMANCE
External Static Net Supply Gross Air Flow
Pressure Air Flow Supply Exhaust
Pa in. w.g. l/s cfm l/s cfm l/s cfm
50 0.2 120 253 124 264 126 268
75 0.3 118 250 123 262 119 251 100 0.4 111 235 116 245 114 241 125 0.5 102 216 106 224 107 226 150 0.6 87 185 91 193 96 204 175 0.7 75 160 78 167 81 172 200 0.8 57 120 59 124 57 121
Note: Unit operating at maximum speed.
External Static Pressure - Pascals
(250 Pascals = 1” of water)
Gross Airflow - l/s (0.47 l/s = 1 cfm)
225
175
200
150
125
100
75
50
25
0
05025 100 12575
150
VG0039
External Static Pressure - Pascals
(250 Pascals = 1” of water)
Gross Airflow - l/s (0.47 L/s = 1 cfm)
225
175
200
150
125
100
75
50
25
0
05025 100 12575
150
VG0040
HEATING
COOLING
HEATING
COOLING
Supply (l/s) Exhaust (l/s)
Supply (l/s) Exhaust (l/s)
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