Maytag CWG3100AA, CWG3600AA Service Manual

Service
This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.
24” Gas Wall Ovens
This Base Manual covers general information
Refer to individual Technical Sheet
This manual includes, but is
not limited to the following:
CWG3100AA* CWG3600AA*
16026549
October 2005
© 2005 Maytag Services
Important Information
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBILITY TO
REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
Important Notices for Servicers and Consumers
!
To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
WARNING
Customer Service Support Center
CAIR Center
Web Site Telephone Number
WWW.MAYTAG.COM ............................................. 1-800-688-9900
Recognize Safety Symbols, Words, and Labels
DANGER!
DANGER—Immediate hazards which WILL result in severe personal injury or death.
WARNING!
WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION!
CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property
damage.
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Table of Contents
Important Information ................................................... 2
Important Safety Information
Safety Practices for Servicer .................................... 4
Servicing .................................................................. 4
Receiving Oven ........................................................ 5
Using the Oven ........................................................ 5
Baking, Broiling, and Roasting ................................. 6
Connecting Oven to Gas .......................................... 6
Product Safety Devices ........................................... 6
General Information
Cooking Nomenclature ............................................. 7
Specifications .......................................................... 8
Placement of Oven ................................................... 8
Do Not Block Air Vents ............................................ 8
Location of Model Number ....................................... 8
Model Identification .................................................. 8
Service .................................................................... 8
Parts and Accessories............................................. 8
Extended Service Plan ............................................. 8
Oven Description ..................................................... 9
Troubleshooting Procedures
Troubleshooting Chart ............................................ 10
Testing Procedures
Component / Controller Testing Table .................... 12
Relay Logic ............................................................ 13
Description of Error Codes .................................... 13
Disassembly Procedures
Replacing Oven ...................................................... 14
Removing Oven Bottom .......................................... 14
Replacing Oven Ignitor Assembly .......................... 14
Replacing Oven Burner .......................................... 14
Replacing Pressure Regulator ............................... 14
Replacing Oven Valve / Shut-off Valve ................... 14
Replacing Shut-off Valve (CWG3100AA*) ............. 15
Replacing Burner Fitting (CWG3600AA*).............. 15
Replacing Rocker (Oven Light) Switch................... 15
Replacing Control Panel Assembly ........................ 15
Replacing Light Socket .......................................... 15
Replacing Oven Sensor ......................................... 16
Replacing Oven Flue Box Assembly....................... 16
Replacing Top Cover ............................................. 16
Replacing Main Back ............................................. 16
Replacing Side Trim / Side Panel .......................... 16
Removing Oven Door ............................................. 17
Replacing Oven Door Hinge................................... 17
Upper Oven Door Disassembly .............................. 17
Lower Oven Door Disassembly .............................. 17
Oven Door Disassembly (Diagram) ....................... 18
Appendix A: Installation Instructions ......................... A-2
Appendix B: Use and Care Information
Use and Care Information..................................... B-2
Care and Cleaning ................................................ B-7
Appendix C: LP Conversion Instructions ..................C-2
©2005 Maytag Services 16026549 3
Important Safety Information
As with all appliances, there are certain rules to follow for safe operation. Verify everyone who operates the oven or cooktop is familiar with the operations and with these precautions.
Use appliance only for its intended purpose as described. Pay close attention to the safety sections of this manual. Recognize the safety section by looking for the symbol or the word safety.
Recognize this symbol as a safety precaution.
!
WARNI NG
!
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Extinguish any open flame.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call fire department.
WARNI NG
!
This gas appliance contains or produces a chemical or chemicals which are known to the state of California to cause cancer, birth defects, or other reproductive harm. To reduce the risk from substances in the fuel or from fuel combustion make sure this appliance is installed, operated and maintained according to the instructions in this manual.
Due to the nature of cooking, fires can occur as a result of overcooking or excessive grease. Although a fire is unlikely, if one occurs proceed as follows:
Oven Fires
1. Do not open the oven door.
2. Turn all controls to OFF.
3. As an added precaution turn off the electricity at the main circuit breaker or fuse box and the gas at the main supply valve.
4. Allow the food or grease to burn itself out in the oven.
If smoke or fire persists, call the local fire department.
To avoid the risk of property damage or personal injury, do not obstruct the flow of combustion or ventilation air to the oven.
To avoid the risk of electrical shock, serious personal injury or death: Make sure your oven has been properly grounded and always disconnect the electrical supply before servicing this unit.
Installation and service must be performed by an authorized installer, service agency or gas supplier.
!
WARNI NG
To avoid risk of electrical shock, property damage, personal injury, or death, verify wiring is correct, if components were replaced. Verify proper and complete operation of unit after servicing.
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NOTE: The maximum gas supply pressure for these
models must not exceed 14 inches W.C.P.
Safety Practices for Servicer
Safe and satisfactory operation of gas ranges depends upon its design and proper installation. However, there is one more area of safety to be considered:
Servicing
Listed below are some general precautions and safety practices which should be followed in order to protect the service technician and consumer during service and after service has been completed.
1. Gas smell—Extinguish any and all open flames and open windows.
2. Turn gas off—Service range with gas turned off unless testing requires gas.
Important Safety Information
3. Checking for gas leaks—Never check for leaks with any kind of open flame. Soap and water solution should be used for this purpose. Apply solution to suspected area and watch for air bubbles which indicates a leak. Correct leaks by tightening fittings, screws, connections, applying approved compound, or installing new parts.
4. Using lights—Use a hand flashlight when servicing ranges or checking for gas leaks. Electric switches should not be operated where leaks are suspected. This will avoid creating arcing or sparks which could ignite the gas. If electric lights are already turned on, they should not be turned off.
5. Do not smoke—Never smoke while servicing gas ranges, especially when working on piping that contains or has contained gas.
6. Check range when service is completed—After servicing, make visual checks on electrical connections, and check for gas leaks. Inform consumer of the condition of range before leaving.
7. Adhere to all local regulations and codes when performing service.
Receiving Oven
• Installer needs to show consumer location of the range
gas shut-off valve and how to shut it off.
• Authorized servicer must install the range or cooktop
in accordance with the Installation Instructions. Adjustments and service should be performed only by authorized servicer.
• Insure all packing materials are removed from the oven
before operating it, to prevent fire or smoke damage should the packing material ignite.
• Ensure range or cooktop is correctly adjusted by a
qualified service technician or installer for the type of gas (Natural or LP). Some ranges can be converted for use with Natural or LP gas.
With prolonged use of a range, high floor
temperatures could result. Many floor coverings will not be able to withstand this kind of use. Never install range over vinyl tile or linoleum that cannot withstand high temperatures. Never install range directly over carpeting.
Using the Oven
• Do not leave children alone or unattended where an
oven is hot or in operation. They could be seriously burned.
• Do not allow anyone to climb, stand or hang on the
oven door. They could damage the oven and cause severe personal injury.
• Wear proper apparel. Loose fitting or hanging
garments should never be worn when using the oven. Flammable material could ignite if brought in contact with hot oven surfaces which may cause severe burns.
• Never use the oven for warming or heating a room. This may cause burns, injuries, or a fire.
• Do not use water on grease fires.
• Do not let grease or other flammable materials collect in or around the oven.
• Do not repair or replace any part of the oven unless it is recommended in this manual.
• Use only dry potholders. Moist or damp potholders used on hot surfaces may result in a burn from steam.
• Do not let a potholder touch the flame. Do not use a towel or a bulky cloth as a potholder.
• Never leave the oven unattended while cooking.
• Only certain types of glass/ceramic, earthenware, or other glazed utensils are suitable for oven use. Unsuitable utensils may break due to sudden temperature change.
• Use care when opening oven door. Let hot air or steam escape before removing or replacing food.
• Do not heat unopened food containers in oven. Build-up of pressure may cause a container to burst and result in injury.
• Place oven racks in desired location while oven is cool. If a rack must be moved while oven is hot, use a dry potholder.
• Do not use aluminum foil to line oven bottom or racks. Aluminum foil can cause a fire or will seriously affect baking results, and damage to porcelain surfaces.
• Do not touch interior surfaces of oven during or immediately after use. Do not let clothing or other flammable materials come in contact with bake or broil burners.
• Other areas of the oven can become hot enough to cause burns, such as vent openings, window, oven door and oven racks.
• To avoid steam burns, do not use a wet sponge or cloth to wipe up spills on a hot cooking area.
• Do not store combustible or flammable materials, such as, gasoline or other flammable vapors and liquids near or in the oven.
• Do not clean oven door gasket located on back of the door. Gasket is necessary to seal the oven and can be damaged as a result of rubbing or being moved.
• Do not drape towels or any materials on oven door handles. These items may ignite causing a fire.
!
CAUTI ON
Do not store items of interest to children in cabinets above the oven. Children may climb on oven to reach these items and become seriously injured.
©2005 Maytag Services 16026549 5
Important Safety Information
Baking, Broiling, and Roasting
• Do not use oven area for storage.
• Stand back from oven when opening door (when hot). Hot air or steam can cause burns to hands, face, and eyes.
• Do not use aluminum foil anywhere in the oven. This could result in a fire hazard and damage the oven.
• Use only glass cookware appropriate for use in gas ovens.
• Always remove broiler pan from oven when finished broiling. Grease left in pan can catch fire if oven is used without removing grease from the broiler pan.
• When broiling, keep meat away from flame! Meat that is close to the flame may ignite. Trim any excess fat to help prevent excessive flare-ups.
• Make sure broiler pan is placed correctly to reduce any possibility of grease fires.
• Should a grease fire occur in the broiler pan, turn off oven, and keep oven door closed until fire burns out.
Connecting Oven to Gas
Install manual shut-off valve in gas line for easy accessibility outside the oven. Be aware of the location of the shut-off valve.
Oven Safety Valve Oven valve is designed
to be a safety valve. Two basic designs are used:
Hydraulic and Electric
Both types are safety valves because they are indirectly operated by the oven thermostat, which controls a pilot flame or electric ignitor, to open and close the oven valve.
Grounded Oven Frame Ground prong on power
cord is connected to the frame, usually a green lead fastened by a screw. In addition, any part or component capable of conducting an electric current is grounded by its mounting.
Product Safety Devices
Safety devices and features have been engineered into the product to protect consumer and servicer. Safety devices must never be removed, bypassed, or altered in such a manner as to defeat the purpose for which they were intended.
Listed below are various safety devices together with the reason each device is incorporated in the gas ranges.
Pressure Regulator Maintains proper and
steady gas pressure for operation of oven controls. Regulator must be set for the type of gas being used: Natural or LP. After servicing regulator, make certain it is set properly before completing service.
Gas Burner Orifices Universal orifices are
used on most valves. They must be adjusted for the type of gas being used: Natural or LP. After servicing a valve or orifice, verify proper adjustment before completing service.
If any ground wire, screw, strap, nut, etc. is removed for service, or any reason, it must be reconnected to its original position with original fastener before the appliance is put into operation again.
Failure to do so can create a possible shock hazard.
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General Information
This manual provides basic instructions and suggestions for handling, installing and servicing gas ovens.
The information and warnings in this manual were developed from experience with, and careful testing of, the product. If the unit is installed according to this manual, it will operate properly and will require minimal
This manual contains information needed by authorized service technicians to install and service gas ovens. There may be, however, some parts which need further explanation. Refer to the Installation Instructions, Use and Care, Technical Sheets or the toll-free technical support line.
servicing. A unit in proper operating order ensures the consumer all the benefits provided by clean gas cooking.
Cooking Nomenclature
C W G 3 6 0 0 A A S
A Almond on Almond
Brand
A Amana C Magic Chef G Graffer &
Sattler
H Hardwick
J Jenn-Air M Maytag N Norge U Universal Y Crosley
A Accessory/Cartridge C Cooktop Updraft/Countertop D Downdraft Cooktop or Warming Drawer
E Eyelevel Range G Grill
L Range (20") M Range (36")
P Drop In (24") Q Wall Oven (27") R Range, Free-Standing (30")
S Slide-In (30")
T Range Hood
V OTR
W Wall Oven
Y RV Range
Z RV Top
Product Type
B Black C Brushed Chrome H Traditional White L Traditional Almond P Prostyle Q Monochromatic Bisque S Stainless T Traditional Bisque W White on White F Frost White (True Color White) N Natural Bisque (True Color Bisque)
A UL/AGA C CSA/CGA/CUL D Dual Listed G 220-240 V / 50-60 Hz
M Military Model
P PSB Approved
X Export 120 V / 60 Hz
Production Code
This identifies the production version.
Color
Listing
(Singapore)
Fuel
B Butane D Dual Fuel
E/J Electric
G Gas, Natural
L Liquid Propane
M Microwave
P Standing Pilot X No Fuel
W Warming Drawer
©2005 Maytag Services 16026549 7
Feature Content
1000-3999 Brands 4000-6999 Maytag/Amana 7000-9999 Jenn Air
General Information
Specifications
Refer to individual Technical Sheet for specification information.
Placement of the Oven
The oven must be placed in the kitchen or comparable room. All safety guidelines must be followed and free air flow around the oven is essential (see Chapter 2).
Do Not Block Air Vents
All air vents must be kept clear during cooking. If air vents are covered during operation, the oven may overheat. If this occurs, a sensitive, thermal safety device automatically removes power to the oven, rendering the oven inoperable. The oven will remain in this state until it has sufficiently cooled.
Location of Model Number
To request service information or replacement parts, the service center will require the complete model, serial, and manufacturing number of your oven. The number can be found in the door jam for the lowest oven cavity door. Open the lowest oven door to view the data.
Service
Keep a copy of sales receipt for future reference or in case warranty service is required. To locate an authorized servicer:
• For Maytag product call 1-800-462-9824 or visit the Web Site at www.maytag.com
Warranty service must be performed by an authorized servicer. We also recommend contacting an authorized servicer, if service is required after warranty expires.
Parts and Accessories
Purchase replacement parts and accessories over the phone. To order accessories for your product call:
• For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com
Extended Service Plan
We offer long-term service protection for this new oven and cooktop.
• Dependability Plus specially designed to supplement Maytag’s warranty. This plan covers parts, labor, and travel charges. Call 1-800-925-2020 for information.
SM
Extended Service Plan is
Location of Model Number
Model Identification
Complete enclosed registration card and promptly return. If registration card is missing:
• For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com
When contacting provide product information located on rating plate. Record the following: Model Number: ___________________ Manufacturing Number: ___________________ Serial or S/N Number: ___________________ Date of purchase: ___________________ Dealer’s name and address: ___________________
8 16026549 ©2005 Maytag Services
Oven Description
Control Pad
Light Switch
Oven Cavity (with Racks) Oven Window
Broiler Cavity (with Racks)
Broiler Window (6)Model CWG3 00AA*
©2005 Maytag Services 16026549 9
Troubleshooting Procedures
!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas before servicing, unless testing requires power and/or gas.
WARNING
Troubleshooting Chart
Problem Possible Cause Correction
No oven operation in Bake or Broil.
No gas flows to burner; ignitor glows red.
Gas flows to bake/broil burner, but burner does not light.
Fan motor does not operate.
Popping sound heard when burner extinguishes.
Moisture condensation on oven window (if equipped) when oven is in use.
Baking results are not satisfactory.
Oven smokes excessively during broil.
Oven smokes/odor first few times of usage.
No voltage to oven control........................
Failed ignitor .............................................
Failed gas valve .......................................
Ignitor positioned too far from burner .......
Dirt/grease in orifice or burner..................
Failed ignitor .............................................
No power to fan motor ..............................
Failed fan motor, winding or frozen
shaft..........................................................
This is a normal sound that occurs with some types of gas when a hot burner is
turned off ..................................................
Moisture in oven .......................................
Moisture in oven window..........................
Oven not preheated or set to correct
temperature ..............................................
Oven thermostat sensing device not
inserted into clips......................................
Oven bottom panel incorrectly installed ...
Oven temperature set too high.................
Broil pan, broil area or oven soiled...........
Normal ......................................................
Check for 120 VAC at oven control input. If no voltage is present, check wiring.
Test ignitor (see "Testing Procedures").
Check gas valve for continuity.
Reposition ignitor closer to burner.
Clean orifice or burner.
Test ignitor (also, ignitor should glow
red).
Check for 120 VAC at fan motor. If no voltage is present, check wiring.
Check motor winding for continuity and for a frozen shaft. Also check wiring.
This is not a safety hazard and will not damage the appliance.
Leave oven door ajar for one or two minutes to allow moisture to escape.
Use a damp cloth to clean window to prevent excess water from seeping between the panels of glass.
Preheat oven 10 to 15 minutes, or set oven temperature to correct temperature.
Reinstall thermostat sensing device.
Replace oven bottom correctly.
Lower oven temperature.
Clean broiler pan, broiler area or
oven.
Minor smoking and/or odor is normal the first few times of oven usage.
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©2005 Maytag Services
Troubleshooting Procedures
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!
To avoid risk of electrical shock, personal injury, or death, disconnect power and gas before servicing, unless testing requires power and/or gas.
WARNING
Problem Possible Cause Correction
Gas odor.
Oven slow to heat, poor baking results, poor burner ignition, flame too high or too low.
Oven light does not operate.
Oven light does not extinguish.
Gas leak ...................................................
Loose fittings ............................................
Pressure regulator....................................
Failed light bulb ........................................
Failed light switch .....................................
Failed light socket.....................................
Failed light bulb ........................................
Failed light switch .....................................
Failed light socket.....................................
Check all gas connections for leaks (see note below).
Check all gas fittings for leaks.
Test pressure regulator, see
"Testing Procedures."
Replace bulb.
Test light switch contacts for
continuity. Replace if necessary.
Check for 120 VAC at the light socket terminals. If no voltage is present, check wiring.
Replace bulb.
Test light switch contacts for
continuity. Replace if necessary.
Check for 120 VAC at the light socket terminals. If no voltage is present, check wiring.
Never test for gas leaks using an open flame.
TESTING FOR GAS LEAKS: To test for a gas leak, apply a non-corrosive leak detection fluid to all joints and
fittings in the gas connection between the supply line, shut-off valve, and oven. Include gas fittings and joints in the oven if connections were disturbed during installation. Bubbles appearing around fittings and connections indicates a leak. If a leak is present, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut-off valve, and retest for leaks. When finished, wipe off all residue.
©2005 Maytag Services 16026549 11
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