Maytag AFI2538AE, MFI2568AE, AFI 2538AE0 Technical Information

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Bottom Mount RefrigeratorTechnical Information
AFI2538AE* AFI 2538AE*0, MFI2568AE* MFI2568AE*0
CAUTION
!
Due to a possibility of personal injury or property damage, always contact an authorized technician for service or repair of this refrigerator. All safety information must be followed as provided in Service Manual
16025629.
!
WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from powe r before servicing unless testing is required. Discharge capacitors through a 1 0,000 ohm resistor before handling. Wires removed during disassembly must be replaced on correct terminals to ensure prop er grounding and polarization.
No-Load Performance, Controls in Normal Position
Ambient °F 70° 90° 110° 70° 90° 110° 70° 90° 110° 70° 90° 110° 70° 90° 110° 70° 90° 110° 25 cu ft 1.2 2.0 2.6 38 55 80 25 22 15 38 38 38 0 0 0 15 15 15
Kw/24 hr ±0.4
Percent Run Time
±10%
Cycles/24 hr
±25%
Refrigerator Center
Compartment Average Food
Temperature ±3°F
Freezer Compartment Average Food
Temperature
±3°F
Ice Maker
Compartment
Average
Temperature
Temperature Relationship Test Chart
Evaporator
Outlet
±3°F
Ambient °F 70° 90° 70° 90° 70° 90° 70° 90° 70° 90° 70° 90° 25 cu ft -20 -17 -20 -17 85 105 145 150 0 0 83 135
Evaporator
Inlet ±3°F
Suction Line
±7°F
Average Total
Wattage ±10%
Suction
Pressure
±2 PSIG
Head Pressure
Schematic
±5°F
± 5 PSIG
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Component Specifications
!
WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
Component Specifications all parts
115VAC/60HZ unless noted
Compressor run capacitor Volt.....................................................
Capacitance ......................................
Compressor BTUH .................................................
Watt ...................................................
Current Lock rotor..............................
Current Full load ................................
Resistance Run windings...................
Resistance Start windings..................
Electric damper control Maximum closing time.......................
Temperature Rating...........................
RPM...................................................
Thermistor Temperature
77°F....................................................
36°F ...................................................
0°F......................................................
Condenser motor Rotation (facing end opposite shaft)
RPM……………………………………
Watt....................................................
Current...............................................
Evaporator fan motor Rotation (facing end opposite shaft)
RPM…………………………………… Watt……………………………………. Note: Fan blade must be fully seated on shaft to achieve proper airflow.
Overload/Relay Ult. trip amps @ 158°F (70°C)...........
Close temperature ...........................
Open temperature............................
Short time trip (seconds)....................
Short time trip (amps @77°F (25°C)..
Thermostat (Defrost) Volt ....................................................
Watt ...................................................
Current...............................................
Resistance across terminals:
Above 42°F ±5°..................................
Below 12°F ±7°..................................
Evaporator heater Volt.....................................................
Wattage .............................................
Resistance.........................................
Control board Volt..................................................... 120VAC, 60 HZ
Dual Water Valve Watts.................................................. Blue side 35w,Yellow side 20w
Ice Box Fan Rotation (facing end opposite shaft)
RPM…………………………………… Watt……………………………………. Note: Fan blade must be fully seated on shaft to achieve proper airflow.
Light switch Type……………………………………..
Volt……………………………………… Current…………………………………..
220 VAC 15 µfd ± 10%
730 BTUH 60 Hz / 153 watts
19.0 amps± 15%
1.09 amps± 15%
3.33 ohms± 15%
4.28 ohms± 15%
12 seconds 20°F- 110°F 1
Resistance 10,000 ohms± 1.8% 29,500 ohms± 1.0% 86,300 ohms± 1.8%
Clockwise 1120 RPM
3.4 watts±15%@115VAC
0.085 amps± 15%@115VAC Clockwise
3300 RPM
4.5 ±15% watts@12 VDC
2.40 amps± 15% 142°F ±9° 284°F ±9° 17 seconds ±5 12 amps ±2amps
120/240 VAC 495 watts
5.8/3.75 amps 56 K ohms Open Closed
115 VAC 470 ±5% watts @ 115VAC 29 ±5% ohms
See Control board troubleshooting section
Clockwise 3300 RPM
4.5 ±15% watts@12 VDC
SPDT NO/NC 125/250 VAC
5.0 amps
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Service Specifications
A
A
!
WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
Programming Mode:
NOTE: The Program Code is located on the Serial Plate on this unit after the word Code.
Door
1. Press and hold the Door Alarm Keypad
2. Press and hold Freezer Temperature Down Keypad
Door
3. Release the Door Alarm Keypad
4. The control will display PE to indicate the programming mode.
5. Entry is confirmed by pressing the Freezer Temperature Down Keypad
6. The control will display the current Program CODE. This value should be validated with the Program CODE printed on the unit serial plate.
larm
.
larm
and wait 3 seconds.
PE
.
once more.
PE0 000
NOTE: If the Program CODE is correct, the Programming Mode is exited by pressing Door Alarm Keypad for 3
seconds.
7. Press the Refrigerator Temperature UP Keypad
or Refrigerator Down Keypad
value with each key press.
8. The decimal point indicates the selected digit. Press the Freezer Temperature UP Keypad
next digit.
9. Once the desired Program CODE is entered, press and hold the Freezer Temperature DOWN Keypad
until the Program CODE begins flashing indicating it has been saved.
NOTE: If you attempt to enter an invalid Program CODE the control will not save the new code, but will beep. (The
unit will NOT run with a Program CODE of 0000).Once the Program CODE has been saved the Programming Mode is exited by pressing any key. If the new code is incorrect this process should be repeated.
The Programming mode can be exited at any time by pressing Door Alarm key for 3 seconds or will exit if unattended for four minutes.
to change the digit
to select the
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Service Specifications
A
A
A
A
!
WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
Defrost Operation:
The Control Board adapts the compressor run time between defrosts to achieve optimum defrost interval s by monitoring the length of time the defrost heater is on. After initial power up, defrost interval is 4 hours compressor run time. Defrost occurs immediately after the 4 hours.
Forced Defrost Mode:
The forced defrost function is performed using the Freezer display and Refrigerator keypad. Enter the Forced Defrost Mode by performing the following sequence of events:
Door
larm
1. Press and hold the Door Alarm Keypad
2. Press and hold Refrigerator Temperature Down Keypad
Door
3. Release the Door Alarm Keypad
larm
and wait 3 seconds. Fd appears in Freezer display.
.
.
4. Press the Refrigerator Down Keypad
again. Sh appears in right display.
5. Press again to force defrost. Fd and Sh will flash in display indicating unit is in defrost.
Service Test Mode:
The service test functions are performed using the refrigerator display and keypad. Enter the Service Test Mode by performing the following sequence of events:
Door
1. Press and hold the Door Alarm Keypad
2. Press and hold Refrigerator Temperature UP Keypad
Door
3. Release the Door Alarm Keypad
larm
larm
.
.
and wait 3 seconds.
4. The Freezer display will display SE confirming entry in the Service Mode.
5. Press the Refrigerator UP Keypad
again to confirm entry in the Service Mode.
6. Display will show 101 in left display and numeric or dashes in right display.
7. Press Freezer Up
Keypad
and Freezer Down Keypad
to toggle through Service Test numbers.
Service Test – 101 Defrost Heater & Defrost Circuit
Press the Refrigerator Up keypad
and Refrigerator Down keypad
Defrost circuit. The display will read OFF when de-energized, OP when energized with open defrost thermostat and CL when energized with closed defrost thermostat.
to energize or de-energize the
Service Test – 102 Compressor / Condenser Fan
Press the Refrigerator Up keypad
Compressor/Condenser fan On and Off.
and Refrigerator Down keypad
to toggle
.
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© 2005 Maytag Services
Page 5
Service Specifications
!
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
WARNING
Service Test – 112 Freezer Fan
Press the Refrigerator Up keypad
speed, Low speed and Off.
NOTE: Freezer display will show state 0.0 for OFF, 11.0-14.0 volts for High speed or 7.75- 8.25 volts for Low speed.
and Refrigerator Down keypad
to toggle Freezer Fan On High
Service Test – 113 Ice Compartment Fan
Press the Refrigerator Up keypad
On High speed, Low speed and Off.
NOTE: Freezer display will show state 0.0 for OFF, 11.0-14.0 volts for High speed or 7.75- 8.25 volts for Low speed.
and Refrigerator Down keypad
to toggle Ice compartment Fan
Service Test – 121 Damper Operation
Press the Refrigerator Up keypad
NOTE: If damper is opening or closing it will not allow you to toggle damper and will beep. Display will show state –
CL or –OP if Damper is in the process of closing or opening.
and Down keypad
to toggle Damper (OP) open and (CL) closed.
Service Test – 131 Mullion Heater
Press the Refrigerator Up Keypad
On.
and Refrigerator Down Keypad
to toggle Mullion Heater Off and
Service Test – 141 Fresh Food Thermistor
Will Show Fresh Food Temperature or OP for open thermistor or SH for shorted thermistor.
Service Test – 142 Freezer Thermistor
Will Show Freezer Temperature or OP for open thermistor or SH for shorted thermistor.
Service Test – 144 Ambient Thermistor
Will Show AmbientTemperature or OP open thermistor or SH shorted thermistor.
Service Test – 145 Ice Box Thermistor
Will Show Ice BoxTemperature or OP open thermistor or SH shorted thermistor.
Service Test – 151 Fresh Food Door State
Will show state of Fresh Food Door. OP (open) CL (closed).
NOTE: By pushing either fresh food door switches you can toggle state from OP (open) to CL (closed).
Service Test – 152 Freezer Food Door State
Will show state of Freezer Door. OP (open) CL (closed).
NOTE: By pushing freezer door switch you can toggle state from OP (open) to CL (closed).
Service Test – 153 Disable Internal Lights
Press the Refrigerator Up keypad
internal.
December 2005 16026830
© 2005 Maytag Services
and Down keypad
to toggle Enable (En) and Disable (dIS)
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Service Specifications
!
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
WARNING
Service Test – 161 Cube Dispenser
Display shows the state of the Ice Auger Motor (ON or OFF).
NOTE: By pushing Actuator pad you can control state of the Ice Auger Motor without opening Ice Chute door.
Service Test – 163 Water Dispenser
Display shows the state of the Water Dispenser Valve (ON or OFF).
NOTE: By pushing Actuator pad or Front fill you can control state of Water Dispenser Valve.
Service Test – 164 External Ice Chute Door
Display shows the state of the External Ice Chute Door CL (closed) or OP (open).
NOTE: By pushing Actuator pad you can control state of External Ice Chute Door.
Service Test – 165 Dispenser Lamp
Display shows the state of the Dispense r Lamp (ON or OFF).
NOTE: By pushing Actuator pad or Bottle fill you can control state of dispenser lamp.
Service Test – 166 Internal Ice Chute Door Operation
Display shows the state of the Internal Ice Chute Door CL (closed) or OP (open).
NOTE: By pushing Actuator pad you can control state of Internal Ice Chute Door.
Service Test – 167 Cavity Heater Test
Display shows the state of the Cavity Heater (ON or OFF).
Service Test – 171 Actuator Pad
Display shows the state of the Actuator Pad (ON or OFF).
Service Test – 172 Bottle Fill
Display shows the state of the Bottle Fill (ON or OFF).
Service Test – 173 Ambient Light
Display shows light sensor measurement (Hi or Lo). Night light will turn on when light sensor measures Lo.
By changing the sensor’s exposure to ambient light you can control the sensor measurement.
Service Test – 175 Dispenser Line
Display shows the state of the Dispenser Line (ON or OFF).
NOTE: By pushing Actuator pad or Bottle fill you can change state of Dispenser Line.
Service Test – 182 LED Indicator Operation
Press the Refrigerator Up Keypad
Press twice and LED will stop flashing.
to show operation of LED Indicators. All LED Indicators will flash.
Service Test – 183 Keypad Operation
Display shows a numeric or letter display indicating the last key pressed.
NOTE: Refrigerator Up/Down keypads have no effect when pres sed and Freezer Up/Down keypads
remain operational.
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© 2005 Maytag Services
Page 7
Service Specifications
!
WARNING
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
Service Test – 192 Ice Maker State Test
Display shows the status of the Ice Maker and the Heater (ON or OFF).
When left Fresh Food door is open the Ice Maker cannot be energized, the test will display dr indicating an open Fresh Food door. When the Ice Maker heater is on, the test will display OnH.
Service Test – 201 Mullion Heater Override
Press the Refrigerator Up Keypad
or Refrigerator Down Keypad
cycling on with compressor (Off position) to 100% operation (On Position).
to change Mullion Heater from
Service Test – 202 Default Defrost Operation
Press the Refrigerator Up Keypad
or Refrigerator Down Keypad
normal adaptive defrost (Off position) to minimum time between defrosts (On position).
to change Defrost Operation from
Service Test – 203 Show Temperature Set points
Press the Refrigerator Up Keypad
or Refrigerator Down Keypad
temperature (Off position) to showing temperature set points only (On position).
to change from showing actual
Service Test – 211 Fresh Food Temperature Adjustment
Press the Refrigerator Up Keypad
or Down Keypad
Temperature plus or minus in 1°F increments up to ±
NOTE: Temperature will read in Fahrenheit regardless of what current temperature scale is being used.
6°F.
to change calibration of Fresh Food
Service Test – 212 Freezer Temperature Adjustment
Press the Refrigerator Up Keypad
plus or minus 1°F in increments up to ±
or Down Keypad
6°F.
NOTE: Temperature will read in Fahrenheit regardless of what current temperature scale is being used.
to change calibration of Freezer Temperature
Service Test – 213 Ice Compartment Temperature Adjustment
Press the Refrigerator Up Keypad
or Down Keypad
Temperature plus or minus 1°F in increments up to
NOTE: Temperature will read in Fahrenheit regardless of what current temperature scale is being used.
+ 0 / + 8°F.
to change calibration of Ice Compartment
Service Test – 221 Reset Default Settings
Press the Refrigerator Up Keypad
and Down Keypad
to force to dEF (default factory settings).
Service Test – 231 Water Filter Usage
Display shows the percent water filter consumption. 100% indicates the filter should be replaced.
Service Test – 232 Water Filter Days In Use
Display shows the number of days since the filter was installed.
Service Test – 241 Software Revision Main Control Board
Display shows the Software revision of the Main Control Board.
Service Test – 244 Software Revision Display Board
Display shows the Software revision of the Display Board.
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Wiring Diagram
Wiring Diagram
WARNING
!
!
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
To avoid risk of electrical shock that can cause death or severe personal injury, disconnect unit from power before
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires
servicing unless tests require power. Discharge capacitors through a 10,000-ohm resistor before handling. Wires removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
removed during disassembly must be replaced on correct terminals to ensure proper grounding and polarization.
WARNING
16026830 December 2005
16026830 December 2005
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© 2005 Maytag Services
© 2005 Maytag Services
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