Maytag 12002039 Instruction Sheet
Instruction 16022221
Sheet 6 2728690
Description: Motor Conversion Kit
Repair Part Number: 12002039
Kit includes:
22004101
Lower
harness
22004103
Ground
Screw
16022144
Instruction
Sheet
12002040
Motor
w/Isolators
22004046
Motor Control
Board
22004047
Motor
Harness
!
22003854
AC Line
Filter
22004102
“P” Clips
(2)
22002300
Screw –
“P” Clip to
WARNING
Motor
Jumper Wire
To avoid risk of electrical shock, personal injury or death; disconnect electrical power before servicing.
The components in this kit will allow for a conversion of the existing motor drive system. The AC line filter in the kit,
is required for earlier washers to prevent malfunction of the control board in the console. Following the instructions
on this sheet will ensure the washer will be repaired correctly. Failure to comply may result in premature failure of
other components in the washer.
Procedure:
1. Disconnect power to the washer.
2. Remove front panel by removing four screws
around the perimeter of door opening.
3. Locate motor control board in right front lower
corner of washer.
4. Remove main wire harnesses attached to the
front of motor control board.
5. Remove two mounting screws in front of motor
control board securing the assembly to the base
and set aside for later procedure. A rear-locating
tab on the motor control base engages with a slot
Limiter
in the base frame.
6. Remove “P” clip and screw securing motor
harness to base frame, set screw aside and
discard “P” clip.
7. Remove wire harness from motor. Then remove
Remove
Bolt
motor control board with harness from washer.
8. Remove rear access panel and rotate rear drive
pulley to remove the belt.
9. Remove bolt securing motor to outer tub. Set bolt
and washer to the side. Figure 1
16022221 Rev. 0 Page 1 of 2
3/31/2003
Figure 1
10. Remove motor and motor isolators from the pivot
hang holes.
11. Replace isolators with new isolators provided in
the kit. Figure 2
Outer Tub
Pivot Hang
Holes
Pivots
12. Install replacement motor with wire harness into
the pivot hang holes of the outer tub. Then
reinstall mounting bolt and washer. Before
tightening bolt, pull motor up until washer makes
contact with the limiter, and then tighten the
mounting bolt. Figure 1
13. Put belt back onto the motor pulley and then roll
the belt back onto the rear pulley.
14. Go to the front of the washer and snap harness
back into the wire retainers on the base frame.
Position “P” clip on motor harness towards the
end of the protective sleeve on harness, and
fasten “P” clip to base frame with screw set aside
in step 6. Figure 3
15. Install new motor control board/bracket and AC
line filter assembly using screws set aside
step 5, to the base frame in the same location as
the previous motor control.
Motor
Figure 2
16. Plug new motor harness into the new motor
control board. Snap motor harness into the wire
retainer clip on the left side of the new motor
control board. Figure 4
17. Attach JP4 connector from main wire harness to
the new motor control board. Figure 4
18. Attach green ground wire on main wire harness to
the upper right terminal of the motor control
board. Figure 4
Motor Control Board and AC Line Filter
GND Wire
Motor Harness
Connection
Wire
Harness
Clip
Lower
Jumper
Wire
JP4 Connection
Main Wire
Harness
19. Locate the blue 2 terminal connector on the main
wire harness. Connect the blue main wire
harness connector to the white connector from
the AC line filter on the new motor control board.
Figure 4
20. Plug in the washer and put into spin cycle to test
the washer.
a. If the washer fails to operate, please review
all wiring connections and review the Motor
Test Procedure.
b. If the washer operates correctly, close up
the washer by putting the front and rear
access panels back onto the washer.
Repair of unit is completed.
Figure 4
White
wire
Any
Color
Wire
Blue Connector
Main Harness
White Connector
AC Line Harness
AC
Line
Filter
GND
Screw
to Base
Figure 3
Page 2 of 2 16022221 Rev 0
3/31/2003
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