Mayline Four Post Shelving User Manual

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4-POST SHELVING
(See Pages 1 thru 4)
COMPONENTS:
1. Uprights
2. Bottom Shelf Support
3. Standard Shelf Support
4. Unslotted Shelf Canopy
6. Shelf Reinforcement
7. Common Stop
TOOLS REQUIRED:
1. Rubber Mallet
X-RAY SHELVING
(See Pages 1, 5 & 6)
COMPONENTS:
1. Uprights
2. Bottom Shelf Support
3. X-ray Shelf Support
4. Unslotted Shelf Canopy
5. Slotted Shelf
6. X-ray Std./Btm. Shelf Reinforcement
7. Common Stop
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4-POST ACCESSORIES
(See Pages 7 thru 16)
COMPONENTS:
1. Upper and lower spreaders
2. Shelf reinforcements
3. Slide attachment bracket kits
4. Drawers
5. Drawer lock
6. Partition supports and partitions
7. Support bar
8. 18" Shelves
9. 36" Shelves
The components of the basic 4-Post System are:
1. VERTICAL UPRIGHTS: Three styles are used: A.) Open 'T'
B.) Closed 'T' C.) Closed 'L' Closed 'L' uprights are located at either end of a
4-Post range. Open and Closed 'T' are located
internally in a 4-Post range. Each style contains
tapered slots vertically along the uprights to accept the shelf supports that are positioned horizontally. The narrow portion of the tapered slots must face downward. Tapered slots are at 1-1/2" center-to-center vertical spacing.
2 & 3. SHELF SUPPORTS: Two styles are used: A.) Standard shelf supports (Pebble Gray)
B.) Bottom shelf supports (Graphite)
The supports are inserted into the slots of the vertical
upright to form the horizontal support for the shelf.
Standard shelf supports are Pebble Gray in color. The bottom shelf supports are Graphite in color and are used only at the bottom of the unit. Supports should be secured into place with a rubber mallet.
4. SHELF REINFORCEMENT BARS:
Reinforcements are used on "Double Face Shelves (24" and 30" shelving only). These bars are positioned across the shelf supports to add strength
to the shelf. Shelf reinforcement quantities are
illustrated in the matrix. NOTE: Adjust the reinforcement position if it interferes with shelf slots.
5 & 6. SHELVES: three styles are used: A.) Single Face Slotted.
Depth is either 12" or 15". Two rows of slots exist for
divider installation. Three slots are also located in the back of the shelf for the center/back stop
installation. B.) Double Face Slotted. Depth is either 23" or 30". Four rows of slots exist
for the divider installation. Three slots are also
located in the middle of the shelf for the center/back
stop installation.
C.) Single & Double Face Non-slotted.
Shelves are positioned on the shelf supports and also used as the canopy top. which is typically a
non-slotted shelf.
7. COMMON STOPS:
Placed in the back of single face and middle of
double face shelves. Held in place by dividers.
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4-POST Reference Shelf
Assembly Instructions
COMPONENTS:
1. Reference Shelf Assembly (1)
2. Stabilizer Bracket (1)
3. R.H. End Bracket Slide Assembly (1)
4. L.H. End Bracket Slide Assembly (1)
5. 10-32 x 3/8 Pan Head Screw (4)
6. 10-32 KEPS Nut (4)
7. 1/4-20 x 1/2 Hex Head Screw (2)
8. 1/4-20 KEPS Nut (2)
Pullout Reference Shelf Model numbers:
Model: W H EF24RS 24" 12" EF30RS 30" 12" EF36RS 36" 12" EF42RS 42" 12" EF48RS 48" 12"
Secure stabilizer bracket to reference shelf end with #10-32 x 1/2 screws and KEPS nut. DO NOT TIGHTEN hardware until reference shelf is installed.
Slide the reference shelf on the end bracket slide assemblies, notches are provided on the back side of the shelf. Slide the shelf back until the front of the slide is resting with the flat fold of the shelf.
Now tighten the stabilizer bracket hardware. Be sure that the slide brackets are parallel.
F
R
O
N
T
When a Pull-Out Reference Shelf is used,
Set each reference shelf end bracket assembly into
slots in upright.
Using the holes in the bracket as pilot holes, drill 2
holes (1/4" diameter) into the upright. Secure the
bracket to the upright with 1/4-20 x 1/2 screw and
nut. Do both brackets.
FRONT
F
R
O
N
T
These screws are optional
BACK PANEL or CENTER PANEL INSTALLATION Rest the panel flange on top of the 4-Post assembly
and center the panel side to side. Peal away protective film from tape on inside of panel and press
firmly into position.
Optional: Attach the panel using (4) #10 TEK self-drilling screws. Located at the top flange into top shelf and along the bottom into the bottom shelf. A power driver must be used to thread the screws into the uprights.
UNDERSIDE of
Sliding Shelf shown
These screws are optional
X-Ray Product
Specifications:
86" tall uprights provide for (3) 15.125" openings and (2) 16.625" openings.
Shelving to hold 8 pounds per linear filing inch.
48"x18" shelf = 384 pounds per shelf 48"x36" shelf = 768 pounds per shelf
The components of the basic X-Ray Shelving
System are:
1. VERTICAL UPRIGHTS: Two styles are used: A.) Closed 'T'
B.) Closed 'L' Closed 'L' uprights are located at either end of a
4-post range. Closed 'T' are located internally in a X-ray range. Each style contains tapered slots vertically along the uprights to accept the shelf supports that are positioned horizontally. The
narrow portion of the tapered slots must face
downward. Tapered slots are at 1-1/2"
center-to-center vertical spacing.
2 & 3. SHELF SUPPORTS: Two styles are used: A.) X-ray shelf supports
B.) Bottom shelf supports
The supports are inserted into the slots of the vertical upright to form the horizontal support for the shelf. The bottom shelf supports are used only
at the bottom of the unit. Supports should be
secured into place with a rubber mallet.
NOTE: X-ray shelf supports are 1/2" deeper than
the bottom X-ray shelf supports.
4. SHELF REINFORCEMENT BARS: Two styles
are used:
A.) X-ray shelf reinforcement (deep channel)
B.) Bottom shelf reinforcement (shallow channel) Reinforcements are used on all X-ray shelves with
the exception of the canopy top. These bars are
positioned across the shelf supports to add
strength to the shelf. Shelf reinforcement
quantities are illustrated in the matrix.
Adjust the reinforcement position if it interferes with shelf slots.
NOTE: X-ray shelf reinforcements are 1/2" deeper
than the X-ray bottom shelf reinforcements.
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