Maxwell VWC 1500 150TDC, VWC 1500 50TDC, VWC 1000 100TDC, VWCLP 1000 50TDC, VWCLP 1000 100TDC User Manual

1000 & 1500 Windlass

Manual

VETUS–MAXWELL APAC Ltd

 Copyright Vetus-Maxwell APAC Ltd. All rights
reserved.

Vetus-Maxwell APAC Ltd reserves the right to make
engineering refinements on all products without notice.

Always consult manual supplied with product as details
may have been revised.

Illustrations and specifications are not binding as to
detail.

P103103 Rev.5.00 01/10/12

Vetus-Maxwell APAC Ltd 1000 1500 Windlass 1

Table of Contents

Preliminary Information .............................................................................................................. 2

Introduction ............................................................................................................................... 2

Components ............................................................................................................................. 2

Important Safety Information .................................................................................................... 3

Parts of the Windlass ............................................................................................................... 4

Parts of the Gearbox ................................................................................................................ 8

Ordering Spare Parts .............................................................................................................. 10

Chain Selection Guide ............................................................................................................ 11

Installation .................................................................................................................................. 12

General Requirements ........................................................................................................... 12

Installation Instructions ........................................................................................................... 13

Wiring Instructions .................................................................................................................. 16

Operation .................................................................................................................................... 21

Anchoring Tips ........................................................................................................................ 21

Lowering the Anchor ............................................................................................................... 21

Raising the Anchor ................................................................................................................. 21

Free falling the Anchor ........................................................................................................... 22

Raising the Anchor Manually .................................................................................................. 22

Using the Warping Drum ........................................................................................................ 22

Maintenance ............................................................................................................................... 23

Trouble Shooting Guide ............................................................................................................ 25

Reference Information............................................................................................................... 26

Specifications ......................................................................................................................... 26

Dimensions ............................................................................................................................. 27

Typical Greasing Instructions ………………………………………………………………………28

Additional Resources

The following resources are included at the back of this manual:

Deck Cutout Details

Warranty Form

Contact Details (on back cover)

Note: For your nearest retailer, service agent or representative please refer to our website

www.maxwellmarine.com

2 1000 1500 Windlass Vetus-Maxwell APAC Ltd

Preliminary Information

Introduction

Congratulations on your purchase of a Maxwell windlass. Please read these instructions carefully to
enable you to correctly install and maintain the windlass for years of trouble-free operation.

Note
Failure to follow the correct installation, operation or maintenance instructions will jeopardise your safety
and could invalidate the warranty.

Components

In addition to this instruction manual, the following components may be included with the windlass:

• Windlass

• Remote up/down control panel

• Circuit breaker/isolator panel

• 12V or 24V reversing solenoid

• Clutch Lever

• Deckplate gasket

• Motor Bolt Kit

• Template (At rear of manual)

• Small parts:

• Nuts

• Flat washer

• Spring washer

Vetus-Maxwell APAC Ltd 1000 1500 Windlass 3

Important Safety Information

• Make sure your windlass has been correctly specified before installation - Personal safety may
depend on it. The windlass must have a maximum pull capacity of at least three times the
combined weight of the anchor and chain.

• For automatic operation to be possible, the anchor must be self launching.

• Never use the windlass under power with the lever inserted in the clutch nut.

• Keep hands, feet, loose clothing and hair well clear of the windlass and rope/chain during

operation.

• While raising the anchor, run the boat's engine above idle. This will minimise the power drain on
the batteries.

• Never operate the windlass from a remote station without having a clear view of the windlass.

• When operating the chainwheel pawl, keep fingers away from incoming chain.

• Do NOT use the windlass as a mooring point. When anchoring or mooring, secure the line directly

to a bollard or deck cleat.

• Do NOT use the windlass to pull the boat forward when raising the anchor. Use the boat's engine
to drive the boat up to the anchor.

• Do NOT attempt to break free a fouled anchor with the windlass. Secure the line to a bollard or
cleat and use the boat's engine to break the anchor out.

• Always firmly tie down the anchor when under way or in heavy seas. Do not rely on the windlass as
a securing device.

• Always turn the circuit breaker/isolator switch off when the windlass is not in use and before you
leave the boat.

• Tie the end of the anchor chain rode to a secure fixture in the chain locker.

• Do NOT use the windlass to haul a person up a mast.

4 1000 1500 Windlass Vetus-Maxwell APAC Ltd

VW and VWLP Windlass Parts

Fig 1: VW and VW LP Windlass Parts

Vetus-Maxwell APAC Ltd 1000 1500 Windlass 5

VW and VWLP Windlass Parts

Item No. Component description Qty Part to order Includes items

1

Cap

1 P101615 1,3,4,7,10,15,25(x2)

2

Label - 1000

1 6424 2

Label - 1500

1 6425 2

3

Screw - 3/8" x 1"

1 P101615 1,3,4,7,10,15,25(x2)

4

Washer

1 P101615 1,3,4,7,10,15,25(x2)

5

Clutch Nut

1 *P101621 or P101622 1,2,5

6

Drum - VWC

1 3436 6

7

Circlip

1 P101615 1,3,4,7,10,15,25(x2)

8

Clutch Cone

2 P101623 8(x2)

9

Chainwheel

1 3173 9

10

"V" Ring Seal

1 P101615 1,3,4,7,10,15,25(x2)

11

Retaining Collar

1 **P101664 or P101665 or P101666 11,28,29

12

Emergency Crank Lever

1

P20044

12

13

Pin - Pawl

1 P101620 13,14,15

14

Pawl

1 P101620 13,14,15

15

Washer

1 P101615 1,3,4,7,10,15,25(x2)

16

Cheese Head Screw - M8 x 16

2 P101626 16(x2),17(x1)

17

Stripper

1 P101626 16(x2),17(x1)

18

Deckplate

1 **P101627 or P101628 or P101629 11,18,20(x4),21(x4),22(x4),23(x4),28,29

19

Gasket

1 3474 1

20

Stud - 50TDC

4 P101612 20,21,22,23

Stud - 100TDC

4 P101613 20,21,22,23

Stud - 150TDC

4 P101614 20,21,22,23

21

Washer

4 **P101612 or P101613 or P101614 20,21,22,23

22

Spring Washer - 3/8"

4 **P101612 or P101613 or P101614 20,21,22,23

23

Nut - 3/8"

4 **P101612 or P101613 or P101614 20,21,22,23

24

Shaft - VW - 50TDC

1

6152

24

Shaft - VW - 100TDC

1

6151

24

Shaft - VW - 150TDC

1

6150

24

Shaft - VWLP - 50TDC

1

6203

24

Shaft - VWLP - 100TDC

1

6204

24

Shaft - VWLP - 150TDC

1

6205

24

25

Key - VW

2 P101615 1,3,4,7,10,15,25(x2)

25

Key - VWLP

1 P101615 1,3,4,7,10,15,25(x2)

26

Circlip

1 P101619 26,27,38,41

27 Key

1 P101619 26,27,38,41

28 Bearing

1 **P101664 or P101665 or P101666 11,28,29

29

Spacer Tube - 50TDC

1 **P101664 11,28,29

Spacer Tube - 100TDC

1 **P101665 11,28,29

Spacer Tube - 150TDC

1 **P101666 11,28,29

30 Locknut

1 P100088 30,31,32

31 O-Ring

1 P100088 30,31,32

32 Collar

1 P100088 30,31,32

33

Gearbox - 1000 - 44:1

1

P100900

Gearbox - 1500 - 56:1

1

P102730

34

Motor - 12v - 1000W - with 1000 VWC/VWLP

1

P11112

34

Motor - 24v - 1000W - with 1000 VWC/VWLP

1

P11114

34

Motor - 12v – 1200W - with 1500 VWC/VWLP

1

P11165

34

Motor - 24v - 1200W - with 1500 VWC/VWLP

1

P11166

34

Motor - Hydraulic

1

P14366

34

35 Bolt - Hex Hd M8x25 - With 12 or 24V Motor

2 P12487 35(x2),36(x2),37(x2),42(x1)

36

Washer - Spring - M8 - With 12 or 24V Motor

2 P12487 35(x2),36(x2),37(x2),42(x1)

Washer - Spring - M8 - With Hydraulic Motor

2 P12488 36(x2),37(x4),39(x2),40(x2)

37

Washer - Flat - M8 - With 12 or 24V Motor

2 P12487 35(x2),36(x2),37(x2),42(x1)

Washer - Flat - M8 - With Hydraulic Motor

4 P12488 36(x2),37(x4),39(x2),40(x2)

38 Clip

1 P101619 26,27,38,41

39 Bolt - Hex Hd M8x30 - With Hydraulic Motor

2 P12488 36(x2),37(x4),39(x2),40(x2)

40 Nut - M8 - With Hydraulic Motor

2 P12488 36(x2),37(x4),39(x2),40(x2)

41 Tension Pin

1 P101619 26,27,38,41

42 O-Ring

1 P12487 35(x2),36(x2),37(x2),42(x1)

**P101621 = 1000, P101622 = 1500
**P101627 = 50mm TDC, P101628 = 100mm TDC, P101629 = 150mm TDC
**P101612 = 50mm TDC, P101613 = 100mm TDC, P101614 = 150mm TDC
**P101664 = 50mm TDC, P101665 = 100mm TDC, P101666 = 150mm TDC

6 1000 1500 Windlass Vetus-Maxwell APAC Ltd

VWC and VWCLP Windlass Parts

Fig 2: VWC and VWCLP Windlass Parts

Vetus-Maxwell APAC Ltd 1000 1500 Windlass 7

VWC and VWCLP Windlass Parts List

8 1000 1500 Windlass Vetus-Maxwell APAC Ltd

Gearbox Parts (44:1 & 56:1)

Fig 3: Gearbox Parts (44:1 & 56:1)

Drainage Slot

Location of serial number

Vetus-Maxwell APAC Ltd 1000 1500 Windlass 9

Gearbox Parts List (44:1 & 56:1)

Item Component description Qty Parts to order Includes items

50

Oil Seal

2

P90006

50(x2),52,56,57,64

51

Gearbox Top

1

P101624

51,53

52

O-ring

1

P90006

50(x2),52,56,57,64

53

Bush

2 3145

54

Wormwheel 44:1

1

3403 Wormwheel 56:1

1

3584

55

Capscrew - M6 x 40

4

SP0159

56

Sight Glass

1

P90006

50(x2),52,56,57,64

57

O-Ring

1 P90006 50(x2),52,56,57,64

58

Wormbox

1

P101625

53,58

59

Bearing

1

P90007

59,61,62,63

60

Worm 44:1

1

5950 Worm 56:1

1

3400

61

Bearing

1 P90007 59,61,62,63

62

Circlip

1

P90007

59,61,62,63

63

Circlip

1

P90007

59,61,62,63

64

Oil Seal

1

P90006

50(x2),52,56,57,64

10 1000 1500 Windlass Vetus-Maxwell APAC Ltd

Ordering Spare Parts

When ordering spare parts, please refer to the parts list above and quote the following details.

Windlass Model

VWC VWCLP

VW

VWLP

50TDC

100TDC

150TDC

Serial number (located on gearbox housing – Fig 3 Page 8)

Power supply

12V

24V

Hyd

Part details

Part number Description Quantity

Refer back cover for contact details.