Maxus MXN10300 User Manual

Page 1
Operating Instructions
MXN10300
8
tion equipment such as head, hear­ing and foot protection equipment. Serious eye or permanent hearing loss could result.
• Assuring the proper maintenance of all tools in employer’s possession.
• Ensuring that tools which require repair are not further used before repair. Tags and physical segrega­tion are recommended means of control.
Table of Contents
General Safety . . . . . . . . . . . . .1-3
Specifications . . . . . . . . . . . . . . .2
Operating The Tool . . . . . . . . .3-5
Operational Mode . . . . . . . . . . .4
Troubleshooting . . . . . . . . . . . . .7
Warranty . . . . . . . . . . . . . . . . . . .8
Description
This stapler is designed for cabinetry, casebacks, decorative trim and crafts. Features include: no-mar tip, adjustable exhaust, single sequential trigger, quick clear nose, and an adjustable depth of drive mechanism.
General Safety Information
CALIFORNIA PROPOSITION 65
You
can cre­ate dust when you cut, sand, drill or grind materi­als such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.
This manual contains safety, opera­tional and maintenance information. Contact your Campbell Hausfeld repre­sentative if you have any questions.
OPERATOR’S RESPONSIBILITY:
The tool operator is responsible for:
• Reading and understanding tool labels and manual.
• Selecting an appropriate tool actua­tion system, taking into considera­tion the work application for which the tool is used.
• The safe use of the tool.
• Ensuring that the tool is used only when the operator and all other person­nel in the work area are wearing ANSI Z87 eye protec­tion equipment, and when required, other appropriate protec­tion equipment such as head, hear­ing and foot protection equipment. Serious eye or permanent hearing loss could result.
• Assuring that the tool is kept in safe working order as described in this manual.
EMPLOYER’S RESPONSIBILITY:
• Selecting an appropriate tool actua­tion system, taking into considera­tion the work application for which the tool is used.
• Ensuring that this manual is avail­able to operators and personnel performing maintenance.
• The safe use of the tool.
• Enforcing that the tool is used only when the operator and all other person­nel in the work area are wearing ANSI Z87 eye protec­tion equipment, and when required, other appropriate protec-
Operating Instructions MXN10300
Narrow Crown Stapler
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury, death and/or property damage! Retain instructions for future reference.
Model MXN10300
IN701400AV 11/04
Maxus Tools meet or exceed Industries’ Standards as set forth by the American National Standard Institute/International Staple, Nail and Tool Association in ANSI/ISAN­TA SNT-101-2002.
© 2004
See Warranty on page 8 for important information about commercial use of this product.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Locate model and date code on tool magazine and under nozzle shield, and record below:
Model No. ________________________
Date Code.________________
Retain these numbers for
future reference.
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Campbell Hausfeld (Standard Duty and Unannounced) – One (1) Year, (Serious Duty) – Two (2) Years, (Extreme Duty) – Three (3) Years; IronForce by Campbell Hausfeld – One (1) Year; Farmhand – Three (3) Years; Maxus – Five (5) Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, infla­tor or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclu­sion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, mate-
rial hoses, filter elements
, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets,
chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only.
F. Cosmetic defects that do not interfere with the product’s function.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or com­ponents which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.
!
DANGER
Page 2
MXN10300
7
Operating Instructions
Air leaking at trigger valve area.
Air leaking between hous­ing and nose.
Air leaking between hous­ing and cap.
Stapler skips driving staple.
Stapler runs slow or has loss of power.
Staples are jammed in sta­pler.
Air leaking at trigger valve stem.
O-Rings in trigger valve housing are
damaged
Loose screws in housing Damaged O-Rings Damage to bumper
Loose screws Damaged gasket
Worn bumper Dirt in nose piece Dirt or damage prevent staples or
pusher from moving freely in maga-
zine Damaged pusher spring Inadequate air flow to stapler Worn O-Ring on piston or lack of lubri-
cation Damaged O-Ring on trigger valve Air leaks Cap gasket leaking
Stapler not lubricated sufficiently Broken spring in cylinder cap Exhaust port in cap is blocked
Guide on driver is worn Staples are not correct size Staples are bent Magazine or nose screws are loose Driver is damaged Staples loaded incorrectly
O-Rings or seals are damaged
Replace o-rings and check operation of Work Contact Element (WCE)
Tighten screws Replace o-rings Replace bumper
Tighten screws Replace gasket
Replace bumper Clean drive channel Clean magazine
Replace spring Check fitting, hose, or compressor Replace and lubricate o-rings
Replace o-rings Tighten screws and fittings Replace gasket
Lubricate stapler Replace spring Replace damaged internal parts
Replace guide Use only recommended staples Replace with undamaged staples Tighten screws Replace driver Review Loading/Unloading section in this manual
Replace o-rings or seals
Troubleshooting Guide
Stop using stapler immediately if any of the following problems occur. Serious personal injury could occur. Any repairs or replacements must be done by a Qualified Service Person or Authorized Service Center.
Problem Cause Solution
2
General Safety Information (Continued)
Danger indicates
an imminently haz­ardous situation which, if not avoided, WILL result in death or serious injury.
Read and understand
tool labels and manual. Failure to follow warn­ings, dangers, and cau­tions could result in DEATH or SERIOUS INJURY.
Do not use any type
of reactive gases, including, but not lim­ited to, oxygen and combustible gases, as a power source. Use filtered, lubricated, regulated com­pressed air only. Use of a reactive gas instead of compressed air may cause the tool to explode which will cause death or serious personal injury.
Use only a pressure-
regulated compressed air source to limit the air pressure supplied to the tool. The regu­lated pressure must not exceed 100 psi. If the regulator fails, the pressure delivered to the tool must not exceed 200 psi. The tool could explode which will cause death or serious personal injury.
Never use gasoline
or other flammable liquids to clean the tool. Never use the tool in the presence of flammable liquids or gases.
!
Vapors could ignite by a spark and cause an explosion which will result in death or serious personal injury.
Always remain in a
firmly balanced position when using or handling the tool.
Do not remove, tam-
per with, or other­wise cause the Work Contact Element (WCE) or trigger to become inoperable. Do not operate any tool which has been modified in a like fashion. Death or serious per­sonal injury could result.
Do not touch
the trigger unless driving fasteners. Never attach air line to tool or carry tool while touching the trigger. The tool could eject a fastener which will result in death or serious personal injury.
Warning indicates
a potentially hazardous situation which, if not avoid­ed, COULD result in death or serious injury.
Always discon-
nect the tool from the power source when unattended, performing any maintenance or
repair, clearing a jam, or moving the tool to a new location. Always reconnect the air line BEFORE load­ing any fasteners. Do not load the tool with fasteners when either the trigger is depressed or the Work Contact Element (WCE) is engaged. The tool could eject a fastener caus­ing death or serious personal injury.
Always fit tool
with a fitting or hose coupling on or near the tool in such a manner that all compressed air in the tool is dis­charged at the time the fitting or hose coupling is disconnected. Do not use a check valve or any other fit­ting which allows air to remain in the tool. Death or serious personal injury could occur.
Never place hands or
any other body parts in the fastener discharge area of the tool. The tool might eject a fas­tener and could result in death or serious personal injury.
Never carry the
tool by the air hose or pull the hose to move the tool or a compres­sor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn. Personal injury or tool dam­age could occur.
MXN10300
Operating Instructions
100 psi
Latch
Magazine
Work contact element (WCE)
Fastener discharge area
Trigger
Fastener loading area
Cap exhaust
Tool Components and Specifications
• REQUIRES: 0.8 SCFM with 10
fasteners per minute @ 90 PSI
• AIR INLET: 1/4” NPT
• STAPLE SIZE RANGE: 3/8” to 1-1/4”
• MAGAZINE CAPACITY:
100 Staples per load, 18 gauge
• WEIGHT: 2 lb., 15 oz.
• LENGTH: 10-1/2”
• HEIGHT: 9-1/2”
• MAXIMUM PRESSURE: 100 PSI
• PRESSURE RANGE: 60 – 100 PSI
Nozzle shield
Quick clear nose
Adjustable depth control (not visible)
DANGER
O
CO
2
!
WARNING
!
WARNING
Page 3
6
MXN10300
Operating Instructions
Staples
Interchange Information
MXN10300 can use 3/8” to 1-1/4” 18 gauge 1/4” crown staples designed for the following tools:
• Campbell Hausfeld
®
SN258K • Hitachi® N3804AB
• Porter Cable
®
NS100, NS150 • Senco®SLS15, SLS18, SLS25XP
1
1 MPA bar psi
1
1
7
.
.
.
.
5
9
1
6
8
1
1
3
4
1
Recommended Hookup
Quick
Plug
Quick
Coupler
Air
Hose
Quick Plug (Optional)
Quick
Coupler
(Optional)
Filter/Regulator
3
General Safety Information (Continued)
Always assume the tool contains
fasteners. Respect the tool as a working implement; no horseplay. Always keep others at a safe dis­tance from the work area in case of accidental discharge of fasteners. Do not point the tool toward your­self or anyone whether it contains fasteners or not. Accidental trigger­ing of the tool could result in death or serious personal injury.
Do not drive a fas-
tener on top of other fasteners. The fastener could glance and cause death or a serious puncture wound.
Do not operate
or allow anyone else to operate the tool if any warnings or warning labels are not legible. Warnings or warning labels are locat­ed on the tool magazine and body.
Do not drop or throw the tool.
Dropping or throwing the tool can result in damage that will make the tool unusable or unsafe. If the tool has been dropped or thrown, exam­ine the tool closely for bent, cracked or broken parts and air leaks. STOP and repair before using or serious injury could occur.
Caution indicates
a potentially haz­ardous situation which, if not avoided, MAY result in minor or moderate injury.
Operating The Stapler
RECOMMENDED HOOKUP
The illustration below shows the recommended hookup for the tool.
1. The air com­pressor must be able to main­tain a mini­mum of 60 psi when the tool is being used. An inadequate air supply can cause a loss of power and inconsistent driving.
2. Always use air supply hoses with a minimum working pressure rating equal to or greater than the pres­sure from the power source if a reg­ulator fails, or 150 psi, whichever is greater. Use 3/8” air hose for runs up to 50’. Use 1/2” air hoses for 50’ run or longer. For better perfor­mance, install a 3/8” quick plug (1/4” NPT threads) with an inside diame­ter of .315” (8mm) on the tool and a 3/8” quick coupler on the air hose.
3. Use a pressure regulator on the compressor, with an operating pres­sure of 0 - 125 psi. A pressure regu­lator is required to control the oper­ating pressure of the tool between 60 and 100 psi.
Do not make any modifications to the
tool without first obtaining written approval from Campbell Hausfeld. Do not use the tool if any shields or guards are removed or altered. Do not use the tool as a hammer. Personal injury or tool damage may occur.
Avoid long extended periods of
work with the tool. Stop using the tool if you feel pain in hands or arms.
Always check that the Work Contact
Element (WCE) is operating proper­ly. A fastener could accidentally be driven if the WCE is not working properly. Personal injury may occur (See "Checking the Work Contact Element" Section).
Disconnect air supply and release
tension from the pusher before attempting to clear jams because fasteners can be ejected from the front of the tool. Personal injury may occur.
Notice indicates important infor-
mation, that if not followed, MAY cause damage to equipment.
Avoid using the tool when the mag-
azine is empty. Accelerated wear on the tool may occur.
Clean and check all air supply hoses
and fittings before connecting the tool to an air supply. Replace any damaged or worn hoses or fittings. Tool performance or durability may be reduced.
MXN10300
Operating Instructions
60 psi Min.
100 psi Max.
150 psi or greater
3/8” I.D.
!
CAUTION
!
WARNING
NOTICE
Page 4
Operating The Stapler (Continued)
ADJUSTING THE DIRECTION OF THE EXHAUST
The tool is equipped with an adjustable direc­tion exhaust deflector. This is intended to allow the user to change the direction of the exhaust. Simply twist the deflector to any direction desired.
CLEARING A JAM FROM THE TOOL
1. Disconnect the air supply from the tool.
2. Remove all fasteners from the mag­azine (see Loading/ Unloading).
Failure to remove
all fasteners will cause the fasteners to eject from the front of the tool.
3. Undo hook by
pushing down on the button on the side of the maga­zine. The button will disengage the hook from the nose.
4. The door can now be rotated, expos­ing the jammed fastener.
5. Remove the jammed fas­tener, using pliers or a screwdriver if required.
6 Rotate door back
into the closed position.
7. Push button down again to lift the hook. Close the door and release the button to reengage the hook with the nose.
8. Make sure the trig­ger and work con­tact element (WCE) move freely up and down without stick­ing or binding.
Technical Support
Please call our Tool Hotline at 1-888-241-5858 with any questions regarding the operation or repair of this tool or for additional copies of this manual.
Fastener And Replacement Parts
Use only
18 gauge fasten­ers (or equivalent - see Fastener Interchange Information). Tool perfor­mance, safety and durability could be reduced if improper fasteners are used. When ordering replacement parts or fasteners, specify by part number.
Tool Repair
Only qualified personnel should repair the tool and they should use genuine Campbell Hausfeld replacement parts and accessories, or parts and acces­sories which perform equivalently.
Assembly Procedure For Seals
When repairing a tool, the internal parts must be cleaned and lubricated. Parker O-lube or equivalent must be used on all o-rings. Each o-ring must be coated with O-lube before assembling. A small amount of oil must be used on all moving surfaces and pivots.
MXN10300
Operating Instructions
5
movement
Rotate
Magazine rail
Operating The Stapler (Continued)
OPERATIONAL MODE
Always know the
operational mode of the tool before using. Failure to know the operational mode could result in death or serious personal injury.
SINGLE SEQUENTIAL MODE
This mode requires the trig­ger to be pulled each time a fas­tener is driven. The tool can be actuat­ed by depressing the Work Contact Element (WCE) against the work sur­face followed by pulling the trigger.
The trigger must be released to reset the tool before another fastener can be driven.
OPERATING A SEQUENTIAL TRIP TOOL
Check the opera-
tion of the Work Contact Element (WCE) trip mechanism before each use. The WCE must move freely without binding through its entire travel distance. The WCE spring must return the WCE to its fully extend­ed position after being depressed. Do not operate the tool if the WCE trip mechanism is not operating properly. Personal injury may occur.
1. Disconnect the
air supply from the tool.
2. Remove all fas-
teners from the magazine (see Loading/ Unloading).
3. Make sure the trig-
ger and work con­tact element (WCE) move freely up and down without stick­ing or binding.
4. Push the maga­zine cover for­ward until latch button pops up.
5. Always unload all fasteners before removing tool from service. Unloading is the reverse of loading, except always disconnect the air supply before unloading.
ADJUSTING THE FASTENER PENETRATION
The tool is equipped with an adjustable depth of drive feature. This allows the user to determine how deep a fastener will be driven into the work surface.
1. Adjust operating pressure so fasten­ers are driven consistently. Do not exceed 100 psi.
2. To drive the fastener shallower, turn the wheel (C) to right to the extent desired.
3. To sink a fastener deeper, turn the wheel (C) to left to the extent desired.
4. Make sure trigger and work contact element (WCE) move freely up and down without binding or sticking after each adjustment.
4. Reconnect air supply to the tool.
5. Depress the Work Contact Element (WCE) against the work surface with­out pulling the trig­ger. The tool MUST NOT OPERATE. Do not use the tool if it operates without pulling the trigger. Personal injury may result.
6. Remove the tool from the work sur­face. The Work Contact Element (WCE) must return to its original down position. The tool MUST NOT OPERATE. Do not use the tool if it operates while lifted from the work surface. Personal injury may result.
7. Pull the trig­ger and depress the work contact element (WCE) against the work surface. The tool MUST NOT OPER- ATE.
8. Depress the Work Contact Element (WCE) against the work surface. Pull the trigger. The tool MUST OPERATE.
An improperly
functioning tool must not be used. Do not actuate the tool unless the tool is placed firmly against the work piece.
LOADING/UNLOADING THE TOOL
1. Always connect the tool to the air
supply before loading fasteners.
2. Push down
on the latch button. Pull back on the magazine cover.
3. Load a clip of fasteners with the
crowns straddling the magazine rail.
MXN10300
Operating Instructions
4
movement
1
2
1
2
Latch Button
Magazine rail
(C)
movement
!
WARNING
!
CAUTION
!
WARNING
!
WARNING
BUILT TO LAST
!
WARNING
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