Maxus MXN102 User Manual

Operating Instructions

MXN102

8

tion equipment such as head, hear­ing and foot protection equipment.
Serious eye or permanent hearing
loss could result.

• Assuring that the tool is kept in
safe working order as described in
this manual.

• Assuring the proper maintenance
of all tools in employer’s possession.

• Ensuring that tools which require
repair are not further used before
repair. Tags and physical segrega­tion are recommended means of
control.

Table of Contents

General Safety . . . . . . . . . . . . .1-3

Specifications . . . . . . . . . . . . . . .2

Operating The Nailer . . . . . . .3-5

Operational Mode . . . . . . . . . . .4

Troubleshooting . . . . . . . . . . . . .7

Warranty . . . . . . . . . . . . . . . . . . .8

Description

This nailer is designed for decorative
trim, molding, window casings, furni­ture trim and picture frame assembly.
Features include: no-mar tip,
adjustable exhaust, single sequential
trigger, quick clear nose, and an
adjustable depth of drive mechanism.

General Safety
Information

CALIFORNIA PROPOSITION 65

You

can create dust
when you cut, sand, drill or
grind materials such as
wood, paint, metal, con­crete, cement, or other
masonry. This dust often
contains chemicals known
to cause cancer, birth defects, or other
reproductive harm. Wear protective
gear.

This manual contains safety, opera­tional and maintenance information.
Contact your Maxus representative if
you have any questions.

OPERATOR’S RESPONSIBILITY:

The tool operator is responsible for:

• Reading and understanding tool
labels and manual.

• Selecting an appropriate tool actua­tion system, taking into considera­tion the work application for which
the tool is used.

• The safe use of the tool.

• Ensuring that the
tool is used only
when the operator
and all other person­nel in the work area
are wearing ANSI Z87 eye protec­tion equipment, and when
required, other appropriate protec­tion equipment such as head, hear­ing and foot protection equipment.
Serious eye or permanent hearing
loss could result.

• Assuring that the tool is kept in safe
working order as described in this
manual.

EMPLOYER’S RESPONSIBILITY:

• Selecting an appropriate tool actua­tion system, taking into considera­tion the work application for which
the tool is used.

• Ensuring that this manual is avail­able to operators and personnel
performing maintenance.

• The safe use of the tool.

• Enforcing that the
tool is used only
when the operator
and all other person­nel in the work area
are wearing ANSI Z87 eye protec­tion equipment, and when
required, other appropriate protec-

Operating Instructions MXN102

2” Brad Nailer

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury, death and/or
property damage! Retain instructions for future reference.

Model MXN102

IN277000AV 2/05

Maxus Nailers meet or exceed Industries’
Standards as set forth by the American
National Standard Institute/International
Staple, Nail and Tool Association in ANSI/ISAN­TA SNT-101-2002.

© 2005

See Warranty on page 8 for important information about commercial use of this product.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Locate model number on decal, date
code under plastic cover and record
below:

Model No. ________________________

Date Code.________________

Retain these numbers for

future reference.

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: Campbell Hausfeld (Standard Duty and
Unannounced) – One (1) Year, (Serious Duty) – Two (2) Years, (Extreme Duty) – Three (3) Years; IronForce by Campbell
Hausfeld – One (1) Year; Farmhand – Three (3) Years; Maxus – Five (5) Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive,
Harrison, Ohio, 45030, Telephone: [phone]

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the
Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, infla­tor or air accessory supplied or manufactured by Warrantor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED

FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial,
industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States
do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY

DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclu­sion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to
you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance

with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or
failure to operate products in accordance with instructions shall also include the removal or alteration of any safety

devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,

driver blades

, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, mate-

rial hoses, filter elements

, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets,

chucks, rivet jaws, screw driver bits

, sanding pads, back-up pads, impact mechanism, or any other expendable part
not specifically listed. These items will only be covered for ninety (90) days from date of original purchase.
Underlined items are warranted for defects in material and workmanship only.

F. Cosmetic defects that do not interfere with the product’s function.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or com­ponents which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service

Center. Freight costs, if any, must be borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability
of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may
also have other rights which vary from state to state or country to country.

!

DANGER

MXN102

7

Operating Instructions

Air leaking at trigger valve

Air leaking between hous-

ing and nose

Air leaking between hous-

ing and cap

Nailer skips driving nail

Nailer runs slow or has loss

of power

Nails are jammed in nailer

Air leaking at trigger valve

stem

O-Rings in trigger valve housing are

damaged

Damaged O-Rings

Damage to bumper

Loose screws

Damaged gasket

Worn bumper

Dirt in nose piece

Dirt or damage prevent nails or pusher

from moving freely in magazine

Damaged pusher spring

Inadequate air flow to nailer

Worn O-Ring on piston or lack of lubri-

cation

Damaged O-Ring on trigger valve

Air leaks

Cap gasket leaking

Nailer not lubricated sufficiently

Broken spring in cylinder cap

Exhaust port in cap is blocked

Guide on driver is worn

Nails are not correct size

Nails are bent

Magazine or nose screws are loose

Driver is damaged

O-Rings or seals are damaged

Replace O-Rings. Check operation of Work Contact

Element (WCE)

Replace O-Rings

Replace bumper

Tighten screws

Replace gasket

Replace bumper

Clean drive channel

Clean magazine

Replace spring

Check fitting, hose or compressor

Replace and lubricate O-Rings

Replace O-Rings

Tighten screws and fittings

Replace gasket

Lubricate nailer

Replace spring

Replace damaged internal parts

Replace guide

Use only recommended nails

Replace with undamaged nails

Tighten screws

Replace driver

Replace O-Rings or seals

Troubleshooting Guide

Stop using nailer immediately if any of the following problems occur. Serious
personal injury could result. Any repairs or replacements must be done by a Qualified Service Person or

Authorized Service Center.

Problem Cause Solution

2

General Safety
Information (Continued)

Danger indicates

an imminently haz­ardous situation which, if not avoided,
WILL result in death or serious injury.

 Read and understand

tool labels and manual.
Failure to follow warn­ings, dangers, and cau­tions could result in
DEATH or SERIOUS
INJURY.

 Do not use any type

of reactive gases,
including, but not lim­ited to, oxygen and
combustible gases, as
a power source. Use
filtered, lubricated, regulated com­pressed air only. Use of a reactive
gas instead of compressed air may
cause the nailer to explode which
will cause death or serious personal
injury.

 Use only a pressure-

regulated compressed
air source to limit the
air pressure supplied
to the tool. The regu­lated pressure must
not exceed 100 psi. If the regulator
fails, the pressure delivered to the
tool must not exceed 200 psi. The
nailer could explode which will
cause death or serious personal
injury.

 Never use gasoline

or other flammable
liquids to clean the
nailer. Never use the

!

nailer in the presence of flammable
liquids or gases. Vapors could ignite
by a spark and cause an explosion
which will result in death or serious
personal injury.

 Always remain in a

firmly balanced
position when
using or handling
the nailer.

 Do not remove, tam-

per with, or other­wise cause the Work
Contact Element
(WCE) or trigger to
become inoperable.
Do not operate any
tool which has been modified in a
like fashion. Death or serious per­sonal injury could result.

 Do not touch

the trigger
unless driving
nails. Never
attach air line
to nailer or
carry nailer
while touching the trigger. The tool
could eject a fastener which will
result in death or serious personal
injury.

Warning indicates

a potentially
hazardous situation which, if not avoid­ed, COULD result in death or
serious injury.

 Always discon-

nect the tool
from the power
source when
unattended,
performing any

maintenance or repair, clearing a
jam, or moving the tool to a new
location. Always reconnect the air
line BEFORE loading any fasteners.
Do not load the tool with fasteners
when either the trigger is depressed
or the Work Contact Element (WCE)
is engaged. The nailer could eject a
fastener causing death or serious
personal injury.

 Always fit tool

with a fitting or
hose coupling
on or near the
tool in such a
manner that all
compressed air
in the tool is discharged at the time
the fitting or hose coupling is dis­connected. Do not use a check valve
or any other fitting which allows air
to remain in the nailer. Death or seri­ous personal injury could occur.

 Never place hands or

any other body parts in
the nail discharge area
of the nailer. The nailer
might eject a fastener
and could result in
death or serious per­sonal injury.

 Never carry the

nailer by the air
hose or pull the
hose to move the
nailer or a com­pressor. Keep
hoses away from
heat, oil and sharp edges. Replace
any hose that is damaged, weak or
worn. Personal injury or tool dam­age could occur.

MXN102

Operating Instructions

100
psi

Latch

Magazine

Work contact
element (WCE)

Nail discharge Area

Trigger

Nail loading area

Cap exhaust

Nailer Components and Specifications

• REQUIRES: 1.3 SCFM with 10

nails per minute @ 90 PSI

• AIR INLET: 1/4” NPT

• NAIL SIZE RANGE: 5/8” to 2”

• MAGAZINE CAPACITY:

100 Nails per load, 18 gauge

• WEIGHT: 3 lb, 6 oz

• LENGTH: 10”

• HEIGHT: 9”

• MAXIMUM PRESSURE: 100 PSI

• PRESSURE RANGE: 60 – 100 PSI

DANGER

O

CO

2

!

WARNING

!

WARNING