Maxus MXN064 User Manual

Page 1
Operating Instructions
MXN064
8
tion equipment such as head, hear­ing and foot protection equipment. Serious eye or permanent hearing loss could result.
• Assuring the proper maintenance of all tools in employer’s possession.
• Ensuring that tools which require repair are not further used before repair. Tags and physical segrega­tion are recommended means of control.
Danger indicates
an imminently haz­ardous situation which, if not avoided, WILL result in death or serious injury.
Table of Contents
General Safety . . . . . . . . . . . . .1-3
Specifications . . . . . . . . . . . . . . .2
Operating The Nailer . . . . . . .3-5
Operational Mode . . . . . . . . . . .4
Troubleshooting . . . . . . . . . . . . .7
Warranty . . . . . . . . . . . . . . . . . . .8
Description
This nailer is designed for decorative trim, molding, window casings, furni­ture trim and picture frame assembly. Features include: convenient rear load­ing magazine which holds up to 100 nails, no-mar tip, adjustable exhaust, single cycle trigger, quick clear nose, and an adjustable depth of drive mech­anism.
General Safety Information
CALIFORNIA PROPOSITION 65
You
can cre­ate dust when you cut, sand, drill or grind materi­als such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.
This manual contains safety, opera­tional and maintenance information. Contact your Maxus representative if you have any questions.
OPERATOR’S RESPONSIBILITY:
The tool operator is responsible for:
• Reading and understanding tool labels and manual.
• Selecting an appropriate tool actua­tion system, taking into considera­tion the work application for which the tool is used.
• The safe use of the tool.
• Ensuring that the tool is used only when the operator and all other person­nel in the work area are wearing ANSI Z87 eye protec­tion equipment, and when required, other appropriate protec­tion equipment such as head, hear­ing and foot protection equipment. Serious eye or permanent hearing loss could result.
• Assuring that the tool is kept in safe working order as described in this manual.
EMPLOYER’S RESPONSIBILITY:
• Selecting an appropriate tool actua­tion system, taking into considera­tion the work application for which the tool is used.
• Ensuring that this manual is avail­able to operators and personnel performing maintenance.
• The safe use of the tool.
• Enforcing that the tool is used only when the operator and all other person­nel in the work area are wearing ANSI Z87 eye protec­tion equipment, and when required, other appropriate protec-
Operating Instructions Model MXN064
Finishing
Nailer
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury, death and/or property damage! Retain instructions for future reference.
Model MXN064
IN277100AV 4/04
Maxus Nailers meet or exceed Industries’ Standards as set forth by the American National Standard Institute/International Staple, Nail and Tool Association in ANSI/ISAN­TA SNT-101-2002.
© 2004
See Warranty on page 8 for important information about commercial use of this product.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Locate model number on decal, date code on body and record below:
Model No. ________________________
Date Code ________________
Retain these numbers for
future reference.
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Campbell Hausfeld (Standard Duty and Unannounced) – One (1) Year, (Serious Duty) – Two (2) Years, (Extreme Duty) – Three (3) Years; IronForce by Campbell Hausfeld – One (1) Year; Farmhand – Three (3) Years; Maxus – Five (5) Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, infla­tor or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclu­sion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, mate-
rial hoses, filter elements
, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets,
chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only.
F. Cosmetic defects that do not interfere with the product’s function.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or com­ponents which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.
!
DANGER
!
DANGER
Page 2
Model MXN064
7
Operating Instructions
Air leaking at trigger valve
Air leaking between hous-
ing and nose
Air leaking between hous-
ing and cap
Nailer skips driving nail
Nailer runs slow or has loss
of power
Nails are jammed in nailer
Air leaking at trigger valve
stem
O-Rings in trigger valve housing are
damaged
Loose screws in housing
Damaged O-Rings
Damage to bumper
Loose screws
Damaged gasket
Worn bumper
Dirt in nose piece
Dirt or damage prevent nails or pusher
from moving freely in magazine
Damaged pusher spring
Inadequate air flow to nailer
Worn O-Ring on piston or lack of lubri-
cation
Damaged O-Ring on trigger valve
Air leaks
Cap gasket leaking
Nailer not lubricated sufficiently
Broken spring in cylinder cap
Exhaust port in cap is blocked
Guide on driver is worn
Nails are not correct size
Nails are bent
Magazine or nose screws are loose
Driver is damaged
O-Rings or seals are damaged
Replace O-Rings. Check operation of Work Contact
Element (WCE)
Tighten screws
Replace O-Rings
Replace bumper
Tighten screws
Replace gasket
Replace bumper
Clean drive channel
Clean magazine
Replace spring
Check fitting, hose or compressor
Replace and lubricate O-Rings
Replace O-Rings
Tighten screws and fittings
Replace gasket
Lubricate nailer
Replace spring
Replace damaged internal parts
Replace guide
Use only recommended nails
Replace with undamaged nails
Tighten screws
Replace driver
Replace O-Rings or seals
Troubleshooting Guide
Stop using nailer immediately if any of the following problems occur. Serious personal injury could result. Any repairs or replacements must be done by a Qualified Service Person or
Authorized Service Center.
Problem Cause Solution
2
General Safety Information (Continued)
Read and understand
tool labels and manual. Failure to follow warn­ings, dangers, and cau­tions could result in DEATH or SERIOUS INJURY.
Do not use any type
of reactive gases, including, but not lim­ited to, oxygen and combustible gases, as a power source. Use filtered, lubricated, regulated com­pressed air only. Use of a reactive gas instead of compressed air may cause the nailer to explode which will cause death or serious personal injury.
Use only a pressure-
regulated compressed air source to limit the air pressure supplied to the tool. The regu­lated pressure must not exceed 110 psi. If the regulator fails, the pressure delivered to the tool must not exceed 200 psi. The nailer could explode which will cause death or serious personal injury.
Never use gasoline
or other flammable liquids to clean the nailer. Never use the nailer in the presence of flammable liquids or gases. Vapors could ignite by a spark and
cause an explosion which will result in death or serious personal injury.
Always remain in
a firmly balanced position when using or handling the nailer.
Do not remove,
tamper with, or otherwise cause the Work Contact Element (WCE) or trigger to become inoperable. Do not operate any tool which has been modified in a like fashion. Death or serious personal injury could result.
Do not touch the
trigger unless dri­ving nails. Never attach air line to nailer or carry nailer while touching the trigger. The tool could eject a fastener which will result in death or serious personal injury.
Warning indicates
a potentially hazardous situation which, if not avoid­ed, COULD result in death or serious injury.
Always discon-
nect the tool from the power source when unattended, performing any maintenance or repair, clearing a jam, or moving the tool to a new
location. Always reconnect the air line BEFORE loading any fasteners. Do not load the tool with fasteners when either the trigger is depressed or the Work Contact Element (WCE) is engaged. The nailer could eject a fastener causing death or serious personal injury.
Always fit tool
with a fitting or hose cou­pling on or near the tool in such a manner that all compressed air in the tool is discharged at the time the fitting or hose coupling is disconnected. Do not use a check valve or any other fit­ting which allows air to remain in the nailer. Death or serious personal injury could occur.
Never place hands or
any other body parts in the nail discharge area of the nailer. The nailer might eject a fastener and could result in death or serious personal injury.
Never carry the
nailer by the air hose or pull the hose to move the nailer or a com­pressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn. Personal injury or tool dam­age could occur.
Model MXN064
Operating Instructions
• REQUIRES: 1.7 SCFM with 10 nails per minute @ 90 psi
• AIR INLET: 1/4” NPT
• NAIL SIZE RANGE: 1” to 2-1/2”
• MAGAZINE CAPACITY:
100 Nails per load, 16 gauge
• WEIGHT: 3 lbs., 14 oz.
• LENGTH: 12-1/2”
• HEIGHT: 11”
• MAXIMUM PRESSURE: 110 psi
• PRESSURE RANGE: 70 - 110 psi
Nailer Components And Specifications
CAMPBELL
PROFESSIONAL
HAUSFELD
Adjustable Exhaust
Warning Labels (top and back side)
Pusher
Nail Loading Slot
No-Mar tip Storage (back side)
Magazine
Trigger
Work Contact Element (WCE)
No-Mar Tip
Quick Clear Catch
Depth Adjustment
Wheel
O
CO
2
!
WARNING
CAMPBELL HAUSFELD
PROFESSIONAL
!
WARNING
Page 3
6
Model MXN064
Operating Instructions
Interchange Information
Can use 1” to 2-1/2” 16 gauge finish nails designed for the following tools:
• Bostitch
®
SB-1664FN
• Campbell Hausfeld NB0064
• Dewalt
®
D51256K
• Hitachi
®
NT65A2
• Paslode
®
3250-F16
• Porter Cable
®
FN250
• Senco
®
Finish Pro®32
1
1 MPA bar psi
1
1
7
.
.
.
.
5
9
1
6
8
1
1
3
4
1
Recommended Hookup
Quick
Plug
Quick
Coupler
Air
Hose
Quick Plug (Optional)
Quick
Coupler
(Optional)
Filter - Regulator
3
General Safety Information (Continued)
Always assume the nailer contains
nails. Respect the tool as a working implement; no horseplay. Always keep others at a safe distance from the work area in case of accidental discharge of nails. Do not point the tool toward yourself or anyone whether it contains fasteners or not. Accidental triggering of the nailer could result in death or serious per­sonal injury.
Do not drive a
nail on top of other nails. The nail could glance and cause death or a serious punc­ture wound.
Do not operate
or allow anyone else to operate the nailer if any warnings or warning labels are not legible. Warnings or warning labels are located on the nailer maga­zine and body.
Do not drop or throw the tool.
Dropping or throwing the tool can result in damage that will make the tool unusable or unsafe. If the tool has been dropped or thrown, exam­ine the tool closely for bent, cracked or broken parts and air leaks. STOP and repair before using or serious injury could occur.
Caution indicates
a potentially haz­ardous situation which, if not avoided, MAY result in minor or moderate injury.
Operating The Nailer
RECOMMENDED HOOKUP
The illustration below shows the recommended hookup for the nailer.
1. The air com­pressor must be able to main­tain a mini­mum of 70 psi when the nailer is being used. An inadequate air supply can cause a loss of power and inconsistent driving.
2. Always use air supply hoses with a minimum working pressure rating equal to or greater than the pres­sure from the power source if a reg­ulator fails, or 150 psi, whichever is greater. Use 3/8” air hose for runs up to 50’. Use 1/2” air hoses for 50’ run or longer. For better perfor­mance, install a 3/8” quick plug (1/4” NPT threads) with an inside diame­ter of .315” (8mm) on the nailer and a 3/8” quick coupler on the air hose.
3. Use a pressure regulator on the compressor, with an operating pres­sure of 0 - 125 psi. A pressure regu­lator is required to control the oper­ating pressure of the nailer between 70 and 110 psi.
Do not make any modifications to the
tool without first obtaining written approval from Maxus. Do not use the nailer if any shields or guards are removed or altered. Do not use the nailer as a hammer. Personal injury or tool damage may occur.
Avoid long extended periods of
work with the nailer. Stop using the nailer if you feel pain in hands or arms.
Always check
that the Work Contact Element (WCE) is operat­ing properly. A nail could acci­dentally be dri­ven if the WCE is not working properly. Personal injury may occur (See "Checking the Work Contact Element" Section).
Disconnect air supply and release
tension from the pusher before attempting to clear jams because fasteners can be ejected from the front of the nailer. Personal injury may occur.
Notice indicates important infor-
mation, that if not followed, MAY cause damage to equipment.
Avoid using the nailer when the
magazine is empty. Accelerated wear on the nailer may occur.
Clean and check all air supply hoses
and fittings before connecting the nailer to an air supply. Replace any damaged or worn hoses or fittings. Tool performance or durability may be reduced.
Model MXN064
Operating Instructions
70 psi Min.
110 psi Max.
150 psi or greater
3/8” I.D.
Notes
!
CAUTION
!
WARNING
O I L
NOTICE
Page 4
Operating The Nailer
(Continued)
ADJUSTING THE DIRECTION OF THE EXHAUST
The MXN064 is equipped with an adjustable direc­tion exhaust deflector. This is intended to allow the user to change the direction of the exhaust. Simply twist the deflector to any direction desired.
CLEARING A JAM FROM THE NAILER
1. Disconnect the air supply from the nailer.
2. Remove all nails from the magazine (see Loading/ Unloading). Failure to do so will cause the nails to eject from the front of the tool.
3. Undo latch by pulling out and down. The wire latch will disen­gage from the hooks on the nose.
4. The door can now be rotat­ed, exposing the jammed fastener.
5. Remove the jammed fasten­er, using pliers or a screwdriv­er if required.
6 Rotate door
back into the closed position.
7. Extend the wire latch and place over the hooks on the nose.
8. Close the latch by pushing the latch up and in until the latch snaps into place.
9. Make sure the trigger and work contact element (WCE) move freely up and down without sticking or bind­ing.
Technical Support
Please call our Nailer Hotline at 1-888­241-5858 with any questions regarding the operation or repair of this nailer or for additional copies of this manual.
Fastener And Replacement Parts
Use only 16 gauge
fasteners (see Fastener Interchange Information). Tool performance, safety and durability could be reduced if improper fasteners are used. When ordering replacement parts or fasteners, specify by part num­ber.
Nailer Repair
Only qualified personnel shall repair the tool and they shall use genuine Maxus replacement parts and acces­sories, or parts and accessories which perform equivalently.
Assembly Procedure For Seals
When repairing a nailer, the internal parts must be cleaned and lubricated. Parker O-lube or equivalent must be used on all o-rings. Each o-ring must be coated with O-lube before assembling. A small amount of oil must be used on all moving surfaces and pivots.
Model MXN064
Operating Instructions
5
movement
Operating The Nailer
(Continued)
OPERATIONAL MODE
Always know the
operational mode of the nailer before using. Failure to know the operational mode could result in death or serious personal injury.
SINGLE CYCLE MODE
This mode requires the trigger to be pulled each time a nail is driven. The nailer can be actuated by depressing the WCE against the work surface followed by pulling the trigger.
The trigger must be released to reset the tool before another nail can be dri­ven.
WORK CONTACT ELEMENT (WCE)
Check the opera-
tion of the Work Contact Element (WCE) trip mechanism before each use. The WCE must move freely without binding through its entire travel distance. The WCE spring must return the WCE to its fully extend­ed position after being depressed. Do not operate the nailer if the WCE trip mechanism is not operating properly. Personal injury may occur.
1. Disconnect the
air supply from the nailer.
2. Remove all
nails from the magazine (see Loading/ Unloading).
3. Make sure the trigger and work
contact element (WCE) move freely up and down without sticking or binding.
3. Do not load with the safety or trig­ger depressed.
4. Always unload all fasteners before removing tool from service. Unloading is the reverse of loading, except always disconnect the air hose before unloading.
ADJUSTING THE NAIL PENETRATION
The MXN064 is equipped with an adjustable depth of drive feature. This allows the user to determine how deep a fastener will be driven into the work surface.
1. Adjust operating pressure so nails are driven consistently. Do not exceed 110 psi.
2. To drive the nail shallower, turn the wheel (C) to right to the extent desired.
3. To sink a nail deeper, turn the wheel (C) to left to the extent desired.
4. Make sure trigger and work contact ele­ment (WCE) move freely up and down without binding or sticking after each adjustment.
4. Reconnect air supply to the nailer.
5. Depress the Work Contact Element (WCE) against the work surface without pulling the trigger. The nailer MUST NOT OPERATE. Do not use the tool if it operates without pulling the trigger. Personal injury may result.
6. Remove the nailer from the work surface. The Work Contact Element (WCE) must return to its original down position. The nailer MUST NOT OPERATE. Do not use the tool if it operates while lifted from the work surface. Personal injury may result.
7. Pull the trig­ger and depress the work contact element (WCE) against the work surface. The nailer MUST NOT OPERATE.
8. Depress the Work Contact Element (WCE) against the work sur­face. Pull the trigger. The nailer MUST OPERATE.
An improperly
functioning tool must not be used. Do not actuate the tool unless the tool is placed firmly against the work piece.
LOADING/UNLOADING THE NAILER
1. Always connect the tool to the air
supply before loading fasteners.
2. Pull pusher (B) back until the nail
follower falls behind the nails. Insert strip of nails into rear of magazine (A).
Model MXN064
Operating Instructions
4
CAMPBELL
CAMPBELL
PROFESSIONAL
HAUSFELD
movement
(B)
(A)
(C)
HAUSFELD
PROFESSIONAL
!
WARNING
!
CAUTION
!
WARNING
1 2
1 2
Rotate
!
WARNING
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