Maxum 4600 SCB Owner's Manual

Port Engine Serial Number:
Stbd. Engine Serial Number:
Hull Identification Number:
The Hull Identification Number (HIN) is located on the starboard side of the transom.. Be sure to record the HIN in the space provided above and refer to the HIN for any correspondence or orders.
© 2000 Maxum Marine Technical Publications. All rights reserved.
No part of this publication may be reproduce d, stored in any retr ieval system, or transm itted in any form by any means, electronic, mecha nical, photocopying , recording or othe rwise, without prior written permi s sion of Maxum. Printed in the U.S.A.
General Notes
The material in this document is for information only and is subject to change without notice. While reasonable efforts have been made in the preparation of this document to assure its accuracy, Maxum assumes no liability resulting from errors or omissions in this document, or from the use of information contained herein.
Due to our commitment to product improvement, Maxum reserves the right to make changes in the product design, specifications and equipment at any time without notice or obligation. Illustrations and/or photos may show optional equipment. All Maxum products meet or exceed USCG (Unites States Coast Guard) and/or NMMA (Nat ional Marine Manufacturer’s Association) construction standards. Manufactured with 1,1,1 Trichloroethane, a substance which harms public health and environment during the manufacturing process by destroying ozone in the upper atmosphere.
Proprietary Rights
This document discloses subject matter in which Maxum has proprietary rights. The informati on and design disclosed he rein were originated by and are the pr ope rty of Maxum . Ne ith er re cei pt nor po sses si on th ere of co nfe rs or tr ans fer s any r ig ht to r epr odu ce, co py, al ter or disclose the document or any part th ereof, any informa tion containe d the rein, o r to c onstruc t boats o r an y item from i t, excep t by written permission from or written agreement with Maxum. This document is to be returned upon request to Maxum.
HIN
TRANSOM
PLATFORM
COCKPIT
ENTRY GATE
HULL IDENTIFICATION NUMBER (HIN) LOCATION
Congratulations and welcome aboard your new Maxum Sport Yacht!
Thank you for choosing our product. Maxum is committed to the goal of building the highest quality products in the marine industry and to provid­ing the finest after-the-sale support in the world.
Maxum has instituted an ongoing Total Customer Satisfaction Program. The guiding principles of this program are:
Design, build and support the finest marine products in the world, in
every market we serve.
Be personally and individually responsible for the
customers total satisfaction.
Remember that every customer has a choice, and we want them to
choose Maxum!
Welcome to the Maxum family. We are looking forward to serving your boating needs, now and in the future!
Congratulations and welcome aboard your new Maxum Sport Yacht!
Thank you for choosing our product. Maxum is committed to the goal of building the highest quality products in the marine industry and to provid­ing the finest after-the-sale support in the world.
Maxum has instituted an ongoing Total Customer Satisfaction Program. The guiding principles of this program are:
Design, build and support the finest marine products in the world, in
every market we serve.
Be personally and individually responsible for the
customers total satisfaction.
Remember that every customer has a choice, and we want them to
choose Maxum!
Welcome to the Maxum family. We are looking forward to serving your boating needs, now and in the future!
CONTENTS
Chapter 1: Welcome Aboard!
1 Dealer Service 1 Boating Experi e nce 1 Engines/Accessories Guidelines 1 Qualified Maintenanc e 2 Structural Limitations 2 Safety Standards 2 Hazard Boxes & Symbols 3 Special Care For Moor ed Boats
Chapter 2: Components/Systems
4 Dimensions and Tank Capacities 4 Layout View 4 Yacht Lifting 5 Hull Exterior Hardware & Drains 6 Command Bridge Layout 7 Deck Hardware
7 Anchor Windlass 7 Davit (Option) 8 Deck Fill Fittings & Pump-out Locations 8 Windshield Wipers (Option)
8 Electrical System 9 DC Electrical System
9 Fuses and Circuit Breakers 9 Batteries 9 Battery Maintenance 9 Battery Condition 9 Battery Switches 10 Battery Charger
10 AC Electrical System
11 Shore Power 12 Generator Power (Option) 14 Inverter Power (Option)
14 Audio & Visual Equipment 14 Navigation & Communication Equipment
14 VHF Radio (Option) 14 Compass 14 Depth Finder (Option) 15 Autopilot (Option)
15 Lighting
15 Navigation and Interior Lights 15 Spotlight
15 Appliances
16 TV/Telephone Dockside Inlet (Option)
16 Vacuum System (Option) 16 Propulsion
16 Engines 16 Exhaust System 17 Engine Cooling System 17 Engine Room Ventilation System 17 Shaft Log Packless Sealing System 18 Shaft-Transmission Alignment 18 Rudder Stuffing Gland
19 Controls
19 Steering System 19 Shifter/Thro ttle Reservoir Ro u ting 20 Trim Tabs
20 Bilge Pumps
21 Autofloat Switches
22 Fuel System
22 Fuel Quality 22 Fuel Fills 22 Anti-siphon Valves 23 Fuel Management Board 24 Fuel Transfer Pump (Diesel Only) 24 Fuel Filters & Water Separators
24 Freshwater System
25 Water Heater 25 Fresh Water System Winterization 26 Transom Shower 26 Fresh Water Washdown Faucet 26 Gray Water Drain System
26 Raw Water System
26 Seacocks 26 Raw Water Strainers 27 Raw Water Washdown
28 Standard Marine Head System
28 Macerator Delete Head System (Option) 29 Vacuflush Head System (Option) 29 Air Conditioning & Heating (Option)
Chapter 3: Electrical Routings
31 AC Wiring 31 Shore Power/Gene rator Harnesses 32 Positive Battery Cable Routing 33 DC Engine Harness 33 Battery Ground Cable Routing 34 Negative Battery Cable Routing 34 Battery Isolator System Wiring
Chapter 4: Wiring Schematics
35 AC Electrical System 36 DC Electrical System 37 Gas Engine Electrical Sy stem 38 Diesel Engine Electrical System
Appendix A: Express Limited Warranty
4600 SCB Owner’s Manual Supplement
1
Chapter 1: Welcome Aboard!
This owners manual supplement provides specific information about your boat that is not covered in the owner’s manual. Please study the owners manual and this supplement carefully, paying particular attention to the Express Limited Warranty in Appendix A of this supplement. Keep the owners manual and supplement on your boat in a secure, yet readily available place.
Dealer Service
Make sure you receive a full explanation of all systems from the selling dealer before taking delivery of your boat. Your selling dealer is your key to service. If you experience any problems with your new boat, immediately contact the selling dealer. If for any reason your selling dealer is unable to help, you can call us direct on our customer ser­vice hotline: 360-403-0274 or send us a FAX: 360-403-4235.
Boating Experience
If this is your first boat or if you are changing to a type of boat you are not familiar with, for your own comfort and safety, please ensure that you obtain handling and operating experience before assuming command of the boat.
We strongly recommend that you take one of the boating safety classes offered by the U.S. Power Squadrons or the U.S. Coast Guard Auxiliar y. For more co urse inf ormation, i ncluding dat es and loc ations o f upcoming c lasses, c ontact the organizations directly:
U.S. Power Squadrons: 1-888-FOR-USPS (1-888-367-8777) or on the Internet at: http://www.usps.org
U.S. Coast Guard Auxiliary: 1-800-368-5647 or on the Internet at: http://www.cgaux.org
Outside the United States, your selling dealer, national sailing federation or local yacht club can advise you of local sea school s or competent instructors.
Engines/Accessories Guidelines
Your boats engines and a ccessories were selected to provide optimum performance and service. Installing different engines or other accessories may cause unwanted handling characteristics. Should you choose to install different engines or to add accessories that will affect the boats running trim, have an expe ri enc ed mar ine technician perform a safety inspection and handling test before operating your boat again.
Please be advised that certain modifications to your boat can result in cancellation of your warranty protection. Always check with your dealer before making any modifications to your boat.
The engines and accessories installed on your boat come with their own operation and maintenance manuals. We strongly urge you to read and understand these manuals before operating the engines and accessories.
Qualified Ma intenance
Failure to maintain your boat’s systems as designed could violate the laws in your jurisdiction and could expose you and other people to the danger of bodily injury or accidental death. We recommend that you follow the instructions provided in the owners manual this owner's manual supplement, the engine owners manual and all accessory instruction sheets/manuals included in your boats owner’s packet.
CONTROL HAZARD! A qualified operator must be i n contr ol of the yac ht at all t imes. DO NOT operate your yacht while under the infl uence of alcohol or drugs.
WARNING!
!
To maintain the inte gri ty and s afet y of your yacht, only qualified personnel should per form maintenance on, or in any way modify: The steering system, propul sion system, engi ne contr ol system, fuel system, envir onment al c ontrol system, electrical s yste m o r navi gati onal syst em.
WARNING!
!
2 Chapter 1: Welcome Aboard!
4600 SCB Owners Manual Supplement
Structural Limitations
The command bridge, transom platform and bow platform are designed to be lightweight for proper boat balance. The load limit for these platforms is 30 pounds per square foot, evenly distributed.
Safety Standards
Your boats mechanical and electrical systems were designed to meet safety standards in effect at the time it was built. Some of these standard s were manda ted by law, all of them were designed to insure your sa fety, and the safety of other people, vessels and property.
In addition to this owner’s manual supplement, please read the owner’s manual and all accessory instruction sheets for important safety standards and hazard information.
Hazard Boxes & Symbols
The hazard boxes and symbols shown below are used throughout this supplement to call attention to potentially dangerous situations which could lead to either personal injury or product damage. We urge you to read these
warnings carefully and follow all safety recommen dations.
DANGER
PERSONAL SAFETY HAZARD! Do not allow anyone to ride on parts of the yacht not designated for such use. Sitting on se at backs, lounging on the forward deck, bow riding, gunwale riding or occupying the transom platform while underway is especially hazardous and will cause personal injury or death.
DANGER!
!
DANGER!
!
This box alerts you to i mmediate hazards whic h WILL cause se vere pe rsonal in jury or death if the warning is ignored.
This box alerts you to hazards or unsafe pract ice s whic h COULD result in severe pers onal injury or death if the warning is ig nored.
WARNING!
!
This box alerts you to hazards or unsafe pract ice s whic h COULD result in minor personal injury or cause product or property damage if the warning i s ig nored.
CAUTION!
!
NOTICE
This box calls attention to inst all ati on, ope rati on or m ai ntena nce i nform at ion, whi ch is im por­tant to proper operation but is no t hazard related.
EXPLOSION
HAZARD!
OPEN FLAME
HAZARD!
HOT
HAZARD!
ROTATING
PROPELLER HAZARD!
PERSONAL INJURY
& FALLING HAZARD!
ELECTRICAL
HAZARD!
Chapter 1: Welcome Aboard! 3
4600 SCB Owners Manual Supplement
Special Care For Moored Boats
If moored in saltwater or fresh water, your boat will collect marine growth on its hull bottom. This will detract from the boat’s beauty, greatly affect its performance and may damage the gelcoat. There are two methods of slowing marine growth:
Periodically haul t he bo at out of the water a nd scr ub the hu ll bot tom wi th a br istl e brus h and a s olu tion of soap a nd
water.
The hull below the waterline was painte d with anti-f oulin g paint by t he fact ory. Occasiona lly you wil l need to
re-paint it with a good grade of anti-fouling paint.
NOTICE
To help seal the hull botto m and reduce the possibi lity of gelcoa t bliste ring on moored boats,
we recommend the application of an epoxy barr ier coating, such as INTERLUX, Interprotect 2000E/2001E. The barrier coating should be c overed with several coats of anti -f ouli ng pai nt.
Many states regulate the che mical cont ent of bot tom paint s i n order to meet envi ronmental
standards. Check with your local dealer about recommended bottom paints, and about the laws in effect in your ar ea.
4600 SCB Owners Manual Supplement
4
Chapter 2: Components/Systems
Dimensions and Tank Capacities
Layout View
Yacht Lifting
When lifting your yacht, always fol-
low the owners manual recommenda­tions as well as the lift equipment’s requirements and safety guidelines.
If water is present in the bilge, pump
the water out of the bilge areas before lifting your yacht. Excessive amounts of bilge water add weight and can shift and change the balance of the load.
Always position the lifting slings at
the port and starboard sling label posi­tions (see drawing on right).
Overall Length
Bridge
Clearance
Beam Draft
Fuel Capacity
(gal)
Freshwater
Capacity (gal)
Waste holding T a nk
Capacity (gal)
45’ 11” 18’ 0” 14’ 4” 4’ 0” 418 100 75
transom
storage
tub
transom
storage
tub
transom
storage
tub
transom
storage
tub
transom
storage
tub
transom
storage
tub
optional
tv
stove
refrig.
micro.
sink
shower
& tub
port
head
galley
salon
seating
stbd. head
stairs
stairs
shower
& tub
port
head
vanity
vanity
vanity
vanity
galley
stove
sink
micro.
refrig.
forw ard
stateroom
forward
stateroom
shower
stbd. head
shower
mid stateroom
below with
double bunks
mid stateroom
below with
double bunks
optional
tv
fwd.
double
berth
fwd.
double
berth
hanging
locker
hanging
locker
dinette
or optional
lower helm
dinette
or optional
lower helm
transom platform
optional
tv
optional
tv
LIFTING SLING LABELS
(TYPICAL PORT & STARBOARD)
CHINE AT
TRANSOM
AFT SLING FORWARD SLING
20’ 9”
7’ 9”
REFERENCE
POINT
AFT SLING
POSITION
FORWARD SLING
POSITION
PRODUCT OR PROPERTY DAMAGE HAZARD!
When lifting any boat ALWAYS use a spreader bar. The spreader bar must be equal to the
width of the boat at the lifting point .
Lift slings may slip on the hull. Avoid serious injury or death by securing the slings together
before lifting.
CAUTION!
!
Chapter 2: Components/Systems 5
4600 SCB Owners Manual Supplement
Hull Exterior Hardware & Drains
EXHAUST
THRU-HULL
SALON AIR
CONDITION (OPTION)
DRAIN THRU-HULLS
PORT LIGHT
(TYPICAL)
(OPTION)
DOCKING LIGHT
STARBOARD HEAD
SINK DRAIN
FORWARD AIR CONDITION
DRAIN THRU-HULL (OPTION)
ANCHOR LOCKER
STARBOARD FUEL
TANK VENT
WATER
TANK VENT
COMMAND BRIDGE
SINK DRAIN THRU-HULL
COCKPIT
DRAIN
EXHAUST
ENGINE ROOM VENTILATION LOUVERS
DRAIN THRU-HULL
STARBOARD HULLSIDE
PORT LIGHT
(TYPICAL)
BOW DRAIN
PORT HEAD SINK DRAIN
SHOWER
SUMP DRAIN
WASTE TANK
WASTE SIPHON
FORWARD BILGE
GALLEY
THRU-HULL
PUMP DRAIN
SINK DRAIN
ENGINE ROOM VENTILATION LOUVERS
AFT BILGE PUMP DRAIN
COCKPIT DRAIN
MID BILGE
PUMP DRAIN
PORT FUEL TANK VENT
TRANSOM STORAGE
DRAIN THRU-HULL
GENERATOR
EXHAUST
PORT HULLSIDE
TRANSOM VIEW
BOARDING LADDER
SACRIFICIAL ANODE
TRIM TAB (TYPICAL PORT & STARBOARD)
KEEL
THRU-HULL
VENT
VENT
(OPTION)
DOCKING LIGHT
THRU-HULL
THRU-HULL
THRU-HULL
THRU-HULLS
THRU-HULL
THRU-HULL
THRU-HULL
THRU-HULL
THRU-HULL
6 Chapter 2: Components/Systems
4600 SCB Owners Manual Supplement
Command Bridge Layout
HORN (HIDDEN)
RADAR
CHART PLOTTER
AUTOPILOT
VHF RADIODATA REPEATERSHIFT IGNITION
COMPASS
SPOTLIGHT
(OPTION)(OPTION)
(OPTION)
(OPTION)
PANEL
(TYPICAL)
(OPTION)
CONTROL
STEREO
CUP HOLDER, TYPICAL
STORAGE
STARBOARD NAVIGATION
PORT NAVIGATION
CUTTING
SINK LID
COCKPIT LIGHT
SPOTLIGHT
COMMAND
BRIDGE RAILS
AUXILIARY
BLOWER
BREAKERS
MACERATOR
SWITCHES
12 VOLT
RECEPTACLE
COMMAND BRIDGE HELM & DASH LAYOUT
BOARD
UNDER SEATING
LIGHT (RED)
LIGHT (GREEN)
WATER
TEMP
VOLT
METER
FUEL
LEVEL
OIL
PRES.
HOUR
WATER
TEMP
VOLT
METER
FUEL
LEVEL
OIL
PRES.
HOURTACHOMETER TACHOMETERSYNC.
TRIM TAB
SWITCHES
HORN
BLOWER
BATTERY
WINDLASS
BILGE PUMP
SWITCHES
ACCESSORY
SWITCHES
SWITCH
PARALLEL
SWITCH
DOCKING
INSTRUMENT NAVIGATION
ANCHORCOURTESY
(OPTION)
LIGHTS
LIGHTS
LIGHTS
LIGHTS
LIGHTS
ENGINE SYNCHRONIZATION GAUGE (OPTION)
THROTTLE
(TYPICAL)
Chapter 2: Components/Systems 7
4600 SCB Owners Manual Supplement
Deck Hardware
Anchor Windlass
Your yacht features an anchor windlass. Be sure to read the windlass manual supplied in your yacht’s owners packet for detailed operating instructions and observe the following:
To haul the anchor, use engine power (not the
windlass) to move the boat to, and directly above, the anchor. Activate the windlass to dis­engage the anchor from the bottom by pulling it straight up.
Verify that the windlass breaker is activated
before using the anchor windlass.
Davit (Option)
Your yacht may be equipped with an optional electric davit. Before using the davit, be sure to read the davit’s manual which explains operation, and important safety hazards.
Observe the following:
The davit c ontrol plugs into the back
side of the davit, just above the davit base (see figure 1 at right).
Inspect the davit’s cable often for
wear and replace if fray ed. The cabl e should be kept tight and even on the spool when under tension during winch operation. (figure 2).
Secure the davit to the davit eye (located
on the transom platform) when the davit is not in use (figure 3).
Secure the davit to the davit eye (located
on the transom platform) when the davit is not in use (figure 3).
ANCHOR WINDLASS
WINDLASS CONTROL DECK SWITCHES
VIEW OF FOREDECK
DO NOT pull the boat to the anchor using the windlass or continue to operate the windla ss i f it has stalled or is overloaded .
CAUTION!
!
KEEP DAVIT CABLE
TIGHT AND EVEN
ON THE SPOOL
FIGURE 2
DAVIT EYE
FIGURE 1
FIGURE 3
DAVIT CONTROL
PLUG-IN RECEPTACLE
DAVIT (OPTION)
TRANSOM PLATFORM
FALLING & PERSONAL INJURY HAZARD!
DO NOT allow passengers inside a suspended bo at si nce falling may cause
injury or death.
NEVER exceed the davits maximum load limit.
Since water is heavy, lifting a dinghy t o drai n it s bi lge may exceed the davits
maximum load limit.
Use extreme caution when using t he davi t i n rough weather or rough se a
conditions as the load may star t swi nging .
Only operate the davit when it is securely locked in the upright posit ion.
WARNING!
!
8 Chapter 2: Components/Systems
4600 SCB Owners Manual Supplement
Deck Fill Fittings & Pump- out Locations
Windshield Wipers (Option)
Windshield wiper/washer control switches are located at the optional lower helm.
Periodically, due to wear and environmental exposure, the wiper blades will need to be replaced using 28
blade refills.
The windshield wiper fluid level should be checked occasionally and refilled as necessary. The windshield wiper
fluid bottle can be accessed through the lower helm’s inboard access panel.
Electrical System
We strongly recommend that you read and understand this section and the electrical section of the owners manual. Electrical routing drawings are provided in Chapter 3 of this supplement; wiring schematics in Chapter 4.
WATER TANK FILL FITTING
WASTE TANK PUMP-OUT FITTING
FUEL TANK FILL FITTING
(TYPICAL PORT & STARBOARD)
EXTREME FIRE, SHOCK & EXPLOSION HAZARD!
To minimize the ris ks of fire and explosion, NEVER install knife s witches or other arcing
devices in the fuel compartment s.
NEVER substitute automotive parts for marine part s. Elec tri cal , igni ti on and fuel system
parts were designed and manufactured to comply with rules and regulations that minimize risks of fire and explo sion.
DO NOT modify the electrical systems or relevant drawings.
Only qualified personnel should i nst all batt eri es and/or perform electrical sys tem
maintenance.
Insure that all batter y swit ches are turned OFF before perf orming a ny work in the engine
spaces.
DANGER!
!
FIRE, OPEN FLAME & EXPLOSION HAZARD!
Fuel fumes are heavier t h an air and wil l co lle ct i n the bilge areas wher e t hey can be acci-
dently ignited. V isually and by s mell (sni ff tes t), ch eck the engi ne and fuel c ompartments for fumes or accumulation of fuel. ALWAYS operate the bilge blowers for at least four minutes prior to engine starting, elect ri cal s ystem maintenance or activation of el ect rical devices.
Minimize the dange r of fire and explosion by not exposi ng batteri es to ope n flame or s parks.
It is also important that no one smoke anywhere near the batteries.
WARNING!
!
Chapter 2: Components/Systems 9
4600 SCB Owners Manual Supplement
DC Electrical System
Your yacht is equi pped with a 12 volt DC (direct current) system. Your yachts DC main distribution panel is located inside the AC/DC cabinet, next to the aft berth steps in the aft salon on the starboard side.
Fuses and Circu it Breakers
The fuses and circuit breakers for engines, accessory power and windlass power are located on the DC main distribution panel.
An accessory fuse block for electronics, such as the VHF radio, is located under the upper helm dash. Some
equipment, such as depth finders, may have secondary fuse protection at the unit.
Batteries
The batteries installed on your yacht supply electricity for lights, accessories as well as engine, optional generator and optional inverter starting.
Battery Maintenanc e
Periodically remove the battery caps and check the elec­trolyte level; if the zinc plates are exposed, add distilled water until they are covered.
Corroded battery term inals can be cleaned with baking
soda and water. After cleaning the terminals, coat them with a ligh t film of battery terminal lubricant and tighten all battery connections.
Battery Condition
The port and starboard engine battery conditions can be read on the helm’s instrument panel voltmeters.
The condition of the accessory battery can be read on the starboard engine voltmeter when the accessory battery
switch is ac tivated.
Battery Switches
There are two battery switches inst alled inside the starboard transom storage tub.
The battery switch labeled “PORT ENGINE activat es the port
engine battery whi le t he starboard engine/hou se bat te ry switch, labeled STBD ENGINE/HOUSE activates the starboard engine and the house batteries.
Battery switches should be switched to the OFF position when-
ever the yacht is left unoccupied for long periods of time.
Starting Positions
The port engine battery switch must be turned ON to start the port engine and optional generator. The starboard engine/house battery switch must be ON to start the starboard engine. After starting your boat’s engines, the battery switches must be kept ON until the engines and/or optional generator is turned OFF.
SHOCK & ELECTRICAL SYSTEM DAMAGE HAZARD! NEVER disconnect the battery cables while the engine is runni ng si nce i t ca n cause dama ge to your boat’s electrical system components .
CAUTION!
!
Electrical connections ar e prone to corros ion. To reduce corrosion caused elect rical problems, keep all electrical connectio ns clean and apply a spray-on protectant that is de signed to protect connections from corr osion.
NOTICE
INVERTER
BATTERY
(OPTION)
BATTERY LOCATIONS
GENERATOR
AFT
STARBOARD
ENGINE
BATTERY
PORT ENGI NE & BATTERY
ACCESSORY
BATTERY
STBD.
STARBOARD TRANSOM
STORAGE TUB
VIEW OF AFT TRAN SO M
BATTERY SWITCH PANEL
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