Maxum Sport Decks, 2100SD, 2400SD Owner's Manual

Engine Serial Number: _____________________________________________
Hull Identification Number:__________________________________________
Hull Identification Number
The Hull Identification
Number (HIN) is located on the starboard side of the hull.
Record the HIN (and the
Please refer to the HIN for
any correspondence or orders.
© 2004 Maxum Technical Publications. All rights reserved.
No part of this publication may be reproduced, stored in any retri eval system, or transmitted in any form by any means, electronic, mechanic al, photocopying, recording or otherwise, without prior written permission of Maxum.
Printed in the United States of America.
General Notes
The material in this document is for information only and is subject to change wit hout notice. While reasonable efforts have been made in the preparation of this document to assure its accuracy, Maxum assumes no liability resulting from errors or omission s in this document, or from the use of information contained herein.
Due to our commitment to produ ct improvement, Maxum reserves the right to make changes in the product design, specifications, and equipment at any time with­out notice or obligation. Illustra tions and/or photos may show optional equipment.
All Maxum products meet or exceed USCG (United States Coast Guard) and/or NMMA (National Marine Manufacturer’s Association) construction standards. Manufactured with 1,1,1 Trichloroethane, a substance which harms public health and environment during the manufacturing process by destroying ozone in the upper atmosphere.
Proprietary Rights
This document discloses subject matter in which Maxum has proprietary ri ghts. The information and design disclosed herein were originated by and are the prop­erty of Maxum. Neither receipt nor possession thereof confers or transfers any right to reproduce, copy, alter or disclose the document or any part thereof, any information contained therein, or to construct boats or any item from it, exce pt by written permission from or written agreement with Maxum. This document is to be returned upon request to Maxum.
HIN LOCATION
CONTENTS
1 Chapter 1: Welcome Aboard!
1 Dealer Service 1 Warranty Information 1 Boating Experience 2 Engine & Accessories Guidelines
2 Propeller
2 Engine & Accessories Literature 3 Qualified Maintenance 4 Safety Standards 4 Special Care For Moored Boats 5 Carbon Monoxide (CO)
5 Facts about CO 6 Where and How CO Can Accumulate 6 How to Protect Yourself and Others
From CO 7 CO Checklists 7 More Information
8 Chapter 2: Product Specifications
8 2100SD 8 2400SD
9 Chapter 3: Locations
9 Exterior Views
9 Hull Views 10 2100SD Deck View 11 2400SD Deck View 12 Helm
13 Component Locations
21 Chapter 4: Propulsion &
Related Systems
21 Engine 21 Bilge Blower System 22 Fuel System
22 Fuel Fill & Vent 22 Fuel Filters 23 Anti-siphon Valve
23 Fire Suppression System (If Equipped) 24 Quick Oil Drain System
25 Chapter 5: Controls & Gauges
25 Steering 25 Shift/Throttle Controls 25 Power Trim and Tilt 26 Trim Tabs (2400SD Only) (If Equipped) 27 Gauges
27 Cleaning Gauges 27 Gauge Fogging 27 Radio Transmission Interference 27 Fuel Gauge
27 Depth Finder (If Equipped)
28 Chapter 6: Plumbing
28 Bilge Pump
29 Bilge Pump Testing
31 Freshwater System
33 Freshwater System Winterization 33 Transom Shower
34 Drain Systems
34 Deck Drains 34 Sink Drains
34 Portable Toilet (If Equipped) 35 Portable Toilet Pump-Out (If Equipped)
36 Chapter 7: Deck Equipment
36 Cleats and Tow Eyes 36 Ski Tow Ring 37 Ski-Tow Tower (If Equipped)
37 Attaching the Ski-Tow Rope 38 Folding Ski-Tow Tower
39 Canvas
39 Bimini Top 40 Canvas Care
41 Chapter 8: Entertainment Syst ems
41 Audio Equipment
42 Chapter 9: Convertibl e Seats,
Beds, & Tables
42 Bow Conversion (If Equipped)
43 Chapter 10: Lights
43 Care and Maintenance 43 Interior & Exterior Lights 43 Navigation Lights 43 Docking Lights (If Equipped)
44 Chapter 11: Electrical System
45 12-Volt DC System
45 Batteries 45 Battery Switch (If Equipped With
One Battery)
45 Battery Switch (If Equipped With
Two Batteries) 46 Battery Switch Positions 46 Fuses 46 12-Volt Accessory Outlets 46 Alternator
47 Electrical Routings
47 2100SD Deck Electrical Harness 48 2400SD Deck Electrical Harness 49 Hull Electrical Harness
50 Wiring Diagram
51 Important Records
52 Float Plan
Hazard Boxes & Symbols
The hazard boxes and symbols shown below ar e used th rou ghout thi s Supplement to call attention to potentially dan- gerous situations which could lead to either personal injury or product damage. Read ALL warnings carefully and
follow all safety instruction s.
This box alerts you to immediate hazard s which WILL cause severe per sonal injur y or death if the warning is ignored.
DANGER!
!
This box alerts you to hazards or unsafe practices which COULD res u lt in severe personal injury or death if the warning is ignored.
WARNING!
!
This box alerts you to hazards or unsafe practices which COULD res ult in minor personal injury or cause product or property damage if the warning is ignored.
CAUTION
!
This box calls attention to installation, operation or maintenance information, which is impor­tant to proper operation but is not hazard r ela ted.
NOTICE
EXPLOSION
HAZARD!
NO OPEN
FLAME!
HOT
HAZARD!
ROTATING
PROPELLER HAZARD!
FALLING
HAZARD!
ELECTRICAL
HAZARD!
CO POISON ING
HAZARD!
FIRE
HAZARD!
RUN BILGE BLOWERS
FOR 4 MINUTES!
1
Chapter 1: Welcome Aboard!
This Owner’s Manual Supplement provides information about your boat that is not covered in the Sport Boat
Owner’s Manual.
Before using your boat, study this Owner’s Manual Supplement, the Sport Boat Owner’s Manual, and all engine
and accessory literature carefully.
Keep this Owner’s Manual Supplement and the Sport Boat Owner’s Manual on your boat in a secure, yet readily
available place.
Dealer Service
Your dealer is your key to service.
Ask your dealer to explain all systems before taking delivery of your boat.
Contact your dealer if you have any problems with your new boat.
If your dealer cannot help, call our customer service hotline: 360-435-8957 or send us a FAX: 360-403-4235.
Buy replacement parts from any authorized Maxum dealer.
Warranty Information
Maxum offers a Limited Warranty on each new Maxum purchased through an authorized Maxum dealer.
A copy of the Limited Warranty was included in your owner’s packet.
If you did not rec eive a copy of the Limited Warranty, please contact your Maxum dealer or c all 360- 435-895 7 for
a copy.
Boating Experience
If this is your first boat or if you are changing to a type of boat you are not familiar with, for your own comfort and safety, obtain handling and operating experience before assuming command of this boat.
Take one of the boating safety classes offered by the U.S. Power Squadrons or the U.S. Coast Guard Auxiliary. For more course information, including dates and locations of upcoming classes, contact the organizations directly:
U.S. Power Squadrons: 1-888-FOR-USPS (1-888-367-8777) or on the Internet at: http://www.usps.org
In Canada, for the CPS courses call 1-888-CPS-BOAT.
U.S. Coast Guard Auxiliary: 1-800-368-5647 or on the Internet at: http://www.cgaux.org
Outside the United States, your selling dealer, national sailing federation or local boat club can advise you of local sea school s or competen t instructors.
CONTROL HAZARD!
A qualified operator must be in control of the boat at all times. Do NOT operate your boat while under the influence of alcohol or dr ugs.
WARNIN G!
!
Chapter 1: Welcome Aboard!
2
Engine & Accessories Guidelines
Your boat’s engine and accessories were selected to provide optimum performance and service.
Installing a different engine or other accessories may cause unwanted handling characteristics.
Should you choose to install a different engine or to add accessories that will affect the boat’s running trim, have
an experienced marine technician perform a safety inspection and handling test before operating your boat again.
Certain modifications to your boat will result in cancellation of your warranty protection.
Always check with your dealer before making any modifications to your boat.
Propeller
Keep the propeller in good repair and at the correct pitch for your particular situation.
A slightly bent or nicked propeller will adversely affect the performance of your boat.
Engine & Accessories Literature
The engine and accessories installed on your boat come with their own operation and maintenance manuals.
Read thes e manuals before using the engine and accessories.
Unless noted otherwise, all engine and a ccessory lite rature referred to in this Supplement is included in your
owner’s packet.
When storing your boat please r ef er t o your e ngine’s operation and maintenance manuals.
NOTICE
ENGINE DAMAGE HAZARD!
The factory standard propell er may not be the best for your particular boat and load conditions. Refer to the engine manual for engine RPM ratings. The engine should reach, but not exceed its full rated RPM when full -throttle is applied.
Immediately contact your local Maxum dealer if:
The engine cannot reach its full ra ted RPM when ful l-throttle is applied, or;
The engine exceeds its full rated RPM when full-t hrottle is applied.
CAUTION
!
Chapter 1: Welcome Aboard!
3
Qualified Maintenance
Failure to maintain your boat’s systems (listed in the warning above) as designed could violate the laws in your
jurisdiction and could expose you and other people to the danger of bodily injury or accidental death.
Follow the instruction s provided in the Sport Boat Owner’s Manual, this Supplement, the engine owner’s manual
and all accessory literature.
To maintain the integrity and safety of your boat, allow only qualified pe rsonne l to perform maintenance on, or in any way modify the:
Steering System
Propulsion System
Engine Control System
Fuel System
Environmental Control Syst em
Electrical System
Navigational System
WARNI NG!
!
Chapter 1: Welcome Aboard!
4
Safety Standards
Your boat’s mechanical and electrical systems were designed to meet safety standards in effect at the time it
was built.
Some of these standards were mandated by law, all of them were designed to insure your safety, and the safety of
other people, vessels and property.
In addition to this Supplement, please read the Sport Boat Owner’s Manual and all accessory instructions for impor- tant safety standards and hazard information.
Special Care For Moored Boats
Whether moored in saltwater or freshwater, your boat will collect marine growth on its hull bottom.
This will detract from the boat’s beauty, greatly affect its performance and may damage the gelcoat.
Periodically haul the boat out of the water and scrub the hull bottom with a bristle brush and a solution of soap
and water.
FA LLING an d ROTA TING PROPE LLER HAZ ARD!
NEVER allow anyone to ride on parts of the boat not designed f or
such use.
Sitting on seat backs, lounging on the forward deck, bow r iding ,
gunwale riding or occupying the transom platf orm whil e under way is e spec ial ly haz ardous and will cause personal injury or death.
DANGER!
!
ROTATING PROPELLER and CARBON MONOXIDE POISONING HAZARD!
NEVER allow anyone to occupy , or ha ng from, the
back deck or swim platform while the engine(s) are running.
Teak surfing, dragging, or water skiing within 20 f eet
of a moving watercraft can be fatal.
DANGER!
!
DANGER
PERSONAL SAF ETY HAZARD!
ALWAYS secure the anc hor and ot her l oose objects before getting underway. The anchor and other items that are not properly secured can come loose when the boat is moving and cause personal injury or death.
DANGER!
!
T o help s eal the hul l bottom and reduc e the possi bility of gelcoat bl istering on moored bo ats,
apply an epoxy barrier coating.
The barrier coating should be cover ed wi th se veral coat s of anti -f ouli ng paint.
Many states regulate the chemical co ntent of bottom paints in order to meet env ironmental
standards. Check with your local deale r about recommended bottom paints, and about the laws in effect in your area.
NOTICE
Chapter 1: Welcome Aboard!
5
Carbon Monoxide (CO)
Facts about CO
CO poisoning causes a significant number of boating deaths each year.
Called the "silent killer", CO is an extremely toxic, colorless, odorless and tasteless gas.
CO can harm or even kill you inside or outside your boat.
CO can affect you whether you’re underway, moored, or anchored.
CO symptoms are similar to seasickness or alcohol intoxication.
CO can make you sick in seconds. In high enough concentrations, even a few breaths can be fatal.
Breathing CO blocks the ability of your blood to carry oxygen.
The effects are cumulative, even low levels of exposure can result in injury or death.
Factors That Increase the Effects of CO Poisoning
Age
Smokers or people exposed to high concentrations of cigarette smoke
Consumption of alcohol
Lung disorders
Heart problems
Pregnancy
Carbon monoxide gas (CO) is colorless, odorless, tas tel ess , and
extremely danger ous .
All engines, generators, and fuel burning applianc es produce CO
as exhaust.
Prolonged exposure to lo w concent rat ions or ver y quic k exposu r e to hi gh
concentrations will cause BRAIN DAMAGE or DEATH.
Teak surfing, dragging, or water skiing within 20 feet of a moving water-
craft can be fatal.
DANGER!
!
Chapter 1: Welcome Aboard!
6
Where and How CO Can Accumulate
Stati onary Conditions That Increase CO Accumulations Include:
To correct stationary situations A and/or B:
Close all windows, portlights and hatches.
If possible, move your boat away from source of CO.
Running Conditions That Increase CO Accumulations Include:
To correct running situations C and/or D:
Trim bow down.
Open windows and canvas.
When possible, run boat so that prevailing winds help dissipate exhaust.
How to Protect Yourself and O thers From CO
Know where and how CO may accumulate in and around your boat (see above).
Maintain fresh air circulation throughout the boat at all times.
Know where your engine and generator exhaust outlets are located and keep everyone away from these areas.
Never sit on, or hang onto, the back deck or swim platform while the engine(s) are running.
Never enter the areas under swim platforms where exhaust outlets are located.
Although CO can be present without the smell of exhaust fumes, if exhaust fumes are detected on the boat, take
immediate action to dissipate these fumes.
Treat sympt oms of se asick ness as possib le CO pois oning. Get the pe rson into f resh a ir immediately. Seek medical
attention—unless you’re sure it’s not CO.
Install and maintain CO monitors inside your boat. Do not ignore any alarm. Replace monitors as recommended
by the monitor manufacturer.
Follow the checklists provided on the next page.
Get a Vessel Safety Check.
For information on how to get a free VESSEL SAFETY CHECK, visit www.vesselsafetycheck.org or contact your local U.S. Coast Guard Auxiliary or United States Power Squadrons®.
U.S. Coast Guard Auxiliary: 1-800-368-5647 or on the Internet at: http://www.cgaux.org
U.S. Power Squadrons: 1-888-FOR-USPS (1-888-367-8777) or on the Internet at: http://www.usps.org
A. Using engine, generator, or other fuel burn-
ing device when boat is moored in a con­fined space.
B. Mooring too close to another boat that is
using its engine, generator, or other fuel burning device.
C. Running boat with trim angle of bow too high. D. Running boat without through ventilation
(station wagon effect).
Chapter 1: Welcome Aboard!
7
CO Checklists
Trip Checklist
Make sure you know where the exhaust outlets are located on your boat. Educate all passengers about the symptoms of CO poisoning and where CO may accumulate. When docked, or rafted with another boat, be aware of exhaust emissions from the other boat. Listen for any change in exhaust sound, which could indicate an exhaust component failure. Test the operation of each CO monitor by pressing the test button.
Monthly Checklist
Make sure all exhaust clamps are in place and secure. Look for exhaust leaking from exhaust system components. Signs include rust and/or black streaking, water
leaks, or corroded or cracked fittings.
I nspect rubbe r exh aust h ose s for burne d, cra cked, o r det eriorat ed secti ons. All ru bber hoses shoul d be pliable and
free of kinks.
Annual Checklist
Have a Qualified Marine Technician:
Replace exhaust hoses if cracking, charring, or deterioration is found. Ensure that your engines and generators are properly tuned, and well maintained. Inspect each water pump impeller and the water pump housing. Replace if worn. Make sure cooling systems are
in working condition.
Inspect all metallic exhaust components for cracking, rusting, leaking, or loosening. Make sure they check the
cylinder head gasket, exhaust manifold, water injection elbow, and the threaded adapter nipple between the man­ifold and the elbow.
Clean, inspect, and confirm proper operation of the generator cooling water anti-siphon valve (if equipped).
More Information
For more informati on about h ow you can p revent ca rbon monoxid e pois oning on r ecreati onal boat s and oth er ways t o boat more safely, contact:
For information on how to get a free VESSEL SAFETY CHECK, visit www.vesselsafetycheck.org or contact your local U.S. Coast Guard Auxiliary or United States Power Squadrons®.
U.S. Coast Guard Auxiliary: 1-800-368-5647 or on the Internet at: http://www.cgaux.org
U.S. Power Squadrons: 1-888-FOR-USPS (1-888-367-8777) or on the Internet at: http://www.usps.org
U
nited States Coast Guard
O
ffice of Boating Safety (G-OPB-3)
2
100 Second Street SW
W
ashington, DC 20593
w
ww.uscgboating.org
1
-800-368-5647
National Marine Manufacturers Association (NMMA)
200 East Randolph Drive Suite 5100 Chicago, IL 60601-9301 www.nmma.org 312-946-6200
American Boat & Y ach t Council, In
c.
(ABYC) 3069 Solomon’s Island Road Edgewater, MD 21037- 1416 www.abycinc.org 410-956-1050
8
Chapter 2: Product Specifications
2100SD
2400SD
Overall Length
Bridge
Clearance
Beam
Draft
(Drive Up)
Draft
(Drive Down)
Fuel
Capacity
Freshwater
Capacity
21' 1" 4' 10" 8' 6" 1' 7" 3' 0" 55 Gallons 10 Gallons
Overall Length
Bridge
Clearance
Beam
Draft
(Drive Up)
Draft
(Drive Down)
Fuel
Capacity
Freshwater
Capacity
24' 2" 5' 2" 8' 6" 1' 5" 3' 0" 76 Gallons 15 Gallons
9
Chapter 3: Locations
Exterior Views
Hull Views
TRANSOM
PORT HULLSIDE
STARBOARD HULLSIDE
BOW EYE
ENTERTAINMENT CENTER
DRAIN (2400SD ONLY)
DECK DRAIN
(2400SD ONLY)
BILGE PUMP
DRAIN
PORTLIGHT
SINK DRAIN
(2400SD ONLY)
SINK DRAIN
(2100SD ONLY)
DECK DRAIN
(2400SD ONLY)
BOARDING LADDER
STERN
EYE
STERN
EYE
BILGE
DRAIN PLUG
PORT DOCKING LIGHT
(IF EQUIPPED)
STARBOARD DOCKING
LIGHT (IF EQUIPPED)
TRIM TABS
(2400SD ONLY,
IF EQUIPPED)
TRIM TABS
(2400SD ONLY,
IF EQUIPPED)
Chapter 3: Locations
10
2100SD Deck View
HORN
CLEATS
FUEL FILL
DECK FITTING
FUEL TANK
VENT
GRAB
HANDLE
BOARDING
LADDER
ALL-ROUND
LIGHT SOCKET
PORT NAVIGATION
LIGHT
BOARDING
LADDER
STORAGE
CLEAT
STARBOARD NAVIGATION LIGHT
PULL-OUT
FAUCET
FRESHWATER FILL DECK FITTING
FRESHWATER
TANK VENT
SKI TOW
RING
Chapter 3: Locations
11
2400SD Deck View
PORT NAVIGATION
LIGHT
CLEAT
STARBOARD NAVIGATION
LIGHT
HORN
FRESHWATER FILL DECK FITTING
FRESHWATER
TANK VENT
FUEL FILL
DECK FITTING
FUEL TANK
VENT
GRAB
HANDLE
BOARDING
LADDER
ALL-ROUND
LIGHT SOCK ET
BOARDING LADDER STORAGE
COCKPIT
SINK
CLEAT
SKI TOW
RING
Chapter 3: Locations
12
Helm
ACTUAL LAYOUT MAY VARY DEPENDING ON ENGINE AND ACCESSORY OPTIONS
NOTE: TYPICAL HELM LAYOUT SHOWN
TRIM TABS
(2400SD ONLY) (IF EQUIPPED)
12-VOLT OUTLET
FRESHWATER PUMP SWITCH
COURTESY LIGHT SWITCH
ACCESSORY
SWITCHES
NAVIGATION/ANCHOR
LIGHTS 3-WAY SWITCH
BILGE PUM P
SWITCH
BLOWER
SWITCH
HORN SWITCH
IGNITION SWITCH
DEPTH SOUNDER
(IF EQUIPPED)
VOLTMETER
TEMPERATURE
GAUGE
TACHOMETER SPEEDOMETER
OIL PRESSURE
GAUGE
FUEL GAUGE
TRIM GAUGE
STEREO REMOTE CONTROL (IF EQUIPPED)
Chapter 3: Locations
13
Component Locations
12-Volt Accessory Outlets: One is located at the helm on the starboard switch panel and one is located next to the shifter.
Battery or Batteries:
Located on the port side of the engine room.
Battery Switch:
Located on the port side of the engine room.
Bilge Pump: Located in the engine compartment bilge, forward of the engine.
12-VOLT
OUTLETS
BATTERIES
BATTERY SWITCH
BILGE PUMP
Chapter 3: Locations
14
Blower Switch: Located at the helm on the ignition switch pan el.
Depth Sounder Transducer (If Equipped): Located in the engine compartment bilge, fo rward of the engine.
Engine Circuit Breake r: Located on the engine.
BLOWER SWITCH
TRANSDUCER
ENGINE CIRCUIT
BREAKER
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