MaxPower Corp FirstLine P User Manual

F
F
L
INE
IN
65, 80, 100, 125, 160, 200, 250kVA
Three-Phase
Double-Conversion
On-Line UPS
Up to 98% E cient
Lower energy costs and carbon footprint
Compact & Reliable
Requires either front, top or bottom access, so it can be
placed against a wall to minimize footprint
Cooler operation extends internal component life
AC Input Performance
High input power factor of 0.99
Low input current distortion of
Power walk-in function that ensures progressive rectifi er start-up
<
3%
=
IGBT and Digital Signal Processor (DSP)
Reduces the impact of the UPS on the local supply
Simplifi es installation where there is limited power capacity
in the form of available electrical supply rating or generator size
Dual input
Main power and secondary emergency standby power increase
resilience of single or parallel system confi guration
High Performance Filter
Protects upstream power supply sources from harmonics
and reactive power generated by the loads power
Menu Select Display
User friendly display is easy to see and intuitive to use
Parallel up to 8 Units
Provides redundancy for mission critical applications
with no additional hardware
Worldwide Service Program
Factory trained service personnel maximize equipment life
Full start-up service & preventive maintenance lowers
cost of ownership
Full Two Year Warranty
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Your tailored power solutions provider
TM
Applications
Data Centers
Computer Networks
Industrial Process
Manufacturing
Hospitals/Medical
Education/Research
Laboratories, Bio-Tech
Pharmaceuticals/Chemical
Critical Power Management
Requirements
Any areas needing computer grade power and a high level of available power
FirstLine
®
P UPS
In the event of an AC power failure, the FirstLine® P UPS will automatically transfer to battery power and continue to provide power without any interruption for the full amount of time you select. When power returns, the FirstLine
®
P
UPS will automatically recharge the batteries for the next unexpected power outage or disturbance.
AC Input Performance
FirstLine® P is a further evolution of the FirstLine® series with the added advantages off ered by an IGBT-based rectifi er/inverter assembly. This feature reduces the impact of the UPS on the local supply and simplifi es installation where there is limited power capacity in the form of available electrical supply rating or generator size. FirstLine classed as a “Zero Impact Source” and provides:
Low input current distortion—
High input power factor 0.99
Power walk-in function that ensures
progressive rectifi er start up
Delayed start up phased with the
return of mains power supply, when several UPS are connected in the system.
®
P is
<
3%
=
FirstLine® P also performs the role of a high performance fi lter, protecting its upstream power supply sources from any harmonics and reactive power generated by the loads powered.
Flexibility
FirstLine® P models feature an output transformer with galvanic isolation (between the load and the battery supply) to provide greater versatility and installation options. The UPS can be supplied from two separate power sources (main power and a second emergency standby source) which helps increase the resilience of parallel system confi gurations.
Main Characteristics
Effi ciency up to 98%
Reduced weight
Double electronic and galvanic
protection of the load from the battery
The entire FirstLine® P range is suitable for a wide range of applications thanks to the fl exibility of confi gurations, accessories, options, and choice
Your tailored power solutions provider
TM
of performance levels. The UPS is compatible with capacitive loads, such as blade servers, without any reduction in active power, ranging from 0.9 lead to
0.8 lag and up to 0.8 capacitive power with a low derating equal to 15% of the active power (kW). Effi cient and reliable power supply for mission critical applications is guaranteed by operating in redundancy and power parallel mode with up to 8 units (N+1), and by the Dual Bus System and Dynamic Dual Bus system confi gurations.
Battery Care System
FirstLine® P uses the Battery Care System which optimizes battery performance
Front Panel Display
7
1
2
3
F1 F2 F3 F4
EPO
1 LED Bypass line indicator
2 LED Main line indicator
3 LED Battery powering the load
4 LED Load on bypass
5 LED Normal output
6 LED Alarm for internal fault
7 Graphic display
F1, F2, F3, F4 = FUNCTION KEYS.
The function of each key is shown at the bottom of the display
EPO = Button for the emergency
power off
4
5
6
FirstLine® P UPS shown
with optional external battery cabinet
Two Year Warranty
Electronics:
A full Two Year On-site Warranty (Continental U.S.)
Battery:
A full One Year Warranty, 10-year pro-rated, on the Battery System ensures that your batteries are protected from system failure now and in the future. (Warranty provided by battery manufacturer.)
Extended warranties, customized service plans and preventative maintenance are also available. Please
refer to our warranty statement for complete details.
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Electrical Speci cations
Electrical Data
65 80 100 125 160 200 250
INPUT
Nominal voltage 480Vac 3 phase, 3 or 4-Wire + Grd. (208V Optional with IP Transformer) Nominal voltage range without battery contribution -10%, +15% Voltage range in battery mode -40%, + 15% Input frequency range From 45 to 65Hz Nominal current absorbed (480V) 78.2 94 118 147 188 235 294 Maximum current absorbed at full load
and battery recharging (Amps) Power factor at nominal voltage (480 V) and
battery charged from 25% to 100% of the load Current Harmonic distortion (THDi)
(with mains distortion <2%)
90 109 136 168 212 265 331
• load 100%
• load 75%
• load 25÷50%
Progressive rectifi er (Walk-in) from 0 to 30 seconds (confi gurable) from 0 to 120 sec. (confi gurable) Delay of Progressive start of rectifi er
(Power Walk-in delay timer)
D.C. INTERMEDIATE CIRCUIT
Number of cells 240 Float voltage (2.26 V/el, can be calibrated) – Vdc 542 Recharge Voltage (2.34 V/el, can be calibrated) – Vcc 561 542 Maximum output voltage (Vcc) 600 End of discharge voltage
Vcc (1.6 V/el, can be calibrated) – Vcc Ripple current with recharged battery (%) Approx. 0 Maximum DC current at cutoff voltage (Amps) 159.5 196 236 296 383.0 478.7 598.4
Maximum current to charge battery with 240 cells (mains voltage 480V )
Load 100%
Load d 70%
16 49
20 60
INVERTER
Factor of power reduction for 0.9 o/p leading power factor
Nominal voltage 480Vac 3 phase, 3-Wire + Grd. (208V Optional with OP Transformer) Nominal frequency 60Hz Nominal voltage +5%, -10% Static variation ± 1% Dynamic variation ± 5% Resistor time within ± 1% 20ms Crest Factor 3:1 Voltage distortion with linear load 1% (typical), 2% (max) Voltage distortion with non-linear load < 3% Frequency stability with synchronized inverter
to the by-pass network. Frequency stability with not synchronized
inverter to the by-pass line
Speed of frequency variation
Phase voltage asymmetry with balanced and unbalanced load.
Phase displacement of the voltages with balanced and unbalanced loads.
Overload in referred to the nominal power
Three phase
Single phase
Short circuit Current
Phase / Phase
Phase / Neutral
110% for 60 minutes, 125% for 10 minutes, 150% for 1 minute
200% for 7 seconds 200% for 6 seconds
± 2% ( ± 1% to ± 6% from control panel)
(parallel units can be calibrated from 0.1 to 1Hz/s)
Inverter effi ciency 94%
UPS Power (kVA)
>0.99
d 3%
d 5%
d 8%
from 0 to 120 seconds (confi gurable)
384
24 76
180% for 1 second 300% for 1 second
30 96
0.89
± 0.05%
1Hz/sec
d 1%
120 ± 1 °el
36
110
45
145
56
180
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Electrical Data
65 80 100 125 160 200 250
UPS Power (kVA)
BY-PASS
Nominal voltage 480Vac 3-phase (with or without neutral)
Nominal voltage tolerance
± 15% (can be regulated from ± 10% to ± 25%
from the control panel)
±20% (can be regulated from ±5% to ±25%
from the control panel) Nominal frequency 60 Hz Frequency tolerance ± 2% (can be regulated up to ± 6% from the control panel) Switching time inverter-by-pass with Inverter
synchronized (UPS Normal)
Switching time inverter-by-pass with non-synchronized Inverter (UPS in “Normal Mode”)
Switching time from by-pass to Inverter (Stand-by / On Mode)
Delay in transferring to Inverter after the switching onto by-pass
(Can be calibrated from 10 to 100 ms or with inhibition of
Approx. 0ms
20ms
transfer onto bypass)
from 2 to 5ms
4 sec
Overload Capacity of by-pass line (kVA) 125 % for 60 minutes, 150 % for 10 minutes 110% for 60 min., 125% for 10 min.
Short circuit capacity of by-pass line (x nominal current)
1 second
500 ms 200 ms
100ms
10ms
65
20 23 26 30 40
80
15 18 21 22 30
100
12 15 17 18 25
125
10 12 14 15 20
160
9
10 11 12 18
200
10 14
250
7 8 9
9 10 11 12 18
SYSTEM
On-Line AC/AC effi ciency
• Full load
• Load 50%
93 %
93.5 %
93.5% 94%
94%
94.5% Effi ciency with UPS in STAND-BY mode 98 % Full Load Heat Rejection BTU/hr 15,033 18,500 23,120 28,900 36,880 46,230 57,780 Maximum current dispersion 300mA maximum
MECHANICAL
Dimensions – inches
65 80 100 125 160 200 250
UPS Power (kVA)
Height x Width x Depth – inches (mm) 75 (1900) x 31.5 (800) x 33.5 (850) 75 (1900) x 39 (1000) x 33.5 (822) Weight – lbs. / Kg 1,213 / 550 1,213 / 550 1,433 / 650 1,544 / 700 1984 / 900 2,205 / 1000 2,425 / 1100 Freestanding NEMA 1 enclosure, powder coat painted black color with textured fi nish, bottom access for conduit entries
ENVIRONMENTAL
Ambient temperature 0° C to 40° C Storage temperature -25° C to 70° C Relative humidity 20 – 90% non-condensing Altitude 3,281 feet without derating Audible noise 65 dBA @ 1 meter 68 dBA @ 1 meter
FirstLine P 80, 100, 125kVA Part Numbers
Model kVA / kW Voltage
FLU-65-00 65VA/58.5kW 480V - 480Y/277
FLU-80-00 80kVA/72kW 480V - 480Y/277
FLU-100-00 100kVA/90kW 480V - 480Y/277
FLU-125-00 125kVA/112.5kW 480V - 480Y/277
FLU-160-00 160kVA/144kW 480V - 480Y/277
FLU-200-00 200kVA/180kW 480V - 480Y/277
FLU-250-00 250kVA/225kW 480V - 480Y/277
Standards
Underwriters Laboratories, Listed to
UL1778 (Designed to 60950); c-UL to CSA C22.2
CE
NEMA PE-1
ASME
ASA-C-39.1-1984
FCC PT 15, Subpart J, Class B
National Electrical Code
OSHA
IEEE 587 ANSI C 62.41-1980
ISO 9001
IBC (International Building Code)
Ratings A-F, Site Specifi c
Communication Option Part Numbers
FLU-NetMan NetMan Network SNMP Card FLU-MultiCOM1 Monitoring MODBUS/JBUS Card FLU-MultiCOM2 Serial/USB Card FLU-Multi-I/O I/O Protcol Converter Card FLU-AS400 AS 400 Communication Kit FLU-Sensor Environmental Sensor Module
FLU-MultiPanel Remote Monitoring Panel
FLU-PowerShield Communication Software FLU-PowerNetGuard Supervisory Software
FLU-I/O-Expansion
Description
Expansion Card with 6 output contacts for alarms
FirstLine P 65 – 250kVA UPS: Battery Run Times (Minutes)
kVA/Watts/Ah
65kVA
200W/50AH
80kVA
200W/50AH
100kVA
200W/50AH
125kVA
200W/50AH
160kVA
200W/50AH
200kVA
200W/50AH
250kVA
200W/50AH
#
Cabinets#Strings
1 1 26 14 8 2,307 1 2 66 39 26 3,932 2 3 107 66 46 6,239 2 4 149 93 66 7,864 3 5 190 121 86 10,171 3 6 229 149 107 11,796 4 7 266 171 128 14,103 4 8 301 204 149 15,728
1 2 38 30 19 3,932 2 3 84 51 35 6,239 2 4 118 73 51 7,864 3 5 152 95 67 10,171 3 6 185 118 84 11,796 4 7 217 141 101 14,103 4 8 248 163 118 15,728
1 2 38 21 14 3,932 2 3 64 38 25 6,239 2 4 90 55 38 7,864 3 5 118 73 51 10,171 3 6 145 90 64 11,796 4 7 172 109 77 14,103 4 8 198 127 90 15,728
1 2 30 16 10 3,932 2 3 51 30 20 6,239 2 4 73 44 30 7,864 3 5 95 58 40 10,171 3 6 118 73 50 11,796 4 7 141 88 62 14,103 4 8 164 103 73 15,728
2 3 35 19 12 6,239 2 4 51 30 19 7,864 3 5 67 40 27 10,171 3 6 84 51 35 11,796 4 7 101 61 43 14,103 4 8 118 73 51 15,728
2 3 25 14 8 6,239 2 4 38 21 14 7,864 3 5 51 30 19 10,171 3 6 64 38 25 11,796 4 7 77 46 32 14,103 4 8 90 55 38 15,728
2 4 28 15 9 7,864 3 5 38 21 14 10,171 3 6 48 28 18 11,796 4 7 58 34 23 14,103 4 8 69 41 28 15,728
50%
LOAD
75%
LOAD
100%
LOAD
Weight
(lbs.)
A
B
C
D
G
A Control panel with graphic display B Door handle C Ventilation grills D Communication area E Front Cover panel with ventilation grills F Switch cover panel G Door
1 Input isolating switch 2 Output isolating switch 3 Maintenance isolating switch 4 Bypass isolating switch
Single Input Unit
Dual Input Unit
G
E
12
3
F
4
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Communication Options
FLU-NetMan SNMP Adapter (Internal Network Card, external model available) allows UPS management across a LAN using any of the main network communication protocols—TCP/IP, HTTP and network interface (SNMP). NetMan Plus enabled UPS integrate easily into medium and large sized networks and provide reliable communications between the UPS and management systems employed.
FLU-MultiCOM1 MODBUS/JBUS (Internal Protocol Converter Card, external model available) may be used to monitor the UPS using the MODBUS/JBUS protocol on RS232 or RS485 serial lines. It can also manage a second independent RS232 serial line that can be used to connect to other devices such as the Netman Plus or a PC using PowerShield software.
FLU-MultiCOM2 Serial/USB (Internal Serial/USB Card, external model available) provides a UPS with an additional RS232 serial interface or USB port. The USB port allows the UPS to communicate with Apple Macintosh computers as well as Windows and Linux operating systems.
FLU-Multi I/O (Internal Protocol Converter Card) has confi gurable input and output signal contacts to allow UPS integration with control systems. It can be used to connect two devices to a single UPS serial communication port. It can also communicate using the MODBUS/JBUS protocol on RS485 lines.
FLU-AS/400 (Communication Kit) has a single-level memory management feature that makes it compulsory for the system to be shutdown in a controlled and orderly manner. Without UPS protection an AS/400 is not protected from mains failures. A momentary loss of power can cause hardware damage, data corruption and a lengthy reboot period.
FLU-Sensor Environmental Sensor Module: Monitors and records environmental conditions as well as activities in protected areas and at the premises where the UPS is installed. Environmental sensors monitor and record environmental conditions and activities within a designated building area. The sensors provide extensive management and control, triggering cooling fans and locks in response to changes in temperature and humidity. Remote monitoring and control can be provided via the internet, SNMP and the PowerShield 6 separate sensors. The environmental sensors are easy to install and do not need a separate external power supply.
UPS
3
software. NetMan Plus can support up to
UPS
UPS
UPS
FLU-MultiPanel (Remote Monitoring Panel) device that can provide a detailed UPS status overview in real time. It is compatible with all UPS and can display values for UPS specifi c input and output supplies, and battery set measurements. MultiPanel has a high-defi nition graphical display and can report in seven languages: English, Spanish, French, Chinese, German, Italian and Russian.
Includes three independent serial ports, one of which allows for UPS monitoring via the MODBUS/JBUS protocol (on either an RS485 or RS232 serial line). The others can be used with devices such as the Netman Plus or a PC running PowerShield software.
FLU-PowerShield (Communicaiton Software) provides effi cient, user-friendly UPS management using bar chart displays to show major operational information such as the input voltage, UPS load % and batteries charge %. The software also provides detailed information on fault conditions and UPS operating characteristics. PowerShield
3
has been developed with a client/server architecture that makes it fl exible and easy to use, and provides multi-lingual and on-line support.
FLU-PowerGuard (Supervision Software) centralizes UPS management using network interface (SNMP) communications. It is ideal for data center managers and medium to large sized networks. PowerNETGuard uses the RFC1628 standard Management Information Base (MIB) and ensures standardized UPS management wherever they are located.
Other Options
Top or Side Incoming Entry
A “side-car” cabinet expansion is off ered to accommodate top or side incoming cable entry. Consult factory.
External Maintenance Bypass, 3 Breaker with Interlocks
Make-Before-Break, Line Up and Match wrap-around MBP for total UPS isolation during maintenance or removal of the UPS.
Power Distribution Unit (PDU)
Line Up and Match Output Distribution Cabinet with (2) 42 Pole Panelboards or Sub-Feed Circuit Breakers.
Basic Battery Monitoring Battery monitoring system that monitors each battery and each string.
Battery Cycle Monitor
Monitors and records battery cycle data of each battery string.
Harsh Environment Enclosure
UPS and accessories mounted and pre-wired internal, with AC cooling inside any NEMA (12, 3R, 4X) type enclosure.
Seismic Withstand Certi cation
Site specifi c seismic certifi cation and documentation.
UPS
FirstLine
UPS
®
P
UPS
Up to Eight Units in Parallel
UPS
Start-Up Service, Preventative Maintenance Programs
A wide range of service programs are available to suit all user requirements. Consult factory.
Service Options
With our ServiStar® program, a wide range of planned maintenance and extended
service options are off ered to maximize equipment life and reliability of your FirstLine®
UPS. Through an extensive network of factory trained professionals you receive:
Annual Service Plan
24/7 Emergency Service
Preventive Maintenance
Programs tailored to meet your needs
About Staco Energy Products
Since 1937, customers worldwide have been
relying on Staco Energy Products Company
to deliver voltage control and power quality
solutions tailored to their needs.
As a leading power quality resource, we off er
our customers world-class support; from our
thorough applications assessment, to our
ability to design and deliver a solution that is
tailored to the specifi c needs of our customers;
through delivery and commissioning.
In addition to the FirstLine we o er a wide array of power quality products, including:
Uninterruptible Power
Supplies
Power Conditioners
Voltage Regulators
Power Factor Correction and
Harmonic Mitigation
Active Harmonic Filters
Variable Transformers
Custom Engineered Test Sets
®
products
Our professional, factory trained service team is
in place to ensure that our customers’ revenues
are protected, and their investment
provides them with many years of
trouble free operation.
Staco develops total power solutions
for OEM and end user applications.
Represented locally by:
Your tailored power solutions provider
TM
Contact Us:
US Toll Free: 866-261-1191 Phone: 937-253-1191 E-mail: sales@stacoenergy.com
www.stacoenergy.com
Staco Energy published documents contain material that can be recycled. ©2011, Staco Energy Products Co. FL-P-250_bro-0212
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