Maxon BMR-55, BMR-66, BMR-44, BMR-35 Operation Manual

M-16-11 REV. A FEBRUARY 2017
• Warnings
• Decal & Plate Locations
• Standard Control Locations
• Liftgate & Retention Ramp Operation
© MAXON Lift Corp. 2017
To fi nd maintenance information for your BMR Liftgate, go to www.maxonlift.com. Click the PRODUCTS, COLUMNLIFT & BMR buttons. Open the Maintenance Manual in the PRODUCT DOCUMENTATION window. For parts, click on the PARTS PORTAL, COLUMNLIFT & BMR buttons.
TABLE OF CONTENTS
SUMMARY OF CHANGES: M-16-11, REVISION A ................5
WARNINGS ..............................................................................6
DECALS & PLATES .................................................................8
STANDARD CONTROL LOCATIONS ......................................10
POWER DOWN CONTROLS (IF EQUIPPED) ........................11
PUMP BOX CONTROLS ..........................................................12
FORKLIFT ADVISORY ............................................................13
LOADING VEHICLE ................................................................14
OPENING THE PLA TFORM ....................................................14
LOWERING THE PLA TFORM .................................................14
OPENING THE RETENTION RAMP ........................................15
POSITIONING LOAD ...............................................................16
RAISING & UNLOADING PLATFORM .....................................17
UNLOADING VEHICLE ...........................................................19
OPENING THE PLA TFORM ....................................................19
LOWERING THE PLA TFORM .................................................19
OPENING RAMP TO RETENTION POSITION ........................20
RAISING THE PLA TFORM ......................................................21
POSITIONING LOAD ...............................................................22
LOWERING & UNLOADING PLATFORM ................................23
STOWING PLATFORM ............................................................24
STOW RETENTION RAMP ......................................................24
USING CART STOPS (IF EQUIPPED) ....................................26
USING AUTO CART STOPS (IF EQUIPPED) .........................29
DOCK LOADING & UNLOADING ...........................................32
LOWER PLATFORM BELOW DOCK LEVEL...........................32
5
PAGE DESCRIPTION OF CHANGE
COVER Updated REV. and date of release.
8 Updated decal positions on RH column.
SUMMARY OF CHANGES: M-16-11, REVISION A
6
WARNINGS
2. Do not exceed rated load capacity of the Liftgates which is
3500 lbs. for model BMR-3500, 4400 lbs. for model BMR­44, 5500 lbs. for model BMR-55, and 6600 lbs. for model BMR-66.
3. Do not allow any part of your body to be placed under, within, or around any portion of the moving Liftgate or its mechanisms, or in a position that would trap them between the platform and the fl oor of truck body (or between platform and the ground) when Liftgate
is operated.
4. Consider the safety and location of bystanders and location of nearby objects when operating the Liftgate. Stand to one side of platform while operating the Liftgate. Be certain that the area the Liftgate will move through during operation is clear of all obstacles.
5. Comply with all attached instruction decals and warning decals.
11. Above all, USE GOOD COMMON SENSE when operating this Liftgate.
8. Do not move vehicle unless Liftgate is correctly stowed.
6. Keep decals clean and legible. If decals are illegible or missing, have them replaced. Get free replacement decals from Maxon.
7. Never drive a forklift on the Liftgate platform.
10. A correctly installed Liftgate will operate smoothly and reasonably quiet. The only noticeable noise, during Liftgate operation, is from the power unit while the platform is being opened (SD models only), lowered (power down models only), raised, or closed. Listen for scraping, grating and binding noises and have the problem corrected before continuing to operate the Liftgate.
MAXON Lift Corp. Customer Service
11921 Slauson Ave
Santa Fe Springs, CA 90670
(800) 227-4116
WARNING
!
9. Correctly stow platform when not in use. Extended platforms
could create a hazard for people and vehicles passing by.
1. Incorrect operation of this Liftgate can result in serious personal injury. Comply with WARNINGS and Liftgate operating instructions in this manual. Do not allow untrained persons or children to oper-
ate the Liftgate. If you need to replace an Operation Manual, ad­ditional copies are available from:
12. Never use a cell phone while operating the Liftgate.
7
THIS PAGE INTENTIONALLY LEFT BLANK
8
DECALS & PLATES
FIG. 8-1
NOTE: Ensure there is no residue, dirt, or corrosion where decals are attached.
If necessary, clean surface before attaching decals.
STOW WARNING
DECAL
P/N 282847-01
FAMILY OWNED DECAL
(2 PLACES)
P/N 283445-01
SERIAL PLATE
FAMILY OWNED
DECAL
P/N 283445-01
DECAL “C”
DECAL “A”
DECAL “B”
DECAL “D”
YELLOW
ALIGNMENT
TAPE
P/N 090175-14
DECAL “E”
CAUTION DECAL
(2 PLACES)
P/N 260552
WARNING
DECAL
P/N 288966-01
DECAL “F”
NOTE: Decals on the Liftgate are attached at the
factory.
9
DECAL SHEET
FIG. 9-1
DECAL SHEET PART NUMBERS
TABLE 9-1
(REFER TO TABLE 9-1)
MODEL ORDER P/N DECAL “C”
BMR-35 289163-01 3500 LBS. [1600 KG] BMR-44 289163-02 4400 LBS. [2000 KG] BMR-55 289163-03 5500 LBS. [2500 KG] BMR-66 289163-04 6600 LBS. [3000 KG]
10
STANDARD CONTROL LOCATIONS
GROUND ACCESS - COLUMN SWITCH
Toggle switches on column switch (FIG. 10-1A) let operator raise (UP), lower (DOWN), FOLD, and UNFOLD the platform (FIG. 10-1B) while standing on the ground.
PLATFORM ACCESS - RUNNER SWITCH
Toggle switch (FIG. 10-2A) on RH runner lets operator raise (UP) and lower (DOWN) the platform (FIG. 10-2B) only. Switch stays within reach when operator rides platform UP and
DOWN.
FIG. 10-1B
FIG. 10-2B
FIG. 10-1A
FIG. 10-2A
11
POWER DOWN CONTROLS (IF EQUIPPED)
GROUND ACCESS - COLUMN SWITCH
POWER DOWN button (if equipped) on column
switch (FIG. 11-1A) lets operator lower platform by pressing the POWER DOWN button once and pushing and holding the toggle switch (DOWN) (FIG. 11-1B), while standing on
the ground.
The POWER DOWN button (FIG.
11-1A) illuminates to indicate the power down function is activated.
FIG. 11-1B
FIG. 11-1A
POWER DOWN
BUTTON
PLATFORM ACCESS - RUNNER SWITCH
POWER DOWN button (if equipped) on runner
switch (FIG. 11-2A) lets operator lower platform by pressing the POWER DOWN button once and pushing and holding the toggle switch (DOWN) (FIG. 11-2B), while standing
on the platform. The POWER DOWN button (FIG. 11-2A) illuminates to indicate the power down function is activated.
FIG. 11-2B
FIG. 11-2A
POWER DOWN
BUTTON
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