Maxon 400 User Manual

Bulletin 2100

Maxon Model “400” OVENPAK® Gas Burners

Model 415 OVENPAK® Burner
with connecting base and linkage
assembly to adapt customer's automatic
electric control motor

• Burns any clean fuel gas

• Fires into passing air streams

• Requires only low pressure gas

• Provides clean combustion with low NOx levels

• Compact burner design provides quick and easy installation

• Simple field adjustment and maintenance

Model “400” OVENPAK® Burner applications have included:

Air heating in ovens and dryers, paint finishing lines, paper and textile machines,
food baking ovens, coffee roasters, grain dryers, and fume incinerators. Manufactured under
U.S. patent #3,574,508; Canadian and European patents granted and pending.

CORPORATION 201 East 18th Street, P.O. Box 2068, Muncie, Indiana, 47307-0068. Phone: [phone]. Fax [phone]

Page 2102

Maxon Model “400” OVENPAK® Gas Burners

Provide application flexibility with:

• 40:1 turndown or more

• Over 90 different styles and sizes

• Heat releases to 16,500,000 Btu/hr

• Cost-effective external blower (EB) version

Model EB-3 OVENPAK® Burner with
connecting base and linkage assembly

Typical piping layout with “Block and Bleed” gas train arrangement

Page 2103

Maxon Pre-Assembled Package

Model “400” OVENPAK® Gas Burner System

Model 435
OVENPAK®
Burner with pre­assembled “Block
& Bleed” pipe
train and pre­wired into
package system

• A complete “packaged burner” system for maximum efficiency

• Pre-assembled system includes:
– High turndown Model “400” OVENPAK

® Burner

– Completely assembled and pre-wired pipe train package

• Fast and easy installation with your choice of mounting options:
– Arranged for mounting onto your existing duct;
– Or mounted by Maxon in a pre-fabricated combustion heater/duct

Page 2104

Maxon Packaged Heater/Duct Sections

for Pre-Assembled OVENPAK® Gas Burner Systems

Model 425
OVENPAK® Burner
pre-assembled
package system,
installed and mounted
onto a Maxon pre­fabricated heater/duct
section

• Reduce your fabrication time and costly design details

• Easy mounting provided by flanged duct connection joints

• Application flexibility offered by:
– Three duct sizes
– Five capacity options
– Optional return/inlet duct opening positions

• Discharge air volumes up to 12,000 SCFM

• Handles discharge air temperatures up to 600°F (316°C)

12/89

CORPORATION 201 East 18th Street, P.O. Box 2068, Muncie, Indiana, 47307-0068. Phone: [phone]. Fax [phone]

Model “400” OVENPAK

®

Gas Burner Page 2105

Design and Application Details

OVENPAK® Burners are nozzle-mixing gas burners
for many industrial direct-fired applications where
clean combustion and high turndown are required.
They are simple and versatile for use on a variety of
heating applications.

The Model “400” OVENPAK® Burner (shown at
right) includes a combustion air blower with non­sparking paddle wheel-type impeller, pilot, spark
ignitor, stainless steel discharge sleeve, mixing cone,
self-contained internal air and gas proportioning
valves, and provision for your flame safeguard
sensor.

Right: Model 415 OVENPAK® Gas Burner with optional:

• combustion air filter

• connecting base and linkage assembly

• electrical control motor (by others)

Cross sectional view of a Model “400” OVENPAK® Gas
Burner

Principle of operation (illustrated at left)

The OVENPAK® Burner is designed for industrial
air heating applications. It is available in two basic
versions: 1) packaged with integral combustion air
blower, or 2) for use with an external blower. Both
versions include a gas and air valve, internally linked
together to control the gas-air ratio over the full
operating range. The gas flows through the nozzle,
then along the inside of the burner cone where
combustion air is progressively and tangentially mixed
with the gas. This produces a very wide turndown
range and a highly stable flame under a variety of
operating conditions.

10/92

Page 2106 Model “400” OVENPAK® Gas Burners

Design and Application Details

Model “EB” (external blower) OVENPAK® Burners
(shown at right), like all OVENPAK® Burner assem­blies, are designed to deliver heat through a patented
mixing cone and stainless steel sleeve.

Flanged burner body design on all OVENPAK
Burner assemblies simplifies mounting and installa­tion on your application. Burner can be installed in
any position that does not conflict with your control
motor or flame detector requirements.

Minimal torque requirements permit use of most
electric or air operators in conjunction with the op­tional (Maxon supplied) connecting base and linkage
assemblies.

Model “EB-MA” OVENPAK® Burner with discharge sleeve
and optional manual gas control

®

view into
cone of
EB version

Model EB-3 OVENPAK® Burner arranged for external
blower source with connecting base and linkage assembly
to adapt customer's automatic control motor

“400-MA” and “EB-MA” versions

Model “400-MA” versions include a combustion air
blower in your choice of the voltages shown on page
2107, but provide constant combustion air volumes.
They differ from “standard” versions by use of a
slotted adjustable air butterfly locking device as
shown in photo at left. Internally, the linkage normally
cross-connecting air and gas butterflies is omitted.

In normal operation, the air butterfly is set to the
desired air differential pressure, and the fuel only is
throttled by a separate control valve. Maximum
capacities match those cataloged for “standard”
burners of equivalent size. Minimum capacities with
full air flow will be higher than those of “standard”
burner.

“EB-MRV” versions (photo at right)

“EB-MRV” versions of OVENPAK® Burners permit
air/fuel ratio control via a Maxon MICRO-RATIO®
control valve throughout the firing range. They differ
from standard “EB” burners in that internal gas and air
butterflies and the related shafts and linkages are
omitted.

In normal operation, air and fuel will be propor­tioned by an external Maxon MICRO-RATIO® Control
valve.

Maximum capacities match those cataloged for
“EB” burners of equivalent size and differential air
pressure. Minimum capacity and air differential
pressure will vary with your application.

Model “EB-MRV” OVENPAK® Burner with optional 12"
discharge sleeve

®

Gas Burners

Page 2107Model “400” OVENPAK

Capacities and Specifications – 60 Hertz

Standard Model “400” OVENPAK® Burner in-

cludes a combustion air blower with motor.

Maximum capacity of Model “400” OVENPAK

®

Burner is affected by the static pressure within the
combustion chamber. Data shown assumes firing in
the open, or into an airstream with enough oxygen to
complete the combustion process. If burner is fired into
an oxygen-starved chamber or airstream, capacities
may be reduced as much as 25-30%. Do not attempt
to operate beyond the duct static pressure range
shown. For higher back pressure applications, select
from Model “EB” or “EB-MRV” OVENPAK® Burner
options.

All gas pressures are differential pressures and
are measured at the gas pressure test connection on
the backplate of each OVENPAK

®

Burner. Differential

pressures shown are approximate.

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Page 2108 Model “400” OVENPAK® Gas Burners

Capacities and Specifications – 60 Hertz

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Page 2109Model “400” OVENPAK® Gas Burners

Capacities and Specifications – 50 Hertz

Standard Model “400” OVENPAK

®

Burner includes a combustion air blower

with motor.

Maximum capacity of Model “400”

OVENPAK

®

Burner is affected by the static
pressure within the combustion chamber.
Data shown assumes firing in the open, or
into an airstream with enough oxygen to
complete the combustion process. If burner
is fired into an oxygen-starved chamber or
airstream, capacities may be reduced as
much as 25-30%. Do not attempt to operate
beyond the duct static pressure range
shown. For higher back pressure applica­tions, select from Model “EB” or “EB-MRV”
OVENPAK

®

Burner options.

All gas pressures are differential

pressures and are measured at the gas

pressure test connection on the backplate
of each OVENPAK® Burner. Differential
pressures shown are approximate.

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Page 2110 Model “400” OVENPAK® Gas Burners

Capacities and Specifications – 50 Hertz

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Gas Burners

Capacities and Specifications

External Blower (EB) versions

Page 2111Model “400” OVENPAK

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Page 2112 Model “400” OVENPAK® Gas Burners

Capacities and Specifications

External Blower (EB) versions

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Gas Burners

Accessory Options

Air filter assemblies and silencers

Page 2113Model “400” OVENPAK

Air filter assemblies help to trap airborne particu-

late matter. They are offered with washable replaceable
filter elements or with permanent metallic elements (as
shown in photograph above). Filters mount onto
OVENPAK

®

Burner's blower housing (or silencer
housing of burners so equipped) and surround the
blower motor and combustion air inlet.

dB(A) sound levels

from actual tests con­ducted at full-rated 60 Hz
capacity are shown in table
at right. Measurement point
is shown in sketch below.
(Meter was set to A-scale,
slow response.)

Operation on 50 Hz

power results in lower

rotational speed of blower,
and so reduces air output,
capacity, and resulting
noise levels. 50 Hz noise
levels should not exceed
the above data measured
on 60 Hz operation.

Burner

Model

405
407M
408M

408
412M
413M

415
422M

425
432M

435
442M

445
456M
470M
487M

Sound Level dB(A)
Standard

Burner

84
83
84
87
81
82
89
88
89
88
87
89
89
90
92
94

with

Silencer

75
77
75
78
73
72
77
79
78
80
78
80
81
83
83
85

Filter silencers help reduce noise levels. They
mount onto OVENPAK® Burner's blower housing and
enclose the blower motor and combustion air inlet (as
shown in above photograph). They can be furnished in
conjunction with a permanent or replaceable filter
element assembly described above.

6/96

Page 2114 Model “400” OVENPAK® Gas Burners

Accessory Options

Universal Joint Arrangements (for all

versions except EB-MRV) allow control of as many as
5 burners by a single control motor. Torque require­ment is 10 in-lbs for EACH burner driven. Primary
burner should drive no more than 2 Secondary burners
to either side of itself.

Miniature universal joints simplify burner alignment.
Aluminum connecting rod can be cut to fit actual
burner spacing. (
burner centerlines is 21" – 33" for 422M and smaller,

23.5" – 36" for larger burners.)

1. Primary and secondary burners

2. Any other accessories desired

3. Required quantity of Universal Joint Assemblies

Allowable distance between adjacent

To order, specify:

Auxiliary Switches

Maxon offers 4 types, all cam-actuated by the
burner main operating shaft. (If Universal Joint Ar­rangements are used, switch must mount on furthest
left burner.) Field installation MAY require burner
modification per instructions provided in Product
Information Sheet 2000-7/8.

Low Fire Start Switch Assembly (SPDT) opens
the circuit when burner leaves minimum position. Also
available in Weatherproof and Hazardous Location/
Weatherproof versions.

High and Low Fire Position Switch Assembly

includes 2 SPDT switches. One switch may be field­set to activate at high fire position, while other is set to
activate at low fire position. Switch assemblies are
also available in a weatherproof version.

Manual Handle Kit permits setting and locking

air and fuel valves at a constant firing rate. See photo
below.

Low Fire Start Switch shown

Discharge Sleeve Mounting Gaskets

Standard discharge sleeve gasket provides

adequate sealing in most applications.

High Back Pressure Gasket Kit includes 2 addi­tional gaskets to provide sealing against back pres­sures as shown in sketch below.

Standard

Arrangement

High Back Pressure Kit

With

Model “400” OVENPAK® Gas Burners

Accessory Options

Page 2115

Hi/Lo Control Motor Sets for high or low firing.

Optional set includes 2-position unidirectional 11­second 120v 50/60 Hz motor and connecting base with
mounting linkage. See table below for dimensions
which differ from standard burner.

sehcnInisnoisnemiD

2,1-BEM314-504

3-BEM224-514

5,4-BEM244ot524
7,6-BEM784-544

ledoMrenruB

PRT

52.0136.7157.7

91.0165.7157.7

96.1160.9157.8

96.6160.4257.8

Discharge Sleeves are available in 3 versions:

– Standard sleeve is 8" long, made of #310 SS, and

is suitable for downstream temperatures up to
1000°F (538°C).

– For higher velocities, specify 12" long sleeve made

of #310 SS for downstream temperatures up to
1000°F (538°C).

– For higher downstream temperatures between

1000°F (538°C) and 1500°F (816°C), specify 8" long,
#RA 330 SS sleeve.

9/94

Page 2116 Model “400” OVENPAK® Gas Burners

Dimensions (in Inches)

Model “400” and “400-MA” OVENPAK® Burners

NOTE: Use of auxiliary switches will add to dimension D.

ledoMA*BCDEF GHJK LMN CCDDEEFFGGHHJJKK

504

M704

804

57.31

M804
M214
M314

514

57.44/1-196.718.852.0173.0152.873.0144.4

M224

524

M234

534

M244

544

M654
M074
M784

2/1-1

57.5

2

18.683.4188.6113.9126.415.652.2157.4196.673.5
3 57.7197.719118.6249.52

44.5

60.626.8

TPNtelnisagleufniaM*

26.678.803.01

60.0188.1196.4105.2144.552.015.2126.5

44.8

91.31

73.4

13.644.826.3

52.0

73.0

18.873.114166.3

52.5178.518196.496.9196.1226.81

18.873.114166.321.9118.7173.4160.71

52.5178.518196.4

18.873.1141

52.5178.51

21.2144.4149.3

52.5178.5118.252.1265.3226.92

21.2144.4149.35.0252.0257.91

52.5178.51

95.313.71

81

18.252.1265.32

42

13.71

13.71

21.91

52.81

5.22

18.7173.4160.71

96.9196.1226.81

57.7173.4160.71

65.9196.1226.81

5.0252.0257.91

525.32

26.92

Pipe threads on this page conform to NPT (ANSI Standard B2.1)

Dimensions (in Inches)

Model EB, EB-MA, and EB-MRV OVENPAK

Page 2117Model “400” OVENPAK® Gas Burners

®

Burners

NOTE: Use of auxiliary switches will add to dimension D.

ledoMABCDEFGHJKLMNUVWXYAABB

1-BE

57.3

2-BE
3-BE
4-BE
5-BE
6-BE
7-BE

4/1-144.5

57.496.773.0152.873.0144.483.5

57.52

18.63 83.4188.6113.9126.415.652.2157.4196.626.921.11

60.626.8

26.6

78.813.0191.31

60.0188.1196.415.2144.552.015.2126.5

44.8

73.4

13.644.826.3

Pipe threads on this page conform to NPT (ANSI Standard B2.1)

52.052.726.873.644.044.5

52.926.0178.8

73.0

65.0

-7.11

5

44.5

57.766

52.015.88

4

1/98

Page 2118 Model “400” OVENPAK® Gas Burners

Accessory Dimensions (in Inches)

Filter with silencer for Model “400” OVENPAK® Burner

ledoMJJLLMMNNPPRRSSTTUU

504

M704

804

M804
M214
M314

514

M224

524

M234

534

M244

544

M654
M074
M784

4.414.21

7.121.519.128.77.424.131.53

4.414.213.914.012.329.926.33

7.121.519.128.77.424.131.53

4.414.213.914.01

7.121.51

2.025.413.8429.526.233.63

6.321.81229.428.019.429.135.833.24

52.025.41614.123.8429.526.233.63

6.32

5.32 6.82

9.522.02422.928.216.929.337.243.44

1.81229.428.01

61

3.914.01

9.12

2.329.926.33

2.32

8.77.424.131.53

1.32

9.42

2.329.926.33

9.135.833.24

Pipe threads on this page conform to NPT (ANSI Standard B2.1)

Component Identification

Page 2119Model “400” OVENPAK® Gas Burners

Suggested spare parts

– Spark Ignitor – Discharge Sleeve and Gasket
– Flame Rod, if used – Motor
– Filter Elements, if used – Impeller
– Mixing Cone – Gas/Air Valve Linkage Kit
To order parts for an existing OVENPAK® Burner assembly, list:

1. Name(s) of part(s) from above illustration

2. Quantity of each required

3. OVENPAK® Burner nameplate information:

• size and model number of burner

• assembly number

• date of manufacture

• if available, serial number of Maxon fuel shut-off valve in-line to OVENPAK
Burner (This serial number is on Maxon valve's nameplate.)

9/03

Nameplate

®

Page 2120 Model “400” OVENPAK® Gas Burners

Suggested Maintenance/Inspection Procedures

Discharge sleeve and cone alignment

Centering of the mixing cone provides a small
annular opening for the flow of some cooling combus­tion air along the discharge sleeve wall. We SUGGEST
periodic inspection from the discharge side of the
burner to assure that this alignment is maintained.

Caution: Tightening can lead to cone distortion
and greatly reduce cone and discharge sleeve
life. Cone should be free to move and allow for
thermal expansion.

If re-adjustment is necessary, back out the four lock
nuts and re-center mixing cone with adjusting screws
handtight. Back each screw out one-half turn before re­locking. This allows for thermal expansion as cone
gets hot.

Filters should be inspected regularly and cleaned,
using a vacuum to remove loose/dry accumulations,
then washing and/or degreasing as appropriate for the
filter type used.

To replace flame rod or spark ignitor:

1. Check Table 1 at right for dimension “Y” and cut tip

to length shown.

2. Insert 1/2" NPT collar into burner and snug into

position.

3. Insert insulator through collar into burner.

4. Check table for dimension “X”, position accordingly,

and tighten locking bushing until insulator is held
firmly.

WARNING: Over-tightening locking bushing may
damage insulator.

NOTE: A full-wave 6000 volt spark ignition transformer

is suggested for use with Maxon burner equipment.

Flame Rod

NOTE: 1/2" x 1" adapter bushing supplied by others

Table 1: Flame rod and spark ignitor dimensions
for all Model “400” OVENPAK® Burners
manufactured after 1/1/91 ①

rotingIkrapS

ledoMrenruB

XYXYZ

504

M704

1-BE
2-BE

3-BE

4-BE
5-BE

6-BE
7-BE

M804

804

M214
M314

514

M224

524

M234

534

M244

544

M654
M074
M784

3.14.

5.14.

2.14.8.8.015.3

3.14.4.8.219.2

snoisnemiD

4.69.2

doRemalF

snoisnemiD

①

Manufactured date is stamped on metal nameplate
of Model “400” OVENPAK® Burner. For specifics
relative to units manufactured prior to 1/1/91, see
Product Information Sheet 2100-3.

Page 2121Model “400” OVENPAK® Gas Burners

Maxon Pre-Assembled P acka ge

Model “400” OVENP AK® Gas Burner System

Save time and reduce your installation costs with a
completely assembled and pre-wired burner and pipe
train “package”.

All system components have been carefully se­lected to match the high performance characteristics of
the Model “400” OVENPAK® Gas Burner.

The compact design of this “packaged system”
makes mounting to your duct fast and easy. Connect
to the gas line and bring in electricity. It's wired and
piped, ready to go.

425 OVENPAK
package system
installed and
mounted onto a
Maxon
pre-fabricated
heater/duct section

All pre-assembled package systems include a
Model “400” OVENPAK® Burner and pipe train. The
pipe trains are available with “Block and Bleed” ar­rangement options only.

Additional application flexibility is provided with five
different sized systems, all with 40:1 turndown
capacity ranges.

Packaged OVENPAK® Burner systems may also be
mounted in a pre-fabricated combustion heater/duct
section by Maxon. This option is value-engineered to
give you the most for your dollar spent.

®

6/03

Page 2122 Model “400” OVENPAK

Design / Application Summary

Five Model "400" OVENPAK® pre-assembled package options:

®

KAPNEVO

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ezisniartepiptelnI TPN

>ledoMrenruB504804514524534

rewopesroH

rebmuNemarF

000,005000,008000,005,1000,005,2000,005,3

000,51000,02000,73000,06000,78

snoisnemidepolevnellarevoetamixorppA

3/14/3

8465

cw"6cw"01cw"9cw"41

"52.1"5.1

®

Gas Burners

ediw"42xhgih"04xgnol"24

Pre-assembled pipe train “package”
includes the following components:

– Burner gas shut-off cock
– Main inlet gas shut-off cock
– Pilot gas train consisting of:

• Pilot gas shut-off cock

• Pilot gas pressure regulator (maximum 1 PSIG
natural gas inlet pressure)

• Pilot gas solenoid valve, 115/60VAC

– Main gas pressure regulator (maximum 1 PSIG

natural gas inlet pressure)

– Combustion air pressure switch, automatic reset,

NEMA 1, 115/60VAC

– Combination high and low gas pressure switch,

manual reset, NEMA 1, 115/60VAC

– Spark ignition transformer, 6000 volts, NEMA 1, 115/

60VAC

– NEMA type 12 and 13 junction box with terminal

wiring strip

– Normally open vent solenoid valve, 115/60VAC

A complete packaged system also includes:

• Maxon Model “400” OVENPAK® Burner assembly
– Connecting base and linkage assembly to adapt

customer-supplied automatic control motor
(optional)

– Low fire start switch (mounted to OVENPAK

Burner)

– Air filter assembly

• Maxon main gas shut-off valve, position “L”, 115/
60VAC

• Maxon main gas “blocking” shut-off valve, position
“L”, 115/60VAC00000000

®

Factory pre-wiring includes the following

components for 115 volts 60 hertz AC:
– Low fire start switch
– Combustion air pressure switch
– Combination high and low gas pressure switch
– Pilot gas solenoid valve
– Normally-open vent solenoid valve (when used)
– Spark ignition transformer
– Maxon “main” and/or “blocking” gas shut-off valve(s)
– NEMA type 12 and 13 junction box with terminal

wiring strip

Field wiring is required:

– To the packaged system's junction box wiring strip
– To the Model “400” OVENPAK® Burner's combustion

air blower motor

– Between your flame safeguard relay and the

OVENPAK® Burner's flame sensor
NOTE: A flame rod may be furnished by Maxon; UV
detector is a part of the control package when
supplied by Maxon or may be supplied by others.

– Other field wiring connections may be required if your

control circuit includes high/low temperature limits,
automatic temperature controller, and/or other
miscellaneous safety limit switches.

®

Gas Burners

Page 2123Model “400” OVENPAK

Maxon Packaged Heater/Duct Sections

Reduce your fabrication time with a complete

combustion heater/duct including the prewired and
prepiped Model “400” OVENPAK® Burner system
package.

Easy installation is provided by flanged duct
connection joints. Burner is mounted to a .312" mild
steel wall, lined with 6" thick fiber insulation. The other
16 gauge aluminized steel heater/duct walls are ready
for your insulation.

Application flexibility is offered by three sizes of
ducts. All sizes can be fabricated to have return/inlet
opening at any 90° increment position (viewing from
the back of the OVENPAK

®

Burner). Continuous welds
on all joint seals permit duct section installation on
pressure-side or suction-side applications.

6/03

snoisnemidnoitcestcudetamixorppA )sehcnini(

ledoMAB)edisni( CD)edisni( EFGHJ)edisni( K

804-504

514

534-524

2142501638426.2126.625.773

5103621240626.4126.235.984

8163861842726.8126.835.1185

Page 2124 Model “400” OVENPAK

®

Gas Burners

Maxon Packaged Heater/Duct Sections

Design and Application Details

Maximum discharge temperature 600°F (316°C)
Duct static pressures may range between +2" wc and -5" wc
Optimum design parameters permit up to 3000 feet per minute air velocity through return/inlet duct.

semulovriaegrahcsidmumixamdednemmoceR

®

KAPNEVO"004"ledoM

To select your packaged system, specify:

1. Quantity ________

renruB504804514524534

emulovriaegrahcsidmumixaM MFCSni

00050057000,21

2. Model “400” OVENPAK
– Arranged for UV detector, or with flame rod
– Furnished with blower motor for ___________ AC
– With low fire start switch _________ , General Purpose, 115/60 AC
– With combustion air filter assembly ____________ (optional)
– With connecting base and linkage assembly ____________ to adapt customer's automatic electric

control motor. Specify/select which one of these electric operators will be used:
– Barber-Colman #EA51–58, also with prefix MC, MP or MF
– Honeywell #M644, #M744, #M941, or #M944
– Penn/Johnson #M-80 or #M81

3. Arranged into pre-assembled and wired pipe train package, 115/60VAC,
– With Block and Bleed arrangement assembly ______________.

4. With _______ 1-1/4" or 1-1/2" Maxon Series __________ Automatic Reset, Manual Reset
Shut-Off Valve(s), for natural gas, in top assembly position “L” for 115/60VAC
– With electrical terminal block (option)
– With 6 second, or 2.5 second opening time (automatic reset valve(s) only)
– With ______________ auxiliary signal switch(es) (optional)

NOTE: Specify which switch(es) go in main valve and which switch(es) in blocking valve, if different.

®

Gas Burner Assembly _________, for natural gas

5. With heater/duct section assembly ____________ (optional)

with return/inlet duct positioned on top, right, bottom, or left

®

Gas Burners

Page 2125Model “200” OVENPAK

Model “200” OVENPAK

®

Burners

Model “200” OVENPAK® Gas Burners
provide a broad range of heat without a
combustion blower by firing through-the-wall
into your combustion chamber on the suction
side of the circulating fan. An internal mixing
cone blends air drawn through the burner (by
chamber suction) with fuel gas delivered
through its central gas nozzle. The Model
“200” OVENPAK

® Burner is designed for

applications involving suction-side firing from -

0.2" to -1.6" wc static chamber conditions.
They provide:
– low initial and operating cost

Model “200” OVENPAK
Burner arranged with air inlet
guard and optional UV scanner

®

– easy installation
– simple adjustment
– heavy duty cast iron construction in a

compact burner configuration

Performance data

NOTE: Maximum capacity varies with the range of suction provided at operating temperature

atadecnamrofreP

noitcusrebmahcnoitsubmoC )cw"( 2.0-3.0-4.0-5.0-6.0-7.0-8.0-9.0-0.1-6.1-

yticapacmumixaM )rh/utBs'0001(

yticapacmuminiM )rh/utBs'0001(

emulovrianoitsubmoC )MFCS(deriuqer

erusserplaitnereffidsaglarutaN )cw"(deriuqer

erusserplaitnereffidsagenaporP )cw"(deriuqer

shtgnelemalfetamixorppA fodnednoyeb

)sehcni(eveelsegrahcsid

0010915720630540455260070080001

01213141517181910252

56080959011021031531541481

1.04.07.02.19.17.27.36.40.64.9

------3.05.08.01.15.18.14.28.3
3-09-681-2112-5142-8172-1203-4262-42

Air volumes shown are for burners without damper,
or with damper in full-open position. If damper is used
to restrict air flow, maximum capacity will be similarly
reduced.

Pilot flame issues from the same gas ports as
main flame, so proof of pilot gas ignition assures
ignition of main gas supply.

Flame sensing can be either by flame rod or UV
scanner when natural gas is the fuel, but only with UV
scanner if propane is the fuel.

Installation is simple, utilizing the built-in, direct­mounting flange provided.

A complete combustion system utilizing Model
“200” OVENPAK® Burners also includes gas train,
fuel-throttling valve and control system. Your Maxon
representative can help you choose from the broad
range of options available.

seiticapacmumixaM laitnereffidsagleufgnidnopserrochtiw)rh/utBs'0001(

snoitidnocerusserpcitatsrebmahcnoitsubmoccificepstaserusserp

Typical pipe train

12/89

Page 2126 Model “200” OVENPAK

Design and Application Details

®

Gas Burners

Differential gas pressures in inches water column

(" wc) for both natural gas and propane are those that
should be measured by connecting a manometer
between test points shown in the photo below.

Model “208” OVENPAK® Burner shown with air damper
and flame rod

Suction (shown in inches wc) should be that
available at operating temperature. It can be deter­mined by a two-step procedure: First, measure cold
suction (chamber to atmosphere). Second, multiply
that reading by the correction factor shown in Graph
"A" for your desired operating temperature.

For example, if you anticipate running the system at 600°F,
follow that dotted line to the right until it intersects curve,
then read downward to a correction factor of 0.5. Therefore,
if you read a cold suction of 1" wc, your expected suction
“at temperature” would be 1" x 0.5 = 0.5" wc.

Dimensions (in inches)

Burner

Assembly

Flame Rod Assembly

Installation Instructions

Page 2100-S-1“400”, “200” OVENPAK® Burners

General Instructions

Important: Do not discard packing material until
all loose items are accounted for.

To prevent damage in transit, the spark ignitor,
discharge sleeve, mounting gaskets, flame rod and
connecting linkage components may be packed
separately and shipped loose with your new Maxon
OVENPAK® Burner.

The burner itself is normally only a part of your
complete combustion system. Additional pipe train
accessories and control components will be required
for a complete system installation. The sketch below
shows a typical gas train as might be used with
OVENPAK® gas fired burners.

Piping Layout as sometimes required by
insurance and standards groups

Block and Bleed gas train arrangement illustrated
with Model “400” OVENPAK

Model “400” OVENPAK

supply (except for EB versions, which require a
separate combustion air blower). They also serve as
a fuel flow control and fuel/air mixing device. Model
“200” OVENPAK® Burners serve as a mixing device
and usually have an externally-mounted gas control
valve.

Burner should not be exposed to direct radiant
heat or positioned where it might draw in inert gases.
If such conditions exist, consider filters, relocation
and/or use of the EB version and external air supply.

Electrical service must match the voltage, phase

and cycle of all electrical system components and be

®

Burner

®

Burners provide the air

compatible with burner nameplate ratings. Insure that
all normal control safeguards are satisfied. Combus­tion air blower should continue to run after shutdown
to allow burner to cool.

Gas supply piping must be large enough to
maintain the required fuel pressures cataloged for the
particular burner size used with burner operating at
full rated capacity.

Anything more than minimal distance or piping
turns may necessitate oversizing piping runs to keep
pressure drops within acceptable ranges.

Inlet pipe leading to any burner should be at least
four pipe diameters in length. If multiple burners are
fed from a single gas train, care should be taken to
minimize pressure drop and give maximum uniformity.

Clean fuel lines are essential to prevent blockage

of pipe train components or burner gas ports.

Main Shut-Off Cock should be upstream of both
the main gas regulator and pilot line take-off. Use it to
shut off fuel to both pilot and main burner during shut­down periods of more than a few hours.

The fuel throttling valve contained within a Maxon

burner is not intended for tight shut-off.

Main gas regulator is essential to maintain a
uniform system supply pressure. If one pipe train
supplies multiple burners, provide a separate regula­tor in the branch leading to each burner system.

Size the regulator for full system capacity at the
required pressure, carefully considering pipe train
losses. Follow the instructions attached to the regula­tor during installation and be sure to remove any
shipping pin or block.

Pilot take-off should be upstream of the main gas
regulator, but downstream of the main gas cock. It
should normally include its own pilot gas regulator, a
solenoid valve and shut-off cock. A pilot adjustable
orifice at the pilot inlet simplifies adjustment.

Pilot piping must be large enough to provide for
the full flow and pressures shown in the catalog for
your particular burner size.

Fuel Shut-Off Valves (when properly connected to
a control system) shut the fuel supply off when a
hazardous operating condition is sensed. Manual
reset valves require operator attendance each time
the system is started up (or restarted after a trip-out).
Motorized shut-off valves permit automatic start­restart when used with an appropriate control system.

Test connections are essential for burner adjust­ment. They should be provided immediately down­stream of the regulator and are included in the burner
itself. Test connections must be plugged except

when readings are being taken.

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

4/98

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-S-2

“400”, “200” OVENPAK® Burners

Installation Instructions

Horizontal mounting is preferred, but burner may

be mounted in any position suitable for automatic
control motor and UV scanner (if used).

OVENPAK
through an oven wall or insulated air duct. Cut open­ing approximately 1" larger in diameter than discharge
sleeve to allow for thermal expansion of sleeve.

Burner mounting requires four studs and a flat
mounting surface perfectly centered on the discharge
sleeve.

After placing burner in position over studs, add lock
washers and nuts, then draw up hand-tight only.
Check that burner is seated evenly all around the
flange, filling any gaps to prevent air leakage, then
tighten all nuts firmly.

For proper performance of any burner, air inlet and
motor should be surrounded by clean, fresh, cool air.

Burner and pipe manifold support will be re­quired to support weight of the burner and connected
pipe train components. Air control motors, in particu­lar, require additional support. Maxon connecting
base and linkage assemblies are designed to position
the control motors to work with the burner, not to
support their weight.

The Packaged Model “400” OVENPAK
requires external auxiliary support provided by the
user. The support configuration may be similar to the
leg support or knee bracket support illustrated below.

®

Burners will typically be installed

®

Burner

Additional burner support may be required in
conjunction with a stiffener plate when mounting
OVENPAK® Burner (weighing 100-350 pounds)
through typical thin wall of heater/oven panels.

For push-through systems, use Maxon special
back pressure gasket between stiffener plate and
discharge sleeve flange and use (2) ring gaskets
between discharge sleeve flange and burner casting
to prevent back flow of high temperature air. Fill area
D (see sketch below) with no more than 2" of high
temperature packing (too little will overheat mounting;
too much will overheat sleeve).

Typical discharge sleeve mounting
recommendations

“400”
OVENPAK
Burners

®

Suggested supporting arrangements for

Packaged Model “400” OVENPAK

®

Burners:

For pull-through systems, spacers may be

installed on stud bolts and area D left empty to admit
cooling air past the sleeve.

WARNING: Welding of burner flange to stiffener
plate may cause warpage of burner flange and
require additional seal material to prevent
leakage.

Four lock screws permit centering of mixing cone

within burner body and sleeve.

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

“400”, “200” OVENPAK® Burners

Installation Instructions

Page 2100-S-3

For “400” OVENPAK® Burners: Lock screws

should be drawn up hand-tight, then backed out one­half turn to allow for cone expansion. They must be
re-checked after start-up, and loosened if necessary
to prevent deformation of cone. See start-up instruc­tions for details. Over-tightening lock screws can

lead to cone distortion and greatly reduce cone
and discharge sleeve life.

Discharge sleeve must be flush with, or extend

beyond, interior wall. Maxon can supply a special 12"
long discharge sleeve, but higher noise levels may
result, particularly when firing on propane.

An external viewing port should be provided for
flame observation, preferably in such a position that
burner pilot and main flame can both be seen.

Flame sensing can be accomplished by either
flame rod or UV scanner. When UV scanner is used,
it should be kept as close to burner as feasible. Heat
block, if used, may affect signal strength with some
brands of scanners.

For “400” OVENPAK® Burners, field conversion
from a flame rod version to a UV scanner version and
vice versa may require additional parts in the burner.
Contact Maxon for requirements.

Alternate fuels may require correction of supply
pressures.

If OVENPAK® Burner is equipped with Maxon Hi/Lo
Control Motor, low-fire start wiring can be accom­plished as shown in the sketch below.

Maxon assumes no responsibility for the use or
misuse of the layouts shown. Specific piping
and wiring diagrams should always be submit­ted to the appropriate agencies for approval on
each application.

Multi-burner installations require special consid-

erations if supplied by a common pipe train and/or air
supply. Air and Gas Balancing Valves should be
used for improved heating uniformity; Gas Swing-
Check Valves should be installed as close as pos­sible to each burner inlet for dependable lightoff (gas
manifold may otherwise act as a reservoir, preventing
lightoff during trial-for-ignition period).

Control system’s circuitry must not allow main
Fuel Shut-Off Valve to be opened unless combustion
air is on, and must de-energize valve upon loss of
combustion air pressure, along with the other usual
system interlocks. Motor starter is to be interlocked
with valve, whether or not a combustion air pressure
switch is used.

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

4/98

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-S-4

“400”, “200” OVENPAK® Burners

Start-Up Instructions

Read complete instructions before proceeding,

and familiarize yourself with all the system's equip­ment components. Verify that your equipment has
been installed in accordance with the original manu­facturer's current instructions.

CAUTION: Initial adjustment and light-off
should be undertaken only by trained and
experienced personnel familiar with combus­tion systems, with control/safety circuitry, and
with knowledge of the overall installation.
Instructions provided by the company and/or
individuals responsible for the manufacture
and/or overall installation of complete system
incorporating Maxon burners take precedence
over these provided by Maxon. If Maxon
instructions conflict with any codes or regula­tions, contact Maxon Corporation before
attempting start-up.

For initial OVENPAK

1. Close all burner fuel valves and cocks. Make
preliminary adjustments to fuel gas regulators.
Remove pilot and main gas regulator’s adjusting
screw covers. Turn adjusting screw down (clock­wise) to approximately mid-position. Close pilot
gas adjustable orifice screw by turning in clock­wise until it stops. (Do not over-tighten.) Then
back out the adjustable orifice (counter-clockwise)
approximately 2-3 turns.

2. Check all electric circuitry. Verify that all control
devices and interlocks are operable and function­ing within their respective settings/ranges. Be
sure all air and gas manifolds are tight and that
test ports are plugged if not being used.

3. Check that all duct and chamber dampers are
properly positioned and locked into operating
positions.

4. Disconnect the automatic control motor’s
linkage from the “400” OVENPAK
operating crank arm by loosening the control
motor’s connecting rod from the burner’s toggle
linkage.

®

Burner start-up:

®

Burner’s

For Model EB-MRV and Model “200”
OVENPAK® Burners, the connecting linkage on
the separate control valve must be similarly
loosened and disconnected. Refer to specific
adjusting procedures relating to control valve
adjustment in Maxon catalog.

Initial start-up adjustment should only be
accomplished during a manual burner control
mode.

5. Start all system-related fans and blowers.
Check for proper motor rotation and impeller
direction. Verify that all control interlocks are
working. Allow air handling equipment to run for
adequate purge of your manifolds and combus­tion chamber plenums. With main gas shut off,
manually advance burner to high fire position so
that air only flows through burner and combustion
chamber.

CAUTION: Do not by-pass control panel timers
typically controlling sequential operations.

For EB OVENPAK® Burners only (step 6)

6. Verify differential air pressure. With combustion
air blower on, all volume air fans operating, and
burner at high fire position, connect a manometer
between the air test connection on backplate of
OVENPAK® Burner and your combustion chamber
static pressure test connection. This will give a
direct differential air pressure reading.

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

“400”, “200” OVENPAK® Burner

Start-Up Instructions

Page 2100-S-5

Determine your differential air pressure reading
by taking an additional reading with manometer
connected between the burner’s air pressure test
port and atmosphere with the burner at high fire
position, fuel valves closed, and all air handling
systems running. Subtract the combustion
chamber static pressure obtained above from this
air pressure reading to give you differential air

pressure reading.

For Model “200” OVENPAK® Burner only
(steps 6A-6C)

6A. Cross-connect manometer to upstream ① and

downstream ② air pressure test connections on
Model “200” OVENPAK® Burner’s main housing.

6B. Start air handling system and adjust louvers,

dampers, etc. to desired setting to establish cold
suction design conditions.

6C. Transfer manometer connection from upstream

air pressure test ① to gas pressure test connection
③. This is the differential air pressure reading for a
Model “200” OVENPAK® Burner.

For “400” OVENPAK® Burners: The differential air
pressure setting determines the burner’s capacity and
performance capabilities. Model EB and MA manual
air OVENPAK® Burners, with their external air control
valve(s), provide for the manual setting of this differ­ential air pressure to the burner. Refer to specific
adjusting procedures relating to MICRO-RATIO® and
control valve adjustment in Maxon product line
catalog. MA OVENPAK
locknut adjustment on the end of the air butterfly

®

Burners have an external

control valve. This lets you limit and set the differential
pressure to the OVENPAK
specification tables in the catalog for the differential
air settings required for your specific OVENPAK
Burner capacity.

7. Determine the required differential gas pres-
sure using this differential air pressure reading
obtained from step 6. If your combustion chamber
does not have a static pressure test connection,
then you must measure combustion chamber
static pressure by connecting a manometer
between the gas pressure test port on the
burner’s backplate and to atmosphere with the
burner at low fire position, fuel valves closed, and
all air handling systems running. High fire pres­sures are provided in Maxon product line catalog
literature and/or read data stamped into burner
nameplate.

8. Verify that spark ignitor is properly positioned
and lines up with the appropriate dimensions
required for your specific burner. (Refer to appro­priate Maxon catalog specification table.) Check
that spark ignitor arcs at the end of your properly
positioned ignitor.

9. Return burner control valve (or crank) to low
fire position when purge of system is complete.

10. Open main and pilot gas cocks, then attempt
spark ignition to light pilot while slowly turning
pilot gas regulator spring clockwise and/or
adjustable orifice screw counter-clockwise to
increase fuel flow. Repeat procedure as neces­sary until pilot ignites as air might have to be bled
out of fuel supply lines before reliable pilot flame
is established. Pilot gas regulator should normally
be set for as low a pressure as possible, using
fuller opening of pilot gas adjustable orifice (if
used).

11. After ignition, adjust pilot flame for good stable
flame shape. A rule of thumb is that any pilot over
a tennis ball size is probably too large. This
assumes you have visual access to the pilot
flame. If this is not possible, then adjust pilot to
give the strongest and most stable flame signal
through your flame safety circuit. This signal
strength can be read with a micro-amp meter. The
signal strength (or range) will be determined by
the specific type of flame safeguard instrument
you have with your burner system.

®

Burner. Refer to Maxon

®

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

4/98

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-S-6

“400”, “200” OVENPAK® Burners

Start-Up Instructions

12. Re-check pilot ignition by closing pilot gas cock
or otherwise causing pilot outage. Re-light and
refine pilot gas adjustment as necessary to get
ignition within a second or two. The flame safe­guard relays should now power your main fuel
Shut-Off Valve(s).

CAUTION: After completing steps above, re­check all interlocking safety components and
circuitry to prove that they are properly in­stalled, correctly set, and fully operational. If in
doubt, shut the system down, close pilot cock
and contact responsible individual before
proceeding further.

13. Establish main flame. With burner at low fire
position, back out main gas pressure regulator
adjusting screw (counter-clockwise) to get lowest
outlet pressure possible. Open all manual fuel
shut-off valves (automatic fuel shut-off valve
should already be open) so gas flows to burner
inlet. There should be little, if any, change in
flame appearance. Turn main regulator adjust-
ing screw in (clockwise) to obtain outlet pressure
of about 4"-6" wc higher than combustion cham­ber pressure (2"-4" wc for propane, considerably
higher for some EB versions). Main flame should
now appear larger than pilot-only flame.

14. Establish high fire setting by slowly moving
burner toward high fire position while observing
gas pressure at burner gas test connection.
Refine main gas regulator adjustment as neces­sary to provide correct differential pressure
(gauge to combustion chamber, see step 7) at
high fire. If pressure cannot be adjusted low
enough, a different regulator or regulator spring
may be necessary, or a limiting orifice valve (such
as Maxon's Series “BV”) should be added. Do
not, however, exceed 4" wc pressure drop
between regulator outlet and burner inlet.

CAUTION: If burner(s) go out, close shut-off
valve or shut main gas cock at once. Return to
minimum setting, re-light pilots if necessary,
then turn main gas on again. Check carefully
that every burner is lit before proceeding.

Cycle burner from minimum to maximum

and refine adjustment, if necessary.

For operation with interrupted pilot (as
recommended), shut off pilots and cycle burner
from minimum to maximum and back several
times to verify the flame is maintained.

15. When burner performance is satisfactory and
stable throughout the firing range, reconnect
control motor.

For “400” OVENPAK® Burners: Reconnect
linkage to control motor. Control linkage travel
must be such that burner crank is moved through­out its complete travel, or cataloged capacities
and turndowns will not be achieved. If less than
full-rated burner capacity is required, linkage can
be adjusted to limit maximum output.

With interrupted pilot, it may be necessary to
set control for somewhat higher than minimum
burner setting to permit hold-in of flame detection
system without pilot.

CAUTION: Internal drive mechanism within the
control motor may be damaged if linkage is
adjusted so as to cause binding with burner in
high or low fire position.

16. Re-check differential gas pressure with unit at
operating temperature. Refine high fire setting if
necessary, considering differential pressure,
flame length, and appearance. Natural gas flame
should normally be predominantly clear blue but
possibly with semi-luminous tips. Dust or contami­nants in the air stream may affect flame appear­ance.

17. For “400” OVENPAK

contact between mixing cone and top-most
centering screw after system has reached

maximum operating temperature. If set screw
touches cone, back off an additional 1/8 turn on
top and both side set screws.

18. Plug all test connections not in use to avoid
dangerous fuel leakage. Replace equipment
cover caps and tighten linkage screws.

®

Burners: Check for

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Start-Up Instructions

Page 2100-S-7“400”, “200” OVENPAK® Burners

19. Check out overall system operation by cycling
through light-off at minimum, interrupting pilot,
and allowing temperature control system to cycle
burner from minimum to maximum and return.
Recheck all safety system interlocks for proper
setting and operation.

NOTE: Typical gas firing control sequence for Maxon
burner is provided
provided by complete system manufacturer incorpo­rating Maxon burners take precedence.

For gas firing Model “400” OVENPAK

Light-off: Shut-down:

1. Close cocks, shut-off valve(s) 1. Close main &

2. Verify burner at low fire pilot gas cocks

3. Start recirculating/exhaust fans 2. Keep combustion

4. Start burner blower air blower running

5. Purge at least 4 air changes after shut-down long

6. Open pilot & main gas cocks enough to allow

only as a guide. Instructions

®

Burner

burner to cool

WARNING: Test every UV installation for
dangerous spark excitation from ignitors and
other possible sources of direct or reflected UV
radiation. Use only gas-tight scanner
connections.

20. Before system is placed into full service,
instruct operator personnel on proper start-up

operation with shut-down of system, establishing
written instructions for their future reference.

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

4/98

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-S-8

“400”, “200” OVENPAK® Burners

Notes

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK® Burners Page 2100-A/P-1

Assembly Numbers

For these products, please order per the following product numbers:

(configured products are those with alphanumeric text)

eziSrenruBdegakcaPriAlaunaMdegakcaPevitomotuAdegakcaPsrenruBdetsiLLU

504)07(PO504)94(POAM504)07(POMA504
M704)38(POM704)47(POAMM704)68(POMAM704

804)07(PO804)94(POAM804)07(POMA804
M804)48(POM804)57(POAMM804)88(POMAM804
M214)38(POM214)47(POAMM214)58(POMAM214
M314)48(POM314)57(POAMM314)88(POMAM314

514)27(PO514)57(POAM514)37(POMA514
M224)49(POM224)37(POAMM224)89(POMAM224

524)701(PO524)47(POAM524)111(POMA524)021(19345
M234)811(POM234)87(POAMM234)221(POMAM234)131(29345

534)701(PO534)47(POAM534)111(POMA534)021(39345
M244)221(POM244)18(POAMM244)521(POMAM244)531(49345

544)751(PO544)941(POAM544)161(POMA544)471(59345
M654)961(POM654)161(POAMM654)502(POMAM654)681(69345
M074)191(POM074)591(POAMM074)422(POMAM074)802(79345
M784)912(POM784)422(POAMM784)942(POMAM784)632(89345

eziSBEriAlaunaMBEVRMBEsrenruBdetsiLLU

1-BE)54(PO1BE)62(POAM1BE)44(POVRM1BE
2-BE)54(PO2BE)62(POAM2BE)44(POVRM2BE
3-BE)84(PO3BE)15(POAM3BE)74(POVRM3BE
4-BE)97(PO4BE)25(POAM4BE)87(POVRM4BE)39(20445
5-BE)97(PO5BE)25(POAM5BE)87(POVRM5BE)29(30445
6-BE)221(PO6BE)721(POAM6BE)121(POVRM6BE)631(40445
7-BE)221(PO7BE)721(POAM7BE)121(POVRM7BE)631(50445

Segment choices are listed on pages 2100-A/P-2 through 4.

Approximate ship weight (in pounds) shown in parentheses.

Configured choices may cause some deviation in weights shown.

7/03

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-A/P-2 Model “400” OVENPAK® Burners

Assembly Numbers

emaNtnemgeSnoitpircseDtnemgeS

ETALPKCABetalpkcabnosdaerhtfoepyT

ROTINGIKRAPS

ECIFIROELBATSUJDA

SSALGNOITAVRESBOssalgnoitavresbofoepyT

NOITCETEDEMALF

LEUFleuffoepyT

ENOCGNIXIMlairetamenocgnixiM

EVEELSEGRAHCSID

TEKSAGLLAWNEVOderisedfI

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)dedahssiTLUAFED(

ISNAdedaerhtISNA

OSIdedaerhtOSI

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,ecifiroelbatsujdafoepyT

derisedfi

,noitcetedemalffoepyT

derisedfi

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derisedfi

DTSrotingikrapsdradnatS

LUrotingikrapsdezingocerLU

PAC_HGIHecifiroelbatsujdayticapachgiH

ENONecifiroelbatsujdaoN

DTSecifiroelbatsujdadradnatS

PMET_HGIHssalgnoitavresbopmethgiH

DTSssalgnoitavresbodradnatS

VUrennacsVUrofretpadadeppaT

TH_VUssalgthgis/wretpadadeppaT

DOR_EMALFdoremalF

ENONecivednoitcetedemalfoN

VUnoisivorprennacsVU

TH_VUpmethgihrofnoisivorprennacsVU

TUBsagenatuB

SS_TUBegaknilSShtiwsagenatuB

TANsaGlarutaN

SS_TANegaknilSS/wsaGlarutaN

PORPsaGenaporP

SS_PORPegaknilSS/wsaGenaporP

SSenocgniximleetssselniatS

DTSenocgniximdradnatS

ENONeveelsegrahcsidoN

PBH21eveelsegrahcsiderusserpkcabihSS013"21

033AR21eveelsegrahcsid033AR"21

2201321eveelserusserpkcabihSS013"21

PBH8eveelserusserpkcabihSS013"8

033AR8eveelsegrahcsid033AR"8
NLFER8eveelsegrahcsiddenilyrotcarfer"8

SS0138eveelsegrahcsidSS013"8

ENONredrohtiwedulcnitonoD

SEYredrohtiwedulcnI

noitpircseDeciohCtnemgeS

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK® Burners Page 2100-A/P-3

Assembly Numbers

emaNtnemgeSnoitpircseDtnemgeS

ROTOM

&ESABGNITCENNOC

EGAKNIL

ROTOMLORTNOC

HCTIWS

derisedfi

derisedfi

derisedfi

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derisedfi,L&BCfoepyT

,rotomlortnocfoepyT

,sehctiwsfoeciohC

seciohCtnemgeS

)dedahssiTLUAFED(

CEI7-43CEI05-3-004/032

ENONrotomoN

061032_511CFET06-1-032/511
053514_091CFET05-3-514-083/091
063064_032CFET06-3-064/032

063575CFET06-3-575

LOC_BRABL&BCcirtcelenamloC-rebraB

TSUCL&BCdellatsniremotsuC

NADROJ_XOFL&BCcirtcelenadroJ/orobxoF
52P_XOFL&BCria52-PorobxoF
05P_XOFL&BCria05-PorobxoF

NOITCA_WHL&BCcirtcelerotanoitcAllewyenoH

RIA_WHL&BCdetautcariallewyenoH

DOM_WHL&BCcirtcelelortudoMllewyenoH

TNOC_NHOJL&BCriaslortnoCnosnhoJ

RON-SDEELL&BCcirtcelepurhtroN&sdeeL

ENONL&BCoN

NHOJ_NNEPL&BCcirtcelenosnhoJ/nneP

KNILTRAMSL&BCKNILTRAMS

ROLYATL&BCriarolyaT

TNOC_V021tikrotomlortnocnoxaMV021
TNOC_V042tikrotomlortnocnoxaMV042

DOMrotomlortnoclortudoM

PW_DOMrotomlortnocfoorprehtaewlortudoM

ENONrotomlortnocoN

SPLSPH2XCsopol/ihfoorprehtaewfoorp-noisolpxehctiwsM
SPLSPH4SCsopwol2/ih2foorprehtaewfoorp-noisolpxewsM

PWSPLSPHSMnoitisopwol/ihfoorprehtaewhctiws'M

PWSPLSMnoitisopwolfoorprehtaewhctiws'M

PEPWSPLSMsopwolfoorprehtaewfoorp-noisolpxehctiws'M

ENONhctiwsnoitisopoN

SPLSPHMOnoitisopwol/ihnormO

SPLMOnoitisopwolnormO

PWSPLSPHLTnoitisopwol/ihfoorprehtaeweuqinacem'T
PWSPLLTnoitisopwolfoorprehtaeweuqinacem'T

snoitpircseDeciohCtnemgeS

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

7/03

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-A/P-4 Model “400” OVENPAK® Burners

Assembly Numbers

SOPDRAUG

YLBMESSA

EBUTEDIUG

emaNtnemgeSnoitpircseDtnemgeS

&RECNELISO/&RTLF

TNIOJLASREVINU

ELDNAHLAUNAMderisedfI

)F(PMETMAERTSRIAXAMerutarepmetfoeciohC

REBMUNREMOTSUCyficepS

seciohCtnemgeS

)dedahssiTLUAFED(

RTLFretlif)maof(riA

1RCNLSRTLF1noitisoprecnelis/retlif)maof(riA
2RCNLSRTLF2noitisoprecnelis/retlif)maof(riA
3RCNLSRTLF3noitisoprecnelis/retlif)maof(riA

ENONrecnelisroretlifoN

,noitisopdraug

dnarecnelisro/dnaretliF

derisedfi

derisedfI

ediugroflairetamfoeciohC

ebut

RTLIFMREPretlif)tnenamrep(riA

1RCNLSMREP1noitisoprecnelis/retlif)tnenamrep(riA
2RCNLSMREP2noitisoprecnelis/retlif)tnenamrep(riA
3RCNLSMREP3noitisoprecnelis/retlif)tnenamrep(riA

1RCNLS1noitisopdraug,recneliS
2RCNLS2noitisopdraug,recneliS
3RCNLS3noitisopdraug,recneliS

ENONtnioJlasrevinUoN

SEYdedeentnioJlasrevinU61202

LAUNAMdedulcnieldnahlaunaM

ENONdedulcnieldnahoN
0001erutarepmetmaertsmumixam)C835(F0001
0051erutarepmetmaertsmumixam)C618(F0051

SCleetsnobraC

CETSCcificepsremotsucleetsnobraC
SS303leetssselniats303
SS613leetssselniats613

0eulavretnE

noitpircseDeciohCtnemgeS

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK® Burners Page 2100-A/P-5

Assembly Numbers

Spare Parts

Configured Spare Parts Kits

renruB

eziS

504PSRPO504serapSdednemmoceRrenruBKAPNEVO504

M704PSRPOM704serapSdednemmoceRrenruBKAPNEVOM704

804PSRPO804serapSdednemmoceRrenruBKAPNEVO804

M804PSRPOM804serapSdednemmoceRrenruBKAPNEVOM804
M214PSRPOM214serapSdednemmoceRrenruBKAPNEVOM214
M314PSRPOM314serapSdednemmoceRrenruBKAPNEVOM314

514PSRPO514serapSdednemmoceRrenruBKAPNEVO514

M224PSRPOM224serapSdednemmoceRrenruBKAPNEVOM224

524PSRPO524serapSdednemmoceRrenruBKAPNEVO524

M234PSRPOM234serapSdednemmoceRrenruBKAPNEVOM234

534PSRPO534serapSdednemmoceRrenruBKAPNEVO534

M244PSRPOM244serapSdednemmoceRrenruBKAPNEVOM244

544PSRPO544serapSdednemmoceRrenruBKAPNEVO544

M654PSRPOM654serapSdednemmoceRrenruBKAPNEVOM654
M074PSRPOM074serapSdednemmoceRrenruBKAPNEVOM074
M784PSRPOM784serapSdednemmoceRrenruBKAPNEVOM784

1BEPSRPO1BEserapSdednemmoceRrenruBKAPNEVO1BE
2BEPSRPO2BEserapSdednemmoceRrenruBKAPNEVO2BE
3BEPSRPO3BEserapSdednemmoceRrenruBKAPNEVO3BE
4BEPSRPO4BEserapSdednemmoceRrenruBKAPNEVO4BE
5BEPSRPO5BEserapSdednemmoceRrenruBKAPNEVO5BE
6BEPSRPO6BEserapSdednemmoceRrenruBKAPNEVO6BE
7BEPSRPO7BEserapSdednemmoceRrenruBKAPNEVO7BE

derugifnoC

rebmuNmetI

tfeltadetsiltcudorpderugifnochcaE

&stnemgesgniwollofehtsah

noitpircseD

:seciohc

tnemgeSseciohC

rotingikrapSseYroenoN

toobrebbuRseYroenoN

doremalFseYroenoN

ylbmessArotoMlortnoCwoL/hgiHseYroenoN

)ylno(rotoMlortnoCwoL/hgiHseYroenoN

eveelsegrahcsiDseYroenoN

)ylno(teksagesooLseYroenoN

tikteksaGseYroenoN

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)ylno(hctiwSseYroenoN

tnemeleretliFseYroenoN

tikegaknillanretnIseYroenoN

egakniL&esaBgnitcennoCseYroenoN

seirosseccAsuoenallecsiMseYroenoN

]1[tiKrewolBtnemecalpeR

]1[rotoMrewolBtnemecalpeRseYroenoN

]1[rotoMrewolBevitomotuA.lpeRseYroenoN

snoisrevBEotelbacilppatoN]1[

yficepS

ytitnauQ

NOTES:

• The flame rod assemblies already include a rubber boot

• The internal linkage kits include air butterfly connecting links (which will be e xtra parts for MA v ersions)

• The filter element segment does not appear in the EB configured spare parts

• The cone centering fasteners that appear under Misc. Accessories should be specified in multiples of 4

• After a selection of “yes”, the quantity of items is to be specified at the next level

7/03

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

m

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-A/P-6 Model “400” OVENPAK® Burners

Assembly Numbers

Spare Parts

)tnemgesyb(srebmuNmetIderugifnoC

emaNtnemgeSPSRPO504PSRPOM704PSRPO804PSRPOM804PSRPOM214

rotingIkrapS

tooBrebbuR

doRemalF

ylbmessA

ylnO

tiKteksaG

tnemelE

egakniL

stiK

rotoM

rotoMlortnoCoL/iH

rotoMlortnoCoL/iH

eveelSegrahcsiD

)ylno(teksaGesooL

ylbmessAhctiwS

ylnOhctiwS

PSRTNMLE504PSRTNMLEM704PSRTNMLE504PSRTNMLEM704

tiKegakniLlanretnI

&esaBgnitcennoC

stnemecalpeR

seirosseccA/

rewolBtnemecalpeR

rewolBtnemecalpeR

rewolBtnemecalpeR

)evitomotua(rotoM

PSRGKNL504PSRGKNLM704PSRGKNL504PSRGKNLM704

PSRYSCA504PSRYSCAM704PSRYSCA804PSRYSCAM704PSRYSCAM214

KBR504KBRM704KBR504KBRM804KBRM704

PSRRTMRWLB504PSRRTMRWLBM704PSRRTMRWLB504PSRRTMRWLBM804PSRRTMRWLBM704

PSRRTMRWLBMA504

RTMRWLBMAM704

PSR

PSRIS504

PSRTOOB504

PSRRF504

PSRYSARTM504

PSRRTM504

PSRVLS504

PSRTKSG504

PSRTIKTKSG504

PSRYSAWS504

PSRWS504

PSRLBC504

PSRRTMRWLBMA504

RTMRWLBMAM804

PSR

RTMRWLBMAM704

PSR

deunitnoc-)tnemgesyb(srebmuNmetIderugifnoC

emaNtnemgeSPSRPOM314PSRPO514PSRPOM224PSRPO524PSRPOM234PSRPO534

rotingIkrapS

tooBrebbuR

doRemalF

ylbmessA

ylnO

tiKteksaG

tnemelE

egakniL

stiK

rotoM

rotoMlortnoCoL/iH

rotoMlortnoCoL/iH

eveelSegrahcsiD

)ylno(teksaGesooL

ylbmessAhctiwS

ylnOhctiwS

tiKegakniLlanretnI

&esaBgnitcennoC

/stnemecalpeR

seirosseccA

rewolBtnemecalpeR

rewolBtnemecalpeR

rewolBtnemecalpeR

)evitomotua(rotoM

PSRVLS504PSRVLS514PSRVLS524

PSRTKSG504PSRTKSG514PSRTKSG524

PSRTIKTKSG504PSRTIKTKSG514 PSRTIKTKSG524

PSRTNMLEM704PSRTNMLE504PSRTNMLE704PSRTNMLEM234PSRTNMLEM704

PSRGKNLM704PSRGKNL504PSRGKNLM704PSRGKNL524PSRGKNLM234PSRGKNL524

PSRYSCAM214PSRYSCA514PSRYSCA524PSRYSCAM234PSRYSCA534

KBRM804KBR504KBRM224KBR524KBRM234KBR524

PSRRTMRWLB504PSRRTMRWLB504 PSRRTMRWLBM804

PSRRTMRWLBMA504PSRRTMRWLBMA504 PSRRTMRWLBMAM804

PSRRF504 PSRRF524

PSRYSARTM504 PSRYSARTM524

PSRYSAWS504 PSRYSAWS524

PSRIS504

PSRTOOB504

PSRRTM504

PSRWS504

PSRLBC504

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK

emaNtnemgeSPSRPOM244PSRPO544PSRPOM654PSRPOM074PSRPOM784

rotingIkrapS

tooBrebbuR

doRemalF

ylbmessA

ylnO

tiKteksaG

tnemelE

egakniL

stiK

rotoM

rotoMlortnoCoL/iH

rotoMlortnoCoL/iH

eveelSegrahcsiD

)ylno(teksaGesooL

ylbmessAhctiwS

ylnOhctiwS

tiKegakniLlanretnI

&esaBgnitcennoC

/stnemecalpeR

seirosseccA

rewolBtnemecalpeR

rewolBtnemecalpeR

rewolBtnemecalpeR

)evitomotua(rotoM

PSRRF524 PSRRF544

PSRVLS524 PSRVLS544

PSRTKSG524 PSRTKSG544

PSRTIKTKSG524 PSRTIKTKSG544

PSRYSAWS524 PSRYSAWS544

PSRGKNLM244PSRGKNL544PSRGKNLM074

PSRYSCA534PSRYSCA544PSRYSCAM654PSRYSCAM074PSRYSCAM784

KBRM244KBR544KBRM654KBRM074KBRM784

®

Burners Page 2100-A/P-7

Assembly Numbers

Spare Parts

deunitnoc-)tnemgesyb(srebmuNmetIderugifnoC

PSRIS504

PSRTOOB504

PSRYSARTM524

PSRRTM504

PSRWS504

PSRTNMLEM234 PSRTNMLEM074

PSRLBC504

PSRRTMRWLBM244PSRRTMRWLBM654PSRRTMRWLBM074PSRRTMRWLBM784

PSRRTMRWLBMAM244PSRRTMRWLBM654

RTMRWLBMAM074

PSR

RTMRWLBMAM784

PSR

snoisrevBE-)tnemgesyb(srebmuNmetIderugifnoC

emaNtnemgeSPSRPO41BEPSRPO42BEPSRPO43BEPSRPO44BEPSRPO45BEPSRPO46BEPSRPO47BE

rotingIkrapS

tooBrebbuR

doRemalF

ylbmessA

ylnO

tiKteksaG

egakniL

rotoMlortnoCoL/iH

rotoMlortnoCoL/iH

eveelSegrahcsiD

)ylno(teksaGesooL

ylbmessAhctiwS

ylnOhctiwS

tiKegakniLlanretnI

&esaBgnitcennoC

/stnemecalpeR

seirosseccA

PSRVLS504PSRVLS514PSRVLS524PSRVLS544

PSRYSCA504PSRYSCA804PSRYSCA514PSRYSCA524PSRYSCA534PSRYSCAM654PSRYSCAM784

PSRRF504PSRRF524PSRRF544

PSRYSARTM504 PSRYSARTM524

PSRTKSG504PSRTKSG514PSRTKSG524PSRTKSG544

PSRTIKTKSG504

PSRYSAWS504PSRYSAWS524PSRYSAWS544

PSRGKNL504PSRGKNL524PSRGKNL6BE

TIKTKSG514

PSR

PSRIS504

PSRTOOB504

PSRRTM504

PSRTIKTKSG524PSRTIKTKSG544

PSRWS504

PSRLBC504

7/03

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

®

Page 2100-A/P-8

Model “400” OVENPAK

Burners

Assembly Numbers

Spare Parts

)ezisyb(srebmuNmetI

noitpircseDtnemgeSseciohCtnemgeS

rotingIkrapS

tooBrebbuR

doRemalF

rotoMlortnoCoL/iH

ylbmessA

rotoMlortnoCoL/iH

ylno

eveelSegrahcsiD

)ylno(teksaGesooL

tiKteksaG

ylbmessAhctiwS

ylnOhctiwS

dradnatS 23274

LU 67345

dradnatS 22781
dradnatS927721377223772

06/05v032ro06/05v5119959500695

06/05v032ro06/05v511 10695

SS013"803723137232372333723

SS013"2191072020721207222072

033AR"806643166432664336643

033AR"2193374643743537406374

deniLyrotcarfeR"819283292833928349283

erusserPkcaBhgiH"822043320434204352043

erusserPkcaBhgiH"2173374443741537485374

egnalFgnisuoH57482674827748287482

eveelS.dtS57933679337793387933

eveelSPBH81043910430204312043

eveelSdeniLyrotcarfeR6550501755050185505019550501

eveelS.dtS&egnalFgnisuoH72043820439204303043

noitisoPwoL/noitisoPhgiH2XC539340153934016393401
noitisoPwoL/noitisoPhgiH4XC939340193934010493401

noitisoPwoL/noitisoPhgiHSM064030640306403

noitisoPwoL/noitisoPhgiHPWSM871738717387173

noitisoPwoLSM811028110281102

noitisoPwoLPWSM016530165301653

noitisoPwoLPEPWSM449534495384953

noitisoPwoL/noitisoPhgiHnormO646647656476564

noitisoPwoLnormO546644656446564

noitisoPwoL/noitisoPhgiHPWMT853448534485344

noitisoPwoLPWMT753447534475344

noitisoPwoL/noitisoPhgiH2XC 20533
noitisoPwoL/noitisoPhgiH4XC 30533

noitisoPwoL/noitisoPhgiHSM 63852

noitisoPwoL/noitisoPhgiHPWSM 89553

noitisoPwoLSM 63852

noitisoPwoLPWSM 89553

noitisoPwoLPEPWSM 20533

noitisoPwoL/noitisoPhgiHnormO 06564

noitisoPwoLnormO 06564

noitisoPwoL/noitisoPhgiHPWMT 37645

noitisoPwoLPWMT 37645

,804,M704,504

M314,M214,M804

M224,514

,M234,524

M244,534

,M654,544

M784,M074

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK

)ezisyb(srebmuNmetI

tnemgeS

noitpircseD

retliFmaoF85792540828579254082857925408274082540827408273342

tnemelE

egakniLlanretnI

tiK

esaBgnitcennoC

egakniL&

retliFtnenamreP15643256431564325643156432564345643256434564355643

dradnatS826339263382633926338263323633036333363303633336334363353633

leetSsselniatS889449894488944989448894409944199442994419944299444994459944

)enatub(dradnatS8263392633826339263382633236330363333633036333363343633

)ria(52PorobxoF 66042
)ria(05PorobxoF 40172

)ria(llewyenoH 58602

)ria(rolyaT 92922

®

Burners Page 2100-A/P-9

Assembly Numbers

Spare Parts

seciohCtnemgeS504M704804

)recneliS(retliFmaoF26013260132601326013260132601326013260132601315013

)enatub(leetSsselniatS8894498944889449894488944099441994429944199442994449944

)ria(lortnoCnosnhoJ 78152

)cirtcele(namloC-rebraB 66891

)cirtcele(nadroJ/orobxoF 86443

)cirtcele(lortudoMllewyenoH 08691

)cirtcele(rotanoitcAllewyenoH 90022

)cirtcele(purhtroN&sdeeL 90042

)cirtcele(nosnhoJ/nneP 08691

M804
M214

514M224524M234534M244

M314

544

M654

M074
M784

7/03

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-A/P-10

seciohCtnemgeS504M704804M804

knarCgnitarepOcitamotuA

teSpmalC/elggoT

teSeldnaHlaunaM

ylbmessAtnioJlasrevinU

evlaVgnicnalaB

evlaVkcehCgniwS

ecifirOelbatsujdAtoliP
ecifirOelbatsujdAtoliP

).pachgih(

elzzoNsaGlarutaN

)detaoc(elzzoNsaGlarutaN

elzzoNsaGenaporP

)detaoc(elzzoNsaGenaporP
ebuTediuGSCISNA
ebuTediuGSSISNA

ebuTediuGSS613ISNA

ebuTediuGSCOSI

ebuTediuGSSOSI

enoCgnixiMsaGlarutaNID
enoCgnixiMsaGlarutaNID

)riasx(

enoCgnixiMsaGlarutaNSS

enoCgnixiMsaGenaporPID
enoCgnixiMsaGenaporPID

)riasx(

enoCgnixiMsaGenaporPSS

enoCgnixiMsaGenatuBID

enoCgnixiMsaGenatuBSS

]1[wercSgniretneCenoC

gniretnecenocrof(tuN

]1[)swercs

enocrepdedeen)4(ruoF]1[

®

Model “400” OVENPAK

Burners

Assembly Numbers

Spare Parts

seirosseccA/stnemecalpeR-)ezisyb(srebmuNmetI

M214
M314

0219112191221913219152191
9165373953026531265386983

9008313405
13405---------------------

78215592155821568215882159821509215192152921539215
00374103742037430374403745037460374703748037490374
79215492155921569215892159921500315103152031530315
01374113742137431374413745137461374713748137491374

2403501403155031560315
4403501192742927439274
7403501098430188843019884301
3403501090940129094014909401
5403501190940139094015909401

5573565735557356573575735857359573506735

------------56735667357673586735
9118302183911830218312183221833218317735

5573565735557356573575735857359573506735

------------56735667357673586735
9118302183911830218312183221833218317735

9973546735997354673536735267351746416735

------------03274---------

514

524M234

M224

72654
01503
09913
61202

50704
91004

534

544M654M074M784

M244

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK

tnemgeS

noitpircseD

egnalFtelnIriA)1(21391)1(54642)1(21391)1(54642)1(21391)1(54642

drauG)1(74633)1(52844)1(74633)1(52844)1(74633)1(52844

wercS

wercS

tnemecalpeR

stiKrewolB

rewolB

rotoM

rewolB

rotoM

teksaG)1(65505)1(06505)1(65505)1(06505)1(65505)1(16505

ISNA-rellepmI)1(41391)1(64642)1(41391)1(74642)1(64642)1(74642)1(41391)1(84642

OSI-rellepmI)1(45452)1(80742)1(45452)1(90742)1(80742)1(90742)1(45452)1(01742

E7-rellepmI)1(01743)1(11743)1(01743)1(74642)1(11743)1(74642)1(01743)1(84642

06-1-032/5116447158771644715354158771535416447153541

05-3-514-083/091932740427493274---04274---93274---

tnemecalpeR

tnemecalpeR

)evitomotua(

06-3-044/022---------83274---83274---83274
06-3-064/0326360224602636022360224602236026360223602

06-3-5757360234602736023360234602336027360233602

06-3-064/0324074350743407436074350743607434074360743

06-3-064------------------------

seciohCtnemgeS504M704804M804M214M314514M224

gulPepiPwolloH"521. )1(01402

tuNxeHdetalP02-"4/1 )4(91004

dradnatS-gnisuoH)1(63572)1(83572)1(63572)1(83572)1(63572)1(73572

riAlaunaM-gnisuoH)1(09403)1(78403)1(09403)1(78403)1(09403)1(88403

munimulA-tuNetsaW"521. )1(89081
norIyarG-tuNetsaW"521. )1(32434

)CEI(05-3-004/0021657426574165743657426574365741657436574

®

Burners Page 2100-A/P-11

Assembly Numbers

Spare Parts

srotoMdnastiKrewolBtnemecalpeR-)ezisyb(srebmuNmetI

paCdaeHxeH"57.x02-"4/1

wercSteStekcoS"213.x81-"61/5)1(02504)2(02504)1(02504)2(02504)1(02504)2(02504

daeHdnuoRdetalP"5.x01#

)11(84504)21(84504)11(84504)21(84504)11(84504)21(84504

)4(46204

Number in parentheses represents quantity (if no value is shown, default quantity is 1).

7/03

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

m

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-A/P-12

Model “400” OVENPAK

Assembly Numbers

Spare Parts

®

Burners

srotoMdnastiKrewolBtnemecalpeR-)ezisyb(srebmuNmetI

tnemgeS

noitpircseD

egnalFtelnIriA)1(41491)1(26042)1(41491)1(26042)1(36042

drauG)1(84633)1(94633)1(84633)1(94633)1(1549401

wercS

wercS

tnemecalpeR

stiKrewolB

rewolB

rotoM

rewolB

rotoM

)evitomotua(

teksaG)1(26505)1(95505)1(26505)1(95505)1(85505

ISNA-rellepmI)1(71491)1(94642)1(71491)1(05642)1(16932)1(17342)1(27342)1(29863

OSI-rellepmI)1(55452)1(34942)1(55452)1(21742)1(34542)1(44542)1(54542)1(64542

E7-rellepmI)1(71491)1(94642)1(71491)1(05642)1(16932)1(17342)1(27342)1(29863

06-1-032/5115354178923---------

05-3-514-083/091------------------------

tnemecalpeR

tnemecalpeR

06-3-044/0228327463274142742427473274
06-3-064/0322360274471060121601269291

06-3-5753360253602953930639304602

06-3-064/0326074370743---------

06-3-064---------------377224772257722

seciohCtnemgeS524M234534M244544M654M074M784

gulPepiPwolloH"521. )1(01402

tuNxeHdetalP02-"4/1)4(91004)2(91004

paCdaeHxeH"57.x02-"4/1

wercSteStekcoS"213.x81-"61/5 )2(02504

daeHdnuoRdetalP"5.x01#

dradnatS-gnisuoH)1(06472)1(04572)1(06472)1(04572)1(14572)1(93572

riAlaunaM-gnisuoH)1(39403)1(98403)1(39403)1(98403)1(19403)1(29403

munimulA-tuNetsaW"521. )1(89081
norIyarG-tuNetsaW"521. )1(32434

)CEI(05-3-004/0023657446574565746657476574

)4(46204)2(46204

)11(84504)21(84504)11(84504)21(84504

)deunitnoc(

Number in parentheses represents quantity (if no value is shown, default quantity is 1).

m

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

CORPORATION

MUNCIE, INDIANA, USA

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK

noitpircseDtnemgeSseciohCtnemgeS1BE2BE3BE4BE5BE6BE7BE

rotingIkrapS

tooBrebbuR

doRemalF

rotoMlortnoCoL/iH

ylbmessA

rotoMlortnoCoL/iH

ylnO

eveelSegrahcsiD

)ylno(teksaGesooL

tiKteksaG

ylbmessAhctiwS

ylnOhctiwS

tiKegakniLlanretnI

]1[

dradnatS 23274

LU 67345

dradnatS 22781
dradnatS92772137728962401

SS013"803723137232372333723

SS013"2191072020721207222072

033AR"806643166432664336643

033AR"2193374643743537406374

eveelS.dtS57933679337793387933

eveelSPBH81043910430204312043

dradnatS826330363313633

®

Burners Page 2100-A/P-13

Assembly Numbers

Spare Parts - EB Versions

snoisreVBErof-)ezisyb(srebmuNmetI

06/05v032ro06/05v5119959500695

06/05v032ro06/05v511 10695

deniLyrotcarfeR"819283292833928349283

erusserPkcaBhgiH"822043320434204352043

erusserPkcaBhgiH"2173374443741537485374

egnalFgnisuoH57482674827748287482

eveelSdeniLyrotcarfeR6550501755050185505019550501

eveelS.dtS&egnalFgnisuoH72043820439204303043

noitisoPwoL/noitisoPhgiH2XC539340153934016393401
noitisoPwoL/noitisoPhgiH4XC939340393934010493401

noitisoPwoL/noitisoPhgiHSM064030640306403

noitisoPwoL/noitisoPhgiHPWSM871738717387173

noitisoPwoLSM811028110281102

noitisoPwoLPWSM016530165301653

noitisoPwoLPEPWSM449534495384953

noitisoPwoL/noitisoPhgiHnormO646647656476564

noitisoPwoLnormO546644656446564

noitisoPwoL/noitisoPhgiHPWMT853448534485344

noitisoPwoLPWMT753447534475344

noitisoPwoL/noitisoPhgiH2XC 20533
noitisoPwoL/noitisoPhgiH4XC 30533

noitisoPwoL/noitisoPhgiHSM 63852

noitisoPwoL/noitisoPhgiHPWSM 89553

noitisoPwoLSM 63852

noitisoPwoLPWSM 89553

noitisoPwoLPEPWSM 20533

noitisoPwoL/noitisoPhgiHnormO 06564

noitisoPwoLnormO 06564

noitisoPwoL/noitisoPhgiHPWMT 37645

noitisoPwoLPWMT 37645

leetSsselniatS889441994439944

)enatub(dradnatS8263303633

)enatub(leetSsselniatS8894419944

.)snoisrevAMrofartxeeblliwhcihw(sknilgnitcennocylfrettubriaedulcnilairetam-fo-slliB]1[

8/03

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Page 2100-A/P-14

noitpircseDtnemgeSseciohCtnemgeS1BE2BE3BE4BE5BE6BE7BE

&esaBgnitcennoC

egakniL

/stnemecalpeR

seirosseccA

enocrepdedeen)4(ruoF]1[

Model “400” OVENPAK

Assembly Numbers

Spare Parts - EB Versions

snoisreVBErof-)ezisyb(srebmuNmetI

)ria(52PorobxoF 66042
)ria(05PorobxoF 40172

)ria(llewyenoH 58602

)ria(lortnoCnosnhoJ 78152

)ria(rolyaT 92922

)cirtcele(namloC-rebraB 66891

)cirtcele(nadroJ/orobxoF 86443

)cirtcele(lortudoMllewyenoH 08691

)cirtcele(rotanoitcAllewyenoH 90022

)cirtcele(purhtroN&sdeeL 90042

)cirtcele(nosnhoJ/nneP 08691

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).pachgih(ecifirOelbatsujdAtoliP13405------------

elzzoNsaGlarutaN78215592156821588215982151921539215

)detaoc(elzzoNsaGlarutaN00374103743037440374503747037490374

elzzoNsaGenaporP79215492156921589215992151031530315

)detaoc(elzzoNsaGenaporP01374113743137441374513747137491374

ebuTediuGSCISNA2403501403155031560315

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ebuTediuGSCOSI3403501090940129094014909401

ebuTediuGSSOSI5403501190940139094015909401

enoCgnixiMsaGlarutaNID55735757358573506735

)riasx(enoCgnixiMsaGlarutaNID---567356673586735

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enoCgnixiMsaGenaporPID55735757358573506735

)riasx(enoCgnixiMsaGenaporPID---567356673586735

enoCgnixiMsaGenaporPSS91183121832218317735

enoCgnixiMsaGenatuBID99735367352673516735

enoCgnixiMsaGenatuBSS---03274------

]1[wercSgniretneCenoC 50704

]1[)swercsgniretnecenocrof(tuN 91004

®

Burners

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK® Burners

Assembly Numbers

Spare Parts - UL Versions

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)ICP(kaP-emalFa001SS 15205

)eyeriF(4SVUC27ACE 63305
)eyeriF(2-6831-06ACE 73305

)llewyenoH(4001A597Q 71473

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laitnereffiDwoLcw"5-"5.187345------------

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tuNetsaWIG/wgnisuoHdradnatS42136015213601621360172136018213601921360103136011313601

Page 2100-A/P-15

snoisreVLUrof-)ezisyb(srebmuNmetI

)snoisrevAMrofartxeeblliwhcihw(sknilgnitcennocylfrettubriasedulcnilairetam-fo-slliB]1[

7/03

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

®

Page 2100-A/P-16

Model “200” OVENPAK

Burners

Assembly Numbers

Maxon Pre-Assembled Model “400” OVENPAK® Gas Burner Systems

Pre-assembled pipe train package includes all components for natural gas

• Burner gas shut-off cock

• Main inlet gas shut-off cock

• Pilot gas train consisting of:
– Pilot gas shut-off cock
– Pilot gas pressure regulator
– Pilot gas solenoid valve –

• Main gas pressure regulator

• Combustion air pressure switch – automatic reset, NEMA 1,

• Combination high and low gas pressure switch – manual reset, NEMA 1,

• Spark ignition transformer – 5000 volts, NEMA 1,

• NEMA 12 & 13 junction box with terminal wiring strip

• Normally open vent solenoid valve –

• Maxon Model “400” OVENPAK

• Maxon main gas shut-off valve – position “L”,

• Maxon main gas blocking shut-off valve – position “L”,

115/60v AC

115/60v AC

®

Burner assembly

115/60v AC

115/60v AC

(Block and Bleed arrangements only)

115/60v AC

115/60v AC

(Block and Bleed arrangements only)

or propane gas

115/60v AC

:

To order:

– Select appropriate Model “400” OVENPAK® Burner system from below
– Configure system (which includes the burner and valve(s) – refer to catalog page 2124)

For burner CB & L’s:

(1) Specify from Honeywell: WITH #7616BR crank arm
(2) Specify from Penn/Johnson: WITH #LVR27A-601 crank arm

®

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Segment choices are as follows for

• Fuel

• Low pressure gauge kit

• High pressure gauge kit

• Duct section

BBLH504BBLH804BBLHAM804BBLH514BBLH524BBLH534

configured

products:

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

Model “400” OVENPAK® Burners

Assembly Numbers

Model “200” OVENPAK® Burners

To order this configured product, enter: 208OP

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Approximate net weight (in pounds) shown in

parentheses

73682

)1(

84582

)1(

62103

)5.(

75712

Page 2100-A/P-17

7/03

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

INDUSTRIAL COMBUSTION EQUIPMENT AND VALVES

m

CORPORATION

MUNCIE, INDIANA, USA

Maxon

Product Information Sheet

Product: Model “EB” OVENPAK® Burners

Maxon Corporation, PO Box 2068, Muncie, IN 47307-0068. Phone [phone]. FAX [phone].

Page: 2100-1

Date: 10/92

Component Identification

Suggested spare parts

– Spark Ignitor
– Flame Rod, if used
– Gas/Air Valve Linkage Kit
– Mixing Cone
– Discharge Sleeve and Gasket
To order parts for an existing OVENPAK
Burner assembly, list:

1. Name(s) of part(s) from above illustration

2. Quantity of each required

3. OVENPAK® Burner nameplate information:

• size and model number of burner

• assembly number

• date of manufacture

• if available, serial number of Maxon fuel
shut-off valve in-line to OVENPAK® Burner
(This serial number is on Maxon valve’s
nameplate.)

Maxon practices a policy of continuous product improvement. It reserves the right to alter specifications without prior notice.

®

Product Data Sheet

(for Maxon Personnel only)

Model “400” OVENPAK

®

Gas Burner Nozzle Drillings

Product: Model “400” OVENPAK® Burners
Page: 2100-1 Date: 3/98

Do Not Reproduce

– Each nozzle has eight gas ports drilled per chart

below.

– Each packaged OVENPAK® Burner assembly

includes standard (natural gas) nozzle.

– For propane firing: LESS natural gas nozzle, and

WITH propane nozzle.

®

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524M2344-BE
534M2445-BE
544------

---M6546-BE

---M074---

---M7847-BE

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88215)0604.(23/3189215)5213.(61/5

98215)6515.(46/3399215)0793.("X".teL

09215)2135.(23/7100315)0604.(23/31

19215)7395.(23/9110315)1354.(46/92

29215)2656.(23/1220315)6515.(46/33

39215)7817.(23/3230315)8645.(46/53

[1] MTD = Manufacturers Twist Drill

NOTE: – The use of nozzle drilled for propane

increases gas pressure required with
propane to the same as pressures re­quired for natural gas.

– K Factor for orifice is 0.77

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“Normal” Maximum Combustion Air Pressures (at back plate air pressure test connection)

When firing against positive pressures, combustion
air readings will be higher, with the increase depend­ing upon specific burner size and chamber pressure.

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