Maximum Controls MAX MEGATRON 2500 Installation Manual

Page 1
www.max.us.com
UL CLASS - I, II, III, IV
CERTIFIED TO CAN/CSA STD
C22.2 NO. 247
High Traffic Commercial
Brushless DC High Profile
Swing Gate Operator
4009963
Made in USA
MAX megatron 2500
Installation and Owners Manual
Page 2
Page 3
Table of contents
© 2014 Maximum Controls LLC.
All rights reserved. No part of this manual may be reproduced in any means: graphics, electronics or mechanical, including photocopying without the expressed written permission of the publisher. Materials components and specifications are subject to change without notice.
Magatron 2500 Specifications Important Safety Information UL 325 Model Classifications UL 325 Required Entrapment Protection UL 325 Compliant Installation Requirements Intended Use of Swing Gate Operator
Installation
Gate Operator Position Single Gate Operator Dual Gate Operators Arm Position Options Arm Connection to Gate Optional Remote Power Supply Kit - MAX Magic Box Solar Install Warning Signs Entrapment Protection In-Ground Loops
Wiring operator
Gate Operator System Overview Input AC Power Optional Remote Power Supply Kit - MAX Magic Box Solar Power Secondary Operator to Matrix 1
Turn ON / OFF Operator Power
matrix 1
Matrix 1 Overview Wiring Overview Primary Gate - Open Left / Open Right Close Timer Selectable Gate Speed Control Battery Back-Up Mode Anti-Tailgate Single Pass Anti-Tailgate Radio Receiver Radio Safety Pause Gate in Motion Alarms OBD Port Black Box Maglock Plug-In Loop Detectors In-Ground Loop Connection ID Plug Gate Tamper UL Entrapment LEDs Emergency Vehicle / Max Open Inputs Gate Disable Partial Open UL Alarm / Alarm Reset Button Gate Status Monitoring OPEN / STOP / CLOSE Connection CLOSING Photocell Connection Gate Operators Communication LEDs 24V Power for Matrix 1 Battery in Use LED Motor Motion LEDs Optional External Open/Close Key Switch
Adjustments
Open and Close Limits Release Handle Clamp Reverse Sensor (ERD)
Maintenance
Qualified gate operator technician End user/Home owner Megatron 2500 Wiring Schematics Manual Release Audible Alarm Replacement Parts List Warranty
2 2 3 3 4 5
6 7 8
9 10 10 11 12 13 14
15-16
17 18 19 20 21
22 23 24 24 24 24 25 25 26 26 26 26 27 27 27 28 28 28 28 29 29 30 30 30 30 31 31 31 31 32
33 34 35
36 36 37 38 39 40 41
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megatron 2500 specifications
UL 325 Class of Operation - Class I, II, II, IV Gate Type - Vehicular Swing Gate Max Gate Weight / Length - 2500lbs/15 ft or 2000 lbs/20 ft 90° Opening Time - 16 selectable speeds from approximately 11.5 sec to 20 sec depending on the weight and length of gate. Cycles per Hour AC Input Power - Continuous Battery Back-Up Cycles - 400 continuous cycles for a 2500 lbs gate Input AC Power - Switchable: 115VAC or 230VAC single phase Motor - 24VDC Brushless (equivalent to 1 HP AC motor) Operating Temperature - -4°F to 158°F (-20°C to 70°C) Entrapment Protection:
- UL 325 Type A Inherent (ERD sensor)
- Input for UL 325 Type B1 (photocell) and B2 (reverse edge)
important safety information
WARNING – To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the owner’s manual. Have a qualified service person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS
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Page 5
ul 325 model classifications
AUTHORIZED PERSONNEL
ONLY
CLASS I
Residential Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a home of one to four single family dwellings, or a garage or parking area associated therewith.
CLASS II
Commercial/General Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units) hotel, garages, retail store or other building servicing the general public.
CLASS III
Industrial/Limited Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for uses in an industrial location, loading dock area or other location not intended to service the general public.
SECURITY
CLASS IV
Restricted Access Vehicular Gate Operator - A vehicular gate operator (opener or system) intended for use in a guarded industrial location or buildings such as airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
ul 325 required entrapment protection
Gate Type Protection Type Class I & II Class III Class IV
Primary
A, C A, B1, B2, C
Swing Gate
Secondary
The same type of device shall not be utilized for both the primary and the secondary entrapment protection means. Use of a single device to cover both the opening and closing directions is in accordance with the requirement; however, a single device is not required to cover both directions. A combination of one Type B1 for one direction and one Type B2 for the other direction is the equivalent of one device for the purpose of complying with the requirements of either the primary or secondary entrapment protection areas.
A - Inherent entrapment protection system.
B1 - Provision for connection of a non-contact sensor
(photoelectric sensor or the equivalent).
B2 - Provision for connection of a contact sensor (edge device or the equivalent).
A, B1, B2, C, D
C - Inherent adjustable clutch or pressure relief device.
D - Provision for connection of an actuating device
requiring continuous pressure to maintain opening or closing motion of the gate.
E - An audio alarm.
A, B1, B2, C, D, E A, B1, B2, C, D, E
A, B1, B2, C, D
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Page 6
ul 325 compliant
installation requirements
A Install the gate operator only when:
1 The operator is appropriate for the construction of the gate and the usage Class of the gate, 2 All exposed pinch points are eliminated or guarded.
B The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access
opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
C The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when
opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
D The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.
Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
E For gate operators utilizing Type D protection:
1 The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving, 2 A gate operator shall additionally be provided with a placard that is marked in letters at least 1/4-in (6.4-mm) high with
the word “WARNING” and the following statement or the equivalent: “Moving Gate Has Potential of Inflicting Injury or Death - Do Not Start Gate Unless Path is Clear”.
3 An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed, and 4 No other activation device shall be connected.
F Controls intended for user activation must be located at least ten feet (10’) away from any moving part of the gate and where
the user is prevented from reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
G The Stop and/or Reset button must be located in the line-of-sight of the gate. Activation of the reset control shall not cause
the operator to start.
H A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
I For gate operators utilizing a non-contact sensor:
1 See instructions on the placement of non-contact sensors for each Type of application, 2 Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle, trips the sensor while the gate is
still moving, and 3 One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the
perimeter reachable by a moving gate or barrier.
J For a gate operator utilizing a contact sensor:
1 One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate.
2 One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate. 3 One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate. 4 A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and
the gate operator is not subjected to mechanical damage. 5 A wireless device such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection
functions shall be located where the transmission of the signals are not obstructed or impeded by building structures natural landscaping or similar obstruction. A wireless device shall function under the intended end-use conditions.
6 One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom edge.
7 One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
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intended use of
swing gate operator
The operator is intended for use on a VEHICULAR swing gate ONLY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system.
Closing Gate Protection Photocell: Helps protect the gate operator from accidentally closing on vehicles in the gate’s closing path.
Warning Signs: Should be installed on both sides of gate area and easily visible.
Moving Gate Can Seriou
KEEP without
C
s Injury o
LE
D
AR!
prior warning.
o not
in
Ga
the gat
let
t
Cause
e ma
children operat
T
hi
r Death
e area.
s
y
Pedes
entranc
m
ov
e at any
trians
e is
e
the gat
f
must
or
t ime
ve
hic
us
e or play
e
le
separat
s
onl
y
.
e
Entrapment Protection Photocell: Helps guard against the opening gate from entrapment.
entrance.
Entrapment Area
In-Ground Loops:
Help protect the gate operator from accidentally opening and/or closing on vehicles in the gate’s path.
Sensing Edge: Helps
protect the gate operator
from accidentally opening
and/or closing on vehicles
in the gate’s path.
Pedestrians MUST use a separate entrance.
The gate operator IS NOT intended to be
used on a PEDESTRIAN gate.
5
Page 8
installation
Read and understand this entire manual before installation. Check with the local building department prior to installing this gate operator to comply with local building code requirements. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates should not open into public access areas.
Gate Operator position
The gate must be properly installed and work freely in both directions prior to installation of the gate operator.
Closed Position
Gate Bracket Pivot Point
A
Hinge Pivot Point
Illustrations not to scale
Measurement Guidelines
A Should be at least 1/4 the gate length. B 15” minimum for open gate clearance (2” thick gate). C Distance “A” minus 8 inches (A - 8 = C). D & E Arm should be 90° from gate when OPEN
and in the straight “locked” position when CLOSED.
Open Position
Locked Position
Long Arm
D
Longer
than “E”
Arm Pivot Point
E
Shorter
than “D”
15” Min
Short Arm
B
2” Min
C
Operator Pivot Point
Concrete Pad
24” x 24”
Outside Property
Inside Property
Hood
DO NOT allow arm to touch
hood in gate’s OPEN position. TOO MUCH STRESS is put on the arm in this position during gate operation.
6
2” Gate Frame
Preferred arm position is 90° from open gate. See page 10 for arm position options and connection to gate.
Page 9
installation
YES
NO
single Gate Operator
The gate must be properly installed and work freely in both directions prior to the installation of the gate operator. See “Gate Operator Position” on page 6 for operator position.
Conduit Guidelines and Suggestions
• REQUIRED - AC input power wire to the GATE OPERATOR.
• OPENING cycle protection device wires (photocells) to the GATE OPERATOR. See page 13.
• CLOSING cycle protection device wires (photocells) to the GATE OPERATOR. See page 13.
• In-ground loop wires to the GATE OPERATOR. See page 14.
Secure gate operator to concrete pad with four (4) 1/2” x 3” (min) sleeve anchors.
Support Bar: See below
Arm MUST be installed level.
Illustration not to scale
1/2
6” Above Ground
Ground Level
“Optional” Input Power Note:
24VDC low voltage power wires can be run from a remote power supply (MAX Magic Box) to power the gate operator if desired. See page 10 for more information.
Concrete Depth Note: The heavier the gate, the deeper the concrete pad should be. At least two feet recommended for heavier gate.
Check local building
codes in your area for
depth of concrete
before installation.
Concrete Pad
Conduit
Input Power
Support Bar
A support bar should be installed at the gate bracket height across the ENTIRE gate to keep the gate pickets from bending.
Support Bar
Gate Bracket
YES
Support Bar Too High & Not Long Enough
NO
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Page 10
installation
dual Gate Operators
The gates must be properly installed and work freely in both directions prior to the installation of the dual gate operators. See “Gate Operator Position” on page 6 for operator positions.
Conduit Guidelines and Suggestions
• REQUIRED - Run AC input power wire to EACH gate operator.
• REQUIRED - Run RS-485 wires from SECONDARY operator to the PRIMARY OPERATOR.
Secure EACH gate operator to concrete pad with four (4) 1/2” x 3” (min) sleeve anchors.
1/2
Secondary
6” Above
Ground
• Run UL 325 entrapment protection device conduits to EACH Corresponding GATE OPERATOR. (see below & page 13)
• Run the CLOSING cycle protection device conduit (photocells) to the PRIMARY OPERATOR. (page 13)
• Run in-ground loop wires to the PRIMARY OPERATOR. (page 14)
Illustration not to scale
Arms MUST be installed level.
Support Bars: See bottom of page 8.
Primary
RS-485
Input
Power
Concrete Depth Note: The heavier the gates, the deeper the concrete pads should be. At least two feet recommended for heavier gates.
Check local building codes in your area for depth of concrete before installation.
Input
“Optional” Input Power Note:
24VDC low voltage power wires can be run from a remote power supply (MAX Magic Boxes) to power the gate operators if desired. See page 10 for more information.
Power
Each entrapment protection device MUST be connected to corresponding gate operator.
Outside Property
Sensing Edges
Illustrations not to scale
Secondary
to Secondary Operator
Entrapment Area
to Secondary Operator
to Primary Operator
Inside Property
Primary
Entrapment Area
8
Photocell
(OPENING Cycle
ONLY)
to Primary Operator
Photocell
(OPENING Cycle
ONLY)
Page 11
installation
arm position options
Retro-Fit Arm Option
When replacing an existing gate operator, the arm may not be able to conform to the preferred arm position (90° from gate in open position). The positions illustrated below can be acceptable as long as the gate operator cycles smoothly and there is NO gate hesitation when gate starts cycling in either direction.
90°
Gate in Opened Position
arm connection to gate
After you’re satisfied testing the arm in the FULL OPEN and FULL CLOSED positions, weld gate bracket and arm.
90°
Gate in Opened Position
High Traffic Arm Option
Gates in Closed Position
Arms are NOT installed in LOCKED position.
If a vehicle tries to push gates open, arms will give when NOT in the locked position and allow gates to move without damaging the gate operators. The tamper relay will be activated for a few seconds which will trigger a camera or alarm system if desired.
Illustrations not to scale
Full Open
Preferred arm position is 90° from open gate.
Re-Attach Arm to Operator:
Limit pin MUST fit into slot in bottom of release handle clamp directly under the arm when re-attaching arm to operator.
Release Handle Clamp
Arm
Slot
Full Closed
weld completely around arm tubing and gate bracket.
Locked Position
Arm MUST be installed level.
Limit Tabs
Limit Pin
Gate Bracket Assembly
Arm Elbow Assembly
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Page 12
installation
W
A
R
N
I
N
G
H
IGH
VOL
T
AG
E
optional remote power supply kit - max magic box
A remote power supply is for installations where it is too costly or difficult to trench a 115/230 VAC power line to the operator but instead run a low voltage power line to the operator. A MAX Magic Box Kit (sold separately) is required to remotely install the MAX PS-24 power supply.
Install the MAX Magic Box near the 115 VAC or 230 VAC input AC power source, up to 500 ft away from gate operator.
Remove MAX PS-24 power supply from gate operator and place in MAX Magic Box. See page 18 for MAX Magic Box wiring instructions.
NOTE: A MAX Magic Box kit is required for EACH gate operator when using dual gate operators.
Operator
MAX Magic Box
Near Power Source
500 ft MAX
115/230 VAC Power Source
MAX
Magic
Box Kit
2-Wires - 10 AWG Min.
24VDC Low Voltage Power
At MAX Magic Box
MAX PS-24
Power Supply
Removed from
Operator
Power/Solar Connecto
r
Ground Level
Y
PL
P
SU
S-24
P
OWER
P
MAX
A
S U
in e
d
In
Wire Nuts
WARNIN
G
!
HIG
VO
H
L
TA
disconnec
GE
power se
t
before
rvicing
u
nit
Ma
AMP
SE
7
FU
F
ER
OF
W
PO
ON
IN
AC
Se
l
e
ct
115V
Input Vo
A
C
o
230V
r
ltage:
230VAC
w
a
rra
VOID
nty
i
f la
E
D
b
R
el is
E
MOVED
Conduit not supplied
r e
ut Pow Inp
Operator
24 VDC
To
In
put AC Power
At Gate Operator
24VDC Low Vo
ltage
Power
Conduit
500 ft MAX
10
24VDC Low Voltage Power
Concrete Pad
Page 13
solar
Refer to Solar application guide.
installation
MAX Solar
Panel
Approx. 45°
11
Page 14
installation
install warning signs
A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible.
Moving Gate Can Cause
Moving Gate Can Cause Serious Injury or Death
KEEP CLEAR! Gate may move at any time without prior warning.
Do not let children operate the gate or play in the gate area.
This entrance is for vehicles only. Pedestrians must use separate entrance.
Serious Injury or Death
KEEP CLEAR! Gate may move at any time without prior warning.
Do not let children operate the gate or play in the gate area.
This entrance is for vehicles only. Pedestrians must use separate entrance.
M
o
vi
Seri
ng
KEE
ou
G
w
P
at
it
C
s
h
L
o
I
e Can Caus
EAR
u
D
t
nj
p
o
r
!
n
io
ury
in
o
r
Ga
t
w
t
le
h
a
t
e
e
t
r
or De
c
n
g
Th
m
hildr
in
a
a
t
g
is
e
y
.
Pe
e
a
e
m
n
r
n
o
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d
t
r
o
v
a
e
e
a
e
p
.
s
n
at
e
t
a
c
r
r
ia
t
e
a
an
h
t
n
is
e
s
y
t
f
h
m
o
tim
e
r
us
v
g
e
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t
a
h
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i
s
c
e
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o
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s
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p
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o
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r
a te
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tr a
nc e.
12
Page 15
installation
entrapment protection
Install photocells to help protect against entrapment during the OPENING cycle of the gate (secondary entrapment protection). Install photocells to help protect vehicles during the CLOSING cycle of the gate. Install sensing edge to help protect vehicles from a moving gate. See pages 16 & 23 for wiring instructions.
Top View
Photocell (CLOSING Cycle)
Beam: 5” or LESS from CLOSED gate.
SENSING EDGE
Mount on end of gate.
Dual Gate Operators NOTE: Run EACH OPENING Cycle Photocells conduit to each corresponding GATE OPERATOR. See page 8.
Gate Closed
Outside Property
Inside Property
SENSING EDGE
Run wire to
GATE OPERATOR.
Run CLOSING Cycle conduit to GATE OPERATOR.
Conduit
Gate OpenGate Open
If this dimension is less than 16”, then secondary entrapment protection is REQUIRED in this area.
Illustrations not to scale
Run OPENING Cycle photocell conduit to
GATE OPERATOR.
Area
Entrapment
Control Box
Side View
OPENING Cycle NOTE: Additional OPENING Cycle Photocells
OPENING Cycle photocell’s conduit to the GATE OPERATOR.
CLOSING Cycle NOTE: Additional CLOSING Cycle Photocells
can be installed anywhere needed. Run all additional CLOSING Cycle photocell’s conduit to the GATE OPERATOR.
Photocell (CLOSING Cycle)
Beam Height:
21” Normal
27.5” Max.
can be installed anywhere needed. Run all additional
Photocell (OPENING Cycle)
Install just above gate operator.
Photocell
(OPENING Cycle)
Control Box
13
Page 16
installation
in-ground loops
Install in-ground loops to help protect vehicles from a moving gate. See pages 23 & 27 for wiring instructions.
Refer to loop maunufacturer’s instructions to determine specific loop dimensions. It is recommended that a licenced installer perform this work.
Outside Property
Illustration not to scale
4 ft 4 ft
Safety
Loop
4 ft
Loop lead wires are twisted 6 twists per
foot minimum inside
conduit.
Inside Property
Side View of
Saw Cut
Sealant
Backer Rod
Loop Wire
1/4” Saw Cut
Pavement
Safety Loops
Are placed on each side of the gate to prevent the gate from closing on a vehicle in it’s path. They will stop or reverse the cycling of the gate while a vehicle is in or near the gate’s pathway.
Center Loop
Will ONLY HOLD the gate in the Full Open Position when a vehicle is on the center loop. However, it WILL NOT stop or reverse the gate once it starts to
close.
1 1/2” Typical
4 ft
Run in-ground loops conduit to GATE
OPERATOR.
Center
Loop
Saw Cut
4 ft
Safety
Loop
4 ft min.
Exit Loop
Automatically opens the gate for exiting vehicles without having to use a radio transmitter (remote control). The exit loop can be placed a minimum of 4 feet away from the safety loop or far enough away from the gate so it has opened by the time the vehicle approaches it.
14
4 ft
Exit
Loop
4 ft
Page 17
Wiring operator
Check with local building department prior to installing any permanent wiring on this gate operator. Make sure all wiring complies with local code requirements.
Gate Operator System Overview
Gate Operator
1
3
2
5
1
6
MAX PS-24 Power Supply: AC power management for the
AC input power to the gate operator. See pages 17, 18 & 21.
2
Release Handle Clamp: Manually move the gate when
handle is raised. See page 34 & 38.
3
Audible Alarm: Sounds when there is a problem with cycling
the gate. Push the alarm reset button on the control box to shut off alarm (see below). Alarm can sound every time operator is cycled using ONLY battery back-up power when turned ON, See page 39.
4
24VDC Motor
5
MAX MC-100 Motor Controller: Manages UL entrapment
protection devices and operator motor reversing ERD sensitivity adjustment. See pages 16, 20, 21 & 32.
6
MAX BC-7 Battery Module: Battery Back-Up and DC power
management for the gate operator. See page 16.
7
Limit Tabs: Adjusts the OPEN and CLOSE gate positions.
See page 33.
8
Limit Switch Box: Contains the limit switches. Gate operator
will NOT function when limit switch box is not connected. See page 33.
Matrix 1: Manages control panel operations. Manages
9
inputs/outputs, loops and reports problems with gate operator. See Matrix 1 Section starting on page 22.
Alarm Reset Button
A
Alarm Reset Button:
Push to shut off alarm and/or reset Matrix 1.
8
7
9
4
A
See pages 30, 35 & 39.
15
Page 18
Wiring operator
Gate Operator System Overview continued
MAX BC-7 Battery Module
R
POWE
IN
TTERY
ACK
BA
P
TO MOTOR
IMPORTANT
ERY IN”
TT
connect to
before use
“BA
CONTROLLER
ER/SOLAR
IN
W
PO
Y
IN
BATTER
2
Voltage
ry
www.max.us.com
Batte
1/2
E
Bat
1
F
ery Vol
t
E1
A
US
de in
Ma
in USA
Made
4
TEST
Batter
Replace
e
ry
g a
t
F
Batte
pl
y
F
Re
ON/OF
t
t
FF
a
O
2
B
/
Batter
/
N
O
ry
te
Bat
3
MAX MC-100 Motor Controller
MC-100
Motor Controller
MOTOR OVERLOAD
Sensitivity
A
ERD
Min
B
External Open/Close
Key Switch,
Dual Gate Operators
See page 32.
24V ONLY
Photocell
Power.
GND
24V
GND -
PWR 24V -
ERD
D
Max
Sensitivity
C
24V
RS-485 (-) -
RS-485 (+) -
JOG
JOG
RIGHT
LEFT
E
To Matrix 1
RS-485
ALARM
SWITCH
Jog LT
LIMIT
Jog RT
GND
INPUTS
BATTERY
PACK
F
Edge 1
Edge 2
Photo
Edge 1
(N.O.)
MOTOR INPUTS
G I K
Cell
Matrix
On Line
Limit SW
On Line
H J L
Photocell (N.O.)
GND
GND
Sensing Edges
ry Modul
MAX BC-7
Batte
BC-7
u
d
6
MAX
tery Mo
t
a
B
ry IN
r
Batte
N
I
Erro
ry
e
t
y
at
B
rror
E
T
S
TE
tery
t
a
B
7
ace
ry
e
5
UL
Edge 1
Entrap
Photo
Edge 2
Cell
Edge 2
POWER IN MOTOR
e
e
l
Power
M
OPENING Cycle
Photocells
(N.O.)
GND
ONLY.
1
BATTERY Plug: MUST be plugged into BATTERY IN port Before use.
POWER/SOLAR IN Port: MAX PS-24 Power Supply connection.
2
3
Battery Voltage LEDs: Show amount of battery power available.
LEDs are always ON when using AC power. Test battery button must be pressed to show battery power when using battery power ONLY.
4
ON/OFF Battery Button:
IMPORTANT: Battery power automatically turns ON when MAX PS-24 Power
Supply AC POWER Switch is turned ON.
To turn OFF ALL POWER to operator:
1. Turn OFF AC POWER Switch on MAX PS-24 Power Supply. Battery power remains ON.
2. WAIT for 15 seconds.
3. Press and HOLD (approx. 5 seconds) the YELLOW ON/OFF BATTERY
button until MAX BC-7 LEDs turn ON, then release button. LEDs will turn OFF.
5
Replace Battery LED: Replace battery when lit.
6
TEST Battery Button: Press to show amount of battery power available when
using battery power ONLY (Battery voltage LEDs will light respectively).
Battery IN Error LED: Lights when there is a battery connection problem.
7
Make sure battery plugs are correctly installed and there is no damaged or loose wires.
A
MOTOR OVERLOAD LED: Excessive current being drawn by motor when lit.
B
ERD LED: ERD sensor has been activated when lit.
C
ERD Sensitivity Knob: Changes sensitivity of ERD sensor.
D
ERD Sensitivity LED: MAX sensitivity reached when lit.
E
Jog LEFT/RIGHT Buttons:
Push and HOLD buttons accordingly to move the gate (release the button to stop gate). WARNING: Avoid moving arm while using Jog buttons.
INPUTS:
F
Jog LT/RT: Connects to External Open/Close Key Switch. Connect a
single key switch to control dual gate operators, See page 32.
GND: Low Voltage Common connection.
Edge 1: Connects to a Sensing Edge. Multiple sensing edges can be
connected.
Edge 2: Connects to a second Sensing Edge. Multiple sensing edges can be connected.
PHOTOCELL: Connects to a UL 325 Standard OPENING Cycle photocell ONLY. Multiple OPENING Cycle photocells can be connected.
Matrix On Line LED: Gate operator is successfully communicating with
G
Matrix 1 when lit.
Limit SW On Line LED: Limit Switch Box is successfully communicating
H
with MC-100 Motor Controller when lit.
Edge 1 LED: Reversing Edge 1 input has been activated when lit.
I
Edge 2 LED: Reversing Edge 2 input has been activated when lit.
J
UL Entrap LED: Edge1/Edge2/Photocell input has been activated when lit.
K
Photocell LED: Photocell input has been activated when lit.
L
Power LED: Low voltage power is connected when lit.
M
16
www.max.us.com
DUAL GATE OPERATORS NOTE: Connect EACH photocell/reverse edge to the corresponding gate operator. See page 8.
Page 19
W
A
R
NING
HIG
H
V
OL
TA
G
E
Wiring operator
WARNING
input ac power
Remove and wire input AC power wire to the MAX PS-24 power supply as shown.
Choose either 115V or 230V setting on input AC power selector switch. NOTE: AC power wire is required for EACH gate operator
when using dual gate operators.
CAUTION: MAKE SURE CIRCUIT
BREAKER IS OFF BEFORE WIRING
Input AC Power Options
Single Phase 115VAC Only
115VAC
115V
Set to 115V
115 OR 230VAC
Power Wire
DANGER
HIGH VOLTAGE!
Line (Black)
Neutral (White)
Power Terminal
Line (Black)
Neutral (White)
REMOVED
if label is
VOIDED
warranty
230V
se
rvici
pow
disconnect
n
er bef
VOLT
g uni o
t
re
HIGH
AG
E
ltage
:
115V
Select Input Vo
AC or 230VAC
N
O
N
O
POWER
F
POWER
F
OF OF
AC AC
SE
FU
P
SE
FU
IN
P
7 AM
IN
7 AM
WARNING
!
A
US
n
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Ma
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ade
M
MAX PS-24
Power Supply
TURN POWER
7 Amp Fuse
ON AT THIS
X PS-24
PPLY
MA
-24
WER SU
PO
PPLY
MAX PS
WER SU
PO
DO NOT
TIME.
Input AC Power Selector Switch
CAUTION: If power selector
switch is set for 115V but input power is actually 230 V, 7 Amp Fuse will blow.
Single Phase 230VAC Only
Operator MUST be Properly GROUNDED
DO NOT remove any existing green ground wires.
To be effective, ground connections should be made with a minimum 12 AWG, 600 volt insulated wire to a ground point within 10 feet of the gate operator. The ground point must be at an electrical panel, a metallic cold water pipe that runs in the earth, or a grounding rod.
230VAC
230V
Set to 230V
WARNING
connect chassis
to ground rod for
lightning protection
Chassis (Green)
Chassis (Green)
IMPORTANT NOTE: Make sure there are NO exposed
bare wires at the power terminal connection.
Proper grounding of this gate operator is a requirement for LIGHTNING PROTECTION in lightning prone areas.
within 10 ft of operator.
Ground
NOTE: Consult city codes for AC line wiring. Beware of existing underground services.
17
Page 20
Wiring operator
W
AR
N
I
NG
HI
G
H
VO
LT
AG
E
optional remote power supply kit - max magic box
A MAX Magic Box Kit (sold separately) is required to remotely install the MAX PS-24 Power Supply. Remove MAX PS-24 power supply from gate operator and install in MAX Magic Box, plug in power supply to PS-24 connector. Wire input AC power to the MAX PS-24 Power Supply. Choose either 115V or 230V setting on input AC power selector switch. Run 24V low voltage wires (10 AWG min, not included) from the MAX Magic Box connection and wire to POWER/SOLAR IN connector (Polarity Matters!). Plug connector into
POWER/SOLAR IN port on the gate operator’s MAX BC-7 battery module.
At MAX Magic Box
NOTE: A MAX Magic Box kit is required for EACH gate operator
when using dual gate operators.
DO NOT TURN POWER ON AT THIS TIME.
Y
L
P
P
4
SU
-2
ER
PS
W
PO
MAX
MAX PS-24 Power Supply removed from operator
WARNING
!
HI
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VOLTA
H
dis
G
co
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E
ower before
n
n
ect
s
e
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vic
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Connect Input AC Power wire (See page 17 for wiring)
USA
in
e
d
Ma
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N
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Sel
ec
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115VAC or 230VAC
I
nput
V
warrant
VO
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REMOV
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Input AC Power
ED
MP
A
7
USE
F
F
F
O
POWE
IN
AC
230V
ol
ta
ge:
Input AC Power Selector Switch
CAUTION: If power selector switch is
set for 115V but input power is actually 230 V, 7 Amp Fuse will blow.
Gr
ound
Power In From PS-24
Input Power
GND
Pos +
24 VDC
To Operator
24V
Wires
10 AWG
Minim
MAX Magic Box MUST
be Properly GROUNDED
um
IMPORTANT: MAX Magic Box and Gate
Operator MUST EACH be Properly GROUNDED. Proper grounding is a requirement for LIGHTNING PROTECTION in lightning prone areas. To be effective, ground connections should be made with a minimum 12 AWG, 600 volt insulated wire to a ground point within 10 feet of the MAX Magic Box and gate operator.
Ground Rod
within 10 ft
of Box
The ground point must be at an electrical panel,
DANGER
HIGH VOLTAGE!
115 VAC or
230 VAC
Input AC Powe
NOTE: Consult city codes
for AC line wiring.
r
CAUTION: MAKE SURE CIRCUIT
BREAKER IS OFF BEFORE WIRING
IMPORTANT NOTE: Maximum Control’s
remote power supply technology does NOT utilize the battery power from the MAX BC-7 Battery Module during NORMAL gate operation. Battery power is reserved for back-up power ONLY when an AC power failure occurs. As a result, battery life is NOT shortened. This low voltage system can CONTINUOUSLY cycle the gate during
24V Wire in Conduit
POWER/SOLAR IN
Polarity Matters!
10 AWG Minimum
a metallic cold water pipe that runs in the earth, or a grounding rod. NOTE: Beware of existing underground services.
POWER/SOLAR IN
Port
TO
Connector
(Included in kit).
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NORMAL gate operation, perfect for high traffic gate applications.
18
Page 21
Wiring operator
solar power
Refer to Solar application guide.
Max Solar
Panel
IMPORTANT
Y IN”
ER
TT
connect to
before us
“BA
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BATTE
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19
Page 22
O
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Wiring operator
Secondary
Operator
Bi-Parting Gates
secondary operator to matrix 1
Unscrew MAX MC-100 motor controller from secondary operator
to gain access to RS-485 connector. Schematics on page 37 of manual shows where all plugs are located to re-install MAX MC-100 motor controller.
Secondary
Gate Operator
has NO Matrix 1
-
-
24V
D N G
WR
-
(-) -
P
5
8
(+)
-4
A
RS
-485
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D
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GND
Jog RT
Edge 1
Edge 2
Photo
Cell
M atrix On Line
Edge
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Limit SW
On Line
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Phot
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Primary/Single
Gate Operator
Matrix 1
BATTERY
MATRIX 1
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
EXIT
CENTER
SAFETY
ID
PLUG
12VDC
GND
24VDC
GND
RADIO SIG.
RADIO GND
PRIMARY
TAILGATE
MIN
CLOSE TIMER
FIRE DEPT
(+)
BACK-UP MODE
LEAVE OPEN
ANTI
OFFON
MAX
OFF
PARTIAL
POSITION
RECORDER
OBD PORT
BLACK BOX
GND
MAX OPEN
GATE
LEAVE CLOSED
OPEN
GND
GND
PRIMARY
GATE
OPEN
OPEN
LEFT
1 TIME
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
ELL
PRIMARY
T
GATE
H
PHOTOCELL
KEYPAD / RDR
(+)
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
(-)
OPEN
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC GATE
(+)
GND
(-)
SEC
GATE
(+)
MAGLOCK
DELAY
OFF
2Sec1.5Sec
GATE
TAMPER
UL
ENTRAP
GATE
STATUS
GND
MAG LOCK
GATE DISABLE
PHOTOCELL
UL ALARM 12V
ALARM RET
24V
(-)
Tamper NO
Tamper IN
ID PLUG
COM
NC
COM GND
EDGE 1
EDGE 2
ERROR
RESET
GND
OPEN
COM
CLOSE
BATTERY
IN USE
POWER
GND
22 AWG Min. 3-conductor
NO 24V
twisted pair, shielded cable
to Matrix 1
3 Wires to Matrix 1
ALARM
LIMIT
GND -
PWR 24V -
RS-485 (-) -
SWITCH
Secondary
RS-485 (+) -
Operator
Bi-Parting Gates
www.max.us.com
BATTERY
PACK
MOTOR INPUTS
POWER IN MOTOR
Connect (3) three RS-485 wires from the SECONDARY operator’s
MAX MC-100 motor controller to the Matrix 1 - SEC GATE. DO NOT connect PWR 24V.
Primary/SingleSecondary
3 Wires to Matrix 1
20
Page 23
W
ARNING
HI
G
H
VOL
T
A
G
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Wiring operator
turn on/off operator power
Operator should have Input AC power wired to PS-24. TURN POWER ON. Certain LEDs should normally turn ON accordingly:
1
4
3
IMPORT
ED
2
T
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V
AC
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t
Vo
ltage:
23
0
V
A
MATRIX 1
MADE in USA
EXIT
CENTER
SAFETY
ID
PLUG
12VDC
GND
24VDC
GND
RADIO SIG.
MAX BC-7
Battery Module
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MAX BC-7 Battery Module
Turn AC Power Switch ON
Battery power automatically turns ON.
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power b
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VOLT
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HIGH
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AG
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WARNING
!
MAX PS-24 Power Supply
1
Sele
15
ct Inpu
AC AC
IN IN
BACK-UP MODE
LEAVE
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
OFFON
MIN
OFF
CLOSE TIMER
POSITION RECORDER
BLACK BOX
FIRE DEPT
GND
RADIO GND
R
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PO
IN
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MAX
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OPEN
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MAX OPEN
M
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tag
F
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ON ON
POWE POWER
OFF OFF
USE
F
E FUS 7 AM
7 AMP
)
85 (-
GND -
PWR 24V -
LEAVE
CLOSED
STRIKE
GND
TTERY
A
ACK
B
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Ba
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RS-485 (+) -
RS-
OPEN 1 TIME
MAX
MIN
MAX
GND
KEYPAD / RDR
GND
A
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Power Suppl
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MC-100
Mo
PRIMARY
GATE
OPEN LEFT
MOTOR MOTION
OPEN
GATE SPEED
G F
PRIMARY
GATE
PHOTOCELL
GND
(+)
MA
tte
Ba
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POWE
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MAX PS-24
OTOR
NM
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MAX MC-100
Motor Controller
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RLOAD
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M
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MAGLOCK
DELAY
OPEN RIGHT
2Sec1.5Sec
OFF
GATE
SAFETYCENTEREXIT
TAMPER
UL
ENTRAP
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
GATE
NO LIMIT SWITCH /
STATUS
CLAMP SLIPPING
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
SEC GATE
OPEN
STOP
CLOSE
GND
C-7
B
d
X
Mo y r
BC
Mo y r
N
I y r
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COM
(-)
(+)
GND
(-)
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K
A
AC IN LED: Normal - Turns ON. Error - Not ON. Check AC power.
7 Amp Fuse blown. Replace fuse. Input AC selector switch MUST be set to CORRECT input AC power.
C
Edge 1
Matrix
Cell
Photo
On Line
Edge 2
GND
Edge 1
Edge 2
Jog RT
Jog LT
www.max.us.com
G
JO LEFT
x
MAG LOCK
UL ALARM 12V
I
GATE DISABLE
G
JO
RIGHT
Tamper NO
Tamper IN
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
ALARM RET
BATTERY
24V
GND
E
RESET
POWER
Limit SW
On Line
S
INPUT
D
COM
NC
COM GND
GND
OPEN
COM
CLOSE
IN USE
MAX BC-7 Battery Module
J
BATTERY VOLTAGE LEDs: Normal - 3 LEDs turn ON - Fully charged batteries. Batteries need charging - LEDs will turn on in sequence until batteries are fully charged. Batteries are NOT necessary when AC power is available.
K
BATTERY IN ERROR LED: Normal - Not ON. Error - Turns ON. Battery not plugged in to BATTERY IN port.
To turn OFF ALL POWER:
1. Turn OFF AC POWER Switch on MAX PS-24 Power Supply. Battery power remains ON.
2. WAIT for 15 seconds.
3. Press and HOLD (approx. 5 seconds) the YELLOW ON/OFF BATTERY button until MAX BC-7 LEDs turn ON, then release button. LEDs will turn OFF.
DO NOT CYCLE GATE OPERATOR AT THIS TIME
MAX MC-100 Motor Controller
POWER LED:
B
Normal - Turns ON. Error - Not ON. Check POWER IN plug on back of MC-100.
C
Matrix On-Line LED:
UL
r
Entrap
Powe
o
Phot
B
Cell
Normal - Turns ON. Error - Not ON. Check RS-485 wiring to Matrix 1.
D
Limit SW On-Line LED:
Normal - Turns ON. Error - Not ON. Check LIMIT SWITCH plug.
Matrix 1
POWER LED:
E
Normal - Turns ON. Error - Not ON. Check 24V wiring from MC-100 Primary/Single.
F
Motor On-Line PRIMARY LED (Secondary LED if installed):
Normal - Turns ON. Error - Not ON. Check RS-485 wiring to Primary/Single MC-100.
G
Limit SW On-Line PRIMARY LED (Secondary LED if installed):
Normal - Turns ON.
H
PRIMARY GATE OPEN RIGHT OPEN LEFT LED:
Normal - Turns ON either LED according to switch setting. Error - Not ON. Check LIMIT SWITCH plug on back of MC-100.
I
BATTERY IN USE LED:
Normal - Not ON. Error - Flashes on and off. Battery not plugged in to BATTERY IN port on
BC-7 Battery Module.
21
Page 24
matrix 1 Overview
Battery Back-Up Mode - Page 24
1
Primary Gate - Page 24
2
Maglock - Page 27
3
Gate Tamper - Page 28
4
In-Ground Loop Connection - Page 27
5
Anti Tailgate - Page 25
6
Plug-In Loop Detectors - Page 27
7
UL Entrapment LEDs - Page 28
8
Close Timer - Page 24
9
ID Plug & ID Plug Error LED - Page 28
10
UL Alarm/Alarm Reset Button - Page 30
11
Radio Power - Page 26
12
Partial Open - Page 29
13
OBD Port Black Box - Page 26
14
Selectable Gate Speed Control - Page 24
15
16
ERD & Motor Overload LEDs - Page 31
17
Gate Status - Page 30
18
Radio Relay - Page 26
19
Emergency Vehicle/Max Open Inputs - Page 28
20
Normal Opening Devices - Page 23
21
Close Photocell - Page 30
22
Operators Communication LEDs - Page 19 & 31
OPEN/STOP/CLOSE Connection - Page 30
23
24
Gate Disable - Page 29
25
Matrix 1 Power - Page 19 & 31
26
Battery in Use - Page 31
matrix 1
MATRIX 1
MATRIX 1
MADE in USA
EXIT
CENTER
5
SAFETY
ID
10
PLUG
12VDC
GND
12
24VDC
GND
RADIO SIG.
18
BATTERY
BACK-UP MODE
LEAVE
1
CLOSED
LEAVE
OPEN
OPEN
1 TIME
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
6
OFFON
9
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
13
POSITION
FIRE DEPT
RADIO GND
RECORDER
OBD PORT
BLACK BOX
14
GND
MAX OPEN
GND
STRIKE
GND
MAX
MIN
MAX
KEYPAD / RDR
GND
GATE SPEED
PHOTOCELL
PRIMARY
GATE
OPEN
LEFT
7
MOTOR MOTION
OPEN
15
PRIMARY
GATE
GND
(+)
2
OPEN
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
2220 2119
SAFETYCENTEREXIT
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
MAGLOCK
DELAY
OFF
OPEN
16
STOP
CLOSE
2Sec1.5Sec
LOCK
3
GATE
TAMPER
8
UL
ENTRAP
GATE
STATUS
COM
GATE DISABLE
2423 25
MAG
Tamper NO
4
Tamper IN
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
10
UL ALARM 12V
ALARM RET
17
BATTERY
24V
GND
COM
COM GND
RESET
GND
OPEN
COM
CLOSE
IN USE
POWER
NC
11
26
Gate in Motion Alarms - Page 26
A
Single Pass Anti-Tailgate - Page 25
B
Radio Safety Pause - Page 26
C
ON
Mode 0
OFF
A
ON
Mode 1
OFF
Gate in Motion Alarms
MATRIX 1 Back
OFF
B
When turned “ON”; After a vehicle clears the Safety Loop, a closing
ON
gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate.
ON
Motion Alarm sounds before gate moves and continues until gate stops
Mode 0
OFF
Motion Alarms OFF
Beeper Alert sounds in Battery Back-Up Mode while gate is in motion
ON
Mode 1
Beeper Alert OFF
OFF
Radio Safety Pause
When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction.
Single Pass Anti-Tailgate
OFF ON
C
MADE IN USAWWW.Max.US.com
22
Page 25
wiring Overview
Safety
In-Ground Loops See page 27.
Safety
Loop
Exit
Loop
Normal
Opening
Device
4-Wir
Key Lock
12 VDC OR 24 VDC
Photocell Power
Safety Loops Wired in series
Radio
Loop
Center
Loop
ID Plug:
See page 28.
250 mA Max.
12 VDC
OR 24 VDC
Radio Power
3-Wire
Radio
e
See page 26.
Emergency/Security Devices
Emergency OPEN
(Overrides gate
disable switch)
See page 28.
MAX OPEN
(Overrides gate
disable switch)
Normal Opening Devices
Telephone Entry
Card Reader
CLOSE Cycle Photocells ONLY. See page 13 & 30.
IS NOT UL 325 entrapment protection type B1.
MATRIX 1
ID
PLUG
12VDC
GND
24VDC
GND
Dry Contact (N.O.)
Keypad
Photocell (N.O.)
matrix 1
O N
1
ED
Tel: 480.
I
O
DE
N
9
F
68.640
LECTO
5 =
O
=
p
METER
timum Sens.
7
I
1
nc
=
r ease Sens.
2
D ecrease Sens.
3
SW1
4
L
ED
O
5
S
N
I
W
P
N
OWER
2
O
DICA
ON
N
Frequen
O
=
N
O
TO
= N
O
FF
FF
Low
O
MAX
MIN
MAX
PHOTOCELL
GND
F
F= N
D
ETECT
ON = D O
FF=
2
H
z
L
oop Faul
1
Fl
2
F
las
3
F
lash
Both
Cu
PWR
Previo
PRIMARY
GATE
OPEN LEFT
MOTOR MOTION
OPEN
GATE SPEED
PRIMARY
GATE
GND
(+)
RS
O
or
ON
= Medium
FF
m
= Me
al Powe
o Pow
SW
OFF
3
O
di
er
= Hi
N
r
u
O
gh
etect
= Fail
FF
N
=
o
SW4
Sec
Detect
F
Fail
la
sh
u
O
Saf
re
=
S
N
D
W
ON
e
l
e
5
ay
O
ash
N OFF
T
t
O
iming
= Pu
ut
O
= Ope
p
FF
h
ut
e s
O
l
=
n Loop
s
ON
= B sam
FF
Sh
e
e
= Pu
o
s
rted Loo
SW
=
OFF
25
6
%
l
O
s
ch
LE
= Loop
of
N
e
p
a
In
D’
n
g
O
d
s
=
r
e
u
Fl
FF
re
2
c
ta
n
a
=
Sec
t L
s
nc
SW
hi
oop
L
e
n
N
ond Delay
ED
g
7
o
=
O
F
F
D
a
N
l
elay
a
ul
shin
t
u
O
s
=
FF
L
g
N
o
=
or
op Fa
=
SW
ma
Inf
u
8
l Presence
l
ini
O
t
N
te Pres
O
= Sensitivit
FF
=
N o Sensiti
y Boos
v
OPEN
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
Key Switch,
See page 32.
Plug-In
Loop Detectors
See page 27.
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
MADE in USA
OPEN
OPEN
1 TIME
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
CENTER
SAFETY
RADIO SIG.
RADIO GND
MIN
OFF
CLOSE TIMER
RECORDER
BLACK BOX
FIRE DEPT
GND
OFFON
MAX
PARTIAL
OPEN
POSITION
OBD PORT
MAX OPEN
GND
STRIKE
GND
KEYPAD / RDR
(N.O.)
(N.O.)
Dry Contact
(N.O.)
Separate power
for Devices.
23
OPTIONS
4
5
6
7
8
0
LMA180
6
S
7
8
SEN
c y
-Low
m-H
igh
TER E
M
LECTO
F
B
DE
on Entr
S
e
y
as
SEN
A
on Ex F
it
au
l
R
t
E
POW
T TEC E
D
ED
ence
t i ty Boost
RESE
SAFETYCENTEREXIT
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
I
T
OFF
MAGLOCK
DELAY
OPEN
STOP
TAMPER
CLOSE
2Sec1.5Sec
GATE
UL
ENTRAP
GATE
STATUS
COM
MAG LOCK
UL ALARM 12V
GATE DISABLE
Tamper NO
Tamper IN
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
ALARM RET
BATTERY
24V
GND
Maglock Connection:
See page 27.
COM
COM GND
NC
(N.C.)
UL LED Indicators ONLY. See page 28.
ID Plug Error LED. See page 30
RESET
GND
OPEN
COM
CLOSE
IN USE
POWER
24V Power for Matrix 1 ONLY. See page 31.
Security Device
Gate Disable
N
O
Switch or Timer
F
F
O
See page 29.
3-Button Station See page 30.
Normal
Opening
Device
MC-100 Motor Controller See page 17
MC-100
Motor Controller
MOTOR OVERLOAD
ERD
Sensitivity
ERD
Min
JOG
JOG
RIGHT
LEFT
Max
Sensitivity
GND
Jog LT
Edge 1
Jog RT
INPUTS
External
Open/Close
Dual Gate
Operators
Sensing Edges: See page 13.
Connect to Edge 1 and/or Edge 2.
Power
Stop
PRESS
to RESET
Additional Reset Button See page 30.
Security Device
Photo
Cell
UL
Matrix
Edge 2
Edge 1
Entrap
On Line
Photo
Limit SW
Edge 2
Cell
On Line
Photo Cell (N.O.)
GND
Edge 1
(N.O.)
GND
Edge 2
Gate Tamper:
See page 28.
Strobe Light See page 30
Gate Status:
See page 30.
Secondary Operator
Connect to MC-100 See pages 20 & 31.
RS-485
Power
OPEN Cycle
Photocells
(N.O.)
GND
Security Camera
Motion Sensor
ondar
Sec
erator
p
O
NO Matrix
Entrapment
Protection
Type B1
page 13.
ONLY.
GATE OPE
TE CLOS
GA
y
1
UL 325
See
N
ED
23
Page 26
matrix 1
CENTER
EXIT
CLOSE
ID
PLUG
C
R
S
Y
PRIMARY
LEAVE
OPEN L
MADE in USA
OPEN
MAXM
OFF
MOTOR
SWITCH
O
O
N
O
G
ID
PLUG
EXIT
ANTI
TAILGATE
CLOSE TIME
I
PLUG
OFF
ON
C
GND
C
GND
OFF
S
Y
N
1 TIME
AUT
primary gate - open left / open right
Set the Primary/single gate operator with Primary Gate setting. Secondary operator will automatically be set to the opposite opening direction as the primary gate operator when using dual gates.
SECONDARY
OUTSIDE Property
PRIMARY
INSIDE Property
PRIMARY
GATE
OPEN
LEFT
OPEN
RIGHT
OPEN RIGHTOPEN LEFT
gate close timer
The Close Timer has 16 selectable settings for automatic gate close time. Knob at OFF position: close timer OFF.
1st click - Knob at MIN position: 1/2 sec...
2nd click: 1 sec... 3rd click: 4 sec... 4th click: 8 sec... 5th click: 12 sec (4 sec increments for each successive click up to 60 sec MAX)
NOTE: 1/2 sec MIN position is recommended for High Traffic areas.
LED turns ON for
MAX setting ONLY
MAXMIN
OFF
CLOSE TIMER
MATRIX 1
BATTERY
BACK-UP MODE
CLOSED
CLOSED
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
CENTER
ENTE
SAFETY
AFET
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION RECORDER
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
BATTERY
MATRIX 1
BACK-UP MODE
CLOSED
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION RECORDER
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
PRIMARY
GATE
EAVE
LEAVE
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
LEAVE
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
PRIMARY
GATE
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
OPEN
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC GATE
(+)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
selectable gate speed control
The Gate Speed knob has 16 selectable settings to choose from. The speed varies from approximately 11.5 sec to 20 sec depending on the
MOTOR MOTION
weight and length of the specific gate. Make sure gate speed is appro­priate for the size and length of the gate. Limit tabs MUST be adjusted and gate positions learned BEFORE gate speed can be selected, see page 33.
OPEN
MAX
GATE SPEED
MIN
MAX
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
NOTE: The Auto Gate Sync feature provides synchronous opening and closing between bi-parting gates.
LED turns ON for
battery back-up mode
MAX setting ONLY
The Battery Back-Up Mode setting will determine how the gate operator will function during an AC power failure. Gate operator with a full battery charge should cycle a 2500 lbs gate (battery power ONLY) approximately 400 times.
LEAVE OPEN - The gate operator will continue to cycle the gate normally until the battery power can no longer cycle the gate. When this happens, the gate operator will open the gate and leave it in the OPEN position until power is restored.
LEAVE CLOSED - The gate operator will continue to cycle the gate normally until the battery power can no longer cycle the gate. When this happens, the gate will close if not already in the CLOSE position, where it will remain until power is restored. Enough battery power is retained for a LIMITED time to operate emergency vehicle entry (Using opening devices connected to FIRE DEPT and/or
MAX OPEN inputs to FULLY open gate).
OPEN 1 TIME - The gate operator will automatically OPEN gate once and leave it
in the OPEN position until power is restored.
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
OPEN
OPEN 1 TIME
BATTERY
MATRIX 1
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
EXIT
ID
PLUG
12VDC
GND
24VDC
GND
ND
ADI
RADIO SIG.
RADIO GND
MATRIX 1
AUTOMATIC OPEN/CLOSE CONTROLS
SAFETY
AFET
ID
D
PLUG
12VDC
12VD
GND
24VDC
24VD
GND
RADIO SIG.
RADIO GND
TAILGATE
MIN
CLOSE TIMER
IRE DEPT
FIRE DEPT
TAILGATE
MIN
CLOSE TIMER
FIRE DEPT
LEAVE
ANTI
IN
OFF
ND
GND
LEAVE
ANTI
IN
OFF
GND
BACK-UP MODE
OPEN
OFFON
MAX
PARTIAL
OPEN
POSITION RECORDER
OBD PORT
BLACK BOX
PE
MAX OPEN
GND
MAX
BATTERY
BACK-UP MODE
OPEN
OFFON
MAX
AX
PARTIAL
OPEN
POSITION RECORDER
OBD PORT
BLACK BOX
MAX OPEN
GND
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
LEAVE
CLOSED
OPE
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
PRIMARY
GATE
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH
N-LINE
ON-LINE
MOTOR ON-LINE
GND
(-)
OPEN
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC GATE
(+)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC GATE
(+)
MAG
2Sec1.5Sec
OFF
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
FIRE DEPT/MAX OPEN Inputs
24
Page 27
matrix 1
Y
- Gate Pauses -
anti tailgate
Turned OFF - Close timer will close the gate. If an in-ground safety or exit loop gets activated during the close cycle, gate will REVERSE to the open position.
Turned ON - (In-ground loops required) Gate will close after all the in-ground loops have been cleared no matter how long the close timer is set for. If an
in-ground safety loop gets activated during the close cycle, gate will REVERSE to the open position.
Single pass anti-tailgate
Turned ON - (In-ground loops required) Gate will close after all the in-ground loops have been cleared no matter how long the close timer is set for. When an in-ground safety loop gets activated during the close cycle, gate will PAUSE and
NOT reopen. When loop is cleared, gate will continue to close preventing UNAUTHORIZED entry.
1
ANTI
TAILGATE
OFFON
LED stays ON
when Anti Tailgate
is ON
OFF
ON
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE CLOSED
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
SAFET
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
RECORDER
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
STRIKE
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
MATRIX 1 Back
OFF
ON
Mode 0
ON
OFF
ON
Mode 1
OFF
Gate in Motion Alarms
ON
Mode 0
OFF
ON
Mode 1
OFF
PRIMARY
GATE
MAGLOCK
DELAY
OPEN
OPEN
OPEN
RIGHT
LEFT
1 TIME
GND
Motion Alarm sounds before gate moves and continues until gate stops
Motion Alarms OFF
Beeper Alert sounds in Battery Back-Up Mode while gate is in motion
Beeper Alert OFF
OFF
2Sec1.5Sec
GATE
SAFETYCENTEREXIT
TAMPER
UL
ENTRAP
MOTOR MOTION
OPEN
STOP CLOSE
REVERSE SENSITIVITY
MAX
GATE SPEED
MOTOR OVERLOAD
GND
PRIMARY
GATE
(+)
GND
NO LIMIT SWITCH /
CLAMP SLIPPING
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
SEC GATE
(-)
(+)
GND
GATE
STATUS
OPEN
STOP
CLOSE
COM
GATE DISABLE
(-)
Single Pass Anti-Tailgate
OFF ON
MADE IN USAWWW.Max.US.com
MIN
MAX
PHOTOCELL
KEYPAD / RDR
GND
When turned “ON”; After a vehicle clears the Safety Loop, a closing gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate.
Radio Safety Pause
When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction.
MAG LOCK
Tamper NO
Tamper IN
PHOTOCELL
ID PLUG
UL ALARM 12V
ALARM RET
24V
COM
NC
COM GND
EDGE 1
EDGE 2
ERROR
RESET
GND
OPEN
COM
CLOSE
BATTERY
IN USE
POWER
GND
UNAUTHORIZED Vehicle Approaches
NO VALID open command is given.
Vehicle is attempting to activate safety loop before the gate’s close cycle is complete, expecting gate to reopen.
Property
2
SAFETY LOOP
OUTSIDE
SAFETY LOOP
CENTER LOOP
Property
INSIDE
CENTER LOOP
- Gate Pauses -
SAFETY LOOP
AUTHORIZED Vehicle
VALID open command was given.
When last Safety Loop is cleared, gate will close. NOTE: If a VALID open command is received at this
point, gate will stop and reopen.
SAFETY LOOP
UNAUTHORIZED Vehicle
NO VALID open command.
Safety Loop gets activated and PAUSES the closing gate. Gate will NOT reopen. Vehicle MUST back up for loop to clear, then gate continues to close. NO unauthorized entry.
25
Page 28
matrix 1
Mo
Motion Alarms
O
OFFON
OFF
1
Motion Alarm sounds before gate m
larms OFF
attery Back-Up Mode while gate
clos
Radio Safety Pause
O
Mode 1
Beeper
I
PLUG
24VD
GND
CLOSE
POS
RECO
R
ID
PLUG
P
O
CE
S
C
GND
C
GND
radio receiver
Connect a 3-wire or 4-wire radio receiver to Matrix 1. Choose 12V or 24V, 250 ma max. power.
CLOSE TIMER ON - Each time the remote button is pressed during the Close Timer countdown (gate is open) causes the timer to reset and begin again. When close timer countdown is complete, gate will close.
CLOSE TIMER OFF - Sequence when pressing remote button: Press One Time - gate OPENS . . . Press Again - gate STOPS . . . Press Again - gate CLOSES . . . Press Again - gate STOPS . . . Sequence repeats when button is pressed again.
NOTE: Signal range is significantly decreased when receiver antenna remains inside operator cover.
Choose 12 VDC
OR 24 VDC
(250 mA Max.)
Removable Terminal
12VDC
GND
24VDC
GND
3-Wire
4-Wire
dio
a
R
Radio
MATRIX 1
BATTERY
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
D
PLUG
POSITION
RECORDER
12VDC
GND
OBD PORT BLACK BOX
24VDC
GND
FIRE DEPT
GND
MAX OPEN
RADIO SIG.
RADIO GND
Receiver Input
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
Radio safety pause
Turned ON - The radio transmitter (remote control) can PAUSE a MOVING gate by pressing the remote button. Pressing the remote button again will cause the gate to CONTINUE in the SAME direction. This process can be repeated as many times as desired.
gate in motion alarms
MODE 0 - Turned ON - Alarm will sound BEFORE and DURING gate cycle to alert surrounding area. NOTE: A strobe light can be connected to UL ALARM connection that will flash ON and OFF when the alarm is sounding. See page 30.
MODE 1 - Turned ON - Alarm will beep when using ONLY battery power DURING gate cycling. This brings to attention that only battery power is being used and NOT normal AC power.
obd port black box
On Board Diagnostics (OBD) port will download a simple .txt file to trouble­shoot gate operator errors and to view normal transaction logs. Plug a USB flash drive into port. LED will flash while file is downloading. When LED stops flashing, remove flash drive and plug it into any computer with an available USB port and simple text reader software (typical). The operator’s event history is stored as a simple .txt file. Contained in the file is a log of the most recent 1000 events. Quickly identify and diagnose a complex or intermittent problem. The file can even be e-mailed to the factory for on site diagnosis if necessary. The files will be stored as an ongoing event history of the transactions that occur at the gate operator.
OFF
ON
ON
Mode 0
OFF
ON
Mode 1
OFF
OBD PORT
BLACK BOX
USB Flash Drive
MATRIX 1 Back
OFF
ON
Mode 0
ON
OFF
ON
Mode 1
Mode
OFF
Gate in Motion Alarms
ON
Motion Alarm sounds before gate moves and continues until gate stops
Mode 0
OFF
Motion Alarms OFF
ON
Beeper Alert sounds in Battery Back-Up Mode while gate is in motion
Mode 1
FF
OFF
Beeper Alert OFF
MATRIX 1 Back
OFF
ON
Mode 0
ON
OFF
ON
Mode 1
OFF
Gate in Motion Alarms
ON
Motion Alarm sounds before gate moves and continues until gate stops
Mode 0
OFF
Motion Alarms OFF
Beeper Alert sounds in Battery Back-Up Mode while gate is in motion
ON
Mode 1
Beeper Alert OFF
OFF
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
CLOSED
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
AFETY
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
ITION
RECORDER
RDE
12VDC
12VD
GND
OBD PORT
24VDC
24VD
GND
STRIKE
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
Single Pass Anti-Tailgate
When turned “ON”; After a vehicle clears the Safety Loop, a closing gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate.
MAX
MIN
MAX
GATE SPEED
PHOTOCELL
GND
PRIMARY
OPEN LEFT
OPEN
PRIMARY
GATE
OPEN RIGHT
MOTOR MOTION
SWITCH ON-LINE
MOTOR ON-LINE
GATE
(+)
GND
LIMIT
(-)
Single Pass Anti-Tailgate
SAFETYCENTEREXIT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
OFF ON
MADE IN USAWWW.Max.US.com
OFF ON
MADE IN USAWWW.Max.US.com
MAGLOCK
DELAY
OFF
2Sec1.5Sec
TAMPER
UL
ENTRAP
STATUS
OPEN
STOP
CLOSE
Radio Safety Pause
When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction.
When turned “ON”; After a vehicle clears the Safety Loop, a closing gate will PAUSE if a second vehicle attempts to tailgate. The second vehicle must then back off the safety loop for the gate to continue closing. A new radio signal will open the gate.
Radio Safety Pause
When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction.
OPEN 1 TIME
GND
KEYPAD / RDR
GND
MAG LOCK
COM
NC
Tamper NO
GATE
COM GND
Tamper IN
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
CLOSE
BATTERY
IN USE
POWER
24V
GND
COM
GATE DISABLE
26
Page 29
T
O LEFT
Y
AUTOMAT
CLOSED
OPEN
S
CENTER
G
Tamper NO
matrix 1
OPEN
G
D
STOPCLO
MOTOR MOTION
REVERSE S
MO
MIN
M
SAFE
C
T
RE
NO
maglock
Connect a maglock into the Normally Closed/Com relay.
MAGLOCK DELAY: Maglock power disengages
1.5 sec or 2 sec before gate starts opening.
MAGLOCK
DELAY
OFF 2Sec1.5Sec
MAG LOCK
Plug-In Loop Detectors
Matrix 1 will accept third party plug-in loop detectors in the 3 ports. Each loop detector has a corresponding in-ground loop that must be connected for the loop system to operate (see below). Power down Maxtrix 1 before plugging in loop detectors. Refer to the chosen loop detector instructions for more information.
O
N
1
2
OPTIONS
3
4
5
6
78
EDI
Te
EDI Loop Detector
EDI Loop Detector
Low Current Draw
l: 480.968.6407
DEF
LECTOME
5 =
Opti
=
Incr
=
Decrea
LED IN
P
OWE
ON
=
OFF= No
Normal Powe
DETEC
ON
=
OFF= No
De
2
Hz Fl
Loop Fault
ash=D 1 Flash = 2
F lashes= Sh
3 Flashes
Both LED’ Cu
r
re PW
R
L Pr
ED
e
vio
EDI
T
el: 480.968.6407
DEFLECTOM
5 = Opti =
Incre
=
De
cr
LE
D IN
PO
WE
ON
R
=
OFF=
Nor
DETEC
No ON
T
=
OFF=
Detec 2 Hz Fl
No
Loop
a
s 1 Fl
Faul
ash = Open L
2 Flashe 3 Flas
h
es=2 B o
th LED’
C
u rre
PWR
n
LED P
rev
ious
ON
m
T
u m
e
Sen
ase Sens
se Sens
D
ICA
R
TO
Powe
T
r
t
ec
t
Detect
el
a
y Ti
Open Lo
or
=2
ted Lo
5% ch
of Induct s
F
lashing
nt Loop Faul
F
lashing= u s Loop Faul
mu
E
TER
m
Se
ase Sens
n
ease Se
D ICA
T
ORS
mal Po Po
we
r
t Detec h =D
t
elay
Ti
t
s = Sho
rted
5%
c
of
hange
In
du
s
Flashing=
c t Lo
op
Fa
Fla
ul
s
h
ing=
Loop
F
a
0
1
ER
2
3
S
s.
W1
4
ON
5
.
SW2 Freque
LMA180
6
ON
ON
.
7
=
OFF
8
OFF =
SENS
Low
RS
nc
OFF
ON
y
Me
=
S
diu
OFF =
W3
Med
m
ON
-L
r
ium-H
Hi
ow
OFF
g
= Fai
h
igh
= Fa
l Secu
S W4
il Safe
ON
re
SW5 Output
ER
ON
ON
m
=
OFF
in
OFF =
g
Pulse
LECTOMET
OFF
B
ON
DEF
B sa
on
=
o
S
p
OFF =
W6
Ent
me
Puls
ry
as
ON
op
SENS
e
Loo
on
ang
A
OFF
= 2 Seco
e
p Fa
Exit
anc
= No De
S
ult
W7
e
n
=
d De
ON
l ay
t
la
OFF
POWER
= No
y
r
=
S
mal
W8
I nfinit
Pre
ON
t
DI
DETECT
E
e P
senc
OFF
= S
r
es
e
e
en
ns
= No
ce
it
iv i
ty
S
ens
B
o
it
os
ivity
t
B
ESET
o
os
R
t
O
N
1
2
OPTIONS
3
4
5
67
8
O
N
1
2
00-LP
3
SW1
s
.
4
ON
5
.
S
LMA18
W2 Frequency
6
ns.
ON
O
7
N = Low
OF
8
OFF = Medium-Low
SENS
F
OFF
ON
SW
=
OFF
Me
3
w
ON
di
er
=
um-High
High
=
OFF
F
ail Secure
=
SW4
Fai
ON
l Sa
S
ER
W5 O
f e
ON
ON = Pulse on
min
utput B
OFF
OF
g
LECTOMET
F = B
OFF
ON
DEF
oop
sa
SW
S
=
O
E
m
F
Pul
ntr
6
F
L
e
oo
ON
y
as
s
=
SEN
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p
L
o
A
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n
=
O
o
p
E
F
2
x
F
F
t
i
ance
S
a
t
=
S
e
u
c
W
lt
No
ond
7
ER
O
D
D
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W
ela
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t
la
=
O
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FF
No
r
=
S
m
W
In
a
u
8
l
fi
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P
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DETECT
EDI
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Pr
O
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F
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=
s
No
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t
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i
vit
S
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e
B
ns
o
o
i
t
s
i
v
t it
y
Boo
st
RESET
Reno Loop Detector
Diablo Loop Detector
RENO
A&
E
EXT=
SW
0
SE
8
SW
C2
OFF
7
D
S
LY
E
OF
C5
=
SW
O
F
F
0
F
SE
6
SW
ON
C2
OFF
5
BO
S
OST
E
OFF
C 5 SEC
OF
SW
F
4
M
ON
ODE
ON
SW
F
ON
AIL SE
3O
FR
E
Q=
CUR
SW
LO
E
2
SW
W
ON
NO
1
R
MODEL H2
O
M
N
ON
VE
O
HICL
F
F
E DETECTOR
8-
30 VD
C
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P-40 VE
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Con
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b
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,
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0 m
- 4
A
max
SP
.
D
OPEN/CLOSE CONTROLS
T
12345678
Plug in desired loop detector
COM
NC
Power
SAFETYCENTEREXIT
to appropriate loop port
MATRIX 1
ID
PLUG
12VDC
GND
24VDC
GND
MATRIX 1
E
T
DI
el:
4
80.968.
DEFLEC
5
= Optim
6407
TO
M
=
ETER
I n
u
=
c
m
re
S
a
D
e
s
ecr
ns.
e
SW1
S
e
en
a
LED
s
s
e
ON
.
Se
INDI
PO
ns
ON
WE
.
C
ON
ATO
R
OF
=
OF
RS
Norm
OF
F
=
D
No
al
ETEC
SW3
P
P
ON
ow
o
w
T
ON
e
er
=
r
OF
De
OF
F
t
=
ec
2
No
H
t
SW4
z
De
Fl
Loop
a
te s h
ON
c
=De
t
1
Fault
Fl
l
a
ON
as
y
T
2
h
i
Fl
m
OF
=
i
a
n
sh
O
g 3 Fl
e
p
s
en
OF
= S a s
Loo
he
h
o
s
r
SW
=25%
t
p
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B
d L
oth LED’s F
oo
ON
c
o
p
h
f
a
Indu
Curren
nge
OF
P
c
lash
W
t a
t L
nc
R
SW
L
in
o
e
op
ED
g= P r
ON
F
e
Fl
ault
v
as
io
us Loop Fa
h
OF
i
n g=
SW8
u
lt
ON OF
BATTERY
BACK-UP MODE
LEAVE CLOSED
LEAVE
OPEN
MADE in USA
OPEN
1 TIME
OPEN
TIM
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
CLOSE TIMER
PARTIAL
OPEN
POSITION
RECORDER
OBD PORT
BLACK BOX
STRIKE
GND
KEYPAD / RDR
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
BATTERY
BACK-UP MODE
LEAVE CLOSED
LEAVE
OPEN
MADE in USA
OPEN
1 TIME
AUTOMATIC OPEN/CLOSE CONTROLS
ON
1
2
OPTIONS
3
4
5
6
78
O N
1
00
2
8
1
3
A
4
5
SW2 Frequenc
LM
6
ON
7
ENS
8
= Lo
OF
S
F
F
w
ON
=
y
F
M
edi
=
OF
M
u
F
m
ed
-Low
=
i
u
H
m i g
=
-Hi
h
F
F
ai
gh
=
l
S
F
e
a
c
il
ure
SW5 Output B
S
a
TER
f
e
E
ON
OM
T
=
OF
F
Pu
LEC
F
ls
ON
=
DEF
e
F
B
o s
n
S
=
a
OF
E
me
Pu
n
6
F
tr
EN
l
=
y
a
s
S
e
s
L
o
A
o
n o
=
p
E
2
xi
F
Fau
Sec
t
= No
l
R
t
o
7
n
d
De
De
l a
l
ay
POWE
y
= No
F
T
=
r m
I
I
a
n
l
f
Pre
i ni
DETEC
t
ED
e
s
en P
=
re
c
S
F
e
se
ens
=
nc
No
i t
e i vi
t
Se
y
B
n
oo s it
s i v
t
i t y
SET
B
E
o
ost
R
PRIMARY
GATE
MAGLOCK
MAGLOCK
DELAY
DELA
OPEN
OPEN
OPEN
PEN
LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
PRIMARY
GATE
OPEN LEFT
ENTER
MOTOR MOTION
OPEN
MAX
MAX
GATE SPEED
ATE SPEE
MIN
MAX
AX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
RIGH
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
OPEN RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
AFETY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC GATE
(+)
SAFETYCENTER
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC GATE
(+)
MAG
2Sec1.5Sec
OFF
LOCK
COM
NC
Tamper NO
ATE
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
MAGLOCK
DELAY
MAG
2Sec1.5Sec
OFF
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
In-ground loop connection
Connect each in-ground loop wires to the appropriate input. Lead wires should be twisted together 6 twists per foot minimum. See page 14 for in-ground loop installation.
Safety loop wires must be wired in series. Each LED will light when the corresponding
loop detector get activated by a vehicle passing over its in-ground loop. LEDs will flash when there is an error with the corresponding loop detector.
Inside Property
EXIT LOOP
SAFETY LOOP
CENTER LOOP
Removable Terminal
EXIT
CENTER
SAFETY
Safety loops are wired in series
Lead Wires
Outside Property
SAFETY LOOP
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MAX
MIN
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
RECORDER
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
FIRE DEPT
GND
MAX OPEN
RADIO SIG.
RADIO GND
PRIMARY
GATE
LEAVE CLOSED
OPEN 1 TIME
STRIKE
GND
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
KEYPAD / RDR
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
27
Page 30
EX
ANTI
AU
EDGE 2
ENTRAP
ER
matrix 1
CLOS
I
UG
PHOTOC
PARTIAL
OPEN
MAXMIN
F
EXIT
TAILGATE
OFFON EXIT
SAFETY
C
EXIT
ANTI
TAILGATE
AUTOMATIC OPEN/
Tam
MAX
GATE SP
STOP
CLOSE
REVERSE SEN
ND
C
GNDEDMOTOR OVERLOAD
NO LIMIT SWIT CLAM
PARTIAL
ID
PLUG
CGND
id plug
AN ID Plug comes standard on Matrix 1. It identifies the type of gate operator and MUST be plugged in or the Matrix 1 WILL
NOT function. ID PLUG ERROR LED: Will light when ID PLUG is missing.
Gate Tamper
COMMERCIAL
Commercial Swing
ID Plug
SWING
ID PLUG
ERROR
ID
PLUG
MATRIX 1
BATTERY
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
TAILGATE
SAFETY
MIN
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
RECORDER
12VDC
GND
OBD PORT BLACK BOX
24VDC
GND
FIRE DEPT
GND
MAX OPEN
RADIO SIG.
RADIO GND
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
GND
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
(-)
SAFETYCENTEREXIT
CLAMP SLIPPING
SEC
GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
The GATE TAMPER can be used for various functions such as turning a warning light, siren or camera on when the gate is tampered with - Vandalized Gate, see below.
TAMPER NO/Com Relay: Connect a warning light, siren or camera to relay.
TAMPER IN/GND Input: Connect a sensor device to input. When Tamper In/GND gets triggered, device that is wired to Tamper NO/Com will activate.
Vandalized Gate: The gate operator defines a “Vandalized Gate” as UNAUTHORIZED movement of the gate’s close limit switch. This can occur if the red release handle clamp is lifted and gate is manually moved or the gate is pushed open without authorization. These will trigger the Gate Tamper relay.
UL entrapment LEDs
UL ENTRAPMENT LEDs will indicate when a OPENING DIRECTION Photocell and/or Sensing Edge(s) have been activated. If alarm gets triggered, press reset button on control box to turn alarm off.
NOTE: UL safety approved devices are wired to the MC-100 motor controllers ONLY. DO NOT wire them to the Matrix 1.
REVERSE SENSITIVITY LED: Will light when the gate encounters an obstruction triggering the ERD sensor.
Siren
Power
GATE
TAMPER
Warning
Light
Tamper NO
COM
GND
Tamper IN
Motion Sensor
PHOTOCELL
UL
ENTRAP
REVERSE SENSITIVITY
Security
Camera
EDGE 1
EDGE 2
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MIN
MAX
OFF
OF
CLOSE TIMER
E TIMER
PARTIAL
OPEN
D
ID
PLUG
PL
POSITION
RECORDER
12VDC
GND
OBD PORT BLACK BOX
24VDC
GND
FIRE DEPT
GND
MAX OPEN
RADIO SIG.
RADIO GND
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MAX
MIN
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
12VDC
GND
24VDC
24VD
GND
FIRE DEPT
GND
MAX OPEN
RADIO SIG.
RADIO GND
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
EXIT
STRIKE
GND
KEYPAD / RDR
GND
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
PRIMARY
GATE
OPEN LEFT
ENTER
MOTOR MOTION
OPEN
MAX
GATE SPEED
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
GND
GND
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
(-)
OPEN RIGHT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
(-)
CLAMP SLIPPING
SEC
GATE
(+)
SAFETYCENTEREXIT
CLAMP SLIPPING
SEC
GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
emergency vehicle/max open inputs
FIRE DEPT lnput: Should be connected to a knox box device to allow the proper authorities to gain emergency access when necessary. The input will override the GATE DISABLE input and allow EMERGENCY personnel FULL 24/7 access. Gate fully opens.
MAX OPEN Input: Can be connected to a key switch and used as an ADDITIONAL input from the FIRE DEPT input. The input will override
the GATE DISABLE input and allow SECURITY personnel FULL 24/7 access. Gate fully opens.
Knox
Box
28
FIRE DEPT
GND
MAX OPEN
GND
Key
Switch
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
RECORDER
12VDC
12VD
GND
OBD PORT BLACK BOX
24VDC
GND
FIRE DEPT
GND
MAX OPEN
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
GND
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
(-)
SAFETYCENTEREXIT
CLAMP SLIPPING
SEC
GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
Page 31
matrix 1
STOP
ER
C
R
REVERSE SENSITIV
WITCH / PING
M
OFF
ST
CLOS
MAX
MIN
OFF
S
Y
POS
RECO
R
REVERSE
12VDC
gate disable
An ON/OFF switch or timer can be connected to the GATE DISABLE input that will DISABLE all opening devices such as remotes, keypad, exit loop etc. Except for FIRE DEPT and/or MAX OPEN inputs.
This is useful when the gated area needs to be secured from ALL but emergen­cy vehicle entry. Some examples are: Residential home vacation period or during closed hours of a business
ON/OFF Switch Connected: When turned ON, disables ALL normal opening devices (remotes, keypad, exit loop etc.) until switch is turned OFF.
Timer Connected: Can be set for a scheduled timed gate disable period to disable ALL normal opening devices (remotes, keypad, exit loop etc.) until scheduled time period has expired.
IMPORTANT: It is NOT recommended activating this device while persons are
present inside the property.
7-Day Timer
GND
GATE DISABLE
ON
FF
O
ON/OFF
Switch
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
ENTE
SAFETY
MAX
MIN
AX
OFF
CLOSE TIMER
OPEN
ID
PLUG
POSITION
RECORDER
OBD PORT
24VDC
GND
FIRE DEPT
GND
MAX OPEN
RADIO SIG.
RADIO GND
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
GND
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT SWITCH ON-LINE
SAFETYCENTEREXIT
CLAMP SLIPPING
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GATE DISABLE prevents breaking into a keypad box and
GATE DISABLE prevents trying to trigger the exit loop to
get the gate to open. trying to trigger the wires to get the gate to open.
Metal
ate
Pl
EXIT LOOP
partial open
A gate can set to partially open by recording the PARTIAL OPEN gate cycle. LED will stay lit when PARTIAL OPEN is ON.
IMPORTANT: Limit switches MUST be learned BEFORE Partial
PARTIAL
OPEN
MOTOR MOTION
Open can be recorded.
To RECORD PARTIAL OPEN:
1. With gate in CLOSED position, press and release PARTIAL OPEN
POSITION
RECORDER
button to START recording. Blue LED starts flashing.
2. Press 3-button station OPEN button to start gate’s open cycle.
3. Press 3-button station STOP button when gate is in desired partial open position (Beyond center loop).
Press PARTIAL OPEN button AGAIN to STOP recording. Blue LED stops flashing,
4. open position has been recorded. LED remains ON.
To ERASE PARTIAL OPEN recording:
Press and HOLD PARTIAL OPEN button for 5 sec. LED turns OFF.
OPEN STOP CLOSE
CENTER LOOP
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE CLOSED
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
SAFETY
AFET
MAX
MIN
OFF
CLOSE TIMER
E TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
ITION
RECORDER
RDE
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
PRIMARY
GATE
MAGLOCK
DELAY
OPEN
OPEN
OPEN
LEFT
1 TIME
MOTOR MOTION
OPEN
MAX
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH / CLAMP SLIPPING
SEC GATE
(+)
GND
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(-)
NOTE: The FIRE DEPT and/or MAX OPEN connected devices will always FULLY open gates even when the
partial open is recorded.
CAUTION: Gates partial OPEN
position MUST be outside the
Center Loop when in-ground
loops have been installed.
29
Page 32
matrix 1
ID PLUG
ERROR
ENTRAP
G
OPEN
STOPCLOS
UL
ALAR
RESET
GND
CLOS
PARTIAL
OPEN
C
R
MAX
MIN
OFF
S
POS
RECO
RIDPLUG
CL
O
T
BLACK BOX
M
12VDC
STATUS
OPEN
MAX
REVERSE
MOTOR OVERL
N
/
C
G
CLOSE TIME
PARTIAL
O
SAFETY
GN
E D
P
24VD
GND
UL alarm / Alarm Reset button
A UL ALARM (strobe light) can be connected. It will turn ON when the GATE IN MOTION - Mode 0 and/or Mode 1 are
UL ALARM 12V
turned ON (see page 26).
Press ALARM RESET BUTTON to turn OFF activated strobe light.
Press ALARM RESET BUTTON to
Built-In Alarm Reset Button
turn OFF an activated alarm.
gate status monitoring
GATE STATUS LEDs will turn ON when gate is in the OPEN or
GATE
STATUS
CLOSED position.
Connect a gate monitoring device to GATE STATUS relays to show if gate is in the OPEN or CLOSED position.
OPEN/COM Relay: Show if gate is in the OPEN position. CLOSE/COM Relay: Show if gate is in the CLOSED position.
Monitoring Device
in Remote Location
ALARM RET
RESET
GND
Strobe
Light
OPEN
COM
CLOSE
Remote Gate
GA
A
G
TE CLOS
TE OPEN
BATTERY
MATRIX 1
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
SAFETY
CLOSE TIMER
12VDC
GND
24VDC
GND
RADIO SIG.
RADIO GND
MATRIX 1
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
EXIT
CENTER
ENTE
SAFETY
AFETY
CLOSE TIMER
ID
PLUG
12VDC
GND
24VDC
GND
ED
RADIO SIG.
RADIO GND
TAILGATE
TAILGATE
ANTI
MIN
FIRE DEPT
ANTI
MIN
FIRE DEPT
E TIMER
BACK-UP MODE
LEAVE OPEN
OFF
MAX
OFF
POSITION
RECORDER
OBD PORT BLACK BOX
GND
MAX OPEN
BACK-UP MODE
LEAVE OPEN
OFFON
MAX
OFF
POSITION
RECORDER
OBD PORT BLACK BOX
GND
MAX OPEN
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
GND
BATTERY
LEAVE
CLOSED
OPEN 1 TIME
PARTIAL
OPEN
ITION
RDE
BD POR
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
PRIMARY
GATE
OPEN LEFT
OPEN
MAX
MAX
MIN
IN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
OPEN RIGHT
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
SAFETYCENTEREXIT
SEC
GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
E
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
open / stop / close Connection
The OPEN/STOP/CLOSE inputs will allow a standard 4-wire 3-Button Station or an additional External RESET Button to be
connected. Corresponding LEDs will light when each button is activated.
OPEN
STOP
3-Button
Station
CLOSE
Com
closing photocell connection
The PHOTOCELL input will allow a CLOSING DIRECTION PHOTOCELL to be connected. 12V or 24V power can be supplied for the photocells.
NOTE: This input is NOT UL SAFETY PHOTOCELL. ALL UL inputs MUST be made at the MAX MC-100 motor controller on the gate operator.
INSIDE Property
CLOSING
GATE
DIRECTION
OUTSIDE Property
12V or 24V
Photocells
OPEN
STOP
CLOSE
COM
GATE DISABLE
STOP
Com
Additional External
Reset Button
Choose 12 VDC OR 24 VDC
(250 mA Max.)
Power GND
N.O. GND
PHOTOCELL
to RESET
12VDC
GND
24VDC
GND
GND
MATRIX 1
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
EXIT
CENTER
SAFETY
CLOSE TIMER
ID
PLUG
12VDC
GND
24VDC
GND
S
S
PRE
RADIO SIG.
RADIO GND
MATRIX 1
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
EXIT
CENTER
SAFETY
CLOSE TIMER
ID
D
PLUG
LUG
12VDC
GND
24VDC
GND
RADIO SIG.
RADIO GND
TAILGATE
TAILGATE
ANTI
MIN
FIRE DEPT
ANTI
MIN
FIRE DEPT
BACK-UP MODE
LEAVE OPEN
OFFON
MAX
OFF
POSITION
RECORDER
OBD PORT BLACK BOX
GND
MAX OPEN
BACK-UP MODE
LEAVE OPEN
OFFON
MAX
OFF
POSITION
RECORDER
OBD PORT BLACK BOX
GND
MAX OPEN
GATE
LEAVE
CLOSED
OPEN 1 TIME
PARTIAL
PEN
OPEN
NDN
TRIK
STRIKE
GND
KEYPAD / RDR
GND
BATTERY
LEAVE
CLOSED
OPEN 1 TIME
PARTIAL
OPEN
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
PRIMARY
GATE
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
OPEN RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
O LIMIT SWITCH
CLAMP SLIPPING
LAMP SLIPPIN
SEC
GATE
(+)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
PRIMARY
BATTERY
Additional CLOSING Cycle
Photocells can be connected.
30
Page 33
matrix 1
OPEN
STOPCLOSE
CLOS
C
CLOSE
PARTIAL
C
R
TOR OVERLOAD
MAX
MIN
OFF
S
G
S
US
LIM
SWITCH
O
C
GND
CLOS
PARTIAL
O
MOT
CEN
MAX
MIN
OFF
CLAMP
OBD PORT
BLAC
M
C
GND
MAX
O
S
G.
O
G
OPEN
MAX
G
D
CLOS
POS
RECO
R
PLUG
PARTIAL
O
CENTER
M
NO LIMIT CLAMP SL
MINMAX
MAX
M
OFF
S
C
GND
C
OPEN
EED
STOPC
REVERSE SENSITIVITYMOTOR O
D
PARTIAL
CLOS
CENTER
MAX
MIN
OFF
S
BATTER
IN USE
GAT
STATUS
Secondary
MC-100
Primary/Single
MC-100
Primary/Single
MC-100
gate operators communication leds
PRIMARY/SINGLE operator’s MC-100 has been wired to the PRIMARY GATE (Factory Wired).
SECONDARY operator’s MC-100 gets connected to the SEC GATE (+, GND, -). See page 20.
LIMIT SWITCH ON-LINE LEDs: will light for each gate
operator’s limit switch that the Matrix 1 is successfully communicating with.
MOTOR ON-LINE LEDs: will light for each gate operator’s MC-100 Motor Controller that the Matrix 1 is successfully communicating with.
PWR 24V -
Factory Wired
ALARM
LIMIT
BATTERY
MOTOR
SWITCH
PACK
GND -
Primary/Single
RS-485 (-) -
RS-485 (+) -
INPUTS
MC-100
www.max.us.com
POWER IN MOTOR
PRIMARY
GATE
(+)
GND
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
(-)
SEC
GATE
(+)
GND
RS-485
BATTERY
MATRIX 1
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
EXIT
CENTER
SAFETY
AFETY
CLOSE TIMER
GND -
PWR 24V -
RS-485 (-) -
PLUG
12VDC
GND
24VDC
GND
ND
I
RADIO SIG.
RADIO GND
RADI
RADI
ALARM
SWITCH
Secondary
RS-485 (+) -
(-)
TAILGATE
LIMIT
ANTI
MIN
IRE DEPT
FIRE DEPT
IN
E TIMER
BACK-UP MODE
LEAVE OPEN
OFFON
MAX
OFF
POSITION
RECORDER
OBD PORT BLACK BOX
MAX OPEN
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
PARTIAL
PEN
OPEN
ITION
RDE
STRIKE
KEYPAD / RDR
BATTERY
PACK
MAX
GATE SPEED
ATE SPEE
MIN
MAX
PHOTOCELL
MOTOR INPUTS
OPEN
OPEN
RIGHT
LEFT
SAFETYCENTEREXIT
MOTOR MOTION
OPEN
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
PRIMARY
GATE
GATE
(+)
GND
(-)
(+)
POWER IN MOTOR
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
SEC
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
MC-100
www.max.us.com
24V power for matrix 1
24VDC POWER from PRIMARY/SINGLE operator ONLY. POWER LED: Will light when 24V
low voltage power is connected.
NOTE: DO NOT power any external devices using this connection. This power is reserved for Matrix 1 ONLY.
battery in use led
BATTERY IN USE LED will light when operator is using ONLY battery back-up power. The GATE IN MOTION Alarm can be set up to sound alarm when operator is using ONLY battery power DURING gate cycling. This brings to attention that only battery power is being used and NOT normal AC power. See page 26.
LED Flashing NOTE: BATTERY IN USE and POWER LEDs flash together when the battery is not plugged into the BATTERY IN port of the MAX BC-7 Battery Module. Make sure battery plug is correctly installed and there is no damaged or loose wires.
motor motion leds
GND -
PWR 24V -
RS-485 (-) -
Factory Wired
ALARM
LIMIT
BATTERY
MOTOR
SWITCH
Primary/Single
RS-485 (+) -
POWER IN MOTOR
PACK
INPUTS
MC-100
www.max.us.com
24V
POWER
GND
BATTERY
IN USE
POWER
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
AFETY
MIN
MAX
OFF
CLOSE TIMER
E TIMER
PARTIAL
ID
PLUG
POSITION
RECORDER
12VDC
12VD
GND
24VDC
24VD
GND
FIRE DEPT
GND
MAX OPEN
RADIO SIG.
RADIO GND
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
AFETY
MAX
MIN
OFF
E TIMER
CLOSE TIMER
PARTIAL
ID
PLUG
POSITION
RECORDER
12VDC
GND
OBD PORT BLACK BOX
24VDC
24VD
GND
FIRE DEPT
GND
MAX OPEN
RADIO SIG.
RADIO GND
PRIMARY
GATE
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
GND
LEAVE
CLOSED
OPEN 1 TIME
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PHOTOCELL
GND
GND
(+)
PRIMARY
GATE
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
OPEN RIGHT
STOP CLOSE
REVERSE SENSITIVITY
EVERSE SENSITIVITY
LIMIT SWITCH
N-LINE
ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
VERLOA
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
GATE DISABLE
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
ATE
COM
STATUS
TAT
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
REVERSE SENSITIVITY LED: Will light when the gate encounters an obstruction triggering the ERD sensor.
MOTOR OVERLOAD LED: Will light when excessive current is being drawn by motor caused by damaged gate hardware or gate is too heavy.
NO LIMIT SWITCH/CLAMP SLIPPING LED: Will light when either limit switch
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
does NOT activate from it’s learned positions.
NO LIMIT SWITCH/CLAMP SLIPPING LED: Will light when the release handle clamp is
slipping on the output shaft. The learned gate OPEN and CLOSE positions will NOT be correct when the limit tabs keep changing position.
MATRIX 1
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
EXIT
CENTER
SAFETY
SAFETY
CLOSE TIMER
ID
PLUG
12VDC
12VD
GND
24VDC
GND
RADIO SIG.
RADIO GND
TAILGATE
ANTI
MIN
FIRE DEPT
E TIMER
BACK-UP MODE
LEAVE OPEN
OFFON
MAX
OFF
POSITION
RECORDER
OBD PORT BLACK BOX
GND
MAX OPEN
PRIMARY
BATTERY
GATE
LEAVE
CLOSED
OPEN 1 TIME
PARTIAL
OPEN
PEN
K BOX
STRIKE
GND
KEYPAD / RDR
GND
MAGLOCK
DELAY
OPEN
OPEN LEFT
MOTOR MOTION
OPEN
MAX
GATE SPEED
MIN
IN
MAX
PRIMARY
GATE
PHOTOCELL
GND
GND
(+)
RIGHT
STOP CLOSE
REVERSE SENSITIVITY
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
GND
(-)
SAFETYCENTEREXIT
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
GND
(-)
31
Page 34
matrix 1
optional external Open/Close key switch
An Optional External Open/Close Key Switch can be connected that allows dual gate operators to be electronically moved open or closed at the same time by wiring both operators to the external key switch.
Connect (3) three wires from each MAX MC-100 Motor Controllers to an External Open/Close Key Switch depending on your specific installation, see below.
Gnd
Key Switch
Close Terminal
Motor Controller
Primary/Single
MAX MC-100
Motor Controller
Photo
Cell
GND
Edge 1
Edge 2
Jog LT
Jog RT
Open
Terminal
INPUTS
OUTSIDE Property
PRIMARY SECONDARY
INSIDE Property
OPEN LEFT
Primary/Single Open LEFT
22 AWG Min.
3-conductor
twisted pair,
shielded cable
Secondary
MAX MC-100
GND
Edge 1
Edge 2
Jog LT
Jog RT
INPUTS
OPEN RIGHT
MAX MC-100
Motor Controller
Photo
Cell
Secondary
Photo
GND
Edge 1
Edge 2
Jog LT
Jog RT
INPUTS
OPEN LEFT
Primary/Single Open RIGHT
External Open/Close
Key Switch
E
S
LO
C
N PE
O
OPEN
Cell
Open
Terminal
CLOSE
Gnd
Key Switch
Close Terminal
Primary/Single
MAX MC-100
Motor Controller
Jog LT
OUTSIDE Property
PRIMARYSECONDARY
INSIDE Property
OPEN RIGHT
IMPORTANT: The External
Open/Close Key Switch will
override GATE DISABLE switch/timer that is turned ON.
Jog RT
INPUTS
GND
Edge 1
Edge 2
Photo
Cell
32
B
T
I
IM
CH
L
T
I
SW
M
R
A
AL
+) -
-
(
­485
D
-
N
S-
485 (-)
V
G
-
R
S
24
R
R
W
P
3 Wires to Key Switch
OR
IN MOT
R
E
W
PO
TOR
S
O
UT
M
P
N
I
RY
TE
T
CK
A
A
P
Secondary
MAX MC-100
Motor Controller
www.max.us.com
D
ty
i
ER
v
i
t
i
ns
Se
x
Ma
ty
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t
si
Sen
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ler
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10
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Co
M
O
Mi
RD
R
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otor
TO
O
M
M
-
-
24V
D
-
N
G
-)
(
PWR
) -
(+
-485
S
A
R
L
ARM
RS-485
L
I
S
M
W
IT
I
MC-100
Mo
tor
Co
ntro
lle
r
M
O
T
OR
O
V
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L
U
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ra
e
t
En
Pow
e 1
g
Ed
x
e
Matri
Lin
Cell
Photo
On
oto
Edge 2
Ph
l
GND
l
Edge 1
Ce
e 2
g
Ed
Jog RT
Jog LT
SW
t
e
mi
i
L
Lin
On
G
O
J
T
S
GH
T
I
R
OG
PU
J
N
I
T
LEF
S
D
LO
en
s
A
i
D
t
ivity
E
RD
Max
Se
ns
i t
i v ity
Primary/Single
MAX MC-100
Motor Controller
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w.m
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J
OG
LE
F
T
J
O
G
RIGH
T
Jog LT
GND
Jog RT
Edge 1
Edge 2
IN
PU
TS
TCH
BA
T
T
P
ERY
A
C
K
M
O
I
T
NP
O
R
U
TS
P
O
WE
R
IN
MO
T
O
R
m
Photo
Cell
Ma
t
ri
O
x
n Li
n
e
E
d
ge 1
UL
En
t
rap
Li
m
it
On
S
W
Li
n
E
e
d
ge 2
P
ho
t
o
P
C
owe
el
l
r
SE
O
CL
N
Primary/SingleSecondary
OPE
External
Open/Close
Key Switch In a
Secure Place
3 Wires to Key Switch
Page 35
Adjustments
LIMIT
open and close limits
The limit tabs need to be set BEFORE the gate can be cycled or DAMAGE could occur.
IMPORTANT: Manually Release arm and move
the gate to the desired OPEN and CLOSED positions to adjust the limit tabs. Make sure power is ON.
Breather Pin
CAUTI
ON
REMOVE
BEFORE
OPERATION
EXAMPLE:
CLOSED Limit
switch contact point.
OPEN Limit switch contact point.
ADJUST LIMITS:
Manually Release Arm
1. Move gate to OPEN position.
2. Loosen open limit tab screw.
3. Rotate open limit tab until open
LED lights.
4. Tighten open limit tab screw.
5. Move gate to CLOSED position.
6. Loosen closed limit tab screw.
7. Rotate closed limit tab until closed
LED lights.
8. Tighten closed limit tab screw.
IMPORTANT:
Manually Secure Arm (see page 34)
t
n
u
b
a
T
t
i
m
i
L
e
t
D
E
L
l
i
a
t
o
R
LED
lights
s
t
h
g
i
l
Limit Tab Screw
IMPORTANT:
Remove breather pin from gear reducer BEFORE cycling operator.
CLOSED
OPEN
LIMIT
LIMIT
Arm in CLOSED
position
Operator
Opens RIGHT
Approximate OPEN and CLOSED
limit tab positions.
CLOSED LED
CLOSED Tab
Arm Closed Position
Activated
Position
OPEN LED
OPEN Tab
Activated
Position
Arm Open Position
A
r
m
O
p
e
n
o
i
t
c
e
r
i
D
n
g
i
n
Open LEFT
Arm Closed Position
OPEN LED
A
r
m
O
p
e
n
i
D
g
i
n
CLOSED LED
CLOSED Tab
Activated Position
OPEN Tab Activated Position
Arm Open Position
n
o
i
t
c
e
r
Open RIGHT
Cycle the gate OPEN and CLOSED after the limit tabs have been set AND the arm is SECURE. Operator will cycle slowly to LEARN the open and closed gate positions. After the operator learns the gate positions, it will cycle at the GATE SPEED selected for normal operation.
“Fine Tune” Limits Adjustment
MC-100
Motor Controller
Push and HOLD the JOG LEFT or JOG RIGHT buttons accordingly on the MAX MC-100 motor controller to move the gate (release the button to stop gate). This allows gate to be moved back and fourth without leaving the operator to “fine tune” the open and close gate positions if desired.
WARNING: Avoid moving arm while “Fine Tune” adjusting.
MOTOR OVERLOAD
ERD
Sensitivity
ERD
Min
JOG
JOG
LEFT
Max
Sensitivity
GND
Photo
Cell
UL
Matrix
Jog LT
Edge 1
Edge 2
Jog RT
RIGHT
INPUTS
On Line
Limit SW On Line
Edge 1
Entrap
Power
Photo
Edge 2
Cell
LED Indicators
N
OPE
MIT
LI
T
I
LOSED
C
LIM
Limit Switch
Open
Closed Limit Switch
Limit
Switch Box
IMPORTANT: LEDs MUST light up when gate
reaches OPEN and CLOSE positions or operator WILL NOT learn gate positions. If gate positions
are not learned, gate cycling speed will remain slow during normal operation.
33
Page 36
Adjustments
release handle clamp
Adjustment:
Tighten the Adjustment bolt until desired result is achieved. The release handle clamp has been factory adjusted and
SHOULD NOT need any adjustment.
IMPORTANT: The red handle MUST BE FIRMLY secure in the
HORIZONTAL position.
IMPORTANT: The arm MUST NOT slip
when the gate is cycling or the gate OPEN and CLOSE limit positions will NOT be LEARNED. Gate speed will remain slow if gate positions are NOT learned.
NO
factory set bolt
DO NOT adjust
Release Handle Clamp MUST be HORIZONTAL when FIRMLY secured.
Adjustment
Bolt
lt
bo
t
ip
r
us
j
g
ad
irm
f
for
Release Handle Clamp
34
Re-Attach to Operator:
Limit pin MUST fit into slot in bottom of release handle clamp directly under the
arm when reattaching arm to operator.
Arm
Slot
Limit Pin
Limit Tabs
After Release Handle Clamp is in the SECURE HORIZONTAL position:
Pull the arm. NO slippage should occur. If it does, readjust.
NOTE: When limit tabs are already set and the release handle is put back in the secure position but the gate is NOT in the full open or close position, the operator will automatically re-align the gate’s open and close tabs. No readjustment is necessary.
Page 37
Adjustments
x
sitiv
Sensiti
a
Sensit
M
STOP Gate
Half-way
CLOSE Gate
reverse sensor (erd)
The Megatron 2500 is equipped with an ERD Sensor - Electronic Reversing Device (Type A) that functions as the primary entrapment protection according to UL 325 standards. The gate will reverse direction after encountering an obstruction in either the OPEN or CLOSE gate cycle.
When the gate encounters an obstruction during the CLOSE cycle, it will reverse to the open position and PAUSE the gate. An input command (press remote button or exit loop) is needed BEFORE the gate will reset and close again.
When the gate encounters an obstruction during the OPEN cycle, it will reverse approximately 6 inches and PAUSE the gate. An input command (press remote button or exit loop) is needed BEFORE the gate will reset and open again.
For the ERD Sensitivity to function correctly:
• THE RELEASE HANDLE CLAMP MUST NOT SLIP when the gate encounters an obstruction.
• Limit switches must be learned BEFORE adjusting the ERD Sensitivity.
1 2
STOP Gate
Half-way
Position gate half-way open and STOP gate. This gate position will put the most amount of resistance on the ERD sensor when gate cycles.
MC-100
Motor Controller
MOTOR OVERLOAD
ERD
Sensitivity
ERD
Min
Sensitivity
JOG
LEFT
Max
Adjust ERD Sensitivity
Turn knob clockwise until green LED lights up (Max sensitivity reached) . . .
ERD
Sensitivity
Max
Min
CLOSE Gate
CLOSE gate. If ERD sensor triggers, reduce sensitivity. If sensor does NOT trigger, sensitivity is set correctly.
Sensitivity
RIGHT
JOG
GND
Photo
Cell
Jog RT
INPUTS
Edge 1
Edge 2
Matrix On Line
Limit SW
On Line
Edge 1
Edge 2
Jog LT
MC-100 motor controller
Turn knob counter-clockwise to reduce sensitivity as needed (LED will turn OFF).
ERD
Sensitivity
Min
UL
Entrap
Photo
Cell
Max
Sensitivity
Power
alarm
reset
button
on back
of cover.
Test ERD Sensitivity
Allow the gate to strike an immobile object while OPENING and CLOSING. The gate MUST reverse direction after striking the object. If it does not, increase the ERD Sensitivity. Repeat this process until the correct sensitivity is set. If alarm sounds while preforming this procedure, press alarm reset button on control box.
NOTE: When solid gates are installed in unusually high wind areas, ERD sensor can be set to Min to keep the gate cycling normally in such extreme conditions.
CAUTION: Minimum sensitivity setting results in gate exerting MAXIMUM force before reversing direction.
35
Page 38
maintenance
qualified gate operator technician
Maintenance and repair of the gate operator must be preformed by a qualified professional gate operator technician. The following services need to be periodically performed:
• Check and adjust the gate operator’s force, speed, and sensitivity.
• Make sure all power (AC/DC) connections are corrosion free.
• Check all batteries for proper voltage.
• Check the incoming line voltage and confirm it is within 10% of its rating (115 or 230 volts).
• Verify battery backup functionality by turning off the power source (115 VAC and 230 VAC). Restore power after testing.
• Cycle gate system and lubricate with heavy-duty, high-performance lubricant where needed.
• Test all contact and non-contact sensors, in-ground vehicle loop detectors, keypad, telephone entry system or any other access control devices that are used to control the gate operator.
• Test the manual release feature.
MAKE SURE END USER/HOME OWNER KNOWS HOW TO PROPERLY REMOVE GATE OPERATOR FROM SERVICE AND WHO TO CONTACT FOR PROFESSIONAL ASSISTANCE.
Date Installed:
Installer/Company Name:
Operator
Phone Number:
end user / homeowner
Any repairs and modifications must be preformed by a qualified professional gate operator technician. If the gate or gate operator ever malfunctions, end user/home owner needs to immediately remove the gate operator from service (manually position gate (see manual release) in a desired prolonged position and turn ALL power OFF to the gate operator). End user/home owner must call a qualified professional gate operator technician for any repairs and modifications.
The gate operator is virtually maintenance free to an end user/home owner, minimal maintenance is recommended to ensure reliable operation. End user/home owner:
• Scheduled maintenance should be performed approximately every six months by a qualified professional gate operator technician, or when unusual noises are heard from the gate hinges and/or gate operator arm.
• DO NOT remove the operator cover to perform any normal maintenance.
• Lubricate gate hinges and gate operator arm periodically with heavy-duty, high-performance lubricant and clean up all excess lubricant.
• Make sure there are no vehicles or pedestrians in the path of the gate while performing maintenance.
• Make sure the person performing maintenance is the only person in control of all control devices in order to avoid possible involuntary activation of the gate operator. Gate operator MUST be removed from service while maintenance is performed.
• Keep any water from landscape watering hoses or sprinkler systems away from the gate and gate operator area.
• Keep the area around the gate and gate operator as clean as possible.
• Keep any debris away from the gate’s swinging path.
• Test periodically (use caution) all safety sensors, in-ground vehicle loop detectors, keypad, telephone entry system or any other access control devices that are used to control the gate operator. Make sure everything is working properly.
• Solar panel must be cleaned periodically if solar power is being used.
Serial Number:
36
Page 39
Maintenance
megatron 2500 wiring schematic
MATRIX 1
ID
PLUG
12VDC
GND
24VDC
GND
BATTERY
BACK-UP MODE
LEAVE
CLOSED LEAVE OPEN
ANTI
TAILGATE
MIN
OFF
CLOSE TIMER
FIRE DEPT
GND
OFFON
MAX
PARTIAL
OPEN
POSITION
RECORDER
OBD PORT BLACK BOX
MAX OPEN
GND
STRIKE
GND
OPEN 1 TIME
KEYPAD / RDR
GND
MAX
MIN
MAX
MADE in USA
AUTOMATIC OPEN/CLOSE CONTROLS
EXIT
CENTER
SAFETY
RADIO SIG.
RADIO GND
PRIMARY
OPEN
LEFT
OPEN
GATE SPEED
PHOTOCELL
GND
GATE
OPEN RIGHT
MOTOR MOTION
LIMIT SWITCH ON-LINE
MOTOR ON-LINE
PRIMARY
GATE
(+)
GND
(-)
SAFETYCENTEREXIT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
GND
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
OPEN
(-)
GND
STOP
CLOSE
COM
GATE DISABLE
MAX Solar Panel Kit (24V) to POWER/SOLAR IN
“Optional” MAX Solar Panel
ON
AC
POWER
OFF
IN
FUSE
7 AMP
Made in USA
MAX PS-24
Power Supply
Input AC Power
115VAC or 230VAC
Green
White
Black
MAX PS-24
POWER SUPPLY
Limit Switch Box
Reset Button
www.max.us.com
Made in USA
Battery Module
POWER/SOLAR
BATTERY
IN
IN
MAX BC-7
CONTROLLER
TO MOTOR
BATTERY
POWER
PACK
IN
Alarm
GND -
PWR 24V -
RS-485 (-) -
RS-485 (+) -
Motor
3-Pin
4-Pin
5-Pin
ALARM
LIMIT
BATTERY
SWITCH
MOTOR
PACK
INPUTS
MAX MC-100
Motor Controller
2-Pin
6-Pin
POWER IN MOTOR
3-Pin
www.max.us.com
37
Page 40
maintenance
WARNING
manual gate release
Make sure ALL power is OFF to operator.
1
Hood
Unlock or unlatch
2
hood and remove it.
Removable Key
Factory Installed Lock
OR
WARNING
Pinch Point
NEVER grasp the
arm to move gate!
Optional Non-Lockable Latch
Arm
3
DO NOT Lift Arm OFF of Operator
38
Pull red handle up and move gate.
Arm
adjust bolt
for firm grip
ALWAYS grasp gate to move it.
Page 41
maintenance
audible alarm
If the Alarm Sounds During Normal Gate Operation: When the gate encounters TWO consecutive obstructions before
completing a gate cycle, the alarm will sound and the gate will PAUSE in the position where the second obstruction occurred. CHECK THE GATE AREA FOR ANY PROBLEMS BEFORE pressing the alarm reset button on the control box to shut off the alarm and reset the gate. NOTE: Alarm will automatically shut-off after five minutes but will not allow gate to operate until the alarm reset button is pressed.
alarm
reset
button
on back
Some reasons why the alarm sounds:
of cover.
• A FOREIGN OBJECT is on the gate frame while the gate is moving.
• HINGES are TOO TIGHT or BROKEN, gate CANNOT move freely.
• Gate is STUCK or BENT in an awkward position.
• The gate is TOO HEAVY.
• The gate operator tries to close the gate but
gate gets CAUGHT on an object and cannot move.
OUTSIDE Property
Gate is Closing
Moving Vehicle is Entering
• The moving gate gets PUSHED by a moving VEHICLE.
INSIDE Property
39
Page 42
maintenance
replacement parts list
Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Camlock Assembly with cover and key Plastic Hood Hood Latch Bracket Output Clamp Assembly Operator cover with nameplate Swing arm T-Bar Output collar and rings Output Shaft 7Ahr Battery Module Limit Switch Assembly Power Supply Assembly 900:1 Double Gear Box DC Brushless Motor Motor Controller Assembly External Control Box Cabinet Matrix 1 Control Board Assembly Swing Arm Assembly Rotary Knob Actuator
Description
1
2
3
4
5
6
16
17
15
14
13
7
8
9
10
12
11
40
Page 43
megatron 2500 warranty
Maximum Controls LLC (“Manufacture”) warrants the original purchaser of this product, for the purpose to which this product is originally installed, that the product is free from defect in materials and/or workmanship for a period of 8 years for the Brushless DC Motor and cover, 5 years for everything else with the exception of the batteries which are limited to a 1 year warranty. The performance of this product is dependent on compliance to the instructions, maintenance, operation, and testing clearly outlined in the user manual. Failure to comply completely with those instructions will void this warranty in its entirety. This warranty does not cover damage to the product caused by vandalism, water damage, direct hit lightning strike, or installation errors. This warranty does not include any labor charges that might be needed to troubleshoot, replace, or repair a problem.
If, during the limited warranty period, one of the components exhibits a defect in material and/or workmanship, please call 949-699-0220 before dismantling the product. Shipping instructions and an RMA (Return Material Authorization) Number will be issued by the factory service center when contacted. Do not send any product in for service without an RMA number. Shipping charges to and from the factory service center for warranty repairs are the responsibility of the customer. Repair or replacement of any warranty items is made at the sole discretion of the Manufacturer.
ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANTABILITY AND SUITABILITY FOR A PARTICULAR PURPOSE, ARE LIMITED TO 8 YEARS FOR THE BRUSHLESS MOTOR DC AND COVER, 5 YEARS FOR EVERYTHING ELSE WITH THE EXCEPTION OF THE BATTERIES WHICH ARE 1 YEAR. NO IMPLIED WARRANTIES WILL EXTEND BEYOND THE WARRANTIES LISTED ABOVE. Some states do not allow limitations on how long an implied warranty last so this limitation might not apply to you.
This Limited warranty does not cover any problems with or relating to, the gate, the gate hardware, including but not limited to hinges, rollers, brackets, entry devices etc. Any service call that determines the cause of a problem to be external to the product could result in a fee. Under no circumstances shall the manufacture be liable for consequential, incidental or special damages arising in connection with the use, or inability to use, this product. Under no circumstances will the Manufacture’s liability for breach of warranty, breach of contract, negligence or strict liability exceed the cost of the product covered other liability in connection with the sale of this product.
41
Page 44
www.max.us.com
UL CLASS - I, II, III, IV
CERTIFIED TO CAN/CSA STD
C22.2 NO. 247
Max Megatron 2500 Version 1.7.14
High Traffic Commercial
Brushless DC High Profile
Swing Gate Operator
4009963
Made in USA
Maximum Controls LLC.
27211 Burbank
Foothill Ranch, Ca 92610
Tel: (949) 699-0220
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