Maximum Controls MAX 1500, MAX 2200, MAX F18 Installation Manual

Quick Install Guide for

MAX 1500 / MAX 2200

Slide Gate Operators

CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV

CERTIFIED TO CAN/CSA STD C22.2 NO. 247

SAFETY SENSORS REQUIRED

Version 8

Residential/Commercial

Brushless DC Slide Gate Operators

Made in USA

www.max.us.com

1

4009963

UL 325 2016 Standard-MAX Quick Install Rev 8

Table of Contents

Quick Install Guide

Installation Steps 1 thru 12

1 12

Gate Shut-Off Switch Gate Tamper Feature Dropping the Chain - Gate Tamper is Armed (ON) Dual Gate Operators Wiring

Page

1-10

11 12 13 14

Troubleshooting

USB Black Box Port Test Edge 1 Entrapment sensor Gate Cycling Troubleshooting Matrix 1 LED Troubleshooting MC-200 LED Troubleshooting BC-7 Module LED Troubleshooting

15 15 16

17-18

19 20

Commonly Used Safety Sensor Wiring

Omron E3K-R10K4 Omron IRB-RET EMX IRB-MON Single Gate EMX IRB-MON Dual Gates Miller Gate Link

21 21 22 23 24

MAX 1500 / 2200 specifications

UL 325 Class of Operation - Class I, II, III, IV Gate Type - Vehicular Slide Gate Max Gate Length - 50 ft Max Gate Weight:

• MAX 1500 - 1500 lbs Level Gate; 1000 lbs Uphill Gate - 5° Max

• MAX 2200 - 2200 lbs Level Gate; 1500 lbs Uphill Gate - 5° Max

Opening Time - Selectable speed control (MAX - 12 inch per second) Cycles per Hour AC Power - Continuous Battery Back-Up Cycles (Batteries fully charged):

• MAX 1500 - approximately 100 cycles

• MAX 2200 - approximately 100 cycles

NOTE: The number of gate cycles using ONLY battery back-up power will vary depending on the weight of the gate, the gate length, the operating condition of the gate, temperature and the amount of charge the batteries have at the beginning of the battery power only operation.

Input AC Power/Amps - Switchable: 115VAC / 6 Amp, 1 phase

or 230VAC / 2 Amp, 1 phase

Motor:

• MAX 1500 - 1/2 HP 24VDC Brushless (6 million cycles)

• MAX 2200 - 1 HP 24VDC Brushless (6 million cycles)

Chain Size - #40 Operating Temperature: -4°F to 158°F (-20°C to 70°C) Entrapment Protection:

- UL 325 Type A Inherent (ERD sensor)

- Inputs for NORMALLY CLOSED (N.C.) UL 325 Type B1 (photo cell) and Type B2 (sensing edge)

2

29”

7 1/2”

14 1/2”19”

UL 325 2016 Standard-MAX Quick Install Rev 8

Quick Install Guide

www.max.us.com

For detailed installation instructions and COMPLETE information about ALL the available options & features for the MAX 1500/2200/F18, please refer to the MAX 1500/2200/F18 Installation and Owners manuals.

Operator Placement (standard)

1

The gate must be properly installed and work freely in both directions prior to installation of the gate operator.

Guide Rollers

24”

6.75”

Outside Property

1.5”

24”

Conduit

8.625”

10.5”

12.75”

Area

2” Gate Frame

4”5”

Cover

6.5”

6.2”

7.5”7.5”

10.5”

6.75”

Concrete Pad

Photcell to MC-200 EDGE 1 Input

4”4”

Operator Position on Concrete Pad

V-Rail

Conduit Guidelines and Suggestions

• REQUIRED - AC input power wire.

• REQUIRED - Entrapment protection CLOSING photocell and/or

sensing edge - when not using Gate Link wireless transmitter.

• In-ground loop wires.

UL 325 2016 Standard

ONE Entrapment protection sensor MUST installed or operator will NOT

function. It MUST be MONITORED and NORMALLY CLOSED (N.C.).

CLOSING Photocell Beam can be 5” or less away from gate

Physical Stop

Reflector

Gate in Closed Position

Inside Property

Operator in Front Position (Standard)

Note: See manual when mounting operator in REAR Position.

Guide rollers MUST be Installed to keep gate upright.

Operator MUST be level.

IMPORTANT: Physical stops MUST

be installed on BOTH ends of rail to keep gate from traveling off of rail.

Secure gate operator to

concrete pad with four

(4) 1/2” x 3” (min)

sleeve anchors.

6” above ground to avoid flooding.

Input Power

Concrete Depth Note: The heavier the gate, the deeper the concrete pad should be. At least two feet recommended for heavier gate.

1/2

Conduit Run

Concrete Pad

Check local building

codes in your area for

depth of concrete

before installation.

Photocell Beam Height: 21” Normal

27.5” Max.

MUST be installed

Wireless

Module

IMPORTANT:

Physical Stop

CLOSING Sensing Edge with Wireless Module

Wireless

Module

CLOSING Sensing Edge with Wireless Module

UL 325 2016 Standard-MAX Quick Install Rev 8

1

2

YES

NO

YES

NO

connect chain to gate

Top View of Operator

NOTE: 25 ft of #40 nickel plated chain included.

Minimum distance between the drive gear and gate is 4”.

4” Min4” Min

Drive Gear

Chain

Bracket

YES

IMPORTANT: Operator and chain MUST be parallel to gate or the idler

wheels could fail. Use the “Fine Tune” adjustment on the gate bracket connection bolt and make sure the chain runs through the idler wheels without binding on the side chain guides.

YES

Side Chain Guide

Idler Wheel

4” Min4” Min

NO

Gate Bracket

Fine Tune Adjustment

IMPORTANT: Physical stops MUST be

installed on BOTH ends of gate rail to keep gate from traveling off of rail.

NO

Operator is too far from gate.

Chain is NOT parallel to gate.

NO

Operator is too close to gate. Chain is NOT parallel to gate.

NO

Operator is NOT parallel to gate.

Chain is NOT parallel to gate.

Back View of Operator

YES

Chain brackets MUST remain same height as idler wheels.

Chain

Bracket

Idler Wheels

Factory installed

position

Concrete Pad

Operator in Front Position (Standard)

Chain

Bracket

7.5”7.5”

6”

Note: See manual when Connecting chain with operator mounted in REAR Position.

NOTE: The chain should

sag no more than one (1) inch per 10 feet of travel.

Do not over tighten the chain.

13.5”13.5”

2

NO

Chain

Bracket

DO NOT mount chain bracket too low on gate.

NO

Chain

Bracket

DO NOT mount chain bracket too high on gate.

UL 325 2016 Standard-MAX Quick Install Rev 8

ac input power

W

A

RN

IN

G

HIGH

V

O

L

T

AG

E

A

T

E

NT

ION!

H

I

G

H

VO

LT

A

G

E

W

ARNING

HIGH

V

O

LT

A

G

E

3

Choose either 115V or 230V setting on input AC power selector switch.

Wire desired input AC power wire to power terminal. A additional single gang box is provided to install power outlets if desired. GFCI outlet type is recommended.

CAUTION: Make sure circuit

breaker is OFF from incoming AC input wire BEFORE wiring!

Additional single gang box provided. Wire GFCI outlet to the input AC wire BEFORE connecting to operator power terminal if power outlets are desired.

Input AC Power Options

CAUTION: If input AC power selector

switch is set for 115V but input power is actually 230 V, 7 Amp Fuse will blow.

Single Phase 115VAC Only

115VAC

115V

Set to 115V

115 OR 230VAC

Power Wire

Single Phase 230VAC Only

230VAC

IMPORTANT: Make sure there are NO exposed bare

wires at the power terminal connection.

Chassis (Green)

Additional

Gang Box

Line (Black)

Neutral (White)

GFCI Outlet NOT provided

Power Terminal

Line (Black)

Neutral (White)

Chassis (Green)

MAX

Toroid Box

AC

IN

Additional

AC

Power

Bo

Box

x

DANGER

HIGH VOLTAGE!

11

5

V

ER

OW

P

On

To

Off

AX

M

AC Power Gang Box

Power

Terminal

Input

t

Selec

tage

Vol

AC or

5V

AC

11

230V

www.Max.US.com

FUSE

Amp

7

roid 15 Amp

7 Amp Fuse

Input AC Power

Selector Switch

WARNING

!

HIGH

LT

VO

sconn

di

power

icing unit

v

ser

E

AG

t

ec

before

Set to 230V

230V

Turn Power ON

MAX

Toroid Box

AC

N

I

LEDs should light up on operator. Battery power automatically turns ON.

Turn ALL Power OFF

1 Turn OFF POWER Switch on MAX Toroid Box. Battery power will remain ON.

2 WAIT for 15 seconds.

3 Press and HOLD (approx. 5 seconds)

the RED ON/OFF BATTERY button until MAX BC-7 LEDs turn ON, then release button. LEDs will turn OFF. (Up to 30 sec.)

t

pu

n

lect I

e

Se

g

or

Volta

AC

115V

5V

C

11 230VA

om

c

S.

.U

x

Ma

www.

FUSE

OWER

P

p

Am

7

MAX Toro

id 15

Am

n

O

Off

Turn Power ON

IMPORTANT: This procedure

must be followed whenever

ALL power must be turned OFF on operator.

DO NOT

CYCLE

MC

Mo

3

OPERATOR!

3

MA

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I

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1

MA

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UL 325 2016 Standard-MAX Quick Install Rev 8

L

ground operator

WARNING

W

A

RN

I

N

G

4

Operator MUST be Properly GROUNDED

IMPORTANT: Operator MUST be grounded in lightning

prone areas or warranty will be VOIDED!

WARNING

connect chassis

to ground rod for

lightning protection

Proper grounding of this gate operator is a requirement for LIGHTNING PROTECTION in lightning prone areas. To be effective, ground connections should be made with a minimum 12 AWG, 600 volt insulated wire to a ground point within 3 feet of the gate operator. The ground point must be at an electrical panel, a metallic cold water pipe that runs in the earth, or a grounding rod.

Ground

within 3 ft

of operator.

Chassis

Grounding Rod

Ground

M

CO

AG

M

NC

OCK

LOCK

AGL

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NOTE: Consult city codes for AC line wiring.

Beware of existing underground services.

set opening direction and id plug

5

ID plug MUST be plugged in.

00

MAX 22

ID Plug

MAX 1500

ID Plug

MAX 1500

MAX 2200

MAX F18

ID Plug

Any of the THREE Chassis Grounds can be used. They are located next to the gear reducer. DO NOT remove any existing green ground wires.

PRIMARY

GATE

OPEN

LEFT

OPEN

RIGHT

OPEN RIGHTOPEN LEFT

Set the desired opening direction.

MATRIX 1

MADE in USA

EXIT

CENTER

SAFETY

F18

MAX

PLUG

ID

12VDC

GND

24VDC

GND

RADIO SIG.

BATTERY

BACK-UP MODE

LEAVE

CLOSED

LEAVE

OPEN

OPEN 1 TIME

PRIMARY

OPEN LEFT

GATE

OPEN RIGHT

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

OFFON

MAX

MIN

OFF

CLOSE TIMER

FIRE DEPT

RADIO GND

PARTIAL

OPEN

POSITION

RECORDER

OBD PORT

BLACK BOX

GND

MAX OPEN

STRIKE

GND

MIN

MAX

KEYPAD / RDR

GND

OPEN

MAX

GATE SPEED

PHOTOCELL

GND

MOTOR MOTION

STOP CLOSE

REVERSE SENSITIVITY

LIMIT

SWITCH

ON-LINE

MOTOR

ON-LINE

PRIMARY

GATE

(+)

GND

(-)

SAFETYCENTEREXIT

MOTOR OVERLOAD

NO LIMIT SWITCH /

CLAMP SLIPPING

SEC

GATE

(+)

GND

(-)

MAGLOCK

OFF

OPEN

DELAY

STOP

2Sec1.5Sec

GATE

TAMPER

UL

ENTRAP

GATE

STATUS

CLOSE

COM

MAG LOCK

PHOTOCELL

UL ALARM 12V

GATE DISABLE

COM

Tamper NO

COM GND

Tamper IN

EDGE 1

EDGE 2

ID PLUG

ERROR

ALARM RET

RESET

GND

OPEN

CLOSE

BATTERY

IN USE

POWER

24V

GND

COM

NC

Dual Gate Operators NOTE: Secondary operator will automatically be set to the opposite opening direction as the primary gate operator.

ID Plug Error: If ID plug is NOT plugged in, board will constantly beep and operator will

NOT function.

NOTE: See manual for more

information about Matrix 1 settings.

UL 325 2016 Standard-MAX Quick Install Rev 8

4

install and adjust limit sensors

6

The limit sensor activators MUST be installed on BOTH ends of chain to indicate the OPEN and CLOSE positions of the gate or DAMAGE will occur. They will activate the corresponding LIMIT SENSOR (Gray or Black) when they move within range, stopping the gate at the desired positions.

Back

View

Bracket

Plu

g

GRAY

Limit Sensor

Gate

LED lights when sensing a limit sensor activator (Magnet).

Limit Sensor Activator (Magnet)

IMPORTANT: LEDs MUST light up when gate

reaches OPEN and CLOSE positions or operator WILL NOT learn gate positions. If gate positions

are not learned, gate cycling speed will remain slow during normal operation.

Limit Sensor Activator installation

Gate

Plu

g

Plug

BLACK

Limit Sensor

IMPORTANT: Limit Sensor Activators

MUST be installed on BOTTOM of chain

Bracket

as shown.

Factory Installed

GRAY Limit Sensor

Limit Sensor

Activator

Note: See manual when installing limit sensors with operator mounted in REAR Position.

JOG Left/Right Buttons on MC-200

PhotoCell

POWER

MC-200

Motor Controller

Push and HOLD the JOG LEFT or JOG RIGHT buttons accordingly to move the gate (release the button to stop gate).

Operator in Front Position

(Standard)

Limit SW

UL Entrap

Edge

2 1

Edge

MATRIX

ON-LINE

Jog RT

Edge 2

Edge 1

Jog LT

Photo

Cell

GND

JOG

LEFT

JOG

RIGHT

MAX

LED ON

Sensitivity

Factory Installed

BLACK Limit Sensor

Limit Sensor

Activator

14

15

13

16

12

ERD

3

Motor

4

5

OverLoad

ERD

Install Limit Sensors:

Use JOG Left/Right Buttons on MC-200 for installation

1. JOG gate to CLOSE position.

2. Mark magnet position on chain.

3. JOG gate open slightly and install magnet.

4. JOG gate to OPEN position.

5. Mark magnet position on chain.

6. JOG gate closed slightly and install magnet.

7. Gate positions can now be learned AFTER at least ONE entrapment protection device has been installed

(see & ).

Breather Pin

7 8

CAUTION

OVE

EM

R

BEFORE

ATION

OPER

IMPORTANT:

Remove breather pin from gear reducer BEFORE cycling operator.

UL 325 2016 Standard-MAX Quick Install Rev 8

5

entrapment protection wiring

G

N

D

1

2

3

GN

D

1

2

3

7

PhotoCell

Edge

POWER

MC-200

Motor Controller

UL Entrap

Edge

Photo Cell: LEARNED MONITORED OPEN/CLOSE

Edge 2: LEARNED MONITORED OPEN/CLOSE

EDGE 1: MONITORED CLOSE ONLY

Typical Wiring For:

Normally Closed (N.C.) Photo Cell to EDGE 1

NOTE:

Matrix 1 MUST be

removed to wire

MC-200.

Power In

OR

be “

MOT

nsors

3

MUST

se

ts

&

R

2

O

s

IT

inpu

t

N

RED

npu I

MO

nput

TO

i

to

o t

o LEAR

T

d

d.

MONI

e

re

.

i

1

w

earn l

umper j

Rev

.

2

ALARM

CH

LIMIT

IT

SW

RY

E

T

K

t

C

AT

B

PA

w

er en

w

R

TO

sors

po Y L

MO

sen

N

INPUTS

O

MC-200 P

”

D

NE

R

EA

L

be

e

b

n

:

be

.

a

T

c

3

S

n

UST

&

ey

ca

M

h t

MU

l l

2

rs

s

e

o

C

P

s

n

o

O

nput

1

e

.

i

FORE

T

.

s

S

x

3

d

S

in

e

Phot

BE

tri

g

&

s

or

s

a

e

u

or

2

b

M

t

d/

EN

un

u

n

on

a

OP

np i

e

Any

mode

ge

he

er

im

.

d

t

h

d

E

arn

e

eit

N

le

O

ng

,

o

ame

t

s

OTI

rd

HOLD

d

M

ersi

a

c

SE

he re i

t

O

di

nd

OR

he

t

n

a

w

CL

i

OT

s

a

i

.

s

e

M

s

p

b

re

ons

ee

t

min

P

t

b

TOP

5

u

3.

S

r

il

c

b

t

a

fo

n

e

u

s t

r

s

o

f

la

ED

OPEN

L

.

ON

de

0

.

o

wh

e

0

s

g

b

m

0

-2

in

0

p

C

rn

d

LL

e

-2 e

I

M

s

ea

W

be

n

u

L

MC

o

s

y

r

re

u

b

D

H

o

a

b

T

LE

ns

rs

.

e

o

4

OP

s

BO

t

s

T

n

r

ra

e

o

S

e

s

p

f

s

st

o

rn a

Pre

le

ing

.

p

5

o

t

e

s t

e

u

b

p n

I

IMPORTANT Sensing

devices MUST be powered by MC-200 or they will NOT be MONITORED.

me

p

ra

MC-200

h

it

d

e t a

c e t

de h

LL I

W

s

du

n

e

.

g a

on

d

t t

n a

rs o

.

s

p

w M

o

n re a

E

-

ectio t

ro

WR

p

P

nt

MU

12V

WR

Monito

Rever

d e t

ON

e b

l

min

a

5 in h

mo t i

w

rn n i

a

lea

d n e

ORED

T

I N O

me

put

rap

n

I

nt

POWE

MC-200

Motor Controller

V -

-) -

GND -

(

5

48

-

RS

2V 1

RS-485 (+) -

ND

R

G

MATRIX

PW

n 12V

nt

ed

me

r

o

ap

be us

ns

T

ntr

e

S

E

S

MU

WILL

sensor

ator

A

N

•

oper

Wire

•

MO

operator

d

e

r

g

n

i

s

ed

Edge

r

OR

P

Monito

Edge

GN

.

Ph

Edge

, e d

oto

2

C

e

ll

.

n

o

3

er

p

cti

s

t

e

pu jum T

in

S

U

nt Prot

sed

M

:

nu

s

u

SW t

Limi

ge

d

E

2

otoCell

h

X

P

1

ATRI

M

N-LINE O

Edge

R

UL trap n

E

GND

PWR 12V

Polarity does NOT matter

PWR 24

1

or

1 E

s

ection

ot

ne

DG

i

E

.)

Pr

n.

idel

o

N.C (

Gu

ncti

D

wired to

E

an

fu

T

be

c

NLY, to each

OS

O

L

ST

s

C

NO

MA

R

O

RE

TO

NI

are used.

Reversing

•

o

hot

Cel

Jog

Jog R

D

1

2

Photo

Cell

r

Y

hen dual operators

so

L

oto Cell

n

w

L

D N

puts.

G

E

-2

ow

p

•

-

dge and/or Ph

ANY

P

00

MO

er

NUS

U JU

Jog LT

Jog RT

1

In

2

3

be used to

T

n

of the 3

r.

MUS

sensors.

emai

cu

r

D

E

oc

o

12V

ST

R

OR

ucti

W

IT

N

install

on instr

or fault will

inputs MU

D

lati

E

ce d’

l

ED

i

R

nsta i

MPE

ee

oir la not

S

V

:

15

ON

16

TI

UTI

A

EN

C

TT

A

3 4

N

5

MAX

O

LED

ER

Sensitivit

JOG RIGHT

JOG LEFT

se

200

D

-

MC

’s

ired to

w

e

b

MC

•

l

L

T

-

1

Edge 1

GND

Edge 2

CLOSING Direction ONLY

NOTE: See manual for more information about

photcell and sensing edges installation and wiring.

Limit SW

23

2 1

MATRIX

ON-LINE

Cell

Edge 2

Photo

Recr

M

C-

2

00

Sl

i d

e

ns.

ation.

ERD

3

2

1

14

d

Motor

Loa

Over

D

y

ND (C)

G

EDGE 1 (N.C.)

1

Jog RT

Edge 1

GND

Jog LT

JOG LEFT

JOG

RIGHT

NOTE: See manual for more information about learned monitored inputs.

ONE Entrapment protection sensor MUST be installed or operator will

Thru-Beam

Power

NOT function. It MUST be MONITORED and NORMALLY CLOSED (N.C.).

Power

Trans

See pages 21-23 for specific photocell wiring.

Reflective

Beam

Reflector

IMPORTANT: Photocells

MUST be in alignment

or fault will occur.

MAX

LED ON

14

15

16

3

4

5

ERD

Sensitivity

13

12

ERD

Motor OverLoad

Jumper UNUSED Entrapment Protection

3

2

1

hoto

P

Edge 2

EDGE 1

UL 325 2016 Standard

Typical HARDWiring For:

10K Edge Normally Closed

GEM - 104

ON = Obstruction BLINKING = Fault

MON.

PWR

SAFETY INPUT

GEM-104 MUST be used.

PWR 12V

Polarity does NOT matter

GND

R

TO

O

M

INPUTS

Power In

”

ED

RN

EA

OR

L

e

b e b

n

:

MOT

a

T

c

3

rs.

ST

&

ey

so

MUST be “

MUS

h

t

n

MU

2

3

rs

s

o

se

ts

s

&

put

u

R

n

t

n

p

2

e

i

FORE

O

S

d

s

IT

in

e

Pho

Sensing Edge

See page 24 to wire a Gate Link wireless transmitter.

BE

D

N

s

N

r

u

ts

put

R

2

RE

t d/o

In

MO

un

u

n

npu

TO

i

p

a

to

OP

n i

o

e

t

Any

o LEA

e r

g

.

T

d

h

e

.

d

t

h

d

MONI

e

E

re

.

it

i

e

1

r

e

g

w

e

o

p

t earn l

same

rsin

rd

HOLD

d

e

a um j

d

e

he re i

t

n

t

a

w

Rev

a

.

is h

s

e

M

2

s

p

b

n

e

re

o

e

t

P

t

b

.

u

3

il

b

t

n

u

Inputs to GND or a fault will occur.

Sensor Wire

GND

Example: Inputs 2 & 3

are NOT used and MUST be jumpered to GND.

Normally Closed (N.C.)

Sensing Edge to EDGE 1

(CLOSING Direction ONLY)

V -

-) -

GND -

(

PWR 24

5

48

-

RS

1

-

2V

1

RS-485 (+) -

-

ND

R

-

G

MATRIX

PW

n

io

ALARM

ect

12V

IT

WR

H

P

IM

L

nt prot

ITC

me

SW RY E

T

rap

K

t

MC-200

C

AT

h

B

it

PA

be us

w

er en

ST

rs

so

MU

pow

Y L

sen

N

12V

O

WR

P

MC-200

d

e

r

s

Monito

Rever

e

b

can l l

e

C

o

1

.

s

x

3

STOP

i

in

r

tr

g

&

o

e b

Ma

EN

e

n

d

o

e

mo im t

rn a

N

le

d

O

I

,

e

t

OT

a

M

c

SE O

d

di

e

n

CL

i

t

OTOR

c

ON

.

e

n

t

e

b

mi

de

5

.

h

LL

r

n

I

c

i

l

o

a

f

W

m

,

e

s

e

s

t

5

r

dua

d

o

PEN STOP

f

in

n

ED

O

las

h

mo

L

e

it

.

ON

d

w

whe

0

rn

.

e

0

n

g

s

i

b

mo

0

lea

-2 a

in

.

0

g

p

.

C

d

rn

d

LL

a

e

n

-2

a

e

I

e

M

s

e

W

b

n

u

L

on

d

t

MC

o

t

s

y

n

r

ORED

re

u

b

D

a

H

o

a

T

b

I

E

s

rs

L

N

n

rs

.

o

e

o

4

OP

s

BOT

t

n

r

s.

ra

MO

e

s

o

ST

p

e

s

w

o

s

t

p

Prot

f

o

s

o

rn

n

a

re

g

P

re

le

nt

in

.

M

p

5

o

t

e

s a

t

e

u

me

b

p n I

puts:

rap

In

nt

E

h

P

R

E

POWE

MC-200

Motor Controller

or

on

1

cti

E

s

e

G

ne

D

i

rot

E

P

.)

n.

.C

idel

nt

o

N (

ed

, to each

ncti

Gu

D

me

wired to

r

an

fu

o

SE

ap

be

c

NLY

O

tr

OT

ns

O

L

ST

n

N

e

s

C

E

S

MU

WILL

MA

tor

R

sensor

a r

O

RE

A

N

•

ope

TO

NI

Wire

•

MO

operato

are used

g

n

•

i

dge

ed

E

r

o

hot

OR

P

Cel

Monito

Jog R

Edge

GN

D

Phot

Ed

1

ge

o

2

C

e

ll

2

n

3

er

p

ctio

ts

e

pu

jum

T

in

US

nused

u

SW

t

Limi

ge

d

E

ll

Photo

e

2

otoC

Cell

X

1

ATRI

M

N-LINE

O

Edge

UL

trap

n

r

.

Y

hen dual operators

so

L

oto Cell

n

w

L

D N

puts

G

E

ow

p

-

dge and/or Ph

ANY

00

er

NUS

U

•

JU

Jog RT

1

In

M

2

3

C-

3

2

T be used to

0

n

of the

r.

MUS

sensors.

emai

cu

r

V

D

ns.

E

oc

o

12

ST

OR

ucti

ation.

MU

IT

PWR

N

MO

on instr

or fault will

inputs

D

lati

E

ce d’install

l

ED

R

E

nsta i

MP

Jog LT

3

2

1

oir la noti

See

1

V

14

:

N:

15

O

ON

16

TI

UTI

Moto

EN

CA

TT

A

Over

3

4

N

5

MAX

O

LED

D

y

ER

Sensitivit

JOG

RIGHT

JOG LEFT

ND (C)

G

se

200

D

-

MC

s

r’

.

ired to

w

Reversing

e

b

MC-2

•

l

Jog

L

T

-

1

Edge 1

GND

Edge 2

EDGE 1 (N.C.)

CLOSING Direction ONLY

Sl

i d

e

ERD

r

d

Loa

Entrapment Protection Device Locations:

CLOSING Direction Photocell

IMPORTANT: Entrapment

Protection Photocells MUST be Monitored Normally Closed Type.

NOTE: Photo input on Matrix 1 is NOT MONITORED (Normally OPEN) and is NOT UL 325 entrapment protection.

Beam: 5” or LESS from CLOSED gate.

IMPORTANT: Photocells MUST

be in alignment or fault will occur.

Outside Property

Entrapment Area

Gate Closed

Inside Property

Continued on next page.

6

CLOSING direction photocell to MC-200 EDGE 1 input.

Run conduit to operator

Wall

UL 325 2016 Standard-MAX Quick Install Rev 8

continued

7

Entrapment Protection Device Locations:

Photocell Beam Height

Install photocells on either side of gate, as close as practical to the gate but no further away than 5”.

Less

5” or

Less

5”

or

OPENING Direction Photocell

Outside Property

Gate Closed

Inside Property

Sensing Edges

Outside

Property

IMPORTANT: Entrapment

Protection Photocells MUST be Monitored Normally Closed Type.

Beam: 5” or LESS from OPEN gate.

Run conduit to operator

OPENING direction photocell to MC-200 motor controller, Monitored. Normally CLOSED (N.C.)

NOTE: Connect to Photo Cell input on MC-200.

Beam Height:

21” for most

installations but No

higher than 27.5”

above ground.

Wall

Entrapment Area

Inside

Property

Gate

Wall

Illustrations not to scale

Photo Beam

IMPORTANT: Photocells MUST

be in alignment or fault will occur.

CLOSING direction 10K NORMALLY CLOSED Sensing Edge Wirelessly

Module

Wireless

Wall

NORMALLY CLOSED Sensing Edge

Wireless

Wireless Module

Module

WIRELESS NOTE: Refer to the instruction sheet that comes with the wireless module for wiring and mounting instructions when using wireless option.

OPENING direction 10K

Gate Closed

Wireless

Module

OPENING direction10K NORMALLY CLOSED Sensing Edge Wirelessly

IMPORTANT: Sensing edges MUST be

Monitored 10K Normally Closed Type.

Self-Supporting Post

OPENING direction

Sensing Edge

Gate Closed

If a self-supporting post is being used, then sensing edges need to be installed on EACH side of the post to protect against entrapment in the OPENING and CLOSING direction of gate travel.

CLOSING direction Sensing Edge

Wireless

Module

OPENING direction Sensing Edge

Wall

OPENING

direction

Sensing

Edge

CLOSING direction Sensing Edge

MGL-TX M

on

2

0

ito

G

re a te

d

L

in

k

M i l

l e r

Ed

g

e

OPENING direction Sensing Edge (Wireless)

UL 325 2016 Standard-MAX Quick Install Rev 8

7

learn gate positions

8

After the limit sensor activators and at least ONE entrapment sensor has been installed, put the gate in the CLOSED position:

Gate Shut-Off Switch

IMPORTANT:

GATE SHUT-OFF Switch MUST be OFF.

(see page 11 for more information about switch)

MOTOR MOTION

1. Push OPEN button to cycle gate to open position. Operator cycles slowly while learning position.

2. Then push CLOSE button to cycle gate to closed position. Operator cycles slowly while learning position.

OPEN STOP CLOSE

MOTOR MOTION

OPEN STOP CLOSE

Matrix 1

MIN

MAX

After gate positions have been learned, the gate will cycle at the speed set on matrix 1 “GATE SPEED” setting.

Adjust ERD Reverse sensor

9

Matrix 1

MAX

GATE SPEED

Set to MAX

The ERD Sensor - Electronic Reversing Device (Type A) MUST be adjusted for the OPEN and CLOSE gate cycles.

When the gate encounters an obstruction during the CLOSE cycle, it will reverse to the open position and PAUSE the gate. An input command (press remote button or exit loop) is needed BEFORE the gate will reset and close again.

When the gate encounters an obstruction during the OPEN cycle, it will reverse approximately 6 inches and PAUSE the gate. An input command (press remote button or exit loop) is needed BEFORE the gate will reset and open again.

For the ERD Sensitivity to function correctly:

• Limit sensors must be learned BEFORE adjusting the ERD Sensitivity.

14

15

13

16

3

4

5

ERD

Sensitivity

14

15

16

3

4

5

ERD

Sensitivity

14

15

16

3

4

5

ERD

Sensitivity

12

ERD

Motor OverLoad

13

12

16 sensitivity setting positions. NO mechanical hard stop for knob.

Adjusting ERD:

A. Turn knob until blue LED lights up. Maximum sensitivity reached,

Position 1 - Too sensitive for most gates.

B. Turn knob counter-clockwise to

13

12

reduce gate sensitivity while testing ERD until desired results is attained. (LED remains OFF for all but position 1)

Matrix 1

MOTOR MOTION

OPEN STOP CLOSE

Typical Settings:

14

15

13

16

3

4

5

ERD

15

16

3

4

5

ERD

12

14

13

12

MAX

LED ON

MAX

LED ON

Sensitivity

UL

Entrap

Edge

Limit SW

2 1

MATRIX

ON-LINE

Cell

Edge 2

Photo

Edge 1

GND

Jog RT

Jog LT

PhotoCell

POWER

MC-200

Motor Controller

IMPORTANT: When satisfied

Position 13:

• Typical gate setting.

Position 16:

• Heavy gate setting.

• Long gate setting.

• Cantilever gate setting.

• Uphill gate setting.

• High wind area gate setting.

CAUTION: Position 16 results in gate exerting

MAXIMUM force before reversing direction.

with ERD adjustment, cycle the gate 3 or 4 times to make sure that the ERD sensor does not falsely trigger during normal gate operation. Re-adjust if this happens.

MAX

LED ON

JOG

RIGHT

LEFT

MAX

LED ON

MAX

LED ON

If alarm sounds while adjusting ERD, press STOP BUTTON on Matrix 1 to shut-off alarm.

UL 325 2016 Standard-MAX Quick Install Rev 8

8

10

loops & loop detectors

In-Ground Loops Connections

Safety

Loop

Exit

Loop

NOTE: See manual for

more information about loops and loop detectors.

Safety

Loop

Safety Loops

Wired in series

MATRIX 1

MADE in USA

BATTERY

BACK-UP MODE

LEAVE

CLOSED LEAVE OPEN

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

PLUG

ID

12VDC

GND

24VDC

GND

EXIT

CENTER

SAFETY

RADIO SIG.

RADIO GND

MIN

OFF

CLOSE TIMER

RECORDER

FIRE DEPT

GND

OFFON

MAX

PARTIAL

OPEN

POSITION

OBD PORT BLACK BOX

MAX OPEN

GND

STRIKE

OPEN 1 TIME

GND

MAX

KEYPAD / RDR

GND

OPEN

LEFT

OPEN

MAX

GATE SPEED

MIN

PHOTOCELL

GND

PRIMARY

GATE

OPEN

RIGHT

MOTOR MOTION

LIMIT SWITCH ON-LINE

MOTOR

ON-LINE

PRIMARY

GATE

(+)

GND

(-)

SAFETYCENTEREXIT

STOP CLOSE

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

CLAMP SLIPPING

SEC

GATE

(+)

GND

(-)

MAGLOCK

OFF

OPEN

DELAY

STOP

2Sec1.5Sec

GATE

TAMPER

UL

ENTRAP

GATE

STATUS

CLOSE

COM

GATE DISABLE

MAG LOCK

Tamper NO

Tamper IN

PHOTOCELL

UL ALARM 12V

ALARM RET

24V

EDGE 1

EDGE 2

ID PLUG

ERROR

RESET

CLOSE

BATTERY

IN USE

POWER

GND

COM

GND

OPEN

COM

Com, Gnd (Black)

Loop Detect Output (White)

NC

Power Terminal

Wire to

Power Terminal

Power 15 VDC (Red)

back of

External

Loop

Detector

detector

MAX External Loop Detector

Cable Adapter Sold separately

External Loop Detectors

O

N

12

OPTIONS

3

45

6

7

EDI

8

Te

l : 480.968.64

O

DEFLECT

N

5 = Opti

OM

= In

07

mum

ETE

0

1

= Dec

c re

R

2

S

as

ens

3

e

SW1

r

S

.

ease Sens.

ens

4

L

ED

O

5

.

S

N

INDIC

W

LMA180

P

6

OW

2

O

N

Fr

7

N

ON

ER

ATORS

=

equenc

O

8

= Norm

O

FF

SENS

F

Low

O

ON

F

FF

O

= Medium

FF

=

y

DETEC

N

OFF

= Medium-H

al Powe

o

SW

P

ON = Detect

ow

3

T

O

er

-Low

= Hi

N

r

OF

=

O

gh

F

FF

=

Fail

2

igh

N

= Fa

H

o

SW4

z

S

De

Flas

L

ecur

oop

t

il

ec

h

O

=

S

N

e

t

De

1 Flash

W

afe

ON = Pul

Fa

l

5

a

ETER

O

ul

y Tim

N

2

t

O

F

ut

la

O

=

i ng

p

FF

s

O

3

h

ut B

FF

LECTOM

pen

e

O

Flas

s=

O

EF

s

= B

Sh

FF

e

D

L

h

N = Pu

oo

es=2

on Entr

O

o

s

r

SW

ted

p

am

Bo

F

5

6

F

% chang

Loop

e as

th

l

ON

of

y

se

LE

= Loop Fault

SENS

=

A

on Ex

In

D’

Curren

O

d

s Flas

e

u

FF

PWR

2 Sec c ta

it

= No Delay

t Loo

nc

SW

h

in

L

e

R

on

E

g=

Pr

7

p

D Flas

E

d Delay

O

F

e

ault

vio

N

=

us

h

O

POW

in

FF

L

g

N

oo

=

ormal

T

=

p Fa

SW

Infi

I

ul

8

P

O

t

ETEC

n

re

N

it

D

=

ED

e

s en

P

O

re

FF

c

S

e

s

en

= No Sens

ence s i

tivi

t

y

Boos i ti

T

Plug-In Loop Detectors

v

t i t y

Boost

ESE

R

NOTE: DO NOT select the PULSED output

option for Loop Detectors.

NOTE: DO NOT set Loop Detectors to HIGH sensitivity to avoid false trigger.

11

matrix 1 settings

Battery Back-Up Mode

LEAVE OPEN - After a power failure and battery power is drained, the next open command, gate will remain OPEN. Gate will automatically close after AC power is restored.

LEAVE CLOSED - After a power failure and battery power is drained, gate will remain CLOSED. See manual for more information about opening a CLOSED gate during a power failure (emergency open device, manual open, etc).

OPEN 1 TIME - After a power failure, gate automatically OPENS and REMAINS OPEN, even after power is restored.

A close command or loop event is needed to close gate.

Anti Tailgate

Set to OFF

See manual before enabling this feature.

Close Timer

1st click clockwise - Knob at MIN position: 1/2 sec... 2nd click clockwise: 1 sec... 3rd click: 4 sec... 4th click: 8 sec... etc up to 60 sec. MAX. See manual for more info.

MATRIX 1

MADE in USA

BATTERY

BACK-UP MODE

LEAVE

CLOSED

LEAVE

OPEN

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

PLUG

ID

12VDC

GND

24VDC

GND

EXIT

CENTER

SAFETY

RADIO SIG.

RADIO GND

OFFON

MAX

MIN

OFF

CLOSE TIMER

POSITION

RECORDER

OBD PORT

BLACK BOX

FIRE DEPT

GND

MAX OPEN

PARTIAL

OPEN

GND

STRIKE

OPEN 1 TIME

GND

MAX

KEYPAD / RDR

GND

OPEN

LEFT

OPEN

MAX

GATE SPEED

MIN

PHOTOCELL

GND

PRIMARY

GATE

OPEN RIGHT

MOTOR MOTION

SWITCH

ON-LINE

MOTOR

ON-LINE

PRIMARY

GATE

(+)

GND

SAFETYCENTEREXIT

STOP CLOSE

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

CLAMP SLIPPING

LIMIT

SEC

GATE

(-)

(+)

GND

(-)

MAGLOCK

DELAY

OFF

OPEN

STOP

2Sec1.5Sec

GATE

TAMPER

UL

ENTRAP

GATE

STATUS

CLOSE

COM

GATE DISABLE

MAG

LOCK

Tamper NO

Tamper IN

PHOTOCELL

UL ALARM 12V

ALARM RET

24V

EDGE 1

EDGE 2

ID PLUG

ERROR

RESET

CLOSE

BATTERY

IN USE

POWER

GND

COM

NC

COM

See manual before enabling this feature.

GND

OPEN

COM

See manual for more info.

Maglock Delay

Set to OFF

Gate Speed

Set to MAX

UL 325 2016 Standard-MAX Quick Install Rev 8

9

12

wiring opening device options

250 mA Max.

12 VDC

OR 24 VDC

Radio Power

3-Wire

Radio

MATRIX 1

ID

PLUG

12VDC

GND

24VDC

GND

MADE in USA

EXIT

CENTER

SAFETY

RADIO SIG.

BATTERY

BACK-UP MODE

LEAVE

CLOSED

LEAVE

OPEN

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAIL GATE

OFFON

MIN

MAX

OFF

CLOSE TIMER

PARTIAL

OPEN

POSITION

RECORDER

OBD PORT

BLACK BOX

STRIKE

FIRE DEPT

GND

MAX OPEN

GND

RADIO GND

OPEN 1 TIME

GND

MAX

KEYPAD / RDR

GND

OPEN

LEFT

OPEN

MAX

GATE SPEED

MIN

PHOTOCELL

GND

PRIMARY

GATE

OPEN

RIGHT

MOTOR MOTION

LIMIT SWITCH ON-LINE

MOTOR ON-LINE

PRIMARY

GATE

(+)

GND

(-)

SAFETYCENTEREXIT

STOP CLOSE

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

CLAMP SLIPPING

SEC

GATE

(+)

GND

(-)

MAGLOCK

DELAY

OFF

OPEN

STOP

2Sec1.5Sec

GATE

TAMPER

UL

ENTRAP

GATE

STATU S

CLOSE

COM

MAG LOCK

UL ALARM 12V

GATE DISABLE

Tamper NO

GND

Tamper IN

PHOTOCELL

EDGE 1

EDGE 2

ID PLUG

ERROR

ALARM RET

RESET

CLOSE

BATTERY

IN USE

POWER

24V

GND

COM

GND

OPEN

COM

+

Pos

NC

Neg

Pos

Neg

-

+

-

maglock option

Maglock MUST be connected as shown when used.

MAGLOCK DELAY:

You MUST select a time delay when using a maglock. Maglock power disengages 1.5 sec or 2 sec before gate starts opening.

MAGLOCK LED (Monitors Maglock): ON - Locked OFF - Unlocked Flashing - Problem with Maglock Power.

Maglock

Maglock Power

MAGLOCK

DELAY

OFF 2Sec1.5Sec

MAG

LOCK

re

i

4-W

Radio

Normal Opening Devices

Emergency Open Device

Emergency OPEN

(Overrides gate

disable switch)

NOTE: See manual for more info.

(N.O.)

Dry Contact (N.O.)

Telephone

Entry

Dry Contact (N.O.)

Dual Gate Operators using Maglock: Primary gate opens FIRST. Install maglock accordingly to account for this.

Normal Opening Devices

Key Switch

Card Reader

Separate power

for Devices if required.

Keypad

External Alarm

Reset Button

Security Device

StopCom

PRESS

T

to RESE

UL 325 2016 Standard-MAX Quick Install Rev 8

10

gate shut-off switch

Turn this feature ON while servicing the gate operator. This switch disables all OPEN/CLOSE devices BUT the JOG LEFT/RIGHT buttons on MC-200 so gate can not accidentally get activated while operator is being serviced.

IMPORTANT: When the Gate Shut-Off switch is turned ON,

any OPEN/CLOSE command given to gate operator will just

“BEEP” for a few seconds and ignore command.

Gate Shut-Off Switch

Only the Jog Left or Jog Right buttons will operate gate when Gate Shut-Off switch is turned ON.

UL Entrap

Edge

Limit SW

2 1

MATRIX

ON-LINE

PhotoCell

POWER

MC-200

Motor Controller

MAX MC-200 motor controller

Cell

Edge 2

Photo

Edge 1

GND

14

15

13

16

3

4

5

ERD

Sensitivity

12

Motor OverLoad

ERD

MAX

Jog RT

Jog LT

JOG

LEFT

JOG

RIGHT

LED ON

TECHNICIAN MAINTENANCE TIP: One wire can be unplugged from the back of the Gate Shut-Off switch after servicing the operator to prevent the switch from accidentally being turned ON during normal operation. Plug the wire back in and turn ON the switch only while servicing the operator. This can prevent an unnecessary service call by a technician when the only thing wrong with a malfunctioning operator is the Gate Shut-Off switch has accidentally been turned ON but the owner is unaware of this.

UL 325 2016 Standard-MAX Quick Install Rev 8

11

T

R

gate tamper feature

ID

UG

PARTIAL

O

CLOS

MAX

PHOTOCELL

OFF

S

CENTER

EXIT

GATE

Tamper NO

Many different safety devices can be wired to the GATE TAMPER. After device is wired to relay, it MUST be ARMED to function.

Wiring Gate Tamper

The GATE TAMPER can be used for various functions such as turning a warning light, siren or camera on

Existing

Building

Alarm

System

when the gate is tampered with (Vandalized Gate). The gate operator defines a “Vandalized Gate” as UNAUTHORIZED movement of the gate. This can occur if the chain is dropped and gate is manually moved from the closed position or the gate is forced open from the closed position without authorization.

TAMPER NO/Com Relay: Connect a warning light, siren, camera or an existing alarm system to relay.

TAMPER IN/GND Input: Connect a sensor device to input. When Tamper In/GND gets triggered, device that is wired to Tamper relay (NO/Com) will activate.

Arm Gate Tamper (Turn ON)

The GATE TAMPER is factory set to OFF (Unarmed). It MUST be turned ON (Armed) or safety device connected to the GATE TAMPER relay will NOT activate.

• Press and HOLD the STOP button while simultaneously pressing

the POSITION RECORDER button. Hold BOTH buttons down until Gate Tamper LEDs light up then turn OFF and a beep is heard.

Gate Tamper is now ARMED (ON).

NOTE: DO NOT press the POSITION RECORDER button before

the STOP button or Gate Tamper will NOT Arm.

• To UNARM (Turn OFF) Gate Tamper repeat above step.

When GATE TAMPER is triggered, the OPERATOR ALARM and GATE TAMPER relay will activate. The operator will shut down all operating functions. The alarm reset button MUST be pressed to turn OFF the alarm and reset the operator.

If GATE TAMPER is armed and relay is connected to an existing building alarm system, then they will get a triggering of their alarm system and should be notified of the situation.

Siren

Power

GATE

TAMPER

Warning

Light

Power

Tamper NO

COM

GND

Tamper IN

Motion Sensor

MATRIX 1

ID

PLUG

12VDC

GND

24VDC

GND

MADE in USA

EXIT

CENTER

SAFETY

BATTERY

BACK-UP MODE

LEAVE

CLOSED

LEAVE

OPEN

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

OFFON

MIN

MAX

OFF

CLOSE TIMER

PARTIAL

OPEN

POSITION

RECORDER

OBD PORT

BLACK BOX

Press Together

STRIKE

FIRE DEPT

GND

MAX OPEN

RADIO GND

GND

RADIO SIG.

OPEN 1 TIME

GND

KEYPAD / RDR

Security

Camera

PRIMARY

OPEN LEFT

OPEN

MAX

GATE SPEED

MIN

MAX

PRIMARY

PHOTOCELL

GND

GATE

OPEN

RIGHT

MOTOR MOTION

STOP CLOSE

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

LIMIT

SWITCH

ON-LINE

MOTOR

ON-LINE

GATE

(+)

GND

(-)

SAFETYCENTEREXIT

CLAMP SLIPPING

SEC GATE

(+)

GND

(-)

MAGLOCK

DELAY

OFF

OPEN

PLUG

PL

MATRIX 1

ID

12VDC

GND

24VDC

GND

STOP

MADE in USA

EXIT

CENTER

SAFETY

BATTERY

BACK-UP MODE

LEAVE

CLOSED

LEAVE

OPEN

1 TIME

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

OFFON

MIN

MAX

OFF

CLOSE TIMER

E TIMER

PARTIAL

PEN

OPEN

POSITION

RECORDER

MAX

OBD PORT

BLACK BOX

MIN

MAX

STRIKE

GND

KEYPAD / RDR

GND

FIRE DEPT

GND

MAX OPEN

GND

RADIO SIG.

RADIO GND

MAG

2Sec1.5Sec

LOCK

Tamper NO

GATE

TAMPER

Tamper IN

PHOTOCELL

UL

EDGE 1

ENTRAP

EDGE 2

ID PLUG

UL ALARM 12V

ALARM RET

GATE

STATUS

24V

GND

CLOSE

COM

GATE DISABLE

PRIMARY

GATE

OPEN

LEFT

MOTOR MOTION

OPEN

GATE SPEED

PRIMARY

GATE

PHOTOCELL

GND

(+)

COM

GND

ERROR

RESET

GND

OPEN

COM

CLOSE

BATTERY

IN USE

POWER

RIGHT

SWITCH ON-LINE

MOTOR ON-LINE

GND

NC

OPEN

STOP CLOSE

REVERSE SENSITIVITY

LIMIT

(-)

SAFETYCENTEREXIT

MOTOR OVERLOAD

NO LIMIT SWITCH /

CLAMP SLIPPING

SEC GATE

(+)

AFETY

GND

(-)

MAGLOCK

DELAY

MAG

OFF

2Sec1.5Sec

LOCK

GATE

TAMPER

PHOTOCELL

ENTRAP

UL ALARM 12V

GATE

STATUS

OPEN

STOP

CLOSE

COM

GATE DISABLE

Gate Tamper LEDs

Tamper NO

Tamper IN

ALARM RET

24V

COM

NC

COM GND

EDGE 1

EDGE 2

ID PLUG ERROR

RESET

GND

OPEN

COM

CLOSE

BATTERY

IN USE

POWER

GND

Alarm Reset Button

UL 325 2016 Standard-MAX Quick Install Rev 8

12

Dropping the Chain - GATE TAMPER is ARMED (ON)

The GATE TAMPER is factory set to OFF (Unarmed). See previous page for more information about ARMING GATE TAMPER.

If an existing alarm system (Building alarm system) is connected to the GATE TAMPER relay (see previous page), notify proper authorities BEFORE dropping the chain.

Gate Shut-Off Switch

Alarm Reset Button

PROPER Dropping of Chain while GATE TAMPER is ARMED:

MATRIX 1

MADE in USA

BATTERY

BACK-UP MODE

LEAVE CLOSED

LEAVE

OPEN

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

EXIT

OFFON

CENTER

SAFETY

MAX

MIN

OFF

CLOSE TIMER

PARTIAL

RADIO SIG.

RADIO GND

RECORDER

FIRE DEPT

GND

OPEN

POSITION

OBD PORT

BLACK BOX

MAX OPEN

GND

STRIKE

PLUG

ID

12VDC

GND

24VDC

GND

OPEN 1 TIME

GND

KEYPAD / RDR

GND

MAX

GATE SPEED

MIN

MAX

PHOTOCELL

GND

PRIMARY

GATE

OPEN LEFT

MOTOR MOTION

OPEN

PRIMARY

GATE

(+)

OPEN RIGHT

STOP CLOSE

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

LIMIT SWITCH ON-LINE

MOTOR

ON-LINE

GND

(-)

SAFETYCENTEREXIT

CLAMP SLIPPING

SEC

GATE

(+)

GND

(-)

MAGLOCK

OFF

OPEN

DELAY

STOP

2Sec1.5Sec

TAMPER

UL

ENTRAP

STATUS

CLOSE

GATE

COM

MAG

LOCK

UL ALARM 12V

GATE DISABLE

Tamper NO

Tamper IN

PHOTOCELL

EDGE 1

EDGE 2

ID PLUG

ERROR

ALARM RET

RESET

BATTERY

POWER

24V

GND

COM

COM GND

GND

OPEN

CLOSE

IN USE

NC

Gate Tamper Relay

COM

1. Turn Gate Shut-Off switch ON to disable operator alarm.

2. Drop the Chain.

ON

OFF

Gate

Shut-Off

3. GATE TAMPER relay WILL be activated.

4. Service operator.

5. Reconnect the chain to gate.

ON

6. Turn Gate Shut-Off switch OFF.

Gate

OFF

Shut-Off

7. Rearm an alarm system that may be connected to the GATE TAMPER relay.

IMPROPER Dropping of Chain (Vandalize):

Gate Shut-Off switch is NOT turned ON. When the chain is improperly dropped (Vandalized), the OPERATOR ALARM and GATE TAMPER relay will activate. The operator will shut down all operating functions. The alarm reset button MUST be pressed to turn OFF the alarm and reset the operator. If GATE TAMPER relay is connected to an existing building alarm system, then they will get a triggering of their alarm system and should be notified of the situation.

UL 325 2016 Standard-MAX Quick Install Rev 8

13

dual gate operators wiring

G N D

1

2

3

Reflector

AC input

power

To Secondary MC-200 Edge 2 or Photo Cell Input To Primary MC-200 Edge 2 or Photo Cell Input

Secondary Operator

NO Matrix 1

Secondary Operator MC-200

2.

R

be

eversing

3.

Press and

w

buttons at the

ired to either input 2 or 3.

until

beep

is heard, learn mode begi

MOTOR MOTION

Learn mode last

by beeping.

4.

O

LE

PEN

sens

D

s

for

WIL

S

o

TOP

operators are used.

B

r on MC

5.

L be

OTH

s

P

ress S

l

e

arn sens

nt

P

MUST jump

e

d

in

TOP

MO

r

otec

puts

Cell

MC

-200s

button again w o

rs

a

nd end learn mode,

N

IT

OR

E

D.

tion

er

Photo

Edge 2

Edge 1

fo

CLO

r

ON

5

-200.

min. indi

f

o

r each detected

LED

w

s

hen

WILL

d

ual

be

ON

i

thin 5 min.

Photo Cell Ed

Edge

ge

2

GN

1

23

D

g

1

RT

-

Jog RT

GND

Jog LT

LEFT

to

beeping stops.

Inputs are now

Entrap

Inputs:

m

e

unus

PhotoCel

POWER

l

Edge

MC-200

Limit SW

Motor Controller

2

UL Entrap

1

Edge

MATRIX

ON-LINE

Jumper ALL Entrapment Protection Inputs to GND on Secondary MC-200 when ONLY using

CLOSE photocell.

• AC input power to EACH gate operator.

j

umpe

SE

cated

Jo

JOG

H

w

l

e

arned.

O

LD

s

am

Jog LT

1.

ired to inputs

red.

e time on

Inputs &

to MO

To

LE

MO

A

N

ITORED

Any unused inputs

E

dg

e and/or

the

O

P

E

Matr

A

TTENTI

JO

G

RI

G

H

RN

N

&

C

T

2

N

ITOR in

puts & :

Sensors

B

E

FORE

P

ho

to

STO ix

1

ns.

AUTION:

MAX

LED ON

s

C

P

O

3

enso

2

they can be

ell can

N

MOTOR

MUS

T

r

s.

3

MUS

T be

MU

S

T

Mo

P Cell

•

U

JUMPER

See installatio

:

Vo

ir la no

16

3

ERD

Sensiti

be “L

b

e

OR

n ho

15

4

R

i

tore

NUSED

5

e

t

o

pow

14

vit

EARNED”

Monitored

versi

Edge

d

•

be

•

MC-2

e

r

MO

in

ED

or fa

n

tice

d

’in

13

1

2

OverLoa

y

ng

R

wire

0

p

uts

in

stal

Moto

NI

ER

are used.

e

versing

d

PWR 1

TORED

MUST

ult will occur.

st

ru

l

atio

D

P

MON

ope

to

ctio

n

r

ower In

MC-200

•

W

ra

to

Ed

ANY of the

2V

M se

remain

n

s.

.

d

ge

ope

ir

e

ITORE

r’

s MC-

a

US

n

sors

S

li

de

PW

•

NORM

0

O

R

A

se

rato

nd

/o

T

be

.

3

0

MO

I

NPUT

TO

R

S

NL

Y

p

sensor

o

1

2V

M

US

Entr Sensor Guidelines

n

sor

M

r W

ILL

AL

D

LY CLOSED (

s

e

n

2

sors

00

wh

en

r

Ph

3

o

to Cell ca

In

p

uts.

u

se

d

to

GND

2

1

MC-2

To MC-200 EDGE 1 Input

Sensing Edges

AC input power

Three RS-485 Wires to Matrix 1 (See below)

NOTE: See manual for more information about Dual Gate Operator installation.

Primary Operator

Matrix 1

Matrix 1 Primary Operator

STRIKE

OPEN 1 TIME

GND

KEYPAD / RDR

MAX

MIN

MAX

GND

PRIMARY

GATE

OPEN

LEFT

MOTOR MOTION

OPEN

GATE SPEED

PRIMARY

GATE

PHOTOCELL

GND

(+)

OPEN

RIGHT

STOP CLOSE

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

LIMIT SWITCH ON-LINE

MOTOR ON-LINE

GND

(-)

SAFETYCENTEREXIT

CLAMP SLIPPING

SEC

GATE

(+)

GND

(-)

MAGLOCK

DELAY

OFF

TAMPER

OPEN

STOP

CLOSE

SEC

GATE

2Sec1.5Sec

GATE

UL

ENTRAP

GATE

STATUS

COM

MAG

LOCK

UL ALARM 12V

GATE DISABLE

Tamper NO

Tamper IN

PHOTOCELL

EDGE 1

EDGE 2

ID PLUG

ERROR

ALARM RET

RESET

CLOSE

BATTERY

IN USE

POWER

24V

GND

COM

GND

OPEN

COM

NC

MATRIX 1

MADE in USA

BATTERY

BACK-UP MODE

LEAVE

CLOSED

LEAVE

OPEN

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

EXIT

OFFON

CENTER

PLUG

ID

12VDC

GND

24VDC

GND

SAFETY

RADIO SIG.

MIN

CLOSE TIMER

FIRE DEPT

RADIO GND

MAX

OFF

PARTIAL

POSITION

RECORDER

OBD PORT

BLACK BOX

GND

MAX OPEN

OPEN

GND

BAT

T

P

ER

AC

Y

K

L

IM

SWITCH

IT

wer

e

AL

s

n

ARM

tra

w

it

pm

h M

e

C-20

n

-

t

protect

-

0 PWR 12

-

D

i

-

on

T b

e

use

d

apment

US

Protec

T

b

e

N

wi

OT

r

e

fu

d to

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ctio

n.

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NL

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d

,

ua

to

l o

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a

per

ch

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tors

n

V

GN

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) -

12

(+

5

-

RS-48

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1

D

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PWR 24V -

PWR

MATR

tio

n

ED

G

E 1

o

r

)

RS-485 (+) to RS-485 (+)

RS-485 (-) to RS-485 (-)

RS-485 GND to RS-485 GND

• Entrapment protection (CLOSE photocell) to PRIMARY GATE OPERATOR MC-200.

- Jumper any UNUSED entrapment protection inputs to GND on BOTH MC-200s or a fault will occur.

- See manual if installing more entrapment protection devices than just a CLOSE photocell.

• Opening device to the PRIMARY GATE OPERATOR.

• Matrix 1 Open Left - Open Right set for the PRIMARY GATE OPERATOR opening direction.

(Secondary operator automatically set to opposite opening direction)

• OPTIONAL - In-ground loop wires to the PRIMARY GATE OPERATOR.

Alarm Shut-OFF

NOTE: The Alarm Shut-Off is located on the Primary gate operator ONLY.

There is NO alarm shut-off button on the secondary gate operator.

Matrix 1 STOP Button

UL 325 2016 Standard-MAX Quick Install Rev 8

14

MOTOR MOTION

OPEN STOP CLOSE

Troubleshooting

222

2

www.max.us.com

This page and the next 5 pages can help troubleshoot problems that might occur after installation is complete.

usb black box port

Download a simple .txt file to troubleshoot gate operator errors and view event history.

COM

MAG

K

NC

LOCK

c

MAGLOC

2Se

DELAY

c

1.5Se

F

OF

PRIMARY

GATE

MATRIX

DE in

MA

XIT

E

R

CENTE

Y

SAFET

MAX 1700FS

ID

PLUG

12VDC

D

GN

C

4VD

2

D

GN

RADIO SIG.

PE

Y

OPEN

TER

L

BAT

E

V

LEA

BACK-UP MODE

OPEN 1 TIME

CLOSED

AVE

LE

N

E

OP

TIC OPEN/CLOSE CONTROL

EXIT

TE

F

OF

MAX

F F

R

L

IA

PART

OPEN

X

MA

GATE SPEED

ON

POSITI

N

MI

RECORDER

X

RT

MA

X

PO

OBD

BLACK BO

GND

PHOTOCELL

GND

KEYPAD / RDR

GND

STRIKE

GND

MAX OPEN

FT

E

MOTOR MOTION

PRIMAR

GATE

GND

(+)

O RIGHT

STOP

E

R

LIMIT SWITCH ON-LIN

MOTOR ON-LIN

Y

(-)

Matrix 1

1

USA

AUTOMA

ANTI

TAILGA

ON

N

MI

O

CLOSE TIME

GND

FIRE DEPT

RADIO GND

N

VERSE SENSITIVIT

MO

NO LIMIT SW

Tamper NO

COM

D

GN

GATE

Tamper IN

S

TAMPER

SAFETYCENTER

PHOTOCELL

EDGE 1

EDGE 2

UL

LUG

P

R

RA

ID P

T

EN

ERRO

T T

UL ALARM 12V

RESE

ALARM RE

GND

OPEN

COM

E

CLOS

CLOSE

Y

GATE

Y

ATUS

TTER

ST

BA

OVERLOAD

/

OR

T

M

A

CL

E

SEC

TE

GA

(+)

IN USE

ITCH

IPPING SL P

POWER

GND

24V

GATE DISABLE

COM

CLOSE

STOP

OPEN

(-)

GND

MAX Flash Drive

t

r

d

o

p

ob

Smart Phone

SB Phone

o

p

b

o

d

r

t

U Adapter

equired

R

OR

Computer

Event History Text Document Sample

Event type clariﬁcaon:

INFO: informaonal message only WARNING: unusual event but doesn't cause system malfuncon ERROR: abnormal event, could cause system malfuncon ENTRAP: entrapment detecon event

Event Report:

Fri 07/11/2014 10:59:41 INFO : Cycle Counter

Fri 07/11/2014 10:59:41 ENTRAP : SEC_MC: First ERD Detected

Fri 07/11/2014 10:59:37 INFO : Radio Input Deacvated

Fri 07/11/2014 10:59:36 INFO : Radio Input Acvated

Fri 07/11/2014 10:58:54 INFO : PRI_MC: Fully Open Posion Learned

Fri 07/11/2014 10:58:53 INFO : SEC_MC: Fully Open Posion Learned

Fri 07/11/2014 10:57:40 INFO : PRI_CIO: Communicaon Established

Fri 07/11/2014 10:57:38 ENTRAP : PRI_MC: Photo Cell Deacvated

Fri 07/11/2014 10:57:34 ENTRAP : PRI_MC: Photo Cell Acvated

Fri 07/11/2014 10:57:21 INFO : Radio Input Deacvated

Fri 07/11/2014 10:57:21 INFO : Radio Input Acvated

Fri 07/11/2014 10:56:46 WARNING: PRI_MC: Tamper Reported

Fri 07/11/2014 10:56:36 INFO : SEC_MC: Fully Open Posion Unknown

Fri 07/11/2014 10:56:36 INFO : PRI_MC: Fully Open Posion Unknown

Fri 07/11/2014 10:56:36 WARNING: PRI_MC: Tamper Reported

Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Deacvated

Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Acvated

Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Deacvated

Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Acvated

1. Plug MAX USB flash drive into OBD port of Matrix 1. OBD LED will flash while file is downloading. Remove flash drive after LED stops flashing.

2. Plug flash drive into any computer USB port OR smart phone using a USB phone adapter. The most recent 1000 events can be viewed. No special software required.

test edge 1 entrapment sensor

Troubleshoot EDGE 1 entrapment protection sensor.

1. Press and HOLD the STOP button while simultaneously pressing

the OPEN button. Hold BOTH buttons down until beeping is heard, learn mode begins.

NOTE: DO NOT press the OPEN button before the STOP button or learn mode will NOT begin.

2. EDGE 1 LED should be ON MC-200 if an entrapment sensor is detected. If EDGE 1 LED is NOT on, wiring to photocell is bad, photocell is out of alignment, photocell is wired wrong, photocell is bad, or sensor is

MC-200

Motor Controller

NOT normally closed (N.C.), etc.

3. Press STOP button again within 5 min. to end learn mode, beeping stops.

NOTE: If STOP button is not pressed within 5 min. learn mode automatically end after 5 min.

POWER

PhotoCell

UL

Entrap

Edge

15

Limit SW

2 1

MATRIX

ON-LINE

OPEN STOP

Edge 2

Edge 1

Photo

Cell

OPEN

MOTOR MOTION

Jumpers

Jog RT

Jog LT

GND

MOTOR MOTION

STOP

CLOSE

JOG

LEFT

Matrix 1

15

16

MAX

LED ON

3

4

JOG

RIGHT

5

ERD

Sensitivity

Matrix 1

UL 325 2016 Standard-MAX Quick Install Rev 8

14

13

12

ERD

Motor OverLoad

Sensor Wire

gate cycling troubleshooting

Use this table to help with troubleshooting AND operator LED troubleshooting on the next 4 pages.

Refer to MAX 1500/2200/F18 installation owner manuals for more information.

Gate Symptom Solutions (what to check)

Gate beeps but will not open or close for any command given. Gate moves slowly.

Gate beeps when opening and closing. Gate does NOT open.

Gate does NOT close.

Gate stops prematurely and beeps, moves in opposite direction. Gate will stop before reaching desired limit setting.

Gate stops abruptly while in motion.

Gate re-opens while closing.

Gate does not learn new magnet positions.

• Check GATE SHUTOFF switch, it should be OFF. Turn switch ON then OFF again, possible chain drop event and switch needs

to be recycled. GATE DISABLE LED should be OFF.

• Check if OPEN and CLOSE Limits have been learned. Refer to Learn Gate Positions section and learn limits.

• Check if GATE SPEED rotary dial is set to MAX position (LED on).

• Gate may be too heavy for operator (check manual for maximum gate weight for your model operator).

• Check if "BATTERY IN USE" LED is ON. If so, gate is on Battery back up mode and battery is running low.

• Operator may be in battery back up mode. check if Mode 1 switch is ON on the back of Matrix 1.

• Check if “Gate in Motion” Alarm feature is ON (“Mode 0” switch is on back of Matrix 1 and set to “ON”).

• Check if Power LEDs are ON on both Matrix 1 and MC-200. Check if “MOTOR ON-LINE” LED and “LIMIT SWITCH ON-LINE”

LED are both ON on Matrix 1.

• Check if PRIMARY GATE "open RIGHT / open LEFT" switch is set properly.

• Check if GATE SHUTOFF switch is OFF (GATE DISABLE LED should be OFF)

• Check if GATE DISABLE LED is ON. If so, check if GATE DISABLE input is active.

• Check if "EDGE 2" LED or "PHOTOCELL" LED is ON or BLINKING on MC-200. If so, check entrapment sensor wiring or

missing jumper.

• Check if “BATTERY IN USE“ LED is ON. IF so, battery may be too low and gate is kept closed (BATTERY BACK-UP MODE

switch set to “Leave Closed“).

• Check if Power LEDs are ON on both Matrix 1 and MC-200. Check if “MOTOR ON-LINE“ LED and “LIMIT SWITCH ON-LINE”

LED are both ON on Matrix 1.

• Check if “EDGE 1“ LED is ON or BLINKING on MC-200. If so, check entrapment sensor wiring and alignment.

• Check if any loops are active, check SAFETY LOOP or EXIT LOOP LED is ON.

• Check if any open command inputs are active (check if LED is ON on the matrix 1 for: RADIO, FIRE DEPT, MAX OPEN,

STRIKE, KEYPAD/RDR, PHOTOCELL). Check device connected to the input that LED light is turned ON.

• Check if PRIMARY GATE “open RIGHT / open LEFT” switch is set properly.

• Check if GATE SHUTOFF switch is OFF (GATE DISABLE LED should be OFF)

• Check if GATE DISABLE LED is ON. If so, check if GATE DISABLE input is active.

• If “EDGE 2“ LED or “PHOTOCELL“ LED is ON or BLINKING on MC-200. If so, check entrapment sensor wiring or missing

jumper.

• If “BATTERY IN USE” LED is ON and BATTERY BACK-UP MODE switch = “Leave Open”, then battery may be too low and gate

is kept OPEN.

• If “BATTERY IN USE” LED is ON and BATTERY BACK-UP MODE switch is set to “OPEN 1-TIME”, then if AC power is lost, gate

will automatically open 1 time.

• If “CLOSE TIMER” is OFF, then gate will not close automatically. A close command (i.e radio, close) is required to close gate.

• Loop detector is defective (EXIT, or SAFETY).

• Loop has a short or open. Measure loop resistance.

• If “ERD“ LED is ON, an obstruction (ERD event) is detected. If no apparent obstruction, select a less sensitive ERD setting.

• If “EDGE 2“ LED is ON, entrapment sensor is triggered or jumper on connector is broken.

• Gate Open and Close Limits have not been learned properly. Relearn limit positions using jog RT and jog LT.

• The magnet(s) are not installed in correct limit position on the chain.

• Only for OPENING gate (not during closing cycle): Check if PARTIAL OPEN feature is turned ON. Relearn partial open position

or turn off PARTIAL OPEN feature.

• If “MATRIX ON-LINE” LED or “LIMIT SWITCH ON-LINE” LED are OFF on MC-200, then check wiring between (MC-200 &

Matrix 1) or (MC-200 and Limit switch box).

• Check if “PHOTOCELL” LED is ON on MC-200. If so, check entrapment sensor wiring or missing jumper

• Motor hall sensor cable may be compromised. Unplug cable from MC-200 “Motor Inputs” and ensure wires are not broken

and are crimped properly.

• Check if closing photo cell is misaligned with reflector (check photocell on MC-200 “EDGE 1” input or Matrix 1 “Photocell”

input.

• Check if SAFETY LOOP is set too sensitive, then gate itself triggers SAFETY loop and reopens gate. Desensitize SAFETY LOOP

detector.

• Use jog LEFT/RIGHT buttons to learn new positions instead of using open or close buttons on Matrix 1.

UL 325 2016 Standard-MAX Quick Install Rev 8

16

matrix 1 led troubleshooting

1. EXIT LOOP

2. CENTER LOOP

3. SAFETY LOOP

ID plug MUST be plugged in.

1500

MAX

MAX 1500

MAX 2200

4. 12 VDC

5. 24 VDC

6. SECONDARY LIMIT SWITCH ON-LINE

7. PRIMARY LIMIT SWITCH ON-LINE

Matrix 1 LED

Problem Condition

“ID PLUG” LED is FLASHING on Matrix 1 and board beeping “POWER” LED is OFF

“BATTERY IN USE” LED is ON

“BATTERY IN USE” and “POWER” LED are FLASHING PRIMARY “MOTOR ON-LINE” LED is OFF

SECONDARY “MOTOR ON-LINE” LED is OFF

PRIMARY “LIMIT SWITCH ON-LINE” LED is OFF SECONDARY “LIMIT SWITCH ON-LINE” LED is OFF “UL Entrap” LED is ON

“REVERSE SENSITIVITY” LED is FLASHING

“EDGE 1” LED is ON

“EDGE 1” LED is flashing

“EDGE 2” LED is ON

“EDGE 2” LED is FLASHING

MAX F18

MATRIX 1

ID

PLUG

12VDC

GND

24VDC

GND

Normal

LED

OFF

15

ON

21

OFF

20

OFF / ON

20 / 21

ON

9

ON

8

ON

7

ON

6

OFF

16

OFF

17

OFF

13

OFF

13

OFF

14

OFF

14

STRIKE

OPEN 1 TIME

GND

MAX

KEYPAD / RDR

GND

OPEN LEFT

OPEN

MAX

GATE SPEED

MIN

PHOTOCELL

GND

PRIMARY

GATE

RIGHT

MOTOR MOTION

SWITCH ON-LINE

MOTOR

ON-LINE

PRIMARY

GATE

(+)

GND

OPEN

SAFETYCENTEREXIT

STOP CLOSE

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

CLAMP SLIPPING

LIMIT

SEC

GATE

(-)

(+)

GND

(-)

MAGLOCK

OFF

OPEN

DELAY

STOP

2Sec1.5Sec

GATE

TAMPER

UL

ENTRAP

GATE

STATUS

CLOSE

COM

GATE DISABLE

MAG LOCK

Tamper NO

Tamper IN

PHOTOCELL

ID PLUG

UL ALARM 12V

ALARM RET

24V

COM

GND

EDGE 1

EDGE 2

ERROR

RESET

GND

OPEN

CLOSE

BATTERY

IN USE

POWER

GND

COM

NC

10. MAGLOCK

11. GATE TAMPER

12. PHOTOCELL

13. EDGE 1

14. EDGE 2

15. ID PLUG ERROR

16. UL ENTRAPMENT

17. REVERSE SENSITIVITY

18. MOTOR OVERLOAD

19. NO LIMIT SWITCH CLAMP SLIPPING

20. BATTERY IN USE

21. POWER

22. GATE DISABLE

BATTERY

BACK-UP MODE

LEAVE

CLOSED

LEAVE

MADE in USA

OPEN

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

EXIT

OFFON

CENTER

SAFETY

MIN

MAX

OFF

CLOSE TIMER

PARTIAL

OPEN

POSITION

RECORDER

OBD PORT

BLACK BOX

FIRE DEPT

GND

MAX OPEN

RADIO GND

GND

RADIO SIG.

8. SECONDARY MOTOR ON-LINE

9. PRIMARY MOTOR ON-LINE

Solution(s) for

Problem Condition

• Insert ID PLUG module that is tethered to chassis into “ID PLUG” connector of Matrix 1.

• Check if AC POWER ON/OFF SWITCH is ON.

• Check 24 V wiring from MC-200 PRIMARY.

• AC power is lost, operator is in battery back-up mode.

• Check if AC POWER ON/OFF SWITCH is ON.

• Measure power input DC voltage on Matrix 1 (“24V/GND” - 2-pin black connector), (expected reading

34 VDC if AC on, 25VDC if on battery back-up).

• Battery not plugged in to BATTERY IN port on battery charger (BC-7 module)

• Check wiring between Matrix 1 RS485 (+,-, gnd) and PRIMARY MC-200 RS485 (+,-, gnd) terminals,

connect [(+) to (+)], [(-) to (-)] and [GND to GND]

• Check wiring between Matrix 1 RS485 (+,-, gnd) and SECONDARY MC-200 RS485 (+,-, gnd) terminals,

connect [(+) to (+)], [(-) to (-)] and [GND to GND].

• Check if limit switch box is plugged into PRIMARY MC-200 “LIMIT SWITCH” input on back and MC-200

is powered ON.

• Check if limit switch box is plugged into SECONDARY MC-200 “LIMIT SWITCH” input on back and

MC-200 is powered ON.

• An entrapment event has occurred, check if an entrapment sensor was triggered (see if EDGE 1,

EDGE 2, or PHOTOCELL LED is on).

• An ERD event may have occurred. Check for gate obstruction.

• ERD sensitivity is too high for application. Re-adjust ERD setting on MC-200, (see ).

• Sensor on EDGE 1 input (photocell or edge) may have detected an obstruction while closing gate.

• Photocell on EDGE 1 input is misaligned with reflector.

• Sensor on EDGE 1 input (photocell or edge) may not be wired properly, (see ).

• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.

• Sensor is damaged or malfunctioning.

• Sensor might need to be re-learned.

• Jumper between EDGE 2 and GND is missing or broken (jumper is required if a sensor is not present).

Sensor on EDGE 2 input (photocell or edge) may have detected an obstruction while opening or closing gate.

• Photocell on EDGE 2 input is misaligned with reflector.

• Sensor on EDGE 2 input (photocell or edge) may not be wired properly, (see ).

• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.

• Sensor on EDGE 2 is damaged or malfunctioning.

• Sensor might need to be re-learned.

Table continued on next page

UL 325 2016 Standard-MAX Quick Install Rev 8

17

9

7

matrix 1 led continued

1. EXIT LOOP

2. CENTER LOOP

3. SAFETY LOOP

ID plug MUST be plugged in.

1500

MAX

MAX 1500

MAX 2200

4. 12 VDC

5. 24 VDC

6. SECONDARY LIMIT SWITCH ON-LINE

7. PRIMARY LIMIT SWITCH ON-LINE

Matrix 1 LED

Problem Condition

“PHOTOCELL” LED is ON

“PHOTOCELL” LED is FLASHING

“MOTOR OVERLOAD” LED is ON

“NO LIMIT SW / CLAMP SLIPPING” LED is ON

“EXIT” LOOP LED is FLASHING or contstantly ON

“SAFETY” LOOP LED is FLASHING or contstantly ON

“GATE DISABLE” LED is ON

“MAG LOCK” LED is FLASHING

“GATE TAMPER” LED is FLASHING

“12VDC” LED is OFF. “24VDC” LED is OFF

MAX F18

MATRIX 1

ID

PLUG

12VDC

GND

24VDC

GND

Normal

LED

OFF

12

OFF

12

OFF

18

OFF

19

OFF

1

OFF

3

OFF

22

OFF

10

OFF

11

ON

4 or 5

BATTERY

BACK-UP MODE

LEAVE

CLOSED

LEAVE

MADE in USA

OPEN

AUTOMATIC OPEN/CLOSE CONTROLS

ANTI

TAILGATE

EXIT

OFFON

CENTER

SAFETY

MIN

MAX

OFF

CLOSE TIMER

PARTIAL

OPEN

POSITION

RECORDER

OBD PORT

BLACK BOX

FIRE DEPT

GND

MAX OPEN

RADIO GND

GND

RADIO SIG.

STRIKE

OPEN 1 TIME

GND

MAX

KEYPAD / RDR

GND

OPEN LEFT

OPEN

MAX

GATE SPEED

MIN

PHOTOCELL

GND

PRIMARY

GATE

RIGHT

MOTOR MOTION

SWITCH ON-LINE

MOTOR

ON-LINE

PRIMARY

GATE

(+)

GND

OPEN

SAFETYCENTEREXIT

STOP CLOSE

REVERSE SENSITIVITY

MOTOR OVERLOAD

NO LIMIT SWITCH /

CLAMP SLIPPING

LIMIT

SEC

GATE

(-)

(+)

GND

(-)

MAGLOCK

OFF

OPEN

DELAY

STOP

2Sec1.5Sec

GATE

TAMPER

UL

ENTRAP

GATE

STATUS

CLOSE

COM

GATE DISABLE

MAG LOCK

Tamper NO

Tamper IN

PHOTOCELL

ID PLUG

UL ALARM 12V

ALARM RET

24V

COM

GND

EDGE 1

EDGE 2

ERROR

RESET

GND

OPEN

CLOSE

BATTERY

IN USE

POWER

GND

COM

NC

10. MAGLOCK

11. GATE TAMPER

12. PHOTOCELL

13. EDGE 1

14. EDGE 2

15. ID PLUG ERROR

16. UL ENTRAPMENT

17. REVERSE SENSITIVITY

18. MOTOR OVERLOAD

19. NO LIMIT SWITCH CLAMP SLIPPING

20. BATTERY IN USE

21. POWER

22. GATE DISABLE

8. SECONDARY MOTOR ON-LINE

9. PRIMARY MOTOR ON-LINE

Solution(s) for

Problem Condition

• Jumper between PHOTOCELL and GND is missing or broken (jumper is required if a sensor is not

present).

• Sensor on PHOTOCELL input (photocell or edge) may have detected an obstruction while opening or

closing gate.

• Photocell on PHOTOCELL input is misaligned with reflector.

• Sensor on PHOTOCELL input (photocell or edge) may not be wired properly, (see ).

• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.

• Sensor on PHOTOCELL is damaged or malfunctioning.

• Sensor might need to be re-learned.

• Check if gate is binding against catch post or bracket in opened or closed position.

• Check if gate moves manually with low resistance throughout its full range of motion.

• Check if chain is installed inline with idle wheels in both OPEN and CLOSED positions.

• Gate may be too heavy for operator (check manual for maximum gate capacity).

• Check if OPEN and CLOSE magnets are still connected on chain.

• Loop fault condition: Check if EXIT loop wires are connected into to loop input connector properly.

• Check if loop detector is inserted properly in Matrix 1 slot.

• Set unique loop detector frequency for each loop detector used.

• Loop Detector might be defective. Replace defective loop detector.

NOTE: RENO loop detector LED’s flash as default, but function normally (ignore the flashing).

• Loop fault condition: check if SAFETY loop wires are connected into to loop input connector properly.

• Check if SAFETY loops are wired in series.

• Check if loop detector is inserted properly in Matrix 1 slot.

• Set unique loop detector frequency for each loop detector used.

• Loop Detector might be defective. Replace defective loop detector.

NOTE: RENO loop detector LED’s flash as default, but function normally (ignore the flashing).

• Check if “Gate Shut-off” switch is ON, Turn it OFF. If it is OFF, cycle the switch (ON then OFF).

• Check if the chain is dropped. If so, gate is disabled for safety. Re-install chain and cycle the "Gate

Shut-off" switch (ON then OFF) to enable operator.

• Check if an external device is triggering GATE DISABLE input on Matrix 1. Disconnect devices

individually to determine possible false triggering of GATE DISABLE.

• Maglock power is lost. Check if maglock power transformer is wired properly to Matrix 1 or needs to be

replaced.

• Switch is set to delay but no maglock is connected. Set switch to OFF

• Gate was manually moved off of its CLOSED position causing Tamper Relay to trigger for few seconds.

• Check for a short in wiring to connected device. DO NOT power external keypads or telephone entry to

this port (only use for radio receiver / photocell).

7

UL 325 2016 Standard-MAX Quick Install Rev 8

18

mc-200 led troubleshooting

Jumper UNUSED Entrapment Inputs to GND or a fault will occur.

10. EDGE 2

9. EDGE 1

8. PHOTOCELL

7. UL ENTRAPMENT

6. POWER

MC-200 LED

Problem Condition

“POWER” LED is OFF

“MATRIX ON-LINE” LED is OFF

“Limit SW ON-LINE” LED is OFF

“MOTOR OVERLOAD” LED is ON

“UL Entrap” LED is ON

“ERD” LED is ON

“EDGE 1” LED is ON

“EDGE 1” LED is flashing

“EDGE 2” LED is ON

“EDGE 2” LED is FLASHING

“PhotoCell” LED is ON

“PhotoCell” LED is FLASHING

“MAX” LED is ON

PhotoCell

POWER

MC-200

Motor Controller

UL Entrap

Normal

LED

ON

6

ON

4

ON

5

OFF

1

OFF

7

OFF

2

OFF

9

OFF

9

OFF

10

OFF

10

OFF

8

OFF

8

OFF

3

Example: Inputs 2 & 3

are NOT used and MUST

be jumpered to GND.

3

Photo

Cell

GND

1

GND

2

Edge 1

Edge 2

Sensor Wire

5. LIMIT SWITCH ON-LINE

Edge

Limit SW

2 1

MATRIX

ON-LINE

4. MATRIX ON-LINE

Photo Cell: LEARNED MONITORED OPEN/CLOSE

Edge 2: LEARNED MONITORED OPEN/CLOSE

EDGE 1: MONITORED CLOSE ONLY

2

3

1

Edge 1

GND

Jog RT

Jog LT

JOG

LEFT

Cell

Edge 2

Photo

JOG

RIGHT

MAX

LED ON

14

15

16

3

4

5

ERD

Sensitivity

13

12

Motor OverLoad

3. MAX LED

2. ERD

1. MOTOR OVERLOAD

ERD

ENTRAPMENT INPUTS

Solution(s) for

Problem Condition

• Check if AC POWER ON/OFF SWITCH (on MAX toroid box) is ON.

• Check if power cable is plugged into back of MC-200 “Power In” input.

• Check wiring between Matrix 1 RS485 (+,-, gnd) and MC-200 RS485 (+,-, gnd) terminals. Connect [(+) to

(+)], [(-) to (-)] and [GND to GND].

• Check if limit switches are plugged into MC-200 “LIMIT SWITCH” input on back.

• Check if gate is binding against catch post or bracket in opened or closed position.

• Check if gate moves manually with low resistance throughout its full range of motion.

• Check if chain is installed inline with idle wheels in both OPEN and CLOSED positions.

• Gate may be too heavy for operator (check manual for maximum gate weight for your model operator).

• An entrapment event has occurred, check an entrapment sensor was triggered (see if ERD, EDGE 1, EDGE 2, or

PHOTOCELL LED is on).

• An ERD event may have occurred. Check for gate obstruction.

• ERD sensitivity is too high for application. Re-adjust ERD setting on MC-200, (see ).

• Sensor on EDGE 1 input (photocell or edge) may have detected an obstruction while closing the gate.

• Photocell on EDGE 1 input is misaligned with reflector.

• Sensor on EDGE 1 input (photocell or edge) may not be wired properly, (see ).

• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.

• Sensor is damaged or malfunctioning.

• Sensor might need to be re-learned.

• Jumper between EDGE 2 and GND is missing or broken (jumper is required if a sensor is not present).

• Sensor on EDGE 2 input (photocell or edge) may have detected an obstruction while opening or closing the gate.

• Photocell on EDGE 2 input is misaligned with reflector.

• Sensor on EDGE 2 input (photocell or edge) may not be wired properly, (see ).

• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.

• Sensor on EDGE 2 is damaged or malfunctioning.

• Sensor might need to be re-learned.

• Jumper between PHOTOCELL and GND is missing or broken (jumper is required if a sensor is not present).

• Sensor on PHOTOCELL input (photocell or edge) may have detected an obstruction while opening or closing gate.

• Photocell on PHOTOCELL input is misaligned with reflector.

• Sensor on PHOTOCELL input (photocell or edge) may not be wired properly, (see ).

• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.

• Sensor on PHOTOCELL is damaged or malfunctioning.

• Sensor might need to be re-learned.

• MOST sensitive setting for ERD entrapment detection. Select a less sensitive setting (recommended level 13 thru 16)

10

7

UL 325 2016 Standard-MAX Quick Install Rev 8

19

BC-7 module LED troubleshooting

2. REPLACE BATTERY

3. BATTERY IN ERROR

1. BATTERY VOLTAGE

POWER

N

O

OFF

ON/OFF

Battery

BC-7 LED

Problem Condition

“BATTERY VOLTAGE (E 1/2 F)” LEDs, only “E” is ON. “BATTERY IN ERROR” LED is ON.

“REPLACE BATTERY” LED is ON.

TEST

Battery

MAX BC-7

Battery Module

Battery IN

Error

Battery Voltage

EF1/2

ON/OFF

Battery

Replace

Battery

To Turn OFF ALL POWER:

1 Turn OFF AC POWER switch on MAX Toroid.

Battery power remains ON.

2 Press and HOLD ON/OFF BATTERY button on

MAX BC-7 until 4 LEDs turn ON, release button.

3 WAIT for ALL LEDs to turn OFF. Up to 30 sec.

Normal

LED

1

OFF

3

OFF

2

• Battery is very LOW. Check if AC power ON/OFF switch is ON. If so, check AC power.

• “BATTERY Plug” not plugged in to “BATTERY IN” port on battery module (see below).

• Battery needs to be replaced if BATTERY TEST fails and “REPLACE BATTERY” LED is ON.

Solution(s) for

Problem Condition

GATE SHUT

OFF

RESET

GATE

OPEN/

CLOSE

POWER/SOLAR IN Port: MAX Megatron Toroid box connection.

POWER/SO

LA

IN

R

IMPORTANT

ore use

connect to

f

be

“BATTERY IN”

BATTERY Plug: MUST be plugged

into “BATTERY IN” port Before use.

POWER IN / Battery Pack Ports: Back of MAX MC-200 motor controller connections.

ER

POW

IN

y

R

er

t

E

t

LL

Ba

Pack

TO MOTOR

S.com

U

w.Max.

w

R

LA

SO

ER/

N

I

POW

BATTERY

IN

N

I

CONTRO

attery Vo

B

EF1

O

OFF

e

ltag

epl

R

e

g

Batt

OFF

/

/2

Volta

y

ON

F

er

ry

t

e

t

Bat

Ba

ON/OFF

E1/2

Batter

urn OFF ALL POWER:

AC PO

er r

FF

To T

w

O

R

rn

Tu

ery po

t

1

POWE

Ba

ntil 4

u

N

ess and HOL

Pr

2

AX BC-7

M

for ALL

F

WAIT

3

y

OF

r

/

e

tt

ON

a

B

ac er

L

e

y

WER sw ma

e

ON/

D

EDs

AX BC-

M

tte

Ba

Batt

Er

TEST

y

er

Batt

T

e

c

Ba

la

p

y

Re

r

tte

Ba

c

it N.

O

s

in

F BATTERY

F

O

turn ON, release but

OFF.

EDs

n

L

o tur

t

7

Module

ry

C-7

e

l

B

X

Modu

A

M

tery

t

Ba

y IN

er

r

o

r

ry IN

e

tt

Ba

rror

E

ST

E

ry

e

tt

id.

o

r

o

T

MAX

n

.

o

h

ton

button o

.

c

e

s

0

3

to

Up

Battery IN Error LED: Lights when there is a battery connection problem. Make sure battery plug #1 is plugged into BATTERY IN port or there is no damaged or loose wires.

TEST Battery Button: Press to show amount of battery power available when using battery power ONLY (Battery voltage LEDs will light respectively).

Replace Battery LED: Replace battery when lit.

ON/OFF Battery Button:

IMPORTANT: Battery power automatically turns ON when MAX

Megatron Toroid Box AC POWER Switch is turned ON.

To turn OFF ALL POWER to operator:

1. Turn OFF AC POWER Switch on MAX Megatron Toroid Box. Battery power remains ON.

2. WAIT for 15 seconds.

3. Press and HOLD (approx. 5 seconds) the RED ON/OFF BATTERY

button until MAX BC-7 LEDs turn ON, then release button. LEDs will turn OFF. (Up to 30 sec.)

UL 325 2016 Standard-MAX Quick Install Rev 8

20

Commonly used

G

N

D

1

2

3

G N D

1

2

3

Safety Sensor

Wiring

Installation Steps:

1. Set switch to “LIGHT ON”

2. Wire 12V power to photocell

3. Wire motor controller EDGE 1

to photocell NO1 Wire motor controller GND to photocell C-1

4. Align photocell to reflector

5. Adjust sensitivity

Jumper UNUSED Entrapment Protection Inputs or a fault will occur.

OK to

2

3

Edge 2

Photo

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(-)

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tivity

Sensi

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Min Max SENSITIVITY

Sensitivity Adjustment:

If the photocell does not respond to an obstruction, lower the sensitivity by turning adjustment counter-clockwise.

C-1 NO1 NC1

1

2NO3

Com

NC

EDGE 1 to NO1

DO NOT connect

to NC1 #3.

N01

C-1

NOTE: DO NOT

use 10K Resisitor included with photocell.

Set switch to

“LIGHT ON”

LIGHT ON

456

Use PRIM

whe

DARK ON

Power

24 to 240 VAC 24 to 240 VDC

n du

IMPORTANT: Photocell MUST be powered by MAX

Motor Controller or it will NOT be MONITORED.

NOTE: To meet the UL 325 2016 standard, Type B1 Non-Contact sensor entrapment protection device MUST be MONITORED by the gate operator.

Installation Steps:

1. Set DIP-switches

2. Remove jumpers JP-5 and JP-6

3. Wire 12V power to photocell (VRX)

4. Wire motor controller EDGE 1

to photocell NC (Energized) Wire motor controller GND to photocell COM (Energized)

5. Align photocell to reflector

6. Adjust sensitivity

Jumper UNUSED Entrapment Protection Inputs or a fault will occur.

G ND

1

Cell

2

3

Edge 2

Photo

GND

Edge 1

Sensor Wire

www.max.us.com

omron E3K-R10K4

Photocell (Reﬂector)

CLOSING Direction

NOTE: To meet the UL 325 2016 standard, Type B1 Non-Contact sensor entrapment protection device MUST be MONITORED by the gate operator.

IMPORTANT: Photocell MUST be in alignment with

reflector or fault will occur.

emx irb-ret

Photocell (Reﬂector)

CLOSING Direction

Sensitivity Adjustment:

M

C-

200 S

l i de

n.

o

D

ER

12

r

Moto OverLoad

DIP-Switches

1 - OFF

O

1 2 3 4

2 - OFF

N

3 - OFF 4 - ON

NOTE: Power must be cycled when switches are changed.

JP-5

10K

JP-6

4W

PO

MC

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-

E

Ph

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2

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Polarity does NOT matter

AL

ARM

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t

-

ect

i

-

o

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n

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12

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s

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o

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l operators

a

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If the photocell does not respond to an obstruction, lower the sensitivity by turning adjustment counter-clockwise.

SENSITIVITY

O

1 2 3 4

N

2W

10K

NC COM

ENERGIZED

NC

COM NO VRX VTXCE

GND

ontroller

d.

e

c

r

s

u

e

r

a

N.C.

Com

4W 2W

VRX

PULSE

OUT

Power NOTE: If photocell does NOT function using VRX power input, connect power to VTX input instead.

UL 325 2016 Standard-MAX Quick Install Rev 8

21

G

N

D

1

2

3

emx irb-mon

Photocell (Thru-Beam) CLOSING Direction Single Gate Operator

Transmitter

(TX)

To Motor Controller

PWR 12V Input

Transmitter (TX)

TX

POWER INPUT

TRANSMITTER

BOARD (TX)

CLOSING direction Thru-Beam

Gate Closed

Installation Steps:

1. Set DIP-switches on receiver.

2. Install jumper on receiver.

3. Wire 12V motor controller

power to receiver.

4. Wire motor controller EDGE 1 to receiver photocell NC. Wire motor controller GND to receiver photocell COM.

5. Wire 12V motor controller

Green LED

power to transmitter.

6. Align photocells.

7. Adjust sensitivity on receiver.

Receiver

(RX)

Operator

To Motor Controller EDGE 1 and PWR 12V Input

Single

TX

RX

Sensitivity Adjustment:

If the photocell does not respond to an obstruction, lower the sensitivity by turning adjustment counter-clockwise.

DIP-switches:

1, 2, 3 are OFF. Switch 4 is ON If trouble occurs, try turning switch 4 OFF.

NOTE: Power must be cycled when switches are changed.

Jumper MUST be on Com-NC.

NO

Com

NC

IMPORTANT: Photocells MUST be

in alignment or fault will occur. Green LED will remain ON receiver when in proper alignment.

Receiver (RX)

1 2 3 4

ON DIP

SENSITIVITY

NO NCCOM

NC

JUMPER

COM NORXPOWER

RECEIVER

BOARD (RX)

INPUT

EARTH

GND

Green LED

IMPORTANT: Photocells MUST be powered by

Motor Controller or they will NOT be MONITORED.

NOTE: To meet the UL 325 2016 standard, Type B1 Non-Contact sensor entrapment protection device MUST be MONITORED by the gate operator.

Jumper

MOTOR Power In

2 3

Inputs & MUST be “LEARNED” to MONITOR sensors. To LEARN inputs & :

2 3

1. MONITORED Sensors MUST be wired to inputs BEFORE they can be learned. Any unused inputs MUST be jumpered.

2. Reversing Edge and/or Photo Cell can be wired to either input 2 or 3.

3. Press and HOLD the OPEN & STOP buttons at the same time on Matrix 1 until beep is heard, learn mode begins.

Motor Controller

MAX

MOTOR MOTION

OPEN STOP

Learn mode lasts for 5 min. indicated by beeping.

4. LEDs WILL be ON for each detected sensor on MC-200. LEDs WILL be ON for BOTH MC-200s when dual operators are used.

5. Press STOP button again within 5 min. to learn sensors and end learn mode, beeping stops. Inputs are now MONITORED.

Entrapment Protection

Inputs:

unused inputs

Jumper UNUSED Entrapment Protection Inputs to GND or a fault will occur.

22

PWR 12V

Polarity does NOT matter

BATTERY

LIMIT

PACK

SWITCH

ONLY power entrapment protection

sensors with MC-200 PWR 12V

MC-200 PWR 12V MUST be used

Monitored Reversing

CLOSE ONLY

Edge 1

Photo Cell

Edge 1

Edge 2

GND

23

1

CLOSE

MUST jumper

MOTOR INPUTS

Common-GND

Normally Closed

Edge 1

-

ALARM

GND -

Entrapment Protection

Sensor Guidelines

A sensor MUST be wired to EDGE 1 or

•

operator WILL NOT function.

Wire NORMALLY CLOSED (N.C.)

•

MONITORED sensors ONLY, to each

Edge

operator’s MC-200 when dual operators are used.

OR

Reversing Edge and/or Photo Cell can

•

Monitored

be wired to ANY of the 3 Inputs.

Photo

MC-200 PWR 12V MUST be used to

Cell

•

power MONITORED sensors.

UNUSED inputs MUST remain

•

JUMPERED or fault will occur.

Jog RT

Jog LT

CAUTION: See installation instructions.

ATTENTION: Voir la notice d’installation.

---

UL 325 2016 Standard-MAX Quick Install Rev 8

PWR 12V -

RS-485 (-) -

RS-485 (+) -

MATRIX 1

3

G

1

2

GND -

N

D

PWR 24V -

MC-200 Slide

emx irb-mon

G

N

D

1

2

3

G

N D

1

2

3

Photocell (Thru-Beam) CLOSING Direction Dual Gate Operators

To Motor Controller

PWR 24V Input

Transmitter

(TX)

Entrapment Area

CLOSING direction Thru-Beam EMX IRB-MON Photocell

Secondary

Operator

NO Matrix 1

TX

Transmitter (TX)

TX

POWER INPUT

Green LED

TRANSMITTER

BOARD (TX)

DO NOT wire Transmitter (TX) to Secondary Motor Controller PWR 12V!

BATTERY

2 3

MOTOR MOTION

CLOSE

MUST jumper

unused inputs

MOTOR INPUTS

CLOSE ONLY

Photo Cell

Edge 2

23

MOTOR Power In

2 3

Inputs & MUST be “LEARNED” to MONITOR sensors. To LEARN inputs & :

1. MONITORED Sensors MUST be

wired to inputs BEFORE they can be learned. Any unused inputs MUST be jumpered.

2. Reversing Edge and/or Photo Cell can be wired to either input 2 or 3.

3. Press and HOLD the OPEN & STOP buttons at the same time on Matrix 1 until beep is heard, learn mode begins.

OPEN STOP

Learn mode lasts for 5 min. indicated by beeping.

4. LEDs WILL be ON for each detected sensor on MC-200. LEDs WILL be ON for BOTH MC-200s when dual operators are used.

5. Press STOP button again within 5 min. to learn sensors and end learn mode, beeping stops. Inputs are now MONITORED.

Entrapment Protection

Inputs:

SECONDARY

Motor Controller

NOTE: To meet the UL 325 2016 standard, Type B1 Non-Contact sensor entrapment protection device MUST be MONITORED by the gate operator.

Installation Steps:

1. Set DIP-switches on receiver.

2. Install jumper on receiver.

3. Wire 12V Primary motor controller

power to receiver.

4. Wire Primary motor controller EDGE 1 to receiver photocell NC.

Wire Primary motor controller GND to receiver photocell COM.

5. Wire 24V Secondary motor controller power to transmitter.

6. Align photocells.

7. Adjust sensitivity on receiver.

IMPORTANT: Photocells MUST

be powered by Motor Controllers or they will NOT be MONITORED.

PWR 24V

Polarity does NOT matter

-

ALARM

LIMIT

PACK

SWITCH

ONLY power entrapment protection

sensors with MC-200 PWR 12V

MC-200 PWR 12V MUST be used

Monitored Reversing

Edge

OR

Edge 1

Monitored

Edge 1

Jog RT

GND

1

Entrapment Protection

Sensor Guidelines

A sensor MUST be wired to EDGE 1 or

•

operator WILL NOT function.

Wire NORMALLY CLOSED (N.C.)

•

MONITORED sensors ONLY, to each

operator’s MC-200 when dual operators are used.

Reversing Edge and/or Photo Cell can

•

be wired to ANY of the 3 Inputs.

Photo

MC-200 PWR 12V MUST be used to

Cell

•

power MONITORED sensors.

UNUSED inputs MUST remain

•

JUMPERED or fault will occur.

Jog LT

CAUTION: See installation instructions.

ATTENTION: Voir la notice d’installation.

---

Jumper ALL Entrapment Protection Inputs to GND.

GND -

PWR 12V -

RS-485 (-) -

RS-485 (+) -

MATRIX 1

2

3

GND -

G

N D

1

PWR 24V -

MC-200 Slide

Gates Closed

IMPORTANT: Photocells MUST be

in alignment or fault will occur. Green LED will remain ON receiver when in proper alignment.

RX

Sensitivity Adjustment:

If the IRB-MON does not respond to an obstruction, lower the sensitivity by turning adjustment counter-clockwise.

Jumper MUST be on Com-NC.

Jumper UNUSED Entrapment Protection Inputs to GND or a fault will occur.

23

CLOSING direction Photocell

DIP-switches:

1, 2, 3 are OFF. Switch 4 is ON If trouble occurs, try turning switch 4 OFF.

NOTE: Power must be cycled when switches are changed.

NO

Jumper

MOTOR Power In

2 3

Inputs & MUST be “LEARNED” to MONITOR sensors. To LEARN inputs & :

2 3

1. MONITORED Sensors MUST be wired to inputs BEFORE they can be learned. Any unused inputs MUST be jumpered.

2. Reversing Edge and/or Photo Cell can be wired to either input 2 or 3.

3. Press and HOLD the OPEN & STOP buttons at the same time on Matrix 1 until beep is heard, learn mode begins.

MOTOR MOTION

OPEN STOP

Learn mode lasts for 5 min. indicated by beeping.

4. LEDs WILL be ON for each detected sensor on MC-200. LEDs WILL be ON for BOTH MC-200s when dual operators are used.

5. Press STOP button again within 5 min. to learn sensors and end learn mode, beeping stops. Inputs are now MONITORED.

Entrapment Protection

Inputs:

MUST jumper

unused inputs

PRIMARY

Motor Controller

NO NCCOM

JUMPER

Com

NC

PWR 12V

Polarity does NOT matter

BATTERY

MOTOR INPUTS

CLOSE

LIMIT

PACK

SWITCH

ONLY power entrapment protection

sensors with MC-200 PWR 12V

MC-200 PWR 12V MUST be used

Monitored Reversing

CLOSE ONLY

Edge 1

Photo Cell

Edge 1

Edge 2

GND

23

1

Receiver

To Motor Controller

(RX)

EDGE 1 and PWR 12V Input

Primary

Operator

Matrix 1

Receiver (RX)

1 2 3 4

ON DIP

SENSITIVITY

NC

COM NORXPOWER

RECEIVER

BOARD (RX)

-

ALARM

GND -

Entrapment Protection

Sensor Guidelines

A sensor MUST be wired to EDGE 1 or

•

operator WILL NOT function.

Wire NORMALLY CLOSED (N.C.)

•

MONITORED sensors ONLY, to each

Edge

operator’s MC-200 when dual operators are used.

OR

Reversing Edge and/or Photo Cell can

•

Monitored

be wired to ANY of the 3 Inputs.

Photo

MC-200 PWR 12V MUST be used to

Cell

•

power MONITORED sensors.

UNUSED inputs MUST remain

•

JUMPERED or fault will occur.

Jog RT

Jog LT

CAUTION: See installation instructions.

ATTENTION: Voir la notice d’installation.

---

UL 325 2016 Standard-MAX Quick Install Rev 8

EARTH

INPUT

GND

Common-GND

Normally Closed

Edge 1

GND -

PWR 24V -

RS-485 (-) -

RS-485 (+) -

PWR 12V -

MATRIX 1

G

N

D

1

2

3

MC-200 Slide

Green LED

miller gate link

G N D

1

2

3

Jumper UNUSED Entrapment Protection Inputs or a fault

MO

In

puts & MUS

to

MONIT

T

o

2

L

1.

EAR

M

3

OR sen

O

N

N inp

IT

OR

T

so

uts

be “LE

E D

rs.

Sens

Any unus

2

&

BEFOR

ors

3

Edge and/or

:

M

ed inputs M

U

E

ST

they

be

D

can be

the O

Photo

US

T be

P

me on

Cell can

EN

& ST

n

m

Matrix

N

ode beg

OP 1

ins.

C L OSE ON

E

Rever

dg

OR

Monitored

Photo Cell

•

UN

JUMPER

USED inputs M

C

AUTION

AT

T

ENTION

:

Se

e

installation instr

:

Vo

ir

l

a notice

MA

LED

X

ON

15

J

16

OG

RIGHT

3

4

5

ER

S

e

nsitivit

Antenna Mount

CH 2

10K

COM

P/N.C.

CH 2

OUTPUT

P

12

R

will occur.

Photo

Cell

TO

RP

o

w

er

ARN

ED”

M

C-20

Mon

itore

s

d

ing

Edge

•

W

MONIT

o

p

er

ar

a

e

•

tor

used.

Reversing Ed

be wired

•

MC-200 PWR 12

po

we

to

ge

ANY of

r

MONI

TORE

V

ED

MU

D

or

sen

f

UST

ault will occu

rem

r.

d

uctions.

’i

nsta

lla

t

i

o

n.

14

13

e

12

ER

D

Motor

D

OverLoad

y

POWER

SELECT

Sensor Wires

GND

1

GND

2

Edge 1

3

Edge 2

IMPORTANT: Receiver

MUST be powered by MAX

In

MO I N

TO

PU

R

TS

BATTE

PACK

R

ONL

Y

LI

Y

SWITCH

M

p

se

I

T

ower entrapmen

ns

o

A

r

s with

L

A

R

M

r

W

IL

00

whe

h

oto

n

pu

ts

u

se

d to

G

N

1

D

MC-2

U

ST

be

used

Ent

r

apment Protectio

Sensor

M

U

ST

be

L

NO

T funct

CL

OS

ED

ONL

n

dual op

Y

Cell ca

.

n

t prot

00 PWR 12V

ection

G

uidelin

wi

r

ed

e

to EDGE

s

i

o

n.

(N.C.)

1

,

to each erator

s

MC-200

M

-

D

-

V

GN

-

)

-

(+

(-)

5

PWR 12

-485

D

8

4

-

RS

GN

S

R

M

A

TRIX 1

PWR 24

n

or

0

PWR

•

A

op

era

ire

NORMALLY ORED sensors

’

s MC-2

a

nd

th

S

T

so

rs.

ain

2 00

S l id

12V

sensor

to

/or P

e

3 I

be

3

2

MC

-

NOTE:

Edge 1 - CLOSING direction ONLY

Edge 1 is automatically MONITORED.

Edge 2 - “Learned” Open/Close direction See installation steps #10 note below.

CLOSING 10K sensing edge

connected to Channel 1 (Edge 1).

OPENING 10K sensing edge

connected to Channel 2 (Edge 2).

Channel 1 & 2 transmitters MUST be programmed by receiver. See below and Miller Edge Gate Link MGL-K20 instruction sheet for more info.

Both DIP-switches (Channel 1 & 2) to “R” DO NOT set to “P” Pulsed

Motor Controller or it will NOT be MONITORED.

-

V

To PWR 12V and GND

Polarity does NOT matter.

Example: Input 3 is

NOT used and MUST be jumpered to GND.

ller

ed.

contro

r

s

wired to inputs

u

Learn

by beepi

4. LE

m

sensor

ode lasts for 5 min.

D

s W

for

ng.

operators are us

I

BOTH MC

LL

on

be

M

C-200.

ON

s ST

-200s

OP but

ed.

when dual

ton again

.

M

ONIT

within 5 min.

earn m

O

RE

D

.

P

rot

e

ctio

jumper

d

inp

n

Cell

ut

s

3

2

1

Cell

E

Photo

Edge 2

Edge 1

GND

Edge 1

P/N.C.

jump

2.

R

eversing

be wi

3.

Pres

buttons at the

red to either input 2 or 3.

until beep is h

s and

eard, lear

M

O

T

O R

O

P

EN STO

P

CL

O

SE

f or each

LEDs

indicated

d

W

etected

IL

L

be

O

N

o de,

L

Y

Ph

oto

Ed

Edge 1

ge 2

GN

J

og RT

D

-

Jog RT

Jog LT

JOG LEFT

Edge 2

learned.

ered.

HOL

same ti

M OT

IO

e

1

Jog LT

o

POWER

MC-200

Motor Controller

PhotoC

UL En

I

En

t

r

Input

ell

trap

5.

Pres

to learn sensors and end l beeping stops nputs

are now

apment

s:

MUST

unuse

Edge

Limit SW

2

1

Edge

MATRIX

ON

-

LIN

MAX Motor Controller

Use PRIMARY mot when dual operators are

GND

CH 1

Channel 1

Channel 2

COM

POWER

P/N.C.

STATUS

CH 1

LEARN

MGL-RX20

MillerEdge

Monitored Gate Link

MGL-RX20 Receiver

Installation Steps:

1. Set Both DIP-switches to “R” on receiver

2. Wire 12V power to receiver, polarity does not matter

3. Wire motor controller EDGE 1 to receiver CH 1-P/N.C. Wire motor controller GND to receiver CH 1-COM

4. Wire motor controller EDGE 2 to receiver CH 2-P/N.C. Wire motor controller GND to receiver CH 2 - COM

5. Install antenna on receiver

6. Install batteries in transmitters

7. Wire Channel 1 Transmitter to CLOSING Edge ONLY

8. Wire Channel 2 Transmitter to OPENING Edge

9. Program Channel 1 and 2 on MGL-RX20 receiver

10. Program MAX motor controller to “LEARN” Edge 2

NOTE: Edge 2 will function without being “Learned” but will NOT be

MONITORED by the MAX gate operator. See your chosen Max operator manual to program the MAX motor

controller to “Learn” Edge 2 if desired.

2 Channel Wireless Communication

d

MGL-TX20

onitore

e Link

M

at

G

Second transmitter

sold separately

MGL-TX20

Link e

t

Monitored

Ga

Transmit

2

R

CH

POWE

1

H

C

10K

N.C.

P/

COM

10K

N.C.

P/

2

COM

CT

T

E

CH

L

SE

EARN

L

MillerEd

L-RX20

MG

Monitored Gate

ge

OUTPU

P

R

1

CH

US

STAT

R

POWE

Link

e

g

d

MillerE

ter

Receiver

Wire 10K Edges

MGL-TX20

Transmitter

Test Button

Green LED

Channel 1

MGL-TX Monitor

20

Gate Link

e

d

10K CLOSING Edge

M

iller

Ed

g

e

Mount on Gate’s

CLOSING side.

Gate Link Receiver/Transmitter Programming:

1. Make sure receiver and transmitters have power.

2. Green power LED stays ON; CH 1 red LED will be blinking on

receiver.

3. To enter Learn mode, press the CH 1 Learn button for 1 sec. The red led remains ON and the amber status LED will blink.

4. Activate the transmitting edge, the red and amber LEDs will alternately blink rapidly on receiver. Then the red LED will go out and the amber LED will remain ON.

5. Channel 1 is now programmed. Repeat steps for Channel 2.

6. To start over or erase programming, press and hold both

LEARN buttons for 3 seconds. The LEDs will blink rapidly and then go into “fault” mode. Repeat the programming steps above.

24

MGL-TX20

Terminal Block Connection Polarity does NOT matter.

Channel

MGL-TX20 Monitor Gate Link

e

d

Batteries

M

ille

r

E

dge

2

Mount on Gate’s OPENING side.

An MGL-TX20 transmitter is needed for each channel of the receiver.

A GEM-104 module is NOT needed for the sensing edge when using a gate link transmitter.

UL 325 2016 Standard-MAX Quick Install Rev 8

e

Edg

er

Mill

10K OPENING Edge

UL 325 2016 Standard-MAX Quick Install Rev 8

25

CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV

CERTIFIED TO CAN/CSA STD C22.2 NO. 247

www.max.us.com

SAFETY SENSORS REQUIRED

Version 8

Residential/Commercial

Brushless DC Slide Gate Operators

Made in USA

4009963

Maximum Controls LLC.

10530 Lawson River Ave

Fountain Valley, Ca 92708

Tel: (949) 699-0220