Maximum 055-6706-6 Instruction Manual

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TABLE OF CONTENTS

NOTE: If any parts are missing or damaged, or if you have any

questions, please call our toll-free helpline at 1-888-670-6682.

SAVE THESE INSTRUCTIONS

This manual contains important safety and operating instructions. Read all instructions and follow them when using this product.

TABLE OF CONTENTS

Quick start guide Speciﬁcations Safety guidelines Know your scroll saw Assembly Operation Maintenance Troubleshooting Exploded view Parts list Warranty

4 5

6 12 16

24 30 32 33 34 36

Page 3

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SPECIFICATIONS

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QUICK START GUIDE

• Each hole in the base of the saw should be bolted securely using hex bolts (3), locking washers (4) and hex nuts (5) (supplied). Bolts should be of sufﬁcient length to accommodate the saw base, washers, nuts and the thickness of the workbench (6). see page 17-18.

• To turn the saw On, press the button “I” (1).

• To turn the saw Off, press the button “O” (2). see page 26-27.

This versatile, variable-speed scroll saw is great for making toys, puzzles, games, artwork and jewelry. It is a handy do-it-yourself tool. It cuts wood and wood composite products. The tool is basically a curve-cutting machine. It can also be used for straight cutting and beveling or angle-cutting operations.

CAUTION!

• Read and understand the following instructions to get the

best use of the scroll saw cutting function.

Motor

Motor speed

Variable speeds

Blade length

Blade width

Table size

Table tilting angle

Max. cutting depth

Max. cutting width

Travel

Net weight

120 V, 60 Hz, 2A

5000 RPM (no load)

400-1600 RPM

5" (12.7 cm) 18 TPI

3/32" (0.26 cm)

24 1/2 x 13" (62.5 x 33 cm)

0-45°, right and left

2" (5.1 cm)

18" (45.7 cm)

3/4" (1.9 cm)

43 lb (19.5 kg)

SPECIFICATIONS

Page 4

SAFETY GUIDELINES

This manual contains information that relates to PROTECTING PERSONAL SAFETY and PREVENTING EQUIPMENT PROBLEMS. It is very important to read this manual carefully and understand it thoroughly before using the product. The symbols listed below are used to indicate this information.

dusty. Everyday eyeglasses only have impact-resistant lenses, they are NOT safety glasses.

• DON’T OVERREACH. Keep proper footing and balance at all times.

• MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and changing accessories.

• DISCONNECT TOOLS before servicing; when changing accessories, such as knifes and motor brushes.

• REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the Off position before plugging in.

• USE RECOMMENDED ACCESSORIES. Consult the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.

• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

• CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

• DIRECTION OF FEED. Feed workpiece begin with the blade side only.

• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool

until it comes to a complete stop.

• DO NOT ALTER OR MISUSE THE TOOL. Any alteration or modiﬁcation is considered misuse and may result in serious personal injury.

• USE THE PROPER EXTENSION CORD. Make sure to use an extension cord that is heavy enough to carry the current required by the tool. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating of the tool.

• Use the extension cord only for its intended purpose. Do not pull the extension cord to remove it from the power socket.

SPECIFIC SAFETY RULES FOR SCROLL SAW

BEFORE OPERATING

• Check for proper assembly and proper alignment of moving parts. Understand the function and proper use of the On/Off switch.

CAUTION!

• Do not operate the scroll saw until it is assembled, and you

have read and understood the following instructions and the warning labels on the scroll saw.

DANGER!

Potential hazard that will result in serious injury or loss of life.

WARNING!

Potential hazard that could result in serious injury or loss of life.

CAUTION!

Potential hazard that may result in moderate injury or damage to equipment.

Note: The word “Note” is used to inform the reader of something the operator needs to know about the tool.

SAFETY RECOMMENDATIONS

These precautions are intended for the personal safety of the operator and others working with the operator. Failure to follow these instructions may result in a permanent loss of vision, serious personal or even fatal injury, property damage and/or tool damage. Please take time to read and understand these instructions. Safety is a combination of common sense, staying alert and knowing how your scroll saw works.

GENERAL POWER TOOL SAFETY RULES

• KEEP GUARDS IN PLACE and in working order.

• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that

keys and adjusting wrenches are removed from tool before turning it on.

• KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

• DON’T USE IN DANGEROUS ENVIRONMENTS. Don’t use power tools in damp or wet

locations, or expose them to rain. Keep work area well lit.

• KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from work area.

• MAKE WORKSHOP CHILDPROOF with padlocks, master switches or by removing

starter keys.

• DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

• USE THE RIGHT TOOLS. Don’t force tool or attachment to do a job for which it was not designed.

• WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

• ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is

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SAFETY GUIDELINES

• To avoid injury from kickback:

• Hold the workpiece ﬁrmly against the tabletop.

• Do not feed the workpiece too fast while cutting. Only feed the workpiece at the rate the saw will cut.

• Install the blade with the teeth pointing downward.

• Do not start the saw with the workpiece pressing against the blade. Slowly feed the. workpiece into the moving blade.

• Use caution when cutting round or irregularly shaped work pieces. Round items will roll and irregularly shaped work pieces can pinch the blade.

• To avoid injury when operating the scroll saw:

• If you are not thoroughly familiar with the operation of scroll saws, obtain advice from a qualiﬁed person.

• Before starting the saw, make sure the blade tension is correct. Recheck and adjust tension as needed.

• Make sure the table is locked into position before starting the saw.

• Do not use dull or bent blades.

• When cutting a large workpiece, make sure the material is supported at the table height.

• Turn the saw Off and unplug the power cord if the blade jams in the workpiece while being backed out. This condition is usually caused by sawdust clogging the line you are cutting. If this happens, turn Off the scroll saw and unplug the power cord. Wedge open the workpiece and back out the blade.

• Do not use if blade guard is damaged or missing.

• Do not clear away cut-off pieces until blade has stopped and the saw is turned off.

USE SAFETY GOGGLES AND EAR PROTECTION:

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CUL REQUIREMENTS. FLYING DEBRIS can cause permanent eye damage.

The tool is loud and the sound can cause hearing damage. Always wear ear protection to help prevent hearing damage and loss. Failure to comply may result in moderate injury.

USE DUST MASK:

Some dust created by sawing contains chemicals that are known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals come from lead-based paints, crystalline silica from bricks, cement and other masonry products, arsenic and chromium from chemically treated lumber. To reduce exposure to these chemicals, work in a well-ventilated area with approved safety equipment, such as dust masks that are specially designed to ﬁlter out microscopic particles.

WARNING!

• This product is not recommended for drilling.

WARNING!

To avoid injury from accidental starting of the scroll saw:

• Make sure the switch is Off and unplug the power cord

from the electric outlet before changing the blade, performing maintenance or making adjustments.

• Make sure the switch is Off before plugging in the power

cord to an electric outlet.

• Know the condition of the scroll saw. If any part is missing, bent or does not operate

properly, replace the component before you use the scroll saw.

• Determine the type of work you are going to be doing. Properly protect your body

including your eyes, hands, face and ears.

• To avoid injury caused by pieces thrown from accessories, use only recommended

accessories designed for this saw. Follow the instructions supplied with the accessory. The use of improper accessories may cause risk of injury.

• To avoid contact with rotating equipment:

• Do not position your ﬁngers where they could contact the blade if the workpiece should unexpectedly shift or your hand should slip.

• Do not cut a workpiece too small to be held safely.

• Do not reach under the scroll saw table when the motor is running.

• Do not wear loose clothing or jewelry. Roll long sleeves above the elbow. Tie back long hair.

• To avoid injury from a ﬁre hazard, do not operate the scroll saw near ﬂammable liquids, vapours or gases.

• To avoid back injury:

• Obtain help when it is necessary to raise the scroll saw more than 10" (25.4 cm). Bend your knees when lifting the scroll saw.

WHEN OPERATING THE SCROLL SAW

• To avoid injury from unexpected scroll saw movement:

• Use the scroll saw on a ﬁrm, level surface with adequate space for handling and supporting the workpiece.

• Be sure the scroll saw cannot move when operated. Secure the scroll saw to a workbench or table with wood screws or bolts with washers and nuts.

• Before moving the scroll saw, unplug the power cord from the electrical outlet.

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Page 6

SAFETY GUIDELINES

• Use a separate electrical circuit for your tools. This circuit must consist of not less than #12 wire with a 20 A time-delayed fuse or a #14 wire with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the Off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

Recommended size for extension cords

CAUTION!

• In all cases, verify that the outlet in question is properly

grounded. if you are not sure, have a licensed electrician check the outlet.

WARNING!

• Use the proper extension cord. Make sure to use an

extension cord that is heavy enough to carry the current required by the tool. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating of the tool.

• Use the extension cord only for intended purpose. Do not

pull the extension cord to remove it from the power socket.

• This tool must be grounded while in use in order to protect

the operator from electric shock.

ELECTRICAL SAFETY

GUIDELINES FOR USING EXTENSION CORDS:

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not ﬁt the outlet, have the proper outlet installed by a qualiﬁed electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with a green outer surface, with or without yellow stripes, is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualiﬁed electrician or service technician if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool's plug, as shown in Fig. 1. Repair or replace a damaged or worn cord immediately.

GROUNDING INSTRUCTIONS:

• Make sure the extension cord is in good condition. When using an extension cord, be sure to use one that is heavy enough to carry the current that your product will draw. An undersized cord will cause a drop in line voltage, which will result in loss of power and overheating. The table on the next page shows the correct size to be used according to cord length and nameplate ampere rating. When in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

• Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord, or have it repaired by a qualiﬁed person before using it. Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

AMPERAGE RATING OF THE TOOL

(120 V CIRCUIT ONLY)

MORE THAN

NOT MORE THAN

25' (7.6 m)

50' (15.2 m)

100' (30.5 m)

Not recommended

150' (45.7 m)

TOTAL LENGTH OF THE EXTENSION CORD

MINIMUM GAUGE FOR THE EXTENSION CORD (AWG)

NOTE: Recycle unwanted materials rather than disposing of them as

waste. Sort the tool and its components in speciﬁc categories and take to the local recycling centre or dispose of them in an environmentally safe way.

Fig. 1

Three-prong plug

Grounding prong

Properly grounded outlet

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Page 7

KNOW YOUR SCROLL SAW

SAW BLADE

The saw blade furnished with the scroll saw is a carbide-tipped combination blade that is 5" (12.7 cm) long, 2.6 mm wide and has 18 teeth per inch. It is used for producing a good quality cut for many applications.

BLADE WIDTH

The width of the blade is the distance from the tip of a tooth to back of the blade.

BLADE THICKNESS

The blade thickness is the distance between sides of blade. A thicker blade has more rigidity and stronger teeth. A narrow, thick blade is used to make curves and a wide, thin blade is used to make long, straight cuts.

BLADE PITCH

The blade pitch is the number of teeth per inch or tooth size. A blade with more teeth per inch produces a smoother cut. The type of material to be cut determines the number of teeth that should be in contact with the workpiece.

FREEHAND

Performing a cut without the workpiece being guided by a fence, mitre gauge or other aid. Workpiece must supported by the work table.

ON/OFF SWITCH

The On/Off switch located on the top of the scroll saw, allows the operator to turn On/Off the scroll saw easily, and it turns the dust blower on and off.

No.

1 2 3 4 5 6 7 8 9 10 11 12 13

Description

Carry handle LED light switch Upper blade holder Dust blower Saw blade LED light Bevel adjustment knob Blade tension knob Rubber bearing cover Table insert Motor Storage compartment Mounting hole

No.

14 15 16 17 18 19 20 21 22 23 24 25 26

Description

Dust extraction port Bevel indicator Bevel scale Drop foot Blade guard lock knob Blade guard Variable speed knob Lower blade holder Base Rubber foot Work table Drop foot lock knob On/Off switch

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Page 8

BEVEL SCALE AND BEVEL INDICATOR

The bevel scale and bevel indicator show the angle of the saw blade with respect to the work table.

STORAGE COMPARTMENT

Located under the right side of the work table used for storage of small accessories such as saw blades or hex keys.

BLADE GUARD

Protects the operator’s hand from being cut while providing a clear view of the material to be cut during cuts.

BLADE TENSION KNOB

Loosen or tighten blade tension by pushing the blade tension lock knob up or down.

DROP FOOT AND DROP FOOT LOCK KNOB

The drop foot should be lowered until it just rests on top of the workpiece to prevent the workpiece from lifting, yet not so much that the workpiece drags. The vertical portion provides a blade protector to prevent accidental blade contact.

VARIABLE SPEED KNOB

Turn the knob to adjust the speed from the high speed of approximately 1600 RPM to the low speed of approximately 400 RPM.

DUST BLOWER

The dust blower keeps the line of cut on the workpiece clean for more accurate scroll cuts. For best results, always direct air ﬂow at the blade and the workpiece.

LED LIGHT

With an easy On/Off switch, the LED light keeps the line of cut on the workpiece lit for more accurate scrollcuts.

DUST EXTRACTION PORT

This feature will alow you to attach the vacuum hose for easy dust collection.

LED LIGHT SWITCH

A power switch that turns the LED light on and off.

BEVEL ADJUSTMENT KNOB

Allows you to tilt the table and lock it at the desired angle, up to 45° right and left.

UPPER AND LOWER BLADE HOLDERS

Upper and lower blade holders provide support and location of the saw blade.

TABLE INSERT

The table insert is located on the table slot to support the workpiece with respect to the blade. It prevents movement of the workpiece from the work table.

WORK TABLE

The surface where the workpiece is attached to while performing cutting operations.

KNOW YOUR SCROLL SAW

RUBBER FEET

The rubber feet are provided on four corners of the table base.

TO AVOID INJURY FROM KICKBACK:

• Hold the workpiece ﬁrmly against the tabletop.

• Do not feed the workpiece too fast while cutting. Only feed the workpiece at the rate

the saw will cut.

• Install the blade with the teeth pointing downward.

• Do not start the saw with the workpiece pressing against the blade. Slowly feed the

workpiece into the moving blade.

• Use caution when cutting round or irregularly shaped work pieces. Round items will roll and irregularly shaped work pieces can pinch the blade.

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Page 9

WARNING!

To avoid serious personal injury from unexpected tool movement, always secrurely mount scroll saw to a workbench.

WARNING!

If any parts are damaged or missing do not operate this tool until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.

• Do not attempt to modify this tool or create accessories not

recommended for use with this tool. Any such alteration or modiﬁcation is misuse and could result in a hazardous condition leading to possible serious personal injury.

• Do not connect to power supply until assembly is complete.

Failure to comply could result in accidental starting and possible serious personal injury.

• Risk of injury! Always pull out the mains plug (disconnect

the product from its power supply) before commencing work on the product.

UNPACKING

Do not use this product if any parts of the package contents are already assembled to your product when you unpack it. Package contents are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.

• Inspect the tool carefully to make sure no breakage or damage occurred during shipping.

• Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool.

ASSEMBLY

• The scroll saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has inﬂuenced the settings, refer to speciﬁc procedures explained in this manual.

• If any parts are damaged or missing, please call 1-888-670-6682 for assistance.

PACKAGE CONTENTS

TOOLS NEEDED FOR ASSEMBLY

No. Description Qty Illustration

Scroll saw assembly

Rubber feet

5mm Hex key

Screwdriver Right angle ruler

Star-head screwdriver Wrench

MOUNTING SCROLL SAW TO WORKBENCH (Fig. 2)

If the scroll saw is to be used in a permanent application, we recommend that you secure it in a permanent location such as a workbench. When mounting the saw to a workbench, holes should be drilled through the supporting surface of the workbench.

• Insert one rubber foot (1) into each hole (2) of the base.

Fig. 2

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Page 10

WARNING!

To prevent accidental starting that could cause possible serious personal injury, turn off the saw and unplug the saw from the power source before making any adjustments.

NOTE: All bolts should be inserted from the top. Install the washers

and nuts from the underside of the bench.

Fig. 3

Fig. 4

Fig. 5

• Place scroll saw on workbench. Using the saw base as a pattern, locate and mark the holes where the scroll saw is to be mounted.

• Drill four holes through the workbench.

• Place scroll saw on workbench, aligning holes in the saw base with the holes drilled

in the workbench.

• Insert all four bolts and tighten securely with washers and nuts.

Supporting surface where scroll saw is mounted should be examined carefully after mounting to insure that no movement during use can result. If any tipping or walking is noted, secure workbench or supporting surface before beginning cutting operations.

Reducing Noise and Vibration:

You may wish to place a foam pad or piece of carpet between the saw base and the workbench to help reduce noise and vibration.

If a foam pad or piece of carpet is used, do not overtighten the mounting bolts. Leave some cushion between the padding and the saw base to help absorb the noise and vibration.

The thickness of the padding material should be approximately 1/2" (13 mm).

ASSEMBLY

DUST BLOWER ADJUSTEMT (Fig. 4)

The attached dust blower (1) is designed to direct air to the cutting line. Adjust the dust blower to the desired position. For the best results, always direct air ﬂow at the blade and the workpiece.

LED LIGHT ADJUSTEMT (Fig. 5)

Input voltage : 3.2-3.4 V Input current: < 55 mA

With an easy On/Off switch (1), the attached LED light (2) keeps the cutting line on the workpiece lighted for more accurate scroll cut. Adjust the LED light to the desired position.

• To turn On the LED light, press the “I” button.

• To turn Off the LED light, press the “O” button.

Fig. 6

SQUARING THE SAW TABLE TO THE BLADE (Fig. 6-8)

• Open the blade guard (1) upward.

• Loosen the screw (2) and remove the drop

foot (3).

• Loosen the bevel adjustment knob (4) to tilt the

work table until it is approximately perpendicular or at right angle to the blade.

DROP FOOT ADJUSTMENT (Fig. 3)

To prevent workpiece from lifting, the drop foot (1) should be adjusted so it just rests on the top of the workpiece. The drop foot should not be adjusted so that the workpiece drags.

Always retighten the drop foot lock knob (2) after each adjustment has been made.

• Loosen the drop foot lock knob (2).

• Lower or raise the drop foot (1) to the desired

position.

• Retighten the drop foot lock knob (2).

The tall, front part of the drop foot acts as a blade protector to prevent accidental contact with the blade.

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Page 11

CAUTION!

Any and all servicing should be performed by a qualiﬁed service centre.

Teeth/inch

TPI

Blade width

Inch

Blade thickness

Inch

Blade/SPM

Material cut

10-15 0.110 0.018 500-1200

Medium turns on 1/4

-1 3/4" (0.6 - 4.4 cm) wood, soft metal, hardwood

15-28 0.055-0.110 0.010-0.018 800-1700

Small turns on 1/8 1 1/2" (3.1 - 3.8 cm) wood, soft metal, hardwood

30-48 0.024-0.041 0.012-0.019 Varies

Non-ferrous metal/ hardwoods using very slow speeds

ASSEMBLY

back of the package for best use of blades on various materials. Use this table as an example, but practice and your own personal preference will be the best selection method.

When choosing a blade, use very ﬁne, narrow blades to scroll cut in thin wood 1/4" (6 mm) thick or less. Use wider blades for thicker materials, but this will reduce the ability to cut tight curves.

Fig. 7

Fig. 8

Fig. 9

• Place a right angle ruler (5) on the work table (6)

next to the saw blade (7).

• Loosen the screw (8) holding the scale indicator (9). Move indicator to the 0° mark and securely tighten screw. Remember, the bevel scale (9) is a convenient guide but should not be relied upon for precision. Make practice cuts on scrap material to determine if your angle settings are correct.

• Replace the drop foot and tighten the screw (2).

• Close the blade guard (1).

BLADE SELECTION (Fig. 9)

This scroll saw accepts 5" (12.7 cm) length pin-end and pinless blades, with a wide variety of blade thicknesses and widths. The type of material and intricacies of cutting operations will determine the number of teeth required per inch. Always select the narrowest blades for intricate (tight radius and curves) curve cutting and the widest blades for straight and large curve cutting operations. The following table represents suggestions for various materials. When purchasing blades, refer to the

BLADE CARE

To maximize the life of your scroll saw blades:

• Do not bend blades when installing.

• Always set proper blade tension.

• Use the right blades (See instructions on replacement blade packaging for proper

use.)

• Feed the workpiece correctly into the blade.

• Use thin blades for intricate cutting.

NOTE: When cutting at angles, the drop foot should be tilted so it is

parallel to the saw table and rests ﬂat against the workpiece. To tilt the drop foot, loosen screw (2) with 5 mm hex key, tilt drop foot to the proper angle, then retighten screw (2). (Fig. 6)

NOTE: Thinner blades will have more possibilities for blade deﬂection

when cutting angles are not perpendicular to the table.

9.5-15 15-28 30-48

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Page 12

Fig. 12A

CAUTION!

To prevent personal injury, always turn saw OFF and disconnect the plug from the power source before changing blades.

ASSEMBLY

Fig. 10

BLADE REMOVAL AND INSTALLATION (Fig. 10-12)

Pin-end blades are thicker for stability and for faster assembly. They provide faster cutting on a variety of materials.

• Open the blade guard upward.

• Loosen the blade tension by pushing the blade

tension knob (1) up.

To remove a blade:

Lift the saw blade (2) out by pulling forward on blade, then lifting the blade from the upper blade holder (3) and lower blade holder (4). Slight downward pressure against the upper arm (5) may be helpful when removing blade from upper blade holder.

Install a blade:

• Place the new blade through the opening in the

table insert (6) with the teeth to the front of the saw and pointing down toward the work table.

• Hook the new blade (2) in the recess of the

lower blade holder (4).

• Pull up on the blade, press down on the

upper arm (5) and position the upper end of the blade in the slot on the upper holder (3).

• Push down the blade tension lock knob (1).

Make sure the blade is properly located in the blade holders.

• Close the blade guard downward.

BLADE REMOVAL AND INSTALLATION (Fig. 10, 12A-12B)

Pinless blade (not included)

To remove a blade:

• Open the blade guard upward.

• Loosen the blade tension by pushing the blade

tension knob (1) up.

• Turn the bevel adjustment knob (2) clockwise to tilt the work table until it is 45° left.

• Loosen the upper blade screw (3) and lower blade clamp screw (4) with 2mm hex key (5) supplied.

• Lift the saw blade (6) out by pulling forward on blade, then lift the blade from the upper blade holder (7) and lower blade holder (8). A slight downward pressure against the upper arm (9) may be helpful when removing blade from upper blade holder.

To install a blade:

• Place the new blade through the opening in the table insert with the teeth to the front of the saw and pointing down toward the work table.

• Keep the new blade (6) in the recess of the lower blade holder (8).

• Gently tighten the lower blade clamp screw (4).

• Pull up on the blade, press down on the upper arm (9) and position the upper end of

the blade in the upper holder (7).

• Gently tighten the upper blade clamp screw (3). Make sure the blade is properly located in the blade holders. Tighten both the upper and lower clamp screws.

• Push down the blade tension lock knob (1).

• Close the blade guard downward.

• Turn the bevel adjustment knob (2) anti-clockwise to tilt the work table until it is 0°.

NOTE: When installing pin-end blades, the slot on the blade holder

must be slightly wider than the thickness of the blade. After the blade is installed, the blade tension knob will keep it in place.

Fig. 11

Fig. 12

Fig. 13

DUST EXTRACTION PORT (Fig. 13)

This scroll saw allows a hose or vacuum accessory (not provided) to be connected to the dust-extraction port (1) at the front of the saw.

If excessive sawdust buildup occurs inside the base, use a wet/dry vacuum cleaner or manually remove sawdust.

This will keep your saw cutting efﬁciently.

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Fig. 12B

Page 13

WARNING!

Before removing loose pieces from the table or making adjustments, turn saw off and wait for all moving parts to stop to avoid serious personal injury.

OPERATION

RECOMMENDATIONS FOR CUTTING

A scroll saw is basically a curve-cutting machine. It can also be used for straight cutting and beveling or angle cutting operations. Please read and understand the following items before attempting to use the saw.

• When feeding the workpiece into the blade, do not force it against the blade. This

could cause blade deﬂection. Allow the saw to cut the material by guiding the workpiece into the blade as it cuts.

• The blade teeth cut material ONLY on the down stroke.

• Guide the wood into the blade slowly because the teeth of the blade are very small

and remove wood only on the down stroke.

• Best results are achieved when cutting wood 1" (2.5 cm) thick or less.

• When cutting wood thicker than 1" (2.5 cm), guide the wood very, very slowly into

the blade and take extra care not to bend or twist the blade while cutting in order to maximize blade life.

• Teeth on scroll saw blades wear out and the blades must be replaced frequently for best cutting results. Scroll saw blades generally stay sharp for 30 minutes to two hours of cutting.

• To get accurate cuts, be prepared to compensate for the blade's tendency to follow the wood grain as you are cutting.

• This scroll saw is primarily designed to cut wood or wood products. For cutting precious and non-ferrous metals, the variable control switch must be set at very slow speeds.

• When choosing a blade, use very ﬁne, narrow blades to scroll cut in thin wood 1/4" (0.6 cm) thick or less. Use wider blades for thicker materials, but this will reduce the ability to cut tight curves.

• Blades wear faster when cutting plywood or very abrasive particle board. Angle cutting in hardwoods wears blades down faster.

BASIC OPERATION OF THE SCROLL SAW

Before starting a cut, watch the saw run. If you experience excessive vibration or unusual noise, stop immediately. Turn the saw off and unplug the saw. Do not restart until locating and correcting the problem.

CUTTING PROCEDURES

There is a learning curve for each person who wants to use this saw. During that period of time it is expected that some blades will break until you learn how to use and adjust the saw.

• Plan the way you will hold the workpiece from start to ﬁnish.

• Keep your hands away from the blade. Do not hand hold pieces so small your ﬁngers

will go under the blade guard.

• Hold the workpiece ﬁrmly against the saw table.

• The blade teeth cut material only on the down stroke. Use gentle pressure and both

hands when feeding the work into the blade. Do not force the work.

• Guide the workpiece into the blade slowly because the teeth of the blade are very

small and can only remove material on the down stroke.

• Avoid awkward operations and hand positions where a sudden slip could cause

serious injury from contact with the blade. Never place hands in blade path.

• To get accurate cuts, compensate for the blade's tendency to follow the wood grain

as you are cutting wood.

• Use extra supports (tables, saw horses, blocks, etc.) when cutting large, small or

awkward workpieces.

• Never use another person as a substitute for a table extension or as additional

support for a workpiece that is longer or wider than the basic saw table.

• When cutting irregularly shaped workpieces, plan your work so it will not pinch the

blade. Workpieces must not twist, rock or slip while being cut.

REMOVING JAMMED MATERIAL

When backing out the workpiece, the blade may bind in the kerf (cut). This is usually caused by sawdust clogging the kerf or when the blade comes out of the blade holders. If

this happens:

• Wait until the saw has come to a full and complete stop.

• Place the switch in the Off position.

• Unplug the saw from the power source.

• Remove the saw's blade and the workpiece, refer to section on “blade removal and

installation.”

• Wedge the kerf open with a ﬂat screwdriver or wooden wedge, then remove the blade from the workpiece.

NOTE: After the saw is turned On, a hesitation before blade

movement is normal.

NOTE: The saw is primarily intended for woodworking. If it is being

used for woodworking, choose a suitable device that prevents you from inhaling the dust. Insert the nozzle to a standard vacuum hose.

OPERATION

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Page 14

Fig. 14

ON/OFF SWITCH AND VARIABLE SPEED KNOB (Fig. 14)

• To turn the saw On, press the button “I” (1).

• To turn the saw Off, press the button “O” (2).

Fig. 15

Fig. 16

LED LIGHT SWITCH (Fig. 15)

• To turn the light on, press the light switch (1) to the On (I) position.

• To turn the light off, press the light switch (2) to the Off (O) position.

FREEHAND CUTTING (Fig. 16)

• Lay out desired design, or secure design to the workpiece.

• Raise the drop foot (1) by loosening the drop foot lock knob (2).

• Position the workpiece against the blade and place the drop foot against the top surface of the workpiece.

• Secure the drop foot (6) by tightening the drop foot knob knob (2).

• Remove the workpiece from the blade prior to turning the scroll saw On.

WARNING!

To prevent serious personal injury, never leave the saw unattended until the blade has come to a complete stop.

CAUTION!

In order to avoid uncontrollable lifting of the workpiece and to reduce blade breakage, do not turn the switch on while the workpiece is against the blade.

OPERATION

AVOIDING INJURY

• Make sure saw is level and does not rock. Saw should always be on a ﬁrm, level

surface with plenty of room for handling and properly supporting the workpiece.

• Bolt saw to the support surface to prevent slipping, walking or sliding during

operations like cutting long, heavy boards.

• Turn saw off and unplug cord from the power source before moving the saw.

• Do not remove jammed pieces until blade has come to a full and complete stop.

• Choose the right size and style blade for the material and type of cut you plan to do.

• Use only recommended accessories.

• With the exception of the workpiece and related support devises, clear everything

off the saw table before turning the saw on.

• Properly support round materials such as dowel rods or tubing because they have a

tendency to roll during a cut, causing the blade to “bite.” To avoid this, always use a “V” block or clamp workpiece to a miter gauge.

• Before removing loose pieces from the saw table, turn saw off and wait for all moving parts to stop.

You scroll saw has a variable speed knob. By turning the knob, the variable speed control may be adjusted from the high speed of approximately 1600 RPM to the low speed of approximately 400 RPM. Suggested speeds are referred to the section “Blade Selection.”

• Turn the variable speed knob (3) to adjust the blade speed to the desired setting. Turning the knob clockwise increases speed. Turning it counterclockwise reduces speed.

NOTE: After saw is turned on, a hesitation before blade movement is

normal. Always wait for the saw to come to a complete stop before restarting.

OPERATION

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Page 15

CAUTION!

In order to avoid uncontrollable lifting of the workpiece and to reduce blade breakage, do not turn the switch on while the workpiece is against the blade.

Fig. 17

RIP OR STRAIGHT LINE CUTTING (Fig. 17)

• Raise the drop foot by loosening the drop foot lock knob.

• Measure from the tip of the blade to the desired distance. Position the straight edge parallel to the blade at that distance.

• Clamp the straight edge to the table.

• Recheck your measurements using the

workpiece to be cut and make sure the straight edge is secure.

• Position the drop foot against the the top surface of the workpiece.

• Secure the drop foot in place by tightening the drop foot lock knob.

• Remove the workpiece from the blade prior to turning the scroll saw On.

• Position the workpiece against the straight edge prior to touching the leading edge

of the workpiece against the blade.

• Slowly feed the workpiece into the blade, guiding the workpiece against the straight edge and pressing the workpiece down against the table. Make sure that you do not force the leading edge of the workpiece into the blade. The blade will deﬂect, reducing accuracy of cut, and it may break.

• When the cut is complete, move the trailing edge of the workpiece beyond the drop foot. Turn the switch Off.

Fig. 18

Fig. 19

INTERIOR CUTTING (Fig. 18)

• Lay out the design on the workpiece. Drill a 1/4" (0.6 cm) hole in the workpiece.

• Remove the blade. Refer to the section “Blade Removal and Installation.”

• Place the workpiece on the work table with the hole in the workpiece over the access hole in the work table.

• Install a blade through the hole in the workpiece.

• Follow steps 3-7, under “Freehand Cutting.”

• When ﬁnished making the interior scroll cuts,

simply turn the scroll saw Off.

Unplug the saw before removing the blade from the blade holder. Remove the workpiece from the table.

BEVEL CUTTING (ANGLE CUTTING) (Fig. 19-20)

• Lay out or secure design to workpiece.

• Move the drop foot to the highest position by

loosening the drop foot lock knob. Retighten the drop foot lock knob.

• Tilt the table to the desired angle by loosening the bevel adjusting knob (1) to move the work table to the proper angle using the bevel scale (2) and the bevel indicator (3).

• Tighten the bevel adjusting knob (1).

• Loosen the screw (4) with 5 mm hex key, and

tilt the drop foot (5) to the same angle as the work table. Retighten the screw.

• Position the workpiece on the right side of the blade. Lower the drop foot against the surface by loosening the drop foot lock knob. Retighten the drop foot lock knob.

• Follow steps 5-7 under “Freehand Cutting.”

Fig. 20

OPERATION

• Slowly feed the workpiece into the blade by guiding and pressing the workpiece

down against the table. Make sure that you do not force the leading edge of the workpiece into the blade. The blade will deﬂect, reducing accuracy of cut, and it may break.

• When the cut is complete, move the trailing edge of the workpiece beyond the drop foot. Turn the switch Off.

OPERATION

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Page 16

NOTE: After inspecting the brushes, be sure to re-install the brushes

into the same position that they were in if you are not installing new ones.

CAUTION!

Always switch the product off, disconnect it from the power supply and let the product cool down before performing

inspection, maintenance, lubrication and cleaning work!

WARNING!

If the power cord is worn, cut or damaged in any way, have it replaced immediately by a qualiﬁed service technician. Failure to do so could result in serious personal injury.

Fig. 22

GENERAL MAINTENANCE

CLEANING

• Keep your scroll saw clean.

• After cleaning the table top initially, apply a thin coat of automobile type (paste) wax

to the table top so the wood slides easily while cutting.

• Do not allow pitch to accumulate on the saw table. Clean with gum and pitch remover.

LUBRICATION (Fig. 21)

Lubricate the arm bearings (one on each side of the saw) after the ﬁrst 10 hours of use. Oil after every 50 hours of use or whenever there is a squeak coming from the bearings.

• Carefully place the saw on its side, as shown in Figure 21. Remove the rubber cap from the upper and the lower arm of the saw.

• Squirt a few drops of SAE20 oil around the shaft end and arm bearings. Let oil soak in overnight, remaining in this position. Make sure that you lubricate the bearings on the other side of the saw in this same manner.

STORAGE COMPARTMENT (Fig. 22)

The scroll saw has the storage compartment (1) that is located under the right side of the work table. It can be used for storage of small accessories, such as saw blades or hex keys.

Fig. 23

BRUSH REPLACEMENT (Fig. 23)

• Your saw has externally accessible motor brush assemblies that should be checked after 50 hours of use for wear. When one of the two brushes becomes worn to 1/16" (2 mm) in length, replace both brushes.

• Unplug the saw from the power source.

• Loosen and remove the two brush caps (1) using

a screwdriver.

• Pull out each brush (2). Inspect the brush and replace if necessary. Replace both brushes even if only one is damaged.

After inspecting the brushes, be sure to re-install the brushes in the same position that they were in if you are not installing new ones.

• Position the brushes in the motor. Tighten the brush caps snugly. Do not overtighten.

• Run the saw for approximately ﬁve to ten minutes to allow the brushes to "seat" themselves. If the brushes are not seated correctly, the electric brake may not function correctly and could damage the motor. While the brushes are seating, some sparking may be noticed in the motor. This is normal for new brushes.

MAINTENANCE

Fig. 21

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Page 17

EXPLODE VIEW

TROUBLESHOOTING

PROBLEM Possible Causes Solution

Motor will not run. • Defective cord, plug or

outlet.

• Defective motor.

• Unplug saw, replace

defective parts.

• Repairs MUST be made by a qualiﬁed technician. Call service dept. for advice.

Breaking blades. • Incorrect tension.

• Overworked (worn out) blade.

• Wrong blade being used.

• Twisting blade in wood.

• Adjust blade tension.

• Reduce feed rate or

replace blade.

• Use narrow blades for thin wood, wider blades for thicker wood.

• Avoid side pressure on blade.

Excessive vibration (Some vibration is inevitable when the saw and motor are running.)

• Improper mounting of saw.

• Unsuitable mounting surface.

• Loose table.

• Motor mount is loose.

• See proper mounting

instructions.

• Replace plywood workbench surface with solid lumber surface.

• Tighten table bevel lock handle.

• Tighten motor mount screws.

Blade runout. • Insufﬁcient blade

tension.

• Dull blade causing excessive force to be used at workpiece.

• Increase blade tension.

• Renew blade and

correctly tension.

TROUBLESHOOTING

124

130

141

133

134

137

134

129

128

127

138

135

136

132

131

126

140

139

123

111

107

116

110

106

109

108

107

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Page 18

No.

1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Qty

6 1 8 16 2 1 1 1 1 1 1 6 1 8 4 2 2 2 1 2 1 2 2 1 1 1 1 2 6 1 1

Description

Bolt ST4.2x12 PCB cover Bolt M4x12 Washer 4 Bolt ST2.9x8 PCB Cover Belt Base Bird mouth Bolt M6x70 Washer 8 Supply cord Washer 5 Bolt M5x25 Bolt M5x20 Bolt M5x30 Knob Guard support (B) Screw Guard Cardboard Hatch ring Guard support (A) LED light ﬁxing insert LED light cover Left body Knob (A) Rubber cover Pole Bracket

No.

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

Qty

1 2 1 1 1 1 1 2 4 2 1 1 2 1 1 1 1 1 1 1 1 4 2 1 4 4 4 2 1 3 1

Description

Press board Washer 6 Bolt M6x10 Spring Upper support block Upper arm groupware Tension thread pole Bolt M6x30 Bolt M5x25 Bolt M6x20 Tension ring Tension washer Large washer 6 Knob A Spring pin M3x20 Handle (A) Switch cover Laser switch Potentiometer Variable button Handle (B) Nut M5 Nut M6 Right body Press block Bolt M4x8 Spring pin M5x12 Blade block Blade Bolt M6x5 Lower support block

No.

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93

Qty

1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 1

Description

Nut M3 Spring washer 3 Flatwasher 3 Ring (A) Plywood Bearing 625-2Z Junction pole Ring (B) Cam Bolt M3x12 Flat key 5x5x10 Wheel (A) Fixing ring Bolt M5x16 Axis Bearing 6201 Ring for hole 32 Ring for shaft 12 Bolt M4x30 Wheel (B) Bolt M5x8 Motor Tool box Blow outlet Random angle device Table insert Working table Mitre gauge base Gear Adjustment knob

No.

94 95 96 97 98 99 106 107 108 109 110 111 116 123 124 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141

Qty

1 1 1 1 6 2 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 5 4 1 2 1 1 1 1 1

Description

Handle groupware Spring Bolt Handle screw (A) Spring washer 8 Bolt M8x20 Dust outlet Bolt M4x16 Pointer Pointer ring Slip piece Wire block Rubber foot Fixing block LED light Transparent pipe Air cell cover Air cell Spring pin M4x8 Fixing base Bolt M5x16 Bolt M5x16 Copper ring LED light PCB Bolt ST2.9x6 lower arm groupware Switch Dust blow outlet 5mm Hex key Tool box panel

PARTS LIST

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Page 19

WARRANTY

3736

WARRANTY

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5-Year Limited Warranty

This MAXIMUM product is guaranteed for a period of 5 years from the date of original retail purchase against defects in workmanship and materials only and is

subject to the following components:

a) Component A: The carrying case is guaranteed for a period of 1-year from the date of original retail purchase against defects in workmanship and materials.

b) Component B: Accessories, including drill bits and

saw blades, do not carry a warranty.

Subject to the conditions and limitations described below, this product, if returned to us with proof of purchase within the stated warranty period and if covered under this warranty, will be repaired or replaced (with the same model, or one of equal value or speciﬁcation), at the sole discretion of the Maximum Canada authorised repair centre (“Service Provider”). We will bear the cost of any repair or replacement and any costs of labour relating thereto.

These warranties are subject to the following conditions and limitations:*

a) a bill of sale verifying the purchase and purchase date must be provided;

b) defects in workmanship and material to be assessed and determined by the Service Provider;

c) this warranty will not apply to any product or part thereof which is worn or broken or which has become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation, operation or maintenance (as outlined in the applicable owner’s manual or operating instructions);

d) this warranty does not apply to normal wear and tear or to expendable parts or accessories (including drill bits and saw blades) that may be supplied with the product that by their nature have a limited life span and are expected to become inoperative or unusable after a reasonable period of use;

e) this warranty will not apply to routine maintenance and consumable items such as, but not limited to, fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, ﬂuids, rubber o-rings, tune-ups or adjustments;

f) this warranty excludes the following components that may accompany your product:

(1) The carrying case, which is only for a period of 1-year from the date of original retail purchase against defects in workmanship and materials.

(2) Accessories, including drill bits and saw blades, which do not carry a warranty of any kind.

g) this warranty will not apply where damage is caused by repairs made or attempted by others (i.e. persons not authorized by the manufacturer), and any such unauthorized repairs or attempted repairs shall void this warranty in its entirety;

h) this warranty will not apply to any parts other than original parts, except to the extent that the retailer or manufacturer or persons authorized by either of them have

repaired or replaced them;

i) this warranty will not apply to any product that was sold to the original purchaser as a reconditioned or refurbished product (unless otherwise speciﬁed in writing);

j) this warranty will not apply to any product or part thereof if any part from another manufacturer is installed therein or any repairs or alterations have been made or attempted by unauthorized persons;

k) this warranty will not apply to normal deterioration of the exterior ﬁnish, such as, but not limited to, scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical cleaners; and

l) this warranty will not apply to component parts sold by and identiﬁed as the product of another company, which shall be covered under that product manufacturer’s warranty, if any;

m) any products replaced by the retailer in attempt to fulﬁll warranty obligations is subject to the original product warranty conditions and related time period as initiated by the original date of purchase; if product is purchased in Quebec, the warranty term will be extended for a period equal to the time during which the Quebec retailer possesses the product in attempt to fulﬁll warranty obligations; replaced product will not default to new product warranty conditions; and

n) The retailer and manufacturer’s sole obligation and the purchaser’s sole remedy under this warranty shall be as set out herein. The warranties contained herein are not transferable and are given only to the purchaser. FURTHER, THE WARRANTIES SET OUT HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, WHETHER EXPRESS, IMPLIED OR STATUTORY (INCLUDING SUCH AS ARISE UNDER THE SALE OF GOODS ACT OR THE INTERNATIONAL SALE OF GOODS ACT), ARISING OUT OF A COURSE OF DEALING OR USAGE OF TRADE OR OTHERWISE, INCLUDING, SUBJECT TO APPLICABLE LAW, ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, MERCHANTABLE QUALITY, FITNESS OR ADEQUACY FOR A PARTICULAR PURPOSE OR USE, AND ALL OTHER SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED BY THE RETAILER AND MANUFACTURER.

Additional Limitations

This warranty applies only to the original purchaser and may not be transferred.

This warranty applies for a period of 5 years from the date of original retail purchase, as indicated on the bill of sale.

Neither the retailer, Maximum Canada, nor the manufacturer shall be liable for any other expense, loss or damage, including, without limitation, any indirect, incidental, consequential or exemplary damages arising in connection with the sale, use or inability to use this product.

Under no circumstances shall the retailer, Maximum Canada, or manufacturer be liable to the purchaser for any claim for (a) indirect, special, punitive, incidental, exemplary, or consequential damages, (b) compensation for loss of proﬁts, anticipated revenue, savings or goodwill, or other economic loss of the purchaser, (c) exemplary, aggravated or punitive damages howsoever incurred, (d) contribution or set-off in respect of any claims against the purchaser, (e) any damages whatsoever relating to third party products or services or the purchaser’s materials, or (f) any damages whatsoever relating to

See back for details

Détails sur la face arrière

de l’emballage

DAYS JOURS

DE SATISFACTION

GARANTIE

SATISFACTION

GUARANTEE

YEAR AN

DE GARANTIE

SUR RÉPARATIONS

REPAIR

WARRANTY

YEAR ANS

DE GARANTIE

LIMITÉE

LIMITED

WARRANTY

Page 20

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WARRANTY

interruption, delays, errors or omissions; in each case under any theory of law or equity, arising out of or in any way related to this warranty, even if advised of the possibility thereof. Notwithstanding any provision herein or entitlement of the purchaser at law, in equity or otherwise, in no event shall the liability of the retailer or manufacturer under this warranty, whether in contract, tort, product liability or otherwise, exceed, in the aggregate, the amount paid by the purchaser to the retailer for the product to which this warranty applies.

*Notice to Consumer

This warranty gives you speciﬁc legal rights, and you may have other rights, which may vary from province to province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any statutory warranties set forth in any applicable provincial or federal legislation.

In addition to the 5-Year Limited Warranty, this MAXIMUM product is covered by our:

1-Year Repair Warranty

Maximum Canada will maintain this product and replace critical parts which have worn beyond reasonable use through normal use of such product, any time during the ﬁrst

year after purchase.

The following are excluded from this 1-Year Repair Warranty:

a) Missing or damaged parts or components that are a result of abuse or misuse;

b) Any wear and tear to non-critical parts or accessories that do not affect the core function of the product.

90-Day Satisfaction Guarantee

If you are not completely satisﬁed with the performance of your MAXIMUM product for any reason, you can return it within 90 days from the date of purchase with proof of purchase for exchange or a full refund.

Made in China

Imported by Mastercraft Canada Toronto, Canada M4S 2B8