The MAX9924–MAX9927 variable reluctance (VR or magnetic coil) sensor interface devices are ideal for position
and speed sensing for automotive crankshafts,
camshafts, transmission shafts, etc. These devices integrate a precision amplifier and comparator with selectable
adaptive peak threshold and zero-crossing circuit blocks
that generate robust output pulses even in the presence
of substantial system noise or extremely weak VR signals.
The MAX9926/MAX9927 are dual versions of the
MAX9924/MAX9925, respectively. The MAX9924/
MAX9926 combine matched resistors with a CMOS input
precision operational amplifier to give high CMRR over a
wide range of input frequencies and temperatures. The
MAX9924/MAX9926 differential amplifiers provide a fixed
gain of 1V/V. The MAX9925/MAX9927 make all three terminals of the internal operational amplifier available,
allowing greater flexibility for gain. The MAX9926 also
provides a direction output that is useful for quadratureconnected VR sensors that are used in certain high-performance engines. These devices interface with both
new-generation differential VR sensors as well as legacy
single-ended VR sensors.
The MAX9924/MAX9925 are available in the 10-pin
µMAX®package, while the MAX9926/MAX9927 are
available in the 16-pin QSOP package. All devices are
specified over the -40°C to +125°C automotive temperature range.
Applications
Camshaft VRS Interfaces
Crankshaft VRS Interfaces
Vehicle Speed VRS Interfaces
Features
o Differential Input Stage Provides Enhanced Noise
Immunity
o Precision Amplifier and Comparator Allows
Small-Signal Detection
o User-Enabled Internal Adaptive Peak Threshold or
= 0V, MAX9925/MAX9927 gain setting = 1V/V, Mode A1, V
BIAS
= 2.5V, V
PULLUP
= 5V, R
PULLUP
= 1kΩ, C
COUT
=
50pF. T
A
= T
MIN
to T
MAX
, unless otherwise noted. Typical values are at TA= +25°C.) (Note 2)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional
operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to
absolute maximum rating conditions for extended periods may affect device reliability.
VCCto GND.............................................................-0.3V to + 6V
All Other Pins..............................................-0.3V to (V
CC
+ 0.3V)
Current into IN+, IN-, IN_+, IN_-.......................................±40mA
Current into All Other Pins ................................................±20mA
Output Short-Circuit (OUT_, OUT) to GND.............................10s
The MAX9924–MAX9927 interface with variable reluctance (VR) or magnetic coil sensors. These devices
produce accurate pulses aligned with flywheel gearteeth even when the pickup signal is small and in the
presence of large amounts of system noise. They interface with new-generation differential VR sensors as well
as legacy single-ended VR sensors.
The MAX9924/MAX9925 integrate a precision op amp,
a precision comparator, an adaptive peak threshold
block, a zero-crossing detection circuit, and precision
matched resistors (MAX9924). The MAX9926 and
MAX9927 are dual versions of the MAX9924 and
MAX9925, respectively. The MAX9926 also provides a
rotational output that is useful for quadrature-connected
VR sensors used in certain high-performance engines.
The input op amp in the MAX9925/MAX9927 are typically configured as a differential amplifier by using four
external resistors (the MAX9924/MAX9926 integrate
precision-matched resistors to give superior CMRR performance). This input differential amplifier rejects input
common-mode noise and converts the input differential
signal from a VR sensor into a single-ended signal. The
internal comparator produces output pulses by compar-
ing the output of the input differential amplifier with a
threshold voltage that is set depending on the mode
that the device is in (see the
Mode Selection
section).
Mode Selection
The MAX9924/MAX9926 provide four modes of operation: Mode A1, Mode A2, Mode B, and Mode C as determined by voltages applied to inputs ZERO_EN and
INT_THRS (see Tables 1, 2, and 3). In Modes A1 and
A2, the internal adaptive peak threshold and the zerocrossing features are enabled. In Mode A2, an internally
generated reference voltage is used to bias the differential amplifier and all internal circuitry instead of an external voltage connected to the BIAS input—this helps
reduce external components and design variables leading to a more robust application. In Mode B, the adaptive peak threshold functionality is disabled, but
zero-crossing functionality is enabled. In this mode, an
external threshold voltage is applied at EXT allowing
application-specific adaptive algorithms to be implemented in firmware. In Mode C, both the adaptive peak
threshold and zero-crossing features are disabled and
the device acts as a high-performance differential amplifier connected to a precision comparator (add external
hysteresis to the comparator for glitch-free operation).
The input operational amplifier is a rail-to-rail input and
output precision amplifier with CMOS input bias currents, low offset voltage (VOS) and drift. A novel input
architecture eliminates crossover distortion at the operational amplifier inputs normally found in rail-to-rail input
structures. These features enable reliable small-signal
detection for VR sensors.
The MAX9924/MAX9926 include on-chip precisionmatched low-ppm resistors configured as a differential
amplifier. High-quality matching and layout of these
resistors produce extremely high DC and AC CMRR
that is important to maintain noise immunity. The
matched ppm-drift of the resistors guarantees performance across the entire -40°C to +125°C automotive
temperature range.
Bias Reference
In Modes A1, B, and C, a well-decoupled external
resistor-divider generates a VCC/2 signal for the BIAS
input that is used to reference all internal electronics in
the device. BIAS should be bypassed with a 0.1µF and
10µF capacitor in parallel with the lower half of the
resistor-divider forming a lowpass filter to provide a stable external BIAS reference.
The minimum threshold, adaptive peak threshold, zerocrossing threshold signals are all referenced to this
voltage. An input buffer eliminates loading of resistordividers due to differential amplifier operation. Connect
BIAS to ground when operating in Mode A2. An internal
(2.5V typical) reference is used in Mode A2, eliminating
external components.
Adaptive Peak Threshold
Modes A1 and A2 in the MAX9924–MAX9927 use an
internal adaptive peak threshold voltage to trigger the
output comparator. This adaptive peak threshold voltage scheme provides robust noise immunity to the input
VR signal, preventing false triggers from occurring due
to broken tooth or off-centered gear-tooth wheel. See
Figure 1.
The sensor signal at the output of the differential gain
stage is used to generate a cycle-by-cycle adaptive
peak threshold voltage. This threshold voltage is 1/3 of
the peak of the previous cycle of the input VR signal. As
the sensor signal peak voltage rises, the adaptive peak
threshold voltage also increases by the same ratio.
Conversely, decreasing peak voltage levels of the input
VR signal causes the adaptive peak threshold voltage
used to trigger the next cycle also to decrease to a new
lower level. This threshold voltage then provides an
arming level for the zero-crossing circuit of the comparator (see the
Zero Crossing
section).
If the input signal voltage remains lower than the adaptive peak threshold for more than 85ms, an internal
watchdog timer drops the threshold level to a default
minimum threshold (V
MIN_THRESH
). This ensures pulse
recognition recovers even in the presence of intermittent sensor connection.
The internal adaptive peak threshold can be disabled
and directly fed from the EXT input. This mode of operation is called Mode B, and allows implementations of custom threshold algorithms in firmware. This EXT voltage is
typically generated by filtering a PWM-modulated output
from an onboard microcontroller (µC). An external operational amplifier can also be used to construct an active
lowpass filter to filter the PWM-modulated EXT signal.
The zero-crossing signal provides true timing information for engine-control applications. The zero-voltage
level in the VR sensor signal corresponds to the center
of the gear-tooth and is the most reliable marker for
position/angle-sensing applications. Since the output of
the differential amplifier is level-shifted to the BIAS voltage, the zero of the input VR signal is simply BIAS. The
comparator output state controls the status of the input
switch that changes the voltage at its noninverting input
from the adaptive/external threshold level to the BIAS
level. The difference in these two voltages then effectively acts as hysteresis for the comparator, thus providing noise immunity.
Comparator
The internal comparator is a fast open-drain output
comparator with low input offset voltage and drift. The
comparator precision affects the ability of the signal
chain to resolve small VR sensor signals. An open-drain
output allows the comparator to easily interface to a
variety of µC I/O voltages.
When operating the MAX9924/MAX9925/MAX9926 in
Mode C, external hysteresis can be provided by adding
external resistors (see Figures 5 and 8). The high and
low hysteresis thresholds in Mode C can be calculated
using the following equations,
and
Rotational Direction Output
(MAX9926 Only)
For quadrature-connected VR sensors, the open-drain
output DIRN indicates the rotational direction of inputs
IN1 and IN2 based on the output state of COUT1 and
COUT2. DIRN goes high when COUT1 is leading
COUT2, and low when COUT1 is following COUT2.
Applications Information
Bypassing and Layout Considerations
Good power-supply decoupling with high-quality
bypass capacitors is always important for precision
analog circuits. The use of an internal charge pump for
the front-end amplifier makes this more important.
Bypass capacitors create a low-impedance path to
ground for noise present on the power supply.
The minimum impedance of a capacitor is limited to the
effective series resistance (ESR) at the self-resonance
frequency, where the effective series inductance (ESL)
cancels out the capacitance. The ESL of the capacitor
dominates past the self-resonance frequency resulting
in a rise in impedance at high frequencies.
Bypass the power supply of the MAX9924–MAX9927
with multiple capacitor values in parallel to ground. The
use of multiple values ensures that there will be multiple
self-resonance frequencies in the bypass network, lowering the combined impedance over frequency. It is
recommended to use low-ESR and low-ESL ceramic
surface-mount capacitors in a parallel combination of
10nF, 0.1µF and 1µF, with the 10nF placed closest
between the VCCand GND pins. The connection
between these capacitor terminals and the power-supply pins of the part (both V
CC
and GND) should be
through wide traces (preferably planes), and without
vias in the high-frequency current path.
Variable Reluctance Sensor Interfaces with
Differential Input and Adaptive Peak Threshold
For the latest package outline information and land patterns (footprints), go to www.maxim-ic.com/packages. Note that a “+”, “#”, or
“-” in the package code indicates RoHS status only. Package drawings may show a different suffix character, but the drawing pertains to the package regardless of RoHS status.
10LUMAX.EPS
α
α
MAX9924–MAX9927
Variable Reluctance Sensor Interfaces with
Differential Input and Adaptive Peak Threshold
For the latest package outline information and land patterns (footprints), go to www.maxim-ic.com/packages. Note that a “+”, “#”, or
“-” in the package code indicates RoHS status only. Package drawings may show a different suffix character, but the drawing pertains to the package regardless of RoHS status.
MAX9924–MAX9927
Variable Reluctance Sensor Interfaces with
Differential Input and Adaptive Peak Threshold
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________
Revision History
REVISION
NUMBER
010/08Initial release—
12/09
23/09Corrected various errors
317, 18
41
REVISION
DATE
Removed future product references for the MAX9926 and MAX9927, updated EC
table