Datasheet MAX8643A, MAX8643AETG+ Datasheet (Maxim)

General Description
The MAX8643A high-efficiency switching regulator delivers up to 3A load current at output voltages from
0.6V to (0.9 x V
IN
).The IC operates from 2.35V to 3.6V, making it ideal for on-board point-of-load and postregu­lation applications. Total output error is less than ±1% over load, line, and temperature.
The MAX8643A features fixed-frequency PWM mode operation with a switching frequency range of 500kHz to 2MHz set by an external resistor. High-frequency operation allows for an all-ceramic capacitor design. The high operating frequency also allows for small-size external components.
The low-resistance on-chip nMOS switches ensure high efficiency at heavy loads while minimizing critical induc­tances, making the layout a much simpler task with respect to discrete solutions. Following a simple layout and footprint ensures first-pass success in new designs.
The MAX8643A comes with a high-bandwidth (>14MHz) voltage-error amplifier. The voltage-mode control archi­tecture and the voltage-error amplifier permit a type III compensation scheme to be utilized to achieve maxi­mum loop bandwidth, up to 20% of the switching fre­quency. High loop bandwidth provides fast transient response, resulting in less required output capacitance and allowing for all-ceramic capacitor designs.
The MAX8643A provides two tri-state logic inputs to select one of nine preset output voltages. The preset output voltages allow customers to achieve ±1% out­put-voltage accuracy without using expensive 0.1% resistors. In addition, the output voltage can be set to any customer value by either using two external resis­tors at the feedback with 0.6V internal reference or applying an external reference voltage to the REFIN input. The MAX8643A offers programmable soft-start time using one capacitor to reduce input inrush current. The MAX8643A is available in a lead-free, 24-pin, 4mm x 4mm thin QFN package.
Applications
POLs ASIC/CPU/DSP Core and I/O Voltages DDR Power Supplies Base-Station Power Supplies Telecom and Networking Power Supplies RAID Control Power Supplies
Features
o Internal 37mΩ R
DS(ON)
MOSFETs
o Continuous 3A Output Current o ±1% Output Accuracy Over Load, Line,
and Temperature
o Operates from 2.35V to 3.6V Supply o Adjustable Output from 0.6V to (0.9 x VIN) o Soft-Start Reduces Inrush Supply Current o 500kHz to 2MHz Adjustable Switching Frequency o Compatible with Ceramic, Polymer, and
Electrolytic Output Capacitors
o VID-Selectable Output Voltages
0.6, 0.7, 0.8, 1.0, 1.2, 1.5, 1.8, 2.0, and 2.5V
o Fully Protected Against Overcurrent
and Overtemperature
o Safe-Start into Prebiased Output o Lead-Free, 24-Pin, 4mm x 4mm
Thin QFN Package
MAX8643A
3A, 2MHz Step-Down Regulator
with Integrated Switches
________________________________________________________________
Maxim Integrated Products
1
Ordering Information
19-0767; Rev 0; 3/07
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
+
Denotes a lead-free package.
*
EP = Exposed pad.
Pin Configuration appears at end of data sheet.
OUTPUT
1.8V, 3A
INPUT
2.4V, 3.6V BST
LX
OUT
IN
EN
V
DD
CTL1
CTL2
PGND
FB
V
DD
COMP
PWRGD
FREQ
REFIN
SS
GND
PREBIAS
MAX8643A
Typical Operating Circuit
PART
MAX8643AETG+
TEMP RANGE
-40°C to +85°C
PIN-PACKAGE
24 Thin QFN 4mm x 4mm
PACKAGE CODE
T2444-4
MAX8643A
3A, 2MHz Step-Down Regulator with Integrated Switches
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VIN= VDD= 3.3V, VFB= 0.5V, TA = -40°C to +85°C. Typical values are at TA= +25°C, circuit of Figure 1, unless otherwise noted.) (Note 2)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN, VDD, PWRGD to GND ......................................-0.3V to +4.5V
COMP, FB, REFIN, OUT,
CTL_, EN, SS, FREQ to GND...................-0.3V to (V
DD
+ 0.3V)
LX Current (Note 1) .....................................................-4A to +4A
BST to LX..................................................................-0.3V to +4V
PGND to GND .......................................................-0.3V to +0.3V
Continuous Power Dissipation (T
A
= +70°C)
24-Pin TQFN-EP
(derated 27.8mW/°C above +70°C)........................2222.2mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
Note 1: LX has internal clamp diodes to GND and IN. Applications that forward bias these diodes should take care not to exceed
the IC’s package power dissipation limits.
IN/V
IN and V
IN Supply Current
VDD Supply Current fS = 1MHz
Total Shutdown Current from IN and V
VDD Undervoltage Lockout Threshold
BST
BST Supply Current
PWM COMPARATOR
PWM Comparator Propagation Delay
COMP
COMP Clamp Voltage, High V
COMP Slew Rate 1.4 V/µs
PWM Ramp Amplitude 1V
COMP Shutdown Resistance From COMP to GND, V
ERROR AMPLIFIER
Preset Output-Voltage Accuracy REFIN = SS -1
FB Regulation Accuracy Using External Resistors
FB to OUT Resistor All VID settings except CTL1 = CTL2 = GND 5 8 11 kΩ
PARAMETER CONDITIONS MIN TYP MAX UNITS
DD
Voltage Range 2.35 3.60 V
DD
f
= 1MHz, no load,
DD
S
L = 0.47µH (includes gate-drive current)
V
= V
= V
- V
= 3.6V,
IN
LX
EN
= 3.6V, V
= 0V
EN
IN
DD
BST
LX starts/stops switching
V
= V
DD
= V
BST
V
= 3.6V or 0V, V
LX
10mV overdrive 20 ns
= 2.35V to 3.6V 2 V
IN
CTL1 = CTL2 = GND 0.594 0.600 0.606 V
V
= 2.5V 4 4.6
IN
V
= 3.3V 5.5
IN
V
= 2.5V 1.4 2.3
IN
= 3.3V 2
V
IN
= 0V 13 µA
EN
VDD rising 2 2.1
VDD falling 1.8 1.9
Deglitching 2 µs
TA = +25°C 5
T
= +85°C 10
A
= V
= 0V 8 Ω
SS
Select
from
Table 1
+1 %
mA
mA
V
µA
MAX8643A
3A, 2MHz Step-Down Regulator
with Integrated Switches
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VIN= VDD= 3.3V, VFB= 0.5V, TA = -40°C to +85°C. Typical values are at TA= +25°C, circuit of Figure 1, unless otherwise noted.) (Note 2)
PARAMETER CONDITIONS MIN TYP MAX UNITS
Open-Loop Voltage Gain 1kΩ from COMP to GND 115 dB
Error-Amplifier Unity-Gain Bandwidth
Error-Amplifier Common-Mode Input Range
Error-Amplifier Minimum Output Current
FB Input Bias Current
Parallel 10kΩ, 40pF from COMP to GND (Note 3) 14 26 MHz
V
= 2.35V to 2.6V 0 V
DD
= 2.6V to 3.6V 0 V
V
DD
= 1V
V
COMP
V
= 0.7V, CTL1 = CTL2 =
FB
Sourcing 1000
Sinking -500
= +25°C -200 -40 nA
T
A
DD
DD
- 1.65
- 1.7
V
µA
CTL_
V
= 0V -7
CTL_ Input Bias Current
CTL_
V
CTL_
= V
DD
+7
µA
Rising 0.75
High-Impedance Threshold
Falling
V
DD
- 1.2V
V
Hysteresis All VID transitions 50 mV
REFIN
REFIN Input Bias Current V
REFIN Common-Mode Range
= 0.6V TA = +25°C -500 -100 nA
REFIN
V
= 2.3V to 2.6V 0 V
DD
= 2.6V to 3.6V 0 V
V
DD
DD
DD
- 1.65
- 1.7
V
REFIN Offset Voltage CTL1 = CTL2 = GND, TA = +25°C -3 +3 mV
LX (ALL PINS COMBINED)
V
= V
- V
LX On-Resistance, High Side ILX = -2A
LX On-Resistance, Low Side ILX = 2A
LX Current-Limit Threshold V
LX Leakage Current V
LX Switching Frequency V
= 2.5V, high-side sourcing 4 5.5 A
IN
= 3.6V, V
IN
= 2.5V to 3.3V
IN
EN
= V
SS
= 0V
IN
BST
= V
V
IN
BST
V
= 2.5V 36
IN
= 3.3V 34 55
V
IN
TA = +25°C
T
= +85°C
A
R
= 50kΩ 0.9 1 1.1
FREQ
= 23.2kΩ 1.8 2.0 2.2
R
FREQ
= 2.5V 39
LX
- V
= 3.3V 37 58
LX
V
= 0V -2
LX
V
= 3.6V +2
LX
V
= 0V 1
LX
= 3.6V 1
V
LX
mΩ
mΩ
µA
MHz
Frequency Range 500 2000 kHz
LX Minimum Off-Time V
LX Maximum Duty Cycle R
= 2.5V to 3.3V 40 75 ns
IN
FREQ
= 50kΩ, V
= 2.5V to 3.3V 93 96 %
IN
LX Minimum On-Time 80 ns
RMS LX Output Current 3A
MAX8643A
3A, 2MHz Step-Down Regulator with Integrated Switches
4 _______________________________________________________________________________________
Note 2: Specifications are 100% production tested at TA = +25°C. Limits over the operating temperature range are guaranteed by
design and characterization.
Note 3: Guaranteed by design.
ELECTRICAL CHARACTERISTICS (continued)
(VIN= VDD= 3.3V, VFB= 0.5V, TA = -40°C to +85°C. Typical values are at TA= +25°C, circuit of Figure 1, unless otherwise noted.) (Note 2)
Typical Operating Characteristics
(Typical values are at VIN= VDD= 3.3V, V
OUT
= 1.8V, R
FREQ
= 50kΩ, I
OUT
= 3A, and TA = +25°C, unless otherwise noted.)
EFFICIENCY vs. OUTPUT CURRENT
OUTPUT CURRENT (A)
EFFICIENCY (%)
MAX8643A toc02
60
65
75
70
80
85
90
95
100
0.1 1 10
V
OUT
= 1.5V
V
OUT
= 1.88V
VIN = VDD = 2.5V
V
OUT
= 1.2V
ENABLE
EN Input Logic-Low 0.7 V
EN Input Logic-High 1.7 V
EN, Input Current
SS
SS Charging Current V
SS Discharge Resistance 500 Ω
THERMAL SHUTDOWN
Thermal-Shutdown Threshold +165 °C
Thermal-Shutdown Hysteresis 20 °C
POWER-GOOD (PWRGD)
Power-Good Threshold Voltage VFB falling, 3mV hysteresis 87 90 93 %
Power-Good Falling-Edge Deglitch 48
PWRGD Output-Voltage Low I
PWRGD Leakage Current V
OVERCURRENT LIMIT
Current-Limit Startup Blanking 128
Restart Time 1024
PARAMETER CONDITIONS MIN TYP MAX UNITS
V
= 0V or 3.6V,
EN
= 3.6V
V
DD
= 0.45V 7 8 9 µA
SS
= 4mA 0.03 0.15 V
PWRGD
DD
= V
PWRGD
= 3.6V, V
TA = +25°C 1
= +85°C 0.01
T
A
= 0.9V 0.01 µA
FB
µA
Clock
cycles
Clock
cycles
Clock
cycles
EFFICIENCY vs. OUTPUT CURRENT
100
90
80
V
70
EFFICIENCY (%)
60
50
VIN = VDD = 3.3V
40
0.1 1
OUT
V
= 1.2V
OUT
OUTPUT CURRENT (A)
= 1.8V
V
= 2.5V
OUT
MAX8643A toc01
10
Typical Operating Characteristics (continued)
(Typical values are at VIN= VDD= 3.3V, V
OUT
= 1.8V, R
FREQ
= 50kΩ, I
OUT
= 3A, and TA = +25°C, unless otherwise noted.)
MAX8643A
3A, 2MHz Step-Down Regulator
with Integrated Switches
_______________________________________________________________________________________
5
EFFICIENCY vs. OUTPUT CURRENT
100
95
90
85
80
75
EFFICIENCY (%)
V
VIN = 2.5V
= 3.3V
V
DD
OUT
OUTPUT CURRENT (A)
70
65
60
0.1 1 10
V
= 1.2V
OUT
= 1.5V
V
= 1.8V
OUT
LOAD TRANSIENT
V
OUT
I
OUT
40μs/div
MAX8643A toc03
MAX8643A toc06
VIN = VDD = 3.3V
FREQUENCY vs. INPUT VOLTAGE
1950
1800
1650
1500
1350
FREQUENCY (kHz)
1200
1050
900
2.2 2.6 3.0 3.4 3.8
AC-COUPLED 50mV/div
1A/div
0A
-40°C
+25°C
-40°C
+25°C
INPUT VOLTAGE (V)
V
OUT
V
I
LX
LX
+85°C
+85°C
-0.02
MAX8643A toc04
-0.04
-0.06
-0.08
-0.10
-0.12
OUTPUT VOLTAGE CHARGE (%)
-0.14
-0.16
SWITCHING WAVEFORMS
100ns/div
0
V
= 1.8V
OUT
V
012345
LOAD CURRENT (A)
MAX8643A toc07
= 1.2V
OUT
AC-COUPLED 20mV/div
2A/div
0A
2V/div 0V
VIN = VDD = 3.3V
V
= 2.5V
OUT
LOAD REGULATION
MAX8643A toc05
SOFT-START WAVEFORMS
V
EN
V
OUT
R
400μs/div
LOAD
= 1Ω
MAX8643A toc08
2V/div
0V
1V/div
0V
V
EN
V
OUT
SHUTDOWN WAVEFORMS
R
= 1Ω
LOAD
10μs/div
MAX8643A toc09
2V/div 0V
1V/div
0V
MAX8643A
3A, 2MHz Step-Down Regulator with Integrated Switches
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Typical values are at VIN= VDD= 3.3V, V
OUT
= 1.8V, R
FREQ
= 50kΩ, I
OUT
= 3A, and TA = +25°C, unless otherwise noted.)
INPUT CURRENT vs. INPUT VOLTAGE
INPUT VOLTAGE (V)
INPUT CURRENT (μA)
MAX8643A toc10
2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6
0
1
2
3
4
5
6
7
8
9
10
VEN = 0V
CURRENT LIMIT vs. OUTPUT VOLTAGE
OUTPUT VOLTAGE (V)
CURRENT LIMIT (A)
MAX8643A toc11
0.5 1.0 1.5 2.0 2.5
0
1
2
3
4
5
6
7
HICCUP CURRENT LIMIT
400μs/div
MAX8643A toc12
I
IN
I
OUT
V
OUT
5A/div
1A/div
1V/div
0A
0A
0V
RMS INPUT CURRENT DURING SHORT CIRCUIT
vs. INPUT VOLTAGE (C4 = 0.022μF)
INPUT VOLTAGE (V)
RMS INPUT CURRENT (A)
MAX8643A toc13
2.0 2.5 3.0 3.5 4.0
0
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
0.45
0.50 V
OUT
= 0V
EXPOSED PAD TEMPERATURE
vs. AMBIENT TEMPERATURE
TEMPERATURE (°C)
EXPOSED PAD TEMPERATURE (°C)
MAX8643A toc14
0 20406080100
10
20
30
40
50
60
70
80
90
100
110
V
OUT
= 1.8V
3A LOAD
MEASURED ON A MAX8643EVKIT
FEEDBACK VOLTAGE vs. TEMPERATURE
TEMPERATURE (°C)
FEEDBACK VOLTAGE (V)
MAX8643A toc15
-40 -15 10 35 60 85
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
SOFT-START WITH REFIN
200μs/div
MAX8643A toc16
V
PWRGD
V
OUT
V
REFIN
I
IN
1V/div
2V/div
1A/div
0V
0V
0A
0.5V/div 0V
STARTING INTO PREBIAS OUTPUT
100μs/div
C
SS
= 6800pF, CO = 122μF, L = 0.56μH, V
OUT
= 2.5V
MAX8643A toc17
2V/div
2V/div
V
EN
V
OUT
V
PWRGD
0V
0V
1V/div
0V
MAX8643A
3A, 2MHz Step-Down Regulator
with Integrated Switches
_______________________________________________________________________________________ 7
Pin Description
PIN NAME FUNCTION
1 PREBIAS
2V
3, 4
5 REFIN
6SS
7 GND Analog Circuit Ground
8 COMP
9FB
10 OUT
11 FREQ Oscillator Frequency Selection. Connect a resistor from FREQ to GND to select the switching frequency.
12 PWRGD
13 BST High-Side MOSFET Driver Supply. Bypass BST to LX with a 0.1µF capacitor.
14, 15, 16 LX
17–20 PGND Power Ground. Connect all PGND pins externally to the power ground plane.
21, 22, 23 IN
24 EN Enable Input. Logic input to enable/disable the MAX8643A.
EP Exposed Paddle. Connect to a large ground plane to optimize thermal performance.
CTL1,
CTL2
Leave pin unconnected to prevent discharging of output capacitor during soft-start. Connect to GND otherwise. (See the Soft-Starting into a Prebiased Output section.)
Supply Voltage and Bypass Input. Connect VDD to IN with a 10Ω resistor. Connect a 1µF ceramic
DD
capacitor from V
Preset Output Voltage Selection Input. CTL1 and CTL2 set the output voltage to one of nine preset voltages. See Table 1 for preset voltages.
External Reference Input. Connect REFIN to SS to use the internal 0.6V reference. Connecting REFIN to an external reference voltage forces FB to regulate the voltage applied to REFIN. REFIN is internally pulled to GND when the IC is in shutdown mode.
Soft-Start Input. Connect a capacitor from SS to GND to set the startup time. See the Soft-Start and REFIN section for details on setting the soft-start time.
Output of the Voltage-Error Amplifier. Connect the necessary compensation network from COMP to FB. COMP is internally pulled to GND when the IC is in shutdown mode.
Feedback Input. Connect FB to the center tap of an external resistor-divider from the output to GND to set the output voltage from 0.6V to 90% of VIN. Connect FB through an RC network to the output when using CTL1 and CTL2 to select any of nine preset voltages.
Output Voltage Sense. Connect to the output. Leave OUT unconnected when an external resistor-divider is used.
P ow er - G ood O utp ut. O p en- d r ai n outp ut that i s hi g h i m p ed ance w hen V i nter nal l y p ul l ed l ow w hen V IC i s i n shutd ow n m od e, V
Inductor Connection. All LX pins are internally connected together. Connect all LX pins to the output inductor. LX is high impedance when the IC is in shutdown mode.
Power-Supply Input. Input supply range is from 2.35V to 3.6V. Bypass with 22µF ceramic capacitance to PGND externally. See the Typical Application Circuit.
to GND.
DD
90% of V
fal l s b el ow 90% of i ts r eg ul ati on p oi nt. P W RG D i s i nter nal l y p ul l ed l ow w hen the
F B
or V
D D
i s b el ow the U V LO thr eshol d , or the IC i s i n ther m al shutd ow n.
I N
F B
or 0.6V . P W RGD i s
R E F IN
MAX8643A
3A, 2MHz Step-Down Regulator with Integrated Switches
8 _______________________________________________________________________________________
Block Diagram
V
DD
MAX8643A
EN
SS
REFIN
OUT
8kΩ
FB
SHUTDOWN
CONTROL
BIAS
GENERATOR
VOLTAGE
REFERENCE
SOFT-START
ERROR
AMPLIFIER
UVLO
CIRCUITRY
THERMAL
SHUTDOWN
CURRENT-LIMIT
PWM
COMPARATOR
COMPARATOR
CONTROL
LOGIC
LX
ILIM THRESHOLD
BST CAPACITOR
CHARGING SWITCH
IN
BST
IN
LX
PGND
PREBIAS
CTL1
CTL2
COMP
VID VOLTAGE­CONTROL
CIRCUITRY
COMP LOW
DETECTOR
0.9 x V
1V
P-P
OSCILLATOR
SHDN
FB
REFIN
FREQ
PWRGD
GND
MAX8643A
3A, 2MHz Step-Down Regulator
with Integrated Switches
_______________________________________________________________________________________ 9
Figure 1. 1MHz, All-Ceramic Capacitor Design with V
OUT
= 1.8V
Detailed Description
The MAX8643A high-efficiency, voltage-mode switch­ing regulator is capable of delivering up to 3A of output current. The MAX8643A provides output voltages from
0.6V to (0.9 x VIN) from 2.35V to 3.6V input supplies, making it ideal for on-board point-of-load applications. The output voltage accuracy is better than ±1% over load, line, and temperature.
The MAX8643A features a wide switching frequency range, allowing the user to achieve all-ceramic capaci­tor designs and fast transient responses. The high oper­ating frequency minimizes the size of external components. The MAX8643A is available in a small (4mm x 4mm), lead-free, 24-pin thin QFN package. The REFIN function makes the MAX8643A an ideal candi­date for DDR and tracking power supplies. Using inter­nal low-R
DS(ON)
(37mΩ) n-channel MOSFETs for both high- and low-side switches maintains high efficiency at both heavy-load and high-switching frequencies.
The MAX8643A employs voltage-mode control archi­tecture with a high-bandwidth (> 14MHz) error amplifi­er. The voltage-mode control architecture allows up to 2MHz switching frequency, reducing board area. The op-amp voltage-error amplifier works with type 3 com-
pensation to fully utilize the bandwidth of the high-fre­quency switching to obtain fast transient response. Adjustable soft-start time provides flexibilities to mini­mize input startup inrush current. An open-drain, power-good (PWRGD) output goes high when V
FB
reaches 90% of V
REFIN
or 0.54V.
Controller Function
The controller logic block is the central processor that determines the duty cycle of the high-side MOSFET under different line, load, and temperature conditions. Under normal operation, where the current-limit and temperature protection are not triggered, the controller logic block takes the output from the PWM comparator and generates the driver signals for both high-side and low-side MOSFETs. The break-before-make logic and the timing for charging the bootstrap capacitors are calculated by the controller logic block. The error signal from the voltage-error amplifier is compared with the ramp signal generated by the oscillator at the PWM comparator and, thus, the required PWM signal is pro­duced. The high-side switch is turned on at the begin­ning of the oscillator cycle and turns off when the ramp voltage exceeds the V
COMP
signal or the current-limit threshold is exceeded. The low-side switch is then turned on for the remainder of the oscillator cycle.
Typical Application Circuit
INPUT
2.4V TO 3.6V
22μF
C6
0.01μF
C7
R4
50kΩ
V
DD
1μF
R5 10Ω
C5
C4
0.022μF
IN
V
DD
CTL2
CTL1
EN
FREQ REFIN
SS
PREBIAS
MAX8643A
GND
BST
OUT
PGND
COMP
PWRGD
C10
0.1μF L1
LX
FB
1500pF
0.47μH
C3
560pF
R3
158Ω
C2
R2
2.67kΩ
V
C1
33pF
DD
R1 20kΩ
OUTPUT
1.8V, 3A
C8 22μFC90.01μF
MAX8643A
3A, 2MHz Step-Down Regulator with Integrated Switches
10 ______________________________________________________________________________________
Current Limit
The internal, high-side MOSFET has a typical 5.5A peak current-limit threshold. When current flowing out of LX exceeds this limit, the high-side MOSFET turns off and the synchronous rectifier turns on. The synchro­nous rectifier remains on until the inductor current falls below the low-side current limit. This lowers the duty cycle and causes the output voltage to droop until the current limit is no longer exceeded. The MAX8643A uses a hiccup mode to prevent overheating during short-circuit output conditions.
During current limit if V
FB
drops below 420mV and stays below this level for 12µs or more, the part enters hiccup mode. The high-side MOSFET and the synchro­nous rectifier are turned off and both COMP and REFIN are internally pulled low. If REFIN and SS are connect­ed together, then both are pulled low. The part remains in this state for 1024 clock cycles and then attempts to restart for 128 clock cycles. If the fault-causing current limit has cleared, the part resumes normal operation. Otherwise, the part reenters hiccup mode again.
Soft-Start and REFIN
The MAX8643A utilizes an adjustable soft-start function to limit inrush current during startup. An 8µA (typ) cur­rent source charges an external capacitor connected to SS. The soft-start time is adjusted by the value of the external capacitor from SS to GND. The required capacitance value is determined as:
where tSSis the required soft-start time in seconds. The MAX8643A also features an external reference input (REFIN). The IC regulates FB to the voltage applied to REFIN. The internal soft-start is not available when using an external reference. A method of soft-start when using an external reference is shown in Figure 2. Connect REFIN to SS to use the internal 0.6V reference.
Undervoltage Lockout (UVLO)
The UVLO circuitry inhibits switching when VDDis below 2V (typ). Once V
DD
rises above 2V (typ), UVLO clears and the soft-start function activates. A 100mV hysteresis is built in for glitch immunity.
BST
The gate-drive voltage for the high-side, n-channel switch is generated by a flying-capacitor boost circuit. The capacitor between BST and LX is charged from the V
IN
supply while the low-side MOSFET is on. When the low-side MOSFET is switched off, the voltage of the capacitor is stacked above LX to provide the necessary turn-on voltage for the high-side internal MOSFET.
Frequency Select (FREQ)
The switching frequency is resistor programmable from 500kHz to 2MHz. Set the switching frequency of the IC with a resistor (R
FREQ
) connected from FREQ to GND.
R
FREQ
is calculated as:
where fSis the desired switching frequency in Hz.
Power-Good Output (PWRGD)
PWRGD is an open-drain output that goes high imped­ance when V
FB
is above 0.9 x V
REFIN
. PWRGD pulls
low when V
FB
is below 90% of its regulation for at least
48 clock cycles. PWRGD is low during shutdown.
Programming the Output Voltage
(CTL1, CTL2)
As shown in Table 1, the output voltage is pin program­mable by the logic states of CTL1 and CTL2. CTL1 and CTL2 are tri-level inputs: VDD, unconnected, and GND.
Table 1. CTL1 and CTL2 Output Voltage Selection
Figure 2. Typical Soft-Start Implementation with External Reference
R1
R2
At
×806μ
C
=
C
SS
V
.
REFIN
MAX8643A
R
k
FREQ
095
.
50
1
Ω
sf
μ
005
(.)
S
s
μ
CTL1 CTL2 V
GND GND 0.6
V
DD
GND Unconnected 0.8
GND V
Unconnected GND 1.2
Unconnected Unconnected 1.5
Unconnected V
V
DD
V
DD
V
DD
DD
DD
GND 2.0
Unconnected 2.5
OUT
0.7
1.0
1.8
(V)
MAX8643A
3A, 2MHz Step-Down Regulator
with Integrated Switches
______________________________________________________________________________________ 11
The logic states of CTL1 and CTL2 should be pro­grammed only before power-up. Once the part is enabled, CTL1 and CTL2 should not be changed. If the output voltage needs to be reprogrammed, cycle power or EN and reprogram before enabling.
Shutdown Mode
Drive EN to GND to shut down the IC and reduce quies­cent current to less than 12µA. During shutdown, the LX is high impedance. Drive EN high to enable the MAX8643A.
Thermal Protection
Thermal-overload protection limits total power dissipation in the device. When the junction temperature exceeds T
J
= +165°C, a thermal sensor forces the device into shut­down, allowing the die to cool. The thermal sensor turns the device on again after the junction temperature cools by 20°C, causing a pulsed output during continuous overload conditions. The soft-start sequence begins after recovery from a thermal-shutdown condition.
Applications Information
IN and VDDDecoupling
To decrease the noise effects due to the high switching frequency and maximize the output accuracy of the MAX8643A, decouple VINwith a 22µF capacitor from VINto PGND. Also decouple VDDwith a 1µF from VDDto GND. Place these capacitors as close to the IC as possible.
Inductor Selection
Choose an inductor with the following equation:
where LIR is the ratio of the inductor ripple current to full load current at the minimum duty cycle. Choose LIR between 20% to 40% for best performance and stability.
Use an inductor with the lowest possible DC resistance that fits in the allotted dimensions. Powdered iron ferrite core types are often the best choice for performance. With any core material, the core must be large enough not to saturate at the current limit of the MAX8643A.
Output-Capacitor Selection
The key selection parameters for the output capacitor are capacitance, ESR, ESL, and voltage-rating requirements. These affect the overall stability, output ripple voltage, and transient response of the DC-DC converter. The out-
put ripple occurs due to variations in the charge stored in the output capacitor, the voltage drop due to the capacitor’s ESR, and the voltage drop due to the capacitor’s ESL. Calculate the output voltage ripple due to the output capacitance, ESR, and ESL:
where the output ripple due to output capacitance, ESR, and ESL is:
or whichever is larger.
The peak inductor current (I
P-P
) is:
Use these equations for initial capacitor selection. Determine final values by testing a prototype or an evaluation circuit. A smaller ripple current results in less output voltage ripple. Since the inductor ripple current is a factor of the inductor value, the output voltage rip­ple decreases with larger inductance. Use ceramic capacitors for low ESR and low ESL at the switching frequency of the converter. The ripple voltage due to ESL is negligible when using ceramic capacitors.
Load-transient response depends on the selected out­put capacitance. During a load transient, the output instantly changes by ESR x ΔI
LOAD
. Before the con­troller can respond, the output deviates further, depending on the inductor and output capacitor val­ues. After a short time, the controller responds by regu­lating the output voltage back to its predetermined value. The controller response time depends on the closed-loop bandwidth. A higher bandwidth yields a faster response time, preventing the output from deviat­ing further from its regulating value. See the
Compen-
sation Design
section for more details.
OUTS
VVV
×−
()
L
OUT IN OUT
=
f V LIR I
×××
S IN OUT MAX
()
VV
RIPPLE RIPPLE C
VV
RIPPLE ESR RIPPLE ESL
=+
() ()
()
+
V
RIPPLE C
()
V I x ESR
RIPPLE ESR P P()=−
V
RIPPLE ESL
()
V
RIPPLE ESL
()
=
xC xf
8
I
PP
=
t
ON
I
PP
=
t
OFF
I
PP
x ESL
x ESL
VV
I
PP
IN OUTSOUT
=
fL
×
V
x
V
IN
MAX8643A
3A, 2MHz Step-Down Regulator with Integrated Switches
Input-Capacitor Selection
The input capacitor reduces the current peaks drawn from the input power supply and reduces switching noise in the IC. The total input capacitance must be equal to or greater than the value given by the following equation to keep the input ripple voltage within specs and minimize the high-frequency ripple current being fed back to the input source:
where V
IN-RIPPLE
is the maximum allowed input ripple voltage across the input capacitors and is recommend­ed to be less than 2% of the minimum input voltage. D is the duty cycle (V
OUT
/ VIN), and tSis the switching
period (1/f
S
).
The impedance of the input capacitor at the switching frequency should be less than that of the input source so high-frequency switching currents do not pass through the input source but are instead shunted through the input capacitor. High source impedance requires high input capacitance. The input capacitor must meet the ripple current requirement imposed by the switching cur­rents. The RMS input ripple current is given by:
where I
RIPPLE
is the input RMS ripple current.
Compensation Design
The power transfer function consists of one double pole and one zero. The double pole is introduced by the out­put filtering inductor, L, and the output filtering capacitor, CO. The ESR of the output filtering capacitor determines the zero. The double pole and zero frequencies are given as follows:
where RLis equal to the sum of the output inductor’s DCR and the internal switch resistance, R
DSON
. A typical
value for R
DSON
is 37mΩ. ROis the output load resis-
tance, which is equal to the rated output voltage divided by the rated output current. ESR is the total equivalent series resistance of the output filtering capacitor. If there is more than one output capacitor of the same type in
parallel, the value of the ESR in the above equation is equal to that of the ESR of a single output capacitor divided by the total number of output capacitors.
The high switching frequency range of the MAX8643A allows the use of ceramic output capacitors. Since the ESR of ceramic capacitors is typically very low, the fre­quency of the associated transfer function zero is higher than the unity-gain crossover frequency, f
C
, and the zero cannot be used to compensate for the double pole creat­ed by the output filtering inductor and capacitor. The dou­ble pole produces a gain drop of 40dB/decade and a phase shift of 180°/decade. The error amplifier must com­pensate for this gain drop and phase shift to achieve a stable high-bandwidth closed-loop system. Therefore, use type III compensation as shown in Figure 3 and Figure 4. Type III compensation possesses three poles and two zeros with the first pole, f
P1_EA
, located at zero frequency (DC). Locations of other poles and zeros of the type III compensation are given by:
Figure 3. Type III Compensation Network
12 ______________________________________________________________________________________
Dxt xI
C
IN MIN
_
=
V
IN RIPPLE
S OUT
ff
PLC P LC
12
__
VVV
×−()
II
RIPPLE LOAD
OUT IN OUT
V
IN
==
π
2
xLxC x
f
Z ESR
_
=
x ESR x C
2π
1
R ESR
O
⎜ ⎝
1
O
+
O
RR
OL
f
MAX8643A
CTL1
CTL2
CTL1
CTL2
MAX8643A
R3
8kΩ
⎞ ⎟
+
VOLTAGE
SELECT
=
ZEA1
_
LX
OUT
FB
COMP
a) EXTERNAL RESISTOR-DIVIDER
LX
OUT
FB
COMP
b) INTERNAL PRESET VOLTAGE
1
xR xC
π
211
L
C
OUT
C1
R1
C2
L
C
OUT
C1
R1
C2
V
OUT
R3
R4
R2
C3
V
OUT
R2
C3
MAX8643A
The above equations are based on the assumptions that C1>>C2, and R3>>R2, which are true in most applica­tions. Placements of these poles and zeros are deter­mined by the frequencies of the double pole and ESR zero of the power transfer function. It is also a function of the desired closed-loop bandwidth. The following section outlines the step-by-step design procedure to calculate the required compensation components for the MAX8643A. When the output voltage of the MAX8643A is programmed to a preset voltage, R3 is internal to the IC and R4 does not exist (Figure 3b).
When externally programming the MAX8643A (Figure 3a), the output voltage is determined by:
The zero-cross frequency of the closed-loop, fC, should be between 10% and 20% of the switching frequency, fS. A higher zero-cross frequency results in faster tran­sient response. Once f
C
is chosen, C1 is calculated
from the following equation:
Due to the underdamped nature of the output LC dou­ble pole, set the two zero frequencies of the type III compensation less than the LC double-pole frequency to provide adequate phase boost. Set the two zero fre­quencies to 80% of the LC double-pole frequency. Hence:
Setting the second compensation pole, f
P2_EA
, at
f
Z_ESR
yields:
Set the third compensation pole at 1/2 of the switching frequency to gain some phase margin. Calculate C2 as follows:
The above equations provide accurate compensation when the zero-cross frequency is significantly higher than the double-pole frequency. When the zero-cross frequency is near the double-pole frequency, the actual zero-cross frequency is higher than the calculated fre­quency. In this case, lowering the value of R1 reduces the zero-cross frequency. Also, set the third pole of the type III compensation close to the switching frequency if the zero-cross frequency is above 200kHz to boost the phase margin. The recommended range for R3 is 2kΩ to 10kΩ. Note that the loop compensation remains unchanged if only R4’s resistance is altered to set dif­ferent outputs.
Soft-Starting into a Prebiased Output
When the PREBIAS pin is left unconnected, the MAX8643A is capable of soft-starting up into a prebiased output without discharging the output capacitor. This type of operation is also termed monotonic startup. However, in order to avoid output voltage glitches during soft-start, it should be ensured that the inductor current is in continuous conduction mode during the end of the soft-start period. This is done by satisfying the following equation:
3A, 2MHz Step-Down Regulator
with Integrated Switches
______________________________________________________________________________________ 13
Figure 4. Type III Compensation Illustration
COMPENSATION TRANSFER FUNCTION
DOUBLE POLE
GAIN (dB)
POWER-STAGE
TRANSFER FUNCTION
FIRST AND SECOND ZEROS
f
f
f
PEA2
ZEA1
PEA3
=
_
_
_
xR xC
π
211
=
xR xC
π
212
=
xR xC
π
223
OPEN-LOOP
GAIN
THIRD POLE
SECOND
POLE
1
1
1
.
R
06 3
R
4
=
×
.
06
V
()
OUT
V
25
.
C
1
=
xxRx
231
IN
R
L
()π
R
O
f
C
R
C
1
=
3
=
1
xC
08 1
1
xR
08 3
L x C x R ESR
x
OO
RR
L x C x R ESR
x
OO
RR
R
23=
C x ESR
O
C
+
()
+.
LO
+
()
+.
LO
C
2
=
1
xR x f
12
×π
S
VtI
OSSPP
C
×≥
O
2
MAX8643A
3A, 2MHz Step-Down Regulator with Integrated Switches
14 ______________________________________________________________________________________
where COis the output capacitor, VOis the output volt­age, tSSis the soft-start time set by the soft-start capacitor CSS, and I
P-P
is the peak-to-peak inductor ripple current
(as defined in the
Output Capacitor Selection
section). Depending on the application, one of these parameters may drive the selection of the others. See the Starting into Prebias Output waveforms in the
Typical Operating
Characteristics
section for an example selection of the above parameters. Connecting the PREBIAS pin to GND disables the prebias soft-start feature and causes the MAX8643A to discharge any voltage present on the out­put capacitors and then commence its soft-start.
PCB Layout Considerations and
Thermal Performance
Careful PCB layout is critical to achieve clean and stable operation. It is highly recommended to duplicate the MAX8643A EV kit layout for optimum performance. If deviation is necessary, follow these guidelines for good PCB layout:
1) Connect input and output capacitors to the power
ground plane; connect all other capacitors to the sig­nal ground plane.
2) Place capacitors on V
DD
, VIN, and SS as close as possible to the IC and its corresponding pin using direct traces. Keep power ground plane (connected to PGND) and signal ground plane (connected to GND) separate.
3) Keep the high-current paths as short and wide as possible. Keep the path of switching current short and minimize the loop area formed by LX, the out­put capacitors, and the input capacitors.
4) Connect IN, LX, and PGND separately to a large copper area to help cool the IC to further improve efficiency and long-term reliability.
5) Ensure all feedback connections are short and direct. Place the feedback resistors and compensa­tion components as close to the IC as possible.
6) Route high-speed switching nodes, such as LX, away from sensitive analog areas (FB, COMP).
Chip Information
PROCESS: BiCMOS
THIN QFN
MAX8643A
19
20
21
22
12 3456
18 17 16 15 14 13
23
24
12
11
10
9
8
7
PGND
IN
PGND
IN
EN
PREBIAS
V
DD
CTL1
CTL2
REFIN
SS
PGND
PGND
LX
LX
BST
IN
PWRGD
OUT
FREQ
FB
GND
COMP
LX
TOP VIEW
+
Pin Configuration
MAX8643A
3A, 2MHz Step-Down Regulator
with Integrated Switches
______________________________________________________________________________________ 15
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to www.maxim-ic.com/packages
.)
24L QFN THIN.EPS
PACKAGE OUTLINE, 12, 16, 20, 24, 28L THIN QFN, 4x4x0.8mm
21-0139
1
E
2
MAX8643A
3A, 2MHz Step-Down Regulator with Integrated Switches
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
16
____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2007 Maxim Integrated Products is a registered trademark of Maxim Integrated Products. Inc.
Package Information (continued)
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to www.maxim-ic.com/packages
.)
PACKAGE OUTLINE, 12, 16, 20, 24, 28L THIN QFN, 4x4x0.8mm
21-0139
2
E
2
Loading...