Maxim MAX767TCAP, MAX767RCAP, MAX767REAP, MAX767SCAP, MAX767SEAP Datasheet

...
19-0224; Rev 2; 8/94
Evaluation Kit Manual
Follows Data Sheet
5V-to-3.3V, Synchronous, Step-Down
_______________General Description
The MAX767 is a high-efficiency, synchronous buck controller IC dedicated to converting a fixed 5V supply into a tightly regulated 3.3V output. Two key features set this device apart from similar, low-voltage step-down switching regulators: high operating frequency and all N-channel construction in the application circuit. The 300kHz operating frequency results in very small, low­cost external surface-mount components.
The inductor, at 3.3µH for 5A, is physically at least five times smaller than inductors found in competing solu­tions. All N-channel construction and synchronous rectifi­cation result in reduced cost and highest efficiency. Efficiency exceeds 90% over a wide range of loading, eliminating the need for heatsinking. Output capacitance requirements are low, reducing board space and cost.
The MAX767 is a monolithic BiCMOS IC available in 20-pin SSOP packages. For other fixed output voltages and package options, please consult the factory.
________________________Applications
Local 5V-to-3.3V DC-DC Conversion Microprocessor Daughterboards Power Supplies up to 10A or More
________Typical Application Circuit
Power-Supply Controller
____________________________Features
>90% Efficiency700µA Quiescent Supply Current120µA Standby Supply Current4.5V-to-5.5V Input RangeLow-Cost Application CircuitAll N-Channel SwitchesSmall External ComponentsTiny Shrink-Small-Outline Package (SSOP)Predesigned Applications:
Standard 5V to 3.3V DC-DC Converters up to 10A High-Accuracy Pentium P54C VR-Spec Supply
Fixed Output Voltages Available:
3.3V (Standard)
3.45V (High-Speed Pentium™)
3.6V (PowerPC™)
______________Ordering Information
PART TEMP. RANGE
MAX767CAP 0°C to +70°C 20 SSOP MAX767RCAP 0°C to +70°C 20 SSOP MAX767SCAP 0°C to +70°C 20 SSOP MAX767TCAP 0°C to +70°C 20 SSOP ±1.2% 3.3V MAX767C/D 0°C to +70°C Dice*
Ordering Information continued at end of data sheet.
*
Contact factory for dice specifications.
PIN-
PACKAGE
REF. TOL.
±1.8% ±1.8% ±1.8%
V
OUT
3.3V
3.45V
3.6V
MAX767
INPUT
4.5V TO 5.5V
V
ON
CC
MAX767
REF
™ Pentium is a trademark of Intel. PowerPC is a trademark of IBM.
BST
DH
LX
DL
PGND
CS
FB
GND
________________________________________________________________
3.3µH
OUTPUT
3.3V
AT 5A
__________________Pin Configuration
TOP VIEW
CS
1
SS
2
ON
3
GND GND GND
GND
REF
SYNC
V
CC
MAX767
4 5 6 7 8 9
10
SSOP
Maxim Integrated Products
Call toll free 1-800-998-8800 for free samples or literature.
FB
20
DH
19
LX
18
BST
17
DL
16
V
15
CC
V
14
CC
PGND
13
N.C.
12
GND
11
1
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
ABSOLUTE MAXIMUM RATINGS
VCCto GND.................................................................-0.3V, +7V
PGND to GND........................................................................±2V
BST to GND...............................................................-0.3V, +15V
LX to BST.....................................................................-7V, +0.3V
Inputs/Outputs to GND
(ON, REF, SYNC, CS, FB, SS) .....................-0.3V, V
DL to PGND .....................................................-0.3V, V
MAX767
DH to LX...........................................................-0.3V, BST + 0.3V
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
CC CC
+ 0.3V + 0.3V
ELECTRICAL CHARACTERISTICS
(VCC= ON = 5V, GND = PGND = SYNC = 0V, I
PARAMETER
VCCInput Supply Range
0mV < (CS - FB) < 80mV,
Output Voltage (FB)
Load Regulation 2.5 %(CS - FB) = 0mV to 80mV Line Regulation VCCFault Lockout Voltage Current-Limit Voltage SS Source Current SS Fault Sink Current
Reference Voltage (REF) VCCStandby Current
VCCQuiescent Current Oscillator Frequency Oscillator SYNC Range
SYNC High Pulse Width SYNC Low Pulse Width 200 ns SYNC Rise/Fall Time
Oscillator Maximum Duty Cycle Input Low Voltage Input High Voltage Input Current ±1 µA
DL Sink/Source Current 1 A DH Sink/Source Current DL On Resistance DH On Resistance
4.5V < V (includes load and line regulation)
VCC= 4.5V to 5.5V Falling edge, hysteresis = 1% CS - FB
MAX767, MAX767R, MAX767S MAX767T ON = 0V, VCC= 5.5V FB = CS = 3.5V SYNC = 3.3V SYNC = 0V or 5V
Not tested SYNC = 3.3V SYNC = 0V SYNC, ON ON SYNC SYNC, ON = 0V or 5V DL = 2V (BST - LX) = 4.5V, DH = 2V High or low High or low, (BST - LX) = 4.5V
CC
REF
< 5.5V
= 0mA, TA= T
CONDITIONS
REF Short to GND.......................................................Momentary
REF Current.........................................................................20mA
Continuous Power Dissipation (TA= +70°C)
20-Pin SSOP (derate 8.00mW/°C above +70°C) ..........640mW
Operating Temperature Ranges:
MAX767CAP/MAX767_CAP.................................0°C to +70°C
MAX767EAP/MAX767_EAP ..............................-40°C to +85°C
Lead Temperature (soldering, 10sec).............................+300°C
to T
MIN
MAX767, MAX767T MAX767R MAX767S
, unless otherwise noted. Typical values are at TA= +25°C.)
MAX
MIN TYP MAX
4.5 5.5 V
3.17 3.35 3.46
3.32 3.50 3.60
3.46 3.65 3.75
0.1 %
3.80 4.20 80 100 120 mV
2.50 4 6.5
2 mA
3.24 3.30 3.36
3.26 3.30 3.34
120 200
0.7 1.0 mA
260 300 340
200 240 350 kHz 200
89 92
95
2.40
V
- 0.5
CC
1
UNITS
200 ns
0.8 V
7 7
V
V
µA
V
µA
kHz
ns
%
V
A
Ω Ω
2 _______________________________________________________________________________________
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
__________________________________________Typical Operating Characteristics
(Circuit of Figure 1 (5A configuration), VIN= 5V, oscillator frequency = 300kHz, TA= +25°C, unless otherwise noted.)
EFFICIENCY vs. OUTPUT CURRENT
(1.5A CIRCUIT)
100
90
80
70
EFFICIENCY (%)
60
50
0.001 0.1 10
0.01 1 OUTPUT CURRENT (A)
EFFICIENCY vs. OUTPUT CURRENT
(7A CIRCUIT)
100
90
MAX767-01
EFFICIENCY (%)
MAX767-04
EFFICIENCY vs. OUTPUT CURRENT
(3A CIRCUIT)
100
90
80
70
60
50
0.001 0.1 10
0.01 1 OUTPUT CURRENT (A)
EFFICIENCY vs. OUTPUT CURRENT
(10A CIRCUIT)
100
90
100
MAX767-02
EFFICIENCY (%)
1000
MAX767-05
100
EFFICIENCY vs. OUTPUT CURRENT
(5A CIRCUIT)
90
80
70
60
50
0.001 0.1 10
0.01 1 OUTPUT CURRENT (A)
SWITCHING FREQUENCY vs.
PERCENT OF FULL LOAD
SYNC = REF (300kHz)
MAX767
MAX767-03
MAX767-06
80
70
EFFICIENCY (%)
60
50
0.001 0.1 10
0.01 1 OUTPUT CURRENT (A)
IDLE-MODE WAVEFORMS
= 300mA
I
LOAD
5µs/div
80
70
EFFICIENCY (%)
60
50
0.001 0.1 10
0.01 1 OUTPUT CURRENT (A)
3.3V OUTPUT 50mV/div, AC COUPLED
LX 5V/div
I
LOAD
10
1
0.1
SWITCHING FREQUENCY (kHz)
0.01
0.001 1 100
PWM-MODE WAVEFORMS
= 5A
1µs/div
0.01 0.1 10
LOAD CURRENT (% FULL LOAD)
3.3V OUTPUT 50mV/div, AC COUPLED
LX 5V/div
_______________________________________________________________________________________
3
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
____________________________Typical Operating Characteristics (continued)
(Circuit of Figure 1 (5A configuration), VIN= 5V, oscillator frequency = 300kHz, TA= +25°C, unless otherwise noted.)
1.5A CIRCUIT LOAD-TRANSIENT RESPONSE
MAX767
5A CIRCUIT LOAD-TRANSIENT RESPONSE
200µs/div
1.5A LOAD CURRENT
0A
3.3V OUTPUT
50mV/div AC-COUPLED
5A
LOAD CURRENT
0A
3.3V OUTPUT
50mV/div AC-COUPLED
3A CIRCUIT LOAD-TRANSIENT RESPONSE
3A
LOAD CURRENT
0A
3.3V OUTPUT 50mV/div AC-COUPLED
200µs/div
7A CIRCUIT LOAD-TRANSIENT RESPONSE
7A
LOAD CURRENT
0A
3.3V OUTPUT 50mV/div AC-COUPLED
200µs/div
200µs/div
10A CIRCUIT LOAD-TRANSIENT RESPONSE
10A
LOAD CURRENT
0A
3.3V OUTPUT 50mV/div AC-COUPLED
200µs/div
4 _______________________________________________________________________________________
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
______________________________________________________________Pin Description
PIN
1
2 SS Soft-start input. Ramp time to full current limit is 1ms/nF of capacitance to GND. 3 ON
4–7, 11 GND Low-current analog ground. Feedback reference point for the output.
8 REF 3.3V internal reference output. Bypass to GND with 0.22µF minimum capacitor.
9 SYNC
10, 14, 15 V
12 N.C. No internal connection 13 PGND Power ground 16 17 BST Boost capacitor connection (0.1µF) 18 LX Inductor connection. Can swing 2V below GND without latchup. 19 DH Gate-drive output for the high-side MOSFET 20 FB Feedback and current-sense input for the PWM
NAME FUNCTION
CS Current-sense input: +100mV = nominal current-limit level referred to FB.
ON/O—F—F–control input to disable the PWM. Tie directly to VCCfor automatic start-up.
Oscillator control/synchronization input. Connect to VCCor GND for 200kHz; connect to REF for 300kHz. For external clock synchronization in the 240kHz to 350kHz range, a high-to-low transition causes a new cycle to start.
CC
Supply voltage input: 4.5V to 5.5V
DL Gate-drive output for the low-side synchronous rectifier MOSFET
MAX767
SHUTDOWN
ON/OFF
C5
(OPTIONAL)
C6
0.22µF
Figure 1. Standard Application Circuit
0.01µF
4.7µF
C4
ON
SS
SYNC
REF
V
CC
MAX767
GND
R2
10
BST
PGND
INPUT
4.5V TO 5.5V
D1 SMALL- SIGNAL  SCHOTTKY
DH
LX
DL
CS
FB
C3
N1
0.1µF
D2
N2
C1
OUTPUT
L1
R1
3.3V
C2
_______________________________________________________________________________________ 5
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
_____Standard Application Circuits
This data sheet shows five predesigned circuits with output current capabilities from 1.5A to 10A. Many users will find one of these standard circuits appropri­ate for their needs. If a standard circuit is used, the remainder of this data sheet (
Applications Information and Design Procedure
MAX767
be bypassed. Figure 1 shows the Standard Application Circuit. Table 1
gives component values and part numbers for five dif­ferent implementations of this circuit: 1.5A, 3A, 5A, 7A, and 10A output currents.
Each of these circuits is designed to deliver the full rated output load current over the temperature range listed. In addition, each will withstand a short circuit of several seconds duration from the output to ground. If the circuit must withstand a continuous short circuit, refer to the required changes.
Good layout is necessary to achieve the designed out­put power, high efficiency, and low noise. Good layout includes the use of a ground plane, appropriate com­ponent placement, and correct routing of traces using appropriate trace widths. The following points are in order of decreasing importance.
1. A ground plane is essential for optimum perfor­mance. In most applications, the circuit will be located on a multilayer board and full use of the four or more copper layers is recommended. Use the top and bottom layers for interconnections and the inner layers for an uninterrupted ground plane.
2. Because the sense resistance values are similar to a few centimeters of narrow traces on a printed cir­cuit board, trace resistance can contribute signifi­cant errors. To prevent this, Kelvin connect CS and FB to the sense resistor; i.e., use separate traces not carrying any of the inductor or load current, as shown in Figure 2. These signals must be carefully shielded from DH, DL, BST, and the LX node.
Important: place the sense resistor as close as pos­sible to and no further than 10mm from the MAX767.
3. Place the LX node components N1, N2, L1, and D2 as close together as possible. This reduces resis­tive and switching losses and confines noise due to ground inductance.
4. The input filter capacitor C1 should be less than 10mm away from N1’s drain. The connecting cop­per trace carries large currents and must be at least 2mm wide, preferably 5mm.
Short-Circuit Duration
Detailed Description
section for the
Layout and Grounding
and
) can
5. Keep the gate connections to the MOSFETs short for low inductance (less than 20mm long and more than 0.5mm wide) to ensure clean switching.
6. To achieve good shielding, it is best to keep all switching signals (MOSFET gate drives DH and DL, BST, and the LX node) on one side of the board and all sensitive nodes (CS, FB, and REF) on the other side.
7. Connect the GND and PGND pins directly to the ground plane, which should ideally be an inner layer of a multilayer board.
_______________Detailed Description
Note:
The remainder of this document contains the detailed information necessary to design a circuit that differs substantially from the five standard application circuits. If you are using one of the predesigned stan­dard circuits, the following sections are provided only for your reading pleasure.
The MAX767 converts a 4.5V to 5.5V input to a 3.3V output. Its load capability depends on external compo­nents and can exceed 10A. The 3.3V output is generat­ed by a current-mode, pulse-width-modulation (PWM) step-down regulator. The PWM regulator operates at either 200kHz or 300kHz, with a corresponding trade­off between somewhat higher efficiency (200kHz) and smaller external component size (300kHz). The MAX767 also has a 3.3V, 5mA reference voltage. Fault­protection circuitry shuts off the output should the refer­ence lose regulation or the input voltage go below 4V (nominally).
External components for the MAX767 include two N­channel MOSFETs, a rectifier, and an LC output filter. The gate-drive signal for the high-side MOSFET, which must exceed the input voltage, is provided by a boost circuit that uses a 0.1µF capacitor. The synchronous rectifier keeps efficiency high by clamping the voltage across the rectifier diode. An external low-value cur­rent-sense resistor sets the maximum current limit, pre­venting excessive inductor current during start-up or under short-circuit conditions. An optional external capacitor sets the programmable soft-start, reducing in-rush surge currents upon start-up and providing adjustable power-up time.
The PWM regulator is a direct-summing type, lacking a traditional integrator-type error amplifier and the phase shift associated with it. It therefore does not require external feedback-compensation components, as long as you follow the ESR guidelines in the
Information and Design Procedure
sections.
Applications
6 _______________________________________________________________________________________
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
Table 1. Component Values
Part 1.5A Circuit 3A Circuit 5A Circuit 7A Circuit 10A Circuit
L1
R1
N1,
N2
C1
C2
D2
Temp. Range
10µH Sumida CDR74B-100
0.04 IRC LR2010-01-R040 or DD WSL-2512-R040
International Rectifier IRF7101, Siliconix Si9936DY or Motorola MMDF3N03HD (dual N-channel)
47µF, 20V AVX TPSD476K020R
220µF, 6.3V Sprague 595D227X06R3D2B
1N5817 Nihon EC10QS02, or Motorola MBRS120T3
to +85°C to +85°C to +85°C to +85°C to +85°C
5µH Sumida CDR125 DRG# 4722-JPS-001
0.02 IRC LR2010-01-R020 or DD WSL-2512-R020
Siliconix Si9410DY, International Rectifier IRF7101 or Motorola MMDF3N03HD (both FETs in parallel)
2 x 47µF, 20V AVX TPSD476K020R
2 x 150µF, 10V Sprague 595D157X0010D7T
1N5817 Nihon EC10QS02, or Motorola MBRS120T3
3.3µH CoilCraft DO3316-332
0.012 DD WSL-2512-R012 or 2 x 0.025 IRC LR2010-01-R025 (in parallel)
Motorola MTD20N03HDL
220µF, 10V Sanyo OS-CON 10SA220M
2 x 220µF, 10V Sanyo OS-CON 10SA220M
1N5820 Nihon NSQ03A02, or Motorola MBRS340T3
2.1µH, 5m Coiltronics CTX03-12338-1
3 x 0.025 IRC LR2010-01-R025 or DD WSL-2512-R025 (in parallel)
Motorola MTD75N03HDL (N1) MTD20N03HDL (N2)
2 x 100µF, 10V Sanyo OS-CON 10SA100M
2 x 220µF, 10V Sanyo OS-CON 10SA220M
1N5820 Nihon NSQ03A02, or Motorola MBRS340T3
1.5µH, 3.5m Coiltronics CTX03-12357-1
3 x 0.020 IRC LR2010-01-R020 or 2 x 0.012 DD WSL-2512-R012 (in parallel)
Motorola MTD75N03HDL
2 x 220µF, 10V Sanyo OS-CON 10SA220M
4 x 220µF, 10V Sanyo OS-CON 10SA220M
1N5820 Nihon NSQ03A02, or Motorola MBRS340T3
MAX767
Table 2. Component Suppliers
Company Factory Fax [Country Code] USA Telephone
AVX [1] (207) 283-1941 (800) 282-4975 CoilCraft [1] (708) 639-1469 (708) 639-6400 Coiltronics [1] (407) 241-9339 (407) 241-7876 DD [1] (402) 563-6418 (402) 563-6582 IRC [1] (512) 992-3377 (512) 992-7900 International
Rectifier Motorola [1] (602) 244 4015 (602) 244- 3576 Nihon [81] 3-3494-7414 (805) 867-2555 Sanyo [81] 7-2070-1174 (619) 661-6835 Siliconix [1] (408) 970-3950 (408) 988-8000 Sprague [1] (603) 224-1430 (603) 224-1961 Sumida [81] 3-3607-5144 (708) 956-0666
[1] (310) 322-3332 (310) 322-3331
_______________________________________________________________________________________ 7
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
because the minimum-current comparator immediately resets the high-side latch at the beginning of each
FAT, HIGH-CURRENT TRACES
MAIN CURRENT PATH
MAX767
MAX767
Figure 2. Kelvin Connections for the Current-Sense Resistor
The main gain block is an open-loop comparator that sums four signals: output voltage error signal, current­sense signal, slope-compensation ramp, and the 3.3V reference. This direct-summing method approaches the ideal of cycle-by-cycle control of the output voltage. Under heavy loads, the controller operates in full PWM mode. Every pulse from the oscillator sets the output latch and turns on the high-side switch for a period determined by the duty factor (approximately V
/ VIN).
OUT
As the high-side switch turns off, the synchronous recti­fier latch is set; 60ns later, the low-side switch turns on. The low-side switch stays on until the beginning of the next clock cycle (in continuous-conduction mode) or until the inductor current reaches zero (in discontinu­ous-conduction mode). Under fault conditions where the inductor current exceeds the 100mV current-limit threshold, the high-side latch resets and the high-side switch turns off.
At light loads, the inductor current fails to exceed the 25mV threshold set by the minimum-current compara­tor. When this occurs, the PWM goes into Idle-Mode™, skipping most of the oscillator pulses to reduce the switching frequency and cut back switching losses. The oscillator is effectively gated off at light loads
SENSE RESISTOR
cycle, unless the FB signal falls below the reference voltage level.
Connecting a capacitor from the soft-start pin (SS) to ground allows a gradual build-up of the 3.3V output after power is applied or ON is driven high. When ON is low, the soft-start capacitor is discharged to GND. When ON is driven high, a 4µA constant current source charges the capacitor up to 4V. The resulting ramp volt­age on SS linearly increases the current-limit compara­tor set-point, increasing the duty cycle to the external power MOSFETs. With no soft-start capacitor, the full output current is available within 10µs (see
Information and Design Procedure
Synchronous rectification allows for high efficiency by reducing the losses associated with the Schottky rectifi­er. Also, the synchronous-rectifier MOSFET is neces­sary for correct operation of the MAX767’s boost gate­drive supply.
When the external power MOSFET (N1) turns off, ener­gy stored in the inductor causes its terminal voltage to reverse instantly. Current flows in the loop formed by the inductor (L1), Schottky diode (D2), and the load— an action that charges up the output filter capacitor (C2). The Schottky diode has a forward voltage of about 0.5V which, although small, represents a signifi­cant power loss and degrades efficiency. The synchro­nous-rectifier MOSFET parallels the diode and is turned on by DL shortly after the diode conducts. Since the synchronous rectifier’s on resistance (r low, the losses are reduced. The synchronous-rectifier MOSFET is turned off when the inductor current falls to zero.
The MAX767’s internal break-before-make timing ensures that shoot-through (both external switches turned on at the same time) does not occur. The Schottky rectifier conducts during the time that neither MOSFET is on, which improves efficiency by preventing the synchronous-rectifier MOSFET’s lossy body diode from conducting.
The synchronous rectifier works under all operating conditions, including discontinuous-conduction mode and idle-mode.
Soft-Start
Applications
section).
Synchronous Rectifier
) is very
DS(ON)
™ Idle-Mode is a trademark of Maxim Integrated Products.
8 _______________________________________________________________________________________
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
CS
1X
MAX767
2.8V
MAIN PWM COMPARATOR
MINIMUM CURRENT
(IDLE-MODE)
3.3V
N
60kHz
LPF
30R
R
Q
S
V
CC
CURRENT
LIMIT
0mV TO 100mV
200kHz/300kHz
OSCILLATOR
1R
ON
LEVEL SHIFT
SHOOT- THROUGH CONTROL
REFV
CC
+3.3V
REFERENCE
SLOPE COMP
4V
25mV
4µA
FAULT
SS
ON
FB
BST
DH
LX
MAX767
Figure 3. MAX767 Block Diagram
_______________________________________________________________________________________ 9
SYNCHRONOUS
RECTIFIER CONTROL
V
R
Q
S
SYNC
LEVEL SHIFT
CC
DL
PGND
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
Under heavy loads—over approximately 25% of full load—the supply operates as a continuous-current PWM supply (see The duty cycle, %ON, is approximately:
V
%ON = ________
OUT
V
IN
Current flows continuously in the inductor: first, it ramps up when the power MOSFET conducts; second, it ramps down during the flyback portion of each cycle as energy is put into the inductor and then discharged into the load. Note that the current flowing into the inductor when it is being charged is also flowing into the load, so the load is continuously receiving current from the inductor. This minimizes output ripple and maximizes inductor use, allowing very small physical and electrical sizes. Output ripple is primarily a function of the filter capacitor’s effective series resistance (ESR), and is typically under 50mV (see
Under light loads (<25% of full load), the MAX767 enhances efficiency by turning the drive voltage on and off for only a single clock period, skipping most of the clock pulses entirely. Asynchronous switching, seen as “ghosting” on an oscilloscope, is thus a normal operat­ing condition whenever the load current is less than approximately 25% of full load.
At certain input voltage and load conditions, a transition region exists where the controller can pass back and forth from idle-mode to PWM mode. In this situation, short pulse bursts occur, which make the current wave­form look erratic but do not materially affect the output ripple. Efficiency remains high.
The voltage between CS and FB is continuously moni­tored. An external, low-value shunt resistor is connect­ed between these pins, in series with the inductor, allowing the inductor current to be continuously mea­sured throughout the switching cycle. Whenever this voltage exceeds 100mV, the drive voltage to the exter­nal high-side MOSFET is cut off. This protects the MOS­FET, the load, and the input supply in case of short cir­cuits or temporary load surges. The current-limiting resistance is typically 20mfor 3A.
MAX767
V
MAX767
Figure 4. Boost Supply for High-Side Gate Driver
CC
LEVEL
TRANSLATOR
PWM
BST
DH
LX
V
CC
DL
D1
C3
N1
L1
N2
Gate-Driver Boost Supply
Gate-drive voltage for the high-side N-channel switch is generated with the flying-capacitor boost circuit shown in Figure 4. The capacitor (C3) is alternately charged from the 5V input via the diode (D1) and placed in par­allel with the high-side MOSFET’s gate-source termi­nals. On start-up, the synchronous rectifier (low-side) MOSFET (N2) forces LX to 0V and charges the BST capacitor to 5V. On the second half-cycle, the PWM turns on the high-side MOSFET (N1); it does this by closing an internal switch between BST and DH, which connects the capacitor to the MOSFET gate. This pro­vides the necessary enhancement voltage to turn on the high-side switch, an action that “boosts” the 5V gate-drive signal above the input voltage.
Ringing seen at the high-side MOSFET gates (DH) in discontinuous-conduction mode (light loads) is a natur­al operating condition. It is caused by the residual energy in the tank circuit, formed by the inductor and stray capacitance at the LX node. The gate-driver neg­ative rail is referred to LX, so any ringing there is direct­ly coupled to the gate-drive supply.
V
IN
C1
Modes of Operation
PWM Mode
Typical Operating Characteristics
Design Procedure
section).
Idle-Mode
Current Limiting
).
10 ______________________________________________________________________________________
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
Oscillator Frequency
The SYNC input controls the oscillator frequency. Connecting SYNC to GND or to VCCselects 200kHz operation; connecting it to REF selects 300kHz opera­tion. SYNC can also be driven with an external 240kHz to 350kHz CMOS/TTL source to synchronize the inter­nal oscillator. Normally, 300kHz operation is chosen to minimize the inductor and output filter capacitor sizes, but 200kHz operation may be chosen for a small (about 1%) increase in efficiency at heavy loads.
Internal Reference
The internal 3.3V bandgap reference (REF) remains active, even when the switching regulator is turned off. It can furnish up to 5mA, and can be used to supply memory keep-alive power or for other purposes. Bypass REF to GND with 0.22µF, plus 1µF/mA of load current.
Applications Information and
__________________Design Procedure
Most users will be able to work with one of the standard application circuits; others may want to implement a circuit with an output current rating that lies between or beyond the standard values.
If you want an output current level that lies between two of the standard application circuits, you can interpolate many of the component values from the values given for the two circuits. These components include the input and output filter capacitors, the inductor, and the sense resistor. The capacitors must meet ESR and rip­ple current requirements (see
Output Filter Capacitor
meet the required current rating (see You may use the rectifier and MOSFETs specified for
the circuit with the greater output current capability, or choose a new rectifier and MOSFETs according to the requirements detailed in the
Switches
for output currents in excess of 10A, refer to the design information in the following sections.
Three inductor parameters are required: the inductance value (L), the peak inductor current (I coil resistance (RL). The inductance is:
sections. For more complete information, or
f x I
1.32
OUT
x LIR
L1 = ______________
Input Filter Capacitor
sections). The inductor must
Inductor
Rectifier
and
and
section).
MOSFET
Inductor, L1
), and the
LPEAK
where:
f = switching frequency, normally 300kHz
= maximum 3.3V DC load current (A)
I
OUT
LIR = ratio of inductor peak-to-peak AC
current to average DC load current, typically 0.3.
A higher LIR value allows smaller inductance, but results in higher losses and ripple.
The highest peak inductor current (I DC load current (I inductor current (I current is typically chosen as 30% of the maximum DC load current, so the peak inductor current is 1.15 x I
The peak inductor current at any load is given by:
I
The coil resistance should be as low as possible, preferably in the low milliohms. The coil is effectively in series with the load at all times, so the wire losses alone are approximately:
Power Loss = I
In general, select a standard inductor that meets the L, I
LPEAK
unavailable, choose a core with an LI2parameter greater than L x I will fit the core.
= I
LPEAK
, and RLrequirements. If a standard inductor is
) plus half the peak-to-peak AC
OUT
). The peak-to-peak AC inductor
LPP
1.32
+ __________
OUT
OUT
LPEAK
2 x f x L1
2
x R
L
2
, and use the largest wire that
LPEAK
) equals the
OUT
Current-Sense Resistor, R1
The current-sense resistor must carry the peak current in the inductor, which exceeds the full DC load current. The internal current limiting starts when the voltage across the sense resistors exceeds 100mV nominally, 80mV minimum. Use the minimum value to ensure ade­quate output current capability: R1 = 80mV / I
The low VIN/V start-up under full load or with load transients from no­load to full load. If the supply is subjected to these con­ditions, reduce the sense resistor:
R1 = ———
Since the sense-resistance values are similar to a few centimeters of narrow traces on a printed circuit board, trace resistance can contribute significant errors. To prevent this, Kelvin connect the CS and FB pins to the sense resistors; i.e., use separate traces not carrying any of the inductor or load current, as shown in Figure 2.
ratio creates a potential problem with
OUT
70mV I
LPEAK
LPEAK
.
MAX767
.
______________________________________________________________________________________ 11
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
Place R1 as close as possible to the MAX767, prefer­ably less than 10mm. Run the traces at minimum spac­ing from one another. If they are longer than 20mm, bypass CS to FB with a 1nF capacitor placed as close as possible to these pins. The wiring layout for these traces is critical for stable, low-ripple outputs (see
Layout and Grounding
MAX767
Use at least 6µF per watt of output power for C1. If the 5V input is some distance away or comes through a PC bus, greater capacitance may be desirable to improve the load-transient response. Use a low-ESR capacitor located no further than 10mm from the MOSFET switch (N1) to prevent ringing. The ripple current rating must be at least I tions, two or more capacitors in parallel may be needed to meet these requirements.
The ESR of C1 is effectively in series with the input. The resistive dissipation of C1, I cantly impact the circuit’s efficiency.
RMS
section).
Input Filter Capacitor, C1
= 0.5 x I
. For high-current applica-
OUT
2
x ESRC1, can signifi-
RMS
Output Filter Capacitor, C2
The output filter capacitor determines the loop stability, output voltage ripple, and output load-transient response.
To ensure stability, stay above the minimum capaci­tance value and below the maximum ESR value. These values are:
C2 > —— µF
and
ESRC2< R1
Be sure to satisfy both these requirements. To achieve the low ESR required, it may be appropriate to parallel two or more capacitors and/or use a total capacitance 2 or 3 times larger than the calculated minimum.
3 R1
Output Ripple
The output ripple in continuous-conduction mode is:
V
OUT(RPL)
where f is the switching frequency (200kHz or 300kHz).
= I
OUT
(ESR
(max) x LIR x
+ ———————)
C2
1
2 x π x f x C2
Stability
In idle-mode, the ripple has a capacitive and a resistive component:
.
V
OUT(RPL)
V
OUT(RPL)
The total ripple, V follows:
if
V
OUT(RPL)
then
V
OUT(RPL)
otherwise
V
OUT(RPL)
(C) = _____________ x 0.89 Volts
(R) = _____________
(R) < 0.5 V
= V
= 0.5 V
0.0004 x L R12x C2
0.02 x ESR
OUT(RPL)
OUT(RPL)
OUT(RPL)
V
OUT(RPL)
C2
R1
, can be approximated as
OUT(RPL)
(C)
(R)
(C)
(C) +
Load-Transient Performance
In response to a large step increase in load current, the output voltage will sag for several microseconds unless C2 is increased beyond the values that satisfy the above requirements. Note that an increase in capaci­tance is all that’s required to improve the transient response, and that the ESR requirements don’t change. Therefore, the added capacitance can be supplied by an additional low-cost bulk capacitor in parallel with the normal low-ESR switching-regulator capacitor. The equation for voltage sag under a step load change is:
2
I
x L
V
= ________________________________
SAG
2 x C2 x (VIN(min) x DMAX - 3.3V)
where DMAX is the maximum duty cycle. Higher duty cycles are possible when the oscillator frequency is reduced to 200kHz, since fixed propagation delays through the PWM comparator become a lesser part of the whole period. The tested worst-case limit for DMAX is 92% at 200kHz or 89% at 300kHz. Lower inductance values can reduce the filter capacitance requirement, but only at the expense of increased output ripple (due to higher peak currents).
STEP
12 ______________________________________________________________________________________
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
RC Filter for V
R2 and C4 form a lowpass filter to remove switching noise from the VCCinput to the MAX767. C4 must have fairly low ESR (<5). Switching noise can interfere with proper output voltage regulation, resulting in an exces­sive output voltage decrease (>100mV) at full load.
Overheating during soldering can damage the surface­mount capacitors specified for C4, causing the regula­tion problems described above. Take care to heat the capacitor for as short a time as possible, especially if it is soldered by hand.
CC
Rectifier, D2
Use a 1N5817 or similar Schottky diode for applications up to 3A, or a 1N5820 for up to 10A. Surface-mount equivalents are available from N.I.E.C. with part num­bers EC10QS02 and NSQ03A02, or from Motorola with part numbers MBRS120T3 and MBRS320T3. D2 must be a Schottky diode to prevent the lossy MOSFET body diode from turning on.
Soft-Start
A capacitor connected from GND to SS causes the supply’s current-limit level to ramp up slowly. The ramp time to full current limit is approximately 1ms for every nF of capacitance on SS, with a minimum value of 10µs. Typical values for the soft-start capacitor are in the 10nF to 100nF range; a 5V rating is sufficient.
The time required for the output voltage to ramp up to its rated value depends upon the output load, and is not necessarily the same as the time it takes for the cur­rent limit to reach full capacity.
Duty Cycle
The duty cycle for the high-side MOSFET (N1) in con­tinuous-conduction mode is:
100% x ( V
___________________
VIN- V
where:
V
= 3.3V
OUT
VIN= 5V VN1and VN2= I
It is apparent that, in continuous-conduction mode, N1 will conduct for about twice the time as N2. Under short­circuit conditions, however, N2 can conduct as much 90% of the time. If there is a significant chance of short circuiting the output, select N2 to handle the resulting duty cycle (see
+ VN2)
OUT
N1
x r
LOAD
DS(ON)
Short-Circuit Duration
for each MOSFET.
section).
MOSFET Switches, N1 and N2
The two N-channel MOSFETs must be “logic-level” FETs; that is, they must be fully on (have low r
DS(ON)
high-current applications, FETs with low gate­threshold voltage specifications (i.e., maximum V tion, they should have low total gate charge (<70nC) to minimize switching losses.
For output currents in excess of the five standard appli­cation circuits, placing MOSFETs with very low gate charge in parallel increases output current and lowers resistive losses. N2 does not normally require the same current capacity as N1 because it conducts only about 33% of the time, while N1 conducts about 66% of the time.
) with only 4V gate-source drive voltage. For
GS(TH)
= 2V rather than 3V) are preferred. In addi-
Short-Circuit Duration
At their highest rated temperatures (+70°C or +85°C), each of the five standard application circuits will with­stand a short circuit of several seconds duration. In most cases, the MAX767 will be used in applications where long-term short circuiting of the output is unlikely.
If it is desirable for the circuit to withstand a continuous short circuit, the MOSFETs must be able to dissipate the required power. This depends on physical factors such as the mounting of the transistor, any heat­sinking used, and ventilation provided, as well as the actual current the transistor must deliver. The short­circuit current is approximately 100mV / R1, but may vary by ±20%.
Cautious design requires that the transistors withstand the maximum possible current, which is ISC= 120mV / R1. N1 and N2 must withstand this current scaled by their maximum duty factors. The maximum duty factor for N1 occurs under high­load (but not short-circuit) conditions, and is approxi­mately V imum duty factor for N2 occurs during short-circuit conditions and is:
1 - —————————————
which can exceed 0.9. The total power dissipated in both MOSFETs together is I
/ VIN(min) or about 0.7. The max-
OUT
ISCx r
DS(ON)N2
VIN(max) - ISCx r
DS(ON)N1
2
x r
SC
DS(ON)
.
MAX767
______________________________________________________________________________________ 13
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
Proper circuit operation requires that the short-circuit current be at least I
x (1 + LIR / 2). However, the
LOAD
standard application circuits are designed for a short­circuit current slightly in excess of this amount. This excess design current guarantees proper start-up under constant full-load conditions and proper full-load transient response, and is particularly necessary with low input voltages. If the circuit will not be subjected to
MAX767
full-load transients or to loads approaching the full-load at start-up, you can decrease the short-circuit current by increasing R1, as described in the
Resistor
section. This may allow use of MOSFETs with a
Current-Sense
lower current-handling capability.
Heavy-Load Efficiency
Losses due to parasitic resistances in the switches, coil, and sense resistor dominate at high load-current levels. Under heavy loads, the MAX767 operates deep in the continuous-conduction mode, where there is a large DC offset to the inductor current (plus a small sawtooth AC component) (see DC current is exactly equal to the load current, a fact which makes it easy to estimate resistive losses via the simplifying assumption that the total inductor current is equal to this DC offset current. The major loss mecha­nisms under heavy loads, in usual order of importance, are:
I2R losses ♦ gate-charge lossesdiode-conduction lossestransition lossescapacitor-ESR losseslosses due to the operating supply current of the IC.
Inductor-core losses, which are fairly low at heavy loads because the AC component of the inductor cur­rent is small, are not accounted for in this analysis.
P
Efficiency = ______ x 100% =
PD
TOTAL
OUT
P
IN
POUT
_______________ x 100% P
OUT
= PD
PD
(I2R) TRAN
+ PD
+ PD
+ PD
Inductor
TOTAL
GATE
CAP
section). This
+ PD
DIODE
+ PD
IC
+
I2R Losses
PD
= resistive loss = (I
(I2R)
(R
where R r
DS(ON)
is the DC resistance of the coil and
COIL
is the drain-source on resistance of the MOS-
FET. Note that the r
COIL
DS(ON)
+ r
DS(ON)
term assumes that identical
LOAD
+ R1)
2
) x
MOSFETs are employed for both the synchronous recti­fier and high-side switch, because they time-share the inductor current. If the MOSFETs are not identical, esti­mate losses by averaging the two individual r
DS(ON)
terms according to their duty factors: 0.66 for N1 and
0.34 for N2.
Gate-Charge Losses
PD
= gate driver loss = qGx f x 5V
GATE
where qGis the sum of the gate charge for low- and high-side switches. Note that gate-charge losses are dissipated in the IC, not the MOSFETs, and therefore contribute to package temperature rise. For a pair of matched MOSFETs, qGis simply twice the gate capaci­tance of a single MOSFET (a data sheet specification).
Diode Conduction Losses
PD
= diode conduction losses =
DIODE
I
x VDx tDx f
LOAD
where VDis the forward voltage of the Schottky diode at the output current, tDis the diode’s conduction time (typically 110ns), and f is the switching frequency.
Transition Losses
PD
where C
= transition loss =
TRAN
2
V
x C
IN
______________________
is the reverse transfer capacitance of the
RSS
RSS
I
DRIVE
x I
LOAD
x f
high-side MOSFET (a data sheet parameter), f is the switching frequency, and I
is the peak current
DRIVE
available from the high-side gate driver output (approx­imately 1A).
Additional switching losses are introduced by other sources of stray capacitance at the switching node, including the catch-diode capacitance, coil interwind­ing capacitance, and low-side switch drain capaci­tance, and are given as PDSW= V these are usually negligible compared to C
IN
2
x C
STRAY
RSS
x f, but
losses. The low-side switch introduces only tiny switching loss­es, since its drain-source voltage is already low when it turns on.
14 ______________________________________________________________________________________
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
Capacitor ESR Losses
PD
where I I
/ 2.
LOAD
Note that losses in the output filter capacitors are small when the circuit is heavily loaded, because the current into the capacitor is not chopped. The output capacitor sees only the small AC sawtooth ripple current. Ensure that the input bypass capacitor has a ripple current rat­ing that exceeds the value of I
PDICis the quiescent power dissipation of the IC and is 5V times the quiescent supply current (a data sheet parameter), or about 5mW.
= capacitor ESR loss = I
CAP
= RMS AC input current, approximately
RMS
.
RMS
IC Supply-Current Losses
RMS
2
x ESR
Light-Load Efficiency
Under light loads, the PWM will operate in discontinu­ous-conduction mode, where the inductor current dis­charges to zero at some point during each switching cycle. New loss mechanisms, insignificant at heavy loads, begin to become important. The basic difference is that in discontinuous mode, the AC component of the inductor current is large compared to the load current. This increases losses in the core and in the output filter capacitors. Ferrite cores are recommended over pow­dered-material types for best light-load efficiency.
At light loads, the inductor delivers triangular current pulses rather than the nearly square waves found in continuous-conduction mode. These pulses ramp up to a point set by the idle-mode current comparator, which is internally fixed at approximately 25% of the full-scale current-limit level. This 25% threshold provides an opti­mum balance between low-current efficiency and out­put voltage noise (the efficiency curve would actually look better with this threshold set at about 45%, but the output noise would be too high).
____Additional Application Circuits
High-Accuracy Power Supplies
The standard application circuit’s accuracy is dominat­ed by reference voltage error (±1.8%) and load regula­tion error (-2.5%). Both of these parameters can be improved as shown in Figures 5 and 6. Both circuits rely on an external integrator amplifier to increase the DC loop gain in order to reduce the load regulation error to 0.1%. Reference error is improved in the first circuit by employing a version of the MAX767 (“T” grade) which has a ±1.2% reference voltage tolerance.
Reference error of the second circuit is further improved by substituting a highly accurate external ref­erence chip (MAX872), which contributes ±0.38% total error over temperature.
These two circuits were designed with the latest gener­ation of dynamic-clock µPs in mind, which place great demands on the transient-response performance of the power supply. As the µP clock starts and stops, the load current can change by several amps in less than 100ns. This tremendous i/t can cause output voltage overshoot or sag that results in the CPU VCC going out of tolerance unless the power supply is carefully designed and located close to the CPU. These circuits have excellent dynamic response and low ripple, with transient excursions of less than 40mV under zero to full-load step change. In particular, these two circuits support the “VR” (voltage regulator) version of the Intel P54C Pentium™ CPU, which requires that its supply voltage, including noise and transient errors, be within the 3.30V to 3.45V range.
To configure these circuits for a given load current requirement, substitute standard components from Table 1 for the power switching elements (N1, N2, L1, C1, C2) or use the taken from Table 1, but must be adjusted approximate­ly 10% higher in order to maintain the correct current­limit threshold. This increased value is due to the 0.9 gain factor introduced by the H-bridge resistor divider (R3–R6).
If the remote sense line must sense the output voltage on the far side of a connector or jumper that has the possibility of becoming disconnected while the power supply is operating, an additional 10kresistor should connect the sense line to the output voltage in the con­nector’s power-supply side in order to prevent acciden­tal overvoltage at the CPU.
For applications that are powered from a fixed +12V or battery input rather than from +5V, use a MAX797 IC instead of the MAX767. The MAX797 is capable of accepting inputs up to 30V. See the MAX796–MAX799 data sheet for a high-accuracy circuit schematic.
Design Procedure
. R1 can also be
MAX767
______________________________________________________________________________________ 15
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
INPUT
4.75V TO 5.5V
R2
10
MAX767
C4
4.7µF
SHUTDOWN
ON/OFF
V
CC
MAX767T
ON
C10
0.01µF
(OPTIONAL)
V
0.01µF
V
CC
OUT
C5
C8 620pF
MAX495
D1
DH
BST
LX
DL
PGND
CS
FB
REF
SYNC
SS
GND
N1
C3
0.1µF
N2
R8
10k
C9
0.22µF
R9
332k, 1%
C1
L1
D2
TO MAX767
= V
REF
(
R10
+ 1
R9
R3 1k, 1%
R7
330k
R5 10k, 1%
R10
8.06k, 1%
)
R4 1k, 1%
R6 10k, 1%
C2R1
C6
0.01µF
REMOTE SENSE LINE
R11
5.1k MIN
LOAD
3.38V OUTPUT
3.427V MAX
3.330V MIN
C7
10µF CERAMIC
(LOCATE AT 
µP PINS)
Figure 5. High-Accuracy CPU Power Supply with Internal Reference
16 ______________________________________________________________________________________
INPUT
4.75V TO 5.5V
R2
20
C4
22µF
SHUTDOWN
ON/OFF
0.22µF
V
ON
REF SYNC
C10
0.01µF
(OPTIONAL)
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
MAX767
R10
= V
REF
(
R9
R3 1k, 1%
330k
R5 10k, 1%
118k, 0.1%
R7
+ 1
R10
)
3.38V OUTPUT
R11
5.1k MIN
LOAD
3.408V MAX
3.369V MIN
C7
10µF CERAMIC
(LOCATE AT 
µP PINS)
C2R1
R4 1k, 1%
C6
0.01µF
R6 10k, 1%
REMOTE SENSE LINE
V
D1
C3
0.1µF
TO MAX767
V
CCC9
R8
10k
R9
332k, 0.1%
N1
N2
DH
GND
VIN
MAX872
GND
BST
DL
PGND
CS
VOUT
LX
FB
CC
MAX767
SS
C1
L1
D2
OUT
C5
0.01µF
C8 1000pF
MAX495
Figure 6. High-Accuracy CPU Power Supply with External Reference
______________________________________________________________________________________ 17
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
___________________Chip Topography_Ordering Information (continued)
TEMP. RANGEPART
MAX767
PIN-
PACKAGE
20 SSOP0°C to +70°CMAX767EAP 20 SSOP0°C to +70°CMAX767REAP 20 SSOP0°C to +70°CMAX767SEAP
REF. TOL.
±1.8% ±1.8% ±1.8%
V
OUT
3.3V
3.45V
3.6V
3.3V±1.2%20 SSOP0°C to +70°CMAX767TEAP
GND GND
GND
GND GND
REF
SYNC
ON
SS CS FB DH
LX
BST
DL
0.181"
V
CC
(4.597mm)
V
CC
V
CC
PGND
CC
GND
0.109"
(2.769mm)
V
TRANSISTOR COUNT: 1294 SUBSTRATE CONNECTED TO GND
18 ______________________________________________________________________________________
5V-to-3.3V, Synchronous, Step-Down
Power-Supply Controller
________________________________________________________Package Information
DIM
e
HE
A
A1
B C D E e H L
α
D
α
A
0.127mm
0.004in.
A1
B
C
L
INCHES MILLIMETERS
MIN
0.068
0.002
0.010
0.005
0.278
0.205
0.301
0.022
MAX
0.078
0.008
0.015
0.009
0.289
0.212
0.311
0.037 8˚
20-PIN PLASTIC
SHRINK
SMALL-OUTLINE
PACKAGE
MIN
1.73
0.05
0.25
0.13
7.07
5.20
0.65 BSC0.0256 BSC
7.65
0.55 0˚
MAX
1.99
0.21
0.38
0.22
7.33
5.38
7.90
0.95
21-0003A
MAX767
______________________________________________________________________________________ 19
5V-to-3.3V, Synchronous, Step-Down Power-Supply Controller
MAX767
20 ______________________________________________________________________________________
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