MAXIM MAX6643, MAX6644, MAX6645 Technical data

General Description
The MAX6643/MAX6644/MAX6645 monitor temperature and automatically adjust fan speed to ensure optimum cooling while minimizing acoustic noise from the fan. Each device measures two temperature locations.
The MAX6643/MAX6644/MAX6645 generate a PWM waveform that drives an external power transistor, which in turn modulates the fan’s power supply. The MAX6643/MAX6644/MAX6645 monitor temperature and adjust the duty cycle of the PWM output waveform to con­trol the fan’s speed according to the cooling needs of the system. The MAX6643 monitors its own die temperature and an optional external transistor’s temperature, while the MAX6644 and MAX6645 each monitor the temperatures of one or two external diode-connected transistors.
The MAX6643 and MAX6644 have nine selectable trip temperatures (in 5°C increments). The MAX6645 is fac­tory programmed and is not pin selectable.
All versions include an overtemperature output (OT). OT can be used for warning or system shutdown. The MAX6643 also features a FULLSPD input that forces the PWM duty cycle to 100%. The MAX6643/MAX6644/ MAX6645 also feature a FANFAIL output that indicates a failed fan. See the Selector Guide for a complete list of each device’s functions.
The MAX6643 and MAX6644 are available in a small 16-pin QSOP package and the MAX6645 is available in a 10-pin µMAX®package. All versions operate from
3.0V to 5.5V supply voltages and consume 500µA (typ) supply current.
Applications
Networking Equipment
Storage Equipment
Servers
Desktop Computers
Workstations
Features
Simple, Automatic Fan-Speed Control
Internal and External Temperature Sensing
Detect Fan Failure Through Locked-Rotor Output,
Tachometer Output, or Fan-Supply Current Sensing
Multiple, 1.6% Output Duty-Cycle Steps for Low
Audibility of Fan-Speed Changes
Pin-Selectable or Factory-Selectable Low-
Temperature Fan Threshold
Pin-Selectable or Factory-Selectable High-
Temperature Fan Threshold
Spin-Up Time Ensures Fan Start
Fan-Start Delay Minimizes Power-Supply Load at
Power-Up
32Hz PWM Output
Controlled Duty-Cycle Rate-of-Change Ensures
Good Acoustic Performance
2°C Temperature-Measurement AccuracyFULLSPD/FULLSPD Input Sets PWM to 100%Pin-Selectable OT Output Threshold
16-Pin QSOP and 10-Pin µMAX Packages
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
________________________________________________________________ Maxim Integrated Products 1
Ordering Information
19-3305; Rev 2; 3/07
For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
EVALUATION KIT
AVAILABLE
Pin Configurations, Typical Operating Circuit, and Selector Guide appear at end of data sheet.
µMAX is a registered trademark of Maxim Integrated Products, Inc.
PART TEMP RANGE
MAX6643LBFAEE -40°C to +125°C 16 QSOP E16-1
MAX6643LBBAEE -40°C to +125°C 16 QSOP E16-1
MAX6644LBAAEE -40°C to +125°C 16 QSOP E16-1 MAX6645ABFAUB -40°C to +125°C 10 µMAX U10-2
PIN­PACKAGE
PKG
CODE
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with Overtemperature Output
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VDD= +3.0V to +5.5V, TA= -40°C to +125°C, unless otherwise noted. Typical values are at VDD= +3.3V, TA= +25°C.) (Note 1)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
VDDto GND..............................................................-0.3V to +6V
PWM_OUT, OT, and FANFAIL to GND.....................-0.3V to +6V
FAN_IN1 and FAN_IN2 to GND...........................-0.3V to +13.2V
DXP_ to GND.........................................................-0.3V to +0.8V
FULLSPD, FULLSPD, TH_, TL_, TACHSET,
and OT_ to GND ..................................-0.3V to +(V
DD
+ 0.3V)
FANFAIL, OT Current..........................................-1mA to +50mA
Continuous Power Dissipation (T
A
= +70°C)
16-Pin QSOP (derate 8.3mW/°C above +70°C).......... 667mW
10-Pin µMAX (derate 5.6mW/°C above +70°C) ...........444mW
Operating Temperature Range .........................-40°C to +125°C
Junction Temperature......................................................+150°C
Storage Temperature Range ............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
Operating Supply Voltage Range V
Remote Temperature Error
Local Temperature Error VCC = +3.3V
Temperature Error from Supply Sensitivity
Power-On-Reset (POR) Threshold VDD falling edge 1.5 2.0 2.5 V
POR Threshold Hysteresis 90 mV
Operating Current I
Average Operating Current Duty cycle = 50%, no load 0.5 mA
Remote-Diode Sourcing Current High level 80 100 120 µA
Conversion Time 125 ms
Spin-Up Time MAX664_ _B_ _ _ _ 8 s
Startup Delay MAX664_ _B_ _ _ _ 0.5 s
Minimum Fan-Fail Tachometer Frequency
PWM_OUT Frequency F
DIGITAL OUTPUTS (OT, FANFAIL, PWM_OUT)
Output Low Voltage (OT)V
Output Low Voltage (FANFAIL, PWM_OUT)
Output-High Leakage Current I
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
DD
= +3.3V,
S
PWM_OUT
OL
V
OL
OH
V
DD
+20°C ≤ T +100°C
During a conversion 0.5 1 mA
I
SINK
I
SINK
I
SINK
VOH = 3.3V 1 µA
RJ
= 1mA 0.4 V
= 6mA 0.5
= 1mA 0.4
TA = +20°C to +60°C ±2
= 0°C to +125°C ±3
T
A
TA = +10°C to +70°C ±2.5
T
= 0°C to +125°C ±3.5
A
+3.0 +5.5 V
±0.2 °C/V
16 Hz
32 Hz
°C
°C
V
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
_______________________________________________________________________________________ 3
Typical Operating Characteristics
(TA = +25°C, unless otherwise noted.)
ELECTRICAL CHARACTERISTICS (continued)
(VDD= +3.0V to +5.5V, TA= -40°C to +125°C, unless otherwise noted. Typical values are at VDD= +3.3V, TA= +25°C.) (Note 1)
Note 1: All parameters tested at TA= +25°C. Specifications over temperature are guaranteed by design.
DIGITAL INPUTS (FULLSPD, FULLSPD, TACHSET)
Logic-Input High V
Logic-Input Low V
Input Leakage Current VIN = GND or V
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
VDD = 5.5V 3.65
IH
VDD = 3.0V 2.2
VDD = 3.0V 0.8 V
IL
DD
-1 +1 µA
OPERATING SUPPLY CURRENT
vs. SUPPLY VOLTAGE
400
360
MAX6643 toc01
32.0
31.8
PWMOUT FREQUENCY
vs. DIE TEMPERATURE
MAX6643 toc02
V
320
280
SUPPLY CURRENT (μA)
240
200
3.0 5.5 SUPPLY VOLTAGE (V)
PWMOUT FREQUENCY
vs. SUPPLY VOLTAGE
35
34
33
32
PWMOUT FREQUENCY (Hz)
31
30
3.0 5.5 SUPPLY VOLTAGE (V)
31.6
31.4
PWMOUT FREQUENCY (Hz)
31.2
5.04.54.03.5
31.0
-40
10085603510-15
TEMPERATURE (°C)
TRIP-THRESHOLD ERROR
vs. TRIP TEMPERATURE
1.0 MAX664_L VERSIONS
MAX6643 toc03
5.04.54.03.5
0.6
0.2
-0.2
TRIP-THRESHOLD ERROR (°C)
-0.6
-1.0 20 100
TRIP TEMPERATURE (°C)
806040
MAX6643 toc04
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with Overtemperature Output
4 _______________________________________________________________________________________
Pin Description
PIN
MAX6643 MAX6644 MAX6645
1, 15 1, 15 TH1, TH2
NAME FUNCTION
High-Temperature Threshold Inputs. Connect to V leave unconnected to select the upper fan-control trip temperature (T
), in 5°C increments. See Table 1.
HIGH
DD
, GND, or
Low-Temperature Threshold Inputs. Connect to V
2, 3 2, 3 TL2, TL1
441FANFAIL
5 5 2 TACHSET
6 FULLSPD
———FULLSPD
7 7 4 GND Ground
8 DXP
6, 8 3, 5 DXP2, DXP1
996OT
10, 11 10, 11 7, 8
FAN_IN2,
FAN_IN1
leave unconnected to select the lower fan-control trip temperature (T
Fan-Fail Alarm Output. FANFAIL is an active-low, open-drain output. If the FAN_IN_ detects a fan failure, the FANFAIL output asserts low.
FAN_IN_ Control Input. TACHSET controls what type of fan-fail condition is being detected. Connect TACHSET to V or leave floating to set locked rotor, current sense, or tachometer configurations (see Table 3).
Active-High Logic Input. When pulled high, the fan runs at 100% duty cycle.
Active-Low Logic Input. When pulled low, the fan runs at 100% duty cycle.
C om b i ned C ur r ent S our ce and A/D P osi ti ve Inp ut for Rem ote D i od e. C onnect to anod e of r em ote d i od e- connected tem p er atur e- sensi ng tr ansi stor . C onnect to G N D i f no r em ote d i od e i s used . P l ace a 2200p F cap aci tor b etw een D X P _ and G N D for noi se fi l ter i ng .
Active-Low, Open-Drain Overtemperature Output. When OT threshold is exceeded, OT pulls low.
Fan- S ense Inp ut. FAN _IN _ can b e confi g ur ed to m oni tor ei ther a fan’ s l og i c- l evel l ocked - r otor outp ut, tachom eter outp ut, or sense­r esi stor w avefor m to d etect fan fai l ur e. The M AX 6643’ s FAN _IN _ i np ut can m oni tor onl y tachom eter si g nal s. The M AX 6644 and the M AX 6645 can m oni tor any one of the thr ee si g nal typ es as confi g ur ed usi ng the TAC H S E T i np ut.
), in 5°C increments. See Table 2.
LOW
, GND, or
DD
DD
, GND,
Detailed Description
The MAX6643/MAX6644/MAX6645 measure temperature and automatically adjust fan speed to ensure optimum cooling while minimizing acoustic noise from the fan.
The MAX6643/MAX6644/MAX6645 generate a PWM waveform that drives an external power transistor, which in turn modulates the fan’s power supply. The MAX6643/MAX6644/MAX6645 monitor temperature and adjust the duty cycle of the PWM output waveform to control the fan’s speed according to the cooling needs of the system. The MAX6643 monitors its own die tem­perature and an optional external transistor’s tempera­ture, while the MAX6644 and MAX6645 each monitor the temperatures of one or two external diode-connect­ed transistors.
Temperature Sensor
The pn junction-based temperature sensor can mea­sure temperatures up to two pn junctions. The MAX6643 measures the temperature of an external diode-connected transistor, as well as its internal tem­perature. The MAX6644 and MAX6645 measure the temperature of two external diode-connected transis­tors. The temperature is measured at a rate of 1Hz.
If an external “diode” pin is shorted to ground or left unconnected, the temperature is read as 0°C. Since the larger of the two temperatures prevails, a faulty or unconnected diode is not used for calculating fan speed or determining overtemperature faults.
PWM Output
The larger of the two measured temperatures is always used for fan control. The temperature is compared to three thresholds: the high-temperature threshold (T
HIGH
),
the low-temperature threshold (T
LOW
), and the overtem-
perature threshold, OT. The OT comparison is done once per second, whereas the comparisons with fan-control thresholds T
HIGH
and T
LOW
are done once every 4s.
The duty-cycle variation of PWM_OUT from 0% to 100% is divided into 64 steps. If the temperature measured exceeds the threshold T
HIGH
, the PWM_OUT duty cycle is incremented by one step, i.e., approximately 1.5% (100/64). Similarly, if the temperature measured is below the threshold T
LOW
, the duty cycle is decremented by
one step (1.5%). Since the T
HIGH
and T
LOW
compar­isons are done only once every 4s, the maximum rate of change of duty cycle is 0.4% per second.
Tables 1 and 2 show the °C value assigned to the TH_ and TL_ input combinations.
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
_______________________________________________________________________________________ 5
Pin Description (continued)
Table 1. Setting T
HIGH
(MAX6643 and MAX6644)
High-Z = High impedance.
PIN
MAX6643 MAX6644 MAX6645
12 12 9 PWM_OUT
13, 14 13, 14 OT2, OT1
16 16 10 V
NAME FUNCTION
DD
PWM Output for Driving External Power Transistor. Connect to the gate of an n-channel MOSFET or to the base of an npn. PWM_OUT requires a pullup resistor. The pullup resistor can be connected to a supply voltage as high as 5.5V, regardless of the supply voltage.
Overtemperature Threshold Inputs. Connect to V leave unconnected to select the upper-limit OT fault output trip temperature, in 5°C increments. See Table 4.
Power-Supply Input. 3.3V nominal. Bypass VDD to GND with a
0.1µF capacitor.
, GND, or
DD
TH2 TH1
0 0 20 40
0 High-Z 25 45
0 1 30 50
High-Z 0 35 55
High-Z High-Z 40 60
High-Z 1 45 65
1 0 50 70
1 High-Z 55 75
1 1 60 80
T
HIGH
L SUFFIX
(°C)
T
(°C)
HIGH
H SUFFIX
MAX6643/MAX6644/MAX6645
There are two options for the behavior of the PWM out­puts at power-up. Option 1 (minimum duty cycle = 0): at power-up, the PWM duty cycle is zero. Option 2 (minimum duty cycle = the start duty cycle): at power­up, there is a startup delay, after which the duty cycle goes to 100% for the spin-up period. After the startup delay and spin-up, the duty cycle drops to its minimum value. The minimum duty cycle is in the 0% to 50% range (see the Selector Guide).
To control fan speed based on temperature, T
HIGH
is set to the temperature beyond which the fan should spin at 100%. T
LOW
is set to the temperature below which the duty cycle can be reduced to its minimum value. After power-up and spin-up (if applicable), the duty cycle reduces to its minimum value (either 0% or the start duty cycle). For option 1 (minimum duty cycle = 0), if the measured temperature remains below T
HIGH
, the duty cycle remains at zero (see Figure 1). If the temper­ature increases above T
HIGH
, the duty cycle goes to 100% for the spin-up period, and then goes to the start duty cycle (for example, 40%). If the measured temper­ature remains above T
HIGH
when temperature is next measured (4s later), the duty cycle begins to increase, incrementing by 1.5% every 4s until the fan is spinning fast enough to reduce the temperature below T
HIGH
.
For option 2 (minimum duty cycle = start duty cycle), if the measured temperature remains below T
HIGH
, the duty cycle does not increase and the fan continues to run at a slow speed. If the temperature increases above T
HIGH
, the duty cycle begins to increase, incre­menting by 1.5% every 4s until the fan is spinning fast enough to reduce the temperature below T
HIGH
(see Figure 2). In both cases, if only a small amount of extra cooling is necessary to reduce the temperature below
Automatic PWM Fan-Speed Controllers with Overtemperature Output
6 _______________________________________________________________________________________
Table 2. Setting T
LOW
(MAX6643 and MAX6644)
Figure 1. Temperature-Controlled Duty-Cycle Change with Minimum Duty Cycle 30%
Figure 2. Temperature-Controlled Duty-Cycle Change with Minimum Duty Cycle 30%
High-Z = High impedance.
(°C)
T
TL2 TL1
0015
0 High-Z 20
0125
High-Z 0 30
High-Z High-Z 35
High-Z 1 40
1045
1 High-Z 50
1155
LOW
L SUFFIX
DUTY CYCLETEMPERATURE
DUTY CYCLETEMPERATURE
SPIN-UP
STARTUP
SPIN-UP
STARTUP
MAX664_B HAS 30% PWM_OUT DUTY CYCLE DURING STARTUP.
TIME
TIME
TIME
TIME
T
HIGH
T
LOW
T
HIGH
T
LOW
T
HIGH
, the duty cycle may increase just a few percent above the minimum duty cycle. If the power dissipation or ambient temperature increases to a high-enough value, the duty cycle may eventually need to increase to 100%.
If the ambient temperature or the power dissipation reduces to the point that the measured temperature is less than T
LOW
, the duty cycle begins slowly decre­menting until either the duty cycle reaches its minimum value or the temperature rises above T
LOW
.
The small duty-cycle increments and slow rate-of­change of duty cycle (1.5% maximum per 4s) reduce the likelihood that the process of fan-speed control is acoustically objectionable. The “dead band” between T
LOW
and T
HIGH
keeps the fan speed constant when the temperature is undergoing small changes, thus making the fan-control process even less audible.
Fan-Fail Sensing
The MAX6643/MAX6644/MAX6645 feature a FANFAIL output. The FANFAIL output is an active-low, open­drain alarm. The MAX6643/MAX6644/MAX6645 detect fan failure either by measuring the fan’s speed and rec­ognizing when it is too low, or by detecting a locked­rotor logic signal from the fan. Fan-failure detection is enabled only when the duty cycle of the PWM drive sig­nal is equal to 100%. This happens during the spin-up period when the fan first turns on and whenever the temperature is above T
HIGH
long enough that the duty
cycle reaches 100%.
Many fans have open-drain tachometer outputs that produce periodic pulses (usually two pulses per revolu­tion) as the fan spins. These tachometer pulses are monitored by the FAN_IN_ inputs to detect fan failures. If a 2-wire fan with no tachometer output is used, the fan’s speed can be monitored by using an external sense resistor at the source of the driving FET (see Figure 3). In this manner, the variation in the current flowing through the fan develops a periodic voltage waveform across the sense resistor. This periodic waveform is then highpass filtered and AC-coupled to the FAN_IN_ input. Any variations in the waveform that have an amplitude of more than ±150mV are converted to digital pulses. The frequency of these digital pulses is directly related to the speed of the rotation of the fan and can be used to detect fan failure.
Note that the value of the sense resistor must be matched to the characteristics of the fan’s current waveform. Choose a resistor that produces voltage variations of at least ±200mV to ensure that the fan’s operation can be reliably detected. Note that while most fans have current waveforms that can be used with this detection method, there may be some that do
not produce reliable tachometer signals. If a 2-wire fan is to be used with fault detection, be sure that the fan is compatible with this technique.
To detect fan failure, the analog sense-conditioned pulses or the tachometer pulses are deglitched and counted for 2s while the duty cycle is 100% (either dur­ing spin-up or when the duty cycle rises to 100% due to measured temperature). If more than 32 pulses are counted (corresponding to 480rpm for a fan that pro­duces two pulses per revolution), the fan is assumed to be functioning normally. If fewer than 32 pulses are received, the FANFAIL output is enabled and the PWM duty cycle to the FET transistor is either shut down in case of a single-fan (MAX6643) configuration or contin­ues normal operation in case of a dual-fan configuration (MAX6644/MAX6645).
Some fans have a locked-rotor logic output instead of a tachometer output. If a locked-rotor signal is to be used to detect fan failure, that signal is monitored for 2s while the duty cycle is 100%. If a locked-rotor signal remains active (low) for more than 2s, the fan is assumed to have failed.
The MAX6643/MAX6644/MAX6645 have two channels for monitoring fan-failure signals, FAN_IN1 and FAN_IN2. For the MAX6643, the FAN_IN_ channels monitor a tachometer. The MAX6643’s fault sensing can also be turned off by floating the TACHSET input.
For the MAX6644 and MAX6645, the FAN_IN1 and FAN_IN2 channels can be configured to monitor either a logic-level tachometer signal, the voltage waveform on a current-sense resistor, or a locked-rotor logic sig­nal. The TACHSET input selects which type of signal is to be monitored (see Table 3). To disable fan-fault sensing, TACHSET should be unconnected and FAN_IN1 and FAN_IN2 should be connected to VDD.
OT
Output
The MAX6643/MAX6644/MAX6645 include an over­temperature output that can be used as an alarm or a system-shutdown signal. Whenever the measured tem­perature exceeds the value selected using the OT pro­gramming inputs OT1 and OT2 (see Table 4), OT is asserted. OT deasserts only after the temperature drops below the threshold.
FULLSPD Input
The MAX6643 features a FULLSPD input. Pulling FULL­SPD high forces PWM_OUT to 100% duty cycle. The FULLSPD input allows a microcontroller to force the fan to full speed when necessary. By connecting FANFAIL to an inverter, the MAX6643 can force other fans to 100% in multifan systems, or for an over-temperature condition (by connecting OT inverter to FULLSPD).
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
_______________________________________________________________________________________ 7
MAX6643/MAX6644/MAX6645
Applications Information
Figures 3–6 show various configurations.
Remote-Diode Considerations
When using an external thermal diode, temperature accuracy depends upon having a good-quality, diode­connected, small-signal transistor. Accuracy has been experimentally verified for a variety of discrete small­signal transistors, some of which are listed in Table 5. The MAX6643/MAX6644/MAX6645 can also directly measure the die temperature of CPUs and other ICs with on-board temperature-sensing diodes.
The transistor must be a small-signal type with a rela­tively high forward voltage. This ensures that the input voltage is within the ADC input voltage range. The for­ward voltage must be greater than 0.25V at 10µA at the highest expected temperature. The forward voltage must be less than 0.95V at 100µA at the lowest expect­ed temperature. The base resistance has to be less than 100Ω. Tight specification of forward-current gain (+50 to +150, for example) indicates that the manufac­turer has good process control and that the devices have consistent characteristics.
Effect of Ideality Factor
The accuracy of the remote temperature measurements depends on the ideality factor (n) of the remote diode (actually a transistor). The MAX6643/MAX6644/MAX6645 are optimized for n = 1.01, which is typical of many dis­crete 2N3904 and 2N3906 transistors. It is also near the ideality factors of many widely available CPUs, GPUs, and FPGAs. However, any time a sense transistor with a differ­ent ideality factor is used, the output data is different. Fortunately, the difference is predictable. Assume a remote-diode sensor designed for a nominal ideality fac­tor n
NOMINAL
is used to measure the temperature of a
diode with a different ideality factor, n
1
. The measured
temperature T
M
can be corrected using:
where temperature is measured in Kelvin.
As mentioned above, the nominal ideality factor of the MAX6643/MAX6644/MAX6645 is 1.01. As an example, assume the MAX6643/MAX6644/MAX6645 are config­ured with a CPU that has an ideality factor of 1.008. If the diode has no series resistance, the measured data is related to the real temperature as follows:
For a real temperature of +60°C (333.15K), the mea­sured temperature is 59.33°C (332.49K), which is an error of -0.66°C.
Automatic PWM Fan-Speed Controllers with Overtemperature Output
8 _______________________________________________________________________________________
Table 5. Remote-Sensor Transistor Manufacturers
Table 4. Setting the Overtemperature Thresholds (T
OVERT
) (MAX6643 and MAX6644)
Table 3. Configuring the FAN_IN_ Inputs with TACHSET
High-Z = high impedance
TACHSET
MAX6643 Tachometer Tachometer
MAX6644 Tachometer Tachometer Current sense Current sense Locked rotor Locked rotor
MAX6645 Tachometer Tachometer Current sense Current sense Locked rotor Locked rotor
FAN_IN1 FAN_IN2 FAN_IN1 FAN_IN2 FAN_IN1 FAN_IN2
VDD GND UNCONNECTED
Do not connect
to GND
Do not connect
to GND
Disables fan-
failure detection
Disables fan-
failure detection
OT2 OT1
0060
0 High-Z 65
0170
High-Z 0 75
High-Z High-Z 80
High-Z 1 85
1090
1 High-Z 95
1 1 100
T
(°C)
OVERT
L SUFFIX
Central Semiconductor (USA) CMPT3906
Rohm Semiconductor (USA) SST3906
Samsung (Korea) KST3906-TF
Siemens (Germany) SMBT3906
TT
ACTUAL M
MANUFACTURER MODEL NO.
n
1
1.01
⎛ ⎜
1.008
⎞ ⎟
=
T
()
⎟ ⎠
TT
=
M ACTUAL
n
=
NOMINAL
.1 00198
n
⎛ ⎜
n
NOMINAL
T
=
MM
⎟ ⎠
1
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
_______________________________________________________________________________________ 9
Figure 3. MAX6644 Using Two External Transistors to Measure Remote Temperatures and Control Two 2-Wire Fans. The fan’s power­supply current is monitored to detect failure of either fan. Connect pin 10 to pin 11 if only one fan is used.
Figure 4. MAX6645 Using Two External Transistors to Measure Remote Temperatures and Control Two 2-Wire Cooling Fans. The fan’s power-supply current is monitored to detect failure of either fan. Connect FAN_IN1 to FAN_IN2 if only one fan is used.
TO FANFAIL
ALARM
4.7kΩ
1
2
3
4
5
6
7
8
V
DD
TH1
TL2
TL1
FANFAIL
TACHSET
DXP2
GND
DXP1
(+3.0V TO +5.5V)
MAX6644
PWM_OUT
FAN_IN1
FAN_IN2
V
TH2
OT1
OT2
(5V OR 12V)
+V
FAN
16
DD
15
14
13
12
11
10
9
OT
4.7kΩ
4.7kΩ
CURRENT-SENSE MODE
CURRENT-SENSE MODE
TO OVERTEMPERATURE ALARM
0.1μF
0.1μF
N
2.0Ω
N
2.0Ω
+V
FAN
(5V OR 12V)
(+3.0V TO +5.5V)
TO FANFAIL
ALARM
4.7kΩ
1
2
3
4
5
V
DD
FANFAIL
TACHSET
DXP2
GND
DXP1
MAX6645
V
PWM_OUT
FAN_IN1
FAN_IN2
10
DD
9
8
7
6
OT
4.7kΩ
TACHOMETER MODE
TACHOMETER MODE
4.7kΩ
TO OVERTEMPERATURE ALARM
+V
(5V OR 12V)
FAN
+V
(5V OR 12V)
FAN
N
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with Overtemperature Output
10 ______________________________________________________________________________________
Figure 5. Using the MAX6645 to Monitor Two Fans
+V
(5V OR 12V)
FAN
V
(+3.0V TO +5.5V)
DD
4.7kΩ
TO FANFAIL ALARM
1
2
3
4
5
FANFAIL
TACHSET
DXP2
GND
DXP1
MAX6645
PWM_OUT
FAN_IN1
FAN_IN2
10
V
DD
9
8
7
6
OT
4.7kΩ
TACHOMETER MODE
TACHOMETER MODE
4.7kΩ
N
TO OVERTEMPERATURE ALARM
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
______________________________________________________________________________________ 11
Figure 6. Using Two MAX6643s, Each Controlling a Separate Fan
(5V OR 12V)
+V
FAN
V
(+3.0V TO +5.5V)
DD
TO FANFAIL ALARM
4.7kΩ
TO FANFAIL ALARM
4.7kΩ
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
TH1
TL2
TL1
FANFAIL
TACHSET
FULLSPD
GND
DXP
TH1
TL2
TL1
FANFAIL
TACHSET
FULLSPD
GND
MAX6643
V
(+3.0V TO +5.5V)
DD
MAX6643
V
TH2
OT1
OT2
PWM_OUT
FAN_IN1
FAN_IN2
V
TH2
OT1
OT2
PWM_OUT
FAN_IN1
FAN_IN2
16
DD
15
14
13
12
11
(TACHOMETER MODE)
(TACHOMETER MODE)
10
9
OT
16
DD
15
14
13
12
11
(TACHOMETER MODE)
(TACHOMETER MODE)
10
4.7kΩ
4.7kΩ
4.7kΩ
4.7kΩ
N
TO OVERTEMPERATURE ALARM
(5V OR 12V)
+V
FAN
N
8
DXP
9
OT
TO OVERTEMPERATURE ALARM
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with Overtemperature Output
12 ______________________________________________________________________________________
Effect of Series Resistance
Series resistance in a sense diode contributes addition­al errors. For nominal diode currents of 10µA and 100µA, change in the measured voltage is:
Since 1°C corresponds to 198.6µV, series resistance contributes a temperature offset of:
Assume that the diode being measured has a series resistance of 3Ω. The series resistance contributes an offset of:
The effects of the ideality factor and series resistance are additive. If the diode has an ideality factor of 1.008 and series resistance of 3Ω, the total offset can be cal­culated by adding error due to series resistance with error due to ideality factor:
1.36°C - 0.66°C = 0.7°C
for a diode temperature of +60.7°C.
In this example, the effect of the series resistance and the ideality factor partially cancel each other.
For best accuracy, the discrete transistor should be a small-signal device with its collector connected to base, and emitter connected to GND. Table 5 lists examples of discrete transistors that are appropriate for use with the MAX6643/MAX6644/MAX6645.
The transistor must have a relatively high forward volt­age; otherwise, the ADC input voltage range can be vio­lated. The forward voltage at the highest expected temperature must be greater than 0.25V at 10µA, and at the lowest expected temperature, the forward voltage must be less than 0.95V at 100µA. Large power transis­tors must not be used. Also, ensure that the base resis­tance is less than 100Ω. Tight specifications for forward current gain (50 < ß <150, for example) indicate that the manufacturer has good process controls and that the devices have consistent V
BE
characteristics.
ADC Noise Filtering
The integrating ADC has inherently good noise rejec­tion, especially of low-frequency signals such as 60Hz/120Hz power-supply hum. Micropower operation places constraints on high-frequency noise rejection. Lay out the PCB carefully with proper external noise fil­tering for high-accuracy remote measurements in elec­trically noisy environments.
Filter high-frequency electromagnetic interference (EMI) at the DXP pins with an external 2200pF capaci­tor connected between DXP, DXP1, or DXP2 and ground. This capacitor can be increased to about 3300pF (max), including cable capacitance. A capaci­tance higher than 3300pF introduces errors due to the rise time of the switched-current source.
Twisted Pairs and Shielded Cables
For remote-sensor distances longer than 8in, or in par­ticularly noisy environments, a twisted pair is recom­mended. Its practical length is 6ft to 12ft (typ) before noise becomes a problem, as tested in a noisy electron­ics laboratory. For longer distances, the best solution is a shielded twisted pair like that used for audio micro­phones. For example, Belden 8451 works well for dis­tances up to 100ft in a noisy environment. Connect the twisted pair to DXP and GND and the shield to ground, and leave the shield’s remote end unterminated. Excess capacitance at DXP limits practical remote-sensor dis­tances (see the Typical Operating Characteristics).
For very long cable runs, the cable’s parasitic capaci­tance often provides noise filtering, so the recommend­ed 2200pF capacitor can often be removed or reduced in value. Cable resistance also affects remote-sensor accuracy. A 1Ω series resistance introduces about +1/2°C error.
PCB Layout Checklist
1) Place the MAX6643/MAX6644/MAX6645 as close as practical to the remote diode. In a noisy environment, such as a computer motherboard, this distance can be 4in to 8in or more, as long as the worst noise sources (such as CRTs, clock generators, memory buses, and ISA/PCI buses) are avoided.
2) Do not route the DXP lines next to the deflection coils of a CRT. Also, do not route the traces across a fast memory bus, which can easily introduce +30°C error, even with good filtering. Otherwise, most noise sources are fairly benign.
ΔVM μ
100 10 90
()
Ss
μ
V
90
Ω
.
=
μ
V
.
198 6
°
C
C
3
°
=μ×RAA AR
C
°
0 453
Ω
. .0 453 1 36
CΩΩ×
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
______________________________________________________________________________________ 13
3) Route the DXP and GND traces parallel and close to each other, away from any high-voltage traces such as +12VDC. Avoid leakage currents from PCB conta­mination. A 20MΩ leakage path from DXP to ground causes approximately +1°C error.
4) Route as few vias and crossunders as possible to minimize copper/solder thermocouple effects.
5) When introducing a thermocouple, make sure that both the DXP and the GND paths have matching thermocouples. In general, PCB-induced thermocou­ples are not a serious problem. A copper solder ther­mocouple exhibits 3µV/°C, and it takes approximately 200µV of voltage error at DXP/GND to cause a +1°C measurement error, so most parasitic thermocouple errors are swamped out.
6) Use wide traces. Narrow traces are more inductive and tend to pick up radiated noise. The 10-mil widths and spacings are recommended, but are not absolutely necessary (as they offer only a minor improvement in leakage and noise), but use them where practical.
7) Placing an electrically clean copper ground plane between the DXP traces and traces carrying high­frequency noise signals helps reduce EMI.
Chip Information
TRANSISTOR COUNT: 12,518
PROCESS: BiCMOS
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with Overtemperature Output
14 ______________________________________________________________________________________
Selector Guide
Pin Configurations
TOP VIEW
TH1
TL2
TL1
FANFAIL
TACHSET FULLSPD
(FULLSPD)
GND
DXP
1
2
3
MAX6643
4
5
6
7
8
16
15
14
13
12
11
10
9
V
DD
TH2
OT1
OT2
PWM_OUT
FAN_IN1
FAN_IN2
OT
QSOP
() ARE FOR MAX6643_A ONLY.
PART
MAX6643 LBFAEE
MAX6643 LBBAEE
TIME (s)
STARTUP
PACKAGE-PINS
SPIN-UP
DELAY (s)
START DUTY
QSOP-16 0.5 8 40 40
QSOP-16 0.5 8 30 30
TH1
TL2
TL1
FANFAIL
TACHSET
DXP2
GND
DXP1
CYCLE (%)
CYCLE (%)
MINIMUM DUTY
1
2
3
4
5
6
7
8
Remote,
Remote,
MAX6644
QSOP
CHANNELS
15 to5520 to6060 to
local
15 to5520 to6060 to
local
TL (°C)
16
15
14
13
12
11
10
9
V
DD
TH2
OT1
OT2
PWM_OUT
FAN_IN1
FAN_IN2
OT
TH (°C)
FANFAIL
TACHSET
DXP2
100
100
1
2
MAX6645
3
4
5
10
9
8
7
6
V
DD
PWM_OUT
FAN_IN1
FAN_IN2GND
OTDXP1
μMAX
OT (°C)
FULLSPD
POLARITY
FULLSPD Tach/off Tach/off
FULLSPD Tach/off Tach/off
FAN_IN1
FAN_IN2
MAX6644 LBAAEE
M AX 6645 ABFAU B
QSOP-16 0.5 8 30 0
µMAX-10 0.5 8 40 40
Remote,
remote
Remote,
remote
15 to5520 to6060 to
100
45 50 75
Locked
r otor /tach/
cur r ent
sense
Locked
r otor /tach/
cur r ent
sense
Locked
r otor /tach/
cur r ent
sense
Locked
r otor /tach/
cur r ent
sense
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
______________________________________________________________________________________ 15
Block Diagram
TO FANFAIL ALARM
MAX6643
TH1
16
15
14
13
12
11
(TACHOMETER MODE)
(TACHOMETER MODE)
TO OVERTEMPERATURE ALARM
10
9
TL2
TL1
FANFAIL
TACHSET
FULLSPD
GND
DXP
V
DD
VDD (+3.0V TO +5.5V)
+V
FAN
(5V OR 12V)
1
2
3
4
5
6
7
8
TH2
OT1
OT2
PWM_OUT
FAN_IN1
FAN_IN2
OT
4.7kΩ
4.7kΩ
4.7kΩ
N
Typical Operating Circuit
DXP1/(DXP)
DXP2
() ARE FOR MAX6643 ONLY.
TEMPERATURE
SENSOR
TEMPERATURE
MAX6643 MAX6644 MAX6645
LOGIC
OT TH TL
THRESHOLD
SELECTION
OT1 OT2 TH1 TH2 TL1 TL2
DUTY CYCLE
FULLSPD/(FULLSPD)
PWM
GENERATOR
FAN-FAIL
DETECTION
FANFAILTACHSET
ANALOG SENSE
TACHOMETER
LOCKED ROTOR IN
ANALOG SENSE
TACHOMETER
LOCKED ROTOR IN
PWM_OUT
FAN_IN1
FAN_IN2
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with Overtemperature Output
16 ______________________________________________________________________________________
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to www.maxim-ic.com/packages
.)
QSOP.EPS
PACKAGE OUTLINE, QSOP .150", .025" LEAD PITCH
21-0055
1
F
1
MAX6643/MAX6644/MAX6645
Automatic PWM Fan-Speed Controllers with
Overtemperature Output
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 17
© 2007 Maxim Integrated Products is a registered trademark of Maxim Integrated Products, Inc.
Package Information (continued)
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to www.maxim-ic.com/packages
.)
Revision History
Pages changed at Rev 2: 1, 2, 4–8, 11–15, 17
e
10
Ø0.50±0.1
0.6±0.1
1
0.6±0.1
TOP VIEW
D2
A2
D1
FRONT VIEW
4X S
10
DIM
A1 A2 0.030 0.037 0.75 0.95 D1
H
1
BOTTOM VIEW
D2 E1 E2 H L L1 b e
S
α
E2
GAGE PLANE
A
b
A1
α
E1
L
L1
SIDE VIEW
INCHES
MAX
MIN
0.043
-A
0.006
0.002
0.116
0.120
0.114
0.118
0.116
0.120
0.114
0.118
0.187
0.0157
0.007
0.0035
c
c
0.199
0.0275
0.037 REF
0.0106
0.0197 BSC
0.0078
0.0196 REF 6°
MILLIMETERS
MAX
MIN
-
1.10
0.05
0.15
2.95
3.05
2.89
3.00
2.95
3.05
2.89
3.00
4.75
5.05
0.40
0.70
0.940 REF
0.270
0.177
0.500 BSC
0.200
0.090
0.498 REF
10LUMAX.EPS
PROPRIETARY INFORMATION
TITLE:
PACKAGE OUTLINE, 10L uMAX/uSOP
REV.DOCUMENT CONTROL NO.APPROVAL
21-0061
1
1
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