MAXIM MAX630, MAX4193 User Manual

General Description
Maxim’s MAX630 and MAX4193 CMOS DC-DC regula­tors are designed for simple, efficient, minimum-size DC-DC converter circuits in the 5mW to 5W range. The MAX630 and MAX4193 provide all control and power handling functions in a compact 8-pin package: a
1.31V bandgap reference, an oscillator, a voltage com­parator, and a 375mA N-channel output MOSFET. A comparator is also provided for low-battery detection.
Operating current is only 70µA and is nearly indepen­dent of output switch current or duty cycle. A logic-level input shuts down the regulator to less than 1µA quies­cent current. Low-current operation ensures high effi­ciency even in low-power battery-operated systems. The MAX630 and MAX4193 are compatible with most battery voltages, operating from 2.0V to 16.5V.
The devices are pin compatible with the Raytheon bipo­lar circuits, RC4191/2/3, while providing significantly improved efficiency and low-voltage operation. Maxim also manufactures the MAX631, MAX632, and MAX633 DC-DC converters, which reduce the external compo­nent count in fixed-output 5V, 12V, and 15V circuits. See Table 2 at the end of this data sheet for a summary of other Maxim DC-DC converters.
Applications
+5V to +15V DC-DC Converters High-Efficiency Battery-Powered DC-DC
Converters +3V to +5V DC-DC Converters 9V Battery Life Extension Uninterruptible 5V Power Supplies 5mW to 5W Switch-Mode Power Supplies
Features
High Efficiency—85% (typ)70µA Typical Operating Current1µA Maximum Quiescent Current2.0V to 16.5V Operation525mA (Peak) Onboard Drive Capability±1.5% Output Voltage Accuracy (MAX630)Low-Battery DetectorCompact 8-Pin Mini-DIP and SO PackagesPin Compatible with RC4191/2/3
MAX630/MAX4193
CMOS Micropower Step-Up
Switching Regulator
________________________________________________________________ Maxim Integrated Products 1
I
C
+V
S
GND
1
2
87LBD
V
FB
C
X
L
X
LBR
TOP VIEW
3
4
6
5
MAX630
MAX4193
Pin Configuration
Ordering Information
MAX630
+5V IN
470μH
+15V OUT
47pF
8
LBD
1
LBR
2
C
X
4
GND
7
V
FB
3
L
X
6
I
C
5
+V
S
+5 TO +15V CONVERTER
Typical Operating Circuit
19-0915; Rev 2; 9/08
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
*Dice are specified at TA= +25°C. Contact factory for dice specifications.
**Contact factory for availability and processing to MIL-STD-883.Contact factory for availibility.
PART TEMP RANGE
MAX630CPA 0°C to +70°C 8 PDIP
MAX630CSA 0°C to +70°C 8 SO MAX630CJA 0°C to +70°C 8 CERDIP MAX630EPA -40°C to +85°C 8 PDIP MAX630ESA -40°C to +85°C 8 SO MAX630EJA -40°C to +85°C 8 CERDIP MAX630MJA -55°C to +125°C 8 CERDIP** MAX630MSA/PR -55°C to +125°C 8 SO† M AX 630M S A/P R- T -55°C to +125°C 8 SO† MAX4193C/D 0°C to +70°C Dice* MAX4193CPA 0°C to +70°C 8 PDIP MAX4193CSA 0°C to +70°C 8 SO MAX4193CJA 0°C to +70°C 8 CERDIP MAX4193EPA -40°C to +85°C 8 PDIP MAX4193ESA -40°C to +85°C 8 SO MAX4193EJA -40°C to +85°C 8 CERDIP MAX4193MJA -55°C to +125°C 8 CERDIP**
PIN­PACKAGE
MAX630/MAX4193
CMOS Micropower Step-Up Switching Regulator
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(+VS= +6.0V, TA= +25°C, IC= 5.0µA, unless otherwise noted.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
Supply Voltage .......................................................................18V
Storage Temperature Range ............................-65°C to +160°C
Lead Temperature (soldering, 10s) .................................+300°C
Operating Temperature Range
MAX630C, MAX4193C........................................0°C to +70°C
MAX630E, MAX4193E .....................................-40°C to +85°C
MAX630M, MAX4193M..................................-55°C to +125°C
Power Dissipation
8-Pin PDIP (derate 6.25mW/°C above +50°C).............468mW
8-Pin SO (derate 5.88mW/°C above +50°C)................441mW
8-Pin CERDIP (derate 8.33mW/°C above +50°C)........833mW
Input Voltage (Pins 1, 2, 6, 7) .....................-0.3V to (+V
S
+ 0.3V)
Output Voltage, L
X
and LBD ..................................................18V
L
X
Output Current ..................................................525mA (Peak)
LBD Output Current ............................................................50mA
MAX630 MAX4193
PARAMETER
CONDITIONS
UNITS
Operating 2.0
Supply Voltage +V
S
Startup 1.9
2.4
V
Internal Reference Voltage V
REF
V
Switch Current I
SW
V3 = 400mV 75
75
mA
Supply Current (at Pin 5) I
S
I3 = 0mA 70
90 µA
Efficiency 85 85 %
Line Regulation
0.5V
0
< VS < V
0
(Note 1)
0.2
0.5
% V
OUT
Load Regulation
V
S
= +5V, P
LOAD
= 0 to
150mW (Note 1)
0.5 0.2 0.5
% V
OUT
Operating Frequency Range
F
O
(Note 2) 0.1 40 75 0.1 25 75 kHz
Reference Set Internal Pulldown Resistance
R
IC
V6 = V
S
0.5
10 0.5 1.5 10 MΩ
Reference Set Input Voltage Threshold
V
IC
0.2
1.3 0.2 0.8 1.3 V
Switch Current I
SW
V3 = 1.0V
mA
Switch Leakage Current I
CO
V3 = 16.5V
1.0
5.0 µA
Supply Current (Shutdown) I
SO
IC < 0.01µA
1.0
5.0 µA
Low-Battery Bias Current I
LBR
10
10 nA
Capacitor Charging Current I
CX
30 30 µA
CX+ Threshold Voltage +VS - 0.1 +VS - 0.1 V
CX- Threshold Voltage
0.1 V
VFB Input Bias Current I
FB
10
10 nA
Low-Battery Detector Output Current
I
LBD
V8 = 0.4V, V1 = 1.1V
µA
Low-Battery Detector Output Leakage
I
LBDO
V8 = 16.5V, V1 = 1.4V
5.0
5.0 µA
SYMBOL
MIN TYP MAX MIN TYP MAX
1.29 1.31 1.33 1.24 1.31 1.38
150
16.5
150
125
16.5
100 100
250 600 250 600
0.08
0.2
1.5
0.8
0.01
0.01
0.01
0.1
0.01
0.01
0.06
0.01
0.01
0.01
0.01
0.01
MAX630/MAX4193
CMOS Micropower Step-Up
Switching Regulator
_______________________________________________________________________________________ 3
LX ON-RESISTANCE vs.
TEMPERATURE
MAX630/4193 toc01
TEMPERATURE (°C)
L
X
R
ON
(Ω)
1007550250-25-50
2
4
6
8
0
125
+VS = 2.5V
+VS = 6V
+VS = 16V
SUPPLY CURRENT vs.
TEMPERATURE
MAX630/4193 toc02
TEMPERATURE (°C)
I
S
(μA)
1007550250-25-50
40
20
80
60
120
100
140
0
125
SUPPLY CURRENT vs.
SUPPLY VOLTAGE
MAX630/4193 toc03
+VS (V)
I
S
(μA)
1412108642
50
150
100
250
200
300
16
Typical Operating Characteristics
(TA = +25°C, unless otherwise noted.)
ELECTRICAL CHARACTERISTICS
(+VS= +6.0V, TA= Full Operating Temperature Range, IC= 5.0µA, unless otherwise noted.)
MAX630 MAX4193
PARAMETER
CONDITIONS
UNITS
Supply Voltage +V
S
V
Internal Reference Voltage V
REF
V
Supply Current (Pin 5) I
S
I3 = 0mA 70
90
µA
Line Regulation
0.5V
0UT
< VS < V
0UT
(Note 1)
0.5
1.0
% V
OUT
Load Regulation
V
S
= 0.5V0, PL = 0 to
150mW (Note 1)
1.0
1.0
% V
OUT
0°C TA +70°C
10
10
-40°C TA +85°C
10
10
Reference Set Internal Pulldown Resistance
R
IC
-55°C TA ≤ +125°C
10
10
MΩ
Reference Set Input Voltage Threshold
V
IC
1.3
1.3 V
Switch Leakage Current I
CO
V3 = 16.5V
30
30 µA
Supply Current (Shutdown) I
SO
IC < 0.01µA
10
30 µA
Low-Battery Detector Output Current
I
LBD
V8 = 0.4V, V1 = 1.1V
µA
Note 1: Guaranteed by correlation with DC pulse measurements. Note 2: The operating frequency range is guaranteed by design and verified with sample testing.
SYMBOL
V6 = V
S
MIN TYP MAX MIN TYP MAX
2.2 16.5 3.5 16.5
1.25 1.31 1.37 1.20 1.31 1.42
0.2
0.5
0.45 1.5
0.4 1.5
0.3 1.5
0.2 0.8
0.1
0.01
250 600 250 600
200
300
0.5
0.5
0.45 1.5
0.4 1.5
0.3 1.5
0.2 0.8
0.1
0.01
Detailed Description
The operation of the MAX630 can best be understood by examining the voltage regulating loop of Figure 1. R1 and R2 divide the output voltage, which is com­pared with the 1.3V internal reference by comparator COMP1. When the output voltage is lower than desired, the comparator output goes high and the oscillator out­put pulses are passed through the NOR gate latch, turning on the output N-channel MOSFET at pin 3, LX. As long as the output voltage is less than the desired voltage, pin 3 drives the inductor with a series of pulses at the oscillator frequency.
Each time the output N-channel MOSFET is turned on, the current through the external coil, L1, increases, storing energy in the coil. Each time the output turns off, the voltage across the coil reverses sign and the volt­age at LXrises until the catch diode, D1, is forward biased, delivering power to the output.
When the output voltage reaches the desired level,
1.31V x (1 + R1 / R2), the comparator output goes low and the inductor is no longer pulsed. Current is then supplied by the filter capacitor, C1, until the output volt­age drops below the threshold, and once again LXis switched on, repeating the cycle. The average duty cycle at LXis directly proportional to the output current.
Output Driver (LX Pin)
The MAX630/MAX4193 output device is a large N-channel MOSFET with an on-resistance of 4Ω and a peak current rating of 525mA. One well-known advan­tage that MOSFETs have over bipolar transistors in switching applications is higher speed, which reduces switching losses and allows the use of smaller, lighter, less costly magnetic components. Also important is that MOSFETs, unlike bipolar transistors, do not require base current that, in low-power DC-DC converters, often accounts for a major portion of input power.
The operating current of the MAX630 and MAX4193 increases by approximately 1µA/kHz at maximum power output due to the charging current required by the gate capacitance of the LXoutput driver (e.g., 40µA increase at a 40kHz operating frequency). In compari­son, equivalent bipolar circuits typically drive their NPN LXoutput device with 2mA of base drive, causing the bipolar circuit’s operating current to increase by a fac­tor of 10 between no load and full load.
Oscillator
The oscillator frequency is set by a single external, low­cost ceramic capacitor connected to pin 2, CX. 47pF sets the oscillator to 40kHz, a reasonable compromise between lower switching losses at low frequencies and reduced inductor size at higher frequencies.
MAX630/MAX4193
CMOS Micropower Step-Up Switching Regulator
4 _______________________________________________________________________________________
Pin Description
PIN NAME FUNCTION
1 LBR
Low-Battery Detection Comparator Input. The LBD output, pin 8, sinks current whenever this pin is below the low-battery detector threshold, typically 1.31V.
2C
X
An external capacitor connected between this terminal and ground sets the oscillator frequency. 47pF = 40 kHz.
3L
X
This pin drives the external inductor. The internal N-channel MOSFET that drives LX has an output resistance of 4Ω and a peak current rating of 525mA.
4 GND Ground
5+VSThe positive supply voltage, from 2.0V to 16.5V (MAX630).
6I
C
The MAX630/MAX4193 shut down when this pin is left floating or is driven below 0.2V. For normal operation, connect I
C
directly to +VS or drive it high with either a CMOS gate or pullup resistor
connected to +V
S
. The supply current is typically 10nA in the shutdown mode
7V
FB
The output voltage is set by an external resistive divider connected from the converter output to V
FB
and ground. The MAX630/MAX4193 pulse the LX output whenever the voltage at this terminal is less than 1.31V.
8 LBD
The Low-Battery Detector output is an open-drain N-channel MOSFET that sinks up to 600μA (typ) whenever the LBR input, pin 1, is below 1.31V.
Low-Battery Detector
The low-battery detector compares the voltage on LBR with the internal 1.31V reference. The output, LBD, is an open-drain N-channel MOSFET. In addition to detecting and warning of a low battery voltage, the comparator can also perform other voltage-monitoring operations such as power-failure detection.
Another use of the low-battery detector is to lower the oscillator frequency when the input voltage goes below a specified level. Lowering the oscillator frequency increases the available output power, compensating for the decrease in available power caused by reduced input voltage (see Figure 5).
Logic-Level Shutdown Input
The shutdown mode is entered whenever IC(pin 6) is driven below 0.2V or left floating. When shut down, the
MAX630’s analog circuitry, oscillator, LX, and LBD out­puts are turned off. The device’s quiescent current dur­ing shutdown is typically 10nA (1µA max).
Bootstrapped Operation
In most circuits, the preferred source of +VSvoltage for the MAX630 and MAX4193 is the boosted output volt­age. This is often referred to as a “bootstrapped” oper­ation since the circuit figuratively “lifts” itself up.
The on-resistance of the N-channel LX output decreas­es with an increase in +VS; however, the device operat­ing current goes up with +VS(see the Typical Operating Characteristics, ISvs. +VSgraph). In circuits with very low output current and input voltages greater than 3V, it may be more efficient to connect +VSdirect­ly to the input voltage rather than bootstrap.
MAX630/MAX4193
CMOS Micropower Step-Up
Switching Regulator
_______________________________________________________________________________________ 5
COMP 2
+5V INPUT
R3
169kΩ
R4 100kΩ
L1 470
LOW BATTERY INPUT
1.31V
OSC
RON 3Ω
40kHz
COMP 1
1.31V
BANDGAP
REFERENCE
AND
BIAS GENERATOR
1 LBR
2C
X
3L
X
4 GND
D1 1N4148
+VS5
I
C
6
V
FB
7
LBD 8
LOW-BATTERY OUTPUT (LOW IF INPUT < 3V)
C
C
R1 499kΩ
R2
47.5kΩ
SHUTDOWN
OPERATE
+15V OUTPUT 20mA
C1 470μF 25V
MAX630
COMP 2
Figure 1. +5V to +15V Converter and Block Diagram
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