MAXIM MAX5042, MAX5043 User Manual

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General Description
The MAX5042/MAX5043 isolated multimode PWM power ICs feature integrated switching power MOSFETs con­nected in a voltage-clamped, two-transistor, power-circuit configuration. These devices operate from a wide 20V to 76V input voltage range. The MAX5042 includes a hot­swap controller for use with an external power MOSFET to limit inrush current for applications where the power sup­ply is plugged into a live power backplane. The MAX5043 does not include a hot-swap controller.
The voltage-clamped power topology of the MAX5042/ MAX5043 enables full recovery of stored magnetizing and leakage inductive energy for enhanced efficiency and reliability. Operating at up to 500kHz switching fre­quency, these devices provide up to 50W of output power. The MAX5042/MAX5043 allow the implementa­tion of both forward and flyback voltage or current-mode converter topologies. A dedicated latched external shut­down provides protection in addition to internal thermal shutdown.
The MAX5042/MAX5043 achieve higher efficiency when used with secondary-side synchronous rectification. These devices generate a look-ahead signal for driving secondary-side synchronous rectifiers.
The MAX5042/MAX5043 are rated for operation over the
-40°C to +125°C and -40°C to +85°C temperature range, respectively, and are available in a small surface­mount 56-pin thin QFN package.
Warning: The MAX5042/MAX5043 are designed to work with high voltages. Exercise caution.
Applications
High-Efficiency Telecom/Datacom Power Supplies
Router/Switch Cards with 48V Backplane Power Systems
Servers with 48V Backplane Power Systems
xDSL Line Cards
xDSL Line-Driver Power Supplies
Distributed Power Systems with 48V Bus
42V Automotive Power Supplies
Power-Supply Modules
Features
Reliable Single-Stage Clamped Two-Switch Power
ICs for High Efficiency
No Reset Winding Required
Up to 50W Output PowerIntegrated High-Voltage 75mPower MOSFETs
20V to 76V Wide Input Voltage Range
Feed-Forward Voltage or Current-Mode Control
Programmable Brownout Undervoltage Lockout
Integrated Current Signal Amplifier for High-
Efficiency, Current-Mode Control
Internal Overtemperature Shutdown
Indefinite Short-Circuit Protection
Integrated Thermally Protected High-Voltage
Startup Linear Regulator
Integrated Hot-Swap Controller (MAX5042)
Integrated Look-Ahead Signal Output Drives
High-Speed Optocoupler for Secondary-Side Synchronous Rectification
>90% Efficiency with Synchronous Rectification
Up to 500kHz Switching Frequency
High-Power, Small-Footprint 56-Pin Thermally
Enhanced QFN Package
MAX5042/MAX5043
Two-Switch Power ICs with Integrated
Power MOSFETs and Hot-Swap Controller
________________________________________________________________ Maxim Integrated Products 1
Ordering Information
19-3046; Rev 2; 6/04
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Pin Configurations appear at end of data sheet.
Selector Guide
EVALUATION KIT
AVAILABLE
PART TEMP RANGE PIN-PACKAGE
MAX5042ATN -40°C to +125°C 56 Thin QFN
MAX5043ETN -40°C to +85°C 56 Thin QFN
PART DESCRIPTION
Two-Switch Power IC with Integrated Power
MAX5042
MAX5043
MOSFETs and Hot-Swap Controller for Isolated Power Supplies
Two-Switch Power IC with Integrated Power MOSFETs for Isolated Power Supplies
MAX5042/MAX5043
Two-Switch Power ICs with Integrated Power MOSFETs and Hot-Swap Controller
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
PWMNEG, POSINPWM, DRNH,
XFRMRH, XFRMRL, SRC to NEGIN....................-0.3V to +80V
BST to NEGIN.........................................................-0.3V to +95V
BST to XFRMRH .....................................................-0.3V to +12V
SRC to PWMNEG .....................................................-0.3V to +6V
REG15 to PWMNEG ...............................................-0.3V to +40V
REG15 to POSINPWM ............................................-80V to +0.3V
REG9, DRVIN to PWMNEG ....................................-0.3V to +12V
REG5 to PWMNEG ...................................................-0.3V to +6V
REG15 Current..................................................................±80mA
REG9 Current......................................................................40mA
REG5 Current......................................................................20mA
UVLO, RAMP, CSS, FLTINT, CSOUT,
RCFF, RCOSC to PWMNEG ...............................-0.3V to +12V
OPTO, PWMSD, SYNC, CSP, CSN,
DRVDEL to PWMNEG...........................................-0.3V to +6V
PPWM to PWMNEG .................................-0.3V to (REG5 + 0.3V)
PPWM Current .................................................................±20mA
PWMPNEG to PWMNEG .......................................-0.3V to +0.3V
DRNH Continuous Average Current (all pins combined)
T
J
= +125°C.........................................................................2A
T
J
= +150°C......................................................................1.4A
XFRMRH Continuous Average Current (all pins combined)
T
J
= +125°C.........................................................................2A
T
J
= +150°C......................................................................1.4A
XFRMRL Continuous Average Current (all pins combined)
T
J
= +125°C.........................................................................2A
T
J
= +150°C......................................................................1.4A
SRC Continuous Current (all pins combined)
T
J
= +125°C.........................................................................2A
T
J
= +150°C......................................................................1.4A
POSINHS to NEGIN................................................-0.3V to +80V
HSEN to NEGIN........................................................-0.3V to +4V
DEN to PWMNEG .....................................................-0.3V to +4V
HSGATE to NEGIN .................................................-0.3V to +12V
HSDRAIN, HSOK to NEGIN....................................-0.3V to +80V
HSOK Current .....................................................................20mA
Continuous Power Dissipation (T
A
= +70°C)
56-Pin Thin QFN (derate 47.6mW/°C above +70°C) .......3.8W
Junction to Ambient Thermal Resistance, θ
JA
...............+21°C/W
Operating Temperature Range
MAX5042ATN ................................................-40°C to +125°C
MAX5043ETN ..................................................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
(See the Absolute Maximum Ratings Diagram below to better understand the absolute maximum ratings of the various blocks.)
IC SUBSTRATE, NEGIN
PWMNEG, PWMPNEG, HSDRAIN, HSOK
POSINHS, POSINPWM
REG15
REG9, UVLO, RAMP, CSS, FLTINT, CSOUT, RCFF, RCOSC, DRVIN
REG5, OPTO, PWMSD, SYNC, CSP, CSN, DRVDEL, SRC, PPWM
HSEN
HSGATE
XFRMRL
XFRMRH, DRNH
BST
DEN
80V
80V
80V
40V
12V
6V
4V
80V
12V
4V
12V
80V
80V
95V
Absolute Maximum Ratings Diagram
_______________________________________________________________________________________ 3
MAX5042/MAX5043
Two-Switch Power ICs with Integrated
Power MOSFETs and Hot-Swap Controller
ELECTRICAL CHARACTERISTICS
(V
POSINPWM
= 20V to 76V, V
REG15
= 18V, C
REG15
= 4.7µF, C
REG9
= 1µF, C
REG5
= 1µF, R
RCOSC
= 24k, C
RCOSC
= 100pF, C
BST
=
0.22µF, R
DRVDEL
= 10k, C
DRVDEL
= 0.22µF, V
CSS
= V
CSP
= V
CSN
= V
RAMP
= V
PWMNEG
= V
NEGIN
= 0, TA= T
MIN
to T
MAX
, unless
otherwise noted. Typical values are at V
POSINPWM
= 48V, TA= +25°C, unless otherwise noted. All voltages are referred to PWMNEG,
unless otherwise noted.)
PARAMETER
SYMBOL
CONDITIONS
MIN
TYP
MAX
UNITS
Input Supply Range
20 76 V
REG15 REGULATOR
REG15 Output Voltage Range
V
POSINPWM
= 20V to 76V
V
REG15 Output Voltage Load Regulation
V
POSINPWM
= 20V, I
REG15
= 0 to 80mA 1.5 V
REG15 Output Current Inferred from load regulation test 80 mA REG15 Current Limit REG15 shorted to PWMNEG with 10
mA
REG15 Overdrive Voltage 18 40 V
REG9 REGULATOR
REG9 Output Voltage Range V
REG15
= 18V to 40V 8.3
V
REG9 Output Voltage Load Regulation
I
REG9
= 0 to 40mA
V
REG9 Output Current Inferred from load regulation test 40 mA REG9 Current Limit REG9 shorted to PWMNEG with 10
mA
REG5 REGULATOR
REG5 Output Voltage Range V
REG15
= 18V to 40V 4.5 5.5 V
REG5 Output Voltage Load Regulation
I
REG5
= 0 to 20mA
V
REG5 Output Current Inferred from load regulation test 20 mA REG5 Current Limit REG5 shorted to PWMNEG with 10 40 mA
PWM COMPARATOR
Common-Mode Range
0 5.5 V
Input Offset Voltage 10 mV
Input Bias Current
µA
Propagation Delay 50mV overdrive, 0 ≤ V
CM-PWM
5.5V 70 ns
RCOSC OSCILLATOR
PWM Period
3.9 µs
Maximum Duty Cycle 47 %
Maximum RCOSC Frequency f
RCOSC
1.2
MHz
RCOSC Peak Trip Level V
TH
V
RCOSC Valley Trip Level 0.2 V
RCOSC Input Bias Current
µA
RCOSC Discharge MOSFET R
DS(ON)
Sinking 10mA 60
RCOSC Discharge Pulse Width 50 ns
SYNC High Level 3.5 V
SYNC Low Level 0.8 V
V
POSINPWM
V
REG15
13.0 16.6
140
100
V
CM-PWM
t
OSC-PWM
-2.5 +2.5
2.55
-0.3
10.1
0.35
0.35
120
MAX5042/MAX5043
Two-Switch Power ICs with Integrated Power MOSFETs and Hot-Swap Controller
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(V
POSINPWM
= 20V to 76V, V
REG15
= 18V, C
REG15
= 4.7µF, C
REG9
= 1µF, C
REG5
= 1µF, R
RCOSC
= 24k, C
RCOSC
= 100pF, C
BST
=
0.22µF, R
DRVDEL
= 10k, C
DRVDEL
= 0.22µF, V
CSS
= V
CSP
= V
CSN
= V
RAMP
= V
PWMNEG
= V
NEGIN
= 0, TA= T
MIN
to T
MAX
, unless
otherwise noted. Typical values are at V
POSINPWM
= 48V, TA= +25°C, unless otherwise noted. All voltages are referred to PWMNEG,
unless otherwise noted.)
SYNC Leakage Current ±1 µA
SYNC Maximum Frequency f
SYNC On-Time 50 ns
SYNC Off-Time 200 ns
PWM LOGIC
PWM Comparator Propagation Delay
PPWM to XFRMRL Delay PPWM rising 120 ns
DRVDEL Reference Voltage 1.14 1.38 V
PPWM Output High Sourcing 2mA 2.8 V
PPWM Output Low Sinking 2mA 0.4 V
PWMSD Logic High 3.5 V PWMSD Logic Low 0.8 V PWMSD Leakage Current ±1 µA
SOFT-START
Soft-Start Current I
Minimum OPTO Voltage CSS = 0, sinking 2mA 1.4 V
RAMP GENERATOR
Minimum RCFF Voltage RCFF sinking 2mA 2.1 V
RCFF Leakage ±0.1 ±1 µA
OVERLOAD FAULT
FLTINT Pulse Current I
FLTINT Trip Point 2.0 2.7 3.5 V
FLTINT Hysteresis 0.75 V
INTERNAL POWER FETs
On-Resistance R
Off-State Leakage Current 10 µA
Total Gate Charge Per FET Inferred from supply current with V
HIGH-SIDE DRIVER
Low-to-High Latency
High-to-Low Latency
Output Drive Voltage BST to XFRMRH with high side on 8 V
LOW-SIDE DRIVER
Low-to-High Latency
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
SYNC
2.4 MHz
70 ns
CSS
FLTINT
DSON
V
= V
D R V I N
I
DS
= 190mA
BS T
= 9V , V
Driver delay until FET V
- V
(V
BST
XFRMRH
)
Driver delay until FET V
- V
(V
BST
XFRMRH
)
Driver delay until FET V V
DRVIN
= V
X F RM RH
reaches 0.9 x
GS
reaches 0.1 x
GS
reaches 0.9 x
GS
= 0,
S R C
= 50V 45 nC
D S
33 µA
80 µA
75 200 m
80 ns
45 ns
80 ns
MAX5042/MAX5043
Two-Switch Power ICs with Integrated
Power MOSFETs and Hot-Swap Controller
_______________________________________________________________________________________ 5
ELECTRICAL CHARACTERISTICS (continued)
(V
POSINPWM
= 20V to 76V, V
REG15
= 18V, C
REG15
= 4.7µF, C
REG9
= 1µF, C
REG5
= 1µF, R
RCOSC
= 24k, C
RCOSC
= 100pF, C
BST
=
0.22µF, R
DRVDEL
= 10k, C
DRVDEL
= 0.22µF, V
CSS
= V
CSP
= V
CSN
= V
RAMP
= V
PWMNEG
= V
NEGIN
= 0, TA= T
MIN
to T
MAX
, unless
otherwise noted. Typical values are at V
POSINPWM
= 48V, TA= +25°C, unless otherwise noted. All voltages are referred to PWMNEG,
unless otherwise noted.)
High-to-Low Latency
CURRENT-SENSE COMPARATOR
Current-Limit-Comparator Threshold Voltage
Current-Limit-Comparator Propagation Delay
CURRENT-SENSE AMPLIFIER
Current Amplifier Gain V
Input Voltage Offset VCN = V
Input Common-Mode Range -0.3 +0.3 V
Input Differential-Mode Range Inferred from current amplifier gain test 0.35 V
CSP Input Bias Current V
CSN Input Bias Current V
Settling Time
3dB Bandwidth 7MHz
BOOST VOLTAGE CIRCUIT
QB R
Driver Output Delay 200
One-Shot Pulse Width 300 ns
THERMAL SHUTDOWN
Shutdown Temperature Temperature rising 150 °C
Thermal Hysteresis 14.5 °C
PWM CONVERTER UNDERVOLTAGE LOCKOUT (UVLO)
Preset UVLO Threshold Measured at POSINPWM rising 28 31 34 V
UVLO Threshold Hysteresis 3V UVLO Resistance Looking into UVLO 30 75 k
UVLO Trip Point Measured at UVLO rising 1.15 1.27 1.39 V
UVLO Hysteresis +127 mV
Preset DEN Threshold
DEN Threshold Hysteresis MAX5043 only 3.1 V
DEN Startup Delay MAX5043 only 3.5 12 27.0 ms
DEN Turn-Off Delay MAX5043 only 0.2 0.7 1.5 ms
DEN Trip Point
DS(ON)
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Driver delay until FET V
0.1 x V
DRVIN
10mV overdrive 40 ns
= 0, V
CSN
= -0.3V to +0.3V, V
CSP
= -0.3V to +0.3V, V
CSP
V
= 0, V
CSN
settling time, C
Sinking 100mA 10 20
MAX5043 only, measured at POSINPWM rising
MAX5043 only, rising with respect to PWMNEG
= 0 to 0.35V 9.75 10 10.25 V/V
CSP
= -0.3V to +0.3V 185 200 230 mV
CSP
steps from 0 to 0.2V, 10%
CSP
= 20pF
L
reaches
GS
140 156 172 mV
= 0 -160 -40 µA
CSN
= 0 -160 -30 µA
CSN
27 34 V
1.11 1.35 V
45 ns
70 ns
ns
MAX5042/MAX5043
Two-Switch Power ICs with Integrated Power MOSFETs and Hot-Swap Controller
6 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(V
POSINPWM
= 20V to 76V, V
REG15
= 18V, C
REG15
= 4.7µF, C
REG9
= 1µF, C
REG5
= 1µF, R
RCOSC
= 24k, C
RCOSC
= 100pF, C
BST
=
0.22µF, R
DRVDEL
= 10k, C
DRVDEL
= 0.22µF, V
CSS
= V
CSP
= V
CSN
= V
RAMP
= V
PWMNEG
= V
NEGIN
= 0, TA= T
MIN
to T
MAX
, unless
otherwise noted. Typical values are at V
POSINPWM
= 48V, TA= +25°C, unless otherwise noted. All voltages are referred to PWMNEG,
unless otherwise noted.)
DEN Hysteresis MAX5043 only 124 mV DEN Input Resistance MAX5043 only, looking into DEN 18 55 k
SUPPLY CURRENT
Supply Current
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
From V
POSINHS
CSS shorted to PWMNEG, REG15 = 18V
From REG15 = 18V, V V
POSINPWM
PWMNEG
= V
POSINPWM
= 76V, CSS shorted to
POSINHS
= 76V,
=
23
6 8.5
mA
= V
POSINPWM
=
=
=
= 76V,
27 34 V
20
0.6 1 mA
±1 µA
From REG15 = 18V, V V
POSINPWM
V
Standby Supply Current
HOT-SWAP CONTROLLER (MAX5042 Only)
Hot-Swap UVLO Threshold
Hot-Swap UVLO Hysteresis 3.1 V
Hot-Swap UVLO Resistance Looking into HSEN 18 55 k Startup Delay From HSEN rising to HSOK falling 50 165 350 ms HSEN Turn-Off Delay From HSEN falling to HSOK rising 3 10 25 ms
HSOK Output-High Leakage Current
HSEN Reference Threshold Rising with respect to NEGIN 1.11 1.35 V
HSEN Hysteresis 124 mV HSOK Output Low Voltage Sinking 5mA 0.4 V
HSGATE Voltage High 7.5 10.0 V
Hot-Swap Slew Rate CL = 10µF, from HSDRAIN to NEGIN 10 V/ms
XFRMRL
MAX5042 only, V V
PWMNEG
HSEN = NEGIN
POSINHS with respect to NEGIN, voltage rising
= 76V, V
= V
SRC
= V
POSINHS
DRNH = VXFRMRH
= 0V
POSINHS
PWMPNEG = VHSDRAIN
_______________________________________________________________________________________ 7
MAX5042/MAX5043
Two-Switch Power ICs with Integrated
Power MOSFETs and Hot-Swap Controller
HOT-SWAP UNDERVOLTAGE LOCKOUT
THRESHOLD vs. TEMPERATURE
MAX5042 toc01
TEMPERATURE (°C)
HOT-SWAP UNDERVOLTAGE LOCKOUT THRESHOLD (V)
1007550250-25
27
28
29
30
31
32
26
-50 125
V
POSINHS
RISING
V
POSINHS
FALLING
HOT-SWAP STARTUP DELAY
vs. TEMPERATURE
MAX5042 toc02
TEMPERATURE (°C)
HOT-SWAP STARTUP DELAY (ms)
1007550250-25
155
160
165
170
175
150
-50 125
HOT-SWAP GATE VOLTAGE
vs. INPUT VOLTAGE
MAX5042 toc03
INPUT VOLTAGE (V)
HOT-SWAP GATE VOLTAGE (V)
7060504030
8.70
8.71
8.72
8.73
8.69 20 80
HOT-SWAP STARTUP WAVEFORM
MAX5042 toc04
OV
OV
V
HSGATE
5V/div
10ms/div
OV
V
HSDRAIN
20V/div
V
HSOK
20V/div
100k PULLUP
PWM UNDERVOLTAGE LOCKOUT
THRESHOLD vs. TEMPERATURE
MAX5042 toc05
TEMPERATURE (°C)
PWM UVLO THRESHOLD (V)
1007550250-25
27
28
29
30
31
32
26
-50 125
V
POSINPWM
RISING
V
POSINPWM
FALLING
POSINPWM INPUT CURRENT, REG15
INPUT CURRENT vs. TEMPERATURE
MAX5042 toc06
TEMPERATURE (°C)
SUPPLY CURRENT (mA)
10075-25 0 25 50
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
2.0
-50 125
I
REG15
, V
POSINPWM
= 76V
I
POSINPWM
, V
POSINPWM
= 76V
V
REG15
= 18V, CSS = 0,
XFRMRH = 0, NO SWITCHING
POSINPWM INPUT CURRENT, REG15 INPUT CURRENT vs. INPUT VOLTAGE
MAX5042 toc07
INPUT VOLTAGE (V)
SUPPLY CURRENT (mA)
7060504030
1
2
3
4
5
6
0
20 80
I
REG15
I
POSINPWM
V
REG15
= 18V, CSS = 0,
XFRMRH = 0, NO SWITCHING
OPERATING FREQUENCY
vs. TEMPERATURE
MAX5042 toc08
TEMPERATURE (°C)
OPERATING FREQUENCY (kHz)
1007550250-25
250
270
290
310
330
350
230
-50 125
R
RCOSC
= 25kΩ, C
RCOSC
= 100pF
R
RCOSC
= 19kΩ, C
RCOSC
= 100pF
Typical Operating Characteristics
(V
POSINPWM
= 20V, TA = +25°C, unless otherwise noted.)
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