MAXIM MAX5033 User Manual

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General Description
The MAX5033 easy-to-use, high-efficiency, high-voltage, step-down DC-DC converter operates from an input volt­age up to 76V and consumes only 270µA quiescent cur­rent at no load. This pulse-width modulated (PWM) converter operates at a fixed 125kHz switching frequen­cy at heavy loads, and automatically switches to pulse­skipping mode to provide low quiescent current and high efficiency at light loads. The MAX5033 includes internal frequency compensation simplifying circuit implementation. The device uses an internal low-on­resistance, high-voltage, DMOS transistor to obtain high efficiency and reduce overall system cost. This device includes undervoltage lockout, cycle-by-cycle current limit, hiccup-mode output short-circuit protection, and thermal shutdown.
The MAX5033 delivers up to 500mA output current. The output current may be limited by the maximum power dissipation capability of the package. External shutdown is included, featuring 10µA (typ) shutdown current. The MAX5033A/B/C versions have fixed output voltages of 3.3V, 5V, and 12V, respectively, while the MAX5033D features an adjustable output voltage, from
1.25V to 13.2V.
The MAX5033 is available in space-saving 8-pin SO and 8-pin plastic DIP packages and operates over the automotive (-40°C to +125°C) temperature range.
Applications
Automotive
Consumer Electronics
Industrial
Distributed Power
Features
Wide 7.5V to 76V Input Voltage Range Fixed (3.3V, 5V, 12V) and Adjustable (1.25V to
13.2V) Voltage Versions
500mA Output CurrentEfficiency Up to 94%Internal 0.4High-Side DMOS FET270µA Quiescent Current at No Load, 10µA
Shutdown Current
Internal Frequency CompensationFixed 125kHz Switching FrequencyThermal Shutdown and Short-Circuit Current Limit8-Pin SO and PDIP Packages
MAX5033
500mA, 76V, High-Efficiency, MAXPower
Step-Down DC-DC Converter
________________________________________________________________ Maxim Integrated Products 1
Ordering Information
19-2979; Rev 2; 5/04
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Pin Configuration
MAX5033
GND
BST
LX
V
IN
SGND
FB
D1 50SQ100
VD
220µH
V
OUT
5V, 0.5A
V
IN
7.5V TO 76V
47µF
0.1µF
0.1µF
33µF
ON
OFF
R1
R2
ON/OFF
Typical Operating Circuit
PART TEMP RANGE
MAX5033AUSA 0°C to +85°C 8 SO MAX5033AUPA 0°C to +85°C 8 PDIP MAX5033AASA -40°C to +125°C 8 SO MAX5033BUSA 0°C to +85°C 8 SO MAX5033BUPA 0°C to +85°C 8 PDIP MAX5033BASA -40°C to +125°C 8 SO MAX5033CUSA 0°C to +85°C 8 SO MAX5033CUPA 0°C to +85°C 8 PDIP MAX5033CASA -40°C to +125°C 8 SO MAX5033DUSA 0°C to +85°C 8 SO MAX5033DUPA 0°C to +85°C 8 PDIP MAX5033DASA -40°C to +125°C 8 SO
PIN­PACKAGE
OUTPUT
VOLTAGE
(V)
3.3
5.0
12
ADJ
1
BST
VD
2
SGND
3
FB
4
MAX5033
SO/PDIP
8
7
6
5
LX
V
IN
GND
ON/OFF
MAX5033
500mA, 76V, High-Efficiency, MAXPower Step-Down DC-DC Converter
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
(Voltages referenced to GND, unless otherwise specified.) V
IN
.........................................................................-0.3V to +80V
SGND ....................................................................-0.3V to +0.3V
LX.................................................................-0.8V to (V
IN
+ 0.3V)
BST ...............................................................-0.3V to (V
IN
+ 10V)
BST (transient < 100ns)................................-0.3V to (V
IN
+ 15V)
BST to LX................................................................-0.3V to +10V
BST to LX (transient < 100ns) ................................-0.3V to +15V
ON/OFF........................................................-0.3V to (V
IN
+ 0.3V)
VD...........................................................................-0.3V to +12V
FB
MAX5033A/MAX5033B/MAX5033C ...................-0.3V to +15V
MAX5033D .........................................................-0.3V to +12V
V
OUT
Short-Circuit Duration...........................................Indefinite
VD Short-Circuit Duration ..............................................Indefinite
Continuous Power Dissipation (T
A
= +70°C)
8-Pin PDIP (derate 9.1mW/°C above +70°C)...............727mW
8-Pin SO (derate 5.9mW/°C above +70°C)..................471mW
Operating Temperature Range
MAX5033_U_ _ ...................................................0°C to +85°C
MAX5033_A_ _ ..............................................-40°C to +125°C
Storage Temperature Range .............................-65°C to +150°C
Junction Temperature......................................................+150°C
Lead Temperature (soldering, 10s) .................................+300°C
ELECTRICAL CHARACTERISTICS (MAX5033_U_ _)
(VIN= +12V, V
ON/OFF
= +12V, I
OUT
= 0, TA= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C. See the
Typical Application Circuit.)
Input Voltage Range V
Undervoltage Lockout UVLO 5.2 V
Output Voltage V
Feedback Voltage V
Quiescent Supply Current I
Shutdown Current I
Peak Switch Current Limit I
Switch Leakage Current I
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
MAX5033A 7.5 76.0
MAX5033B 7.5 76.0
IN
MAX5033C 15 76
MAX5033D 7.5 76.0
MAX5033A, VIN = 7.5V to 76V, I
= 20mA to 500mA
OUT
OUT
SHDN
LIM
OL
MAX5033B, VIN = 7.5V to 76V, I
= 20mA to 500mA
OUT
MAX5033C, VIN = 15V to 76V, I
= 20mA to 500mA
OUT
VIN = 7.5V to 76V, MAX5033D 1.192 1.221 1.250 V
FB
VIN = 12V, I
VIN = 12V, I
VIN = 24V, I
V
= 12V, V
IN
MAX5033D
VFB = 3.5V, VIN = 7.5V to 76V, MAX5033A 270 440
VFB = 5.5V, VIN = 7.5V to 76V, MAX5033B 270 440
Q
VFB = 13V, VIN = 15V to 76V, MAX5033C 270 440
VFB = 1.3V, MAX5033D 270 440
V
(Note 1) 0.95 1.5 2.1 A
VIN = 76V, V
= 0V, VIN = 7.5V to 76V 10 45 µA
ON/OFF
= 500mA, MAX5033A 86
LOAD
= 500mA, MAX5033B 90
LOAD
= 500mA, MAX5033C 94Efficiency η
LOAD
= 5V, I
OUT
ON/OFF
= 500mA,
LOAD
= 0V, VLX = 0V 1 µA
3.185 3.3 3.415
4.85 5.0 5.15
11.64 12 12.36
90
V
V
%
µA
MAX5033
500mA, 76V, High-Efficiency, MAXPower
Step-Down DC-DC Converter
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (MAX5033_U_ _) (continued)
(VIN= +12V, V
ON/OFF
= +12V, I
OUT
= 0, TA= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C. See the
Typical Application Circuit.)
)
ELECTRICAL CHARACTERISTICS (MAX5033_A_ _)
(VIN= +12V, V
ON/ OFF
= +12V, I
OUT
= 0, TA= TJ= -40°C to +125°C, unless otherwise noted. Typical values are at TA= +25°C. See
the Typical Application Circuit.) (Note 2)
Switch On-Resistance R
PFM Threshold I
FB Input Bias Current I
ON/OFF CONTROL INPUT
ON/OFF Input-Voltage Threshold V ON/OFF Input-Voltage Hysteresis V ON/OFF Input Current I
OSCILLATOR
Oscillator Frequency f
Maximum Duty Cycle D
VOLTAGE REGULATOR
Regulator Output Voltage VD VIN = 8.5V to 76V, IL = 0mA 6.9 7.8 8.8 V Dropout Voltage 7.5V VIN 8.5V, IL = 1mA 2.0 V Load Regulation ∆VD/∆IVD0 to 5mA 150
PACKAGE THERMAL CHARACTERISTICS
Thermal Resistance (Junction to Ambient)
THERMAL SHUTDOWN
Thermal-Shutdown Junction Temperature
Thermal-Shutdown Hysteresis T
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
I
DS(ON
PFM
B
ON/OFF
HYST
ON/OFFVON/OFF
OSC
MAX
θ
JA
T
SH
HYST
= 500mA 0.4 0.80
SWITCH
Minimum switch current in any cycle 35 65 95 mA
MAX5033D -150 +0.01 +150 nA
Rising trip point 1.53 1.69 1.85 V
100 mV
= 0V to V
MAX5033D 95 %
SO package (JEDEC 51) 170
DIP package (JEDEC 51) 110
IN
109 125 135 kHz
10 150 nA
+160 °C
20 °C
°C/W
Input Voltage Range V
Undervoltage Lockout UVLO 5.2 V
Output Voltage V
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
MAX5033A 7.5 76.0
MAX5033B 7.5 76.0
IN
MAX5033C 15 76
MAX5033D 7.5 76.0
OUT
MAX5033A, VIN = 7.5V to 76V, I
= 20mA to 500mA
OUT
MAX5033B, VIN = 7.5V to 76V, I
= 20mA to 500mA
OUT
MAX5033C, VIN = 15V to 76V, I
= 20mA to 500mA
OUT
3.185 3.3 3.415
4.825 5.0 5.175
11.58 12 12.42
V
V
MAX5033
500mA, 76V, High-Efficiency, MAXPower Step-Down DC-DC Converter
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (MAX5033_A_ _)
(VIN= +12V, V
ON/ OFF
= +12V, I
OUT
= 0, TA= TJ= -40°C to +125°C, unless otherwise noted. Typical values are at TA= +25°C. See
the Typical Application Circuit.) (Note 2)
)
Note 1: Switch current at which the current limit is activated. Note 2: All limits at -40°C are guaranteed by design, not production tested.
Feedback Voltage V
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Quiescent Supply Current I
Shutdown Current I
Peak Switch Current Limit I
Switch Leakage Current I
Switch On-Resistance R
PFM Threshold I
FB Input Bias Current I
ON/OFF CONTROL INPUT
ON/OFF Input-Voltage Threshold V ON/OFF Input-Voltage Hysteresis V ON/OFF Input Current I
OSCILLATOR
Oscillator Frequency f
Maximum Duty Cycle D
VOLTAGE REGULATOR
Regulator Output Voltage VD VIN = 8.5V to 76V, IL = 0mA 6.5 7.8 9.0 V Dropout Voltage 7.5V VIN 8.5V, IL = 1mA 2.0 V Load Regulation ∆VD/∆IVD0 to 5mA 150
PACKAGE THERMAL CHARACTERISTICS
Thermal Resistance (Junction to Ambient)
THERMAL SHUTDOWN
Thermal-Shutdown Junction Temperature
Thermal-Shutdown Hysteresis T
VIN = 7.5V to 76V, MAX5033D 1.192 1.221 1.250 V
FB
VIN = 12V, I
VIN = 12V, I
VIN = 24V, I
V
= 12V, V
IN
MAX5033D
VFB = 3.5V, VIN = 7.5V to 76V, MAX5033A 270 440
VFB = 5.5V, VIN = 7.5V to 76V, MAX5033B 270 440
Q
VFB = 13V, VIN = 15V to 76V, MAX5033C 270 440
VFB = 1.3V, MAX5033D 270 440
SHDN
LIM
OL
DS(ON
PFM
ON/OFF
HYST
ON/OFFVON/OFF
OSC
MAX
θ
T
HYST
V
ON/OFF
(Note 1) 0.95 1.5 2.20 A
VIN = 76V, V
I
SWITCH
Minimum switch current in any cycle 35 65 110 mA
MAX5033D -150 +0.01 +150 nA
B
Rising trip point 1.50 1.69 1.85 V
MAX5033D 95 %
SO package (JEDEC 51) 170
JA
DIP package (JEDEC 51) 110
SH
= 0V, VIN = 7.5V to 76V 10 45 µA
= 500mA 0.4 0.80
= 0V to V
= 500mA, MAX5033A 86
LOAD
= 500mA, MAX5033B 90
LOAD
= 500mA, MAX5033C 94Efficiency η
LOAD
= 5V, I
OUT
= 0V, VLX = 0V 1 µA
ON/OFF
IN
LOAD
= 500mA,
90
100 mV
10 150 nA
105 125 137 kHz
+160 °C
20 °C
%
µA
°C/W
MAX5033
500mA, 76V, High-Efficiency, MAXPower
Step-Down DC-DC Converter
_______________________________________________________________________________________ 5
Typical Operating Characteristics
(VIN= 12V, V
ON/OFF
= 12V, TA= -40°C to +125°C, unless otherwise noted. Typical values are at TA= +25°C. See the Typical
Application Circuit, if applicable.)
V
OUT
vs. TEMPERATURE
(MAX5033CASA, V
OUT
= 12V)
MAX5033 toc01
TEMPERATURE (°C)
V
OUT
(V)
11.9
12.0
12.1
12.2
12.3
12.4
11.8 100
50
0
-50
150
-25
25
75
125
I
OUT
= 0.1A
I
OUT
= 0.5A
V
OUT
vs. TEMPERATURE
(MAX5033BASA, V
OUT
= 5V)
MAX5033 toc02
TEMPERATURE (°C)
V
OUT
(V)
4.95
5.00
5.05
5.10
4.90
I
OUT
= 0.1A
I
OUT
= 0.5A
100
500
-50
150
-25
25
75
125
LINE REGULATION
(MAX5033CASA, V
OUT
= 12V)
MAX5033 toc03
INPUT VOLTAGE (V)
V
OUT
(V)
50 60 70403020
11.9
12.0
12.1
12.2
12.3
12.4
11.8
10 80
I
OUT
= 0A
I
OUT
= 0.5A
LINE REGULATION
(MAX5033BASA, V
OUT
= 5V)
MAX5033 toc04
INPUT VOLTAGE (V)
V
OUT
(V)
46 56 66362616
4.95
5.00
5.05
5.10
4.90
676
I
OUT
= 0A
I
OUT
= 0.5A
LOAD REGULATION
(MAX5033CASA, V
OUT
= 12V)
MAX5033 toc05
I
LOAD
(mA)
V
OUT
(V)
400300200100
11.9
12.0
12.1
12.2
12.3
12.4
11.8
0 500
VIN = 24V
VIN = 76V
LOAD REGULATION
(MAX5033BASA, V
OUT
= 5V)
MAX5033 toc06
I
LOAD
(mA)
V
OUT
(V)
400300200100
4.95
5.00
5.05
5.10
4.90
0500
VIN = 7.5V, 24V
VIN = 76V
EFFICIENCY vs. LOAD CURRENT
(MAX5033BASA, V
OUT
= 5V)
MAX5033 toc07
LOAD CURRENT (mA)
EFFICIENCY (%)
400300200100
30
50
40
20
10
70
60
100
90
80
0
0500
VIN = 7.5V
VIN = 12V
VIN = 24V
VIN = 48V
VIN = 76V
EFFICIENCY vs. LOAD CURRENT
(MAX5033CASA, V
OUT
= 12V)
MAX5033 toc08
LOAD CURRENT (mA)
EFFICIENCY (%)
400300200100
30
50
40
20
10
70
60
100
90
80
0
0 500
VIN = 15V
VIN = 24V
VIN = 48V
VIN = 76V
OUTPUT CURRENT LIMIT
vs. TEMPERATURE
MAX5033 toc09
TEMPERATURE (°C)
OUTPUT CURRENT LIMIT (A)
0.8
1.1
1.4
1.7
2.0
0.5
MAX5033BASA 5% DROP IN V
OUT
100
50
0-50
150
-25
25
75
125
MAX5033
500mA, 76V, High-Efficiency, MAXPower Step-Down DC-DC Converter
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(VIN= 12V, V
ON/OFF
= 12V, TA= -40°C to +125°C, unless otherwise noted. Typical values are at TA= +25°C. See the Typical
Application Circuit, if applicable.)
OUTPUT CURRENT LIMIT
vs. INPUT VOLTAGE
MAX5033 toc10
INPUT VOLTAGE (V)
OUTPUT CURRENT LIMIT (A)
665646362616
0.8
1.1
1.4
1.7
2.0
0.5 676
MAX5033BASA V
OUT
= 5V
5% DROP IN V
OUT
QUIESCENT SUPPLY CURRENT
vs. TEMPERATURE
MAX5033 toc11
TEMPERATURE (°C)
QUIESCENT SUPPLY CURRENT (µA)
240
280
320
360
400
200
100
50
0-50
150
-25
25
75
125
QUIESCENT SUPPLY CURRENT
vs. INPUT VOLTAGE
MAX5033 toc12
INPUT VOLTAGE (V)
QUIESCENT SUPPLY CURRENT (µA)
230
260
290
320
350
200
66
46
266
16
36
56
76
SHUTDOWN CURRENT
vs. TEMPERATURE
MAX5033 toc13
TEMPERATURE (°C)
SHUTDOWN CURRENT (µA)
5
10
15
20
25
0
100
50
0-50
150
-25
25
75
125
SHUTDOWN CURRENT
vs. INPUT VOLTAGE
MAX5033 toc14
INPUT VOLTAGE (V)
SHUTDOWN CURRENT (µA)
5
10
15
20
25
0
66
46
266
16
36
56
76
OUTPUT VOLTAGE
vs. INPUT VOLTAGE
MAX5033 toc15
VIN (V)
V
OUT
(V)
12963
3
6
9
12
15
0
015
MAX5033CASA V
OUT
= 12V
V
ON/OFF
= V
IN
I
OUT
= 0.3A
I
OUT
= 0.5A
MAX5033BASA
LOAD-TRANSIENT RESPONSE
MAX5033 toc16
400µs/div
B
A
A: V
OUT
, 200mV/div, AC-COUPLED
B: I
OUT
, 500mA/div, 100mA TO 500mA
V
OUT
= 5V
MAX5033BASA
LOAD-TRANSIENT RESPONSE
MAX5033 toc17
400µs/div
B
A
A: V
OUT
, 100mV/div, AC-COUPLED
B: I
OUT
, 200mA/div, 100mA TO 250mA
V
OUT
= 5V
MAX5033BASA
LOAD-TRANSIENT RESPONSE
MAX5033 toc18
400µs/div
B
A
A: V
OUT
, 100mV/div, AC-COUPLED
B: I
OUT
, 500mA/div, 250mA TO 500mA
V
OUT
= 5V
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