MAXIM MAX1856 User Manual

General Description
The MAX1856 offers a low-cost solution for generating a SLIC (ringer and off-hook) power supply. Using standard off-the-shelf transformers from multiple vendors, the MAX1856 generates various output voltages: -24V and
-72V (dual output) for both ringer and off-hook supplies for voice-enabled broadband consumer premises equipment (CPE), -48V for IP phones and routers, -5V and -15V (sin­gle or dual output) for DSL CO line drivers, or negative voltages as high as -185V for MEMS bias supplies. The output voltages are adjusted with an external voltage divider.
Due to its wide operating voltage range, the MAX1856 operates from a low-cost, unregulated DC power supply for cost-sensitive applications like xDSL, cable modems, set-top boxes, LMDS, MMDS, WLL, and FTTH CPE. The MAX1856 provides low audio-band noise for talk battery and a sturdy output capable of handling the ring trip con­ditions for ring battery.
The operating frequency can be set between 100kHz and 500kHz with an external resistor in free-running mode. For noise-sensitive applications, the MAX1856’s operating fre­quency can be synchronized to an external clock over its operating frequency range.
The flyback topology allows operation close to 50% duty cycle, offering high transformer utilization, low ripple cur­rent, and less stress on input and output capacitors. Internal soft-start minimizes startup stress on the input capacitor, without any external components.
The MAX1856’s current-mode control scheme does not require external loop compensation. The low-side current­sense resistor provides accurate current-mode control and overcurrent protection.
Applications
VoIP Ringer and Off-Hook Voltage Generators Cable and DSL Modems Set-Top Boxes Wireless Local Loop FTTH LMDS/MMDS Routers Industrial Power Supplies CO DSL Line Driver Supplies MEMS Bias Supplies
Features
Low-Cost, Off-the-Shelf Transformer
3V to 28V Input Range
Low Audio-Band Noise on Talk Battery
Effectively Handles Ring Trip Transients
Powers 2-, 4-, or 12-Line Equipment
High Efficiency Extends Battery Life During
Life-Line Support Conditions
Adjustable 100kHz to 500kHz Switching
Frequency
Clock Synchronization
Internal Soft-Start
Current-Mode PWM and Idle Mode™ Control
Scheme
Logic-Level Shutdown
10-Pin µMAX Package
MAX1856
Wide Input Range, Synchronizable,
PWM SLIC Power Supply
________________________________________________________________ Maxim Integrated Products 1
Typical Operating Circuit
Ordering Information
19-1898; Rev 0; 2/01
For price, delivery, and to place orders, please contact Maxim Distribution at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Idle Mode is a trademark of Maxim Integrated Products.
PART TEMP. RANGE PIN-PACKAGE
MAX1856EUB -40°C to +85°C 10 µMAX
INPUT 3V TO 28V
V
CC
SYNC/SHDN
LDO
FREQ
GND
PGND
OUT2
-72V
1
EXT
CS
MAX1856
FB
REF
2
2
2
OUT1
-24V
MAX1856
Wide Input Range, Synchronizable, PWM SLIC Power Supply
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(VCC= SYNC/SHDN, V
CC
= 5V, V
LDO
= 5V, R
OSC
= 200k, TA= 0°C to +85°C. Typical values are at TA= +25°C, unless otherwise noted.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
VCC, SYNC/SHDN to GND .....................................-0.3V to +30V
PGND to GND .......................................................-0.3V to +0.3V
LDO, FREQ, FB, CS to GND.....................................-0.3V to +6V
EXT, REF to GND......................................-0.3V to (V
LDO
+ 0.3V)
LDO Output Current............................................-1mA to +20mA
LDO Short Circuit to GND ...............................................<100ms
REF Short Circuit to GND ...........................................Continuous
Continuous Power Dissipation (T
A
= +70°C)
10-Pin µMAX (derate 5.6mW/°C above +70°C) ...........444mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
PWM CONTROLLER
Operating Input Voltage Range V
FB Input Current I
Load Regulation VCS = 0 to 100mV for 0 to I
Line Regulation Typically 0.0074% per % duty factor on EXT 0.0074 %/%
Current-Limit Threshold V
CS Input Current I
Idle Mode Current-Sense Threshold
VCC Supply Current (Note 1) I Shutdown Supply Current SYNC/SHDN = GND, VCC = 28V 3.5 6 µA
REFERENCE AND LDO REGULATOR
LDO Output Voltage V
Undervoltage Lockout Threshold
REF to FB Voltage (Note 2) V
REF Load Regulation I
REF Undervoltage Lockout Threshold
OSCILLATOR
Oscillator Frequency f
Maximum Duty Cycle D
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
CC
FB
CS
CS
CC
LDO
V
UVLO
REF
OSC
328V
VCC = V
VFB = -0.05V 1 50 nA
CS = GND 1 µA
VFB = -0.05V, VCC = 3V to 28V 250 400 µA
R
V
R
Rising edge, 1% hysteresis (typ) 1.0 1.1 1.2 V
R
R
R
R
R
R
LDO
LOAD(MAX)
= 400
LDO
falling edge, 1% hysteresis (typ) 2.40 2.50 2.60 V
LDO
= 10kΩ, C
REF
= 0 to 400µA -2 -10 mV
REF
= 100kΩ ±1% 425 500 575
OSC
= 200kΩ ±1% 225 250 275
OSC
= 500kΩ ±1% 85 100 115
OSC
= 100kΩ ±1% 86 90 94
OSC
= 200kΩ ±1% 87 90 93
OSC
= 500kΩ ±1% 86 90 94
OSC
5V VCC 28V 4.50 5.00 5.50 3V V
= 0.22µF 1.225 1.250 1.275 V
REF
28V 2.65 5.50
CC
2.7 5.5 V
0.013 %/mV
85 100 115 mV
51525mV
V
kHz
%
MAX1856
Wide Input Range, Synchronizable,
PWM SLIC Power Supply
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(VCC= SYNC/SHDN, V
CC
= 5V, V
LDO
= 5V, R
OSC
= 200k, TA= 0°C to +85°C. Typical values are at TA= +25°C, unless otherwise noted.)
ELECTRICAL CHARACTERISTICS
(VCC= SYNC/SHDN, V
CC
= 5V, V
LDO
= 5V, R
OSC
= 200k, TA= -40°C to +85°C, unless otherwise noted.) (Note 3)
Minimum EXT Pulse Width 290 ns
Minimum SYNC Input Signal Duty Cycle
Minimum SYNC Input Low Pulse Width
Maximum SYNC Input Rise/Fall Time
SYNC Input Frequency Range f
SYNC/SHDN Falling Edge to Shutdown Delay
SYNC/SHDN Input High Voltage V SYNC/SHDN Input Low Voltage V
SYNC/SHDN Input Current
EXT Sink/Source Current I
EXT On-Resistance R
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
SYNC
t
SHDN
IH
IL
EXT
ON(EXT)
20 45 %
50 200 ns
200 ns
100 500 kHz
50 µs
2.0 V
0.45 V
V
SYNC/SHDN
V
SYNC/SHDN
EXT forced to 2V 1 A EXT high or low 2 5
= 5V 0.5 3.0
= 28V 1.5 10
PWM CONTROLLER
Operating Input Voltage Range V
FB Input Current I
Current-Limit Threshold V
CS Input Current I
V Shutdown Supply Current SYNC/SHDN = GND, VCC = 28V 6 µA
REFERENCE AND LDO REGULATOR
LDO Output Voltage V
REF to FB Voltage (Note 2) V
REF Load Regulation I
REF Undervoltage Lockout Threshold
OSCILLATOR
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Supply Current (Note 1) I
CC
CC
FB
CS
CS
CC
LDO
REF
OSC
328V
VCC = V
VFB = -0.05V 50 nA
CS = GND 1 µA
VFB = -0.05V, VCC = 3V to 28V 400 µA
R
R
Rising edge, 1% hysteresis (typ) 1.0 1.2 V
R
R
R
LDO
= 400
LDO
= 10kΩ, C
REF
= 0 to 400µA -10 mV
REF
= 100kΩ ±1% 425 575
OSC
= 200kΩ ±1% 222 278Oscillator Frequency f
OSC
= 500kΩ ±1% 85 115
OSC
REF
5V VCC 28V 4.50 5.50 3V V
= 0.22µF 1.22 1.28 V
28V 2.65 5.50
CC
2.7 5.5 V
85 115 mV
µA
V
kHz
MAX1856
Wide Input Range, Synchronizable, PWM SLIC Power Supply
4 _______________________________________________________________________________________
)
ELECTRICAL CHARACTERISTICS (continued)
(VCC= SYNC/SHDN, V
CC
= 5V, V
LDO
= 5V, R
OSC
= 200k, TA= -40°C to +85°C, unless otherwise noted.) (Note 3)
Note 1: This is the V
CC
current consumed when active, but not switching, so the gate-drive current is not included.
Note 2: The reference output voltage (V
REF
) is measured with respect to FB. The difference between REF and FB is guaranteed to
be within these limits to ensure output voltage accuracy.
Note 3: Specifications to -40°C are guaranteed by design, not production tested.
Typical Operating Characteristics
(Circuit of Figure 1, VCC= V
SYNC/SHDN
= 12V, V
OUT1
= -24V, V
OUT2
= -72V, R
OSC
= 200k, unless otherwise noted.)
-24.5
-24.0
-23.0
-23.5
-22.5
-22.0
0 200100 300 400 500 600 700
-24V OUTPUT VOLTAGE vs. LOAD CURRENT
MAX1856 toc01
I
OUT1
(mA)
V
OUT1
(V)
VIN = 5V
VIN = 12V
VIN = 24V
V
OUT1
= -24V
V
OUT2
= -72V
I
OUT2
= 5mA
-74.5
-74.0
-73.0
-73.5
-72.5
-72.0
0 200100 300 400 500 600 700
-72V CROSS-REGULATION VOLTAGE vs. LOAD CURRENT
MAX1856 toc02
I
OUT1
(mA)
V
OUT2
(V)
VIN = 5V
VIN = 24V
V
OUT1
= -24V
V
OUT2
= -72V
I
OUT2
= 5mA
VIN = 12V
50
60
70
90
80
100
0 100 200 300 400 500 600 700
EFFICIENCY vs. LOAD CURRENT
(-24V OUTPUT)
MAX1856 toc03
I
OUT1
(mA)
EFFICIENCY (%)
V
OUT1
= -24V
V
OUT2
= -72V
I
OUT2
= 5mA
VIN = 5V
VIN = 24V
VIN = 12V
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
Minimum SYNC Input Signal Duty Cycle
Minimum SYNC Input Low Pulse Width
SYNC Input Frequency Range f SYNC/SHDN Input High Voltage V SYNC/SHDN Input Low Voltage V
SYNC/SHDN Input Current
EXT On-Resistance R
SYNC
IH
IL
ON(EXT
R
= 100kΩ ±1% 86 94
OSC
R
= 200kΩ ±1% 87 93Maximum Duty Cycle D
OSC
= 500kΩ ±1% 86 94
R
OSC
V
SYNC/SHDN
V
SYNC/SHDN
= 5V 3.0
= 28V 10
EXT high or low 5
%
45 %
200 ns
100 500 kHz
2.0 V
0.45 V
µA
MAX1856
Wide Input Range, Synchronizable,
PWM SLIC Power Supply
_______________________________________________________________________________________ 5
Typical Operating Characteristics (continued)
(Circuit of Figure 1, VCC= V
SYNC/SHDN
= 12V, V
OUT1
= -24V, V
OUT2
= -72V, R
OSC
= 200k, unless otherwise noted.)
-74
-73
-72
-71
-70
0 50 100 150 200 250
-72V OUTPUT VOLTAGE vs. LOAD CURRENT
MAX1856 toc04
I
OUT2
(mA)
V
OUT2
(V)
V
OUT1
= -24V
V
OUT2
= -72V
I
OUT1
= 5mA
VIN = 5V
VIN = 24V
VIN = 12V
-24.0
-23.8
-23.4
-23.6
-23.2
-23.0
010050 150 200 250
-24V CROSS-REGULATION VOLTAGE vs. LOAD CURRENT
MAX1856 toc05
I
OUT2
(mA)
V
OUT1
(V)
V
OUT1
= -24V
V
OUT2
= -72V
I
OUT1
= 5mA
VIN = 5V
VIN = 24V
VIN = 12V
50
60
70
80
90
100
010050 150 200 250
EFFICIENCY vs. LOAD CURRENT
(-72V OUTPUT)
MAX1856 toc06
I
OUT2
(mA)
EFFICIENCY (%)
V
OUT1
= -24V
V
OUT2
= -72V
I
OUT1
= 5mA
VIN = 5V
VIN = 24V
VIN = 12V
-24V OUTPUT VOLTAGE vs. INPUT VOLTAGE
-23.0
V
= -24V
OUT1
= 100mA
I
VIN (V)
V I
OUT1
OUT2
OUT2
= -72V
= 100mA
-23.2
-23.4
(V)
OUT1
V
-23.6
-23.8
-24.0
V
= -24V
OUT1
= 50mA
I
OUT1
= -72V
V
OUT2
= 50mA
I
OUT2
0105152025
MAX1856 toc07
-72V OUTPUT VOLTAGE
-71.0
-71.4
-71.8
(V)
OUT1
V
-72.2
V
OUT1
= 50mA
I
-72.6
-73.0
OUT1
V
OUT2
= 50mA
I
OUT2
0105152025
vs. INPUT VOLTAGE
V
OUT1
= 100mA
I
OUT1
V
OUT2
= 100mA
I
OUT2
= -24V
= -72V
VIN (V)
100
= -24V
MAX1856 toc08
90
= -72V
80
70
EFFICIENCY (%)
60
50
0105152025
DUAL-OUTPUT EFFICIENCY
vs. INPUT VOLTAGE
V
OUT1
= 100mA
I
OUT1
V
OUT2
= 100mA
I
OUT2
V
= -24V
OUT1
= 50mA
I
OUT1
= -72V
V
OUT2
= 50mA
I
OUT2
VIN (V)
= -24V
= -72V
MAX1856 toc09
-48V OUTPUT VOLTAGE
-46.5
VIN = 5V
-46.9
-47.3
(V)
OUT2
V
-47.7
-48.1
-48.5 0 100 200 300 400
SUPPLY CURRENT
vs. INPUT VOLTAGE
vs. LOAD CURRENT
EFFICIENCY vs. LOAD CURRENT
(-48V OUTPUT)
100
250
VIN = 12V
MAX1856 toc10
90
VIN = 12V
MAX1856 toc11
200
VIN = 5V
80
150
VIN = 24V
70
EFFICIENCY (%)
V
= -48V
OUT
FIGURE 4
I
(mA)
OUT2
60
50
0 100 200 300 400
I
OUT2
(mA)
VIN = 24V
V
OUT
FIGURE 4
= -48V
100
SUPPLY CURRENT (µA)
50
CURRENT INTO VCC PIN
R
0
0105 15202530
OSC
INPUT VOLTAGE (V)
MAX1856 toc12
= 500k
MAX1856
Wide Input Range, Synchronizable, PWM SLIC Power Supply
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 1, VCC= V
SYNC/SHDN
= 12V, V
OUT1
= -24V, V
OUT2
= -72V, R
OSC
= 200k, unless otherwise noted.)
1.240
1.250
1.245
1.255
1.260
REFERENCE VOLTAGE
vs. REFERENCE CURRENT
MAX1856 toc16
REFERENCE CURRENT (µA)
V
REF
(V)
0 200100 300 500
400
1.240
1.250
1.245
1.255
1.260
REFERENCE VOLTAGE
vs. TEMPERATURE
MAX1856 toc17
TEMPERATURE (°C)
V
REF
(V)
-40 10-15 35 85
60
NO LOAD
1000
100
100 1000
SWITCHING FREQUENCY vs. R
OSC
MAX1856 toc18
R
OSC
(k)
SWITCHING FREQUENCY (kHz)
0
200
100
400
300
500
600
-40 10-15 35 60 85
SWITCHING FREQUENCY
vs. TEMPERATURE
MAX1856 toc19
TEMPERATURE (°C)
SWITCHING FREQUENCY (kHz)
R
OSC
= 100k
R
OSC
= 200k
R
OSC
= 500k
70
0
0.1 1 10
EXT RISE/FALL TIME
vs. CAPACITANCE
10
MAX1856 toc20
CAPACITANCE (nF)
EXT RISE/FALL TIME (ns)
30
50
60
40
20
t
RISE
, VIN = 5V
t
RISE
, VIN = 3.3V
t
FALL
, VIN = 5V
t
FALL
, VIN = 3.3V
150
190
270
230
310
350
-40 10-15 35 60 85
SUPPLY CURRENT
vs. TEMPERATURE
MAX1856 toc13
TEMPERATURE (°C)
SUPPLY CURRENT (µA)
R
OSC
= 100k
R
OSC
= 200k
R
OSC
= 500k
CURRENT INTO VCC PIN
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0105 15202530
SHUTDOWN CURRENT
vs. INPUT VOLTAGE
MAX1856 toc14
INPUT VOLTAGE (V)
SHUTDOWN CURRENT (µA)
CURRENT INTO VCC PIN
R
OSC
= 500k
SYNC/SHDN = GND
0
50
150
100
200
250
0426810
LDO DROPOUT VOLTAGE
vs. LOAD CURRENT
MAX1856 toc15
I
LDO
(mA)
DROPOUT VOLTAGE (V)
VIN = 5V
VIN = 3.3V
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