MAXIM MAX1846, MAX1847 User Manual

General Description
MAX1846/MAX1847 high-efficiency PWM inverting con­trollers allow designers to implement compact, low­noise, negative-output DC-DC converters for telecom and networking applications. Both devices operate from +3V to +16.5V input and generate -2V to -200V output. To minimize switching noise, both devices fea­ture a current-mode, constant-frequency PWM control scheme. The operating frequency can be set from 100kHz to 500kHz through a resistor.
The MAX1846 is available in an ultra-compact 10-pin µMAX package. Operation at high frequency, compati­bility with ceramic capacitors, and inverting topology without transformers allow for a compact design. Compatibility with electrolytic capacitors and flexibility to operate down to 100kHz allow users to minimize the cost of external components. The high-current output drivers are designed to drive a P-channel MOSFET and allow the converter to deliver up to 30W.
The MAX1847 features clock synchronization and shut­down functions. The MAX1847 can also be configured to operate as an inverting flyback controller with an N­channel MOSFET and a transformer to deliver up to 70W. The MAX1847 is available in a 16-pin QSOP package.
Current-mode control simplifies compensation and pro­vides good transient response. Accurate current-mode control and over current protection are achieved through low-side current sensing.
Applications
Cellular Base Stations
Networking Equipment
Optical Networking Equipment
SLIC Supplies
CO DSL Line Driver Supplies
Industrial Power Supplies
Automotive Electronic Power Supplies
Servers
Features
90% Efficiency
+3.0V to +16.5V Input Range
-2V to -200V Output
Drives High-Side P-Channel MOSFET
100kHz to 500kHz Switching Frequency
Current-Mode, PWM Control
Internal Soft-Start
Electrolytic or Ceramic Output Capacitor
The MAX1847 also offers:
Synchronization to External Clock Shutdown N-Channel Inverting Flyback Option
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
________________________________________________________________ Maxim Integrated Products 1
Typical Operating Circuit
19-2091; Rev 0; 8/01
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
Ordering Information
Pin Configurations appear at end of data sheet.
PART TEMP. RANGE PIN-PACKAGE
MAX1846EUB -40°C to +85°C 10 µMAX
MAX1847EEE -40°C to +85°C 16 QSOP
POSITIVE
V
IN
P
VL IN
EXT
COMP
MAX1846 MAX1847
CS
FREQ
PGND
REF
GND
FB
NEGATIVE
V
OUT
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(V
SHDN
= VIN= +12V, SYNC = GND, PGND = GND, R
FREQ
= 147k±1%, C
VL
= 0.47µF, C
REF
= 0.1µF, TA= 0°C to +85°C, unless
otherwise noted.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN, SHDN to GND...................................................-0.3V to +20V
PGND to GND .......................................................-0.3V to +0.3V
VL to PGND for V
IN
5.7V...........................-0.3V to (VIN+ 0.3V)
VL to PGND for V
IN
> 5.7V .......................................-0.3V to +6V
EXT to PGND ...............................................-0.3V to (V
IN
+ 0.3V)
REF, COMP to GND......................................-0.3V to (VL + 0.3V)
CS, FB, FREQ, POL, SYNC to GND .........................-0.3V to +6V
Continuous Power Dissipation (T
A
= +70°C)
10-Pin µMAX (derate 5.6mW/°C above +70°C) ...........444mW
16-Pin QSOP (derate 8.3mW/°C above +70°C)...........696mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
PARAMETER CONDITIONS MIN TYP MAX UNITS PWM CONTROLLER Operating Input Voltage Range 3.0 16.5 V
V
rising 2.8 2.95
UVLO Threshold
IN
VIN falling 2.6 2.74
UVLO Hysteresis 60 mV FB Threshold No load -12 0 12 mV FB Input Current V
Load Regulation
Line Regulation
= -0.1V -50 -6 50 nA
FB
C
= 0.068µF, V
COMP
I
= 20mA to 200mA (Note 1)
OUT
C
= 0.068µF, V
COMP
V
= +8V to +16.5V, I
IN
OUT
OUT
OUT
= -48V,
= -48V,
= 100mA
Current-Limit Threshold 85 100 115 mV CS Input Current CS = GND 10 20 µA Supply Current V Shutdown Supply Current
= -0.1V, VIN = +3.0V to +16.5V 0.75 1.2 mA
FB
SHDN = GND, V
= +3.0V to +16.5V
IN
REFERENCE AND VL REGULATOR REF Output Voltage I REF Load Regulation I VL Output Voltage I VL Load Regulation I
= 50µA 1.236 1.25 1.264 V
REF
= 0 to 500µA -2 -15 mV
REF
= 100µA 3.85 4.25 4.65 V
VL
= 0.1mA to 2.0mA -20 -60 mV
VL
-1 0 %
0.04 %
10 25 µA
V
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(V
SHDN
= VIN= +12V, SYNC = GND, PGND = GND, R
FREQ
= 147k±1%, C
VL
= 0.47µF, C
REF
= 0.1µF, TA= 0°C to +85°C, unless
otherwise noted.)
Note 1: Production test correlates to operating conditions. Note 2: Guaranteed by design and characterization.
OSCILLATOR
Maximum Duty Cycle
SYNC Input Signal Duty-Cycle
Range
Minimum SYNC Input Logic Low
Pulse Width
R
= 500k ±1% 90 100 110
FREQ
R
= 147k ±1% 255 300 345 Oscillator Frequency
FREQ
R
= 76.8k ±1% 500
FREQ
R
= 500k ±1% 93 96 97
FREQ
R
= 147k ±1% 85 88 90
FREQ
R
= 76.8kz ±1% 80
FREQ
kHz
7 93 %
50 200 ns
%
SYNC Input Rise/Fall Time (Note 2) 200 ns SYNC Input Frequency Range 100 550 kHz
DIGITAL INPUTS
POL, SYNC, SHDN Input High
Voltage
POL, SYNC, SHDN Input Low
Voltage
2.0 V
0.45 V
POL, SYNC Input Current POL, SYNC = GND or VL 20 40 µA
V
= +5V or GND -12 -4 0
SHDN Input Current
SHDN
V
= +16.5V 1.5 6
SHDN
µA
SOFT-START Soft-Start Clock Cycles 1024
Cycles
Soft-Start Levels 64 EXT OUTPUT EXT Sink/Source Current V
EXT On-Resistance
= +5V, V
IN
forced to +2.5V 1 A
EXT
EXT high or low, tested with 100mA load, V EXT high or low, tested with 100mA load, V
= +5V 2 5
IN
= +3V 5 10
IN
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS
(V
SHDN
= VIN= +12V, SYNC = GND, PGND = GND, R
FREQ
= 147k±1%, CVL= 0.47µF, C
REF
= 0.1µF, TA= -40°C to +85°C,
unless otherwise noted.) (Note 3)
PARAMETER CONDITIONS MIN MAX UNITS
PWM CONTROLLER
Operating Input Voltage Range 3.0 16.5 V
V
rising 2.95
UVLO Threshold
IN
V
falling 2.6
IN
FB Threshold No load -20 20 mV FB Input Current V
Load Regulation
= -0.1V -50 50 nA
FB
C
= 0.068µF, V
COMP
I
= 20mA to 200mA (Note 1)
OUT
OUT
= -48V,
-2 0 %
Current Limit Threshold 85 115 mV CS Input Current CS = GND 20 µA Supply Current V Shutdown Supply Current SHDN = GND, V
= -0.1V, VIN = +3.0V to +16.5V 1.2 mA
FB
= +3.0V to +16.5V 25 µA
IN
REFERENCE AND VL REGULATOR REF Output Voltage I REF Load Regulation I VL Output Voltage I VL Load Regulation I
= 50µA 1.225 1.275 V
REF
= 0 to 500µA -15 mV
REF
= 100µA 3.85 4.65 V
VL
= 0.1mA to 2.0mA -60 mV
VL
OSCILLATOR
R
= 500k ±1% 84 116
Oscillator Frequency
Maximum Duty Cycle
SYNC Input Signal Duty-Cycle
Range
Minimum SYNC Input Logic Low
Pulse Width
FREQ
R
= 147k ±1% 255 345
FREQ
R
= 500k ±1% 93 98
FREQ
R
= 147k ±1% 84 93
FREQ
7 93 %
200 ns
SYNC Input Rise/Fall Time (Note 2) 200 ns SYNC Input Frequency Range 100 550 kHz
DIGITAL INPUTS
POL, SYNC, SHDN Input High
Voltage
POL, SYNC, SHDN Input Low
Voltage
2.0 V
0.45 V
V
kHz
%
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
_______________________________________________________________________________________ 5
Typical Operating Characteristics
(Circuit references are from Table 1 in the Main Application Circuits section, CVL= 0.47µF, C
RE
F
= 0.1µF, TA = +25°C, unless otherwise
noted.)
ELECTRICAL CHARACTERISTICS (continued)
(V
SHDN
= VIN= +12V, SYNC = GND, PGND = GND, R
FREQ
= 147k±1%, CVL= 0.47µF, C
REF
= 0.1µF, TA= -40°C to +85°C,
unless otherwise noted.) (Note 3)
Note 3: Parameters to -40°C are guaranteed by design and characterization.
PARAMETER CONDITIONS MIN MAX UNITS
POL, SYNC Input Current POL, SYNC = GND or VL 40 µA
V
= +5V or GND -12 0
SHDN Input Current
SHDN
V
= +16.5V 6
SHDN
EXT OUTPUT
EXT On-Resistance
EXT high or low, I EXT high or low, I
= 100mA, VIN = +5V 7.5
EXT
= 100mA, VIN = +3V 12
EXT
EFFICIENCY vs. LOAD CURRENT
100
90
80
70
60
50
40
EFFICIENCY (%)
30
20
10
0
VIN = 5V
VIN = 16.5V
APPLICATION CIRCUIT A
1 10 100 1000 10,000
LOAD CURRENT (mA)
MAX1846/7 toc01
EFFICIENCY (%)
V
= -5V
OUT
EFFICIENCY vs. LOAD CURRENT
100
90
80
70
60
50
40
30
20
10
APPLICATION CIRCUIT B
0
1 10 100 1000 10,000
LOAD CURRENT (mA)
VIN = 3V
V
OUT
VIN = 5V
VIN = 3.3V
= -12V
EFFICIENCY vs. LOAD CURRENT
100
90
MAX1846/7 toc02
EFFICIENCY (%)
80
70
60
50
40
30
20
10
0
VIN = 12V
VIN = 16.5V
APPLICATION CIRCUIT C
1 100010010
LOAD CURRENT (mA)
V
= -48V
OUT
µA
MAX1846/7 toc03
OUTPUT VOLTAGE LOAD REGULATION
-11.90
-11.92
-11.94
-11.96
-11.98
-12.00
-12.02
OUTPUT VOLTAGE (V)
-12.04
-12.06
-12.08
APPLICATION CIRCUIT B VIN = 5V
-12.10
0 200100 300 400 500 600
LOAD CURRENT (mA)
MAX1846/7 toc04
SUPPLY CURRENT
vs. SUPPLY VOLTAGE
0462 8 10 12 14 16
VIN (V)
(mA)
IN
I
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
VFB = -0.1V
MAX1846/7 toc05
REFERENCE VOLTAGE
vs. TEMPERATURE
1.262
1.258
1.254
(V)
1.250
REF
V
1.246
1.242
1.238
-40 20 40-20 0 60 80 100
TEMPERATURE (°C)
MAX1846/7 toc06
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit references are from Table 1 in the Main Application Circuits section, CVL= 0.47µF, C
RE
F
= 0.1µF, TA = +25°C, unless otherwise
noted.)
1.240
1.245
1.255
1.250
1.260
0 100 200 300 400 500
REFERENCE LOAD REGULATION
MAX1846/7 toc07
I
REF
(µA)
V
REF
(V)
4.100
4.180
4.140
4.260
4.220
4.300
4.340
-40 20 40-20 0 60 80 100
VL VOLTAGE
vs. TEMPERATURE
MAX1846/7 toc08
TEMPERATURE (°C)
VL (V)
I
VL
= 0
4.22
4.23
4.24
4.25
4.26
4.27
0 0.8 1.00.4 0.60.2 1.2 1.4 1.6 1.8 2.0
VL LOAD REGULATION
MAX1846/7 toc09
IVL (mA)
VL (V)
SHUTDOWN SUPPLY CURRENT
16
14
12
10
SHUTDOWN SUPPLY CURRENT (µA)
302
301
300
299
298
297
FREQUENCY (kHz)
296
295
294
VIN = 16.5V
8
6
4
2
0
-40 0 20-20
-40 0 20-20
SWITCHING FREQUENCY
vs. TEMPERATURE
VIN = 10V
VIN = 3V
40
TEMPERATURE (°C)
vs. TEMPERATURE
R
= 147k ±1%
FREQ
40
TEMPERATURE (°C)
60 80 100
60 80 100
14
12
MAX1846/7 toc10
10
8
6
4
OPERATING CURRENT (mA)
2
0
-40 0 20-20 40 60 80 100
160
140
MAX1846/7 toc13
120
100
80
TIME (ns)
60
40
20
0
OPERATING CURRENT
vs. TEMPERATURE
A: VIN = 3V, V
APPLICATION CIRCUIT A B: VIN = 5V, V C: V
IN
= -12V
OUT
= -5V
OUT
= 16.5V, V
OUT
TEMPERATURE (°C)
= -5V
A
B
C
EXT RISE/FALL TIME
vs. CAPACITANCE
FALL TIME
RISE TIME
VIN = 12V
0 2000 4000 6000 8000 10,000
CAPACITANCE (pF)
MAX1846/7 toc11
MAX1846/7 toc14
SHDN
500
400
300
(kHz)
OSC
f
200
100
V
OUT
0
0
I
L
SWITCHING FREQUENCY
vs. R
FREQ
0 200100 300 400 500 600
R
(k)
FREQ
EXITING SHUTDOWN
APPLICATION CIRCUIT B
1ms/div
MAX1846/7 toc12
MAX1846/7 toc15
5V/div
5V/div
1A/div
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
_______________________________________________________________________________________ 7
Typical Operating Characteristics (continued)
(Circuit references are from Table 1 in the Main Application Circuits section, CVL= 0.47µF, C
RE
F
= 0.1µF, TA = +25°C, unless otherwise
noted.)
SHDN
V
OUT
ENTERING SHUTDOWN
0
I
L
APPLICATION CIRCUIT B
1ms/div
MAX1846/7 toc16
5V/div
5V/div
1A/div
V
OUT
I
L
LX
LIGHT-LOAD SWITCHING
WAVEFORM
V
OUT
HEAVY-LOAD SWITCHING
APPLICATION CIRCUIT B
MAX1846/7 toc18
100mV/div
WAVEFORM
1µs/div
I
= 600mA
LOAD
MAX1846/7 toc17
100mV/div
1A/div
10V/div
I
V
LOAD
OUT
LOAD-TRANSIENT RESPONSE
I
L
APPLICATION CIRCUIT B
I
LOAD
2ms/div
= 10mA to 400mA
MAX1846/7 toc19
I
L
LX
500mV/div
1A/div
APPLICATION CIRCUIT B
1µs/div
I
= 50mA
LOAD
I
LOAD
V
OUT
I
1A/div
10V/div
LOAD-TRANSIENT RESPONSE
L 500mA/div
APPLICATION CIRCUIT C
400µs/div
I
= 4mA to 100mA
LOAD
MAX1846/7 toc20
200mV/div
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
8 _______________________________________________________________________________________
Pin Description
PIN
MAX1846 MAX1847
1 POL
1 2 VL VL Low-Dropout Regulator. Connect 0.47µF ceramic capacitor from VL to GND.
2 3 FREQ
3 4 COMP
4 5 REF
56FB
7,9 N.C. No Connection
8 SHDN
6 10,11 GND Analog Ground. Connect to PGND.
7 12 PGND Negative Rail for EXT Driver and Negative Current-Sense Input. Connect to GND.
813CS
9 14 EXT External MOSFET Gate-Driver Output. EXT swings from IN to PGND.
10 15 IN Power-Supply Input
16 SYNC
NAME FUNCTION
Sets polarity of the EXT pin. Connect POL to GND to set EXT for use with an external PMOS high-side FET. Connect POL to VL to set EXT for use with an external NMOS low­side FET in transformer-based applications.
Oscillator Frequency Set Input. Connect a resistor (R internal oscillator frequency from 100kHz (R R
FREQ
Frequency section.
Compensation Node for Error Amp/Integrator. Connect a series resistor/capacitor network from COMP to GND for loop compensation. See Design Procedure.
1.25V Reference Output. REF can source up to 500µA. Bypass with a 0.1µF ceramic capacitor from REF to GND.
Feedback Input. Connect FB to the center of a resistor-divider connected between the output and REF. The FB threshold is 0.
Shutdown Control. Drive SHDN low to turn off the DC-DC controller. Drive high or connect to IN for normal operation.
P osi ti ve C ur r ent- S ense Inp ut. C onnect a cur r ent- sense r esi sto r ( R
Operating Frequency Synchronization Control. Drive SYNC low or connect to GND to set the internal oscillator frequency with R signal to externally set the converters operating frequency. DC-DC conversion cycles initiate on the rising edge of the input clock signal. Note that when driving SYNC with an external signal, R
) from FREQ to GND to set the
FREQ
= 500k) to 500kHz (R
is still required if an external clock is used at SYNC. See Setting the Operating
must still be connected to FREQ.
FREQ
FREQ
) b etw een C S and
C S
. Drive SYNC with a logic-level clock input
FREQ
FREQ
= 76.8kΩ).
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
_______________________________________________________________________________________ 9
Typical Application Circuit
0.22µF
0.47µF
V
+3V to +5.5V
150k
IN
10k
2
VL
8
SHDN
16
SYNC
MAX1847
4
COMP
3
FREQ
5
REF FB
POL
1
3 x 22µF
15
IN
GND
10V
PGND
10, 11
EXT
N.C.
22k
FDS6375
CMSH5-40
14
13
CS
7, 9
12
6
1200pF
10µH
DO5022P-103
0.02 1W
47µF
16V
Sanyo
16TPB47M
R1
95.3k 1%
R2
10.0k 1%
47µF
16V
V
OUT
-12V AT 400mA
0.1µF
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
10 ______________________________________________________________________________________
Functional Diagram
IN
SHDN
MAX1847 ONLY
STARTUP
CIRCUITRY
EXT
PGND
EXT DRIVER
VL
REGULATOR
POL
SYNC
MAX1847 ONLY
FREQ
COMP
FB
REF
UNDER-
VOLTAGE
LOCK OUT
OSCILLATOR
SOFT-START
REFERENCE
G
M
ERROR
AMPLIFIER
CONTROL
CIRCUITRY
SLOPE
COMP
ERROR
COMPARATOR
CURRENT-
SENSE
AMPLIFIER
VL
MAX1846 MAX1847
CS
PGND
GND
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
______________________________________________________________________________________ 11
Detailed Description
The MAX1846/MAX1847 current-mode PWM controller use an inverting topology that is ideal for generating output voltages from -2V to -200V. Features include shutdown, adjustable internal operating frequency or synchronization to an external clock, soft-start, adjustable current limit, and a wide (+3V to +16.5V) input range.
PWM Controller
The architecture of the MAX1846/MAX1847 current­mode PWM controller is a Bi-CMOS multi-input system that simultaneously processes the output-error signal, the current-sense signal, and a slope-compensation ramp (Functional Diagram). Slope compensation pre­vents subharmonic oscillation, a potential result in cur­rent-mode regulators operating at greater than 50% duty cycle. The controller uses fixed-frequency, cur­rent-mode operation where the duty ratio is set by the input-to-output voltage ratio. The current-mode feed­back loop regulates peak inductor current as a function of the output error signal.
Internal Regulator
The MAX1846/MAX1847 incorporate an internal low­dropout regulator (LDO). This LDO has a 4.25V output and powers all MAX1846/MAX1847 functions (exclud­ing EXT) for the primary purpose of stabilizing the per­formance of the IC over a wide input voltage range (+3V to +16.5V). The input to this regulator is connect­ed to IN, and the dropout voltage is typically 100mV, so that when VINis less than 4.35V, VL is typically V
IN
minus 100mV. When the LDO is in dropout, the MAX1846/MAX1847 still operate with VINas low as 3V. For best performance, it is recommended to connect VL to IN when the input supply is less than 4.5V.
Undervoltage Lockout
The MAX1846/MAX1847 have an undervoltage lockout circuit that monitors the voltage at VL. If VL falls below the UVLO threshold (2.8V typ), the control logic turns the P-channel FET off (EXT high impedance). The rest of the IC circuitry is still powered and operating. When VL increases to 60mV above the UVLO threshold, the IC resumes operation from a start up condition (soft-start).
Soft-Start
The MAX1846/MAX1847 feature a digital soft-start that is preset and requires no external capacitor. Upon startup, the FB threshold decrements from the refer­ence voltage to 0 in 64 steps over 1024 cycles of f
OSC
or f
SYNC
. See the Typical Operating Characteristics for a scope picture of the soft-start operation. Soft-start is implemented: 1) when power is first applied to the IC,
2) when exiting shutdown with power already applied, and 3) when exiting undervoltage lockout.
Shutdown (MAX1847 only)
The MAX1847 shuts down to reduce the supply current to 10µA when SHDN is low. In this mode, the internal ref­erence, error amplifier, comparators, and biasing circuit­ry turn off. The EXT output becomes high impedance and the external pullup resistor connected to EXT pulls V
EXT
to VIN, turning off the P-channel MOSFET. When in
shutdown mode, the converters output goes to 0.
Frequency Synchronization
(MAX1847 only)
The MAX1847 is capable of synchronizing its switching frequency with an external clock source. Drive SYNC with a logic-level clock input signal to synchronize the MAX1847. A switching cycle starts on the rising edge of the signal applied to SYNC. Note that the frequency of the signal applied to SYNC must be higher than the default frequency set by R
FREQ
. This is required so that the internal clock does not start a switching cycle pre­maturely. If SYNC is inactive for an entire clock cycle of the internal oscillator, the internal oscillator takes over the switching operation. Choose R
FREQ
such that f
OSC
= 0.9 ✕f
SYNC
.
EXT Polarity (MAX1847 only)
The MAX1847 features an option to utilize an N-channel MOSFET configuration, rather than the typical P-chan­nel MOSFET configuration (Figure 1). In order to drive the different polarities of these MOSFETs, the MAX1847 is capable of reversing the phase of EXT by 180 degrees. When driving a P-channel MOSFET, connect POL to GND. When driving an N-Channel MOSFET, connect POL to VL. These POL connections ensure the proper polarity for EXT. For design guidance in regard to this application, refer to the MAX1856 data sheet.
Design Procedure
Initial Specifications
In order to start the design procedure, a few parameters must be identified: the minimum input voltage expected (V
IN(MIN)
), the maximum input voltage expected
(V
IN(MAX)
), the desired output voltage (V
OUT
), and the
expected maximum load current (I
LOAD
).
Calculate the Equivalent Load Resistance
This is a simple calculation used to shorten the verifica­tion equations:
R
LOAD
= V
OUT
/ I
LOAD
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
12 ______________________________________________________________________________________
Calculate the Duty Cycle
The duty cycle is the ratio of the on-time of the MOSFET switch to the oscillator period. This is determined by the ratio of the input voltage to the output voltage. Since the input voltage typically has a range of operation, a minimum (D
MIN
) and maximum (D
MAX
) duty cycle is
calculated by:
where VDis the forward drop across the output diode, VSWis the drop across the external FET when on, and V
LIM
is the current-limit threshold. To begin with, assume VD= 0.5V for a Schottky diode, VSW= 100mV, and V
LIM
= 100mV. Remember that V
OUT
is negative
when using this formula.
Setting the Output Voltage
The output voltage is set using two external resistors to form a resistive-divider to FB between the output and REF (refer to R1 and R2 in Figure 1). V
REF
is nominally
1.25V and the regulation voltage for FB is nominally 0. The load presented to the reference by the feedback resistors must be less than 500µA. This is to guarantee that V
REF
is in regulation (see Electrical Characteristics Table). Conversely, the current through the feedback resistors must be large enough so that the leakage cur­rent of the FB input (50nA) is insignificant. Therefore, select R2 so that I
R2
is between 50µA and 250µA.
IR2= V
REF
/ R2
where V
REF
= 1.25V. A typical value for R2 is 10kΩ.
Once R2 is selected, calculate R1 with the following equation:
R1 = R2 x (-V
OUT
/ V
REF
)
Setting the Operating Frequency
The MAX1846/MAX1847 are capable of operating at switching frequencies from 100kHz to 500kHz. Choice of operating frequency depends on a number of fac­tors:
1) Noise considerations may dictate setting (or syn-
chronizing) f
OSC
above or below a certain fre­quency or band of frequencies, particularly in RF applications.
Figure 1. Using an N-Channel MOSFET (MAX1847 only)
V
IN
+12V
12µF 25V
VP1-0190
12.2µH
1:4
2
POL
VL
8
SHDN
16
SYNC
MAX1847
4
COMP
3
FREQ
5
REF
0.033µF
0.47µF
270k
150k
0.1µF
D
MIN
D
MAX
VV
=
VVVVV
IN MAX SW LIM OUT D
()
=
VVVVV
IN MIN SW LIM OUT D
()
OUT D
−−−
VV
+
OUT D
−−−
+
+
+
1
15
IN
PGND
GND
10, 11
EXT
N.C.
IRLL2705
14
13
CS
7, 9
0.05
0.5W
12
6
FB
CMR1U-02
470
100pF 100V
1800pF
383k 1%
10.0k 1%
V
OUT
-48V AT 100mA
12µF 100V
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
______________________________________________________________________________________ 13
2) Higher frequencies allow the use of smaller value (hence smaller size) inductors and capacitors.
3) Higher frequencies consume more operating power both to operate the IC and to charge and discharge the gate of the external FET. This tends to reduce the efficiency at light loads.
4) Higher frequencies may exhibit lower overall effi­ciency due to more transition losses in the FET; however, this shortcoming can often be nullified by trading some of the inductor and capacitor size benefits for lower-resistance components.
5) High-duty-cycle applications may require lower frequencies to accommodate the controller mini­mum off-time of 0.4µs. Calculate the maximum oscillator frequency with the following formula:
Remember that V
OUT
is negative when using this formula.
The oscillator frequency is set by a resistor, R
FREQ
, connected from FREQ to GND. The relationship between f
OSC
(in Hz) and R
FREQ
(in ) is slightly non-
linear, as illustrated in the Typical Operating Characteristics. Choose the resistor value from the graph and check the oscillator frequency using the fol­lowing formula:
External Synchronization (MAX1847 only)
The SYNC input provides external-clock synchroniza­tion (if desired). When SYNC is driven with an external clock, the frequency of the clock directly sets the MAX1847s switching frequency. A rising clock edge on SYNC is interpreted as a synchronization input. If the sync signal is lost, the internal oscillator takes over at the end of the last cycle, and the frequency is returned to the rate set by R
FREQ
. Choose R
FREQ
such
that f
OSC
= 0.9 x f
SYNC
.
Choosing Inductance Value
The inductance value determines the operation of the current-mode regulator. Except for low-current applica-
tions, most circuits are more efficient and economical operating in continuous mode, which refers to continu­ous current in the inductor. In continuous mode there is a trade-off between efficiency and transient response. Higher inductance means lower inductor ripple current, lower peak current, lower switching losses, and, there­fore, higher efficiency. Lower inductance means higher inductor ripple current and faster transient response. A reasonable compromise is to choose the ratio of induc­tor ripple current to average continuous current at mini­mum duty cycle to be 0.4. Calculate the inductor ripple with the following formula:
Then calculate an inductance value:
L = (V
IN(MAX)
/ I
RIPPLE
) x (D
MIN
/ f
OSC
)
Choose the closest standard value. Once again, remem­ber that V
OUT
is negative when using this formula.
Determining Peak Inductor Current
The peak inductor current required for a particular out­put is:
I
LPEAK
= I
LDC
+ (I
LPP
/ 2)
where I
LDC
is the average DC input current and I
LPP
is
the inductor peak-to-peak ripple current. The I
LDC
and
I
LPP
terms are determined as follows:
where L is the selected inductance value. The satura­tion rating of the selected inductor should meet or exceed the calculated value for I
LPEAK
, although most coil types can be operated up to 20% over their satura­tion rating without difficulty. In addition to the saturation criteria, the inductor should have as low a series resis­tance as possible. For continuous inductor current, the power loss in the inductor resistance (PLR) is approxi­mated by:
PLR~ (I
LOAD
x V
OUT
/ VIN)2x R
L
where RLis the inductor series resistance.
VVV
f
()
OSC MAX
=
VVVVV
×
t
IN MIN SW LIM
()
IN MIN SW LIM OUT D
1
()
OFF MIN
−−
()
−−−
+
f
=
OSC
()
−−
711 19
.. .
5 21 10 1 92 10 4 86 10
×
()
1
××
RR
()
FREQ FREQ
×
2
()
 
I
RIPPLE
04.
=
IVVVVV
×× +
() ()
LOAD MAX IN MAX SW LIM OUT D
()
VVV
()
()
IN MAX SW LIM
−−−
−−
I
I
IVV
×+
LOAD OUT D
=
LDC
VVV
IN MIN SW LIM
VVVVV
()
=
LPP
()
−−
()
IN MIN SW LIM OUT D
−−
()
Lf V V
×× +
OSC OUT D
×+
()
()
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
14 ______________________________________________________________________________________
Once the peak inductor current is calculated, the cur­rent sense resistor, R
CS
, is determined by:
R
CS
= 85mV / I
LPEAK
For high peak inductor currents (>1A), Kelvin-sensing connections should be used to connect CS and PGND to RCS. Connect PGND and GND together at the ground side of RCS. A lowpass filter between RCSand CS may be required to prevent switching noise from tripping the current-sense comparator at heavy loads. Connect a 100resistor between CS and the high side of RCS, and connect a 1000pF capacitor between CS and GND.
Checking Slope-Compensation Stability
In a current-mode regulator, the cycle-by-cycle stability is dependent on slope compensation to prevent sub­harmonic oscillation at duty cycles greater than 50%. For the MAX1846/MAX1847, the internal slope compen­sation is optimized for a minimum inductor value (L
MIN
) with respect to duty cycle. For duty cycles greater then 50%, check stability by calculating LMIN using the fol­lowing equation:
where V
IN(MIN)
is the minimum expected input voltage, Msis the Slope Compensation Ramp (41 mV/µs) and D
MAX
is the maximum expected duty cycle. If L
MIN
is larger than L, increase the value of L to the next stan­dard value that is larger than L
MIN
to ensure slope
compensation stability.
Power MOSFET Selection
The MAX1846/MAX1847 drive a wide variety of P-chan­nel power MOSFETs (PFETs). The best performance, especially with input voltages below 5V, is achieved with low-threshold PFETs that specify on-resistance with a gate-to-source voltage (VGS) of 2.7V or less. When selecting a PFET, key parameters include:
1) Total gate charge (QG)
2) Reverse transfer capacitance (C
RSS
)
3) On-resistance (R
DS(ON)
)
4) Maximum drain-to-source voltage (V
DS(MAX)
)
5) Minimum threshold voltage (V
TH(MIN)
)
At high switching rates, dynamic characteristics (para­meters 1 and 2 above) that predict switching losses may have more impact on efficiency than R
DS(ON
),
which predicts DC losses. QGincludes all capacitance
associated with charging the gate. In addition, this parameter helps predict the current needed to drive the gate at the selected operating frequency. The power MOSFET in an inverting converter must have a high enough voltage rating to handle the input voltage plus the magnitude of the output voltage and any spikes induced by leakage inductance.
Choose R
DS(ON)(MAX)
specified at VGS< V
IN(MIN)
to be
one to two times RCS. Verify that V
IN(MAX)
< V
GS(MAX)
and V
DS(MAX)
> V
IN(MAX)
- V
OUT
+ VD. Choose the rise-
and fall-times (tR, tF) to be less than 50ns.
Output Capacitor Selection
The output capacitor (C
OUT
) does all the filtering in an inverting converter. The output ripple is created by the variations in the charge stored in the output capacitor with each pulse and the voltage drop across the capacitors equivalent series resistance (ESR) caused by the current into and out of the capacitor. There are two properties of the output capacitor that affect ripple voltage: the capacitance value, and the capacitor’s ESR. The output ripple due to the output capacitor’s value is given by:
V
RIPPLE-C
= (I
LOAD
D
MAX
T
OSC
) / C
OUT
The output ripple due to the output capacitors ESR is given by:
V
RIPPLE-R
= I
LPP
R
ESR
These two ripple voltages are additive and the total out­put ripple is:
V
RIPPLE-T
= V
RIPPLE-C
+ V
RIPPLE-R
The ESR-induced ripple usually dominates this last equation, so typically output capacitor selection is based mostly upon the capacitors ESR, voltage rating, and ripple current rating. Use the following formula to determine the maximum ESR for a desired output ripple voltage (V
RIPPLE-D
):
R
ESR
= V
RIPPLE-D
/ I
L
PP
Select a capacitor with ESR rating less than R
ESR
. The value of this capacitor is highly dependent on dielectric type, package size, and voltage rating. In general, when choosing a capacitor, it is recommended to use low-ESR capacitor types such as ceramic, organic, or tantalum capacitors. Ensure that the selected capacitor has suffi­cient margin to safely handle the maximum ripple current (I
LPP
) and the maximum output voltage.
Choosing Compensation Components
The MAX1846/MAX1847 are externally loop-compen­sated devices. This provides flexibility in designs to accommodate a variety of applications. Proper com-
LV RM
()
MIN IN MIN CS S
/211
()
[]
DD
××
()()
[]
MAX MAX
/
−−
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
______________________________________________________________________________________ 15
pensation of the control loop is important to prevent excessive output ripple and poor efficiency caused by instability. The goal of compensation is to cancel unwanted poles and zeros in the DC-DC converter’s transfer function created by the power-switching and filter elements. More precisely, the objective of com­pensation is to ensure stability by ensuring that the DC­DC converters phase shift is less than 180° by a safe margin, at the frequency where the loop gain falls below unity. One method for ensuring adequate phase margin is to introduce corresponding zeros and poles in the feedback network to approximate a single-pole response with a -20dB/decade slope all the way to unity-gain crossover.
Calculating Poles and Zeros
The MAX1846/MAX1847 current-mode architecture takes the double pole caused by the inductor and out­put capacitor and shifts one of these poles to a much higher frequency. This makes loop compensation easi­er. To compensate these devices, we must know the center frequencies of the right-half plane zero (z
RHP
)
and the higher frequency pole (p
OUT2
). Calculate the
z
RHP
frequency with the following formula:
The calculations for p
OUT2
are very complex. For most
applications where V
OUT
does not exceed -48V (in a
negative sense), the p
OUT2
will not be lower than 1/8th of the oscillator frequency and is generally at a higher frequency than z
RHP
. Therefore:
p
OUT2
0.125 ✕f
OSC
A pole is created by the output capacitor and the load resistance. This pole must also be compensated and its center frequency is given by the formula:
p
OUT1
= 1 / (2π✕R
LOAD
C
OUT
)
Finally, there is a zero introduced by the ESR of the out­put capacitor. This zero is determined from the follow­ing equation:
z
ESR
= 1 / (2π✕C
OUT
R
ESR
)
Calculating the Required Pole Frequency
To ensure stability of the MAX1846/MAX1847, the intro­duced pole (P
DOM
) by the compensation network must
roll-off the error amplifier gain to 1 before z
RHP
or
P
OUT2
occurs. First calculate the DC open-loop gain to
determine the frequency of the pole to introduce.
where:
B is the feedback divider attenuation factor =
(-V
OUT
/ V
REF
),
GMis the error amplifier transconductance =
400 µA/V,
ROis the error amplifier output resistance = 3 MΩ,
MS1is the slope compensation factor =
[(1.636A / µs) ✕RCS],
RCSis the selected current sense resistor,
L is the selected inductance value
If z
RHP
is at a lower frequency than p
OUT2
, the required
dominant pole frequency is given by:
p
DOM
= z
RHP
/ A
DC
Otherwise the required dominant pole frequency is:
p
DOM
= p
OUT2
/ A
DC
Determining the Compensation Component Values
Using p
DOM
, calculate the compensation capacitor
required:
C
COMP
= 1 / (2π✕R
O
p
DOM
)
Select the next largest standard value of capacitor and then calculate the compensation resistor required to cancel out the output-capacitor-induced pole (p
OUT1
) determined previously. A zero is needed to cancel the output-induced pole and the frequency of this zero must equal p
OUT1
. Therefore:
z
COMP
= p
OUT1
R
COMP
= R
LOAD
C
OUT
/ C
COMP
Choose the nearest lower standard value of the resis­tor. Now check the final values selected for the com­pensation components:
p
COMP
= 1 / [2π✕C
COMP
x (RO+ R
COMP
)]
In order for p
COMP
to compensate the loop, the open­loop gain must reach unity at a lower frequency than the right-half-plane zero or the second output pole, whichever is lower in frequency. If the second output pole and the right-half-plane zero are close together in frequency, the higher resulting phase shift at unity gain
ZRHP
−− 1
()
=
2
DVVR
×
MAX IN MIN OUT LOAD
()
()
VL
2
π
××
()
OUT
×
 
()
V
()
IN MIN
2
2
×
()
()
1
()
RM
CS S
L
+
  
  
1
GR D V V
××
M O MAX IN MIN OUT
 
R
×
LOAD
DC
=
()
 
B
×
 
A
−−
1
()
RV T D
×
CS IN MIN OSC MAX
R
××+
LOAD
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
16 ______________________________________________________________________________________
may require a larger compensation capacitor than cal­culated. It might take more than a couple of iterations to obtain a suitable combination.
Finally, the zero introduced by the output capacitor’s ESR must be compensated. This is accomplished by placing a capacitor between REF and FB creating a pole directly in the feedback loop. Calculate the value of this capacitor using the frequency of z
ESR
and the
selected feedback resistor values with the formula:
Applications Information
Maximum Output Power
The maximum output power that the MAX1846/MAX1847 can provide depends on the maximum input power avail­able and the circuits efficiency:
P
OUT(MAX)
= Efficiency ✕P
IN(MAX)
Furthermore, the efficiency and input power are both functions of component selection. Efficiency losses can be divided into three categories: 1) resistive losses across the inductor, MOSFET on-resistance, current­sense resistor, and the ESR of the input and output capacitors; 2) switching losses due to the MOSFET’s transition region, and charging the MOSFETs gate capacitance; and 3) inductor core losses. Typically 80% efficiency can be assumed for initial calculations. The required input power depends on the inductor cur­rent limit, input voltage, output voltage, output current, inductor value, and the switching frequency. The maxi­mum output power is approximated by the following formula:
P
MAX
= [VIN- (V
LIM
+ I
LIM
x R
DS(ON)
)] x I
LIM
x
[1 - (LIR / 2)] x [(-V
OUT
+ VD) / (VIN- VSW- V
LIM
- V
OUT
+ VD)]
where I
LIM
is the peak current limit and LIR is the
inductor current-ripple ratio and is calculated by:
LIR = I
LPP
/ I
LDC
Again, remember that V
OUT
for the MAX1846/
MAX1847 is negative.
Diode Selection
The MAX1846/MAX1847s high-switching frequency demands a high-speed rectifier. Schottky diodes are recommended for most applications because of their fast recovery time and low forward voltage. Ensure that the diodes average current rating exceeds the peak inductor current by using the diode manufacturers data. Additionally, the diodes reverse breakdown voltage must
exceed the potential difference between V
OUT
and the input voltage plus the leakage inductance spikes. For high output voltages (-50V or more), Schottky diodes may not be practical because of this voltage requirement. In these cases, use an ultrafast recovery diode with ade­quate reverse-breakdown voltage.
Input Filter Capacitor
The input capacitor (CIN) in inverting converter designs reduces the current peaks drawn from the input supply and reduces noise injection. The source impedance of the input supply largely determines the value of CIN. High source impedance requires high input capaci­tance, particularly as the input voltage falls. Since inverting converters act as constant-power loads to their input supply, input current rises as the input volt­age falls. Consequently, in low-input-voltage designs, increasing CINand/or lowering its ESR can add as much as 5% to the conversion efficiency.
Bypass Capacitor
In addition to CINand C
OUT
, other ceramic bypass capacitors are required with the MAX1846/MAX1847. Bypass REF to GND with a 0.1µF or larger capacitor. Bypass V
L
to GND with a 0.47µF or larger capacitor. All bypass capacitors should be located as close to their respective pins as possible.
PC Board Layout Guidelines
Good PC board layout and routing are required in high­frequency-switching power supplies to achieve good regulation, high efficiency, and stability. It is strongly recommended that the evaluation kit PC board layouts be followed as closely as possible. Place power com­ponents as close together as possible, keeping their traces short, direct, and wide. Avoid interconnecting the ground pins of the power components using vias through an internal ground plane. Instead, keep the power components close together and route them in a star ground configuration using component-side cop­per, then connect the star ground to internal ground using multiple vias.
Main Application Circuits
The MAX1846/MAX1847 are extremely versatile devices. Figure 2 shows a generic schematic of the MAX1846. Table 1 lists component values for several typical appli­cations. These component values also apply to the MAX1847. The first two applications are featured in the MAX1846/MAX1847 EV Kit.
CR C
=××
FB ESR OUT
RR RR
+
12
×
12
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
______________________________________________________________________________________ 17
Figure 2. MAX1846 Main Application Circuit
Table 1. Component List for Main Application Circuits
V
APPLICATION B
0.47µF
C
COMP
NOTE: APPLICATIONS A & B USE POS CAPACITORS. APPLICATIONS C & D USE ALUMINUM ELECTROLYTIC CAPACITORS.
R
COMP
R
FREQ
IN
22k
C
IN
10
GND
EXT
PGND
6
IN
P
D1
9
8
CS
7
5
FB
L1
R
CS
C
FB
V
OUT
C
OUT
R1
R2
ONLY
3
2
4
1
VL
MAX1846
COMP
FREQ
REF
0.1µF
CIRCUIT ID ABCD
Input (V) 12 3 to 5.5 12 12
Output (V) -5 -12 -48 -72
Output (A) 2 0.4 0.1 0.1
C
(µF) 0.047 0.22 0.068 0.1
COMP
CIN (µF) 3 x 10 3 x 22 10 10
C
(µF) 2 x 100 2 x 47 47 33
OUT
CFB (pF) 390 1200 1800 1800 R1 (k) (1%) 40.2 95.3 383 576 R2 (k) (1%)10101010
R
(k) 8.2 10 150 1800
COMP
RCS () 0.02 0.02 0.05 0.05
R
(k) 150 150 150 150
FREQ
D1 CMSH5-40 CMSH5-40 CMR1U-02 CMR1U-02
L1 (µH) 10 10 47 82
P1
FDS6685 FDS6375 IRFR5410 IRFR5410
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
18 ______________________________________________________________________________________
Chip Information
TRANSISTOR COUNT: 2441
PROCESS TECHNOLOGY: BiCMOS
Component Suppliers
Note: Please indicate that you are using the MAX1846/MAX1847 when contacting these component suppliers.
Pin Configurations
SUPPLIER COMPONENT PHONE WEBSITE
AVX Capacitors 803-946-0690 www.avxcorp.com
Central Semiconductor Diodes 516-435-1110 www.centralsemi.com
Coilcraft Inductors 847-639-6400 www.coilcraft.com
Dale Resistors 402-564-3131 www.vishay.com/brands/dale/main.html
Fairchild MOSFETs 408-721-2181 www.fairchildsemi.com
International Rectifier
MOSFETs 310-322-3331 www.irf.com
IRC Resistors 512-992-7900 www.irctt.com
Kemet Capacitors 864-963-6300 www.kemet.com
On Semiconductor MOSFETs, Diodes 602-303-5454 www.onsemi.com
Panasonic Capacitors, Resistors 201-348-7522 www.panasonic.com
Sanyo Capacitors 619-661-6835 www.secc.co.jp
Siliconix MOSFETs 408-988-8000 www.siliconix.com
Sprague Capacitors 603-224-1961 www.vishay.com/brands/sprague/main.html
Sumida Inductors 847-956-0666 www.remtechcorp.com
Vitramon
Resistors 203-268-6261 www.vishay.com/brands/vitramon/main.html
TOP VIEW
VL
FREQ
COMP
1
2
MAX1846
3
4
5
10-PIN µMAX
1
10
9
8
7
6
POL SYNC
IN
2
VL
EXT
FREQ
COMP
N.C.
SHDN
REF
FB
3
MAX1847
4
5
6
7
8
16-PIN QSOP
CS
PGNDREF
GNDFB
16
15
IN
14
EXT
13
CS
12
PGND
GND
11
10
GND
9
N.C.
MAX1846/MAX1847
High-Efficiency, Current-Mode,
Inverting PWM Controller
______________________________________________________________________________________ 19
Package Information
10LUMAX.EPS
MAX1846/MAX1847
High-Efficiency, Current-Mode, Inverting PWM Controller
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
20 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2001 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Package Information (continued)
QSOP.EPS
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