MAXIM MAX1777, MAX1977, MAX1999 User Manual

General Description
The MAX1777/MAX1977/MAX1999 dual step-down, switch-mode power-supply (SMPS) controllers generate logic-supply voltages in battery-powered systems. The MAX1777/MAX1977/MAX1999 include two pulse-width modulation (PWM) controllers, adjustable from 2V to 5.5V or fixed at 5V and 3.3V. These devices feature two linear regulators providing 5V and 3.3V always-on outputs. Each linear regulator provides up to 100mA output cur­rent with automatic linear regulator bootstrapping to the main SMPS outputs. The MAX1777/MAX1977/MAX1999 include on-board power-up sequencing, a power-good (PGOOD) output, digital soft-start, and internal soft-stop output discharge that prevents negative voltages on shut­down.
Maxim’s proprietary Quick-PWM™ quick-response, con­stant on-time PWM control scheme operates without sense resistors and provides 100ns response to load transients while maintaining a relatively constant switch­ing frequency. The unique ultrasonic pulse-skipping mode maintains the switching frequency above 25kHz, which eliminates noise in audio applications. Other fea­tures include pulse skipping, which maximizes efficiency in light-load applications, and fixed-frequency PWM mode, which reduces RF interference in sensitive appli­cations.
The MAX1777 features a 200kHz/5V and 300kHz/3.3V SMPS for highest efficiency, while the MAX1977 features a 400kHz/5V and 500kHz/3.3V SMPS for “thin and light” applications. The MAX1999 provides a pin-selectable switching frequency, allowing either 200kHz/300kHz or 400kHz/500kHz operation of the 5V/3.3V SMPSs, respec­tively. The MAX1777/MAX1977/MAX1999 are available in 28-pin QSOP packages and operate over the extended temperature range (-40°C to +85°C). The MAX1777/ MAX1977/MAX1999 are available in lead-free packages.
Applications
Notebook and Subnotebook Computers PDAs and Mobile Communication Devices 3- and 4-Cell Li+ Battery-Powered Devices
Features
No Current-Sense Resistor Needed (MAX1999)Accurate Current Sense with Current-Sense
Resistor (MAX1777/MAX1977)
1.5% Output Voltage Accuracy3.3V and 5V 100mA Bootstrapped Linear
Regulators
Internal Soft-Start and Soft-Stop Output
Discharge
Quick-PWM with 100ns Load Step Response3.3V and 5V Fixed or Adjustable Outputs
(Dual Mode™)
4.5V to 24V Input Voltage RangeUltrasonic Pulse-Skipping Mode (25kHz min)Power-Good (PGOOD) SignalOvervoltage Protection Enable/Disable
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
________________________________________________________________ Maxim Integrated Products 1
Ordering Information
19-2187; Rev 1; 9/04
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
PART
TEMP RANGE
PIN-
5V/3V
SWITCHING
FREQUENCY
MAX1777EEI
200k H z/300kH z
MAX1777EEI+
200k H z/300kH z
MAX1977EEI
400k H z/500kH z
MAX1977EEI+
400k H z/500kH z
MAX1999EEI
200k H z/300kH z or 400k H z/500kH z
MAX1999EEI+
200k H z/300kH z or 400k H z/500kH z
Quick-PWM and Dual Mode are trademarks of Maxim Integrated Products, Inc.
28 27 26 25 24 23 22 21 20 19 18 17 16 15
1 2 3 4 5 6 7 8
9 10 11 12 13 14
BST3 LX3 DH3 LDO3 DL3 GND
LX5
OUT3 OUT5 V+ DL5 LDO5 V
CC
DH5
BST5
TON
ILIM5
FB5
REF
FB3
ILIM3
ON5
ON3
PGOOD
N.C.
QSOP
TOP VIEW
MAX1999
SHDN
PRO
SKIP
Pin Configurations
Pin Configurations continued at end of data sheet.
+Denotes lead-free package.
PACKAGE
-40°C to +85°C 28 QSOP
-40°C to +85°C 28 QSOP
-40°C to +85°C 28 QSOP
-40°C to +85°C 28 QSOP
-40°C to +85°C 28 QSOP
-40°C to +85°C 28 QSOP
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, V
SHDN
= 5V,
T
A
= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
V+, SHDN to GND..................................................-0.3V to +25V
BST_ to GND..........................................................-0.3V to +30V
LX_ to BST_..............................................................-6V to +0.3V
CS_ to GND (MAX1777/MAX1977 only)......................-2V to +6V
V
CC
, LDO5, LDO3, OUT3, OUT5, ON3, ON5, REF,
FB3, FB5, SKIP, PRO, PGOOD to GND ...............-0.3V to +6V
DH3 to LX3..............................................-0.3V to (V
BST3
+ 0.3V)
DH5 to LX5..............................................-0.3V to (V
BST5
+ 0.3V)
ILIM3, ILIM5 to GND...................................-0.3V to (V
CC
+ 0.3V)
DL3, DL5 to GND....................................-0.3V to (V
LDO5
+ 0.3V)
TON to GND (MAX1999 only)...................................-0.3V to +6V
LDO3, LDO5, REF Short Circuit to GND ....................Momentary
LDO3 Current (Internal Regulator) Continuous..............+100mA
LDO3 Current (Switched Over to OUT3) Continuous.....+200mA
LDO5 Current (Internal Regulator) Continuous..............+100mA
LDO5 Current (Switched Over to OUT5) Continuous.....+200mA
Continuous Power Dissipation
28-Pin QSOP (derate 10.8mW/°C above +70°C).........860mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range.............................-65°C to +150°C
Lead Temperature (soldering, 10s).................................+300°C
PARAMETER CONDITIONS
MIN
TYP
MAX
UNITS
MAIN SMPS CONTROLLERS
LDO5 in regulation 6 24
V+ Input Voltage Range
V+ = LDO5, V
OUT5
< 4.43V 4.5 5.5
V
3.3V Output Voltage in Fixed Mode
V+ = 6V to 24V, FB3 = GND, V
SKIP
= 5V
V
V+ = 6V to 24V, FB5 = GND, V
SKIP
= 5V,
MAX1777/MAX1999 (TON = V
CC
)
V+ = 7V to 24V, FB5 = GND, V
SKIP
= 5V,
MAX1977/MAX1999 (TON = GND)
V
Output Voltage in Adjustable Mode
V+ = 6V to 24V, either SMPS
V
Output Voltage Adjust Range Either SMPS 2.0 5.5 V FB3, FB5 Adjustable-Mode
Threshold Voltage
Dual-mode comparator 0.1 0.2 V Either SMPS, V
SKIP
= 5V, 0 to 5A
Either SMPS, SKIP = GND, 0 to 5A
DC Load Regulation
Either SMPS, V
SKIP
= 2V, 0 to 5A
%
Line Regulation Either SMPS, 6V < V+ < 24V
%/V
Current-Limit Threshold (Positive, Default)
ILIM_ = VCC, GND - CS_ (MAX1777/MAX1977), GND - LX_ (MAX1999)
93
107 mV
V
ILIM_
= 0.5V 40 50 60
V
ILIM_
= 1V 93
107
Current-Limit Threshold (Positive, Adjustable)
GND - CS_ (MAX1777/MAX1977), GND - LX_ (MAX1999)
V
ILIM_
= 2V
215
mV
Zero-Current Threshold
SKIP = GND, ILIM_ = V
CC
, GND - CS_
(MAX1777/MAX1977), GND - LX_ (MAX1999)
3mV
Current-Limit Threshold (Negative, Default)
SKIP = ILIM_ = VCC, GND - CS_ (MAX1777/MAX1977), GND - LX_ (MAX1999)
mV
Soft-Start Ramp Time Zero to full limit 1.7 ms
3.285 3.330 3.375
5V Output Voltage in Fixed Mode
4.975 5.050 5.125
1.975 2.00 2.025
0.005
185 200
-120
-0.1
-1.5
-1.7
100
100
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, V
SHDN
= 5V,
T
A
= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
PARAMETER CONDITIONS
UNITS
5V SMPS
MAX1777 or MAX1999 (V
TON
= 5V), SKIP = V
CC
3.3V SMPS 5V SMPS
MAX1977 or MAX1999 (V
TON
= 0), SKIP = V
CC 3.3V SMPS
Operating Frequency
SKIP = REF 25 36
kHz
V
OUT5
= 5.05V
MAX1777 or MAX1999 (V
TON
= 5V)
V
OUT3
= 3.33V
V
OUT5
= 5.05V
On-Time Pulse Width
MAX1977 or MAX1999 (V
TON
= 0)
V
OUT3
= 3.33V
µs
Minimum Off-Time
350 ns
V
OUT5
= 5.05V 94
MAX1777 or MAX1999 (V
TON
= 5V)
V
OUT3
= 3.33V 91
V
OUT5
= 5.05V 88
Maximum Duty Cycle
MAX1977 or MAX1999 (V
TON
= 0)
V
OUT3
= 3.33V 85
%
INTERNAL REGULATOR AND REFERENCE
LDO5 Output Voltage
V
LDO5 Short-Circuit Current LDO5 = GND
mA
LDO5 Undervoltage Lockout Fault Threshold
Falling edge of LDO5, hysteresis = 1% 3.7 4.0 4.3 V
LDO5 Bootstrap Switch Threshold
Falling edge of OUT5, rising edge at OUT5 regulation point
V
LDO5 Bootstrap Switch Resistance
LDO5 to OUT5, V
OUT5
= 5V 1.4 3.2
LDO3 Output Voltage
V
LDO3 Short-Circuit Current LDO3 = GND
mA
LDO3 Bootstrap Switch Threshold
Falling edge of OUT3, rising edge at OUT3 regulation point
V
LDO3 Bootstrap Switch Resistance
LDO3 to OUT3, V
OUT3
= 3.2V 1.5 3.5
REF Output Voltage No external load
V
REF Load Regulation 0 < I
LOAD
< 50µA 10 mV REF Sink Current REF in regulation 10 µA V+ Operating Supply Current LDO5 switched over to OUT5, 5V SMPS 25 50 µA V+ Standby Supply Current V+ = 6V to 24V, both SMPSs off, includes I
SHDN
250 µA
V+ Shutdown Supply Current V+ = 4.5V to 24V 6 15 µA Quiescent Power Consumption
Both SMPSs on, FB3 = FB5 = SKIP = GND, V
OUT3
=
3.5V, V
OUT5
= 5.3V
3 4.5 mW
FAULT DETECTION
Overvoltage Trip Threshold FB3 or FB5 with respect to nominal regulation point +8
+14 %
ON3 = ON5 = GND, 6V < V+ < 24V, 0 < I
ON3 = ON5 = GND, 6V < V+ < 24V, 0 < I
< 100mA 4.90 5.00 5.10
LDO5
< 100mA 3.28 3.35 3.42
LDO3
MIN TYP MAX
200 300 400 500
1.895 2.105 2.315
0.833 0.925 1.017
0.895 1.052 1.209
0.475 0.555 0.635 250 300
4.43 4.56 4.69
2.80 2.91 3.02
1.980 2.000 2.020
190
180
150
+11
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, V
SHDN
= 5V,
T
A
= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
PARAMETER CONDITIONS
UNITS
Overvoltage Fault Propagation Delay
FB3 or FB5 delay with 50mV overdrive 10 µs
PGOOD Threshold
FB3 or FB5 with respect to nominal output, falling edge, typical hysteresis = 1%
-12
-7 %
PGOOD Propagation Delay Falling edge, 50mV overdrive 10 µs PGOOD Output Low Voltage I
SINK
= 4mA 0.3 V PGOOD Leakage Current High state, forced to 5.5V 1 µA Thermal Shutdown Threshold
o
C
Output Undervoltage Shutdown Threshold
FB3 or FB5 with respect to nominal output voltage 65 70 75 %
Output Undervoltage Shutdown Blanking Time
From ON_ signal 10 22 35 ms
INPUTS AND OUTPUTS
Feedback Input Leakage Current
V
FB3
= V
FB5
= 2.2V
nA
Low level 0.6
PRO Input Voltage
High level 1.5
V
Low level 0.8 Float level 1.7 2.3SKIP Input Voltage High level 2.4
V
Low level 0.8
TON Input Voltage
High level 2.4
V
Clear fault level/SMPS off level 0.8 Delay start level 1.7 2.3ON3, ON5 Input Voltage SMPS on level 2.4
V
V
PRO
or V
TON
= 0 or 5V -1 +1
V
ON_
= 0 or 5V -2 +2
V
SKIP
= 0 or 5V -1 +1
V
SHDN
= 0 or 24V -1 +1
V
CS_
= 0 or 5V -2 +2
Input Leakage Current
V
ILIM3
, V
ILIM5
= 0 or 2V
µA
Rising edge 1.2 1.6 2.0
SHDN Input Trip Level
Falling edge
V
DH_ Gate-Driver Sink/Source Current
DH3, DH5 forced to 2V 2 A
DL_ Gate-Driver Source Current DL3 (source), DL5 (source), forced to 2V 1.7 A DL_ Gate-Driver Sink Current DL3 (sink), DL5 (sink), forced to 2V 3.3 A DH_ Gate-Driver On-Resistance BST - LX_ forced to 5V 1.5 4.0
DL_, high state (pullup) 2.2 5.0
DL_ Gate-Driver On-Resistance
DL_, low state (pulldown) 0.6 1.5
MIN TYP MAX
-9.5
160
-200 +40 +200
-0.2 +0.2
0.96 1.00 1.04
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
_______________________________________________________________________________________ 5
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, V
SHDN
= 5V,
T
A
= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
PARAMETER CONDITIONS
MIN
TYP
MAX
UNITS
OUT3, OUT5 Discharge-Mode On-Resistance
12 40
OUT3, OUT5 Discharge-Mode Synchronous Rectifier Turn-On Level
0.2 0.3 0.4 V
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, V
SHDN
= 5V,
T
A
= -40°C to +85°C, unless otherwise noted.) (Note 1)
PARAMETER CONDITIONS
UNITS
MAIN SMPS CONTROLLERS
LDO5 in regulation 6 24
V+ Input Voltage Range
V+ = LDO5, V
OUT5
< 4.41V 4.5 5.5
V
3.3V Output Voltage in Fixed Mode
V+ = 6V to 24V, FB3 = GND, V
SKIP
= 5V
V
V+ = 6V to 24V, FB5 = GND, V
SKIP
= 5V,
MAX1777/MAX1999 (TON = V
CC
)
5V Output Voltage in Fixed Mode
V+ = 7V to 24V, FB5 = GND, V
SKIP
= 5V,
MAX1977/MAX1999 (TON = GND)
V
Output Voltage in Adjustable Mode
V+ = 6V to 24V, either SMPS
V
Output Voltage Adjust Range Either SMPS 2.0 5.5 V FB3, FB5 Adjustable-Mode
Threshold Voltage
Dual-mode comparator 0.1 0.2 V
Current-Limit Threshold (Positive, Default)
ILIM_ = VCC, GND - CS_ (MAX1777/MAX1977), GND - LX_ (MAX1999)
90 110 mV
V
ILIM_
= 0.5V 40 60
V
ILIM_
= 1V 90 110
Current-Limit Threshold (Positive, Adjustable)
GND - CS_ (MAX1777/MAX1977), GND - LX_ (MAX1999)
V
ILIM_
= 2V
220
mV
V
OUT5
= 5.05V
MAX1777 or MAX1999 (V
TON
= 5V)
V
OUT3
= 3.33V
V
OUT5
= 5.05V
On-Time Pulse Width
MAX1977 or MAX1999 (V
TON
= 0)
V
OUT3
= 3.33V
µs
Minimum Off-Time
400 ns
INTERNAL REGULATOR AND REFERENCE
LDO5 Output Voltage
V
LDO5 Undervoltage Lockout Fault Threshold
Falling edge of LDO5, hysteresis = 1% 3.7 4.3 V
ON3 = ON5 = GND, 6V < V+ < 24V, 0 < I
< 100mA 4.90 5.10
LDO5
MIN TYP MAX
3.27 3.39
4.95 5.15
1.97 2.03
180
1.895 2.315
0.833 1.017
0.895 1.209
0.475 0.635 200
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
6 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12.0.V, ON3 = ON5 = VCC, V
SHDN
= 5V,
T
A
= -40°C to +85°C, unless otherwise noted.) (Note 1)
PARAMETER CONDITIONS
UNITS
LDO5 Bootstrap Switch Threshold
Falling edge of OUT5, rising edge at OUT5 regulation point
V
LDO5 Bootstrap Switch Resistance
LDO5 to OUT5, V
OUT5
= 5V 3.2
LDO3 Output Voltage
V
LDO3 Bootstrap Switch Threshold
Falling edge of OUT3, rising edge at OUT3 regulation point
V
LDO3 Bootstrap Switch Resistance
LDO3 to OUT3, V
OUT3
= 3.2V 3.5
REF Output Voltage No external load
V
REF Load Regulation 0 < I
LOAD
< 50µA 10 mV REF Sink Current REF in regulation 10 µA V+ Operating Supply Current LDO5 switched over to OUT5, 5V SMPS 50 µA V+ Standby Supply Current V+ = 6V to 24V, both SMPSs off, includes I
SHDN
300 µA
V+ Shutdown Supply Current V+ = 4.5V to 24V 15 µA Quiescent Power Consumption
Both SMPSs on, FB3 = FB5 = SKIP = GND, V
OUT3
=
3.5V, V
OUT5
= 5.3V
4.5 mW
FAULT DETECTION
Overvoltage Trip Threshold FB3 or FB5 with respect to nominal regulation point +8 +14 % PGOOD Threshold
FB3 or FB5 with respect to nominal output, falling edge, typical hysteresis = 1%
-12 -7 %
PGOOD Output Low Voltage I
SINK
= 4mA 0.3 V
PGOOD Leakage Current High state, forced to 5.5V 1 µA Output Undervoltage
Shutdown Threshold
FB3 or FB5 with respect to nominal output voltage 65 75 %
Output Undervoltage Shutdown Blanking Time
From ON_ signal 10 40 ms
INPUTS AND OUTPUTS
Feedback Input Leakage Current
V
FB3
= V
FB5
= 2.2V
nA
Low level 0.6
PRO Input Voltage
High level 1.5
V
Low level 0.8 Float level 1.7 2.3
SKIP Input Voltage
High level 2.4
V
Low level 0.8
TON Input Voltage
High level 2.4
V
MIN TYP MAX
4.43 4.69
ON3 = ON5 = GND, 6V < V+ < 24V, 0 < I
< 100mA 3.27 3.43
LDO3
2.80 3.02
1.975 2.025
-200 +200
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
_______________________________________________________________________________________ 7
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12.0.V, ON3 = ON5 = VCC, V
SHDN
= 5V,
T
A
= -40°C to +85°C, unless otherwise noted.) (Note 1)
PARAMETER CONDITIONS
MIN
TYP
MAX
UNITS
Clear fault level/SMPS off level 0.8 Delay start level 1.7 2.3ON3, ON5 Input Voltage SMPS on level 2.4
V
V
PRO
or V
TON
= 0 or 5V -1 +1
V
ON_
= 0 or 5V -1 +1
V
SKIP
= 0 or 5V -2 +2
V
SHDN
= 0 or 24V -1 +1
V
CS_
= 0 or 5V -2 +2
Input Leakage Current
V
ILIM3
, V
ILIM5
= 0 or 2V
µA
Rising edge 1.2 2.0
SHDN Input Trip Level
Falling edge
V
DH_ Gate-Driver On-Resistance BST - LX_ forced to 5V 4.0
DL_, high state (pullup) 5.0
DL_ Gate-Driver On-Resistance
DL_, low state (pulldown) 1.5
OUT3, OUT5 Discharge-Mode On-Resistance
40
OUT3, OUT5 Discharge-Mode Synchronous Rectifier Turn-On Level
0.2 0.4 V
Note 1: Specifications to -40°C are guaranteed by design, not production tested.
-0.2 +0.2
0.96 1.04
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
8 _______________________________________________________________________________________
Typical Operating Characteristics
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, SHDN = V+, R
CS
= 7mΩ, V
ILIM
_ = 0.5V, TA= +25°C, unless otherwise noted.)
100
0
0.001 0.01 0.1 1 10
5V OUTPUT EFFICIENCY
vs. LOAD CURRENT (MAX1777)
20
MAX1777 toc01
LOAD CURRENT (A)
EFFICIENCY (%)
40
60
80 70
50
30
10
90
A: IDLE MODE, VIN = 7V B: IDLE MODE, V
IN
= 12V
C: IDLE MODE, V
IN
= 24V
D: PWM MODE, V
IN
= 7V
E: PWM MODE, V
IN
= 12V
F: PWM MODE, V
IN
= 24V
A
B
C
D
E
F
100
0
0.001 0.01 0.1 1 10
5V OUTPUT EFFICIENCY
vs. LOAD CURRENT (MAX1977)
20
MAX1777 toc02
LOAD CURRENT (A)
EFFICIENCY (%)
40
60
80 70
50
30
10
90
A: IDLE MODE, VIN = 7V B: IDLE MODE, V
IN
= 12V
C: IDLE MODE, V
IN
= 24V
D: PWM MODE, V
IN
= 7V
E: PWM MODE, V
IN
= 12V
F: PWM MODE, V
IN
= 24V
A
B
C
D
E
F
100
0
0.001 0.01 0.1 1 10
3.3V OUTPUT EFFICIENCY
vs. LOAD CURRENT (MAX1777)
20
MAX1777 toc03
LOAD CURRENT (A)
EFFICIENCY (%)
40
60
80 70
50
30
10
90
A: IDLE MODE, VIN = 7V B: IDLE MODE, V
IN
= 12V
C: IDLE MODE, V
IN
= 24V
D: PWM MODE, V
IN
= 7V
E: PWM MODE, V
IN
= 12V
F: PWM MODE, V
IN
= 24V
A
B
C
D
E
F
100
0
0.001 0.01 0.1 1 10
3.3V OUTPUT EFFICIENCY
vs. LOAD CURRENT (MAX1977)
20
MAX1777 toc04
LOAD CURRENT (A)
EFFICIENCY (%)
40
60
80 70
50
30
10
90
A: IDLE MODE, VIN = 7V B: IDLE MODE, V
IN
= 12V
C: IDLE MODE, V
IN
= 24V
D: PWM MODE, V
IN
= 7V
E: PWM MODE, V
IN
= 12V
F: PWM MODE, V
IN
= 24V
A
B
C
D
E
F
20
26 24 22
30 28
38 36 34 32
40
7
10 13 16 19
22
25
PWM NO-LOAD BATTERY CURRENT
vs. INPUT VOLTAGE
MAX1777 toc05
INPUT VOLTAGE (V)
BATTERY CURRENT (mA)
MAX1977
MAX1777
0.10
0.19
0.16
0.13
0.25
0.22
0.37
0.34
0.31
0.28
0.40
7101316192225
IDLE-MODE NO-LOAD BATTERY CURRENT
vs. INPUT VOLTAGE
MAX1777 toc06
INPUT VOLTAGE (V)
BATTERY CURRENT (mA)
MAX1977
MAX1777
170
176 174 172
180 178
188 186 184 182
190
7101316192225
STANDBY INPUT CURRENT
vs. INPUT VOLTAGE
MAX1777 toc07
INPUT VOLTAGE (V)
STANDBY INPUT CURRENT (µA)
MAX1777
MAX1977
5.0
6.5
6.0
5.5
7.5
7.0
9.5
9.0
8.5
8.0
10.0
7101316192225
SHUTDOWN INPUT CURRENT
vs. INPUT VOLTAGE
MAX1777 toc08
INPUT VOLTAGE (V)
SHUTDOWN INPUT CURRENT (µA)
MAX1977
MAX1777
250
0
0.001 0.01 0.1 1 10
5V OUTPUT SWITCHING
FREQUENCY vs. LOAD CURRENT (MAX1777)
50
MAX1777 toc09
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
100
150
200 175
125
75
25
225
PWM MODE
IDLE MODE
VIN = 7V
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
_______________________________________________________________________________________ 9
Typical Operating Characteristics (continued)
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, SHDN = V+, R
CS
= 7mΩ, V
ILIM
_ = 0.5V, TA= +25°C, unless otherwise noted.)
400
0
0.001 0.01 0.1 1 10
3.3V OUTPUT SWITCHING
FREQUENCY vs. LOAD CURRENT (MAX1777)
80
MAX1777 toc10
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
160
240
320 280
200
120
40
360
PWM MODE
PFM MODE
VIN = 7V
ULTRASONIC MODE
250
0
0.001 0.01 0.1 1 10
5V OUTPUT SWITCHING
FREQUENCY vs. LOAD CURRENT (MAX1777)
50
MAX1777 toc11
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
100
150
200 175
125
75
25
225
PWM MODE
PFM MODE
VIN = 24V
ULTRASONIC MODE
400
0
0.001 0.01 0.1 1 10
3.3V OUTPUT SWITCHING
FREQUENCY vs. LOAD CURRENT (MAX1777)
80
MAX1777 toc12
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
160
240
320 280
200
120
40
360
PWM MODE
PFM MODE
VIN = 24V
ULTRASONIC MODE
500
0
0.001 0.01 0.1 1 10
5V OUTPUT SWITCHING
FREQUENCY vs. LOAD CURRENT (MAX1977)
100
MAX1777 toc13
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
200
300
400 350
250
150
50
450
PWM MODE
IDLE MODE
VIN = 7V
110
0
100
200
400
300
500
600
0.001 0.01 0.1
3.3V OUTPUT SWITCHING
FREQUENCY vs. LOAD CURRENT (MAX1977)
MAX1777 toc14
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
550
450
350
250
150
50
PWM MODE
PFM MODE
VIN = 7V
ULTRASONIC MODE
500
0
0.001 0.01 0.1 1 10
5V OUTPUT SWITCHING
FREQUENCY vs. LOAD CURRENT (MAX1977)
100
MAX1777 toc15
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
200
300
400 350
250
150
50
450
PWM MODE
PFM MODE
VIN = 24V
ULTRASONIC MODE
110
0
100
200
400
300
500
600
0.001 0.01 0.1
3.3V OUTPUT SWITCHING
FREQUENCY vs. LOAD CURRENT (MAX1977)
MAX1777 toc16
LOAD CURRENT (A)
SWITCHING FREQUENCY (kHz)
550
450
350
250
150
50
PWM MODE
IDLE MODE
VIN = 24V
ULTRASONIC MODE
5.15
5.05
0.001 0.01 0.1 1 10
OUT5 VOLTAGE REGULATION
vs. LOAD CURRENT
5.07
MAX1777 toc17
LOAD CURRENT (A)
OUTPUT VOLTAGE (V)
5.09
5.11
5.13
5.12
5.10
5.08
5.06
5.14
FORCED PWM
IDLE MODE
ULTRASONIC MODE
110
3.330
3.340
3.350
3.370
3.360
3.380
3.390
0.001 0.01 0.1
OUT3 VOLTAGE REGULATION
vs. LOAD CURRENT
MAX1777 toc18
LOAD CURRENT (A)
OUTPUT VOLTAGE (V)
3.385
3.375
3.365
3.355
3.345
3.335
FORCED PWM
IDLE MODE
ULTRASONIC
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
10 ______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, SHDN = V+, R
CS
= 7mΩ, V
ILIM
_ = 0.5V, TA= +25°C, unless otherwise noted.)
4.95
4.96
4.97
4.98
4.99
5.00
020304010 50 60 70 9080 100
LDO5 REGULATOR OUTPUT VOLTAGE
vs. OUTPUT CURRENT
MAX1777 toc19
LDO5 OUTPUT CURRENT (mA)
LDO5 OUTPUT VOLTAGE (V)
3.330
3.334
3.332
3.338
3.336
3.342
3.340
3.344
3.348
3.346
3.350
020304010 50 60 70 9080 100
LDO3 REGULATOR OUTPUT VOLTAGE
vs. OUTPUT CURRENT
MAX1777 toc20
LDO3 OUTPUT CURRENT (mA)
LDO3 OUTPUT VOLTAGE (V)
1.995
1.997
1.996
2.000
1.999
1.998
2.001
2.002
2.004
2.003
2.005
-10 10 200 30405060708090100
REFERENCE VOLTAGE
vs. OUTPUT CURRENT
MAX1777 toc21
I
REF
(µA)
V
REF
(V)
0
2V
5V
0
3.3V
0
12V
REF, LDO3, AND LDO5 POWER-UP
MAX1777 toc22
4ms/div
V+ 5V/div
LDO3 2V/div
LDO5 5V/div
REF 2V/div
0
0
5V
0
3.3V
0
5V
DELAYED START WAVEFORMS
(ON3 = REF)
MAX1777 toc23
200µs/div
ON5 2V/div
OUT3 2V/div
OUT5 2V/div
0
5V
0
3.3V
0
5V
DELAYED START WAVEFORMS
(ON5 = REF)
MAX1777 toc24
200µs/div
ON3 2V/div
OUT3 2V/div
OUT5 2V/div
0
5A
0
3.3V
0
5A
SOFT-START WAVEFORMS
MAX1777 toc25
200µs/div
I
L5
5A/div
OUT3 5V/div
OUT5 5V/div
I
L3
5A/div
0
5V
0
3.3V 0
5V
0
5V
SHUTDOWN WAVEFORMS
MAX1777 toc26
10ms/div
ON3 5V/div
OUT5 5V/div
DL3 5V/div
OUT3 5V/div
0
5V
SWITCHING
0
4A
1A
5V
MAX1777/MAX1999 (TON = VCC)
5V PWM-MODE
LOAD TRANSIENT RESPONSE
MAX1777 toc27
20µs/div
V
OUT
, AC­COUPLED 100mV/div
INDUCTOR CURRENT 2A/div
DL5 5V/div
5V
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 11
0
4A
1A
5V
MAX1977/MAX1999 (TON = GND)
5V PWM-MODE
LOAD TRANSIENT RESPONSE
MAX1777 toc28
10µs/div
V
OUT
, AC­COUPLED 100mV/div
INDUCTOR CURRENT 2A/div
DL5 5V/div
5V
0
4A
1A
3.3V
MAX1777/MAX1999 (TON = VCC)
3.3V PWM-MODE
LOAD TRANSIENT RESPONSE
MAX1777 toc29
20µs/div
V
OUT
, AC­COUPLED 100mV/div
INDUCTOR CURRENT 2A/div
DL3 5V/div
5V
0
4A
1A
3.3V
MAX1977/MAX1999 (TON = GND)
3.3V PWM-MODE
LOAD TRANSIENT RESPONSE
MAX1777 toc30
10µs/div
V
OUT
, AC­COUPLED 100mV/div
INDUCTOR CURRENT 2A/div
DL3 5V/div
5V
5V ULTRASONIC EFFICIENCY
vs. LOAD CURRENT (TON = V
CC
)
MAX1777 toc31
LOAD CURRENT (A)
EFFICIENCY (%)
10.10.01
10
20
30
40
50
60
70
80
90
100
0
0.001 10
VIN = 12V
VIN = 24V
5V ULTRASONIC EFFICIENCY
vs. LOAD CURRENT (TON = GND)
MAX1777 toc32
LOAD CURRENT (A)
EFFICIENCY (%)
10.10.01
10
20
30
40
50
60
70
80
90
100
0
0.001 10
VIN = 12V
VIN = 24V
3.3V ULTRASONIC EFFICIENCY
vs. LOAD CURRENT (TON = V
CC
)
MAX1777 toc33
LOAD CURRENT (A)
EFFICIENCY (%)
10.10.01
10
20
30
40
50
60
70
80
90
100
0
0.001 10
VIN = 7V
VIN = 12V
VIN = 24V
3.3V ULTRASONIC EFFICIENCY
vs. LOAD CURRENT (TON = GND)
MAX1777 toc34
LOAD CURRENT (A)
EFFICIENCY (%)
10.10.01
10
20
30
40
50
60
70
80
90
100
0
0.001 10
VIN = 7V
VIN = 12V
VIN = 24V
Typical Operating Characteristics (continued)
(Circuit of Figure 1 and Figure 2, no load on LDO5, LDO3, OUT3, OUT5, and REF, V+ = 12V, ON3 = ON5 = VCC, SHDN = V+, R
CS
= 7mΩ, V
ILIM
_ = 0.5V, TA= +25°C, unless otherwise noted.)
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
12 ______________________________________________________________________________________
Pin Description
PIN
MAX1777
MAX1977
FUNCTION
1 CS3
3.3V SMPS Current-Sense Input. Connect CS3 to a current-sensing resistor from the source of the synchronous rectifier to GND. The voltage at ILIM3 determines the current-limit threshold (see the Current-Limit (ILIM) Circuit section).
1 N.C. No Connection. Not internally connected.
22
Power-Good Output. PGOOD is an open-drain output that is pulled low if either output is disabled or is more than 10% below its nominal value.
3 3 ON3
3.3V SMPS Enable Input. The 3.3V SMPS is enabled if ON3 is greater than the SMPS on level and disabled if ON3 is less than the SMPS off level. If ON3 is connected to REF, the 3.3V SMPS starts after the 5V SMPS reaches regulation (delay start). Drive ON3 below the clear fault level to reset the fault latches.
4 4 ON5
5V SMPS Enable Input. The 5V SMPS is enabled if ON5 is greater than the SMPS on level and disabled if ON5 is less than the SMPS off level. If ON5 is connected to REF, the 5V SMPS starts after the 3.3V SMPS reaches regulation (delay start). Drive ON5 below the clear fault level to reset the fault latches.
55
3.3V SMPS Current-Limit Adjustment. The GND-LX current-limit threshold defaults to 100mV if ILIM3 is tied to V
CC
. In adjustable mode, the current-limit threshold is 1/10th the voltage seen at ILIM3 over a 0.5V to 3V range. The logic threshold for switchover to the 100mV default value is approximately V
CC
- 1V. Connect ILIM3 to REF for a fixed 200mV threshold.
66
Shutdown Control Input. The device enters its 6µA supply current shutdown mode if V
SHDN
is less than the SHDN input falling edge trip level and does not restart until V
SHDN
is greater than the SHDN input rising edge trip level. Connect SHDN to V+ for automatic startup. SHDN can be connected to V+ through a resistive voltage-divider to implement a programmable undervoltage lockout.
7 7 FB3
3.3V SMPS Feedback Input. Connect FB3 to GND for fixed 3.3V operation. Connect FB3 to a resistive voltage-divider from OUT3 to GND to adjust the output from 2V to 5.5V.
8 8 REF
2V Reference Output. Bypass to GND with a 0.22µF (min) capacitor. REF can source up to 100µA for external loads. Loading REF degrades FB_ and output accuracy according to the REF load-regulation error.
9 9 FB5
5V SMPS Feedback Input. Connect FB5 to GND for fixed 5V operation. Connect FB5 to a resistive voltage-divider from OUT5 to GND to adjust the output from 2V to 5.5V.
10 10 PRO
Overvoltage and Undervoltage Fault Protection Enable/Disable. Connect PRO to V
CC
to disable undervoltage and overvoltage protection. Connect PRO to GND to enable undervoltage and overvoltage protection (see the Fault Protection section).
11 11
5V SMPS Current-Limit Adjustment. The GND-LX current-limit threshold defaults to 100mV if ILIM5 is tied to V
CC
. In adjustable mode, the current-limit threshold is 1/10th the voltage seen at ILIM5 over a 0.5V to 3V range. The logic threshold for switchover to the 100mV default value is approximately V
CC
- 1V. Connect ILIM5 to REF for a fixed 200mV threshold.
12 12 SKIP
Low-Noise Mode Control. Connect SKIP to GND for normal idle-mode (pulse-skipping) operation or to V
CC
for PWM mode (fixed frequency). Connect to REF or leave floating for ultrasonic mode (pulse skipping, 25kHz minimum).
MAX1999
NAME
PGOOD
ILIM3
SHDN
ILIM5
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 13
Pin Description (continued)
PIN
MAX1777
MAX1977
FUNCTION
13 CS5
5V SMPS Current-Sense Input. Connect CS5 to a current-sensing resistor from the source of the synchronous rectifier to GND. The voltage at ILIM5 determines the current-limit threshold (see the Current-Limit Circuit section).
—13TON
Frequency Select Input. Connect to V
CC
for 200kHz/300kHz operation and to GND for
400kHz/500kHz operation (5V/3.3V SMPS switching frequencies, respectively).
14 14
Boost Flying Capacitor Connection for 5V SMPS. Connect to an external capacitor and diode according to the Typical Application Circuits (Figure 1 and Figure 2). See the MOSFET Gate Drivers (DH_, DL_) section.
15 15 LX5
Inductor Connection for 5V SMPS. LX5 is the internal lower supply rail for the DH5 high-side gate driver. LX5 is the current-sense input for the 5V SMPS (MAX1999 only).
16 16 DH5 High-Side MOSFET Floating Gate-Driver Output for 5V SMPS. DH5 swings from LX5 to BST5. 17 17 V
CC
Analog Supply Voltage Input for PWM Core. Connect VCC to the system supply voltage with a series 50 resistor. Bypass to GND with a 1µF ceramic capacitor.
18 18
5V Linear-Regulator Output. LDO5 is the gate-driver supply for the external MOSFETs. LDO5 can provide a total of 100mA, including MOSFET gate-drive requirements and external loads. The internal load depends on the choice of MOSFET and switching frequency (see the Reference and Linear Regulators (REF, LDO5, and LDO3) section). If OUT5 is greater than the LDO5 bootstrap switch threshold, the LDO5 regulator shuts down and the LDO5 pin connects to OUT5 through a 1.4 switch. Bypass LDO5 with a minimum of 4.7µF. Use an additional 1µF per 5mA of load.
19 19 DL5 5V SMPS Synchronous Rectifier Gate-Drive Output. DL5 swings between GND and LDO5.
20 20 V+
Power-Supply Input. V+ powers the LDO5/LDO3 linear regulators and is also used for the Quick-PWM on-time one-shot circuits. Connect V+ to the battery input through a 4 resistor and bypass with a 4.7µF capacitor.
21 21
5V SMPS Output Voltage-Sense Input. Connect to the 5V SMPS output. OUT5 is an input to the Quick-PWM on-time one-shot circuit. It also serves as the 5V feedback input in fixed-voltage mode. If OUT5 is greater than the LDO5 bootstrap-switch threshold, the LDO5 linear regulator shuts down and LDO5 connects to OUT5 through a 1.4 switch.
22 22
3.3V SMPS Output Voltage-Sense Input. Connect to the 3.3V SMPS output. OUT3 is an input to the Quick-PWM on-time one-shot circuit. It also serves as the 3V feedback input in fixed­voltage mode. If OUT3 is greater than the LDO3 bootstrap-switch threshold, the LDO3 linear
regulator shuts down and LDO3 connects to OUT3 through a 1.5Ω switch. 23 23 GND Analog and Power Ground 24 24 DL3 3.3V SMPS Synchronous-Rectifier Gate-Drive Output. DL3 swings between GND and LDO5.
25 25
3.3V Linear-Regulator Output. LDO3 can provide a total of 100mA to external loads. If OUT3 is
greater than the LDO3 bootstrap-switch threshold, the LDO3 regulator shuts down and the
LDO3 pin connects to OUT3 through a 1.5 switch. Bypass LDO3 with a minimum of 4.7µF.
Use an additional 1µF per 5mA of load. 26 26 DH3
27 27 LX3
Inductor Connection for 3.3V SMPS. LX3 is the current-sense input for the 3.3V SMPS
(MAX1999 only).
28 28
Boost Flying Capacitor Connection for 3.3V SMPS. Connect to an external capacitor and diode
according to the Typical Application Circuits (Figure 1 and Figure 2). See the MOSFET Gate
Drivers (DH_, DL_) section.
MAX1999
NAME
BST5
LDO5
OUT5
OUT3
LDO3
BST3
High-Side MOSFET Floating Gate-Driver Output for 3.3V SMPS. DH3 swings from LX3 to BST3.
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
14 ______________________________________________________________________________________
Typical Application Circuit
The typical application circuits (Figures 1 and 2) gener­ate the 5V/5A and 3.3V/5A main supplies in a notebook computer. The input supply range is 7V to 24V. Table 1 lists component suppliers.
Detailed Description
The MAX1777/MAX1977/MAX1999 dual-buck, BiCMOS, switch-mode power-supply controllers generate logic supply voltages for notebook computers. The MAX1777/MAX1977/MAX1999 are designed primarily for battery-powered applications where high-efficiency and low-quiescent supply current are critical. The MAX1777 is optimized for highest efficiency with a 5V/200kHz SMPS and a 3.3V/300kHz SMPS, while the
MAX1777/
MAX1977
VIN 7V TO 24V
10µF
4.7µF 1/2
D1
0.1µF
0.1µF
N1
FDS6612A
L5
5V
C5
D3
EP10QY03
N2 IRF7811AV
ON
OFF V
CC
REF
0.22µF
4.7µF
3.3V ALWAYS ON
1M
100k
V
CC
50
1µF
5V ALWAYS ON
4.7µF
10µF
1µF
10µF
1/2 D1
CMPSH-3A
0.1µF
N3 FDS6612A
L3
3.3V C3
D2 EP10QY03
N4
IRF7811AV
LDO5 ILIM3 V
CC
V+
BST5
DH5
LX5
CS5
DL5
OUT5
FB5
PGOOD
FB3
OUT3
DL3
LX3
DH3
BST3
ILIM5
ON5 ON3
GND
SHDN
REF LDO3
PRO
SKIP
400kHz/500kHz
MAX1977
200kHz/300kHz
MAX1777
5V/3.3V SMPS
SWITCHING FREQUENCY
L3 L5 C3 C5
4.7µH
7.6µH 470µF 330µF
3.0µH
5.6µH 220µF 150µF
FREQUENCY-DEPENDENT COMPONENTS
4
10
RCS5 20m
RCS3 20m
10
CS3
Figure 1. MAX1777/MAX1977 Typical Application Circuit
MANUFACTURER PHONE
FACTORY FAX
Central Semiconductor
516-435-1824
Dale-Vishay
402-563-6418
Fairchild
408-721-1635
International Rectifier
310-322-3332
NIEC (Nihon)
847-843-2798
Sanyo
619-661-1055
Sprague
603-224-1430
Sumida
847-956-0702
Taiyo Yuden
408-573-4159
TDK
847-390-4405
Table 1. Component Suppliers
516-435-1110 402-564-3131 408-721-2181 310-322-3331 805-843-7500 619-661-6835 603-224-1961 847-956-0666 408-573-4150 847-390-4461
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 15
*OPTIONAL CAPACITANCE BETWEEN LX AND PGND (CLOSE TO THE IC) ONLY REQUIRED FOR ULTRASONIC MODE
MAX1999
VIN 7V TO 24V
10µF
4.7µF 1/2
D1
0.1µF
0.1µF
N1
FDS6612A
L5
5V
C5
D3
EP10QY03
N2 IRF7811AV
ON
OFF
V
CC
REF
0.22µF
4.7µF
3.3V ALWAYS ON
1M
100k
V
CC
50
1µF
5V ALWAYS ON
4.7µF
10µF
1µF
10µF
1/2 D1
CMPSH-3A
0.1µF
N3 FDS6612A
L3
3.3V C3
D2 EP10QY03
N4
IRF7811AV
LDO5 ILIM3 V
CC
V+
BST5
DH5
LX5
DL5
OUT5
FB5
PGOOD
FB3
OUT3
DL3
TON
LX3
DH3
BST3
ILIM5
ON5 ON3
GND
SHDN
REF LDO3
PRO
SKIP
400kHz/500kHz
TON = GND
200kHz/300kHz
TON = V
CC
5V/3.3V SMPS
SWITCHING FREQUENCY
L3 L5 C3 C5
4.7µH
7.6µH 470µF 330µF
3.0µH
5.6µH 220µF 150µF
FREQUENCY-DEPENDENT COMPONENTS
4
SEE TABLE
10
470pF*
10
470pF*
Figure 2. MAX1999 Typical Application Circuit
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
16 ______________________________________________________________________________________
MAX1977 is optimized for “thin and light” applications with a 5V/400kHz SMPS and a 3.3V/500kHz SMPS. The MAX1999 provides a pin-selectable switching frequency, allowing either 200kHz/300kHz or 400kHz/500kHz operation of the 5V/3.3V SMPSs, respectively.
Light-load efficiency is enhanced by automatic Idle Mode™ operation, a variable-frequency pulse-skipping mode that reduces transition and gate-charge losses.
Each step-down, power-switching circuit consists of two N-channel MOSFETs, a rectifier, and an LC output filter. The output voltage is the average AC voltage at the switching node, which is regulated by changing the duty cycle of the MOSFET switches. The gate-drive signal to the N-channel high-side MOSFET must exceed the battery voltage, and is provided by a flying-capacitor boost circuit that uses a 100nF capacitor connected to BST_.
MAX1777/ MAX1977/ MAX1999
LDO5
DL3
CS3
(MAX1777/
MAX1977)
ILIM3
FB3
OUT3
LDO3
ON3 ON5
SHDN
PRO
2.91V
3V
LINEAR
REG
POWER-ON SEQUENCE/
CLEAR FAULT LATCH
EN3
THERMAL
SHUTDOWN
5V
LINEAR
REG
2V
REFERENCE
3.3V
SMPS PWM
CONTROLLER
5V
SMPS PWM
CONTROLLER
4.56V
PGOOD3
PGOOD5
PGOOD
LDO5
BST5
DH5
LX5
EN5
DL5
CS5
(MAX1777/
MAX1977)
ILIM5
FB5
OUT5
LDO5
V
CC
REF
V+
GND
TON
(MAX1999 ONLY)
BST3
DH3
LX3
Figure 3. Detailed Functional Diagram Idle Mode is a trademark of Maxim Integrated Products, Inc.
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 17
Each PWM controller consists of a Dual Mode feedback network and multiplexer, a multi-input PWM comparator, high-side and low-side gate drivers, and logic. The MAX1777/MAX1977/MAX1999 contain fault-protection cir­cuits that monitor the main PWM outputs for undervoltage and overvoltage conditions. A power-on sequence block
controls the power-up timing of the main PWMs and moni­tors the outputs for undervoltage faults. The MAX1777/MAX1977/MAX1999 include 5V and 3.3V linear regulators. Bias generator blocks include the 5V (LDO5) linear regulator, 2V precision reference, and automatic bootstrap switchover circuit.
ON-TIME
COMPUTE
t
ON
t
OFF
TRIG
TRIG
ONE SHOT
ONE SHOT
Q
Q
Q
R
S
ERROR
AMPLIFIER
CURRENT
LIMIT
ZERO
CROSSING
Q
R
S
FAULT
LATCH
20ms
BLANKING
OUT
REF
ILIM_
CS_ (MAX1777/1977) LX_ (MAX1999)
SKIP
OUT_
FB_
0.15V
PRO
0.9
V
REF
1.1 ✕ V
REF
0.7✕V
REF
OV_FAULT UV_FAULT
PGOOD
TO DL_ DRIVER
TO DH_ DRIVER
Σ
TON (MAX1999)
V+
Figure 4. PWM Controller (One Side Only)
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
18 ______________________________________________________________________________________
These internal blocks are not powered directly from the battery. Instead, the 5V (LDO5) linear regulator steps down the battery voltage to supply both internal circuit­ry and the gate drivers. The synchronous-switch gate drivers are directly powered from LDO5, while the high­side switch gate drivers are indirectly powered from LDO5 through an external diode-capacitor boost cir­cuit. An automatic bootstrap circuit turns off the 5V lin­ear regulator and powers the device from OUT5 when OUT5 is above 4.56V.
Free-Running, Constant On-Time PWM
Controller with Input Feed Forward
The Quick-PWM control architecture is a pseudo-fixed­frequency, constant on-time, current-mode type with voltage feedforward. The Quick-PWM control architec­ture relies on the output ripple voltage to provide the PWM ramp signal, thus the output filter capacitor’s ESR acts as a current-feedback resistor. The high-side switch on-time is determined by a one-shot whose peri­od is inversely proportional to input voltage and directly proportional to output voltage. Another one-shot sets a minimum off-time (300ns typ). The on-time one-shot triggers when the following conditions are met: the error comparator is low, the synchronous rectifier current is below the current-limit threshold, and the minimum off­time one-shot has timed out.
On-Time One-Shot (tON)
Each PWM core includes a one-shot that sets the high­side switch on-time for each controller. Each fast, low­jitter, adjustable one-shot includes circuitry that varies the on-time in response to battery and output voltage. The high-side switch on-time is inversely proportional to the battery voltage as measured by the V+ input, and proportional to the output voltage. This algorithm results in a nearly constant switching frequency despite the lack of a fixed-frequency clock generator. The benefit of a constant switching frequency is the frequency can be selected to avoid noise-sensitive frequency regions:
tON= K (V
OUT
+ 0.075V) / V+
See Table 2 for approximate K-factors. The constant
0.075V is an approximation to account for the expected drop across the synchronous-rectifier switch. Switching frequency increases as a function of load current due to the increasing drop across the synchronous rectifier, which causes a faster inductor-current discharge ramp.
On-times translate only roughly to switching frequen­cies. The on-times guaranteed in the Electrical Characteristics are influenced by switching delays in the external high-side power MOSFET. Also, the dead­time effect increases the effective on-time, reducing the switching frequency. It occurs only in PWM mode (SKIP = VCC) and during dynamic output voltage transitions when the inductor current reverses at light or negative load currents. With reversed inductor current, the inductor’s EMF causes LX to go high earlier than nor­mal, extending the on-time by a period equal to the DH­rising dead time.
For loads above the critical conduction point, the actual switching frequency is:
where V
DROP1
is the sum of the parasitic voltage drops in the inductor discharge path, including synchronous rectifier, inductor, and PC board resistances; V
DROP2
is the sum of the parasitic voltage drops in the charging path, including high-side switch, inductor, and PC board resistances, and t
ON
is the on-time calculated by
the MAX1777/MAX1977/MAX1999.
Automatic Pulse-Skipping Switchover
(Idle Mode)
In Idle Mode (SKIP = GND), an inherent automatic switchover to PFM takes place at light loads. This switchover is affected by a comparator that truncates the low-side switch on-time at the inductor current’s zero crossing. This mechanism causes the threshold between pulse-skipping PFM and nonskipping PWM operation to coincide with the boundary between con-
f
VV
tVV
OUT DROP
ON DROP
=
+
++
()
1
2
SMPS
SWITCHING
FREQUENCY (kHz)
K-FACTOR (µs)
APPROXIMATE K-
FACTOR ERROR (%)
MAX1777/MAX1999 (tON = VCC), 5V 200 5.0 ±10 MAX1777/MAX1999 (tON = VCC), 3.3V 300 3.3 ±10 MAX1977/MAX1999 (tON = GND), 5V 400 2.5 ±10 MAX1977/MAX1999 (tON = GND), 3.3V 500 2.0 ±10
Table 2. Approximate K-Factor Errors
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 19
tinuous and discontinuous inductor-current operation (also known as the critical conduction point):
where K is the on-time scale factor (see the On-Time One-Shot (tON) section). The load-current level at which PFM/PWM crossover occurs, I
LOAD(SKIP)
, is equal to 1/2 the peak-to-peak ripple current, which is a function of the inductor value (Figure 5). For example, in the MAX1777 typical application circuit with V
OUT2
= 5V, V+ = 12V, L = 7.6µH, and K = 5µs, switchover to pulse-skipping operation occurs at I
LOAD
= 0.96A or about 1/5 full load. The crossover point occurs at an even lower value if a swinging (soft-saturation) inductor is used.
The switching waveforms may appear noisy and asyn­chronous when light loading causes pulse-skipping operation, but this is a normal operating condition that results in high light-load efficiency. Trade-offs in PFM noise vs. light-load efficiency are made by varying the inductor value. Generally, low inductor values produce a broader efficiency vs. load curve, while higher values result in higher full-load efficiency (assuming that the coil resistance remains fixed) and less output voltage ripple. Penalties for using higher inductor values include larger physical size and degraded load-tran­sient response (especially at low input voltage levels).
DC output accuracy specifications refer to the trip level of the error comparator. When the inductor is in continuous conduction, the output voltage has a DC regulation high­er than the trip level by 50% of the ripple. In discontinu­ous conduction (SKIP = GND, light load), the output voltage has a DC regulation higher than the trip level by approximately 1.5% due to slope compensation.
Forced-PWM Mode
The low-noise, forced-PWM (SKIP = VCC) mode dis­ables the zero-crossing comparator, which controls the low-side switch on-time. Disabling the zero-crossing detector causes the low-side, gate-drive waveform to become the complement of the high-side, gate-drive waveform. The inductor current reverses at light loads as the PWM loop strives to maintain a duty ratio of V
OUT
/V+. The benefit of forced-PWM mode is to keep the switching frequency fairly constant, but it comes at a cost: the no-load battery current can be 10mA to 50mA, depending on switching frequency and the external MOSFETs.
Forced-PWM mode is most useful for reducing audio­frequency noise, improving load-transient response, providing sink-current capability for dynamic output voltage adjustment, and improving the cross-regulation of multiple-output applications that use a flyback trans­former or coupled inductor.
Minimum 25kHz Pulse-Skipping Mode
(Ultrasonic Mode)
Leaving SKIP unconnected or connecting SKIP to REF activates a pulse-skipping mode with a minimum switching frequency of 25kHz. This ultrasonic pulse­skipping mode reduces audio-frequency modulation of the power supply that may occur in Idle Mode at very light loads. The transition to fixed-frequency PWM oper­ation is automatic and occurs at the same point as in Idle Mode. Ultrasonic pulse skipping occurs if no switching has taken place within the last 28µs. DL_ turns on to induce a regulated negative current in the inductor. DH_ turns on when the inductor current reaches the regulated negative current limit. Starting with a DL_ pulse greatly reduces the ripple current when compared to starting with a DH_ pulse (Idle Mode). The output voltage level determines the nega­tive current limit.
Calculate the negative ultrasonic current-limit threshold with the following equation:
where VFB> V
REF
, and RONis the on-resistance of the synchronous rectifier (MAX1999) or the current-sense resistor value (MAX1777/MAX1977).
VIR
VV
V
V
NEG LX ON
REF FB
ILIM
SU
=× =
− ×
()
._0 467
I
KV
L
VV
V
LOAD SKIP
OUT OUT
()
__
=
×
×
+−
+
⎛ ⎝
⎞ ⎠
2
INDUCTOR CURRENT
I
LOAD
= I
PEAK
/2
ON-TIME0 TIME
-I
PEAK
L
V+
- V
OUT
i
t
=
Figure 5. Pulse- Skipping/Discontinuous Crossover Point
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
20 ______________________________________________________________________________________
Reference and Linear Regulators
(REF, LDO5, and LDO3)
The 2V reference (REF) is accurate to ±1% over tem­perature, making REF useful as a precision system ref­erence. Bypass REF to GND with a 0.22µF minimum capacitor. REF can supply up to 100µA for external loads. However, if extremely accurate specifications for both the main output voltages and REF are essential, avoid loading REF. Loading REF reduces the LDO5, LDO3, OUT5, and OUT3 output voltages slightly, because of the reference load-regulation error.
Two internal regulators produce 5V (LDO5) and
3.3V(LDO3). LDO5 provides gate drive for the external MOSFETs and powers the PWM controller, logic, refer­ence, and other blocks within the device. The LDO5 regulator supplies a total of 100mA for internal and external loads, including MOSFET gate drive, which typically varies from 10mA to 50mA, depending on switching frequency and the external MOSFETs. LDO3 supplies up to 100mA for external loads. Bypass LDO5 and LDO3 with a minimum of 4.7µF load, use an addi­tional 1µF per 5mA of internal and external load.
When the 5V main output voltage is above the LDO5 bootstrap-switchover threshold, an internal 1.4Ω P-chan- nel MOSFET switch connects OUT5 to LDO5, while simul­taneously shutting down the LDO5 linear regulator. Similarly, when the 3.3V main output voltage is above the LDO3 bootstrap-switchover threshold, an internal 1.5 P-channel MOSFET switch connects OUT3 to LDO3, while simultaneously shutting down the LDO3 linear regu­lator. These actions bootstrap the device, powering the internal circuitry and external loads from the output SMPS voltages, rather than through linear regulators from the battery. Bootstrapping reduces power dissipation due to gate charge and quiescent losses by providing power from a 90%-efficient switch-mode source, rather than from a much-less-efficient linear regulator.
Current Limit Circuit (ILIM_)
The current-limit circuit employs a “valley” current-sens­ing algorithm. The MAX1999 uses the on-resistance of the synchronous rectifier, while the MAX1777/MAX19777 uses a discrete resistor in series with the source of the synchronous rectifier as a current-sensing element. If the magnitude of the current-sense signal at CS_ (MAX1777/MAX1977) / LX_ (MAX1999) is above the cur­rent-limit threshold, the PWM is not allowed to initiate a new cycle (Figure 6). The actual peak current is greater than the current-limit threshold by an amount equal to the inductor ripple current. Therefore, the exact current-limit characteristic and maximum load capability are a func­tion of the current-limit threshold, inductor value, and input and output voltage.
For the MAX1777/MAX1977, connect CS_ to the junction of the synchronous rectifier source and a current-sense resistor to GND. With a current-limit threshold of 100mV, the accuracy is approximately ±7%. Using a lower cur­rent-sense threshold results in less accuracy. The cur­rent-sense resistor only dissipates power when the synchronous rectifier is on.
For lower power dissipation, the MAX1999 uses the on­resistance of the synchronous rectifier as the current­sense element (Figure 7). Use the worst-case maximum value for R
DS(ON)
from the MOSFET data sheet, and
add some margin for the rise in R
DS(ON)
with tempera­ture. A good general rule is to allow 0.5% additional resistance for each °C of temperature rise. The current limit varies with the on-resistance of the synchronous rectifier. The reward for this uncertainty is robust, loss­less overcurrent sensing. When combined with the undervoltage protection circuit, this current-limit method is effective in almost every circumstance.
INDUCTOR CURRENT
I
LIMIT
I
LOAD
0 TIME
-I
PEAK
Figure 6. “Valley” Current-Limit Threshold Point
MAX1999
V+
DH_
DL_
LX_
OUT_
Figure 7. Current Sensing Using R
DS(ON)
of Synchronous
Rectifier
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 21
A negative current limit prevents excessive reverse inductor currents when V
OUT
sinks current. The nega­tive current-limit threshold is set to approximately 120% of the positive current limit and therefore tracks the positive current limit when ILIM_ is adjusted.
The current-limit threshold is adjusted with an external voltage-divider at ILIM_. The current-limit threshold adjustment range is from 50mV to 300mV. In the adjustable mode, the current-limit threshold voltage is precisely 1/10th the voltage at ILIM_. The threshold defaults to 100mV when ILIM_ is connected to VCC. The logic threshold for switchover to the 100mV default value is approximately VCC- 1V.
Carefully observe the PC board layout guidelines to ensure that noise and DC errors do not corrupt the cur­rent-sense signals at CS_. Mount or place the device close to the synchronous rectifier or sense resistor (whichever is used) with short, direct traces, making a Kelvin sense connection to the sense resistor. The cur­rent-sense accuracy of Figure 8 is degraded if the Schottky diode conducts during the synchronous recti­fier on-time. To ensure that all current passes through the sense resistor, connect the Schottky diode in paral­lel with only the synchronous recifier (Figure 9) if the voltage drop across the synchronous rectifier and sense resistor exceeds the Schottky diode’s forward voltage. Note that at high temperatures, the on-resis­tance of the synchronous rectifier increases, and the forward voltage of the Schottky diode decreases.
MOSFET Gate Drivers (DH_, DL_)
The DH_ and DL_ gate drivers sink 2.0A and 3.3A respectively of gate drive, ensuring robust gate drive for high-current applications. The DH_ floating high-side MOSFET drivers are powered by diode-capacitor charge pumps at BST_. The DL_ synchronous-rectifier drivers are powered by LDO5.
The internal pulldown transistors that drive DL_ low have a 0.6Ω typical on-resistance. These low on-resis- tance pulldown transistors prevent DL_ from being pulled up during the fast rise time of the inductor nodes due to capacitive coupling from the drain to the gate of the low-side synchronous-rectifier MOSFETs. However, for high-current applications, some combinations of high- and low-side MOSFETS may cause excessive gate-drain coupling, which leads to poor efficiency and EMI-producing shoot-through currents. Adding a resis­tor in series with BST_ increases the turn-on time of the high-side MOSFETs at the expense of efficiency, without degrading the turn-off time (Figure 10).
MAX1777 MAX1977
V+
DH_
DL_
CS_
LX_
OUT_
Figure 8. Current Sensing Using Sense Resistor (MAX1777/MAX1977)
MAX1777 MAX1977
V+
DH_
DL_
CS_
LX_
OUT_
Figure 9. More Accurate Current Sensing with Adjusted Schottky Connection
MAX1777 MAX1977 MAX1999
5V
V
IN
10
BST
DH
LX
Figure 10. Reducing the Switching-Node Rise Time
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
22 ______________________________________________________________________________________
Adaptive dead-time circuits monitor the DL_ and DH_ drivers and prevent either FET from turning on until the other is fully off. This algorithm allows operation without shoot-through with a wide range of MOSFETs, minimiz­ing delays and maintaining efficiency. There must be low-resistance, low-inductance paths from the gate dri­vers to the MOSFET gates for the adaptive dead-time cir­cuit to work properly. Otherwise, the sense circuitry interprets the MOSFET gate as “off” when there is actual­ly charge left on the gate. Use very short, wide traces measuring 10 to 20 squares (50mils to 100mils wide if the MOSFET is 1in from the device).
POR, UVLO, and Internal Digital
Soft-Start
Power-on reset (POR) occurs when V+ rises above approximately 1V, resetting the undervoltage, over­voltage, and thermal-shutdown fault latches. LDO5 undervoltage lockout (UVLO) circuitry inhibits switching when LDO5 is below 4V. DL_ is low if PRO is disabled; DL_ is high if PRO is enabled. The output voltages begin to ramp up as LDO5 rises above 4V. The internal digital soft-start timer begins to ramp up the maximum allowed current limit during startup. The 1.7ms ramp occurs in five steps: 20%, 40%, 60%, 80%, and 100%.
Power-Good Output (PGOOD)
The PGOOD comparator continuously monitors both out­put voltages for undervoltage conditions. PGOOD is actively held low in shutdown, standby, and soft-start. PGOOD releases and digital soft-start terminates when both outputs reach the error-comparator threshold. PGOOD goes low if either output turns off or is 10% below its nominal regulation point. PGOOD is a true open-drain output. Note that PGOOD is independent of the state of PRO.
Fault Protection
The MAX1777/MAX1977/MAX1999 provide over/under­voltage fault protection. Drive PRO low to activate fault protection. Drive PRO high to disable fault protection. Once activated, the devices continuously monitor for both undervoltage and overvoltage conditions.
Overvoltage Protection
When the output voltage is 11% above the set voltage, the overvoltage fault protection activates. The synchro­nous rectifier turns on 100% and the high-side MOSFET turns off. This rapidly discharges the output capacitors, decreasing the output voltage. The output voltage may dip below ground. For loads that cannot tolerate a neg­ative voltage, place a power Schottky diode across the output to act as a reverse-polarity clamp. In practical applications, there is a fuse between the power source
(battery) and the external high-side switches. If the overvoltage condition is caused by a short in the high­side switch, turning the synchronous rectifier on 100% creates an electrical short between the battery and GND, blowing the fuse and disconnecting the battery from the output. Once an overvoltage fault condition is set, it can only be reset by toggling SHDN, ON_, or cycling V+ (POR).
Undervoltage Protection
When the output voltage is 30% below the set voltage for over 22ms (undervoltage shutdown blanking time), the undervoltage fault protection activates. Both SMPSs stop switching. The two outputs start to discharge (see the Discharge Mode (Soft-Stop) section). When the out- put voltage drops to 0.3V, the synchronous rectifiers turn on, clamping the outputs to GND. Toggle SHDN, ON_, or cycle V+ (POR) to clear the undervoltage fault latch.
Thermal Protection
The MAX1777/MAX1977/MAX1999 have thermal shut­down to protect the devices from overheating. Thermal shutdown occurs when the die temperature exceeds +160°C. All internal circuitry shuts down during thermal shutdown. The MAX1777/MAX1977/MAX1999 may trig­ger thermal shutdown if LDO_ is not bootstrapped from OUT_ while applying a high input voltage on V+ and drawing the maximum current (including short circuit) from LDO_. Even if LDO_ is bootstrapped from OUT_, overloading the LDO_ causes large power dissipation on the bootstrap switches, which may result in thermal shutdown. Cycling SHDN, ON3, or ON5, or a V+ (POR) ends the thermal shutdown state.
Discharge Mode (Soft-Stop)
When PRO is low, and a transition to standby or shut­down mode occurs, or the output undervoltage fault latch is set, the outputs discharge to GND through an internal 12switch, until the output voltages decrease to 0.3V. The reference remains active to provide an accurate threshold and to provide overvoltage protec­tion. When both SMPS outputs discharge to 0.3V, the DL_ synchronous rectifier drivers are forced high. The synchronous rectifier drivers clamp the SMPS outputs to GND. When PRO is high, the SMPS outputs do not discharge, and the DL_ synchronous rectifier drivers remain low.
Shutdown Mode
Drive SHDN below the precise SHDN input falling-edge trip level to place the MAX1777/MAX1977/MAX1999 in its low-power shutdown state. The MAX1777/MAX1977/ MAX1999 consume only 6µA of quiescent current while
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 23
in shutdown mode. When shutdown mode activates, the reference turns off, making the threshold to exit shut­down inaccurate. To guarantee startup, drive SHDN above 2V (SHDN input rising-edge trip level). For auto­matic shutdown and startup, connect SHDN to V+. If PRO is low, both SMPS outputs are discharged to 0.3V through a 12switch before entering true shutdown. The accurate 1V falling-edge threshold on SHDN can be used to detect a specific analog voltage level and shut the device down. Once in shutdown, the 1.6V rising­edge threshold activates, providing sufficient hysteresis for most applications. For additional hysteresis, the undervoltage threshold can be made dependent on REF or LDO_, which go to 0V in shutdown.
Power-Up Sequencing and
On/Off Controls (ON3, ON5)
ON3 and ON5 control SMPS power-up sequencing. ON3 or ON5 rising above 2.4V enables the respective outputs. ON3 or ON5 falling below 1.6V disables the respective outputs.
Connecting ON3 or ON5 to REF forces the respective outputs off while the other output is below regulation and starts after that output regulates. The second SMPS remains on until the first SMPS turns off, the device shuts down, a fault occurs, or LDO5 goes into undervoltage lockout. Both supplies begin their power-down sequence immediately when the first supply turns off. Driving ON_
MODE CONDITION COMMENT
Power-Up LDO5 < UVLO threshold
Transitions to discharge mode after a V+ POR and after REF becomes valid. LDO5, LDO3, REF remain active. DL_ is active if PRO is low.
Run
SHDN = high, ON3 or ON5 enabled
Normal operation
Overvoltage Protection
Either output > 111% of nominal level, PRO = low
DL_ is forced high. LDO3, LDO5 active. Exited by a V+ POR or by toggling SHDN, ON3, or ON5.
Undervoltage Protection
Either output < 70% of nominal after 22ms time­out expires and output is enabled, PRO = low
If PRO is low, DL_ is forced high after discharge mode terminates. LDO3, LDO5 active. Exited by a V+ POR or by toggling SHDN, ON3, or ON5.
Discharge
PRO is low and either SMPS output is still high in either standby mode or shutdown mode
Discharge switch (12) connects OUT_ to PGND. One output may still run while the other is in discharge mode. Activates when LDO_ is in UVLO, or transition to UVLO, standby, or shutdown has begun. LDO3, LDO5 active.
Standby
ON5, ON3 < startup threshold, SHDN = high
DL_ stays high if PRO is low. LDO3, LDO5 active.
Shutdown SHDN = low All circuitry off Thermal Shutdown
TJ > +160°C All circuitry off. Exited by V+ POR or cycling SHDN, ON3, or ON5.
Table 3. Operating Mode Truth Table
SHDN (V) V
ON3
(V) V
ON5
(V) LDO5 LDO3 5V SMPS 3V SMPS
< 1.0 X X Off Off Off Off > 2.4 < 1.6 < 1.6 On On Off Off > 2.4 > 2.4 > 2.4 On On On On > 2.4 > 2.4 < 1.6 On On Off On > 2.4 < 1.6 > 2.4 On On On Off
> 2.4 > 2.4 REF On On
On (after 3V SMPS is up)
On
> 2.4 REF > 2.4 On On On
On (after 5V
SMPS is up)
Table 4. Power-Up Sequencing
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
24 ______________________________________________________________________________________
below 0.8V clears the overvoltage, undervoltage, and thermal fault latches.
Adjustable-Output Feedback
(Dual-Mode FB)
Connect FB_ to GND to enable the fixed, preset SMPS output voltages (3.3V and 5V). Connect a resistive volt­age-divider at FB_ between OUT_ and GND to adjust the respective output voltage between 2V and 5.5V (Figure 11). Choose R2 to be about 10kand solve for R1 using the equation:
where V
FB
= 2V nominal.
When using the adjustable output mode, set the 3.3V SMPS lower than the 5V SMPS. LDO5 connects to OUT5 through an internal switch only when OUT5 is above the LDO5 bootstrap-switch threshold (4.56V). LDO3 con­nects to OUT3 through an internal switch only when OUT3 is above the LDO3 bootstrap switch threshold (2.91V). Bootstrapping is most effective when the fixed output voltages are used. Once LDO_ is bootstrapped from OUT_, the internal linear regulator turns off. This reduces internal power dissipation and improves effi­ciency when LDO_ is powered with a high input voltage.
Design Procedure
Establish the input voltage range and maximum load current before choosing an inductor and its associated ripple-current ratio (LIR). The following four factors dic­tate the rest of the design:
1) Input Voltage Range. The maximum value (V+
(MAX)
) must accommodate the maximum AC adapter volt­age. The minimum value (V+
(MIN)
) must account for the lowest input voltage after drops due to connec­tors, fuses, and battery selector switches. Lower input voltages result in better efficiency.
2) Maximum Load Current. The peak load current (I
LOAD(MAX)
) determines the instantaneous compo­nent stress and filtering requirements, and thus dri­ves output capacitor selection, inductor saturation rating, and the design of the current-limit circuit. The continuous load current (I
LOAD
) determines the thermal stress and drives the selection of input capacitors, MOSFETs, and other critical heat-con­tributing components.
3) Switching Frequency. This choice determines the basic trade-off between size and efficiency. The optimal frequency is largely a function of maximum input voltage and MOSFET switching losses. The MAX1777 has a nominal switching frequency of 200kHz for the 5V SMPS and 300kHz for the 3.3V SMPS. The MAX1977 has a nominal switching fre­quency of 400kHz for the 5V SMPS and 500kHz for the 3.3V SMPS. The MAX1999 has pin-selectable switching frequency.
4) Inductor Ripple Current Ratio (LIR). LIR is the
ratio of the peak-peak ripple current to the average inductor current. Size and efficiency trade-offs must be considered when setting the inductor ripple cur­rent ratio. Low inductor values cause large ripple currents, resulting in the smallest size, but poor effi­ciency and high output noise. The minimum practi­cal inductor value is one that causes the circuit to operate at critical conduction (where the inductor current just touches zero with every cycle at maxi­mum load). Inductor values lower than this grant no further size reduction benefit.
The MAX1777/MAX1977/MAX1999s’ pulse-skipping algorithm (SKIP = GND) initiates skip mode at the critical conduction point. So the inductor’s operat­ing point also determines the load current at which PWM/PFM switchover occurs. The optimum point is usually found between 20% and 50% ripple current.
RR
V
V
OUT
FB
12 1
⎜ ⎜
⎟ ⎟
_
MAX1777 MAX1977 MAX1999
DH_
DL_
GND
OUT_
FB_
V+
R1
R2
V
OUT_
Figure 11. Setting V
OUT_
with a Resistor-Divider
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 25
Inductor Selection
The switching frequency (on-time) and operating point (% ripple or LIR) determine the inductor value as follows:
Example: I
LOAD(MAX)
= 5A, V+ = 12V, V
OUT5
= 5V, f =
200kHz, 35% ripple current or LIR = 0.35:
Find a low-loss inductor having the lowest possible DC resistance that fits in the allotted dimensions. Ferrite cores are often the best choice. The core must be large enough not to saturate at the peak inductor current (I
PEAK
):
I
PEAK
= I
LOAD(MAX)
+ [(LIR/2) x I
LOAD(MAX)
]
The inductor ripple current also impacts transient­response performance, especially at low V+ - V
OUT_
difference. Low inductor values allow the inductor cur­rent to slew faster, replenishing charge removed from the output filter capacitors by a sudden load step. The peak amplitude of the output transient (V
SAG
) is also a function of the maximum duty factor, which can be cal­culated from the on-time and minimum off-time:
where minimum off-time = 0.350µs (max) and K is from Table 2.
Determining the Current Limit
The minimum current-limit threshold must be great enough to support the maximum load current when the current limit is at the minimum tolerance value. The val­ley of the inductor current occurs at I
LOAD(MAX)
minus
half of the ripple current; therefore,
I
LIMIT(LOW)
> I
LOAD(MAX)
- [(LIR / 2) x I
LOAD(MAX)
]
where I
LIMIT(LOW)
= minimum current-limit threshold
voltage divided by the R
DS(ON)
of N2/N4 (MAX1999). For the MAX1777/MAX1977/MAX1999, the minimum current-limit threshold voltage is 93mV (ILIM_ = VCC). Use the worst-case maximum value for R
DS(ON)
from the MOSFET N2/N4 data sheet and add some margin for the rise in R
DS(ON)
with temperature. A good gener-
al rule is to allow 0.5% additional resistance for each °C of temperature rise.
Examining the 5A circuit example with a maximum R
DS(ON)
= 12mat high temperature reveals the following:
I
LIMIT(LOW)
= 93mV / 12m> 5A - (0.35 / 2) 5A
7.75A > 4.125A
7.75A is greater than the valley current of 4.125A, so the circuit can easily deliver the full-rated 5A using the fixed 100mV nominal current-limit threshold voltage.
Connect the source of the synchronous rectifier to a current-sense resistor to GND (MAX1777/MAX1977), and connect CS_ to that junction to set the current limit for the device. The MAX1777/MAX1977/MAX1999 limit the current with the sense resistor instead of the R
DS(ON)
of N2/N4. The maximum value of the sense
resistor can be calculated with the equation
I
LIM_
= 93mV / R
SENSE
Output Capacitor Selection
The output filter capacitor must have low enough equiv­alent series resistance (ESR) to meet output ripple and load-transient requirements, yet have high enough ESR to satisfy stability requirements. The output capaci­tance must also be high enough to absorb the inductor energy while transitioning from full-load to no-load con­ditions without tripping the overvoltage fault latch. In applications where the output is subject to large load transients, the output capacitor’s size depends on how much ESR is needed to prevent the output from dip­ping too low under a load transient. Ignoring the sag due to finite capacitance:
where V
DIP
is the maximum tolerable transient voltage drop. In non-CPU applications, the output capacitor’s size depends on how much ESR is needed to maintain an acceptable level of output voltage ripple:
where V
P-P
is the peak-to-peak output voltage ripple. The actual capacitance value required relates to the physical size needed to achieve low ESR, as well as to the chemistry of the capacitor technology. Thus, the capacitor is usually selected by ESR and voltage rating rather than by capacitance value (this is true of tanta­lum, OS-CON, and other electrolytic-type capacitors).
R
V
LIR I
ESR
PP
LOAD MAX
×
()
R
V
I
ESR
DIP
LOAD MAX
()
V
ILK
V
V
t
CVK
VV
V
t
SAG
LOAD MAX
OUT
OFF MIN
OUT OUT
OUT
OFF MIN
=
()
×
+
+
⎜ ⎜
⎟ ⎟
××
+−
+
⎜ ⎜
⎟ ⎟
⎢ ⎢
()
_
()
_
_
()
2
2
L
VVV
V kHz A
H=
()
×××
=
512 5
12 200 0 35 5
83
.
. µ
L
VVV
V f LIR I
OUT OUT
LOAD MAX
=
+−
()
+× × ×
__
()
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
26 ______________________________________________________________________________________
When using low-capacity filter capacitors such as polymer types, capacitor size is usually determined by the capacity required to prevent V
SAG
and V
SOAR
from tripping the undervoltage and overvoltage fault latches during load transients in ultrasonic mode .
For low input-to-output voltage differentials (V
IN/VOUT
<2), additional output capacitance is required to maintain sta­bility and good efficiency in ultrasonic mode.
The amount of overshoot due to stored inductor energy can be calculated as:
where I
PEAK
is the peak inductor current.
Stability Considerations
Stability is determined by the value of the ESR zero (f
ESR
) relative to the switching frequency (f). The point
of instability is given by the following equation:
where:
For a typical 300kHz application, the ESR zero frequen­cy must be well below 95kHz, preferably below 50kHz. Low-ESR capacitors (especially polymer or tantalum), in widespread use at the time of publication, typically have ESR zero frequencies lower than of 30kHz. In the design example used for inductor selection, the ESR needed to support a specified ripple voltage is found by the equation:
where LIR is the inductor ripple current ratio and I
LOAD
is the average DC load. Using a LIR = 0.35 and an average load current of 5A, the ESR needed to support 50mV
P-P
ripple is 28mΩ.
Do not place high-value ceramic capacitors directly across the fast-feedback inputs (OUT_ to GND for inter­nal feedback, FB_ divider point for external feedback) without taking precautions to ensure stability. Large ceramic capacitors can have a high-ESR zero frequency and cause erratic, unstable operation. Adding a discrete resistor or placing the capacitors a couple of inches downstream from the junction of the inductor and OUT_ may improve stability.
Unstable operation manifests itself in two related but distinctly different ways: double pulsing and fast-feed­back loop instability. Noise on the output or insufficient ESR may cause double pulsing. Insufficient ESR does not allow the amplitude of the voltage ramp in the output signal to be large enough. The error comparator mistak­enly triggers a new cycle immediately after the 350ns minimum off-time period has expired. Double pulsing results in increased output ripple, and can indicate the presence of loop instability caused by insufficient ESR. Loop instability results in oscillations or ringing at the output after line or load perturbations, causing the out­put voltage to fall below the tolerance limit.
The easiest method for checking stability is to apply a very fast zero-to-max load transient (refer to the MAX1999 EV kit data sheet) and observe the output voltage-ripple envelope for overshoot and ringing. Monitoring the inductor current with an AC current probe may also provide some insight. Do not allow more than one cycle of ringing of under- or overshoot after the initial step response.
Input Capacitor Selection
The input capacitors must meet the input ripple current (I
RMS
) requirement imposed by the switching current. The MAX1777/MAX1977/MAX1999 dual switching regu­lators operate at different frequencies. This interleaves the current pulses drawn by the two switches and reduces the overlap time where they add together. The input RMS current is much smaller in comparison than with both SMPSs operating in phase. The input RMS cur­rent varies with load and the input voltage.
The maximum input capacitor RMS current for a single SMPS is given by:
when V+ = 2 x V
OUT_
(D = 50%), I
RMS
has maximum
current of I
LOAD
/2.
The ESR of the input capacitor is important for deter­mining capacitor power dissipation. All the power (I
2
RMS
x ESR) heats up the capacitor and reduces effi­ciency. Nontantalum chemistries (ceramic or OS-CON) are preferred due to their low ESR and resilience to power-up surge currents. Choose input capacitors that exhibit less than +10°C temperature rise at the RMS input current for optimal circuit longevity. Place the drains of the high-side switches close to each other to share common input bypass capacitors.
II
VVV
V
RMS LOAD
OUT OUT
+−
()
+
⎜ ⎜ ⎜
⎟ ⎟ ⎟
__
ESR
V
LIR I
RIPPLE P P
LOAD
()
=
×
f
RC
ESR
ESR OUT
=
×× ×
1
2 π
f
f
ESR
π
V
LI
CV
SOAR
PEAK
OUT
=
×
××
_
2
2
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 27
Power MOSFET Selection
Most of the following MOSFET guidelines focus on the challenge of obtaining high load-current capability (>5A) when using high-voltage (>20V) AC adapters. Low-current applications usually require less attention.
Choose a high-side MOSFET (N1/N3) that has conduc­tion losses equal to the switching losses at the typical battery voltage for maximum efficiency. Ensure that the conduction losses at the minimum input voltage do not exceed the package thermal limits or violate the overall thermal budget. Ensure that conduction losses plus switching losses at the maximum input voltage do not exceed the package ratings or violate the overall ther­mal budget.
Choose a synchronous rectifier (N2/N4) with the lowest possible R
DS(ON)
. Ensure the gate is not pulled up by the high-side switch turning on due to parasitic drain-to-gate capacitance, causing cross-conduction problems. Switching losses are not an issue for the synchronous rectifier in the buck topology, since it is a zero-voltage switched device when using the buck topology.
MOSFET Power Dissipation
Worst-case conduction losses occur at the duty factor extremes. For the high-side MOSFET, the worst-case power dissipation (PD) due to the MOSFET’s R
DS(ON)
occurs at minimum battery voltage:
Generally, a small high-side MOSFET reduces switch­ing losses at high input voltage. However, the R
DS(ON)
required to stay within package power-dissipation limits often limits how small the MOSFET can be. The opti­mum situation occurs when the switching (AC) losses equal the conduction (R
DS(ON)
) losses.
Switching losses in the high-side MOSFET can become an insidious heat problem when maximum battery volt­age is applied, due to the squared term in the CV
2
f
switching loss equation. Reconsider the high-side MOSFET chosen for adequate R
DS(ON)
at low battery voltages if it becomes extraordinarily hot when subject­ed to V+
(MAX)
.
Calculating the power dissipation in N1/N3 due to switching losses is difficult since it must allow for quan­tifying factors that influence the turn-on and turn-off times. These factors include the internal gate resis­tance, gate charge, threshold voltage, source induc-
tance, and PC board layout characteristics. The follow­ing switching loss calculation provides only a very rough estimate and is no substitute for bench evalua­tion, preferably including verification using a thermo­couple mounted on N1/N3:
where C
RSS
is the reverse transfer capacitance of
N1/N3 and I
GATE
is the peak gate-drive source/sink
current. For the synchronous rectifier, the worst-case power dis-
sipation always occurs at maximum battery voltage:
The absolute worst case for MOSFET power dissipation occurs under heavy overloads that are greater than I
LOAD(MAX)
but are not quite high enough to exceed the current limit and cause the fault latch to trip. To protect against this possibility, “overdesign” the circuit to tolerate:
I
LOAD
= I
LIMIT(HIGH)
+ (LIR / 2 ) x I
LOAD(MAX)
where I
LIMIT(HIGH)
is the maximum valley current allowed by the current-limit circuit, including threshold tolerance and resistance variation.
Rectifier Selection
Current circulates from ground to the junction of both MOSFETs and the inductor when the high-side switch is off. As a consequence, the polarity of the switching node is negative with respect to ground. This voltage is approximately -0.7V (a diode drop) at both transition edges while both switches are off (dead time). The drop is I
L
x R
DS(ON)
when the low-side switch conducts.
The rectifier is a clamp across the synchronous rectifier that catches the negative inductor swing during the dead time between turning the high-side MOSFET off and the synchronous rectifier on. The MOSFETs incorporate a high-speed silicon body diode as an adequate clamp diode if efficiency is not of primary importance. Place a Schottky diode in parallel with the body diode to reduce the forward voltage drop and prevent the N2/N4 MOSFET body diodes from turning on during the dead time. Typically, the external diode improves the efficiency by 1% to 2%. Use a Schottky diode with a DC current rating equal to one-third of the load current. For example, use
PD N N
V
V
IR
OUT
MAX
LOAD DS
24 1
2
/
_
()
()
=−
+
××
PD N N switching
CV fI
I
RSS MAX LOAD
GATE
13
2
/
()
()
=
×+ ××
⎜ ⎜ ⎜
⎟ ⎟ ⎟
PD N N resis ce
V
V
IR
OUT
MIN
LOAD DS ON
( / tan )
_
()
()
13
2
=
+
×
×
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
28 ______________________________________________________________________________________
an MBR0530 (500mA-rated) type for loads up to 1.5A, a 1N5819 type for loads up to 3A, or a 1N5822 type for loads up to 10A. The rectifier’s rated reverse breakdown voltage must be at least equal to the maximum input volt­age, preferably with a 20% derating factor.
Boost Supply Diode
A signal diode, such as a 1N4148, works well in most applications. Use a small (20mA) Schottky diode for slightly improved efficiency and dropout characteris­tics, if the input voltage can go below 6V. Do not use large power diodes, such as 1N5817 or 1N4001, since high-junction capacitance can force LDO5 to excessive voltages.
Applications Information
Dropout Performance
The output voltage-adjust range for continuous-conduc­tion operation is restricted by the nonadjustable 350ns (max) minimum off-time one-shot. Use the slower 5V SMPS for the higher of the two output voltages for best dropout performance in adjustable feedback mode. The duty-factor limit must be calculated using worst-case val­ues for on- and off-times, when working with low input voltages. Manufacturing tolerances and internal propaga­tion delays introduce an error to the tONK factor. Also, keep in mind that transient response performance of buck regulators operated close to dropout is poor, and bulk output capacitance must often be added (see the V
SAG
equation in the Output Capacitor Selection section).
The absolute point of dropout occurs when the inductor current ramps down during the minimum off-time (I
DOWN
) as much as it ramps up during the on-time
(IUP). The ratio h = ∆IUP/I
DOWN
indicates the ability to slew the inductor current higher in response to increased load, and must always be greater than 1. As h approaches 1, the absolute minimum dropout point, the inductor current is less able to increase during each switching cycle and V
SAG
greatly increases unless
additional output capacitance is used. A reasonable minimum value for h is 1.5, but this may
be adjusted up or down to allow tradeoffs between V
SAG
, output capacitance, and minimum operating voltage. For a given value of h, the minimum operating voltage can be calculated as:
where V
DROP1
and V
DROP2
are the parasitic voltage drops in the discharge and charge paths (see the On- Time One-Shot section), t
OFF(MIN)
is from the EC table, and K is taken from Table 2. The absolute minimum input voltage is calculated with h = 1.
Operating frequency must be reduced or h must be increased and output capacitance added to obtain an acceptable V
SAG
if calculated V+
(MIN)
is greater than
the required minimum input voltage. Calculate V
SAG
to be sure of adequate transient response if operation near dropout is anticipated.
Dropout Design Example
MAX1977: With V
OUT5
= 5V, fsw = 400kHz, K = 2.25µs,
t
OFF(MIN)
= 350ns, V
DROP1
= V
DROP2
= 100mV, and h = 1.5,
the minimum V+ is:
Calculating with h = 1 yields:
Therefore, V+ must be greater than 6.65V. A practical input voltage with reasonable output capacitance would be 7.5V.
V
VV
s
s
VV V
MIN
+=
+
()
µ×
µ
+−=
()
.
.
.
...
501
1
035 1
225
01 01 604
V
VV
s
s
VV V
MIN
+=
+
()
µ×
µ
+−=
()
.
..
.
...
501
1
035 15
225
01 01 665
V
VV
th
K
VV
MIN
OUT DROP
OFF MIN
DROP DROP
+=
+
()
×
⎜ ⎜
⎟ ⎟
+−
()
_
()
1
21
1
MAX1777 MAX1977 MAX1999
V+
12V POSITIVE SECONDARY OUTPUT
5V MAIN OUTPUT
DL_
DH_
T1 10µH 1:2.2
T1 = TRANSPOWER TECHNOLOGIES TTI-5870
MAX1658/ MAX1659
LDO
Figure 12. Transformer-Coupled Secondary Output
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 29
Use of Coupled Inductors to Create
Auxiliary Outputs
A coupled inductor or transformer can be substituted for the inductor in the 5V or 3.3V SMPS to create an auxiliary output (Figure 12). The MAX1777/MAX1977/MAX1999 are particularly well suited for such applications because they can be configured in ultrasonic or forced-PWM mode to ensure good load regulation when the main supplies are lightly loaded. An additional postregulation circuit can be used to improve load regulation and limit output current.
The power requirements of the auxiliary supply must be considered in the design of the main output. The trans­former must be designed to deliver the required current in both the primary and the secondary outputs with the proper turns ratio and inductance. The power ratings of the synchronous rectifier MOSFETs and the current limit in the MAX1777/MAX1977/MAX1999 must also be adjusted accordingly. Extremes of low input-output dif­ferentials, widely different output loading levels, and high turns ratios can further complicate the design due to par­asitic transformer parameters such as interwinding capacitance, secondary resistance, and leakage induc­tance. Power from the main and secondary outputs is combined to get an equivalent current referred to the main output. Use this total current to determine the cur­rent limit (see the Determining the Current Limit section):
where I
TOTAL
is the equivalent output current referred
to the main output, and P
TOTAL
is the sum of the output power from both the main output and the secondary output:
where L
PRIMARY
is the primary inductance, N is the
transformer turns ratio, V
SEC
is the minimum required
rectified secondary voltage, V
FWD
is the forward drop
across the secondary rectifier, V
OUT(MIN)
is the minimum
value of the main output voltage, and V
RECT
is the on­state voltage drop across the synchronous rectifier MOSFET. The transformer secondary return is often con­nected to the main output voltage instead of ground in order to reduce the necessary turns ratio. In this case, subtract V
OUT
from the secondary voltage (V
SEC
V
OUT
) in the transformer turns ratio equation above.
The secondary diode in coupled-inductor applications must withstand flyback voltages greater than 60V, which
usually rules out most Schottky rectifiers. Common sili­con rectifiers, such as the 1N4001, are also prohibited because they are too slow. This often makes fast silicon rectifiers such as the MURS120 the only choice. The fly­back voltage across the rectifier is related to the V
IN
-
V
OUT
difference, according to the transformer turns ratio:
V
FLYBACK
= V
SEC
+ (V
IN
- V
OUT
) ✕N
where N is the transformer turns ratio (secondary wind­ings/primary windings), V
SEC
is the maximum secondary
DC output voltage, and V
OUT
is the primary (main) out-
put voltage. If the secondary winding is returned to V
OUT
instead of ground, subtract V
OUT
from V
FLYBACK
in the equation above. The diode’s reverse breakdown voltage rating must also accommodate any ringing due to leak­age inductance. The diode’s current rating should be at least twice the DC load current on the secondary output.
The optional linear postregulator must be selected to deliver the required load current from the transformer’s rectified DC output. The linear regulator should be con­figured to run close to dropout to minimize power dissi­pation and should have good output accuracy under those conditions. Input and output capacitors are cho­sen to meet line regulation, stability, and transient requirements. There are a wide variety of linear regula­tors appropriate for this application; consult the specific linear-regulator data sheet for details.
Widely different output loads effect load regulation. In particular, when the secondary output is left unloaded while the main output is fully loaded, the secondary out­put capacitor may become overcharged by the leakage inductance, reaching voltages much higher than intend­ed. In this case, a minimum load or overvoltage protec­tion may be required on the secondary output to protect any device connected to this output.
PC Board Layout Guidelines
Careful PC board layout is critical to achieve minimal switching losses and clean, stable operation. This is especially true when multiple converters are on the same PC board where one circuit can affect the other. The switching power stages require particular attention (Figure 13). Refer to the MAX1999 EV kit data sheet for a specific layout example.
Mount all of the power components on the top side of the board with their ground terminals flush against one another, if possible. Follow these guidelines for good PC board layout:
• Isolate the power components on the top side from
the sensitive analog components on the bottom side with a ground shield. Use a separate PGND plane under the OUT3 and OUT5 sides (called PGND3 and
L
VV V
V I LIR
N
VV
VV
PRIMARY
OUT IN MAX OUT
IN MAX TOTAL
SEC FWD
OUT MIN RECT
=
×ƒ× ×
=
+
+
(
()
()
()
IPV
TOTAL TOTAL OUT
= /
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
30 ______________________________________________________________________________________
PGND5). Avoid the introduction of AC currents into the PGND3 and PGND5 ground planes. Run the power plane ground currents on the top side only, if possible.
• Use a star ground connection on the power plane to minimize the crosstalk between OUT3 and OUT5.
• Keep the high-current paths short, especially at the ground terminals. This practice is essential for sta­ble, jitter-free operation.
• Keep the power traces and load connections short. This practice is essential for high efficiency. Using thick copper PC boards (2oz vs. 1oz) can enhance full-load efficiency by 1% or more. Correctly routing PC board traces must be approached in terms of fractions of centimeters, where a single milliohm of excess trace resistance causes a measurable effi­ciency penalty.
• CS_ (MAX1777/MAX1977) / LX_ (MAX1999) and GND connections to the synchronous rectifiers for current limiting must be made using Kelvin sense connec­tions to guarantee the current-limit accuracy. With 8­pin SO MOSFETs, this is best done by routing power to the MOSFETs from outside using the top copper layer, while connecting CS_/LX_ traces inside (under­neath) the MOSFETs.
• When trade-offs in trace lengths must be made, it is preferable to allow the inductor charging path to be made longer than the discharge path. For example, is better to allow some extra distance between the input capacitors and the high-side MOSFET than to
allow distance between the inductor and the syn­chronous rectifier or between the inductor and the output filter capacitor.
• Ensure that the OUT_ connection to C
OUT_
is short and direct. However, in some cases it may be desirable to deliberately introduce some trace length between the OUT_ connector node and the output filter capacitor (see the Stability Considerations section).
• Route high-speed switching nodes (BST_, DH_, LX_, and DL_) away from sensitive analog areas (REF, ILIM_, and FB_). Use PGND3 and PGND5 as an EMI shield to keep radiated switching noise away from the IC’s feedback divider and analog bypass capacitors.
• Make all pin-strap control input connections (SKIP, ILIM_, etc.) to GND or V
CC
of the device.
Layout Procedure
1) Place the power components first with ground ter-
minals adjacent (N2/N4 source, C
IN_
, C
OUT_
, D1 anode). If possible, make all these connections on the top layer with wide, copper-filled areas.
2) Mount the controller IC adjacent to the synchronous rectifier MOSFETs, preferably on the back side in order to keep DH_, GND, and the DL_ gate drive lines short and wide. The DL_ gate trace must be short and wide measuring 50mils to 100mils wide if the MOSFET is 1in from the controller device.
3) Group the gate-drive component (BST_ diode and capacitor, V+ bypass capacitor) together near the controller device.
AGND
PGND
VIA TO OUT5
GROUND
OUT3OUT5
VIA TO OUT3
VIA TO PGND
VIA TO LX5
V+
VIA TO LX3
USE AGND PLANE TO:
- BYPASS V
CC
AND REF
- TERMINATE EXTERNAL FB DIVIDER (IF USED)
- TERMINATE R
ILIM
(IF USED)
- PIN-STRAP CONTROL INPUTS
USE PGND PLANE TO:
- BYPASS LDO_
- CONNECT PGND TO THE TOPSIDE STAR GROUND
VIAS TO GROUND
NOTE: EXAMPLE SHOWN IS FOR DUAL N-CHANNEL MOSFET.
ANALOG GROUND PLANE ON INNER LAYER
C4
C3
C1
N4
D1
D2
N2
C2
L1
L2
CONNECT PGND TO AGND BENEATH THE CONTROLLER AT ONE POINT ONLY AS SHOWN.
VIA BETWEEN POWER
AND ANALOG GROUND
N3 N1
Figure 13. PC Board Layout Example
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power-
Supply Controllers for Notebook Computers
______________________________________________________________________________________ 31
4) Make the DC-DC controller ground connections as follows: near the device, create a small analog ground plane. Connect the small analog ground plane to GND (Figure 13) and use the plane for the ground connection for the REF and VCCbypass capacitors, FB dividers, and ILIM resistors (if any). Create another small ground island for PGND, and use the plane for the V+ bypass capacitor, placed very close to the device. Connect the AGND and PGND planes together at the GND pin of the device.
5) On the board’s top side (power planes), make a star ground to minimize crosstalk between the two sides. The top-side star ground is a star connection of the input capacitors and synchronous rectifiers. Keep the resistance low between the star ground and the source of the synchronous rectifiers for accurate current limit. Connect the top-side star ground (used for MOSFET, input, and output capacitors) to the small island with a single short, wide connection (preferably just a via).
Create PGND islands on the layer just below the top-side layer (refer to the MAX1777 EV kit for an example) to act as an EMI shield if multiple layers are available (highly recommended). Connect each of these individually to the star ground via, which connects the top side to the PGND plane. Add one more solid ground plane under the device to act as an additional shield, and also connect the solid ground plane to the star ground via.
6) Connect the output power planes (V
CORE
and system ground planes) directly to the output filter capacitor positive and negative terminals with multiple vias.
28 27 26 25 24 23 22 21 20 19 18 17 16 15
1 2 3 4 5 6 7 8
9 10 11 12 13 14
BST3 LX3 DH3 LDO3 DL3 GND
LX5
OUT3 OUT5 V+ DL5 LDO5 V
CC
DH5
BST5
CS5
ILIM5
FB5
REF
FB3
ILIM3
ON5
ON3
PGOOD
CS3
QSOP
TOP VIEW
MAX1777 MAX1977
SHDN
PRO
SKIP
Pin Configurations (continued)
Chip Information
TRANSISTOR COUNT: 8335 PROCESS: BiCMOS
MAX1777/MAX1977/MAX1999
High-Efficiency, Quad Output, Main Power­Supply Controllers for Notebook Computers
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 32
© 2004 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
QSOP.EPS
E
1
1
21-0055
PACKAGE OUTLINE, QSOP .150", .025" LEAD PITCH
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.)
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