The MAX1776 high-efficiency step-down converter provides an adjustable output voltage from 1.25V to VINfrom
supply voltages as high as 24V. An internal current-limited 0.4Ω MOSFET delivers load currents up to 600mA.
Operation to 100% duty cycle minimizes dropout voltage (240mV at 600mA).
The MAX1776 has a low 15µA quiescent current to
improve light-load efficiency and conserve battery life.
The device draws only 3µA while in shutdown.
High switching frequencies (up to 200kHz) allow the
use of tiny surface-mount inductors and output capacitors. The MAX1776 is available in an 8-pin µMAX package, which uses half the space of an 8-pin SO. For
increased output drive capability, use the MAX1626/
MAX1627 step-down controllers, which drive an external P-channel MOSFET to deliver up to 20W.
Applications
Notebook Computers
Distributed Power Systems
Keep-Alive Supplies
Hand-Held Devices
Features
♦ Fixed 5V or Adjustable Output
♦ 4.5V to 24V Input Voltage Range
♦ Up to 600mA Output Current
♦ Internal 0.4Ω P-Channel MOSFET
(Circuit of Figure 1, VIN= +12V, SHDN = IN, TA= 0°C to +85°C, unless otherwise noted.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional
operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to
absolute maximum rating conditions for extended periods may affect device reliability.
IN, SHDN, ILIM, ILIM2 to GND .................................-0.3V to 25V
LX to GND.......................................................-2V to (V
IN
+ 0.3V)
OUT, FB to GND .........................................................-0.3V to 6V
Peak Input Current .................................................................. 2A
Maximum DC Input Current.............................................. 500mA
The MAX1776 step-down converter is designed primarily for battery-powered devices and notebook computers. The unique current-limited control scheme
provides high efficiency over a wide load range.
Operation up to 100% duty cycle allows the lowest possible dropout voltage, increasing the usable supply
voltage range. Under no load, the MAX1776 draws only
15µA, and in shutdown mode, it draws only 3µA to further reduce power consumption and extend battery life.
Additionally, an internal 24V switching MOSFET, internal current sensing, and a high switching frequency
minimize PC board space and component costs.
Current-Limited Control Architecture
The MAX1776 uses a proprietary current-limited control
scheme with operation to 100% duty cycle. This DC-DC
converter pulses as needed to maintain regulation,
resulting in a variable switching frequency that increases with the load. This eliminates the high supply currents associated with conventional constant-frequency
pulse-width-modulation (PWM) controllers that switch
the MOSFET unnecessarily.
When the output voltage is too low, the error comparator
sets a flip-flop, which turns on the internal P-channel
MOSFET and begins a switching cycle (Figure 2). As
shown in Figure 3, the inductor current ramps up linearly, storing energy in a magnetic field while charging the
output capacitor and servicing the load. The MOSFET
turns off when the peak current limit is reached, or when
the maximum on-time of 10µs is exceeded and the output voltage is in regulation. If the output is out of regulation and the peak current is never obtained, the
MOSFET remains on, allowing a duty cycle up to 100%.
This feature ensures the lowest possible dropout voltage. Once the MOSFET turns off, the flip-flop resets, the
inductor current is pulled through D1, and the current
through the inductor ramps back down, transferring the
stored energy to the output capacitor and load. The
MOSFET remains off until the 0.42µs minimum off-time
expires, and the output voltage drops out of regulation.
Pin Description
Figure 1. Typical Application Circuit
PINNAMEFUNCTION
1FB
2GNDGround
3ILIM
4LXInductor Connection. Connect LX to external inductor and diode as shown in Figure 1.
5INInput Supply Voltage. Input voltage range is 4.5V to 24V.
6ILIM2
7SHDN
8OUT
Dual-Mode Feedback Input. Connect to GND for the preset 5V output. Connect to a resistive divider
between OUT and GND to adjust the output voltage between 1.25V and V
Peak Current Control Input. Connect to IN or GND to set peak current limit. ILIM and ILIM2 together set
the peak current limit. See Setting Current Limit.
Peak Current Control Input 2. Connect to IN or GND. ILIM and ILIM2 together set the peak current limit.
See Setting Current Limit.
Shutdown Input. A logic low shuts down the MAX1776 and reduces the supply current to 3µA. LX is high
impedance in shutdown. Connect to IN for normal operation.
Regulated Output Voltage High-Impedance Sense Input. Internally connected to a resistive divider.
Do not connect for output voltages higher than 5.5V. Connect to GND when not used.
A step-down converter’s minimum input-to-output voltage differential (dropout voltage) determines the lowest
usable supply voltage. In battery-powered systems,
this limits the useful end-of-life battery voltage. To maximize battery life, the MAX1776 operates with duty
cycles up to 100%, which minimizes the dropout voltage and eliminates switching losses while in dropout.
When the supply voltage approaches the output voltage, the P-channel MOSFET remains on continuously to
supply the load.
Dropout voltage is defined as the difference between
the input and output voltages when the input is low
enough for the output to drop out of regulation. For a
step-down converter with 100% duty cycle, dropout
depends on the MOSFET drain-to-source on-resistance
and inductor series resistance; therefore, it is proportional to the load current:
A logic low level on SHDN shuts down the MAX1776
converter. When in shutdown, the supply current drops
to 3µA to maximize battery life, and the internal P-channel MOSFET turns off to isolate the output from the input.
The output capacitance and load current determine the
rate at which the output voltage decays. A logic level
high on SHDN activates the MAX1776. Do not leave
SHDN floating. If unused, connect SHDN to IN.
Thermal-Overload Protection
Thermal-overload protection limits total power dissipation in the MAX1776. When the junction temperature
exceeds T
J
= +160°C, a thermal sensor turns off the
pass transistor, allowing the IC to cool. The thermal sensor turns the pass transistor on again after the IC’s junction temperature cools by 10°C, resulting in a pulsed
output during continuous thermal-overload conditions.
Design Information
Output Voltage Selection
The feedback input features dual-mode operation.
Connect FB to GND for the 5.0V preset output voltage.
Alternatively, adjust the output voltage by connecting a
voltage-divider from the output to GND (Figure 4).
Select a value for R2 between 10kΩ and 100kΩ.
Calculate R1 with the following equation:
where VFB= 1.25V, and V
OUTPUT
may range from
1.25V to VIN.
Setting Current Limit
The MAX1776 has an adjustable peak current limit.
Configure this peak current limit by connecting ILIM
and ILIM2 as shown in Table 1.
Choose a current limit that realistically reflects the maximum load current. The maximum output current is half
of the peak current limit. Although choosing a lower
current limit allows using an inductor with a lower current rating, it requires a higher inductance (see
Inductor Selection) and does little to reduce inductor
package size.
Inductor Selection
When selecting the inductor, consider these four parameters: inductance value, saturation rating, series
resistance, and size. The MAX1776 operates with a
wide range of inductance values. For most applications, values between 10µH and 100µH work best with
the controller’s high switching frequency. Larger inductor values will reduce the switching frequency and
thereby improve efficiency and EMI. The trade-off for
improved efficiency is a higher output ripple and slower
transient response. On the other hand, low-value inductors respond faster to transients, improve output ripple,
offer smaller physical size, and minimize cost. If the
inductor value is too small, the peak inductor current
exceeds the current limit due to current-sense comparator propagation delay, potentially exceeding the
inductor’s current rating. Calculate the minimum inductance value as follows:
where t
ON(MIN)
= 1µs.
The inductor’s saturation current rating must be greater
than the peak switch current limit, plus the overshoot
due to the 250ns current-sense comparator propagation delay. Saturation occurs when the inductor’s magnetic flux density reaches the maximum level the core
can support and the inductance starts to fall. Choose
an inductor with a saturation rating greater than I
PEAK
in the following equation:
I
PEAK
= I
LX(PEAK)
+ (VIN- V
OUTPUT
) ✕250ns / L
Figure 4. Adjustable Output Voltage
Table 1. Current-Limit Configuration
R1 R2
V
OUTPUT
V
FB
-=×
1
CURRENT
LIMIT (mA)
150GNDGND
300GNDIN
600INGND
1200ININ
ILIM
CONNECTED TO
CONNECTED TO
L
(MIN) =
VV
()
IN(MAX)OUTPUTON(MIN)
-
I
LX (PEAK
× t
)
ILIM2
R1
R2
OUTPUT
1.25V TO V
IN
C
OUT
INPUT
4.5V TO 24V
C
IN
IN
SHDN
ILIM
ILIM2
GND
MAX1776
LX
L1
D1
FB
OUT
Inductor series resistance affects both efficiency and
dropout voltage (see Input-Output (Dropout) Voltage).
High series resistance limits the maximum current available at lower input voltages, and increases the dropout
voltage. For optimum performance, select an inductor
with the lowest possible DC resistance that fits in the
allotted dimensions. Some recommended component
manufacturers are listed in Table 2.
Maximum Output Current
The MAX1776 converter’s output current determines
the regulator’s switching frequency. When the converter approaches continuous mode, the output voltage
falls out of regulation. For the typical application, the
maximum output current is approximately:
I
LOAD(MAX)
= 1/2 I
LX (PEAK)(MIN)
For low-input voltages, the maximum on-time may be
reached and the load current is limited by:
I
LOAD
= 1/2 (VIN- V
OUT
) ✕10µs / L
Output Capacitor
Choose the output capacitor to service the maximum
load current with acceptable voltage ripple. The output
ripple has two components: variations in the charge
stored in the output capacitor with each LX pulse, and
the voltage drop across the capacitor’s equivalent
series resistance (ESR) caused by the current into and
out of the capacitor:
V
RIPPLE
≅ V
RIPPLE(ESR)
+ V
RIPPLE(C)
The output voltage ripple as a consequence of the ESR
and output capacitance is:
where I
PEAK
is the peak inductor current (see InductorSelection). The worst-case ripple occurs at no-load.
These equations are suitable for initial capacitor selection, but final values should be set by testing a prototype or evaluation circuit. As a general rule, a smaller
amount of charge delivered in each pulse results in
less output ripple. Since the amount of charge delivered in each oscillator pulse is determined by the
inductor value and input voltage, the voltage ripple
increases with larger inductance, and as the input voltage decreases. See Table 3 for recommended capacitor values and Table 2 for recommended component
manufacturers.
Input Capacitor
The input filter capacitor reduces peak currents drawn
from the power source and reduces noise and voltage
ripple on the input caused by the circuit’s switching.
The input capacitor must meet the ripple-current
requirement (I
RMS
) imposed by the switching current
defined by the following equation:
For most applications, nontantalum chemistries (ceramic, aluminum, polymer, or OS-CON) are preferred due to
their robustness to high inrush currents typical of systems with low-impedance battery inputs. Alternatively,
connect two (or more) smaller value low-ESR capacitors
in parallel to reduce cost. Choose an input capacitor
that exhibits less than +10°C temperature rise at the
RMS input current for optimal circuit longevity.
The current in the external diode (D1 in Figure 1)
changes abruptly from zero to its peak value each time
the LX switch turns off. To avoid excessive losses, the
diode must have a fast turn-on time and a low forward
voltage.
Make sure that the diode’s peak current rating exceeds
the peak current limit set by the current limit, and that
its breakdown voltage exceeds VIN. Use Schottky
diodes when possible.
MAX1776 Stability
Instability is frequently caused by excessive noise on
OUT, FB, or GND due to poor layout or improper component selection. Instability typically manifests itself as
“motorboating,” which is characterized by grouped
switching pulses with large gaps and excessive lowfrequency output ripple during no-load or light-load
conditions.
PC Board Layout and Grounding
High switching frequencies and large peak currents
make PC board layout an important part of the design.
Poor layout introduces switching noise into the feedback path, resulting in jitter, instability, or degraded
performance. High-power traces, highlighted in the
10µF, 6.3V, X7R, 1206 case
Taiyo Youden JMK316BJ106ML
100µF, 6.3V
Sanyo POSCAP 6TPC100m
47µF, 6.3V
Sanyo POSCAP 6TPA47M
22µF, 6.3V, 1210 case
Taiyo Youden JMK325BJ226MM
10µF, 6.3V, X7R, 1206 case
Taiyo Youden JMK316BJ106ML
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle,
Step-Down Converter
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 13
Typical Application Circuit (Figure 1), should be as
short and wide as possible. Additionally, the current
loops formed by the power components (CIN, COUT,
L1, and D1) should be as short as possible to avoid
radiated noise. Connect the ground pins of these
power components at a common node in a star-ground
configuration. Separate the noisy traces, such as the
LX node, from the feedback network with grounded
copper. Furthermore, keep the extra copper on the
board and integrate it into a pseudo-ground plane.
When using external feedback, place the resistors as
close to the feedback pin as possible to minimize noise
coupling.
Chip Information
TRANSISTOR COUNT: 932
PROCESS: BiCMOS
Package Information
4X S
BOTTOM VIEW
0.6±0.1
0.6±0.1
8
1
TOP VIEW
ÿ 0.50±0.1
D
EH
8
1
DIM
A
A1
A2
b
c
D
e
E
H
L
α
S
INCHES
MIN
-
0.002
0.030
0.010
0.005
0.116
0.0256 BSC
0.116
0.188
0.016
0∞
0.0207 BSC
MAX
0.043
0.006
0.037
0.014
0.007
0.120
0.120
0.198
0.026
6∞
MILLIMETERS
MIN
0.050.15
0.250.36
0.130.18
2.953.05
2.953.05
4.78
0.41
MAX
-1.10
0.950.75
0.65 BSC
5.03
0.66
0.5250 BSC
6∞0∞
8LUMAXD.EPS
A2
e
FRONT VIEW
A1
A
c
b
L
SIDE VIEW
α
PROPRIETARY INFORMATION
TITLE:
PACKAGE OUTLINE, 8L uMAX/uSOP
REV.DOCUMENT CONTROL NO.APPROVAL
21-0036
1
J
1
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