MAXIM MAX1776 Technical data

General Description
The MAX1776 high-efficiency step-down converter pro­vides an adjustable output voltage from 1.25V to VINfrom supply voltages as high as 24V. An internal current-limit­ed 0.4MOSFET delivers load currents up to 600mA. Operation to 100% duty cycle minimizes dropout volt­age (240mV at 600mA).
The MAX1776 has a low 15µA quiescent current to improve light-load efficiency and conserve battery life. The device draws only 3µA while in shutdown.
High switching frequencies (up to 200kHz) allow the use of tiny surface-mount inductors and output capaci­tors. The MAX1776 is available in an 8-pin µMAX pack­age, which uses half the space of an 8-pin SO. For increased output drive capability, use the MAX1626/ MAX1627 step-down controllers, which drive an exter­nal P-channel MOSFET to deliver up to 20W.
Applications
Notebook Computers
Distributed Power Systems
Keep-Alive Supplies
Hand-Held Devices
Features
Fixed 5V or Adjustable Output
4.5V to 24V Input Voltage Range
Up to 600mA Output CurrentInternal 0.4P-Channel MOSFET
Efficiency Over 95%
15µA Quiescent Supply Current
3µA Shutdown Current
100% Maximum Duty Cycle for Low Dropout
Current-Limited Architecture
Thermal Shutdown
Small 8-µMAX Package
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle,
Step-Down Converter
________________________________________________________________ Maxim Integrated Products 1
Pin Configuration
Ordering Information
SHDN
V
OUT
V
IN
ILIM LX
OUT
IN
ILIM2
GNDFB
MAX1776
µMAX
Typical Operating Circuit
19-1975; Rev 2; 7/03
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
PART TEMP RANGE PIN-PACKAGE
MAX1776EUA -40°C to +85°C 8 µMAX
8
OUT
7
MAX1776EUA
µMAX
SHDN
6
ILIM2
5
INLX
TOP VIEW
1
FB
2
GND
3
ILIM
4
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle, Step-Down Converter
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 1, VIN= +12V, SHDN = IN, TA= 0°C to +85°C, unless otherwise noted.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
IN, SHDN, ILIM, ILIM2 to GND .................................-0.3V to 25V
LX to GND.......................................................-2V to (V
IN
+ 0.3V)
OUT, FB to GND .........................................................-0.3V to 6V
Peak Input Current .................................................................. 2A
Maximum DC Input Current.............................................. 500mA
Continuous Power Dissipation (T
A
= +70°C)
8-Pin µMAX (derate 4.1mW/°C above +70°C) .............330mW
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
)
)
)
)
Dual Mode is a trademark of Maxim Integrated Products, Inc.
Input Voltage Range V
Input Supply Current I
Input Supply Current in Dropout I Input Shutdown Current SHDN = GND 3 7 µA
Input Undervoltage Lockout Threshold
Output Voltage (Preset Mode) V
Feedback Set Voltage (Adjustable Mode)
OUT Bias Current V
OUT Pin Maximum Voltage 5.5 V
FB Bias Current I
FB Dual Mode Threshold Low 50 100 150 mV
LX Switch Minimum Off-Time t
LX Switch Maximum On-Time t
LX Switch On-Resistance R
LX Current Limit I
LX Zero-Crossing Threshold -75 +75 mV
Zero-Crossing Timeout LX does not rise above the threshold 30 µs
LX Switch Leakage Current
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
IN
IN
IN(DROP
V
UVLO
OUT
V
FB
FB
OFF(MIN
ON(MAX
LX(PEAK
No load 15 28 µA
No load 50 70 µA
VIN rising 3.6 4.0 4.4
VIN falling 3.5 3.9 4.3
FB = GND 4.80 5.00 5.20 V
= 5.5V 1.65 3.5 6.25 µA
OUT
VFB = 1.3V -25 +25 nA
VFB = 1.3V 8 10 12 µs
ILIM = ILIM2 = GND 1.6 3.2
VIN = 6V
LX
VIN = 4.5V
ILIM = ILIM2 = GND 120 150 180
ILIM = GND, ILIM2 = IN 240 300 360
ILIM = IN, ILIM2 = GND 480 600 720
ILIM = ILIM2 = IN 960 1200 1440
V
= 24V,
IN
LX = GND
ILIM = GND, ILIM2 = IN 0.8 1.6
ILIM = IN, ILIM2 = GND 0.4 0.8
ILIM = ILIM2 = IN 0.4 0.8
ILIM = ILIM2 = GND 1.9 3.8
ILIM = GND, ILIM2 = IN 1.0 1.9
ILIM = IN, ILIM2 = GND 0.5 0.95
ILIM = ILIM2 = IN 0.5 0.95
TA = +25°C1
= 0°C to +85°C10
T
A
4.5 24 V
1.212 1.25 1.288 V
0.22 0.42 0.62 µs
V
mA
µA
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle,
Step-Down Converter
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, VIN= +12V, SHDN = IN, TA= 0°C to +85°C, unless otherwise noted.)
ELECTRICAL CHARACTERISTICS
(Circuit of Figure 1, VIN= +12V, SHDN = IN, TA= -40°C to +85°C, unless otherwise noted.) (Note 1)
)
)
)
)
Dropout Voltage V
Line Regulation VIN = 8V/24V, 200 load 0.1 %/V
Load Regulation No load/full load 0.9 %
Digital Input Level SHDN, ILIM2
Digital Input Leakage Current V
ILIM Input Level
Thermal Shutdown 10°C hysteresis 160 °C
PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS
I
DROPOUT
= 525mA, ILIM = ILIM2 = IN 0.2 V
OUT
Low 0.8
High 2.4
, V
, V
SHDN
ILIM
Low 0.05
High 2.2
= 0 or 24V, VIN = 24V -1 +1 µA
ILIM2
Input Voltage Range V
Input Supply Current I
Input Supply Current in Dropout I Input Shutdown Current SHDN = GND 7 µA
Input Undervoltage Lockout Threshold
Output Voltage (Preset Mode) V
Feedback Set Voltage (Adjustable Mode)
OUT Bias Current V
OUT Pin Maximum Voltage 5.5 V
FB Bias Current I
FB Dual Mode Threshold Low 45 155 mV
LX Switch Minimum Off-Time t
LX Switch Maximum On-Time t
LX Switch On-Resistance R
LX Current Limit I
PARAMETER SYMBOL CONDITIONS MIN MAX UNITS
IN
IN
IN(DROP
V
UVLO
OUT
V
FB
FB
OFF(MIN
ON(MAX
LX
LX(PEAK
No load 28 µA
No load 70 µA
VIN rising 3.6 4.4
VIN falling 3.5 4.3
FB = GND 4.75 5.25 V
= 5.5V 1.65 6.25 µA
OUT
VFB = 1.3V -25 +25 nA
VFB = 1.3V 7.5 12.5 µs
ILIM = ILIM2 = GND 3.2
VIN = 6V
VIN = 4.5V
ILIM = ILIM2 = GND 100 200
ILIM = GND, ILIM2 = IN 200 400
ILIM = IN, ILIM2 = GND 400 800
ILIM = ILIM2 = IN 800 1600
ILIM = GND, ILIM2 = IN 1.6
ILIM = IN, ILIM2 = GND 0.8
ILIM = ILIM2 = IN 0.8
ILIM = ILIM2 = GND 3.8
ILIM = GND, ILIM2 = IN 1.9
ILIM = IN, ILIM2 = GND 0.95
ILIM = ILIM2 = IN 0.95
4.5 24 V
1.2 1.3 V
0.22 0.64 µs
V
V
V
mA
1.0
-0.7
-0.8
-0.9
-0.6
-0.5
-0.4
-0.3
-0.2
-0.1
0
00.20.1 0.3 0.4 0.5 0.6
LOAD REGULATION, CIRCUIT 5
MAX1776 toc04
I
LOAD
(A)
V
OUTPUT
(% FROM V
OUT(NOM)
)
VIN = 24V
VIN = 12V
VIN = 15V
-3
0
-1
-2
1
2
3
513117 9 15 17 19 21 23 25
V
OUTPUT
vs. VIN,
CIRCUIT 5, V
OUTPUT
= 5V
MAX1776 toc05
VIN (V)
V
OUTPUT
(%)
I
LOAD
= 1mA
I
LOAD
= 50mA
I
LOAD
= 500mA
-1.0
0.5
0
-0.5
1.0
1.5
2.0
513117 9 15 17 19 21 23 25
V
OUTPUT
vs. VIN,
CIRCUIT 5, V
OUTPUT
= 3.3V
MAX1776 toc06
VIN (V)
V
OUTPUT
(%)
I
LOAD
= 1mA
I
LOAD
= 10mA
I
LOAD
= 50mA
-1.2
-0.8
-1.0
-0.4
-0.6
0
-0.2
0.2
0 200 300100 400 500 600 700
LOAD REGULATION,
CIRCUIT 1, V
OUTPUT
= 5V
MAX1776 toc01
I
LOAD
(mA)
V
OUTPUT
(%)
VIN = 24V
VIN = 12V
VIN = 15V
-1.0
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0200100 300 400 500 600
LOAD REGULATION,
CIRCUIT 1, V
OUTPUT
= 3.3V
MAX1776 toc02
I
LOAD
(mA)
V
OUTPUT
(%)
VIN = 24V
VIN = 12V
VIN = 15V
VIN = 5V
-1.2
-1.0
-0.6
-0.8
-0.2
0
-0.4
0.2
0 100 15050 200 250 300 350 400
LOAD REGULATION, CIRCUIT 2
MAX1776 toc03
I
LOAD
(mA)
V
OUTPUT
(%)
VIN = 24V
VIN = 12V
VIN = 15V
Typical Operating Characteristics
(Circuit of Figure 1, components from Table 3, VIN= +12V, SHDN = IN, TA= +25°C.)
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle, Step-Down Converter
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(Circuit of Figure 1, VIN= +12V, SHDN = IN, TA= -40°C to +85°C, unless otherwise noted.) (Note 1)
Note 1: Specifications to -40°C are guaranteed by design, not production tested.
LX Zero-Crossing Threshold -75 75 mV
LX Switch Leakage Current VIN = 24V, LX = GND 10 µA
Digital Input Level SHDN, ILIM2
Digital Input Leakage Current V
ILIM Input Level
PARAMETER SYMBOL CONDITIONS MIN MAX UNITS
Low 0.8
High 2.4
, V
, V
SHDN
ILIM
= 0 or 24V, VIN = 24V -1 1 µA
ILIM2
Low 0.05
High 2.2
V
V
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle,
Step-Down Converter
_______________________________________________________________________________________ 5
Typical Operating Characteristics (continued)
(Circuit of Figure 1, components from Table 3, VIN= +12V, SHDN = IN, TA= +25°C.)
V
vs. VIN,
OUTPUT
CIRCUIT 1, V
0.4
0.2
0
(%)
-0.2
OUTPUT
-0.4
V
-0.6
-0.8
1.0 513117 9 15 17 19 21 23 25
I
I
LOAD
LOAD
= 10mA
= 50mA
VIN (V)
EFFICIENCY vs. I
V
100
95
90
85
80
75
70
EFFICIENCY (%)
65
60
55
50
0.10 1 10 100 1000
OUTPUT
VIN = 15V
I
LOAD
OUTPUT
, CIRCUIT 5,
LOAD
= 3.3V
VIN = 6V
VIN = 12V
(mA)
= 5V
I
I
LOAD
VIN = 24V
SWITCHING FREQUENCY vs.
LOAD CURRENT, CIRCUIT 1
200
180
160
140
120
100
80
FREQUENCY (kHz)
60
40
20
0
0 200 300 400100 500 600 700 800 900
VIN = 15V
VIN = 12V
I
LOAD
VIN = 24V
(mA)
LOAD
= 500mA
= 1mA
MAX1776 toc07
MAX1776 toc10
MAX1776 toc13
0.6
0.4
0.2
0
(%)
-0.2
-0.4
OUTPUT
V
-0.6
-0.8
-1.0
-1.2 513117 9 15 17 19 21 23 25
100
95
90
85
80
75
70
EFFICIENCY (%)
65
60
55
50
0.10 1 10 100 1000
140
120
100
80
60
FREQUENCY (kHz)
40
20
0
5 10152025
V
vs. VIN,
OUTPUT
CIRCUIT 1, V
I
LOAD
I
LOAD
EFFICIENCY vs. I
= 10mA
= 50mA
V
OUTPUT
OUTPUT
VIN (V)
VIN = 24V
I
LOAD
I
LOAD
, CIRCUIT 1,
LOAD
= 3.3V
VIN = 6V
(mA)
SWITCHING FREQUENCY vs.
,
CIRCUIT 1
V
IN
I
= 500mA
LOAD
I
= 375mA
LOAD
I
= 250mA
LOAD
I
= 10mA
= 50mA
LOAD
VIN (V)
I
LOAD
= 3.3V
I
LOAD
= 500mA
VIN = 12V
I
LOAD
= 1mA
= 5mA
MAX1776 toc08
MAX1776 toc11
MAX1776 toc14
EFFICIENCY vs. I
V
100
95
90
85
80
75
70
EFFICIENCY (%)
65
60
55
50
0.10 1 10 100 1000
VIN = 6V
VIN = 15V
EFFICIENCY vs. VIN, I
100
95
CIRCUIT 5, 5V
90
85
80
CIRCUIT 1, 3.3V
75
70
EFFICIENCY (%)
65
60
55
50
7 9 10 118 1213141516
V
ACCURACY vs. TEMPERATURE
OUTPUT
1.5
1.0
0.5
0
ACCURACY (%)
OUT
-0.5
V
-1.0
-1.5
-40 20 40-20 0 60 80 100
TEMPERATURE (°C)
I
OUT
LOAD
VIN = 12V
VIN (V)
, CIRCUIT 1,
LOAD
= 5V
VIN = 24V
(mA)
LOAD
CIRCUIT 1, 5V
CIRCUIT 5, 3.3V
MAX1776 toc09
= 500mA
MAX1776 toc12
MAX1776 toc15
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle, Step-Down Converter
6 _______________________________________________________________________________________
Typical Operating Characteristics (continued)
(Circuit of Figure 1, components from Table 3, VIN= +12V, SHDN = IN, TA= +25°C.)
15.0
16.0
15.5
17.0
16.5
17.5
18.0
-40 -20 0 20 40 60 80
QUIESCENT SUPPLY CURRENT
vs. TEMPERATURE
MAX1776 toc16
TEMPERATURE (°C)
QUIESCENT SUPPLY CURRENT (µA)
13.70
13.80
13.75
13.90
13.85
14.00
13.95
14.05
14.15
14.10
14.20
5 9 11 1371517192321 25
QUIESCENT SUPPLY CURRENT
vs. SUPPLY VOLTAGE
MAX1776 toc17
SUPPLY VOLTAGE (V)
QUIESCENT SUPPLY CURRENT (µA)
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0 5 10 15 20 25
PEAK SWITCH CURRENT
vs. INPUT VOLTAGE, CIRCUIT 3, 0.3A
MAX1776 toc18
VIN (V)
PEAK SWITCH CURRENT (A)
L = 10µH
L = 22µH
L = 47µH
L = 100µH
LOAD-TRANSIENT RESPONSE,
CIRCUIT 5
MAX1776 toc19
I
LOAD
V
OUT
V
LX
0
1A
0
10V
10µs/div
10mA
500mA
I
L
AC COUPLED 50mV/div
LINE-TRANSIENT RESPONSE,
CIRCUIT 5, I
LOAD
= 500mA
MAX1776 toc20
V
IN
V
OUT
V
LX
AC-COUPLED 200mv/div
5V
10V
200µs/div
0
5V
LINE-TRANSIENT RESPONSE,
CIRCUIT 5, I
LOAD
= 50mA
MAX1776 toc21
V
IN
V
OUT
V
LX
15V
10V
10V
200µs/div
0
5V
AC-COUPLED 200mv/div
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle,
Step-Down Converter
_______________________________________________________________________________________ 7
Typical Operating Characteristics (continued)
(Circuit of Figure 1, components from Table 3, VIN= +12V, SHDN = IN, TA= +25°C.)
STARTUP WAVEFORM, CIRCUIT 1,
R
LOAD
= 100
MAX1776 toc23
I
L
V
OUT
5V
1A
0
2µs/div
6V
0
V
SHDN
0
2V
4V
75
0.10 100010 1001
EFFICIENCY vs. I
LOAD
, CIRCUIT 3, VIN = 12V
100
85
80
95
90
MAX1776 toc24
I
LOAD
(mA)
EFFICIENCY (%)
L = 22µH
L = 47µH
L = 100µH
75
0.10 100010 1001
EFFICIENCY vs. I
LOAD
, CIRCUIT 3, VIN = 12V
100
85
80
95
90
MAX1776 toc25
I
LOAD
(mA)
EFFICIENCY (%)
L = 22µH, 0.6A
L = 10µH, 1.2A
L = 47µH, 0.3A
LX WAVEFORM, CIRCUIT 1
= 15V, I
V
IN
I
L
V
LX
V
OUT
LOAD
2µs/div
= 500mA
MAX1776 toc22
1A
0
10V
0
50mV/div
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle, Step-Down Converter
8 _______________________________________________________________________________________
Detailed Description
The MAX1776 step-down converter is designed primar­ily for battery-powered devices and notebook comput­ers. The unique current-limited control scheme provides high efficiency over a wide load range. Operation up to 100% duty cycle allows the lowest pos­sible dropout voltage, increasing the usable supply voltage range. Under no load, the MAX1776 draws only 15µA, and in shutdown mode, it draws only 3µA to fur­ther reduce power consumption and extend battery life. Additionally, an internal 24V switching MOSFET, inter­nal current sensing, and a high switching frequency minimize PC board space and component costs.
Current-Limited Control Architecture
The MAX1776 uses a proprietary current-limited control scheme with operation to 100% duty cycle. This DC-DC converter pulses as needed to maintain regulation, resulting in a variable switching frequency that increas­es with the load. This eliminates the high supply cur­rents associated with conventional constant-frequency pulse-width-modulation (PWM) controllers that switch the MOSFET unnecessarily.
When the output voltage is too low, the error comparator sets a flip-flop, which turns on the internal P-channel MOSFET and begins a switching cycle (Figure 2). As shown in Figure 3, the inductor current ramps up linear­ly, storing energy in a magnetic field while charging the output capacitor and servicing the load. The MOSFET turns off when the peak current limit is reached, or when the maximum on-time of 10µs is exceeded and the out­put voltage is in regulation. If the output is out of regula­tion and the peak current is never obtained, the MOSFET remains on, allowing a duty cycle up to 100%. This feature ensures the lowest possible dropout volt­age. Once the MOSFET turns off, the flip-flop resets, the inductor current is pulled through D1, and the current through the inductor ramps back down, transferring the stored energy to the output capacitor and load. The MOSFET remains off until the 0.42µs minimum off-time expires, and the output voltage drops out of regulation.
Pin Description
Figure 1. Typical Application Circuit
PIN NAME FUNCTION
1FB
2 GND Ground
3 ILIM
4 LX Inductor Connection. Connect LX to external inductor and diode as shown in Figure 1.
5 IN Input Supply Voltage. Input voltage range is 4.5V to 24V.
6 ILIM2
7 SHDN
8 OUT
Dual-Mode Feedback Input. Connect to GND for the preset 5V output. Connect to a resistive divider between OUT and GND to adjust the output voltage between 1.25V and V
Peak Current Control Input. Connect to IN or GND to set peak current limit. ILIM and ILIM2 together set the peak current limit. See Setting Current Limit.
Peak Current Control Input 2. Connect to IN or GND. ILIM and ILIM2 together set the peak current limit. See Setting Current Limit.
Shutdown Input. A logic low shuts down the MAX1776 and reduces the supply current to 3µA. LX is high impedance in shutdown. Connect to IN for normal operation.
Regulated Output Voltage High-Impedance Sense Input. Internally connected to a resistive divider. Do not connect for output voltages higher than 5.5V. Connect to GND when not used.
INPUT
4.5V TO 24V
C
IN
J1
J2
CIN: 10µF, 25V CERAMIC
SEE TABLE 3 FOR OTHER COMPONENT VALUES
IN
SHDN
MAX1776
ILIM
J3
ILIM2
J4
GND
NOTE: HIGH-CURRENT PATHS SHOWN WITH BOLD LINES.
LX
OUT
FB
L1
D1
OUTPUT
C
OUT
.
IN
5V
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle,
Step-Down Converter
_______________________________________________________________________________________ 9
Input-Output (Dropout) Voltage
A step-down converters minimum input-to-output volt­age differential (dropout voltage) determines the lowest usable supply voltage. In battery-powered systems, this limits the useful end-of-life battery voltage. To maxi­mize battery life, the MAX1776 operates with duty cycles up to 100%, which minimizes the dropout volt­age and eliminates switching losses while in dropout. When the supply voltage approaches the output volt­age, the P-channel MOSFET remains on continuously to supply the load.
Dropout voltage is defined as the difference between the input and output voltages when the input is low enough for the output to drop out of regulation. For a step-down converter with 100% duty cycle, dropout depends on the MOSFET drain-to-source on-resistance and inductor series resistance; therefore, it is propor­tional to the load current:
V
DROPOUT
= I
OUT
(R
DS(ON) + RINDUCTOR
)
Figure 2. Simplified Functional Diagram
Figure 3. Discontinuous-Conduction Operation
D
C
IN
SHDN
ILIM
ILIM2
ILIM SET
MAXIMUM
ON-TIME
DELAY
MINIIMUM OFF-TIME
DELAY
MAX1776
RQ
S
100mV
V
SET
1.25V
OUT
FB
GND
L1
LX
D1
OUTPUT
C
OUT
LX WAVEFORM, CIRCUIT 1
= 15V, I
V
IN
I
L
V
LX
V
OUT
LOAD
2µs/div
= 500mA
1A
0
10V
0
50mV/div
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle, Step-Down Converter
10 ______________________________________________________________________________________
Shutdown (
SSHHDDNN
)
A logic low level on SHDN shuts down the MAX1776 converter. When in shutdown, the supply current drops to 3µA to maximize battery life, and the internal P-chan­nel MOSFET turns off to isolate the output from the input. The output capacitance and load current determine the rate at which the output voltage decays. A logic level high on SHDN activates the MAX1776. Do not leave SHDN floating. If unused, connect SHDN to IN.
Thermal-Overload Protection
Thermal-overload protection limits total power dissipa­tion in the MAX1776. When the junction temperature exceeds T
J
= +160°C, a thermal sensor turns off the pass transistor, allowing the IC to cool. The thermal sen­sor turns the pass transistor on again after the ICs junc­tion temperature cools by 10°C, resulting in a pulsed output during continuous thermal-overload conditions.
Design Information
Output Voltage Selection
The feedback input features dual-mode operation. Connect FB to GND for the 5.0V preset output voltage. Alternatively, adjust the output voltage by connecting a voltage-divider from the output to GND (Figure 4). Select a value for R2 between 10kand 100kΩ. Calculate R1 with the following equation:
where VFB= 1.25V, and V
OUTPUT
may range from
1.25V to VIN.
Setting Current Limit
The MAX1776 has an adjustable peak current limit. Configure this peak current limit by connecting ILIM and ILIM2 as shown in Table 1.
Choose a current limit that realistically reflects the maxi­mum load current. The maximum output current is half of the peak current limit. Although choosing a lower current limit allows using an inductor with a lower cur­rent rating, it requires a higher inductance (see Inductor Selection) and does little to reduce inductor package size.
Inductor Selection
When selecting the inductor, consider these four para­meters: inductance value, saturation rating, series resistance, and size. The MAX1776 operates with a wide range of inductance values. For most applica­tions, values between 10µH and 100µH work best with the controllers high switching frequency. Larger induc­tor values will reduce the switching frequency and thereby improve efficiency and EMI. The trade-off for improved efficiency is a higher output ripple and slower transient response. On the other hand, low-value induc­tors respond faster to transients, improve output ripple, offer smaller physical size, and minimize cost. If the inductor value is too small, the peak inductor current exceeds the current limit due to current-sense com­parator propagation delay, potentially exceeding the inductors current rating. Calculate the minimum induc­tance value as follows:
where t
ON(MIN)
= 1µs.
The inductors saturation current rating must be greater than the peak switch current limit, plus the overshoot due to the 250ns current-sense comparator propaga­tion delay. Saturation occurs when the inductors mag­netic flux density reaches the maximum level the core can support and the inductance starts to fall. Choose an inductor with a saturation rating greater than I
PEAK
in the following equation:
I
PEAK
= I
LX(PEAK)
+ (VIN- V
OUTPUT
) ✕250ns / L
Figure 4. Adjustable Output Voltage
Table 1. Current-Limit Configuration
R1 R2
V
OUTPUT
 
V
FB
-
1
 
CURRENT
LIMIT (mA)
150 GND GND
300 GND IN
600 IN GND
1200 IN IN
ILIM
CONNECTED TO
CONNECTED TO
L
(MIN) =
VV
()
IN(MAX) OUTPUT ON(MIN)
-
I
LX (PEAK
× t
)
ILIM2
R1
R2
OUTPUT
1.25V TO V
IN
C
OUT
INPUT
4.5V TO 24V
C
IN
IN
SHDN
ILIM
ILIM2
GND
MAX1776
LX
L1
D1
FB
OUT
Inductor series resistance affects both efficiency and dropout voltage (see Input-Output (Dropout) Voltage). High series resistance limits the maximum current avail­able at lower input voltages, and increases the dropout voltage. For optimum performance, select an inductor with the lowest possible DC resistance that fits in the allotted dimensions. Some recommended component manufacturers are listed in Table 2.
Maximum Output Current
The MAX1776 converters output current determines the regulators switching frequency. When the convert­er approaches continuous mode, the output voltage falls out of regulation. For the typical application, the maximum output current is approximately:
I
LOAD(MAX)
= 1/2 I
LX (PEAK)(MIN)
For low-input voltages, the maximum on-time may be reached and the load current is limited by:
I
LOAD
= 1/2 (VIN- V
OUT
) ✕10µs / L
Output Capacitor
Choose the output capacitor to service the maximum load current with acceptable voltage ripple. The output ripple has two components: variations in the charge stored in the output capacitor with each LX pulse, and the voltage drop across the capacitors equivalent series resistance (ESR) caused by the current into and out of the capacitor:
V
RIPPLE
V
RIPPLE(ESR)
+ V
RIPPLE(C)
The output voltage ripple as a consequence of the ESR and output capacitance is:
where I
PEAK
is the peak inductor current (see Inductor Selection). The worst-case ripple occurs at no-load. These equations are suitable for initial capacitor selec­tion, but final values should be set by testing a proto­type or evaluation circuit. As a general rule, a smaller amount of charge delivered in each pulse results in less output ripple. Since the amount of charge deliv­ered in each oscillator pulse is determined by the inductor value and input voltage, the voltage ripple increases with larger inductance, and as the input volt­age decreases. See Table 3 for recommended capaci­tor values and Table 2 for recommended component manufacturers.
Input Capacitor
The input filter capacitor reduces peak currents drawn from the power source and reduces noise and voltage ripple on the input caused by the circuits switching. The input capacitor must meet the ripple-current requirement (I
RMS
) imposed by the switching current
defined by the following equation:
For most applications, nontantalum chemistries (ceram­ic, aluminum, polymer, or OS-CON) are preferred due to their robustness to high inrush currents typical of sys­tems with low-impedance battery inputs. Alternatively, connect two (or more) smaller value low-ESR capacitors in parallel to reduce cost. Choose an input capacitor that exhibits less than +10°C temperature rise at the RMS input current for optimal circuit longevity.
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle,
Step-Down Converter
______________________________________________________________________________________ 11
Table 2. Component Suppliers
V
RIPPLE(ESR) PEAK
V
RIPPLE(C)
ESR I
LI I
×
=
C
2VVVV
-
()
PEAK OUTPUT
×
OUT OUTPUT
2
 
IN OUTPUT
IN
-
 
IV
I
LOAD OUTPUT
RMS
V
IN
4
V
3
IN
V
OUTPUT
1
 
SUPPLIER WEBSITE
DIODES
Central Semiconductor www.centralsemi.com
Fairchild www.fairchildsemi.com
General Semiconductor www.gensemi.com
International Rectifier www.irf.com
Nihon
On Semi www.onsemi.com
Vishay-Siliconix
Zetex
CAPACITORS
AVX www.avxcorp.com
Kemet www.kemet.com
Nichicon www.nichicon-us.com
Sanyo www.sanyo.com
Taiyo Yuden www.t-yuden.com
INDUCTORS
Coilcraft www.coilcraft.com
Coiltronics www.cooperet.com
Pulse Engineering www.pulseeng.com
Sumida USA www.sumida.com
Toko www.tokoam.com
www.niec.co.jp/engver2/ niec.co.jp_eg.htm
www.vishay.com/brands/siliconix/ main.html
www.zetex.com
MAX1776
Diode Selection
The current in the external diode (D1 in Figure 1) changes abruptly from zero to its peak value each time the LX switch turns off. To avoid excessive losses, the diode must have a fast turn-on time and a low forward voltage.
Make sure that the diodes peak current rating exceeds the peak current limit set by the current limit, and that its breakdown voltage exceeds VIN. Use Schottky diodes when possible.
MAX1776 Stability
Instability is frequently caused by excessive noise on OUT, FB, or GND due to poor layout or improper com­ponent selection. Instability typically manifests itself as motorboating, which is characterized by grouped switching pulses with large gaps and excessive low­frequency output ripple during no-load or light-load conditions.
PC Board Layout and Grounding
High switching frequencies and large peak currents make PC board layout an important part of the design. Poor layout introduces switching noise into the feed­back path, resulting in jitter, instability, or degraded performance. High-power traces, highlighted in the
24V, 600mA Internal Switch, 100% Duty Cycle, Step-Down Converter
12 ______________________________________________________________________________________
Table 3. Recommended Components
INPUT
CIRCUIT
1 10 to 24 600 1.20
2 10 to 24 300 0.60
3 10 to 24 150 0.30
4 10 to 24 75 0.15
5 5 to 15 600 1.20
6 5 to 15 300 0.60
7 5 to 15 150 0.30
8 5 to 15 75 0.15
VOLTAGE
(V)
MAXIMUM
LOAD
CURRENT
(mA)
I
LX(PEAK)
CURRENT
(A)
INDUCTOR CAPACITOR
10µH, 1.56A, 70m Toko D75F 646FY-100M, 10µH, 1.70A, 48m Sumida CDRH6D28-100NC, or 10µH, 1.63A, 55m Toko D75C 646CY-100M 0.055
22µH, 1.17A, 120m Toko D75F 646FY-220M, 22µH, 1.09A, 115m Toko D75C 646CY-220M, or 22µH, 1.20A, 95m Sumida CDRH6D28-220NC
47µH, 0.54A, 440m Sumida CDRH5D18-470
100µH, 0.29A, 766m Sumida CDRH4D28-101
5.4µH, 1.6A, 56m Sumida CDRH5D18-5R4
10µH, 1.04A, 80m Toko D73LC 817CY-100M
22µH, 0.41A, 294m Sumida CDRH4D18-220
47µH, 0.33A, 230m Coilcraft DS1608C-473
100µF, 6.3V Sanyo POSCAP 6TPC100M
47µF, 6.3V Sanyo POSCAP 6TPA47M
22µF, 6.3V, 1210 case Taiyo Youden JMK325BJ226MM
10µF, 6.3V, X7R, 1206 case Taiyo Youden JMK316BJ106ML
100µF, 6.3V Sanyo POSCAP 6TPC100m
47µF, 6.3V Sanyo POSCAP 6TPA47M
22µF, 6.3V, 1210 case Taiyo Youden JMK325BJ226MM
10µF, 6.3V, X7R, 1206 case Taiyo Youden JMK316BJ106ML
MAX1776
24V, 600mA Internal Switch, 100% Duty Cycle,
Step-Down Converter
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 13
© 2003 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.
Typical Application Circuit (Figure 1), should be as short and wide as possible. Additionally, the current loops formed by the power components (CIN, COUT, L1, and D1) should be as short as possible to avoid radiated noise. Connect the ground pins of these power components at a common node in a star-ground configuration. Separate the noisy traces, such as the LX node, from the feedback network with grounded copper. Furthermore, keep the extra copper on the
board and integrate it into a pseudo-ground plane. When using external feedback, place the resistors as close to the feedback pin as possible to minimize noise coupling.
Chip Information
TRANSISTOR COUNT: 932
PROCESS: BiCMOS
Package Information
4X S
BOTTOM VIEW
0.6±0.1
0.6±0.1
8
1
TOP VIEW
ÿ 0.50±0.1
D
E H
8
1
DIM
A A1 A2 b
c D e
E
H
L
α
S
INCHES
MIN
-
0.002
0.030
0.010
0.005
0.116
0.0256 BSC
0.116
0.188
0.016 0∞
0.0207 BSC
MAX
0.043
0.006
0.037
0.014
0.007
0.120
0.120
0.198
0.026 6∞
MILLIMETERS
MIN
0.05 0.15
0.25 0.36
0.13 0.18
2.95 3.05
2.95 3.05
4.78
0.41
MAX
- 1.10
0.950.75
0.65 BSC
5.03
0.66
0.5250 BSC
6∞0∞
8LUMAXD.EPS
A2
e
FRONT VIEW
A1
A
c
b
L
SIDE VIEW
α
PROPRIETARY INFORMATION
TITLE:
PACKAGE OUTLINE, 8L uMAX/uSOP
REV.DOCUMENT CONTROL NO.APPROVAL
21-0036
1
J
1
Loading...