MAXIM MAX1709 User Manual

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General Description
The MAX1709 sets a new standard of space savings for high-power, step-up DC-DC conversion. It delivers up to 20W at a fixed (3.3V or 5V) or adjustable (2.5V to
5.5V) output, using an on-chip power MOSFET from a +0.7V to +5V supply.
Fixed-frequency PWM operation ensures that the switching noise spectrum is constrained to the 600kHz fundamental and its harmonics, allowing easy postfilter­ing for noise reduction. External clock synchronization capability allows for even tighter noise spectrum con­trol. Quiescent power consumption is less than 1mW to extend operating time in battery-powered systems.
Two control inputs (ONA, ONB) allow simple push-on, push-off control through a single momentary pushbut­ton switch, as well as conventional on/off logic control. The MAX1709 also features programmable soft-start and current limit for design flexibility and optimum per­formance with batteries.
The MAX1709 is supplied in both a high-power TSSOP package, which allows a 10A
RMS
switch current and a
4A output, and a narrow SO package, which supplies a
2.4A output with a switch rated at 6A
RMS
. Although the narrow SO device has a lower RMS switch rating, it has the same peak switch current rating as the TSSOP device, and so can supply 4A loads intermittently. If loads of 2A or less are required, refer to the MAX1708.
________________________Applications
Routers, Servers, Workstations, Card Racks
Local 2.5V to 3.3V or 5V Conversion
Local 3.3V to 5V Conversion
3.6V or 5V RF PAs in Communications Handsets
Features
On-Chip 10A Power MOSFET
5V, 4A Output from a 3.3V Input
Fixed 3.3V or 5V Output Voltage or
Adjustable (2.5V to 5.5V)
Input Voltage Range Down to 0.7V
Low Power Consumption
1mW Quiescent Power 1µA Current in Shutdown Mode
Low-Noise, Constant Frequency Operation
(600kHz)
Synchronizable Switching Frequency
(350kHz to 1000kHz)
MAX1709
4A, Low-Noise, High-Frequency,
Step-Up DC-DC Converter
________________________________________________________________ Maxim Integrated Products 1
Pin Configurations
ONA
REF
SS/LIM
CLK
OUTPUT
3.3V, 5V, OR ADJ UP TO 4A
OUT
GND
LX
1μH
OFF
ON
INPUT
1V TO 5V
SYNC
OR
INTERNAL
MAX1709
Typical Operating Circuit
19-1724; Rev 1; 7/05
EVALUATION KIT
AVAILABLE
Ordering Informations
PART
PIN-PACKAGE
MAX1709ESE -40°C to +85°C 16 Narrow SO
MAX1709EUI+ -40°C to +85°C 28 TSSOP-EP*
+Indicates lead-free package.
*Exposed pad.
Pin Configurations continued at end of data sheet.
TEMP RANGE
TOP VIEW
1
ONA
2
LX
3
LX
4
MAX1709
5
LX
6
LX
7
LX
TSSOP-EP*
ONB
28
CLK
27
26
3.3/5
NCLX
25
24
NC
23
PGND
22
PGNDLX
218 PGND
209 PGNDNC
1910 PGNDNC
1811 PGNDGND
1712 NCSS/ILM
1613 FBREF
1514 OUTGND
MAX1709
4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter
2 _______________________________________________________________________________________
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
(V
OUT
= V
CLK
= +3.6V, ONA = ONB = FB = GND, TA= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability.
ONA, ONB, OUT, SS/LIM, 3.3/5 to GND ...............-0.3V to +6.0V
LX to PGND ...........................................................-0.3V to +6.0V
FB, CLK, REF to GND.............................. -0.3V to (V
OUT
+ 0.3V)
PGND to GND .......................................................-0.3V to +0.3V
Continuous Power Dissipation (T
A
= +70°C)
16-Pin Narrow SO (derate 16.5mW/°C above +70°C) .....1.3W
28-Pin TSSOP Exposed Pad
(derate 23.8mW/°C above +70°C)...................................1.9W
28-Pin TSSOP Exposed Pad Junction-to-Exposed
Pad Thermal Resistance......................................……1.2°C/W
Operating Temperature Range ...........................-40°C to +85°C
Junction Temperature......................................................+150°C
Storage Temperature Range .............................-65°C to +150°C
Lead Temperature (soldering, 10s) .................................+300°C
PARAMETER CONDITIONS MIN TYP
MAX
UNITS
3.3/5 = GND, I
SW
= 1A 3.26 3.34 3.42
Output Voltage VFB < 0.1V (Note 1)
3.3/5 = OUT, I
SW
= 1A 4.92 5.05 5.17
V
Load Regulation Measured between 1A < ISW < 3A (Note 2)
%/A
FB Regulation Voltage ISW = 1A
V
FB Input Current V
FB
= +1.5V
1
200 nA
Output Voltage Adjust Range 2.5 5.5 V
Output Undervoltage Lockout (Note 3) 2.0 2.3 V
Frequency in Startup Mode V
OUT
=1.5V 40 400 kHz
Minimum Startup Voltage I
OUT
< 1mA (Note 1), TA = +25°C (Note 4) 0.9 1.1 V
Minimum Operating Voltage (Note 5) 0.7 V
Soft-Start Pin Current V
SS/LIM
= 1V 3.2 4 5.0 µA
OUT Supply Current VFB = 1.5V (Note 6) 200 440 µA
OUT Leakage Current In Shutdown
V
ONB
= 3.6V 0.1 5 µA
LX Leakage Current VLX = V
ONB
= V
OUT
= +5.5V 0.1 40 µA
n-Channel Switch On-Resistance
22 40 mΩ
SS/LIM = open
7.5
9
12
n-Channel Current Limit
SS/LIM = 150kΩ to GND
3.5
5
6.5
A
MAX1709EUI+ 10
RMS Switch Current
MAX1709ESE 6
A
RMS
Reference Voltage I
REF
= 0
V
Reference Load Regulation -1µA < I
REF
< 50µA 4 10 mV
Reference Supply Rejection +2.5V < V
OUT
< +5.5V 0.2 5 mV
ONA, ONB, 3.3/5, 1.2V < V
OUT
< 5.5V
Input Low Level (Note 7)
CLK, 2.7V < V
OUT
< 5.5V
V
-0.25 -0.45
1.215 1.240 1.265
1.245 1.260 1.275
0.2 ×
V
OUT
0.2 ×
V
OUT
MAX1709
4A, Low-Noise, High-Frequency,
Step-Up DC-DC Converter
_______________________________________________________________________________________ 3
ELECTRICAL CHARACTERISTICS (continued)
(V
OUT
= V
CLK
= +3.6V, ONA = ONB = FB = GND, TA= 0°C to +85°C, unless otherwise noted. Typical values are at TA= +25°C.)
ELECTRICAL CHARACTERISTICS
(V
OUT
= V
CLK
= +3.6V, ONA = ONB = FB = GND, TA= -40°C to +85°C, unless otherwise noted.) (Note 9)
PARAMETER CONDITIONS MIN TYP
MAX
UNITS
ONA, ONB, 3.3/5, 1.2V < V
OUT
<5.5
Input High Level
CLK, 2.7 V< V
OUT
< 5.5V
V
Logic Input Current ONA, ONB, CLK, 3.3/5 1 µA
Internal Oscillator Frequency 520 600 680 kHz
Maximum Duty Cycle 82 90 94 %
External Clock Frequency Range
350
kHz
CLK Pulse Width (Note 8) 100 ns
CLK Rise/Fall Time (Note 8) 50 ns
0.8 × V
OUT
0.8 × V
OUT
1000
Output Voltage
FB Regulation Voltage I
FB Input Current V
Load Regulation Measured between 1A < ISW < 5A (Note 2) -0.45 %/A
Soft-Start Pin Current SS/LIM = 1V 3.2 5.2 µA
OUT Leakage Current in Shutdown
OUT Supply Current V
n-Channel Switch On-Resistance
n-Channel Current Limit
Reference Voltage I
PARAMETER CONDITIONS MIN TYP MAX UNITS
VFB < 0.1V, V
(Note 1) 3.3/5 = OUT, I
= 1A 1.21 1.27 V
SW
= +1.5V 200 nA
FB
V
= 3.6V 5 µA
ONB
= 1.5V (Note 6) 400 µA
FB
SS/LIM = unconnected 7.5 15 SS/LIM = 150kΩ to GND 3.5 7
= 0 1.24 1.28 V
REF
= +2.4V 3.3/5 = GND, I
IN
= 1A 3.24 3.45
SW
= 1A 4.9 5.2
SW
V
40 mΩ
V
Note 1: Output voltage is specified at 1A switch current ISW, which is equivalent to approximately 1A ✕(VIN/ V
OUT
) of load current.
Note 2: Load regulation is measured by forcing specified switch current and straight-line calculation of change in output voltage in
external feedback mode. Note that the equivalent load current is approximately I
SW
(VIN/ V
OUT
).
Note 3: Until undervoltage lockout is reached, the device remains in startup mode. Do not apply full load until this voltage is
reached.
Note 4: Startup is tested with Figure 1’s circuit. Output current is measured when both the input and output voltages are applied. Note 5: Minimum operating voltage. The MAX1709 is bootstrapped and will operate down to a 0.7V input once started. Note 6: Supply current is measured from the OUT pin to the output voltage (+3.3V). This correlates directly with actual input supply
current but is reduced in value according to the step-up ratio and efficiency.
Note 7: ONA and ONB inputs have approximately 0.15V hysteresis. Note 8: Guaranteed by design, not production tested. Note 9: Specifications to -40°C are guaranteed by design, not production tested.
MAX1709
4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter
4 _______________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (continued)
(V
OUT
= V
CLK
= +3.6V, ONA = ONB = FB = GND, TA= -40°C to +85°C, unless otherwise noted.) (Note 9)
PARAMETER CONDITIONS MIN
TYP
MAX
UNITS
ONA, ONB, 3.3/5, 1.2V < V
OUT
< 5.5V
0.2 ×
V
Input Low Level (Note 7)
CLK, 2.7V < V
OUT
< 5.5V
0.2 ×
ONA, ONB, 3.3/5, 1.2V < V
OUT
< 5.5V
0.8 ×
Input High Level
CLK, V
OUT
= 5.5V
0.8 ×
V
Logic Input Current ONA, ONB, CLK, 3.3/5 1 µA
Internal Oscillator Frequency 500 700
kHz
Maximum Duty Cycle 80 95 %
External Clock Frequency Range
350
kHz
CLK/SEL Pulse Width (Note 8) 100 ns
CLK/SEL Rise/Fall Time (Note 8) 50 ns
V
V
OUT
OUT
V
V
OUT
OUT
1000
MAX1709
4A, Low-Noise, High-Frequency,
Step-Up DC-DC Converter
_______________________________________________________________________________________ 5
Typical Operating Characteristics
(TA = +25°C, unless otherwise noted.)
100
0
0.001 0.1 10.01 10
EFFICIENCY vs.
OUTPUT CURRENT (V
OUT
= 3.3V)
MAX1709 TOC01
OUTPUT CURRENT (A)
EFFICIENCY (%)
10
20
30
40
50
60
70
80
90
V
IN
= 2.5V
V
IN
= 1.2V
100
0
0.001 0.1 10.01 10
EFFICIENCY vs.
OUTPUT CURRENT (V
OUT
= 5V)
MAX1709 TOC02
OUTPUT CURRENT (A)
EFFICIENCY (%)
10
20
30
40
50
60
70
80
90
V
IN
= 3.3V
V
IN
= 2.5V
83.0
84.0
83.5
85.0
84.5
86.0
85.5
0.4 0.6 0.70.5 0.8 0.9 1.0
EFFICIENCY vs. SWITCHING FREQUENCY
(V
IN
= 3.3V, V
OUT
= 5V, I
OUT
= 2A)
MAX1709 TOC03
OPERATING FREQUENCY (MHz)
EFFICIENCY (%)
2
1
0
-1
-2 021 345
LOAD REGULATION
(V
IN
= 3.3V, V
OUT
= 5V)
MAX1709 TOC04
OUTPUT CURRENT (A)
V
OUT
REGULATION (%)
-0.8
-0.6
-0.4
-0.2
0
0.2
0.4
0.6
0.8
2.0 2.5 3.0 3.5 4.0
LINE REGULATION
(V
OUT
= 5V, I
OUT
= 1A)
MAX1709 TOC05
INPUT VOLTAGE (V)
V
OUT
REGULATION (%)
1000
0.1 0 1.00.5 2.0 3.5
NO-LOAD INPUT CURRENT
vs. INPUT VOLTAGE
1
10
100
MAX1709 TOC06
INPUT VOLTAGE (V)
INPUT CURRENT (mA)
1.5 2.5 3.0
V
OUT
= 3.3V
V
OUT
= 5V
INPUT VOLTAGE
INCREASING
INPUT VOLTAGE
DECREASING
2.8
0.6
0.001 0.1 10.01 10
STARTUP VOLTAGE vs. LOAD CURRENT
MAX1709 TOC07
LOAD CURRENT (A)
STARTUP VOLTAGE (V)
1.0
0.8
1.2
1.4
1.6
1.8
2.0
2.2
2.4
2.6
TA = -40°C
TA = +25°C
TA = +85°C
V
OUT
= 3.3V
V
OUT
= 5V
-2.0
-1.0
-1.5
0
-0.5
0.5
1.0
-40 10 35-15 60 85
SWITCHING FREQUENCY
vs. TEMPERATURE
MAX1709 TOC08
TEMPERATURE (°C)
FREQUENCY CHANGE (%)
V
OUT
= 3.3V
-5
0.1 1 10
NOISE vs. FREQUENCY
5
0
MAX1709 TOC09
FREQUENCY (MHz)
NOISE (mV
RMS
)
15
10
20
25
30
-10
MAX1709
4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter
6 _______________________________________________________________________________________
2
3
4
5
6
7
8
9
10
50 100 150 200 250 300
SWITCH CURRENT LIMIT
vs. SS/LIM RESISTANCE
MAX1709 TOC10
SS/LIM RESISTANCE (kΩ)
CURRENT LIMIT (A)
8.0
9.0
8.5
10.0
9.5
11.0
10.5
11.5
-40 10-15 35 60 85
SWITCH CURRENT LIMIT
vs. TEMPERATURE
MAX1709-12
TEMPERATURE (°C)
CURRENT LIMIT (A)
V
OUT
= 3.3V
Typical Operating Characteristics (continued)
(Circuit of Figure 1, TA = +25°C, unless otherwise noted.)
SHUTDOWN WITH SOFT-START
(C
SS
= 0.01μF)
MAX1709-17
5V
0
1ms/div
V
OUT
2V/div
V
ONA
5V/div
4A
0
4V
I
IN
2A/div
6A
2V
CSS = 0.01μF R
OUT
= 5Ω
V
ONB
= V
OUT
2A
SHUTDOWN WITHOUT SOFT-START
MAX1709-18
5V
0
1ms/div
V
OUT
2V/div
V
ONA
5V/div
4A
0
4V
I
IN
2A/div
6A
2V
CSS = 0 R
OUT
= 5Ω
V
ONB
= V
OUT
2A
LINE-TRANSIENT
RESPONSE
MAX1709-14
3V
3.5V
5V
I
OUT
= 1A
100μs/div
V
OUT
50mV/div
V
IN
0.5V/div
LOAD-TRANSIENT
RESPONSE
MAX1709-15
1A
3A
5V
20μs/div
I
L
2A/div
I
OUT
2A/div
6A
4A
2A
V
OUT
100mV/div
SHUTDOWN WITH SOFT-START
(C
SS
= 0.1μF)
MAX1709-16
5V
0
1ms/div
V
OUT
2V/div
V
ONA
5V/div
2A
0
4V
I
IN
2A/div
4A
2V
CSS = 0.1μF R
OUT
= 5Ω
V
ONB
= V
OUT
HEAVY SWITCHING WAVEFORM
MAX1709-13a
5V
5V
0
4A
2A
I
OUT
= 2A
1μs/div
I
L
2A/div
V
OUT
100mV/div
V
LX
5V/div
HEAVY SWITCHING WAVEFORM
(WITH LC FILTER)
MAX1709-13b
5V
5V
0
4A
2A
I
OUT
= 2A L = 12.5nH (COILCRAFT A04T) C = 1μF
1μs/div
I
L
2A/div
V
OUT
100mV/div
V
LX
5V/div
MAX1709
4A, Low-Noise, High-Frequency,
Step-Up DC-DC Converter
_______________________________________________________________________________________ 7
Pin Description
PIN
TSSOP
NARROW SO
NAME FUNCTION
1 1 ONA
On-Control Input. When ONA = high OR ONB = low, the device turns on
2–8 2, 3, 4 LX
Drain of n-Channel Power Switch. Connect pins 2, 3, and 4 together. Connect external Schottky diode from LX to OUT.
11, 14 5, 8 GND Ground
12 6 SS/LIM
Soft-Start and/or Current-Limit Input. Connect a capacitor from SS/LIM to GND to control the rate at which the device reaches current limit (soft-start). To reduce the current limit from the preset values, connect a resistor from SS/LIM to GND (see Design Procedure). During shutdown, this pin is internally pulled to GND to discharge the soft-start capacitor.
13 7 REF
1.26V Voltage Reference Output. Bypass with a 0.22µF capacitor to GND. Maximum REF load is 50µA.
15 9 OUT
Output Voltage Sense Input. The device is powered from OUT. Bypass with a 0.1µF to PGND with less than 5mm trace length. Connect a 2Ω series resistor from the output filter capacitor to OUT (Figure 1).
16 10 FB
DC-DC Converter Feedback Input. Connect FB to GND for internally set output voltage (see 3.3/5 pin description). Connect a resistor-divider from the output to set the output voltage in the +2.5V to +5.5V range. FB regulates to +1.25V (Figure 4).
18–23 11, 12, 13 PGND Power Ground, Source of N-Channel Power MOSFET Switch
26 14 3.3/5
Output Voltage Selection Pin. When FB is connected to GND, the regulator uses internal feedback to set the output voltage. 3.3/5 = low sets output to
3.3V; 3.3/5 = high sets output to 5V. If an external divider is used at FB, connect 3.3/5 to ground.
27 15 CLK
Clock Input for the DC-DC Converter. Connect to OUT for internal oscillator. Optionally, drive with an external clock for external synchronization.
28
16 ONB
Shutdown Input. When ONB = high AND ONA = low, the device turns off (Table 1).
9, 10, 17,
24, 25
NC Not Connected
MAX1709
4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter
8 _______________________________________________________________________________________
_______________Detailed Description
The MAX1709 step-up converter offers high efficiency and high integration for high-power applications. It operates with an input voltage as low as 0.7V and is suitable for single- to 3-cell battery inputs as well as
2.5V or 3.3V regulated supply inputs. The output volt­age is preset to +3.3V or +5.0V or can be adjusted with external resistors for voltages between +2.5V to +5.5V.
The n-channel switch of the MAX1709EUI+ is rated for 10A
RMS
and can deliver loads up to 4A, depending on input and output voltage. The n-channel switch of the MAX1709ESE has a 6A
RMS
rating and supplies up to
2.4A output. The MAX1709ESE has a lower RMS switch rating than the MAX1709EUI+, but has the same peak switch current limit and so can supply 4A loads inter­mittently. For flexibility, the current limit and soft-start rate are independently programmable.
A 600kHz switching frequency allows for a small induc­tor to be used. The switching frequency is also syn­chronizable to an external clock ranging from 350kHz to 1000kHz.
ONA,
ONB
The logic levels at ONA and ONB turn the MAX1709 on or off. When ONA = 1 or ONB = 0, the part is on. When ONA = 0 and ONB = 1, the part is off (Table 1). Logic­high on control can be implemented by tying ONB high and using ONA for shutdown. Implement inverted sin­gle-line on/off control by grounding ONA and toggling ONB. Implement momentary pushbutton On/Off as described in the Applications Information section. Both inputs have approximately 0.15V of hysteresis.
Switching Frequency
The MAX1709 switches at the fixed-frequency internal oscillator rate (600kHz) or can be synchronized to an external clock. Connect CLK to OUT for internal clock operation. Apply a clock signal to CLK to synchronize to an external clock. The frequency can be changed on the fly. The MAX1709 will synchronize to a new external clock rate in two cycles and will take approximately 40µs to revert to its internal clock frequency once the external clock pulses stop and CLK is driven high. Table 2 summarizes oscillator operation.
Figure 1. Standard Operating Circuit
R2
2Ω
GND
D1
L1
ONA
LX
LX
LX
GND
SS/LIM
REF
GND
ONB
CLK
3.3/5
PGND
PGND
PGND
FB
OUT
KEEP TRACES
SHORT AND WIDE
R1
C3
C4
0.22μF
C5
0.1μF
C6, C7 2 x 150μF
1μH
V
OUT
5V
V
IN
1V TO 5V
ON-OFF
CONTROL
MAX1709
C1, C2 2 x 150μF
MAX1709
4A, Low-Noise, High-Frequency,
Step-Up DC-DC Converter
_______________________________________________________________________________________ 9
Operation
The MAX1709 switches at a constant frequency (600kHz) and modulates the MOSFET switch pulse width to control the power transferred per cycle and regulate the voltage across the load. In low-noise appli­cations, the fundamental and the harmonics generated by the fixed switching frequency are easily filtered out. Figure 2 shows the simplified functional diagram for the MAX1709. Figure 3 shows the simplified PWM con­troller functional diagram. The MAX1709 enters syn­chronized current-mode PWM when a clock signal (350kHz < f
CLK
< 1000kHz) is applied to CLK. For wireless or noise-sensitive applications, this ensures that switching harmonics are predictable and kept out­side the IF frequency band(s). High-frequency opera­tion permits low-magnitude output ripple voltage and minimum inductor and filter capacitor size. Switching losses will increase at the higher frequencies (see Power Dissipation).
Setting the Output Voltage
The MAX1709 features Dual-Mode™ operation. When FB is connected to ground, the MAX1709 generates a fixed output voltage of either +3.3V or +5V, depending
on the logic applied to the 3.3/5 input (Figure 1). The output can be configured for other voltages, using two external resistors as shown in Figure 4. To set the out­put voltage externally, choose an R3 value that is large enough to minimize load at the output but small enough to minimize errors due to leakage and the time constant to FB. A value of R4
50kΩ is required.
where VFB= 1.24V.
Soft-Start/Current-Limit Adjustment
(SS/LIM)
The soft-start pin allows the soft-start time to be adjust­ed by connecting a capacitor from SS/LIM to ground. Select capacitor C3 (connected to SS/LIM pin) as:
C3 (in µF) = 3.2
t
SS
where tSSis the time (in seconds) it takes the switch current limit to reach full value.
To improve efficiency or reduce inductor size at reduced load currents, the current limit can be reduced
RR
V
V
OUT
FB
34 1 =−
⎛ ⎝
⎞ ⎠
_______________________________________________________________________________________
ONA ONB MAX1709
00On
01Off
10On
11On
Figure 2. Simplified Functional Diagram
Table 2. Selecting Switching FrequencyTable 1. On/Off Logic Control
CLK MODE
0 Not allowed 1 PWM
External clock
(350kHz1000kHz)
Synchronized PWM
Dual Mode is a trademark of Maxim Integrated Products, Inc.
OUT
IC POWER
2.15V
ONA
ONB
REF
CLK
FB
3.3/5 GND
1.260V
UNDERVOLTAGE LOCKOUT
ON
RDY
REFERENCE
DUAL MODE
FB
OUT
MAX1709
STARTUP
EN Q
OSCILLATOR
EN
600kHz
OSCILLATOR
PWM
CONTROLLER
D
SEE
FIGURE 3.
EN
OSC
FB
LX
N
PGND
MAX1709
4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter
10 ______________________________________________________________________________________
from its nominal value (see Electrical Characteristics). A resistor (R1 in Figure 1) between SS/LIM and ground reduces the current limit as follows:
where I1is the desired current limit in amperes, and I
LIM
is the current limit value from the Electrical
Characteristics.
__________________Design Procedure
Inductor Selection (L1)
The MAX1709’s high switching frequency allows the use of a small-size inductor. Use a 1.0µH inductor for 600kHz operation. If the MAX1709 will be synchronized
at a different frequency, scale the inductor value with the inverse of frequency (L
1
= 1µH ✕600kHz / f
SYNC
). The PWM design tolerates inductor values within ±25% of this calculated value, so choose the closest standard inductor value. For example, use 1.5µH for 350kHz and
0.68µH for 1MHz).
Inductors with a ferrite core or equivalent are recom­mended; powder iron cores are not recommended for use at high switching frequencies. Ensure the induc­tor’s saturation rating (the current at which the core begins to saturate and inductance falls) exceeds the internal current limit. Note that this current may be reduced through SS/LIM if less than the MAX1709’s full load current is needed (see Electrical Characteristics for ratings). For highest efficiency, use a coil with low DC resistance, preferably under 10mΩ. To minimize radiated noise, use a toroid, pot core, or shielded inductor. See Tables 3 and 4 for a list of recommended components and component suppliers. To calculate the maximum output current (in amperes), use the fol­lowing equation:
where: VIN= input voltage
IDID
VVV
L
OUT MAX LIM
OUT D IN
()
''=−
+−
׃×
⎛ ⎝
⎞ ⎠
⎛ ⎝
⎞ ⎠
21
Rk
I
I
Rk
LIM
1 312 5 1 312 5
1
. .=×≤
()
ΩΩ
SUPPLIER PHONE FAX
Coilcraft 847-639-6400 847-639-1489
Coiltronics 561-241-7876 561-241-9339
Motorola 602-303-5454 602-994-6430
Panasonic 714-373-7939 714-373-7183
STM-
Microelectronics
617-259-0300 617-259-9442
Table 4. Component Suppliers
Table 3. Component Selection Guide
PRODUCTION INDUCTORS CAPACITORS DIODES
Coilcraft DO3316P-102HC Panasonic EEFUE0J151R Motorola MBRD1035CTL
Surface mount
Coiltronics UP2B-1R0 Sanyo 6TPC100M
STM-Microelectronics STPS8L30B
Figure 3. Simplified PWM Controller Functional Diagram
N
R
S
Q
LX
PGND
11mΩ
REF
SLOPE
COMP
FB
SS/LIM
12.5
OSCILLATOR
(LIMITED TO 100mV)
Figure 4. Adjustable Output Voltage
R4
R3
KEEP SHORT
FB
V
IN
V
OUT
LX
MAX1709
MAX1709
4A, Low-Noise, High-Frequency,
Step-Up DC-DC Converter
______________________________________________________________________________________ 11
VD= forward voltage drop of the Schottky diode at I
LIM
current V
OUT
= output voltage
D' = (VIN) / (V
OUT
+ VD), assuming switch voltage drop is negligible f = switching frequency L1 = inductor value
I
LIM
= minimum value of switch current limit from Elec-
trical Characteristics or set by R
SET/LIM
.
Diode Selection (D1)
The MAX1709’s high switching frequency demands a high-speed rectifier. Schottky diodes, such as the MBRD1035CTL or STPS8L30B (Table 3), are recom­mended. The diode’s current rating must exceed the maximum load current, and its breakdown voltage must exceed V
OUT
. The diode must be placed within 10mm of the LX switching node and the output filter capacitor. The diode also must be able to dissipate the power cal­culated by the following equation:
P
DIODE
= I
OUT
V
D
where I
OUT
is the average load current and VDis the
diode forward voltage at the peak switch current.
Capacitor Selection
Input Bypass Capacitors (C1, C2)
Two 150µF, low-ESR tantalum input capacitors will reduce peak currents and reflected noise due to induc­tor current ripple. Lower ESR allows for lower input rip­ple current, but combined ESR values up to 50mΩ are acceptable. Smaller ceramic capacitors may also be used for light loads or in applications that can tolerate higher input current ripple.
Output Filter Capacitors (C6, C7)
The output filter capacitor ESR must be kept under 15mΩ for stable operation. Two parallel 150µF polymer capacitors (Panasonic EEFUE0J151R) typically exhibit 5mΩ of ESR. This translates to approximately 35mV of output ripple at 7A switch current. Bypass the MAX1709 IC supply input (OUT) with a 0.1µF ceramic capacitor to GND and a 2Ω series resistor (R2, as shown in Figure 1).
Power Dissipation
The MAX1709 output current may be more limited by package power dissipation than by the current rating of the on-chip switch. For pulsed loads, output currents of 4 Amps or more can be supplied with either the MAX1709EUI+ or MAX1709ESE, but the RMS (or ther­mal) limit of the MAX1709ESE is lower (6A
RMS
) than
that of the MAX1709EUI+ (10A
RMS
). Continuous output current depends on the input and output voltage, oper­ating temperature, and external components.
The major components of the MAX1709 dissipated power (PD, i.e., power dissipated as heat in the IC and NOT delivered to the load) are:
1) Internal switch conduction losses - P
SW
2) Internal switch transition losses - P
TRAN
3) Internal capacitive losses - P
CAP
These are losses that directly dissipate heat in the MAX1709, but keep in mind that other losses, such as those in the external diode and inductor, increase input power by reducing overall efficiency, and so indirectly contribute to MAX1709 heating.
Approximate equations for the loss terms are as fol­lows. Values in {} are example values for a 3.3V input, 4V output, 4A design.
A conservative efficiency estimate for the MAX1709 boosting from 3.3V to 5V at 4A is 81%. Total estimated power loss is then:
P
LOSS
= (P
OUT
/ 0.81) - P
OUT
{4.7W}
The total loss consists of:
Diode Loss = D’ x ISWx V
D
{2.5W}
Inductor Loss (resistive loss + dynamic loss
estimate) {0.58W}
External Capacitive Loss = (1 - D’) x I
SW
2
x
R
CAP-ESR
(ESR est. = 10mΩ) {0.27W}
MAX1709 Internal Loss, P
D(MAX1709)
{1.35W}
μ
C
270k
ONB
ONA
0.1μF
270k
ON/OFF
MAX1709
V
DD
I/O
I/O
Figure 5. Momentary Pushbutton On-Off Switch
MAX1709
4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter
12 ______________________________________________________________________________________
___________________Chip Information
TRANSISTOR COUNT: 1112
Approximate equations for the MAX1709 internal loss terms are as follows. Values in {} are example values for a 3.3V input, 4V output, 4A design:
P
D(MAX1709)
= PSW+ P
TRAN
+ P
CAP
{1.35W}
where:
PSW = (1 - D’) x I
SW
2
x R
SW
{1.08W}
P
TRAN
= (V
OUT
+ VD) x ISWx
t
SW
x f / 3 {0.18W}
PCAP = (C
DIO
+ C
DSW
+ C
GSW
) x
(V
OUT
+ VD)2f {0.09W}
where:
D’ = duty factor of the n-channel switch =
VIN/ (V
OUT
+ VD) {0.6}
(Note: D’ = 1 means the switch is always off)
ISW, the approximate peak switch current =
I
OUT
/ (D’ x eff), {8.23A}
(with eff. estimated at 81%)
RSW= Internal n-channel switch
resistance {0.04W)
(estimate for elevated die temperature)
VD= forward voltage of the external
rectifier {0.5V}
tSW= the transition time of the
n-channel switch {20ns}
f = the switching rate of the MAX1709 {600kHz}
C
DIO
= rectifier capacitance {1nF}
C
DSW
= internal n-channel drain
capacitance {2.5nF}
CGSW = internal n-channel gate
capacitance {1.5nF}
Applications Information
Using a Momentary On/Off Switch
A momentary pushbutton switch can be used to turn the MAX1709 on and off. As shown in Figure 5, when ONA is pulled low and ONB is pulled high, the part is off. When the momentary switch is pressed, ONB is
pulled low and the regulator turns on. The switch should be on long enough for the microcontroller to exit reset. The controller issues a logic high to ONA, which guarantees that the part will stay on regardless of the subsequent switch state. To turn the regulator off, press the switch long enough for the controller to read the switch status and pull ONA low. When the switch is released, ONB pulls high and the regulator turns off.
Layout Considerations
The MAX1709ESE and MAX1709EUI+ both utilize PC board area for heatsinking. Package dissipation ratings in the Absolute Maximum Ratings section assume 1in
2
of 1oz copper.
The MAX1709EUI has superior power-dissipating ability due to an exposed metal pad on the underside of the package. The thermal resistance from the die to the exposed pad is a very low 1.2°C/W. The MAX1709ESE’s ability to dissipate power will especially depend on the PC board design. Typical thermal resistance for 1in
2
of copper is 34°C/W. For tighter layouts, 0.5in2typically exhibits 40°C/W. Adding multiple vias under the MAX1709EUI+ to conduct heat to the bottom of the board will also help dissipate power.
Due to high inductor current levels and fast switching waveforms, proper PC board layout is essential. Protect sensitive analog grounds by using a star ground config­uration. Connect PGND, the input bypass capacitor ground lead, and the output filter capacitor ground lead to a single point (star ground configuration). In addition, minimize trace lengths to reduce stray capacitance and trace resistance, especially from the LX pins to the catch diode (D1) and output capacitors (C6 and C7) to PGND pins. If an external resistor-divider is used to set the out­put voltage (Figure 4), the trace from FB to the resistors must be extremely short and must be shielded from switching signals, such as CLK or LX. Refer to a layout example in the MAX1709EVKIT data sheet.
MAX1709
4A, Low-Noise, High-Frequency,
Step-Up DC-DC Converter
______________________________________________________________________________________ 13
Package Information
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to www.maxim-ic.com/packages
.)
AA AA
TSSOP 4.4mm BODY.EPS
MAX1709
4A, Low-Noise, High-Frequency, Step-Up DC-DC Converter
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
14 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600
© 2005 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products, Inc.
SOICN .EPS
PACKAGE OUTLINE, .150" SOIC
1
1
21-0041
B
REV.DOCUMENT CONTROL NO.APPROVAL
PROPRIETARY INFORMATION
TITLE:
TOP VIEW
FRONT VIEW
MAX
0.010
0.069
0.019
0.157
0.010
INCHES
0.150
0.007
E
C
DIM
0.014
0.004
B
A1
MIN
0.053A
0.19
3.80 4.00
0.25
MILLIMETERS
0.10
0.35
1.35
MIN
0.49
0.25
MAX
1.75
0.050
0.016L
0.40 1.27
0.3940.386D
D
MINDIM
D
INCHES
MAX
9.80 10.00
MILLIMETERS
MIN
MAX
16
AC
0.337 0.344 AB8.758.55 14
0.189 0.197 AA5.004.80 8
N MS012
N
SIDE VIEW
H 0.2440.228 5.80 6.20
e 0.050 BSC 1.27 BSC
C
HE
e
B
A1
A
D
0∞-8∞
L
1
VARIATIONS:
Package Information (continued)
(The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information go to www.maxim-ic.com/packages
.)
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