Maxim BC190H Owner Manuals

MBC190H
800-621-2789 MBC190H Rev A Page 1
Owner’s Manual MMBC190HA
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MBC190H
800-621-2789 MBC190H Rev A Page 2
1 INTRODUCTION ........................................................................................................................................................ 5
1.1 ... Application ............................................................................................................................................................................5
1.2 ... Benefits ....................................................................................................................................................................................5
1.3 ... Navigating This Manual ..................................................................................................................................................5
1.4 ... Warnings and Safety Precautions ..............................................................................................................................5
1.5 ... Operation References/Terminology ..........................................................................................................................8
1.6 ... Control and Adjustment Locations .............................................................................................................................8
1.7 ... Model Identification ..........................................................................................................................................................9
1.8 ... Further Assistance .............................................................................................................................................................9
2 SAFETY ...................................................................................................................................................................... 10
2.1 ... General Safety Rules ....................................................................................................................................................... 10
2.2 ... PRODUCT-SPECIFIC SAFETY RULES ...................................................................................................................... 11
2.3 ... ENGINE SAFETY PRECAUTIONS .............................................................................................................................. 11
2.4 ... Safety Decals ...................................................................................................................................................................... 14
2.5 ... Training ............................................................................................................................................................................... 15
2.6 ... Preparation ........................................................................................................................................................................ 16
2.7 ... Operation ............................................................................................................................................................................ 16
2.8 ... Storage ................................................................................................................................................................................. 17
3 PARTS BREAKDOWN ........................................................................................................................................... 18
3.1 ... Breakdown.......................................................................................................................................................................... 18
3.2 ... General Information ....................................................................................................................................................... 21
4 ASSEMBLY ................................................................................................................................................................ 21
4.1 ... Final Set-up ........................................................................................................................................................................ 23
5 OPERATING CONTROLS ..................................................................................................................................... 25
5.1 ... To Start Engine ................................................................................................................................................................. 25
6 MACHINE IDENTIFICATION COMPONENTS .............................................................................................. 26
7 OPERATION ............................................................................................................................................................. 26
7.1 ... Drive operation and Operator Presence Levers ................................................................................................ 26
7.2 ... Operator Presence Levers ............................................................................................................................................ 26
7.3 ... Blade Engagement .......................................................................................................................................................... 27
7.4 ... Transporting – pushing Brush Cutter without engine running/power ................................................. 27
7.5 ... Parking Brake ................................................................................................................................................................... 27
MBC190H
800-621-2789 MBC190H Rev A Page 3
7.6 ... Cutting/Mowing ............................................................................................................................................................... 27
8 Transporting pushing Brush Cutter manually without engine running/power ..................... 28
8.1 ... Transporting – Free Wheel ......................................................................................................................................... 28
9 MAINTENANCE AND LUBRICATION ............................................................................................................. 28
9.1 ... Mower Blade ...................................................................................................................................................................... 29
9.2 ... Mower Transmission belt ............................................................................................................................................ 29
9.3 ... Mower Blade Belt ............................................................................................................................................................ 31
9.4 ... Mower Blade Belt tension ............................................................................................................................................ 33
9.5 ... Cleaning your Brush Cutter ........................................................................................................................................ 33
9.6 ... Cleaning the Cooling System ...................................................................................................................................... 33
9.7 ... Dual Filter Element Air Cleaner ................................................................................................................................ 33
9.8 ... Engine Oil – 1.2 quart, (38.4 oz) ............................................................................................................................... 34
9.9 ... Muffler .................................................................................................................................................................................. 34
9.10 . Spark Plug ........................................................................................................................................................................... 35
10 Tire Care .................................................................................................................................................................... 35
10.1 . Maintenance Schedule .................................................................................................................................................. 35
11 WARRANTY ............................................................................................................................................................. 36
11.1 . Warranty/Product Registration .............................................................................................................................. 36
MBC190H
800-621-2789 MBC190H Rev A Page 4
WARNING
READ ENTIRE MANUAL BEFORE ATTEMPTING TO OPERATE MACHINE
If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust, or service this machine.
Read and keep this manual for future reference. This manual contains important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE. The owner must be certain that all the product information is included with the unit. This information includes the MANUAL, the REPLACEMENT PARTS, and the WARRANTIES. This information must be included to make sure state laws and other laws are followed. This manual should remain with the product even if it is resold.
WARNING
THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARMS.
IMPORTANT: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California, a spark arrester is required by law (section 4442 of the California public resources code). Other states may have similar laws. Federal laws apply on federal lands. See your authorized service center for a spark arrester.
MBC190H
800-621-2789 MBC190H Rev A Page 5
1 INTRODUCTION
Maxim Brush Cutters feature heavy gauge steel, double sided sharpened blade, and ruggedly built Hydro transaxle w/Enhanced Traction Control with easy-to-use intuitive controls. For additional durability, a Self-Adjusting Manual Clutch with an extra heavy-duty frame. It is this simple, yet sturdy design that makes Maxim Brush Cutters low maintenance and easy to use.
Please read this entire manual before assembly and use. The manufacturer reserves the right to change, alter or improve the product and this document at any time without prior notice.
1.1 Application
Brush Cutters in the rental industry must be able to withstand heavy use, rough handling, and transportation bruises, yet still use or rent tomorrow. These beefy Brush Cutters combine ease of operation and maintenance to make a Brush Cutter worthy of the Maxim name.
1.2 Benefits
Powered by a Honda GXV390 engine
Hydro transaxle w/Enhanced Traction Control provide ease of use, with having infinite
variable speed forward and reverse.
Heavy-duty Dual Sided, Reversible blade.
10 Gauge Heavy-duty steel deck.
4.80/4.00 – 8 Pneumatic Bar Lug tires.
2 Diameter Sapling Maximum Cut
Ground maximum speed – 4 mph
1.3 Navigating This Manual
1. Use this manual to help familiarize yourself with safety, operation, adjustments,
troubleshooting, maintenance, specifications, and warranty information. It is very important that you read this manual and follow the instructions to ensure safe operation of the attachment.
2. Please visit www.maximmfg.com for updated information.
1.4 Warnings and Safety Precautions
The safety of our customers and other’s well-being is very important to us. Using this equipment is an important responsibility. Safe and effective use of the machine is the owner’s responsibility.
Read and follow all safety instructions.
Maintain the machine according to directions and schedule included in this manual.
Ensure that anyone who uses the machine is familiar with all controls and safety
precautions.
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SPECIAL MESSAGES
Please read all the information carefully to avoid injury and machine damage. This information alerts you to potential hazards that could hurt you or others.
NOTE: General information is given throughout the manual that may help the operator in the operation or service of the machine.
You will find important safety information in a variety of forms, including:
1. Safety labels – on the Brush Cutter
2. Safety messages – preceded by a safety alert symbol and one of the three signal
words: DANGER, WARNING, OR CAUTION.
These signal words mean:
DANGER: You will be killed or seriously injured if you do not follow instructions
WARNING: You can be killed or seriously injured if you do not follow instructions.
WARNING
WARNING INDICATED A HAZARD WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH
OR SERIOUS INJURY AND/OR PROPERTY DAMAGE
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CAUTION: You can be injured if you do not follow instructions.
This symbol points out important safety instructions which if not followed could endanger
your personal safety. Read and follow all instructions in this manual before attempting to operate this equipment.
BEFORE OPERATING ENGINE: Please read this section carefully. Read entire operating and maintenance instructions for this
product. Failure to follow instructions could result in serious injury or death. Operate the machine according to the safety instructions outlined here and inserted throughout the text. Anyone who uses this machine must read the instructions and be familiar with the controls.
CAUTION
CAUTION INDICATED YOU CAN BE HURT OR YOUR EQUIPMENT DAMAGED IF THE
SAFETY INSTUCTIONS THAT FOLLOW THIS SIGNAL WORD ARE NOT OBEYED.
WARNING
CALIFONINA PROPOSITION 65 WARNING
ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.
WARNING
YOU MUST READ, UNDERSTAND AND COMPLY WITH ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO SETUP AND OPERATE YOUR MACHINE.
FAILURE TO COMPLY WITH ALL SAFETY AND OPERATIING INSTRUCTIONS CAN RESULT IN LOSS OF MACHINE CONTROL, SERIOUS PERSONAL INJURY TO YOU AND/OR BYSTANDERS, AND RISK OF EQUIPMENT AND PROPERTY DAMAGE. THE TRIANGLE IN THE TEXT SIGNIFIES IMPORATNT CAUTIONS OR WARNINGS WHICH MUST BE FOLLOWED
MBC190H
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Intended Use / Foreseeable Misuse IMPORTANT: This is a motorized Brush Cutter that works by using a sharp rotating blade. It is
pedestrian-controlled using hand controls that power the entire machine both forward and reverse. It uses a gasoline-fueled internal combustion engine to power the blade. It shall not be used for any other purpose.
1.5 Operation References/Terminology
References throughout this manual referred to as “Right” or “Left” are determined by being face­standing behind Brush mower and facing the direction the unit will operate while in use.
1.6 Control and Adjustment Locations
Familiarize yourself with the location of various controls and adjustments located on the unit.
MBC190H
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1.7 Model Identification
Please fill in your model and serial number below for future reference. This will help assist in prompt service when ordering parts and service from your local Maxim Dealer.
Brush Mower Model No.___________________ Brush Mower Serial No. __________________ Engine Model No.__________________ Engine Serial No. _____________________________ Refer to the image below for location of your serial number plate:
Please complete the Warranty/Product Registration at the time of purchase. You will need to complete the warranty/product registration form (pg. 37) with your new unit, or you may visit our website www.maximmfg.com and complete our online product registration form. We require this information so we can keep you updated with any important information about your Maxim Brush Cutter and provide you with the best customer service possible.
Contact your local Maxim Dealer for OEM replacement parts or contact our customer service department for assistance in parts, locating your local servicing dealer and more. Your local dealer is equipped and trained to handle service and repair for your Brush Cutter.
1.8 Further Assistance
Your dealer and all of us at Maxim want you to be pleased with your Brush Cutter. Should you require further assistance or have questions regarding your Brush Cutter, please contact your local dealer where you purchased your Brush Cutter. If you are unable to satisfy your needs by your local dealer, please contact us at:
Maxim 20195 South Diamond Lake Road, STE 100 Rogers, MN 55374 800-621-2789
www.maximmfg.com
MBC190H
800-621-2789 MBC190H Rev A Page 10
2 SAFETY
2.1 General Safety Rules
Read, understand, and follow all instructions on the machine and in the manual(s). Be
thoroughly familiar with the controls and proper use of the machine before starting.
Disengage all controls before starting the engine (motor).
Use this equipment for its intended purpose only.
Familiarize yourself with all the safety and operating decals on this equipment.
Stop the engine (motor) when leaving the operating position.
Do not put hands or feet near or under rotating parts.
Only allow responsible individuals who are familiar with the instructions to operate the
machine. Do not allow children to operate this machine. Do not allow adults to operate the machine without proper instruction.
Thoroughly inspect the area where the machine is to be used and remove all foreign
objects. Your mower can propel small objects at high-speed causing personal injury or property damage. Stay away from breakable objects, house windows, automobiles, etc.
Wear appropriate clothing such as sturdy, rough-soled shoes (steel toe recommended)
and close-fitting pants and shirt. Never wear sandals, sneakers, or open shoes, and never operate the machine with bare feet.
Never leave the engine/mower running and unattended. Turn off blade, set parking
brake, and stop engine before leaving the machine.
Always wear safety goggles or safety glasses with side shields when operating the
machine to protect your eyes from foreign objects which can be thrown from the unit.
Always wear a protective hearing device.
Always wear work gloves and sturdy rugged soled footwear. Wear footwear that will
improve footing on slippery surfaces.
It is advisable to wear protective headgear to prevent the possibility of being struck by
small flying particles, or being struck by low hanging branches, twigs or other objects which may be unnoticed by the operator.
Do not operate the machine without proper guards or safety protective devices in place.
Operate only in daylight.
Stop and do not operate if someone approaches.
Do not operate product when fatigued or under the influence of alcohol, drugs or other
medication which can cause drowsiness or affect your ability to operate machine safely.
Watch for traffic when operating the Brush Cutter near, or when crossing roads.
If the equipment should start to vibrate abnormally, stop the engine (motor), push down
the throttle lever located on the engine to the OFF position.
Regularly inspect the machine. Make sure parts are not bent, damaged or loose.
Temperature of muffler and nearby areas may exceed 150° F (65° C). Allow muffler and
engine areas to cool before touching.
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Prolonged exposure to noise and vibration from gasoline engine-powered equipment
should be avoided. Take intermittent breaks and wear ear protection from engine noise as well as heavy work gloves to reduce vibration in hands.
Keep all screws, nuts, and bolts tight.
Do not transport the machine from one place to another with the engine running.
Disconnect transmission engagement lever on right side of unit base, see page 8.
Always turn off fuel supply valve on engine before transport, see page 8.
Check local regulations for age restrictions on use of this machine.
2.2 PRODUCT-SPECIFIC SAFETY RULES
Do not operate the machine on terrain with large rocks and/or foreign objects which can
damage the equipment.
After striking a foreign object, stop the engine by pushing down the throttle lever, located
on the engine, to the OFF position. Inspect the machine for damage. If damaged, repair before starting and operating the machine.
If an object becomes lodged between the blade and the deck, shut off engine by pushing
down the throttle lever, located on the engine to the OFF position and disconnect spark plug wire to prevent accidental start up. Allow the machine to cool before attempting to remove the foreign object.
Keep the area of operation clear of all persons, particularly small children, and pets.
2.3 ENGINE SAFETY PRECAUTIONS
WARNING
ENGINES GIVE OFF CARBON MONOXIDE, AN ODORLESS, COLORLESS, POISONOUS GAS. CARBON MONOXIDE
MAY BE PRESENT EVEN IF YOU DO NOT SMELL OR SEE ANY ENGINE EXHAUST. BREATHING CARBON MONOXIDE CAN CAUSE NAUSEA, FAINTING OR DEATH, IN ADDITION TO DROWSINESS, DIZZINESS AND CONFUSION.
IF YOU EXPERIENCE ANY OF THESE SYMPTOMS, SEEK FRESH AIR AND MEDICAL ATTENTION IMMEDIATELY.
CAUTION
HOT GASES ARE A NORMAL BY-PRODUCT OF A FUNCTIONING INTERNAL COMBUSTION ENGINE. FOLLOW ALL SAFETY INSTRUCTIONS TO PREVENT BURNS AND FIRES. DO NOT ALTER/MODIFY ENGINE: NEVER ALTER OR MODIFY THE ENGINE FROM THE FACTORY. SERIOUS INJURY OR DEATH MAY OCCUR IF ENGINE IS MODIFIED OR ALTERED. WHEN WORKING ON OR REPLACING PARTS FOR THE ENGINE OR PRODUCT, YOU MUST SHUT OFF ENGINE BY PUSHING DOWN THE THROTTLE LEVER, LOCATED ON THE ENGINE TO THE OFF POSITION.
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PREVENTING CARBON MONOXIDE POSIONING
Always start and run engine outdoors. Do not start or run engine in an enclosed area,
even if doors or windows are open.
Never try to ventilate engine exhaust indoors. Carbon monoxide can reach dangerous
levels very quickly.
Never run engine outdoors where exhaust fumes may be pulled into a building.
Stop the engine (motor) when leaving the operating position.
Never run engine outdoors in a poorly ventilated area where the exhaust fumes may be
trapped and not easily taken away. (Examples include in a large hole or areas where hills surround your working area.)
Never run engine in an enclosed or partially enclosed area. (Examples include buildings
that are enclosed on one or more sides, under tents, car ports or basements.)
Do not change the engine governor settings or over-speed the engine.
GASOLINE FIRES AND HANDLING FUEL SAFELY
Warning gasoline is highly flammable and explosive
You can be burned or seriously injured when handling fuel. Use extreme care when handling gasoline. They are flammable and vapors are explosive.
When storing extra fuel be sure that it is in an appropriate
container and away from any fire hazards.
Prevent fire and explosion caused by static electric discharge.
Use only nonmetal, portable fuel containers approved by the Underwriter’s Laboratory (U.L.) or the American Society for Testing & Materials (ASTM).
Always fill fuel tank outside in a well-ventilated area. Never fill
fuel tank with fuel indoors. (Examples include basement, garage, barn, shed, house, porch, etc.) Never fill tank near appliances with pilot lights, heaters, or other ignition sources. If the fuel must be drained, this should be done outdoors. The drained fuel should be stored in a container specifically designed for fuel storage or it should be disposed of carefully.
Never remove the fuel cap or add fuel with the engine running. Stop engine and allow to
cool before filling.
Do not smoke while using engine or around fuel.
Never drain fuel from engine in an enclosed area.
Do not store engine with fuel in fuel tank indoors. Fuel and fuel vapors are highly
explosive.
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