The MAX-AIR rack & pinion pneumatic actuator produces
linear torque output in a compact design utilizing the same
body and end caps for double-acting and spring-return
units.
NAMUR MOUNTING
Namur VDI/VDE 3845 and ISO 5211 dimensions on all
sizes. No special blocks are required to mount solenoid
valves, limit switches or positioners.
DEGREE OF TRAVEL
The standard angle of rotation is 90°. Additional travel
rotations through 180° are available. For sizes from MT08
through MT66, Max-Air actuators feature dual travel stops
that provide ± 10° stroke rotation on both the opening and
closing phases of the actuator stroke. 110° of travel in a
standard 90° actuator!
MULTIPLE OUTPUT SHAFTS
The female pinion drive is standard with a double-square
output drive, and optional with a double-D drive, keyed
drive and designs to meet your specific requirements.
HIGH-CYCLE BEARINGS
Shaft bearings isolate the pinion gear from the housing
and support the shaft for high-cycle applications. Many
competitive manufacturers do not provide this critical
feature.
RUGGED TOOTH DESIGN
The pinion teeth are engaged the full length and stroke of
the piston. The pinion height allows manual override without
needing to remove the indicator.
HIGH VISIBILITY POSITION INDICATION
External open/close indicator as standard, available for all
rotations.
HIGH CYCLE-LIFE WEAR PADS
Pistons incorporate double wear pads (skates) to separate
the rack from the actuator wall and serve as both guide and
wear bearings.
SAFE PRE-LOADED SPRING CARTRIDGES
Epoxy-coated special steel springs are pre-loaded with nonmetallic materials. The stainless steel end-cap fasteners
are extra long to allow for spring relaxation. All parts are
corrosion-resistant.
ALTERNATIVE OPERATING MEDIA
Air pressure operation from 2.8 to 10 Bar (40 to 150 PSI).
Water, nitrogen and compatible hydraulic fluids may also be
used to power the actuator.
STAINLESS STEEL FASTENERS
All external fasteners are corrosion-resistant stainless steel.
HONED BORE FOR HIGH CYCLE-LIFE
Extruded aluminum body is internally machined and honed
to exact specifications. Honing prevents dry spots from
forming within the actuator bore and therefore eliminates
premature seal failure —a critical aspect to long cycle-life.
All internal and external surfaces are hard anodized for
corrosion resistance, with all units permanently lubricated
at the factory.
TRACEABILITY
All units are externally marked with a progressive traceable
serial number.
QUALITY ASSURANCE
100% of all units are factory pressure and leak tested, and
individually boxed for shipment.
BEST WARRANTY IN THE INDUSTRY
Max-Air products are covered by our unlimited cycle-life
warranty. Contact your representative for more details.
ACCESSORIES
Max-Air offers a wide range of adapters for many different
types of valves—including butterfly valves, ball valves and
plug valves—as well as a variety of pneumatic and electric
automation accessories suitable for diverse industrial
environments.
Please call for details.
Introducing Lock Mesh™
Max-Air Technology’s high performance Teon ® infused stainless
steel mesh coating, introduced as our “Lock Mesh™” coating
combines the strength and corrosion resistance of stainless
steel with the technological advancements of infused PTFE.
2
Page 3
DOUBLE ACTING TORQUES
40 PSIG60 PSIG80 PSIG100 PSIG 120 PSIG
MT04
MT12
MT08
MT16
MT17
MT21
MT26
MT31
MT36
MT41
MT46
MT51
MT56
MT61
MT66
MT71
MT76
*All torques in inch pounds (in-lbs)
406080100120
6294125156187
110147207259295
137206275344412
180270360450540
250375500625750
3755627509371125
500750100012501500
8001200160020002400
10001500200025003000
15622344312539064687
22503375450056256750
30004500600075009000
4550682591001137513650
60009000120001500018000
1175017625235002937535250
1575023625315003937547250
START TO
OPEN
START TO
CLOSE
OPERATION REFERENCE DIAGRAM
SPRING RETURNDOUBLE ACTING
OPENING PHASE
AIR IN #4 = PISTONS OPEN
CLOSING PHASE
OPEN
CLOSEDSTART TO
START TO
OPEN
AIR IN #4 = PISTONS OPEN (SPRINGS COMPRESS)
CLOSE
OPENING PHASE
CLOSING PHASE
OPEN
CLOSED
AIR IN #2 = PISTONS CLOSED
Double Acting Operation is also known as “Air to Open, Air to Close” or “Air to Air”.
*Actuator drawings may be downloaded at www.maxairtech.com
5
Page 6
HOW TO ORDER
A
A - SPECIAL COATING
ENP = Electroless
Nickel Plated
LMC = LockMesh
Coated
EPOXY = Epoxy
Coated
Omit if N/A
*Note: 1) Not all combinations available, and special
solutions not shown are possible. Please call factory for
details. 2) Max-Air Technology reserves the right to change
or modify products without prior notice & without incurring
any obligation to make such changes on products previously
or subsequently sold.
Important: It is imperative that the air supply pressure
is properly veried when sizing actuators, and to ensure
all supply lines are properly sized to deliver adequate
volume to the actuator, for proper operation.
*Note: Spring return weights consider actuator tted with max number of springs possible. Air consumption is normalized at standard temperature and pressure.
1.064.03NANA
2.0013.502.188.00
2.7615.263.006.10
3.5225.603.9411.20
4.2234.304.7515.60
5.1744.406.0018.10
7.1 568.708.3030.00
9.1388.9010.7440.60
14.60153.1017.8075.00
17.20190.6020.90100.00
24.20275.0029.90115.60
35.30425.0042.00181.30
44.10565.5053.80256.30
61.50881.3083.10343.80
84.501037.50105.60443.80
147.301694.00182.90600.00
179.901963.00216.10731.00
STANDARD WARRANTY INFORMATION
Max-Air Technology provides the following warranty regarding products manufactured by it. THE WARRANTY STATED HEREIN IS EXPRESSELY IN LIEU OF ALL OTHER
WARRANTIES AND REPRESENTATIONS, EXPRESSED OR INPLIED, OR STATUTORY, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTY OF FITNESS FOR
A PARTICULAR PURPOSE. Max-Air Technology warrants its products to be free from defects in materials and workmanship when these products are used for the purpose for
which they were designed and manufactured. Max-Air Technology does not warrant its products against chemical or stress corrosion or against any other failure other than from
defects in materials or workmanship. The warranty period is for twelve (12) months from installation date or eighteen (18) months from shipment date, whichever date comes
first. Any claims regarding this warranty must be in writing and received by Max-Air Technology before the last effective date of the warranty period. Upon Max-Air Technology
receipt of a warranty claim, Max-Air Technology reserves the right to inspect the product(s) in question at either the field location or at Max-Air Technology Manufacturing plant.
If, after inspection of the product(s) in question, Max-Air Technology determines that the purchaser’s claim is covered by this warranty, Max-Air Technology’s sole liability and the
purchaser’s sole remedy under this warranty is limited to the refunding of the purchase price or repair or replacement thereof a Max-Air Technology option. Max-Air Technology will
not be liable for any repairs, labor, material or other expenses that are not specifically authorized in writing by Max-Air Technology, and in no event shall Max-Air Technology be
liable for any direct or consequential damages arising out of any defect from any cause whatsoever. If any Max-Air Technology product is modified or altered at any location other
than Max-Air Technology – St. Louis (Missouri) or Max-Air Technology – Sesto San Giovanni (Milan) ITALY without the express written authorization of Max-Air Technology are
not covered by this warranty. The warranty for such products shall be subject only to the warranty relief, if any, provided by the suppliers and/or manufacturers of such products.
UNLIMITED CYCLE LIFE WARRANTY
Max-Air Technology, Inc. provides the following unlimited cycle life warranty regarding products manufactured by Max-Air Technology, Inc. of O’Fallon, Missouri and Emme
Technology S.r.l. of Sesto San Giovanni, Italy, a.k.a. the “Max-Air Group”. This warranty includes all aluminum rotary rack and pinion actuators which are manufactured by the
Max-Air Group and brand labeled for marketing purposes for other companies and business entities, and applies only to those items which are clearly identified as Max-Air brand
labeled products. The warranty stated herein is expressly in lieu of all other warranties and representations, expressed or implied, or statutory, including, without limitation, the
implied warranty of fitness for a particular purpose. Max-Air Technology warrants it products to be free from defects in materials and workmanship when these products are
used for the purpose for which they were designed and manufactured. Max-Air Technology does not warrant its products against chemical or stress corrosion or against any
other failure other than from defects in materials or workmanship. The warranty period is for twelve (12) months from installation date or eighteen (18) months from shipment
date, whichever date comes first. Any claims regarding this warranty must be in writing and received by Max-Air Technology before the last effective date of the warranty period.
Upon receipt of a warranty claim, Max-Air Technology reserves the right to inspect the product(s) in question at either the field location or at a Max-Air designated facility. If,
after the inspection of the product(s) in question, Max-Air Technology determines that the purchaser’s claim is covered by this warranty, Max-Air Technology’s sole liability and
the purchaser’s sole remedy under this warranty is limited to the refunding of the purchase price or repair or replacement thereof, at the sole discretion of Max-Air Technology.
Max-Air Technology will not be liable for any repairs, labor, material, or other expenses that are not specifically authorized in writing by Max-Air Technology, and in no event shall
Max-Air Technology be liable for any direct or consequential damages arising out of any defect from any cause whatsoever. If any Max-Air Technology products are modified
or altered in any way, without the expressed written consent of Max-Air Technology, the products will not be covered by this warranty. Max-Air Technology further warrants
its aluminum rotary rack and pinion pneumatic actuator products to be free from seal failure for the life of the product when such product(s) are used for the purpose in which
they are designed. This warranty extension shall be known as the ‘Unlimited Cycle Life Warranty’ and provides that in the event of seal failure outside the standard warranty
time period, Max-Air Technology will inspect and repair the product(s) in question free of charge. If during the inspection, Max-Air Technology, or its authorized service repair
center, finds that failure was caused by the introduction of foreign debris into the internal operating mechanism of the pneumatic actuator, and/or finds that failure was caused
by end user modification, then the warranty extension shall be null and void. The unlimited cycle life warranty does not cover the freight charges to and from an authorized
Max-Air Technology service repair center, regardless if warranty coverage is applicable or not. Warranty coverage provides for replacement of all wear bearing parts, and other
components if necessary as determined by Max-Air Technology or its authorized service repair center. Max-Air Technology reserves the right to end this warranty extension at
anytime at its sole discretion, and without notification.
7
Page 8
MT04 EXPLODED VIEW
Blue = Items sold in the skates and
wear bearings repair kit
Red = Items sold in the o-ring repair kit
18
17
3
6
5
8
14
11
21
1
2
4
IMPORTANT SPECIAL FEATURE!
The MAX-AIR MT04 is designed so that standard NAMUR mount
solenoid valves can be connected horizontally. This is a MAX-AIR
EXCLUSIVE feature.
13
15
16
10
9
7
22
19
5
4
23
3
25
1
24
20
#DESCRIPTIONMATERIALS
1End Cap BoltsAISI 304 Stainless Steel
2Left End CapDie Cast Aluminum Epoxy Coated
6Left PistonAnodized Aluminum
8Actuator BodyExtruded Aluminum (6063 or 6005)
9Upper Pinion WasherTechnopolymer
10Pinion Snap RingAISI 304 Stainless Steel
11PinionNickel Plated Carbon Steel
16Indicator InsertsTechnopolymer
17IndicatorTechnopolymer
18Indicator ScrewAISI 304 Stainless Steel
19Right PistonAnodized Aluminum
20Travel StopAISI 304 Stainless Steel
21Travel StopAISI 304 Stainless Steel
22Right End CapDie Cast Aluminum Epoxy Coated
24Travel Stop NutsAISI 304 Stainless Steel
NOTE
The MT04 is the smallest actuator in our MT lineup. The MT04 is only
available in double-acting conguration, and Standard Buna Seals.
#DESCRIPTIONMATERIALS
4Piston Wear BearingTechnopolymer
7Piston SkateTechnopolymer
13Upper Pinion BearingTechnopolymer
#DESCRIPTIONMATERIALS
3End Cap O-RingBUNA-N
5Piston O-RingBUNA-N
14Upper Pinion O-RingBUNA-N
15Lower Pinion O-RingBUNA-N
23Travel Stop WashersAISI 304 Stainless Steel
25Travel Stop O-RingsBUNA-N
8
Page 9
MT04 & MT12 TECHNICAL DATA
.787
.205
.394
.315
.472
2x 1/8" NPT
4x #10-32x.315
.945
(NAMUR)
1.260
(NAMUR)
.157
M6x.470
4x #10-32x.315
.984
1.969
3.94
2.00
1.56
.98
2.75
.783
.43
.02
1.10
Beacon
Indicator
(Removable)
#10-32" UNFx.394
.354
.354
1.417
ISO F03
INCHES
IN
DIMENSIONS
3845
VDI/VDE
NAMUR
AND
3337
DIN-1521
ISO
O
T
DIMENSIONS
TECHNICAL DATA
MT04
M
I
H
A
B
C
D
F
L
MT04
MT12
*Only available in Double Acting conguration, and with Standard Buna-N Seals (-4°F to 176°F).
MT12
ABCDFILMF05F03/F04DSQISO 5211
2.641.570.472.800.490.874.690.394
#10-32x.394
#10-32x.394—F04
¼"-20x.394
11 mm
(0.433in)
9
F03/F05
Page 10
MT12 EXPLODED VIEW
Blue = Items sold in the skates and
wear bearings repair kit
Red = Items sold in the o-ring repair kit
18
2
1
5
3
6
7
8
14
11
10
13
12
17
16
9
7
19
5
3
2
1
15
#DESCRIPTIONMATERIALS
1End Cap BoltsAISI 304 Stainless Steel
2Left End CapDie Cast Aluminum Epoxy Coated
6Left PistonAnodized Aluminum
8Actuator BodyExtruded Aluminum (6063 or 6005)
9Upper Pinion WasherTechnopolymer
10Pinion Snap RingAISI 304 Stainless Steel
11PinionNickel Plated Carbon Steel
16Open/Closed IndicatorTechnopolymer
17Indicator WindowTechnopolymer
18Indicator Snap RingAISI 304 Stainless Steel
19Travel Stop PistonAnodized Aluminum
#DESCRIPTIONMATERIALS
7Piston SkateTechnopolymer
12Lower Pinion BearingTechnopolymer
13Upper Pinion BearingTechnopolymer
#DESCRIPTIONMATERIALS
3End Cap O-RingBUNA-N
5Piston O-RingBUNA-N
14Upper Pinion O-RingBUNA-N
15Lower Pinion O-RingBUNA-N
SPECIAL NOTE
The second smallest actuator in our lineup, the MT12 actuator is designed without dual travel stop adjustments to save space, while at the same time
offered in both DA (double-acting) and SR (spring-return) congurations. Available only in Standard Buna-N Seals (-4°F to 176°F).
10
Page 11
MT08 - MT66 EXPLODED VIEW
1
2
3
6
Blue = Items sold in the skates and
wear bearings repair kit
18
Red = Items sold in the o-ring repair kit
17
7
4
5
14
8
11
12
15
#DESCRIPTIONMATERIALS
1End Cap BoltsAISI 304 Stainless Steel
2Left End CapDie Cast Aluminum Epoxy Coated
6Left PistonAnodized Aluminum
8Actuator BodyExtruded Aluminum (6063 or 6005)
9Upper Pinion WasherTechnopolymer
10Pinion Snap RingAISI 304 Stainless Steel
11PinionNickel Plated Carbon Steel
16Open/Closed IndicatorTechnopolymer
17Indicator WindowTechnopolymer
18Indicator Snap RingAISI 304 Stainless Steel
19Travel Stop PistonAnodized Aluminum
20Closed Travel StopAISI 304 Stainless Steel
21Open Travel StopAISI 304 Stainless Steel
22Travel Stop End CapDie Cast Aluminum Epoxy Coated
24Travel Stop NutsAISI 304 Stainless Steel
16
10
9
19
13
5
4
7
21
22
20
3
1
#DESCRIPTIONMATERIALS
4Piston Wear BearingTechnopolymer
7Piston SkateTechnopolymer
12Lower Pinion BearingTechnopolymer
13Upper Pinion BearingTechnopolymer
#DESCRIPTIONMATERIALS
3End Cap O-RingBUNA-N
5Piston O-RingBUNA-N
14Upper Pinion O-RingBUNA-N
15Lower Pinion O-RingBUNA-N
23Travel Stop O-RingsBUNA-N
23
24
SERVICECODEDESCRIPTION
Super Low TemperatureSLT
Severe ColdLT
StandardSTD
Elevated TemperatureHT
For super low temperatures down to -67°F, special super low temperature seals and lubricant must
be used.
For temperatures below -4°F down to -49°F, special low temperature seals and lubricant must be
used.
Actuators come standard with BUNA-N seals, which are good for normal temperature ranges of -4°F
to 176°F.
For elevated temperatures up to 300°F, VITON® seals are available. Typical VITON® installations
are good for 300°F continuous and 350°F cyclic.
11
Page 12
MT08 - MT66 TECHNICAL DATA
1.18
K
E
G
J
F
A
45°
DSQ
B
A
H
90°
0.157 0.157
DETAIL C:
Top Pinion
C
D
I
A
X
W
SECTION A-A:
Valve Connection
ISO 5211 Flange
M
#10-32 x.315
0.56
1/4" NPT
C
B
L
#10-32 x.315
DETAIL B:
SV Connection
1.26
0.95
3.15
1.18
*Double-D and keyway drive options available. Contact Max-Air for details.
Note*: Dimensions subject to change without notice. Dimensions in inches unless otherwise noted.
/8"-16x.709
/8"-16x.709
/8"-16x.709
/8"-16x.709
2.756
2.756
2.756
2.756
2.756
4.016
4.016
4.016
4.921
4.921
4.921
5.512
4.921
5.512
¼"-20x.394
¼"-20x.394
5
/16"-18x.512
5
/16"-18x.512
5
/16"-18x.512
5
/16"-18x.512
5
/16"-18x.512
3
/8"-16x.709
3
/8"-16x.709
3
/8"-16x.709
½"-13x.787
½"-13x.787
½”-13x.787
5
/8"-11x.984
½”-13x.787
5
/8”-11x.984
Note: Envelope dimensions shown, see individual cutsheets for dimensional details.
11 mm
11 mm
14 mm
14 mmF05/F07
17 mmF05/F07
17 mmF05/F07
17 mmF05/F07
22 mmF07/F10
22 mmF07/F10
22 mmF07/F10
27 mmF10/F12
27 mmF10/F12
36 mm
36 mm
F03/F05
F03/F05
F05/F07
F10/F12
F10/F14
F10/F12
F10/F14
12
Page 13
MT71 - MT76 EXPLODED VIEW
26
23
21
1
2
6
3
27
18
17
16
27
Blue = Items sold in the skates and
wear bearings repair kit
Red = Items sold in the o-ring repair kit
19
5
4
22
1
4
5
8
14
9
11
#DESCRIPTIONMATERIALS
1End Cap BoltsAISI 304 Stainless Steel
2Left End CapDie Cast Aluminum Epoxy Coated
6Left PistonAnodized Aluminum
8Actuator BodyExtruded Aluminum (6063 or 6005)
10Pinion Snap RingAISI 304 Stainless Steel
11PinionNickel Plated Carbon Steel
16Open/Closed IndicatorTechnopolymer
17Indicator WindowTechnopolymer
18Indicator Snap RingAISI 304 Stainless Steel
19Right PistonAnodized Aluminum
20Travel Stop, OpenAISI 304 Stainless Steel
21Travel Stop, ClosedAISI 304 Stainless Steel
22Right End CapDie Cast Aluminum Epoxy Coated
26Travel Stop NutAISI 304 Stainless Steel
27Lifting EyeletsForged Stainless Steel
7
25
15
10
Note*: Now available with bi-directional travel stops, +/-10° Adjustment.
3
23
#DESCRIPTIONMATERIALS
4Piston Wear BearingTechnopolymer
7Piston SkatesTechnopolymer
9Upper Pinion BearingTechnopolymer
25Lower Pinion BearingTechnopolymer
#DESCRIPTIONMATERIALS
3End Cap O-RingBUNA-N
5Piston O-RingBUNA-N
14Upper Pinion O-RingBUNA-N
15Lower Pinion O-RingBUNA-N
23Travel Stop O-RingsBUNA-N
20
26
SERVICECODEDESCRIPTION
Super Low TemperatureSLT
Severe ColdLT
StandardSTD
Elevated TemperatureHT
For super low temperatures down to -67°F (-55°C), special super low temperature seals and
lubricant must be used.
For temperatures below -4°F (-20°C) down to -49°F (-45°C), special low temperature seals and
lubricant must be used.
Actuators come standard with BUNA-N seals, which are good for normal temperature ranges of -4°F
(-20°C) to 176°F (80°C).
For elevated temperatures up to 300°F, VITON® seals are available. Typical VITON® installations
are good for 300°F (149°C) continuous and 350°F (177°C) cyclic.
13
Page 14
MT71 & MT76 TECHNICAL DATA
JK
M
L
D
A
B
F
H
I
C
JK
M
L
D
A
B
F
H
I
C
MT71
*Double-D and keyway drive options available. Contact Max-Air for details.
*Double-D and keyway drive options available. Contact Max-Air for details.
14
Page 15
MATERIAL & COATING REFERENCE
Increased Corrosion Resistance
Aluminum:
Hard Anodized
(Standard)
Material / Coating
Silver-gray with a matte
appearance
Appearance
Good general corrosion
properties in most
“natural” environments
with pH from 4.5 to 8.5.
Good resistance to salt
air environments. The
coating is extremely
hard and resistant to
General Properties
abrasion.
Aluminum:
Anodized w/
Polyamide Epoxy
Coating
Black with a
medium gloss nish
This epoxy coating
is a relatively thick
coating which creates
a barrier against many
of the chemicals which
anodizing alone cannot
adequately resist. It
will resist more acidic
or basic environments
than anodizing alone.
Aluminum:
Electroless Nickel
Infused
Medium gloss
silver nish
Uniformly thick coating
with essentially
no porosity and a
reasonably high
hardness. The coating is
pure, tough, hard, and
resistant to many types
of corrosion media.
Aluminum: Teon
Infused SS Mesh
“Lock MeshTM”*
Coating
Dark Grey nish
This coating provides
complete surface
coverage and exhibits
excellent corrosion
resistance properties
in a wide variety of
applications. In addition,
it is FDA approved for
food contact.
Stainless Steel:
ASTM A351
Grade CF8M
Silver; low to medium
gloss unless polished
304 and 316 stainless
steel are the most
commonly used
alloys. Both have good
corrosion resistance
but 316 is generally
considered superior,
however more
expensive.
Lowest CostModerate CostModerately High CostModerately High CostHighest Cost
Relative Cost
Good general corrosion
resistance, particularly
in salt or alkaline
Highly acidic or basic
environments
will break down the
coating.
Performance Limitations
*See Lock Mesh Product Bulletin 20130305-RO for technical details.
environments. Limited
resistance to acids.
Surface chalking will
occur when exposed
to UV radiation.
Also suitable for low
concentrations of
caustic washdown
solutions.
The coating will provide
enhanced corrosion
protection in very acidic
environments but will
not withstand attack
from strong alkaline
media. Also suitable
for low to medium
concentrations of
caustic washdown
solutions.
15
These coatings
are resistant to any
environment into which
an actuator would be
installed. Provided the
integrity of the surface
is intact, the coating can
resist a broad array of
chemical environments
at temperatures ranging
from sub- zero to 350°
F.
Although stainless steel
does offer enhanced
corrosion resistance,
it also is dramatically
higher in both cost
and weight. The weight
differential will often
necessitate the use
of special support
bracketry.
Corrosion resistance is
superior.
Page 16
TITOLO
The Best Way To Automate Your Process
Your nearest Max-Air dealer can be found at:
NORTH AMERICA
Max-Air Technology, Inc.
751 Hoff Rd
O’Fallon, Missouri 63366
United States of America
Tel: +1.636.272.4934
Toll Free: 888.842.9998
Fax: 636.272.4937
EUROPE
Emme Technology, Srl.
Via Di Vittorio, 307/27
20099 Sesto San Giovanni
Milan, Italy
Tel: +39.02.2626.2174
Fax: +39.02.2622.0777
16
Rev. May 6, 2015
R05062015
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