Max-Air Systems CAPR User Instructions

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Page 1

User’s Instructions

CAPR® Systems

P/N 03521015 Rev K Page 1

Page 2

For more Information:

U.S./ Canada International CE Notied Body No: 0194

Telephone:

800-443-3842/ 949-752-9642

Fax:

949-752-9658

Website:

www.maxair-systems.com

E-mail:

info@maxair-systems.com

Shipping/ Mailing Address:

Bio-Medical Devices Intl 17171 Daimler Street Irvine, CA 92614 USA

Telephone:

49-511-39 08 95 30

Fax:

49-511-39 08 95 39

Website:

www.mdi-europa.com

E-mail:

info@mdi-europa.com

Shipping/ Mailing Address:

Mdi Europa GmbH Langenhagener Straße 71 D-30855 Langenhagen Germany

Telephone:

+44 (0) 16 1737 0699

Fax:

+44 (0) 16 1736 0101

Website:

www.inspec-international.com

E-mail:

kevin.warren@inspec-international.com

Shipping/ Mailing Address:

INSPEC International Ltd 56 Leslie Hough Way Salford Greater Manchester M6 6AJ United Kingdom

** IMPORTANT - PLEASE REGISTER YOUR HELMET AND BATTERY WITHIN 30 DAYS **

Please take a moment to register at http://www.maxair-systems.com/warranty.html.

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MAXAIR Limited Warranty

MAXAIR Limited Warranty: The BMDI (Bio-Medical Devices Intl) limited warranty provides, subject to the following limitations,

that each MAXAIR Systems Helmet and Lithium Ion Battery will be free from defects in material and workmanship and will

conform to BMDI’s specications for that particular product. This limited warranty is in effect for a period of one year (12 calendar

months) from the date of original purchase.

Limitation of Remedies: Within the limited warranty period, it is the sole discretion of BMDI to elect which remedy, repair, replacement or combo to provide, as long as Buyer has not altered the said products in any way and has maintained said products in accordance with BMDI’s recommendations. BMDI shall have a reasonable amount of time after determining that a defective Product exists to repair or replace a defective Product. BMDI’s replacement product under this limited warranty will be manufactured from new and serviceable used parts. BMDI’s limited warranty applies to repaired or replaced products for the balance of the applicable period of the original warranty, or ninety days from the date of shipment of a repaired or replaced Product, whichever is longer.

Limitation of Damages: BMDI’s ENTIRE LIABILITY FOR ANY DEFECTIVE PRODUCT SHALL IN NO EVENT EXCEED THE PURCHASE PRICE FOR THE DEFECTIVE PRODUCT.

Return Material Authorization (RMA)

No Product may be returned directly to BMDI without rst contacting BMDI Customer Service, 1-800-443-3842, for a Return

Material Authorization (“RMA”) number. If it is determined that the product may be defective, BMDI Customer Service will provide an RMA number and instructions for product return. An unauthorized return, i.e. one for which an RMA number has not been issued, will be returned to the customer at the customer’s expense. Authorized returns are to be shipped prepaid and insured to the address on the RMA in an approved shipping container. Your original box and packaging materials should be kept for storing or shipping your product.

Notication of Status of Decontamination (SOD)

A Status of Decontamination (SOD) certication, signed by the institution’s Infection Control Director, must accompany all returned product(s). This certication must be afxed to the outside of the box containing the returned product(s). The certication is to clearly state 1) the decontamination status of the returned product(s) relative to their having been exposed to

any pathogenic, toxic, or otherwise harmful contaminants, and 2) the list of contaminants the product(s) may have been exposed to, that could jeopardize the health of all BMDI receiving personnel who may handle the product(s) during unpacking.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE OF THE BMDI LIMITED WARRANTY. BMDI DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, REGARDING THE PRODUCTS, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT. THIS WARRANTY IS THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO ANY CLAIM RELATING TO THE MAXAIR SYSTEMS HELMET AND LI-ION BATTERY, WHETHER ARISING AT LAW OR AT EQUITY, OTHER THAN CLAIMS FOR PERSONAL INJURY PROXIMATELY CAUSED BY A DEFECT IN THESE ITEMS.

Trademarks MAXAIR® and CAPR® are registered trademarks of Bio-Medical Devices Inc.

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Table Of Contents

1. Warnings, Cautions, Notes, Symbols and Part Numbers 6

1.1 Important Information 6

1.2 S- Special or Critical User’s Instructions 7

1.3 SYMBOLS – General and Packaging 8

2. Regulatory Marking Denitions 9

2.1 Marking Denitions 9

2.2 Approved System Congurations 10

3. Introduction 11

3.1 Part Numbers 11

3.2 Systems and System Components 13

3.3 Head/Face Covers vs. Helmet/Battery Selections 14

3.4. Applicability of Earlier Version Components and Assemblies 15

3.4.1 Filter Cover Cap (FCC), 2061-03 15

3.4.2 Lithium-Ion Batteries (LIBS) - 2500-36TSC and 2500-30TSC 16

3.5 Standard System Components and Order and Part Numbers 17

3.6 Helmets 18

3.6.1 2070-03 Helmet - Common Helmet Characteristics Except Where Noted 18

3.6.2 2075-03 Helmet with Filter Frame 19

3.6.3 2076-03 Helmet with Filter Frame and ChinBar 19

3.6.4 Helmets Summary Differentiations 19

3.6.5 Characteristics Details (Refer to pages 18-19) 20

3.6.6 Helmet Symbol Denitions 22

3.7 2365-02SM/ML Overview 22

3.8 Battery, Belt, and Charger Overview 23

4. Unpacking Standard System Components and Parts Identication 24

4.1 Unpacking the 2070-03 CAPR Helmet 24

4.2 Unpacking the 2164-10 Filter Cartridge 25

4.3 Unpacking the 2061-03 Filter Cover Cap (FCC) 26

4.4 Unpacking the 2500-36TSC Battery 27

4.5 Unpacking the 2000-76 Battery Belt 28

4.6 Unpacking the 2600-01 Battery Charger 29

4.7 Unpacking 2365-02SM and 2365-02ML DLC (Disposable Lens Cuff) 30

5. Standard System Set Up 32

5.1 Components Check List 32

5.2 Setting Up 32

5.3 Assemble and Dis-assemble Components 32

5.4 Inspections 33

5.5 Warning Device: Yellow LED Air Flow Indicator Check - Bouffant Cap Method 33

5.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method 35

6. Standard System Donning and Dofng 36

7. Instructions For Use: Comfort Strips 40

8. Instructions For Use: Li-Ion Battery 41

9. Instructions For Use: Charger 42

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10. Instructions For Use: Helmet 45

11. Instructions For Use: Helmet Liner 46

12. Instructions For Use: Filter Cartridge 48

13. Instructions For Use: Filter Cover Cap (FCC) 49

14. Instruction For Use: Disposable Lens Cuff (DLC) 51

15. Instructions For Use: 2260-05 DLC Shroud 59

16. Instructions For Use: 2261-01 DLC Double Shroud 62

17. Instructions For Use: 2270-01 DLC Pre-Filter Hood 65

18. Instructions For Use: 2270-03 XP DLC Pre-Filter Hood 68

19. Instructions For Use: 2270-04 HE DLC Hood with Heavy Loading Filter (HLF) 71

20. Instructions For Use: 2367-02 Quick Cuff 75

21. Instructions For Use: 2270-06 HE Hood with Heavy Loading Filter (HLF) 77

22. Decontamination / Cleaning 81

23. General System Maintenance and Storage 82

24. Battery Use, Maintenance and Storage 84

24.1 Routine Infection Control use in med/surg and ED areas 84

24.2 Emergency Preparedness (EP) and In-Frequent Use 84

24.3 General Use, Maintenance, and Storage 85

24.3.1 Recommended Temperature Ranges 85

24.3.2 Use/Discharge 86

24.3.3 Charge 86

24.3.4 Store 86

24.3.5 Handling and Transport 86

24.3.6 Useful Life 87

24.3.7 LIB Check Procedure - MAXAIR LIB Test for Diminishing Battery Capacity 87

24.3.8 Reference Information 88

24.3.9 Glossary 88

24.3.10 Projected LIB Level Available As A % At Initial Manufacture Verses Temperature 89

25. Disposal 90

26. Accessories and Alternate/Replacement Parts 91

27. Specication 96

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1. Warnings, Cautions, Notes, Symbols and Part Numbers

1.1 Important Information

The words WARNING, CAUTION, and NOTE have special meanings and should be reviewed.

WARNING

CAUTION

NOTE

The personal safety of the user may be involved. Disregarding this information could result in injury to the user.

These instructions point out special procedures or precautions and must be followed. Disregarding this information could result in jeopardizing the product reliability.

Provide special information that supplements and/ or claries important instructions.

A triangle with an exclamation point alerts the intended user to place extra emphasis on reading and understanding the accompanying instructions for operating, maintenance and safety information.

Warnings and Cautions

WARNING

This User’s Instructions and Instructions for Use, that accompany each package of system components, including the Warnings, Cautions and Special or Critical User’s Instructions, must be read thoroughly and followed carefully by all persons who have, or will have, the responsibility for using the system. The system will perform as designed only if it is used and maintained per the User’s Instructions. Failure to follow the User’s Instructions may be hazardous to the user’s health.

NIOSH Cautions and Limitations

A Not for use in atmospheres containing less than 19.5% oxygen, or more than 25% oxygen.

B Not for use in atmospheres immediately dangerous to life or health.

C Do not exceed maximum use concentrations established by regulatory standards.

F Do not use powered air-purifying respirators if airow is less than 4 CFM (115 LPM) for tight tting face

pieces or 6 CFM (170 LPM) for hoods and/or helmets.

I Contains electrical parts that may cause an ignition in a ammable or explosive atmosphere.

J Failure to properly use and maintain this product could result in injury or death.

L Follow the manufacturer’s instructions for changing cartridges, canisters and/or lters.

M All approved respirators shall be selected, tted, used, and maintained in accordance with MSHA, OSHA,

and other applicable regulations.

N Never substitute, modify, add, or omit parts. Use only exact replacement parts in the conguration as

specied by the manufacturer.

O Refer to User’s Instructions, and/or maintenance manuals for information on use and maintenance of these

respirators.

P NIOSH does not evaluate respirators for use as surgical masks.

S Special or Critical user’s instructions and specic use limitations apply. Refer to User’s Instructions before

donning.

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1.2 S- Special or Critical User’s Instructions

WARNING Special or Critical User’s Instructions

● NIOSH approved HE lters can be used for protection against particulate aerosols containing oil. However,

Bio-Medical Devices Intl does not recommend use of MAXAIR Systems in oily atmospheres unless

specically indicated on the product.

● Do not use near ame or other heat source.

● The use of MAXAIR Systems in an alarm condition is only for immediate exit to a safe environment.

● During high energy work (exertion) rates, it is possible to over-breathe the MAXAIR System and create a

negative pressure situation.

● If air ow is cut off, immediately hold your breath and immediately exit to clean air.

● In the power-off state, little or no respiratory protection is to be expected. Attempted use in this manner is an

abnormal situation.

● In the powered-off state, rapid buildup of carbon dioxide and depletion of oxygen within the DLC system may

occur.

● Non-Filtering areas of the Body Coverings for the 2270-04 and 2270-06 Hoods are tested per ASTM F1671

by an accredited third party laboratory demonstrating compliance to the ANSI/AAMI PB70 Level 4 standard or testing criteria as applicable. NIOSH does not conduct this testing as part of their approval.

CAUTION

• When subjected to harsh use in critical environments (e.g. holding and dropping a battery by the power

cord) the helmet-battery power cord will wear at a much faster rate than normal. In these types of circumstances, the power cord should be examined prior to each use, and it is recommended to be changed out every 30 days, or sooner if it becomes damaged or degraded.

• Do not operate in environments with temperatures exceeding 54°C

• A suitable environment is when an employee can work a full shift comfortably without any special paraphernalia

other than normal clothing.

• Replace damaged or worn Filters immediately.

• Always start with a fully charged battery.

• Charge Li-Ion Battery in a MAXAIR Lithium-Ion battery charger only.

• The Helmet Power Cord should not be removed from its connection to the Helmet unless the Power Cord

needs replacement.

• Do not immerse system components in liquid.

• Never use compressed air to clean any part of the MAXAIR System.

• There are no user-serviceable parts inside the Helmet and Li-Ion Battery. Do not attempt to dis-assemble,

open or service the Helmet and Li-Ion Battery. Call Customer Service, 1-800-443-3842, for assistance.

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1.3 SYMBOLS – General and Packaging

AAAA

XXXXX

European market “CE” and notied body number “0194”.

National Institute for Occupational Safety and Health.

Refer to approval label and User’s instructions for cautions, limitations, and approved assembly congurations.

High Eciency. 22 Quantity

Fluid Resistance / Standard 23

Level 4, ANSI/ AAMI PB70

Consult instructions for use (IFU) 25 Indoor Use Only

Consult User Instructional Manual (UIM) of MAXAIR System

Serial Number

Part Number

Batch Code

Order Number

Authorized representative in the European community.

Type L and Type R Listing Marks for Canada and the United States

Do Not in environments requiring intrinsic safety

Place of Manufacture 28 European EMC testing to EN60601-1

Date of Manufacture 29

Storage Kept Dry. Keep away from rain. 30 Double insulation

Storage Humidity Upper limitation. 31 Recyclable.

Storage Temperature limitation. 32 Caution, Warning

Battery: Operational Upper limit of temperature. 33

Per Directive 2002/96/EC, product must be collected separately. Do not dispose of as unsorted municipal waste. Contact local distributor for disposal information.

UL Recognized Component Marks for Canada and the United States.

Caution, risk of electrical shock. High Voltage.

British Standard: Respiratory protective devices- Powered ltering devices incorporating a helmet or a hood.

Charging

Per Directive 2006/66/EC, collect and recycle batteries/ battery packs according to EU Member State regulations.

Use by

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Charge Complete.

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2. Regulatory Marking Denitions

2.1 Marking Denitions

Filter markings and colors contain shared and unique information respective to the NIOSH and CE regulatory bodies.

NIOSH (Contents within magenta background): MAXAIR Systems provide HE- High Efciency Particulate Air Filtering per

NIOSH 42 CFR 84.

CE (Contents outside of magenta background): The user should not confuse the markings on a lter relating to any standard other than EN 12941 with the classication of this device when used with the corresponding lter.

NOTE Artwork Shown is for Reference Only.

● “HE" and "NIOSH" are specic terminology for Filter Protection Classications per NIOSH VFR.

● Purple label background color is specic to NIOSH Filter color coding requirement per ANSI Z88.7-2001.

● MAXAIR Systems meet CE TH2 Class design requirements.

● "EN12942, TH2P R S, CE0194" is specic terminology for Filter Protection Classication per

EN 12941:1998 + A2 : 2008.

● White label background is specic to CE Filter color coding requirements per EN 12941:1998 + A2 : 2008.

CAUTION

The purchaser/user is responsible for determining the appropriateness of the CAPR System for each/any of

their particular applications/environments.

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2.2 Approved System Congurations

Refer to the regulatory approval inserts and the following NIOSH website addresses for MAXAIR CAPR regulatory approval status.

http://www2a.cdc.gov/drds/cel/cel_results.asp?startrecord=1&Search=cel_form&maxrecords=50&manufacturer=BMD&appdatefrom=&appdate to=&powered=&scbatype=&scbause=&privatelabel=

http://www.cdc.gov/niosh/npptl/topics/respirators/disp_part/PAPRtables.html

The following table summarizes current components that may be used to congure systems relative to the applicable Approval

Body.

ITEM

NUMBER

2071-01 Liner (included with 2070-03)

2070-03 CAPR Helmet

2061-03 Filter Cover Cap (FCC)

2075-03 CAPR Helmet with Filter Frame (Cage)

2076-03 CAPR Helmet with Filter Frame and ChinBar

2365-02ML DLC Lens-Cuff, Medium-Large

2365-02SM DLC Lens-Cuff, Small

2367-02 Quick Cuff

2260-05ML DLC Shroud, Medium-Large

2260-05SM DLC Shroud, Small

2261-01ML DLC Double Shroud, Medium-Large

2261-01SM DLC Double Shroud, Small

2270-01ML DLC HE Hood, Medium-Large

2270-01SM DLC HE Hood, Small

2270-03ML DLC XP Hood, Medium-Large

2270-03SM DLC XP Hood, Small

2270-04ML DLC HE Hood, Medium-Large

2270-04SM DLC HE Hood, Small-Medium

2270-06ML HE Hood, Medium-Large

2270-06SM HE Hood, Small-Medium

2500-30TSC Li-Ion Battery, Large

2500-36TSC Li-Ion Battery, Small

2000-76 Battery Belt

2600-01 Li-Ion Battery Charger

DESCRIPTION

Use of Gang Charger and Bracket do not require NIOSH approval or CE Marking

2601-06 6-Gang Charger, w/6 2600-01 Chargers

2601-06B 6-Gang Charger Bracket, for 2600-01 Chargers

FILTER CARTRIDGE NIOSH CE

2164-10 2165-10 2163-10 XP

    

   



   



  

 

    

   

    

  

NOTE: *The CE Marking afxed to the devices, indicates compliance with the following European Community Directives:

●Directive 89/686/EEC – Personal Protective Equipment (PPE)

●Directive 93/42/EEC – Medical Device This PPE has been EC-type examined by the following notied body:

INSPEC International Ltd

56 Leslie Hough Way

Salford Great Manchester M6 6AJ

Number 0194

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3. Introduction

3.1 Part Numbers

Order Numbers (O.N.) are used throughout the User’s Instructions for brevity. Table 1 lists the Order Numbers and respective Part Numbers for each component.

Table 1. Part Number Reference Chart

NIOSH No. Syntech No. Order No. General Description

Helmets

03531001 Helmet

03531021 Liner

2590-01 Power Cord

03531001 Helmet

01031269 Filter Frame

03531021 Liner

2590-01 Power Cord

03531001 Helmet

01031269 Filter Frame

03531104 Liner w/ChinBar

2590-01 Power Cord

01031284 01031284 2061-03 Filter Cover Cap

03531021 03531021 2071-01 Liner 03531104 03531104 2071-02 Liner w/Chinbar

2590-01 2590-01 2590-01 Long Power Cord

2590-03 2590-03 2590-03 Long Power Cord w/Quick Connect

01031327 01031327 2164-10 (HE) Filter Cartridge 01031279 01031279 2163-10 XP Filter Cartridge 01031254 01031254 2165-10 Post Filter Cartridge 07831040 07831040 2170-26 Heavy Loading Filter (HLF)

01031417 01031417 2270-01SM HE Hood 01031425 01031425 2270-01ML HE Hood 01031513 01031513 2270-03SM XP Hood 01031521 01031521 2270-03ML XP Hood 07831036 07831036 2270-04SM L4 HE Hood for 2075-03 Helmet, Small Medium 07831037 07831037 2270-04ML L4 HE Hood for 2075-03 Helmet, Medium Large 07831038 07831038 2270-06SM L4 HE Hood for 2076-03/2026-03 Helmet, Small

07831039 07831039 2270-06ML L4 HE Hood for 2076-03/2026-03 Helmet,

01031435 01031435 2260-05SM DLC Shroud 01031434 01031434 2260-05ML DLC Shroud 01031394 01031394 2261-01SM DLC Double Shroud, Basic 01031396 01031396 2261-01ML DLC Double Shroud, Basic

01031316 01031316 2365-02 SM DLC Lens-Cuff 01031291 01031291 2365-02 ML DLC Lens-Cuff 07631022 07631022 2367-02 Quick Cuff

03531104 Liner w/ChinBar

03531001 Helmet

03531021 Liner

2590-01 Power Cord

03531001 Helmet

01031269 Filter Frame

03531021 Liner

2590-01 Power Cord

03531001 Helmet

01031269 Filter Frame

2590-01 Power Cord

2070-03 CAPR Helmet

2075-03 2070-03 Helmet with Filter Frame (Cage)

2076-03 CAPR Helmet with Filter Frame (Cage) and

Liner-ChinBar

Helmet Covers

Helmet Liners

Helmet Power

Cords

Filters & Filter Cartridges

Hoods

Medium

Medium Large

SHROUDS

Cuffs

P/N 03521015 Rev K Page 11

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Table 1. Part Number Reference Chart - continued

NIOSH No. Syntech No. Order No. General Description

01532116 01532116 2500-30TSC Li-Ion Battery, Large, Secured Cord 01531104 01531104 2500-36TSC Li-Ion Battery, Small, Secured Cord 01531030 01531030 2000-30,

01531032 01531032 2000-36 ,

01432089 01432089 2600-01 Li-Ion Battery Charger

01432150 brackets&plate

01421149 power cord

01432150 brackets&plate

01421149 power cord

2000-76 2000-76 2000-76 Li-Ion Battery Belt

P900072 2000-201 Comfort Strips

02023003 2000-204 Helmet Hook

02531132 02531132 2000-203 Chin Strap

2000-206 2000-206 Liner Foam Kit

2000-SB 2000-SB Duffel Bag

2702-01 2702-01 Front and Rear Adapters, 2070-03 Helmet

Batteries

2000-30T

2000-36T

Chargers

2601-06 Charger, 6-Gang, for 2600-01 chargers

2601-06B Charger Kit, 6-Gang, for 2600-01 chargers

Accessories

Battery, Li-Ion, Large

Battery, Li-Ion, Small

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3.2 Systems and System Components

Systems are congured from a base of four main components, a Helmet, a Battery, a Battery Belt, and a Battery Charger.

The Belt and Charger are common to all systems.

The Helmet and Battery determine the available Head/Face Covers available to a specic System

ITEM O.N. PN DESCRIPTION

DLC-CAPR-36 1 2070-03 Helmet 2 2500-36TSC Li-Ion Battery 3 2000-76 2000-76 Li-Ion Battery Charger 4 2600-01 Battery Belt

DLC-CAPR-30

1 2070-03 Helmet 2 2500-30TSC Li-Ion Battery 3 2000-76 2000-76 Li-Ion Battery Charger 4 2600-01 Battery Belt

CAPR-36

1 2075-03 Helmet 2 2500-36TSC Li-Ion Battery 3 2600-76 2000-76 Li-Ion Battery Charger 4 2600-01 Battery Belt

CAPR-30

1 2075-03 Helmet 2 2500-30SC Li-Ion Battery 3 26000-76 2000-76 Li-Ion Battery Charger 4 2600-01 Battery Belt

CAPR-CB-36

1 2076-03 Helmet 2 2500-36TSC Li-Ion Battery 3 2000-76 2000-76 Li-Ion Battery Charger 4 2600-01 Battery Belt

CAPR-CB-30

1 2076-03 Helmet 2 2500-30TSC Li-Ion Battery 3 2000-76 2000-76 Li-Ion Battery Charger 4 2600-01 Battery Belt

P/N 03521015 Rev K Page 13

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3.3 Head/Face Covers vs. Helmet/Battery Selections

HELMET

BATTERY

2070-03 2075-03 2076-03

2500

-36TSC

2500

-30TSC

2500

-36TSC

2500

-30TSC

O.N. DESCRIPTION APPLICABILITY

2000-76 Battery Belt

2600-01 Battery Charger, Single

Hoods and related

2270-01ML DLC HE Hood, Medium-Large

2270-01SM DLC HE Hood, Small

2270-03ML DLC XP Hood, Medium-Large

2270-03SM DLC XP Hood, Small

2270-04ML DLC HE Hood, Medium-Large

2270-04SM DLC HE Hood, Small-Medium

2270-06ML HE Hood, Medium-Large

2270-06SM HE Hood, Small-Medium

2500

-36TSC

2500

-30TSC

Shrouds

2260-05ML DLC Shroud, Medium-Large

2260-05SM DLC Shroud, Small

2261-01ML DLC Double Shroud, Medium-Large

2261-01SM DLC Double Shroud, Small

CUFFS

2365-02ML DLC Lens-Cuff, Medium-Large

2365-02SM DLC Lens-Cuff, Small

Helmet Options

2061-03 Filter Cover Cap

2590-01 Straight Power Cord, 59”

2590-03 Straight Power Core, 59”, Quick Connect

Options for Charging

2601-06 6-Gang Charger, with 2600-01 Chargers

2601-06B 6-Gang Charger Bracket, for 2600-01 Chargers

Page 14 P/N 03521015 Rev K

Page 15

3.4. Applicability of Earlier Version Components and Assemblies

3.4.1 Filter Cover Cap (FCC), 2061-03

The current version FCC includes a right-side and a left-side snap on the rear half of the FCC Skirt (A). These snaps are to secure the top of the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively.

The earlier version of FCC does not include these snaps (B) and must not be used with the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively.

When upgrading older DLC CAPR Systems to use them with the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively, you must upgrade those systems to the new version FCC.

NOTE

The new version FCC was included with your 2074-04 Helmet Kits and 2061-03 FCCs if purchased after September

2012.

WARNING

If you have CAPR Helmets with Filter Cover Caps, 2061-03, with lot numbers with a lower number than 1209007-N, inspect them for the presence of the rear snaps on each side (A). If they are not there, you must replace those FCCs with newer versions with the snaps to safely use the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively, with your CAPR Helmets.

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3.4.2 Lithium-Ion Batteries (LIBS) - 2500-36TSC and 2500-30TSC

The 2500-36TSC supersedes the 2000-36 and 2000-36T LIBs.

The 2500-30TSC supersedes the 2000-30 and 2000-30T LIBs.

The functionality and performance of the 2500 Series LIBs is equivalent to those LIBs they supersede and they may be used interchangeably relative to performance and application.

CAUTION

The power cord for the 2500 Series LIBs has a different cord-to-battery connector (A) and this cord must be used with the 2500 Series LIBs, and not the older cord (B). The new cord is also compatible with the older style LIBs. The older cords do not connect reliably with the 2500 Series LIBs and must not be used with these new LIBs.

When you purchase a 2500 Series LIB you will receive new power cords for each of the MAXAIR Helmets you have purchased over time. You must discard all older power cords when you receive your new 2500 Series LIBs to ensure you are always using the correct connector, regardless of newer or older battery.

To Exchange Power Cords

1. Firmly grasp the at

sides of the older Power Cord-to-Helmet Connector.

2. Firmly lift the at

Power Cord-toHelmet Connector up and out of the Helmet receptacle.

3. Place the newer Power Cord-to-Helmet Connector into the Helmet receptacle and push in until

it is rmly seated.

NOTE

The 2500 Series LIBs incorporate a Secure Lock Button and mechanism that securely locks the power cord connector, from the helmet, into the battery connector. The operation of this Secure Lock Button is described in all appropriate sections of the User’s Instructions.

If you have questions about the newer versions described in this section, please contact Customer Service at

info@maxair-systems. com, or 1-800-443-3842.

Page 16 P/N 03521015 Rev K

Page 17

3.5 Standard System Components and Order and Part Numbers

The MAXAIR® Systems CAPR® DLC (Disposable Lens Cuff) Systems are multi-application air-purifying, Li-Ion Battery powered particulate respirators that optimize user safety, convenience, ease-of-use, and cost effectiveness.

The CAPR loose tting Powered Air Purifying Respirator (PAPR) System congurations are for ltering aerosolized and droplet

particulates from otherwise breathable air.

432

ITEM O.N. PN DESCRIPTION

1 2071-01 2 2070-03 3 2164-10 4 2061-03

2365-02SM

2365-02ML 6 2500-36TSC 7 2600-01 01432089 Li-Ion Battery Charger 8 2000-76 2000-76 Battery Belt

03531021 Helmet Liner 03531001 Helmet 01031327 HE Filter Cartridge 01031284 Filter Cover Cap (FCC) 01031316

01031291

Disposable Lens Cuff (DLC) - Small/ Medium (SM) and Medium/ Large (ML)

01532104 Li-Ion Battery

A Each 2070-03 Helmet ships with a 2071-01 Helmet Liner assembled to the helmet. B Alternate Filter Cartridges for Hoods and Shrouds.

C Not used with Hood congurations.

D Alternate head/face covers include Shrouds and Hoods.

E Alternate Batteries may be available for some congurations.

P/N 03521015 Rev K Page 17

Page 18

3.6 Helmets

3.6.1 2070-03 Helmet - Common Helmet Characteristics Except Where Noted

Identify, familiarize and understand

the following key items

1. LED Safety Status Indicators

2. Front Headband Comfort Strip

3. Front Liner Pads

4. Side Foam

5. Side Strap with Snaps

6. Rear Liner Pads

7. Helmet Label

8. Power Cord

10. Liner Power Cord Slot

9. Helmet Power Cord Connector

FRONT

11. Airow Controller

12. Back Headband Comfort Pad

13. FCC Rear Adapter Post

14. FCC T-Tab

15. Rear Headband Ratchet Adjustment Knob

16. FCC Side Adapter Post

17. FCC Front Adapter Post

18. FCC Gasket

REAR

Page 18 P/N 03521015 Rev K

Page 19

3.6.2 2075-03 Helmet with Filter Frame

3.6.3 2076-03 Helmet with Filter Frame and ChinBar

Filter Frame

3.6.4 Helmets Summary Differentiations

2070-03

CAPR Helmet

03531001 03531021

2590-01

Helmet Main Components 2070-03 2075-03 2076-03

03531001 Helmet

01031269 Filter Frame

03531021 Liner

03531104 Liner w/ChinBar

2590-01 Power Cord

2070-03 Helmet with Filter Frame

2075-03

(Cage) 03531001 01031269 03531021

2590-01

ChinBar

2076-03

2070-03 Helmet with Filter Frame (Cage)

and Liner-ChinBar

03531001 01031269 03531104

2590-01

P/N 03521015 Rev K Page 19

Page 20

3.6.5 Characteristics Details (Refer to pages 18-19)

1 LED Safety Status Indicators

WARNING

Failure to heed the LED Safety Status Indicators and exit immediately to a safe environment when alarm conditions are present may be hazardous to the user’s health. When Green LEDs are not lighted, the user should immediately exit to a safe area to obtain a recharged Battery.

● The CAPR Helmet has ve LED Safety Status Indicators located on its underside front that are always visible in the user’s

peripheral vision. They alert the user to the safe operating conditions of the system. They will provide an early warning alert to

the user when the CAPR Helmet is no longer able to maintain adequate airow and/or Battery charge to provide adequate or

continuing protection for the user.

● There are ve LED Safety Status Indicators, one yellow, three green, and one red. On start-up, all LED’s should come on briey (LED test) before proceeding to normal operation. During normal operation, the LEDs continuously indicate the status of the Airow and Battery charge level.

● Airow is proper if the Yellow LED is off. A continuously lit or ickering Yellow LED indicates low or marginal airow. If the

Yellow LED is lit, check the Filter Cartridge for excess particulate/dirt build-up and damage, and replace if necessary.

● The Battery charge level is indicated by the three Green and one Red LEDs. The approximate charge level is continuously

indicated by the changing LEDs.

CONDITION DESCRIPTION YELLOW GREEN 3GREEN 2GREEN 1RED

1 Battery charge OK, 75% to 100%, Airow OK

2 Battery charge OK, 50% to 75%, Airow OK

3 Battery charge OK, 25% to 50%, Airow OK

4 Battery charge LOW, 0% to 25%, Airow OK

5 Airow LOW, Battery charge LOW

6 Airow LOW, Battery charge OK, 75% to 100%

7 Airow LOW, Battery charge OK,50% to 75%

8 Airow LOW, Battery charge OK, 0% to 50%

● When all three Green LEDs are lit, the Battery has approximately 75% to 100% of its charge.

● When two Green LEDs are lit, the Battery has approximately 50% to 75% of its charge.

● When only one Green LED is lit, the Battery has approximately 25% to 50% of its charge. When this occurs the user should

prepare to exit to a safe area to obtain a fully charged Battery.

● When all three Green LEDs are off and the Red LED is lit, the Battery level is low, with approximately 0% to 25% charge left.

When this occurs the user should promptly exit to a safe area to obtain a fully charged Battery.

● If the Battery did not provide 8-10 hours of use, change to a fully charged Battery or recharge the current Battery. (The

optional large Battery can provide as much as 16-20 hours of use per charge).

          

  

 



2 Front Headband Comfort Strip

Provides cushion for comfort. Attached via Velcro, and removable. For replacement refer to Accessories, Section 14.

3 Front Liner Pads

Provide cushion for comfort. Attached via adhesive. For replacement refer to Accessories, Section 14.

4 Side Foam

Attached via permanent adhesive. Cannot be replaced, require new Helmet Liner. For replacement refer to Section 14.

Page 20 P/N 03521015 Rev K

Page 21

5 Side Strap with Snaps

Height adjustment. Four holes represent four possible height adjustments to accommodate different head sizes and ensure convenient viewing of the LED Safety Status Indicators. Secure into desired position by snapping against post/stud.

6 Rear Liner Pads

Provide cushion for comfort. Attached via adhesive. For replacement refer to Section 14.

7 Helmet Label

PN, O.N. and SN identication. Refer to symbol denition chart for further details.

8 Power Cord

Battery to Helmet Connection. For replacement, refer to Section 14.

9 Helmet Power Cord Connector

Connection for the Power Cord to the Helmet, which then connects to the Battery. The Power Cord should not be disconnected from this connector under normal operation conditions.

10 Liner Power Cord Slot

Allows removal of Helmet Liner without the removal of the power cord.

11 Airow Controller

CAUTION

The Air Flow Switch is user adjustable to match the amount of air ow with the user’s activity level and breathing

requirements.

CAPR Helmets are equipped with a switch which adjusts the operating airow. When the Helmet is rst turned on it will start at a low level, then the airow will increase to a preset point according to the switch position.

NOTE When the Helmet is initially connected to the Battery, all ve LED Safety Status Indicators are lighted briey indicating

all are functional. The red and yellow LEDs will turn off and the airow increases to the appropriate operating level based on the

Air Flow Switch position. The green LEDs will be on as appropriate to the battery charge level as indicated in the LED Safety Status Indicators table (previous page).

Air Flow Switch Position

Low Med High

Air Flow in Liters Per Minute

NOTE

The ow levels, in liters per

minute, are only approximate.

190 215 240

12 Back Headband Comfort Pad

Provides cushion for comfort and sizing for very small head sizes. Attached via Hook and Loop, and removable. For

replacement, refer to Section 14.

13 FCC Rear Adapter Post (optional, not on all models) 14 FCC (Rear) T-Tab

Locking/Release mechanism to provide secure mounting and dismounting of the FCC.

15 Rear Headband Ratchet

Head circumference adjustment knob.

16 FCC Side Adapter Posts

Attachment posts for the DLC Face Seal on both sides.

17 FCC Front Adapter Post

Front alignment post that mates with the front FCC hole.

18 FCC Gasket

Provides seal against DLC

P/N 03521015 Rev K Page 21

Page 22

3.6.6 Helmet Symbol Denitions

These symbols are located on the Helmet and are dened as follows:

Yellow safety LED = Low airow, check lter and replace if necessary.

Green safety LEDs = battery level.

Red safety LED = low battery.

3.7 2365-02SM/ML Overview

Identify, familiarize and understand the following key items.

1. Side Attachment Holes

2. Front Attachment Hole

3. Flappers

Use with rechargeable Li-Ion batteries only.

Airow Speed relative to

position of switch.

Do Not Use in environments requiring intrinsic safety

4. Lens

5. Cuff

6. Peel Tab attached to Lens protective liner

# Characteristics

1 Mounts to the FCC Side Post Adapters. 2 Mounts to the Helmet FCC Front Post Adapter. 3 Rest against Helmet Liner Side Foam. Act as side air deectors that channel air away from the ears. 4 Transparent for visibility. Lens is on the front, outside of the DLC. 5 Facial conforming seal, from one temple, down under the chin, and up to other temple. Cuff is on the back, inside of

the DLC.

6 To facilitate Len’s protective liner removal.

Page 22 P/N 03521015 Rev K

Page 23

3.8 Battery, Belt, and Charger Overview

1. Battery Belt Clip

2. Power Cord Connector Socket

3. Secure Lock Pushbutton

4. Adjustable Belt

5. Belt Clip

6. Charger LED Status

7. Charger Battery Connector Plug

# Characteristics

1 Attaches to Adjustable Belt or clothing 2 Socket for Helmet’s Power Cord or Charger’s Battery Plug. 3 Releases the Power Cord Connector for removal 4 Wraps around waist. Battery is attached to belt via the belt clip. 5 Secures belt to the waist. 6

Charging status indicator for Li-Ion Battery. Red= Charging Green= Charge Complete

7 Plugs into Li-Ion Battery socket.

Battery and Charger Symbol Denitions

These symbols are located on the device and are dened as follows

Battery

Rechargeable. For use only with MAXAIR Li-Ion Batteries

Do not place near or in a ame.

Do not immerse in liquid.

Charger

Charger’s Green LED light, Charge Completed.

Do not attempt to dis-assemble, open, or service.

Do not drop.

Do not puncture.

Charger’s Red LED light, Charging

P/N 03521015 Rev K Page 23

Page 24

4. Unpacking Standard System Components and Parts

Identication

4.1 Unpacking the 2070-03 CAPR Helmet

Carefully unpack the 2070-03 MAXAIR CAPR Helmet from the shipping box. Verify there are no missing or loose components

and that the helmet shows no signs of physical damage. Assemble the Helmet into the desired conguration and verify that it is

fully functional. Report any damage to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

Page 24 P/N 03521015 Rev K

Page 25

4.2 Unpacking the 2164-10 Filter Cartridge

Carefully unpack the 2164-10 Filter Cartridges, 3 per box, from the shipping box. Verify there are no missing or loose components and that the Filter Cartridges show no signs of physical damage. Report any damage to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

P/N 03521015 Rev K Page 25

Page 26

4.3 Unpacking the 2061-03 Filter Cover Cap (FCC)

Carefully unpack the 2061-03 MAXAIR CAPR Helmet Filter Cover Cap (FCC) from the shipping box, 3 per box. Verify there are no missing or loose components and that the FCCs show no signs of physical damage. Report any damage to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

Page 26 P/N 03521015 Rev K

Page 27

4.4 Unpacking the 2500-36TSC Battery

Carefully unpack the 2500-36TSC Battery from the shipping box. Verify there are no missing or loose components and that the Battery show no signs of physical damage. Connect the Battery to a fully assembled CAPR Helmet with Filter Cartridge and Filter Cover Cap or Hood to verify that it powers the Helmet and that at least one Green LED lights. Report any damage or nonfunction to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

ITEM QTY PART NUMBER DESCRIPTION

1 1 01532104 LI-ION BATTERY

2 1 01523128 INSTRUCTION SHEET

3 1 01523115 BOX LABEL

4 1 P900127 BOX

P/N 03521015 Rev K Page 27

Page 28

4.5 Unpacking the 2000-76 Battery Belt

Carefully unpack the 2000-76 Battery Belt from the shipping bag. Verify there are no missing or loose components and that the Belt shows no signs of physical damage. Report any damage or non-function to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

Page 28 P/N 03521015 Rev K

Page 29

4.6 Unpacking the 2600-01 Battery Charger

Carefully unpack the 2600-01 Battery Charger from the shipping box. Verify there are no missing or loose components and that the Charger shows no signs of physical damage. Connect the Charger to a working wall outlet and verify that the Green LED is lit. Connect the Charger to a Battery that powers a MAXAIR Helmet with either a red LED or one or two Green LEDs lit, and verify that when that Battery is connected to the Charger, the Charger LED turns from Green to Red to indicate that it is charging the Battery. Report any damage or non-function to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

P/N 03521015 Rev K Page 29

Page 30

4.7 Unpacking 2365-02SM and 2365-02ML DLC (Disposable Lens Cuff)

Carefully inspect the DLC boxes to ensure there is no physical damage to the boxes and contents. Report any

damage to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

1. Open the dispensing end by grasping the box end with your left hand as shown and push through the top curved perforation line.

2. Pull the top-end piece off and away from the box.

NOTE

DLC Boxes are 2 sizes, Long (placed on bottom) for the larger 2365-02ML, and Short (placed on top) for the smaller 2365-02SM. Stack as shown for easy dispensing.

3. Brace the right-side end piece with your right hand. Pull the left-side end piece along its perforation line, tearing downward.

4. Pull the left-side end piece down and off the box.

7. To Dispense, merely reach in and grasp the end of the top DLC and pull slightly up and out.

Page 30 P/N 03521015 Rev K

5. Lift the box a few inches with your right hand. Tear off the small bottom-end piece at its perforation line.

8. Position a SM DLC box on top of a ML DLC box as indicated above.

6. When nished, the dispensing box

should be as shown above.

9. Dispensing DLCs from the top or bottom box is easy and prompt.

Page 31

ITEM O.N. PN QTY(EA) DESCRIPTION

1 2365-02SM 01031316 40 DLC (Disposable Lens-Cuff) Small/Medium 2 2365-02ML 01031291 40 DLC (Disposable Lens-Cuff) Medium/Large

P/N 03521015 Rev K Page 31

Page 32

5. Standard System Set Up

5.1 Components Check List

Required Components

ITEM O.N. QTY DESCRIPTION

1 2070-03 1ea MAXAIR CAPR Helmet

3 2500-36TSC 1ea Li-Ion Battery 4 2600-01 1ea Li-Ion Battery Charger 5 2000-76 1ea Battery Belt

5.2 Setting Up

1. Check the position of the Headband Comfort Strips. (See Section16 for Comfort Strip assembly and replacement instructions).

2. Adjust the Rear Headband Ratchet Adjustment Knob counterclockwise to expand the Headband circumference to ensure the

Helmet will t easily before donning. (See Section 9 Donning section for more detail.)

3. Adjust the Height Adjustment Snaps on the Helmet Liner to ensure proper and secure t of the CAPR System on the head

and good visibility of the Safety Status Indicator LEDs. (See Section 9 for more detail.)

4. Check to ensure that the Helmet Power Cord is rmly attached to the Helmet Power Cord Connector.

5.3 Assemble and Dis-assemble Components

2365-02SM or

2365-02ML

1 Lens Disposable Lens Cuff (DLC) - Small/ Medium (SM) or Medium/ Large (ML)

CAUTION

Prior to operation, review all components’ Instructions For Use regarding set-up, assembly/dis-assembly, and don/doff in sections 17-27.

The general assembly/dis-assembly steps are as follows:

Assemble Step Step Dis-assemble

Assemble the 2061-03

Filter Cover Cap.

(Alternate Filter Covers or no Filter

Cover are appropriated for some

congurations.)

Assemble the 2164-10 Filter

Cartridge.

(Alternate Filter Cartridges or a Filter

Frame may be used.)

Inspect and ready the

2070-03 Helmet for use.

If required, assemble the 2071-01

Helmet Liner.

1 2

5 4

If required, dis-assemble the

2061-03 Filter Cover Cap.

If required, dis-assemble the

2164-10 Filter Cartridge.

(If necessary, dispose

appropriately as hazardous

waste.)

If required, prep the

2070-03 Helmet for storage.

If required, dis-assemble the

2071-01 Helmet Liner

Assemble the DLC.

(Alternate Face covers/seals may be

used for other congurations.)

Page 32 P/N 03521015 Rev K

Dis-assemble the DLC

(Dispose appropriately as

hazardous waste.)

Page 33

5.4 Inspections

NOTE

If you have difculty with the proper operation of a MAXAIR System, rst check for any visible damage to the

outer and inner surfaces of the helmet, and any damage to the attached helmet power cord and the battery.

Prior to each use, if any of the following issues are discovered for any system component(s), replace the particular item(s) by following the assembly/dis-assembly procedures for the particular item(s).

• Tears or Breaks.

• Contamination from blood or other bodily uids not safely removed by following approved disinfection procedures.

• Compromise between the DLC (or alternate face seal) and FCC (or helmet) seal.

• Damage or distortion to the lter cartridge gasket .

• Filter is soiled or loaded (clogged) with particulate such as to compromise its performance or cause the yellow LED to

be lighted.

• Compromise between the lter cartridge and helmet seal.

• Any other threat to proper function.

MAXAIR Systems are very reliable, essentially sealed helmet systems that do not require periodic maintenance. With careful and recommended use and adherence to all cautions, all components are expected to provide reliable service for their full useful life.

5.5 Warning Device: Yellow LED Air Flow Indicator Check - Bouffant Cap Method

CAUTION

Prior to donning the system, the Safety Status Yellow LED function can and should be checked prior to use.

The yellow LED indicates that the respirator is no longer able to maintain adequate airow for protection of the

user

CAUTION

In preparation for the following test,

1. Ensure the Bouffant Cap is in good condition with no holes or tears.

2. For Systems to be congured with a Cuff, Shroud, or Double Shroud, ready the Helmet for test with a Filter Cartridge and Filter Cover Cap attached, and without any Cuff, Shroud, or Double Shroud attached, sections indicated as “a” in the following test.

3. Alternately, for Systems to be congured with a Hood, ready the Helmet for test with a Filter Cartridge and Hood attached, sections indicated as “b” in the following test.

P/N 03521015 Rev K Page 33

Page 34

1a. Place the Bouffant Cap over the

Helmet, all the way around, from top to bottom.

1b. Place the Bouffant Cap over the

Hood, all the way around, from top to bottom of the Filter. Close all gaps between Bouffant Cap and Filter.

2. Connect the Helmet Power Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until the Secure Connection audibly clicks.

3. Allow the Helmet to compensate until the Yellow LED turns on (about 45 seconds with Air Flow set to High, about 90 seconds with

Air Flow set to Low).

1”-2”

gap

Yellow LED off;

Green LED(s) on

4a. As soon as the Yellow LED turns on -

in less than ve seconds - open the Bouffant Cap approximately 1” to 2” (3cm to 5cm). Notice the Yellow LED turns off. Close the Bouffant Cap gap.

NOTE

Do not allow more than ten seconds to pass before performing this step.

4”-5” gap

Yellow LED off;

Green LED(s) on

4b. As soon as the Yellow LED turns on

- in less than ve seconds - open the Bouffant Cap approximately 4” to 5” (10cm to 12cm). Notice the Yellow LED turns off. Close the gap of Bouffant Cap.

5. Disconnect the Helmet Power Cord from the Battery - push the Secure Connection Button down, pull Cord Connector out, release the Button.

CAUTION

Ensure the Power Cord is disconnected from the battery before performing step 6.

Page 34 P/N 03521015 Rev K

6a. Remove the Bouffant Cap from

the Helmet.

This concludes the test.

6b. Remove the Bouffant Cap covering the

Hood.

This concludes the test.

Page 35

5.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method

CAUTION

Prior to donning the system, the Safety Status Yellow LED function can and should be checked prior to use.

The yellow LED indicates that the respirator is no longer able to maintain adequate airow for protection of the user

Cap of FCC

Air Inlet

Channel (Cap overhangs the skirt

Skirt of FCC

1. Start taping approximately one inch away from the front-center of the Helmet. (One inch to the side of the front Alignment post.

4. Pull back a tape ap about one inch

from the front-center of the Helmet, leaving about a two inch open gap.

2. Tape over the Air Inlet Channel all the way around the Filter Cover Cap (FCC).

5. Connect the Helmet Power Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until the Secure Connection audibly clicks.

3. Cut the tape so that it stops in the front-center of the Helmet. This leaves about a one inch open gap.

6. Allow the Helmet to stabilize for about a minute. Notice that the Yellow LED stays off.

7. Lay the tape ap back down to

reduce the gap back to a one inch opening. Allow the Helmet to stabilize for about a minute. Notice the Yellow LED turns on.

8. Disconnect the Helmet Power Cord from the Battery - push the Secure Connection Button down, pull Cord Connector out, release the Button.

CAUTION

Ensure the Power Cord is disconnected from the Battery before performing step 9.

9. Remove the tape covering the air inlet channel of the Filter Cover Cap.

This concludes the test.

P/N 03521015 Rev K Page 35

Page 36

6. Standard System Donning and Dofng

CAUTION

If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended to disinfect it before using.

Don the System

1. Obtain a fully charged battery. (Charger LED should be green after battery is connected to charger for more than 10 seconds.)

4. Remove a DLC from the DLC dispensing box and attach the DLC Lens, with the DLC cuff facing the inside to the helmet.

Remove the DLC Protective lm.

2. Assemble the battery onto the belt. Place the top edge of the Belt under the Battery Clip. Move the Belt fully under and up to the top of the Clip.

5. Connect the Helmet Power

3. Place the belt comfortably around the waist with the battery near the side-back of the right hip.

Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until the Secure Connection audibly clicks.

6. Loosen the ratchet

Page 36 P/N 03521015 Rev K

adjustment knob counterclockwise to ensure the

Helmet will easily t over the

head.

7. Hold the Helmet by the rear headband in one hand, pull the front top edge of the DLC Cuff down, and place your chin into the DLC Cuff. Then, pull the Helmet over and down on to your head.

Page 37

WARNING

If conditions 1 and 2 below both are not achieved, switch to the other size DLC before proceeding.

8. Slide your ngers between the

Cuff and face from each temple down and under your chin to pull the DLC Flappers away from the lens, and to properly position the cuff.

CAUTION

If the Helmet is not secure and comfortable on the head, it may be necessary to change the Height Adjustment. The Height Adjustment raises and lowers the rear headband and the angle of the helmet with respect to the head, and properly positions the DLC Lens from the

chin. This optimizes a secure and comfortable t in conjunction with the

Adjustment Knob for optimizing the circumference of the Headband. It also aids in proper positioning for easy visualization of the LED Safety Status Indicators. If necessary, unsnap the Height Adjustment tabs on each side of the Helmet Liner and reposition upward or downward, until

the optimum t for comfort and security is determined.

Condition 1: Ensure the DLC Flappers are away from the Lens, positioned perpendicular to your temples, and within ¼ inch of the temples on each side of the head.

≤ 1/2

Inch (~1.25 cm)

Condition 2: Ensure slight tension on the cuff is felt continuously while sliding

the index or rst nger between the cuff

and the face all along the chin and up to the temples, from the right side of the face to the left.

CAUTION

Optimum setting is achieved when the helmet is secure on the head for all movements required and the front headband is within 1/2 inch of the eyebrows to allow good visualization of the LED Safety Status Indicators in the upper peripheral vision. Be sure to have both Height Adjustment tabs in the same position.

9. Position the Helmet so that the front headband is within ½ inch of the eyebrows and the rear headband is resting under the occipital bone above the vertebrae on the neck,

and then tighten the Adjustment Knob clockwise to ensure the most secure t of the

helmet on the head for all activities. Do not over tighten to cause discomfort.

P/N 03521015 Rev K Page 37

Page 38

There are two alternative protocols for dofng the DLC System

• Alternative A is dofng the Helmet leaving the DLC attached for the next use.

• Alternative B is removing the DLC for disposal and dofng the Helmet.

Doff the System: Alternative A

1. Loosen the rear Headband Adjustment Knob (turn counterclockwise).

4. Disconnect the Battery Belt from around the waist by un-snapping the buckle.

7. If desired, the components of the CAPR System may be disassembled and each component decontaminated, cleaned and/or stored at this time.

2. Hold the front top of the Helmet in one hand and with the other hand on the Adjustment Knob; lift the Helmet up and off the head

5. With the Charger connected to the mains wall power, connect the Charger Cord to the Battery. Push the Charger Cord Connector into the Battery Receptacle until it is fully seated.

3. Disconnect the Helmet Power Cord from the Battery - push the Secure Connection Button down, pull Cord Connector out, release the Button.

6. The entire CAPR System may be decontaminated, cleaned and/or stored at this time.

Page 38 P/N 03521015 Rev K

Page 39

Doff the System: Alternative B

1. With the System mounted on head, remove the DLC from the Helmet. Dispose the DLC according to your institution’s protocol for contaminated waste.

4. Follow steps 3-7 from Alternative A.

2. Loosen the rear Headband Adjustment Knob by turning it counterclockwise

3. Hold the front top of the Helmet in one hand and with the other hand on the Adjustment Knob; lift the Helmet up and off the head.

P/N 03521015 Rev K Page 39

Page 40

7. Instructions For Use: Comfort Strips

Comfort Strips: O.N.2000-201; PN P900072

Assembling and Disassembling the Comfort Strip

NOTE

Only one side of the comfort strip will attach to the hook tape on the Headband.

1. To remove a damaged or soiled Front Comfort Strip, pull it away and off of the Headband.

2. To attach a new Front Comfort Strip, align it parallel to the Headband with the loop side facing the Headband and press it on.

Page 40 P/N 03521015 Rev K

Page 41

8. Instructions For Use: Li-Ion Battery

CAUTION

Inspect the Battery for damage before every use. Do not use if damaged. Always start with a fully charged Battery and use with the MAXAIR System only. Fully recharge Batteries immediately after every use. Charge the Battery only with a MAXAIR Lithium Ion Charger. See the Charger’s Instructions for use. If the Charger LED is red when the Battery is connected, the Battery is not fully charged. If it is necessary to use a non-fully charged Battery, precede using extreme CAUTION. Take very careful note of

the Helmet LED Safety Status Indicators when the Battery is connected to the Helmet Power Cord. Refer to the Helmet LED Safety Status Indicator LED Matrix table in Section 5.2, as well as the information in Section 12. to estimate the amount of useful time remaining on the Battery if it is not in a fully charged condition. Proceed once it

is determined that there is sufcient charge in the Battery for the next activity.

Securing the Battery

1. Obtain a fully charged battery. (Charger LED should be green after battery is connected to charger for more than 10 seconds.)

2. Assemble the battery onto the belt. Place the top edge of the Belt under the Battery Clip. Move the Belt fully under and up to the top of the Clip.

3. Place the belt comfortably around the waist with the battery near the side-back of the right hip.

CAUTION

Ensure the power cord connector is fully secured into the battery connector socket. Push the cord connector all the way in until the battery connector socket stops further inward movement of the power cord connector.

Handle the power cord by the connector, not the cord.

Connecting the Battery to the Helmet Disconnecting the Battery from the Helmet

To initiate air-ow, connect the Helmet

Power Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until the Secure Connection audibly clicks.

Disconnect the Helmet Power Cord from the Battery - push the Secure Connection Button down, pull Cord Connector out, release the Button.

Material safety data sheet (MSDS) available upon request.

P/N 03521015 Rev K Page 41

Page 42

9. Instructions For Use: Charger

Charger: O.N. 2600-01; PN 01432089

CAUTION

Inspect the charger for damage before every use. Do not use if damage is apparent or suspect. A battery should be connected to a charger only until the Charger LED turns Green indicating a fully charged Battery.

When the Charger LED turns Green, the Battery should be disconnected from the Charger.

Refer to Section 12 for details regarding intermittent use and storage of batteries.

Intended Use

1. This Charger is designed for indoor use only and should not come into contact with water or excessive dust. To prevent overheating the product should not be covered during use.

2. The mains socket should be easily accessible. In the event of operational error, the plug should be immediately removed from the socket.

3. This Charger is designed for use with MAXAIR Lithium-Ion Batteries. For safety reasons, this Charger must be used only for MAXAIR Batteries which have the right number of cells in series: Output voltage divided by 4.1V or 4.2V.

4. The Charger contains dangerous voltages and the cover should not be removed.

5. All recommended maintenance work should be carried out by qualied personnel who can get assistance by contacting the manufacturer’s agent.

6. A fuse protects the Charger against short circuiting and overloading.

7. This symbol means that the charger is double insulated (Insulation Class II)

8. If the Charger is mounted in a vehicle it can only be used when the vehicle is not in use.

9. If the Charger is labeled “EN60601-1” and therefore it complies with the requirements of electro-medical equipment, it can be used in hospital environments, etc.

10. The Charger should not be used in the vicinity of ammable gases.

11. The Charger has a plastic casing; avoid its coming into contact with oils, grease etc., as most types of plastic can be broken down by chemicals and solvents.

Charging Instructions

1. Connect the Charger (single and/or

6-Gang) to an appropriate grounded wall mains power source (120-240 VAC, 50-60 Hz) before connecting to the Battery(ies). The Charger green status LED should turn on.

WARNING

The Charger has internal fuses which blow if a fault occurs in the charger. Additionally, the Charger is equipped with a fuse switch which cuts off the unit in the case of a reverse polarity connection to the Battery. If a Charger fails, contact Customer Service at 1-800-443-3842 for a Return Material Authorization (RMA).

2. Connect the Battery(ies) to the Charger(s) by pushing the Charger Cord Connector into the Battery Connector Receptacle until fully seated. The Charger LED should change from green to red to indicate charging. If the LED is Green after being connected to the Battery for 10 seconds, the Battery is ready for use.

3. When charging is complete, the Charger LED should change to green. Disconnect Battery(ies) from Charger(s) by pulling the Charger Cord Connector from the Battery Connector receptacle. The Battery(ies) is(are) ready for use.

Page 42 P/N 03521015 Rev K

Page 43

LED Indicator and Charge Status

Fast charge (Red LED)

- The charger is in constant current mode.

- Charge current is at the maximum.

Final charge (Red LED)

- The charger is in constant voltage mode.

- Charge current is less than the maximum.

- The battery is normally 80-95% charged.

- The charger stays in this mode until the charge current decreases to charge termination level.

Charge completed (Green)

- The charge is stopped.

- Charge current is zero.

Charging Diagram

P/N 03521015 Rev K Page 43

Page 44

Gang Battery Chargers

2601-06 6-Gang Battery Charger

Includes six 2600-01 Chargers that can be charged simultaneously from one wall power outlet.

2601-06B 6-Gang Charger Bracket

The 6-Gang Charger Bracket is for use with from one to six already purchased 2600-01 Chargers.

Installing the 6-Gang Battery Charger and Bracket

The 6-Gang Charger and 6-Gang Charger Bracket ship with basic mounting hardware for mounting into solid wood and plasterboard.

Locate a suitable location for placing them on a surface. If it is desirable to mount them to a wall, cabinet, etc., use the mounting hardware supplied.

Charging Batteries with the 6-Gang Battery Charger

Plug the power cord into a standard 110v outlet.

If necessary, connect from one to six 2600-01 Chargers into the clips, at any given time, and connect the chargers to the six-

connector cable using the 1-6 charger connectors on the power cable.

NOTE Each connected Charger’s LED should be green before a Battery is connected for charging. Connect batteries to appropriate Chargers and the Charger’s green LED should turn red.

NOTE If a charger LED remains red when a Battery is connected, the Battery is charged sufciently and is ready for use. The Charger LED should change back to green when the Battery is charged, typically in 4-6 hours for a fully drained Battery.

2600-01 (01432089)

2601-06B

Page 44 P/N 03521015 Rev K

2601-06

Page 45

10. Instructions For Use: Helmet

Helmet -CH Universal: O.N. 2070-03; PN 03531001

The 2070-03 Helmet is a component of the MAXAIR CAPR Line of Powered Air Purifying Respirators. This procedure is applicable for Helmets received as O.N. 2070-03, in which case the Helmet ships with the Helmet Protector as described below.

CAUTION

Always have a Filter Cartridge or a Helmet Protector mounted on the Helmet when it is not in use.

Prepping the Helmet for use

Helmet Protector (O.N. 03531135)

1. Unsnap the left and right side tab of the Helmet Protector.

2. Unhook and remove the Helmet Protector lifting from the front and moving upward and off, towards the rear.

3. The helmet is now exposed and ready for mounting the Filter Cartridge (see Instructions For Use, Section 12.)

Setting Air Flow

When the Helmet is initially connected to the Battery, all LED Safety Status Indicators light briey, then the red and yellow LEDs turn off, and airow increases to the appropriate operating level based on the Air Flow Switch position. The green LEDs will be

on as appropriate to the battery charge level.

Adjust the Air Flow Switch relative to the expected activity level and desired comfort level.

Air Flow Switch Position

Low Med High

Air Flow in Liters Per Minute

NOTE

The ow levels, in liters

per minute, are only approximate.

190 215 240

Prepping the Helmet for Storage

1. Clean all dirty surfaces per Section 10.

2. Assemble a Filter Cartridge, Section 23, or the Helmet Protector, reverse of steps 1-3 in Section 21.

3. Follow storage instructions per Section 11.

P/N 03521015 Rev K Page 45

Page 46

11. Instructions For Use: Helmet Liner

Helmet Headband Liner: O.N. 2071-01; PN 03531021

CAUTION

Prior to assembly, inspect and verify the Liner mounting holes (4) are in good condition. If the mounting holes are

worn and connections to the helmet are weak or loose, replace the Liner.

Always assemble the Helmet Liner to a Helmet that already has a Helmet Protector or Filter Cartridge attached.

Assembly

NOTE

The Helmet Liner front should be “caught” in the recessed area, front lip at the Helmet front.

1. Support the Helmet with one hand and position the Liner inside the Helmet. Adjust the power cord over the power cord slot.

4. Push the rear edge of the Liner inward

with your thumb inward. Align the rear Liner holes over the Helmet rear snaps.

Dis-assembly

2. Align and place the Liner front bottom edge under and against the front lip of the Helmet.

5. Rear Left and Right: Snap the

Liner rear holes on to the Helmet rear snaps.

3. Front Left and Right: Align and snap down the Liner front holes to the Helmet front Snaps with your thumbs.

6. Snap the Liner rear lip against the

Helmet rear by pressing/squeezing them together.

1. Align the Helmet Power Cord to the Liner cord slot. Grasp the Liner headband with both hands.

Page 46 P/N 03521015 Rev K

2. Apply force with thumbs and ngers in

opposite directions to disengage the front mounting snaps.

3. Disengage rear mounting snaps by pulling the Liner away from the Helmet.

Page 47

During Use

chin. This optimizes a secure and comfortable t in conjunction with the

the optimum t for comfort and security is determined.

CAUTION

P/N 03521015 Rev K Page 47

Page 48

12. Instructions For Use: Filter Cartridge

HE Filter Cartridge: O.N. 2164-10; PN 01031327

The Filter Cartridge is a component of the MAXAIR CAPR Line of Powered Air Purifying Respirators. (All MAXAIR Systems Filter Cartridges assemble and dis-assemble to/from the 2070-03 Helmet in the same manner.)

CAUTION

Ensure that the black Filter Cartridge-to-Helmet Gasket Seal is uniform and at

continuously around the Filter Cartridge.

Helmet and Filter Media are exposed. Handle with care. Avoid rough contact with

lter media.

Assembly

1. Hold the Helmet upright with one hand; with the other hand align the Filter Cartridge with the Helmet rear upper snap.

4. Using the front top step of the Filter

Cartridge retainer ring, rmly push the

Filter Cartridge down towards the Helmet front alignment post.

Dis-assembly

2. Rear Snap: Snap and secure the Filter Cartridge rear tab in place onto the Helmet rear upper snap.

5. Similarly press the Filter Cartridge ring down on each side so the side tabs are in line with the Helmet side upper snaps.

3. Center and lift the left and right side Filter Cartridge snap tabs such that they sit on top of the Helmet side upper snaps.

6. Snap and secure each Filter Cartridge side snap tab on to each respective Helmet side upper snap.

1. Lift and unsnap the Filter Cartridge Left and Right side snap tabs.

Page 48 P/N 03521015 Rev K

2. Using the bottom step on the Filter Cartridge front plastic retainer ring, pull the Filter Cartridge up off the Helmet front.

3. Continue with an up and backward motion to unsnap the Filter Cartridge rear tab and complete removal of the Filter Cartridge from the Helmet.

Page 49

13. Instructions For Use: Filter Cover Cap (FCC)

Filter Cover Cap: O.N. 2016-03; PN 01031284

The 2061-03 Filter Cover Cap is a component of the MAXAIR CAPR Line of Powered Air Purifying Respirators.

WARNING

Never mount a FCC on a Helmet until a fully functional Filter Cartridge is securely in place on the Helmet.

CAUTION

Prior to assemble, visually inspect the perimeter of the Helmet and verify the white edges are tucked in. If not, manually tuck the white edges behind the clear lip.

Asssembly

1. Hold the Helmet/Liner/ Filter Cartridge upright by its rear underside with one hand and align/insert the front FCC hole to the Helmet Front Adapter Post. Pull the FCC over and down the back of the Helmet.

3. With two hands, slide the rear FCC downward so that the FCC T-Tab snaps over the Helmet Rear Adapter Post.

2. The FCC Side Adapter Posts should align and slide over the Helmet side lower snaps.

4. If equipped, snap the Helmet FCC Pull Tab (Optional, not on all Helmets) to the FCC rear snap.

P/N 03521015 Rev K Page 49

Page 50

Dis-assembly

1. Pull up on the FCC Rear T-Tab and unlatch it from the Helmet FCC Rear Adapter Post (if installed) or snap (D).

CAUTION

If the Filter Cover Cap does not release easily, it may still be in the locked position relative to the adapter. Refer to photos A and B and step 3. below.

LOCK POSITION = GAP AT TOP

2. Continue pulling up with one hand (E) while pulling down the Helmet and Headband Side Strap with the other hand in the opposite direction (E), until the FCC is up and off the helmet (F).

UNLOCK POSITION = GAP AT BOTTOM

3. If the FCC did not fully release from the helmet upon pulling the Pull Tab in step 1, use the palm of the free hand to press down to “UNLOCK” the FCC rear T-Tab (C in Step 2 above).

Refer to photos A and B above for Lock and Unlock positions relative to the Adapter.

Page 50 P/N 03521015 Rev K

Page 51

14. Instruction For Use: Disposable Lens Cuff (DLC)

Intended Use

O.N. 2365-02SM

Small-Medium

PN 01031316

O.N. 2365-02ML

Medium-Large

PN 01031291

WARNING

Use only if package is received unopened and contents are undamaged. If damage is noted, contact the shipper for replacement or repair.

Prior to using any MAXAIR® System or component, be sure to be familiar with the system’s NIOSH approved conguration.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be hazardous to the user’s health.

The institution using this product in any application is responsible for determining the appropriateness of this equipment relative to regulatory requirements. Bio-Medical Devices Intl, Inc. does not recommend the appropriate systems for a particular institution or facility.

DO NOT use if any component is damaged. If any com-

ponents are damaged or contaminated and therefore unt

for safe and effective use, they should be replaced immediately.

Use only MAXAIR Systems/ NIOSH approved compatible components.

The DLCs are not intended for use against oily particulates such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life or health (IDLH), and atmospheres containing less than

19.5% oxygen.

Follow current local regulations governing biohazard waste to safely dispose of used shrouds.

The MAXAIR® CAPR® DLC (Disposable Lens Cuff) Systems

are intended to lter aerosolized and droplet particulates.

DLCs are designed for single use applications.

For Use With

The MAXAIR 2365-02 DLC is a component of the MAXAIR CAPR DLC Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070-03 Helmet and a 2164-10 Filter Cartridge.

Standard CAPR 2365-02 DLC System

1 5

1. 2070-01 Liner (included with 2070-03 Helmet)

2. 2070-03 Helmet and Power Cord

3. 2164-10 Filter Cartridge 7. 2000-76 Battery Belt

4. 2061-03 Filter Cover Cap

5. 2500-36TSC Battery, Small

6. 2600-01 Battery Charger

8. 2365-02 DLC

Materials

DLC Lens is PETG DLC Cuff is Polyurethane

Specications

Temperature Limits: 490C

Efciency Rating: HE

Regulatory

If you need more information, contact your BMDI Sales Representative, or call BMDI customer service at 1-800-443-3842.

CE Mark NIOSH

P/N 03521015 Rev K Page 51

Page 52

WARNING

For persons with medium to large faces, start with the 2365-02ML DLC. For persons with a very small face,

start with the 2365-02SM DLC.

The DLC Cuff side must face to the inside of the Helmet; the Lens side must face to the outside of the Helmet.

Assembly - before donning the Helmet

1. Obtain the appropriate DLC from the DLC dispensing box.

4. Align and Snap the other DLC Side

Attachment Hole over the FCC Side Attachment Post.

2. Align and snap one DLC Side Attachment Hole over the respective FCC Side Attachment Post.

5. Pull the DLC Peel Tab up, over

and to the left to remove the Lens Protective Cover off the Lens.

3. Align and snap the DLC Front Alignment Hole over the Helmet Front Alignment Post.

Page 52 P/N 03521015 Rev K

Page 53

Dis-assembly - after dofng the Helmet

1. Grasp one side DLC apper and

lift away from the Side Attachment Post.

2. Grasp the other side DLC apper

and lift away from the Side Attachment Post.

Dis-assembly - prior to dofng the Helmet

1. Grasp both side DLC appers and

lift out and away from the FCC Side Attachment Posts.

2. Continue to pull the DLC forward and away from Helmet. Dispose of the DLC according to your institution’s protocol for contaminated waste,

3. Grasp the center of the DLC and lift away from the Helmet. Dispose of the DLC according to your institution’s protocol for contaminated waste.

P/N 03521015 Rev K Page 53

Page 54

Replacing a DLC for continued use with the Helmet donned

1. Obtain the correct replacement DLC from the corresponding DLC dispensing Box.

4. Align and snap the DLC Front

Alignment Hole over the Helmet Front Alignment Post.

2. Pull the DLC Peel Tab up, over and to the left to remove the Lens Protective Cover off the Lens.

5. Align and Snap the other DLC Side

Attachment Hole over the other FCC Side Attachment Post.

3. Align and snap one DLC Side Attachment Hole over the respective FCC Side Attachment Post.

6. Slide your ngers between the Cuff

and face from each temple down and under your chin to pull the DLC Flappers away from the lens, and to properly position the cuff.

WARNING

After donning, if conditions 1 and 2 both are not achieved, switch to the other size DLC and repeat steps 1 through 6 above.

Page 54 P/N 03521015 Rev K

Condition 1: Ensure the DLC Flappers are away from the Lens, positioned perpendicular to your temples, and within ¼ inch of the temples on each side of the head.

Condition 2: Ensure slight tension on the cuff is felt continuously while

sliding the index or rst nger between

the cuff and the face all along the chin and up to the temples, from the right side of the face to the left.

Page 55

Donning

WARNING

If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended to disinfect it before using.

1. Obtain a fully charged battery. (Charger LED should be green after battery is connected to charger for more than 10 seconds.)

4. Connect the Helmet Power Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until the Secure Connection audibly clicks.

2. Assemble the Battery onto the Belt. Place the top edge of the Belt under the Battery Clip. Move the Belt fully under and up to the top of the Clip. Place the belt comfortably around the waist with the battery near the sideback of the right hip.

5. Loosen the ratchet adjustment knob counter-clockwise to ensure the

Helmet will easily t over the head.

3. Remove a DLC from the DLC dispensing box and attach the DLC Lens, with the DLC cuff facing the inside to the helmet. Remove the

DLC Protective lm.

6. Hold the Helmet by the rear headband in one hand, pull the front top edge of the DLC Cuff down, and place your chin into the DLC Cuff. Then, pull the Helmet over and down on to your head.

P/N 03521015 Rev K Page 55

Page 56

WARNING

If conditions 1 and 2 below both are not achieved, switch to the other size DLC before proceeding.

7. Slide your ngers between the

Cuff and face from each temple down and under your chin to pull the DLC Flappers away from the lens, and to properly position the cuff.

CAUTION

chin. This optimizes a secure and comfortable t in conjunction with the

the optimum t for comfort and security is determined.

Condition 1: Ensure the DLC Flappers are away from the Lens, positioned perpendicular to your temples, and within ¼ inch of the temples on each side of the head.

≤ 1/2

Inch (~1.25 cm)

Condition 2: Ensure slight tension on the cuff is felt continuously while sliding

the index or rst nger between the cuff

and the face all along the chin and up to the temples, from the right side of the face to the left.

CAUTION

Optimum setting is achieved

when the helmet is secure on the head for all movements required and the front headband is within 1/2 inch of the eyebrows to allow good visualization of the LED Safety Status Indicators in the upper peripheral vision. Be sure to have both Height Adjustment tabs in the same position.

8. Position the Helmet so that the front headband is within ½ inch of the eyebrows and the rear headband is resting under the occipital bone above the vertebrae on the neck, and then tighten the Adjustment Knob clockwise to ensure the most

secure t of the helmet on the head for all activities. Do not over tighten to cause

discomfort.

Page 56 P/N 03521015 Rev K

Page 57

There are two alternative protocols for dofng the CAPR Helmet:

• Alternative A is dofng the Helmet leaving the DLC attached for the next use.

• Alternative B is for removing the DLC for disposal and then dofng the Helmet.

Dofng the System: Alternative A

1. Loosen the rear Headband Adjustment Knob (turn counterclockwise).

4. Disconnect the Battery Belt from around the waist by un-snapping the buckle.

7. If desired, all components of the CAPR System may be disassembled and each component decontaminated, cleaned and/or stored at this time.

2. Hold the front top of the Helmet in one hand and with the other hand on the Adjustment Knob; lift the Helmet up and off the head

5. With the Charger connected to the mains wall power, connect the Charger Cord to the Battery. Push the Charger Cord Connector into the Battery Receptacle until it is fully seated.

3. Disconnect the Helmet Power Cord from the Battery - push the Secure Connection Button down, pull Cord Connector out, release the Button.

6. The entire CAPR System may be decontaminated, cleaned and/or stored at this time.

P/N 03521015 Rev K Page 57

Page 58

Dofng the System: Alternative B

1. With the System mounted on head, remove the DLC from the Helmet. Dispose the DLC according to your institution’s protocol for contaminated waste.

4. Disconnect the Helmet Power Cord from the Battery - push the Secure Connection Button down, pull Cord Connector out, release the Button.

2. Loosen the rear Headband Adjustment Knob by turning it counterclockwise

5. Disconnect the Battery Belt from around the waist by un-snapping the buckle.

3. Hold the front top of the Helmet in one hand and with the other hand on the Adjustment Knob; lift the Helmet up and off the head.

6. With the Charger connected to the mains wall power, connect the Charger Cord to the Battery. Push the Charger Cord Connector into the Battery Receptacle until it is fully seated.

7. The entire CAPR System may be decontaminated, cleaned and/or stored at this time.

Page 58 P/N 03521015 Rev K

8. If desired, all components of the CAPR System may be disassembled and each component decontaminated, cleaned and/or stored at this time.

Page 59

15. Instructions For Use: 2260-05 DLC Shroud

Intended Use

The MAXAIR® CAPR® Shroud Systems are intended to lter

O.N. 2260-05SM

Small-Medium

PN 01031345

aerosolized and droplet particulates.

Shrouds are designed for single use applications.

O.N. 2260-05ML

Medium-Large

PN 01031434

WARNING

Use only if package is received unopened and contents are undamaged. If damage is noted, contact the shipper for replacement or repair.

Prior to using any MAXAIR® System or component, be sure to be familiar with the system’s NIOSH approved conguration.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be hazardous to the user’s health.

DO NOT use if any component is damaged. If any compo-

nents are damaged or contaminated and therefore unt for

safe and effective use, they should be replaced immediately.

Use only MAXAIR Systems/ NIOSH approved compatible components.

The DLCs are not intended for use against oily particulates such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life or health (IDLH), and atmospheres containing less than

19.5% oxygen.

Follow current local regulations governing biohazard waste to safely dispose of used shrouds.

For Use With

The MAXAIR 2260-05 DLC-Shroud is a component of the MAXAIR CAPR Shroud Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070-03 Helmet and a 2164-10 Filter Cartridge.

Standard CAPR 2260-05 DLC Shroud System

1. 2070-03 Helmet and Power Cord 5. 2500-36TSC Battery, Small

2. 2164-10 Filter Cartridge 6. 2600-01 Battery Charger

3. 2061-03 Filter Cover Cap 7. 2260-05 DLC Shroud

4. 2000-76 Battery Belt

Materials

5DLC Lens is PETG DLC Cuff is Polyurethane Shroud body is Polypropylene

Specications

Temperature Limits: 49

Eciency Rang: HE

Regulatory

NIOSH

If you need more information, contact your BMDI Sales Representative, or call BMDI customer service at 1-800-443-3842.

P/N 03521015 Rev K Page 59

Page 60

Prepare Shroud and Helmet for assembly

NOTE

Read Sections 1 through 13 before proceeding.

1.Remove Shroud from packaging and lay shroud on the counter with lens/snaps facing up.

Assembly

2. Attach one side of the DLC alignment hole to the Helmet side attachment post (Cuff facing inward).

5. Hold helmet securely, grasp shroud’s rear pull tab and pull shroud up and over helmet.

Dis-assembly:

Reverse steps 2 through 7 to remove Shroud from Helmet.

3. Secure the center DLC alignment hole over the FCC front alignment post.

6. Pull Shroud down over back of helmet and fasten rear snap to FCC T-Tab snap.

WARNING

Dispose of contaminated Shrouds according to your Institution’s protocols.

4. Attach the other side of DLC to the other Helmet side attachment post.

7. Pull shroud down around Helmet and secure rear side snaps to each FCC rear side snap (Both sides).

Page 60 P/N 03521015 Rev K

Page 61

Donning

≤ 1/2 inch

(~1.25 cm)

8. Connect the Helmet Power Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until the Secure Connection audibly clicks.

11. Secure Helmet by tightening Ratchet Knob as tight as

comfortably possible, while ensuring stability. The front headband should sit within ½ inch of eyebrows for good visualization of the Safety LEDs.

9. Loosen headband Ratchet Knob (counterclockwise).

10. Hold Helmet in one hand and pull Cuff down with other hand. Place chin inside cuff and pull helmet down onto head.

12. Pull back of shroud up, over, and down behind helmet.

Slide ngers between face and cuff on both sides from

chin to temples to ensure a slight Cuff-to-Face tension.*

WARNING

* If there is a lack of tension, switch to 2260-05SM,

and repeat beginning with step 3.

13. Secure shroud by pulling ties around the waist and tying in the front. Pull neck ties around to the front and tie securely. Leaving about a ½ inch gap between neck and Shroud.

14. Optionally, tuck Shroud inside body cover.

Dofng

Reverse steps 8 thru 14 to doff Helmet and remove Shroud. After disconnecting the Battery from the Helmet, connect it to the Charger (refer to page 38, 12.1 Routine Infection Control use in med/surg and ED areas, and page 51, 17. Instructions For Use: Charger, for details.

P/N 03521015 Rev K Page 61

Page 62

16. Instructions For Use: 2261-01 DLC Double Shroud

Intended Use

O.N. 2261-01SM

Small-Medium

PN 01031394

O.N. 2261-01ML

(Medium-Large

PN 01031396

WARNING

Use only if package is received unopened and contents are undamaged. If damage is noted, contact the shipper for replacement or repair.

Prior to using any MAXAIR® System or component, be sure to be familiar with the system’s NIOSH approved

conguration.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be hazardous to the user’s health.

DO NOT use if any component is damaged. If any components are damaged or contaminated and therefore

unt for safe and effective use, they should be replaced

immediately.

Use only MAXAIR Systems/ NIOSH approved compatible components.

The shrouds are not intended for use against oily particulates such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life or health (IDLH), and atmospheres containing less than 19.5% oxygen.

Follow current local regulations governing biohazard waste to safely dispose of used shrouds.

The MAXAIR® CAPR® Double Shroud Systems are intended to lter aerosolized and droplet particulates.

Double Shrouds are designed for single use applications.

For Use With

The MAXAIR 2261-01 DLC-Double Shroud is a component of the MAXAIR CAPR Double Shroud Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 207003 Helmet and 2164-10 Filter Cartridge.

Standard CAPR 2261-01 DLC Double Shroud

System

1. 2070-03 Helmet and Power Cord

2. 2164-10 Filter Cartridge 6. 2600-01 Battery Charger

3. 2061-03 Filter Cover Cap 7. 2261-01 Double Shroud

4. 2000-76 Battery Belt

5. 2500-36TSC Battery, Small

Materials

DLC Lens is PETG DLC Cuff is Polyurethane Shroud outer body is plastic coated fabric

Shroud inner body is electrostatic lter media

Specications

Temperature Limits: 490C

Eciency Rang: HE

Regulatory

If you need more information, contact your BMDI Sales Representative, or call BMDI customer service at 1-800-443-3842.

Page 62 P/N 03521015 Rev K

NIOSH

Page 63

Prepare Double Shroud and Helmet for Assembly:

NOTE

Read Sections 1 through 13 before proceeding.

Assembly

1. Remove Double Shroud from packaging and lay shroud on the counter with lens/snaps facing up.

4. Attach the other side of the DLC to the other Helmet side attachment post.

2. Attach one side of the DLC alignment hole to the Helmet side attachment post (Cuff facing inward)

5. Hold helmet securely, grasp the shroud’s rear pull tab and pull shroud up and over helmet.

3. Secure the center DLC alignment hole over the FCC front alignment post.

6. Pull Shroud down over back of helmet and fasten rear snap to FCC T-Tab snap.

Dis-assembly

Reverse steps 2 through 7 to remove Shroud from Helmet.

7. Pull shroud down around Helmet and secure rear side snaps to each FCC rear side snaps (Both sides).

WARNING

Dispose of contaminated Shrouds according to your Institution’s protocols.

P/N 03521015 Rev K Page 63

Page 64

Donning

≤ 1/2 inch

(~1.25 cm)

9. Connect the Helmet Power Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until

the Secure Connection audibly clicks.

12. Secure Helmet by tightening Ratchet Knob as tight as comfortably possible, while ensuring stability. The front headband should sit within a ½ inch of eyebrows for good visualization of the Safety LEDs.

10. Loosen headband Ratchet Knob (counterclockwise).

13. Pull back of shroud up, over, and down behind helmet.

Slide ngers between face and cuff on both sides

from chin to temples to ensure a slight Cuff-to-Face tension.*

11. Hold Helmet in one hand and pull Cuff down with other hand. Place chin inside cuff and pull helmet down onto head.

14. Pull neck ties around to the front and tie securely. Leaving about a ½ inch gap between neck and Shroud. Tuck inner shroud inside body cover.

15. Pull outer shroud down around all sides.

Dofng

Reverse steps 9 thru 15 to doff Helmet and remove Shroud. After disconnecting the Battery from the Helmet, connect it to the Charger (refer to page 38, 12.1 Routine Infection Control use in med/surg and ED areas, and page 51, 17. Instructions For Use: Charger, for details.

Page 64 P/N 03521015 Rev K

Page 65

17. Instructions For Use: 2270-01 DLC Pre-Filter Hood

Intended Use

O.N. 2270-01SM

Small-Medium

PN 01031417

The MAXAIR® CAPR® DLC Pre-Filter Hood Systems are

intended to lter aerosolized and droplet particulates.

Hoods are designed for single use applications.

O.N. 2270-01ML

(Medium-Large

PN 01031425

WARNING

Use only if package is received unopened and contents are undamaged. If damage is noted, contact the shipper for replacement or repair.

Prior to using any MAXAIR® System or component, be sure to

be familiar with the system’s NIOSH approved conguration.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be hazardous to the user’s health.

DO NOT use if any component is damaged. If any components are damaged or contaminated and therefore

unt for safe and effective use, they should be replaced

immediately.

Use only MAXAIR Systems/ NIOSH approved compatible components.

The shrouds are not intended for use against oily particulates such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life or health (IDLH), and atmospheres containing less than 19.5% oxygen.

Follow current local regulations governing biohazard waste to safely dispose of used shrouds.

For Use With

The MAXAIR 2270-01DLC Pre-Filter Hood is a component of the MAXAIR CAPR Hood Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070-03 Helmet and a 2165-10 Filter Cartridge.

Standard CAPR 2270-01 DLC Pre-Filter Hood

System

1. 2070-03 Helmet and Power Cord

2. 2165-10 Post Filter Cartridge

3. 2500-36TSC Battery, Small

4. 2000-76 Battery Belt

5. 2600-01 Battery Charger

6. 2270-01 DLC Pre-Filter Hood

Materials

DLC Lens is PETG DLC Cuff is Polyurethane Hood body is plastic coated fabric

Filter is electrostatic lter material

Specications

Temperature Limits: 490C

Eciency Rang: HE

If you need more information, contact your BMDI Sales Representative, or call BMDI customer service at 1-800-443-3842.

Regulatory

NIOSH

P/N 03521015 Rev K Page 65

Page 66

NOTE

Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13). Assemble the 2165-10 Filter Cartridge per Section 12.

Prepare Hood and Helmet for Assembly

1. Remove hood from packaging and lay it on counter with lens/snaps facing up.

Assembly

3. Snap one side of Hood DLC to one side snap of Helmet (DLC Cuff facing in).

2. If necessary use a thin, at blade to gently remove Front and Rear Adapter Posts.

4. Snap front of Hood DLC to center Helmet snap.

5. Snap other side of Hood DLC to other side snap of Helmet.

6. Grasp Hood Snap Tab and begin pulling hood up and over helmet.

7. Continue pulling over and down the back of the helmet.

Dis-Assembly WARNING

Reverse steps 3 through 8 to remove Hood from Helmet.

Page 66 P/N 03521015 Rev K

Dispose of contaminated Hoods according to your Institution’s protocols.

8. Secure the Hood Snap Tab on the lower rear Helmet snap.

Page 67

Donning

9. Connect the Helmet Power Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until the Secure Connection audibly clicks.

12. Pull Helmet over and down onto head.

13. Secure Helmet by tightening Ratchet Knob as tight as comfortably possible, while ensuring stability.

≤ 1/2

inch

(~1.25

cm)

10. Loosen rear Ratchet Knob (counterclockwise).

14. Pull back of Hood over, and down behind Helmet.

11. Hold Helmet in one hand; pull Cuff down with other hand, and place chin into Cuff.

15. Slide ngers between

face and Cuff on both sides from chin to temples to ensure slight Cuff-to-face tension*.

16. Ensure that the front Headband is within 1/2 inch of eyebrows for good visualization of the Safety LEDs

17. Pull lower ties around from back and place through tie slits in hood bottom. Tie securely.

18. Pull upper ties around and to front and tie securely under Lens. Ties should be within about 1/2 inch from neck.

19. Suitable body cover gown is recommended. Tuck Hood Shroud under body cover gown for optimum protection.

Dofng

Reverse steps 9 thru 19 to doff Helmet and remove Hood. After disconnecting the Battery from the Helmet, connect it to the Charger (refer to page 38, 12.1 Routine Infection Control use in med/surg and ED areas, and page 51, 17. Instructions For Use: Charger, for details.

P/N 03521015 Rev K Page 67

Page 68

18. Instructions For Use: 2270-03 XP DLC Pre-Filter Hood

Intended Use

The MAXAIR® CAPR® XP DLC Hood Systems are intended to lter

O.N. 2270-03SM

Small-Medium

PN 01031315

O.N. 2270-03ML

Medium-Large

PN 01031521

WARNING

Use only if package is received unopened and contents are undamaged. If damage is noted, contact the shipper for replacement or repair.

Prior to using any MAXAIR® System or component, be sure to

be familiar with the system’s NIOSH approved conguration.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be hazardous to the user’s health.

DO NOT use if any component is damaged. If any components are damaged or contaminated and therefore

unt for safe and effective use, they should be replaced

immediately.

Use only MAXAIR Systems/ NIOSH approved compatible components.

The shrouds are not intended for use against oily particulates such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life or health (IDLH), and atmospheres containing less than 19.5% oxygen.

Follow current local regulations governing biohazard waste to safely dispose of used shrouds.

If you need more information, contact your BMDI Sales Representative, or call BMDI customer service at 1-800-443-3842.

aerosolized and droplet particulates. Hoods are designed for single use applications.

For Use With

The MAXAIR 2270-03 XP DLC Pre-Filter Hood is a component of the MAXAIR CAPR Hood Systems and is intended to be donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2070-03 Helmet and a 2165-10 Filter Cartridge.

Standard CAPR 2270-01 DLC Pre-Filter Hood

System

1. 2070-03 Helmet with Power Cord

2. 2165-10 Filter Cartridge 5. 2600-01 Battery Charger

3. 2500-30TSC Battery, large

4. 2000-76 Battery Belt

6. 2270-03 XP Hood

Materials

DLC Lens is PETG DLC Cuff is Polyurethane Hood body is plastic coated fabric

Filter is electrostatic lter material

Specications

Temperature Limits: 490C

Eciency Rang: APF = 1,000

Regulatory

NIOSH

Page 68 P/N 03521015 Rev K

Page 69

NOTE

Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13). Assemble the 2165-10 Filter Cartridge per Section 12.

Prepare Hood and Helmet for Assembly

1. Remove hood from packaging and lay hood on counter with lens/snaps facing up.

Assembly

3. Snap one side of Hood DLC to one side snap of Helmet (DLC Cuff facing in).

2. If necessary use a thin, at blade to gently remove Front and Rear Adapter Posts.

4. Snap front of Hood DLC to center Helmet snap.

5. Snap other side of Hood DLC to other side snap of Helmet.

6. Grasp Hood Snap Tab and begin pulling hood up and over helmet.

7. Continue pulling over and down the back of the helmet.

Dis-Assembly WARNING

Reverse steps 3 through 8 to remove Hood from Helmet.

Dispose of contaminated Hoods according to your Institution’s protocols.

8. Secure the Hood Snap Tab on the lower rear Helmet snap.

P/N 03521015 Rev K Page 69

Page 70

Donning

9. Connect the Helmet Power Cord to the Battery. Push the Power Cord Connector into the Battery Receptacle until the Secure Connection audibly clicks.

12. Pull Helmet over and

down onto head.

≤ 1/2 inch (~1.25 cm)

13. Secure Helmet by tightening Ratchet Knob as tight as comfortably possible, while ensuring stability.

10. Loosen rear Ratchet Knob (counterclockwise).

14. Pull back of Hood over, and down behind Helmet.

11. Hold Helmet in one hand; pull Cuff down with other hand, and place chin into Cuff.

15. Slide ngers between

face and Cuff on both sides from chin to temples to ensure slight Cuff-to-face tension*.

16. Ensure that the front Headband is within 1/2 inch of eyebrows for good visualization of the Safety LEDs

17. Pull lower ties around from back and place through tie slits in hood bottom. Tie securely.

18. Pull upper ties around and to front and tie securely under Lens. Ties should be within about 1/2 inch from neck.

19. Suitable body cover gown is recommended. Tuck Hood Shroud under body cover gown for optimum protection.

Dofng

Page 70 P/N 03521015 Rev K

Page 71

19. Instructions For Use: 2270-04 HE DLC Hood with Heavy Loading Filter (HLF)

O.N. 2270-04SM

Small-Medium

PN 07831036

O.N. 2270-04ML

Medium-Large

PN 07831037

Symbol Denitions

Warning, Caution, or Note Fluid Resistance

Order Number Part Number

O.N. PN

WARNING

Use only if package is received unopened and contents are undamaged. If damage is noted, contact the shipper for replacement or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and effective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and understand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR Systems User’s Instructions, P/N 03521015, may be hazardous to the user’s health.

Use only MAXAIR Systems/ NIOSH approved compatible components.

NOT for use in atmospheres immediately dangerous to life or health (IDLH), and atmospheres containing less than 19.5% oxygen, or more than 25% oxygen.

Intended Use

The MAXAIR® CAPR® Hood Systems are intended to lter

aerosolized and droplet particulates and provide high level uid

resistance.

Hoods are designed for single use applications.

For Use With

The MAXAIR 2270-04 HE DLC Hood is a component of the MAXAIR CAPR Hood Systems and provides optimum performance when donned with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2075-03 Helmet (optionally with 2076-03 Helmet w/chin bar).

CAPR 2270-04 HE DLC Hood Standard System Conguration

1. 2075-03 Helmet w/ Power Cord 4. 2270-04 HE DLC Hood

2. 2500-36TSC Battery 5. 2170-26 Heavy Loading Filter

3. 2000-76 Battery Belt 6. 2600-01 Battery Charger

Materials

Hood Lens is polycarbonate Hood Filter is polypropylene Hood Shroud is polypropylene coating on polypropylene scrim Heavy Loading Filter is polypropylene/modacrylic blend

Specications

Temperature Limits: 490C APF = 25

Regulatory

Flammability Level I: fabric may burn if exposed to open ame.

Follow current local regulations governing biohazard waste to safely dispose of used shrouds.

If you need more information, contact your BMDI Sales Representative, or call BMDI customer service at 1-800-443-3842.

All areas except lter pass ASTM F1671

Filter passes AATCC TM 127 @>50 cm H2O

P/N 03521015 Rev K Page 71

Page 72

NOTE

Read Sections 1 through 11 before proceeding.

Don:

1. Remove Hood and Heavy Loading Filter (HLF) from packaging and lay on the counter with labels facing up.

2. Connect the Battery to the Belt and place the Belt around the waist, typically with the Battery towards

the rear of the right hip. To begin air ow, insert the

Helmet Power Cord Connector into Battery Connector receptacle until the Secure Lock audibly clicks.

NOTE

The outer gown may be donned up to about the waist before donning the battery, and then completed, or fully after the battery is donned and connected.

NOTE

Depending on the anticipated comfort level when fullly gowned, the Helmet Air-Flow Level may be set to Med of High.

3. Turn Headband Ratchet Knob counterclockwise to loosen headband for ease of donning Helmet.

6. Hold Hood in one hand with lens towards helmet. Attach one side HoodLens attachment hole to respective Helmet side attachment post.

< 1/2 inch (~ 12.7 mm)

4. Position Helmet on head with front Headband within 1/2 inch of eyebrows.

7. Attach center Hood-Lens alignment hole over Helmet center alignment post.

5. Turn Ratchet Knob clockwise to tighten Headband as tight as comfortable to secure Helmet to Head for all anticipated activities.

NOTE

An audible click will occur when the side attachements are made properly.

8. Attach other Hood-Lens attachment hole to other Helmet side attachment post.

Page 72 P/N 03521015 Rev K

Page 73

CAUTION

If conditions in 9. and 10. are not achieved, switch to the other size

Hood before proceeding.

9. Ensure the DLC Cuff Flappers are out against

the temples by inserting ngers between face

and Cuff and gently pulling Cuff and Flapper out and then back to temple (both sides).

11.Holding the Helmet securely on head, grasp back bottom of Hood Skirt and pull up, over, and down below Helmet in back.

10.Ensure slight tension is felt continuously

while sliding the index or rst nger

between cuff and face all along the chin up to the temples, from right to left side of face.

12.Continuing process of 11, pull Hood all the way down so that Hood Filter (blue) is fully down on Helmet.

13.Ensure all Filter (blue) wrinkles above front of Lens are removed by holding shroud in front below lens and in back

below lter and pulling down rmly.

14. Initiate donning of Heavy Loading Filter (HLF) by tucking back bottom up under back bottom of Helmet

15. Complete donning of HLF by pulling down rear-to-front and securing front bottom on Hood front velcro strips (both sides in front).

16. Ensure Hood Skirt is fully down on all sides. Secure Neck ties to within about 1/2 inch of neck. Secure body ties around waist area.

P/N 03521015 Rev K Page 73

Page 74

Doff:

17. Untie both Neck and Body Ties. Either retie Neck ties very loosely or cut them off Hood to ensure Neck Ties do not contaminate Helmet, gown, or wearer.

20. Continue pulling Hood off front of Helmet releasing the Lens from its Helmet attachment points.

18.Grasp both Body Ties and pull up to bring back bottom of Hood up and over Helmet.

21. Discard Hood and HLF per institutional protocol for contaminated waste.

19.Continue pulling Hood inside-out up and over Hood and HLF to ensure contaminated outside is folded up inside.

23. Doff and discard gown per gown supplier protocol.

turning Ratchet Know fully counterclockwise.

Page 74 P/N 03521015 Rev K

25. Lift Helmet up and off Head24. Loosen Headband by

26. Disconnect the Helmet Power Cord from the Battery

- push the Secure Connection Button down, pull Cord Connector out, release the Button.

Page 75

20. Instructions For Use: 2367-02 Quick Cuff

NOTE

The Quick Cuff is used alternately with the

2076-03 and the 2026-03 Helmets.

O.N. 2367-02

PN 07631022

2076-03 Helmet 2026-03 Helmet

Symbol Denitions

Warning, Caution, or Note

Order Number Part Number

O.N. PN

Use only if package is received unopened and contents are undamaged. If damage is noted, contact the shipper for replacement or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and effective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and understand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR Systems User’s Instructions, P/N 03521015, may be hazardous to the user’s health.

Use only MAXAIR Systems/ NIOSH approved compatible components.

NOT for use in atmospheres immediately dangerous to life or health (IDLH), and atmospheres containing less than 19.5% oxygen, or more than 25% oxygen.

WARNING

For Use With

The MAXAIR 2367-02 Quick Cuff is a component of the MAXAIR Hood Systems used with the 2076-03 and 2026-03 Helmets.

MAXAIR 2367-02 Quick

Front View Inside View

Materials

Cuff is polypropylene/polypropylene spunbonded & latex free elastic

Specications

Temperature Limits: 490C

Regulatory

Flammability Level I: fabric may burn if exposed to open ame.

Follow current local regulations governing biohazard waste to safely dispose of used shrouds.

If you need more information, contact your BMDI Sales Representative, or call BMDI customer service at 1-800-443-3842.

P/N 03521015 Rev K Page 75

Page 76

CAUTION:

Read Sections 1 through 11 before proceeding.

NOTE

The Quick Cuff is used alternately with the 2076-03 and the 2026-03 Helmets. Assembly is nearly identical and is, therefore, shown only on the 2076-03 except were different and appropriately noted.

Assembly:

1. Remove Quick Cuff from packaging and lay on the counter with label facing up.

2. Ensure proper orientation of Quick Cuff Snaps by holding up in front of ChinBar with label facing you.

5. Gently pull top of one side of Quick Cuff up and over bottom of Velcro on ChinBar.

3. With Helmet turned upside down, snap one side of Quick Cuff to an appropriate Helmet Headband Snap Hole.

6. Gently pull top of other side of Quick Cuff up and over bottom of Velcro on ChinBar on other side.

4. Snap other side of Quick Cuff to a same positioned Helmet Headband Snap Hole on the other side of Helmet.

7a. For 2076-03 Helmet, with bottom

of ChinBar pointed up, pull bottom of Quick Cuff around T-Tab.

7b. For 2026-03 Helmet, with bottom of ChinBar pointed

up, pull bottom of Quick Cuff down and mate the bottom inside Quick Cuff stiching to the velcro strip on the ChinBar.

8. Finished assembly should appear as shown.

Disassembly:

To disassemble Quick Cuff from the Helmet reverse steps 2-7 and discard per instutitional protocol for contaminated waste.

Page 76 P/N 03521015 Rev K

Page 77

21. Instructions For Use: 2270-06 HE Hood with Heavy Loading Filter (HLF)

NOTE

The 2270-06 Hoods are used alternately with the

O.N. 2270-06SM

Small-Medium

PN07831038

O.N. 2270-06ML

Medium-Large

PN 07831039

Symbol Denitions

Warning, Caution, or Note Fluid Resistance

Order Number Part Number

O.N. PN

WARNING

Use only if package is received unopened and contents are undamaged. If damage is noted, contact the shipper for replacement or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and effective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and understand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR Systems User’s Instructions, P/N 03521015, may be hazardous to the user’s health.

Use only MAXAIR Systems/ NIOSH approved compatible components.

NOT for use in atmospheres immediately dangerous to life or health (IDLH), and atmospheres containing less than 19.5% oxygen, or more than 25% oxygen.

Flammability Level I: fabric may burn if exposed to open ame.

Follow current local regulations governing biohazard waste to safely dispose of used shrouds.

Intended Use

The MAXAIR® Hood Systems are intended to lter

aerosolized and droplet particulates and provide high level uid

resistance.

Hoods are designed for single use applications.

For Use With

The MAXAIR 2270-06 HE Hood is a component of the MAXAIR Hood Systems and provides optimum performance when donned with a MAXAIR Systems CAPR 2076-03 Helmet or, alternatively, with a MAXAIR Systems 2026-03 Helmet.

CAPR 2270-06 HE Hood Standard System Conguration (showing alternate Helmets, 1 or 2)

1. 2076-03 Helmet w/ Power Cord

2. 2026-03 Helmet w/Power Cord

3. 2367-02 Quick Cuff 7. 2270-06 HE Hood

4. 2000-76 Battery Belt 8. 2170-26 Heavy Loading Filter

Materials

Hood Lens is polycarbonate Hood Filter is polypropylene Hood Shroud is polypropylene coating on polypropylene scrim Heavy Loading Filter is polypropylene/modacrylic blend

Specications

Temperature Limits: 490C APF = 25

Regulatory

2076-03 or 2026-03 Helmet.

and Chin Bar

and ChinBar

5. 2500-36TSC Battery

6. 2600-01 Charger

If you need more information, contact your BMDI Sales Representative, or call BMDI customer service at 1-800-443-3842.

All areas except lter pass ASTM F1671

Filter passes AATCC TM 127 @>50 cm H2O

P/N 03521015 Rev K Page 77

Page 78

NOTE

Read Sections 1 through 11 before proceeding.

NOTE

The 2270-06 HE Hood may be used alternatively with the 2076-03 Helmet or the 2026-03 Helmet. Due to the extreme between the Helmets, photos are of the 2076-03 unless 2026-03 photos are needed for clarity.

Prep for Donning:

1. Remove Hood and Heavy Loading Filter from packaging and lay on a counter with labels facing up.

3. Connect the Battery to the Belt and place the Belt around the waist, typically with the Battery towards the rear of the right hip.

To begin air ow, insert the Helmet Power Cord Connector into

Battery Connector receptacle until the Secure Lock audibly clicks.

Don:

2. Refer to the 2367-02 Quick Cuff IFU for Quick Cuff to Helmet assembly instructions.

NOTE

The outer gown may be donned up to about the waist before donning the battery, and then completed, or fully after the battery is donned and connected.

NOTE

Depending on the anticipated comfort level when fully gowned, the Helmet Air-Flow Level may be set to Med of High.

4. Turn Headband Ratchet Knob counterclockwise to loosen headband for ease of donning Helmet.

Page 78 P/N 03521015 Rev K

< 1/2 inch (~ 12.7 mm)

5. Position Helmet on head with front Headband within 1/2 inch of eyebrows.

6. Turn Ratchet Knob clockwise to tighten Headband as tight as comfortable to secure Helmet to Head for all anticipated activities.

Page 79

7. Hold Hood in one hand with lens towards helmet. Attach one side HoodLens attachment hole to respective Helmet side attachment post.

8. Attach center Hood-Lens alignment hole over Helmet center alignment post.

9. Attach other Hood-Lens attachment hole to other Helmet side attachment post.

NOTE

An audible click will occur when the side attachements are made properly.

12. Holding the Helmet securely on head, grasp back bottom of Hood Skirt and pull up, over, and down below Helmet in back.

14. Ensure all Filter (blue) wrinkles

above front of Lens are removed by holding shroud in front below lens and in back

below lter and pulling down rmly.

13. Continuing process of 11, pull Hood all the way down so that Hood Filter (blue) is fully down on Helmet.

CAUTION

For very small stature wearers the Hood Shroud may t too loosely, and the 2270-06SM may be more appropriate.

15. Initiate donning of Heavy Loading Filter (HLF) by tucking back bottom up under back bottom of Helmet

16. Complete donning of HLF by pulling down rear-to-front and securing front bottom on Hood front velcro strips (both sides in front).

17. Ensure Hood Skirt is fully down on all sides. Secure Neck ties to within about 1/2 inch of neck. Secure body ties around waist area.

P/N 03521015 Rev K Page 79

Page 80

18. Initiate donning of Heavy Loading Filter (HLF) by tucking back bottom up under back bottom of Helmet

Doff:

19. Complete donning of HLF by pulling down rear-to-front and securing front bottom on Hood front velcro strips (both sides in front).

20. Ensure Hood Skirt is fully down on all sides. Secure Neck ties to within about 1/2 inch of neck. Secure body ties around waist area.

21. Untie both Neck and Body Ties. Either retie Neck ties very loosely or cut them off Hood to ensure Neck Ties do not contaminate Helmet, gown, or wearer.

25. Discard Hood and HLF per institutional protocol for contaminated waste.

22.Grasp both Body Ties and pull up to bring back bottom of Hood up and over Helmet.

26. Doff and discard gown per gown supplier protocol.

27. Loosen Headband

23.Continue pulling Hood inside-out up and over Hood and HLF to ensure contaminated outside is folded up inside.

28. Lift Helmet up and off by turning Ratchet Know fully counterclockwise.

Head

24. Continue pulling Hood off front of Helmet releasing the Lens from its Helmet attachment points.

29. Disconnect the Helmet Power Cord from the Battery - push the Secure Connection Button down, pull Cord Connector out, release the Button.

Page 80 P/N 03521015 Rev K

Page 81

22. Decontamination / Cleaning

CAUTION

Do not immerse the battery, helmet and fan module into water or other liquid. This will cause irreparable damage to

the helmet.

Do not use solvent or alcohol to clean the helmet. Isopropyl alcohol may be used to clean the Helmet. However,

repeated long term use of isopropyl alcohol may deface the Helmet. Do not subject helmet to any sterilization cycles. Do not use organic solvents or strong oxidizing agents to clean the helmet. The air channels should never need cleaning. If they do, the Filters are not being maintained properly or replaced at

the appropriate intervals. If other cleaning agents are to be used, it is recommended to test their use on a small section of one DLC Lens and/

or a small section of the Helmet Liner to determine short and long term side effects. It is not recommended to disconnect the Power Cord from the Helmet. The Power Cord should be decontaminated

and cleaned as part of the Helmet.

Decontaminating

Supplies Needed: Frequency: Accomplishes:

● Decontaminating wipe

● Decontaminating Agent: Alcohol,

bleach, or quaternary ammonia.

● Wipe between uses and between

different users wearing the system.

● Reduces cross contamination.

● Extends useful life.

● Improves hygiene.

Procedure:

1. Inspect the system and perform any assembly/dis-assembly instructions necessary for disposable items and for all components that have become worn or damaged.

2. Apply a suitable wipe with a decontaminating agent over all outside reachable surfaces, and then over all inside surfaces.

3. Let air dry and re-assemble or place in storage.

NOTE

If desired, replace the DLC, Helmet Liner, Filter Cartridge, or Filter Cover Cap by following their assembly and dis-

assembly procedures. Replace the Front Headband Comfort Strip with a new one. The rear Closed Cell Foam comfort pad may be cleaned for reuse by wiping down the outer surfaces with a

decontaminating wipe.

Cleaning

Supplies Needed: Frequency: Accomplishes:

● Clean Damp Cloth

● Cleaning Agent: Mild application of

skin friendly soap.

Procedure:

1. Use a damp cloth with cleaning agent to clean all outer and inner exposed surfaces.

● Wipe between uses and between

different users wearing the system.

2. Let air dry.

● Reduces cross contamination.

● Extends useful life.

● Improves hygiene.

NOTE

If desirable, replace the damaged or soiled Front Headband Comfort Strip. The rear Closed Cell Foam comfort strip may be cleaned for reuse.

P/N 03521015 Rev K Page 81

Page 82

23. General System Maintenance and Storage

CAUTION

• Tears or Breaks.

• Contamination from blood or other bodily uids not safely removed by following approved

disinfection procedures.

• Compromise between the DLC and FCC seal.

• Damage or distortion to the lter cartridge gasket.

• Filter is soiled or challenged with particulates such as to compromise its performance or cause the

yellow LED to be lighted.

• Compromise between the lter cartridge and helmet seal.

• Any other damage and threat to proper function.

NOTE

The complete MAXAIR CAPR System and all components and accessories should be stored indoors in a safe, clean and secure environment at all times, protected from adverse environmental conditions, i.e. conditions that would be considered incompatible with normal human working conditions without special equipment.

General System and Component Storage Environment

Temperature/ Humidity

Temperature: -20◦ C to +40◦ C Maximum Humidity: 80% Relative Humidity.

Helmet Liner

• If the Helmet Liner is loosened after repeated assembly/dis-assembly so as to compromise its attachment mechanism or

causes the Helmet mounting to be unstable and if there are any tears or breaks in the Liner, the Helmet Liner should be replaced by following its assembly and disassembly procedure.

• The Liner Power Cord Slot allows removal and attachment of the Liner without removal of the Power Cord.

Helmet

● If the Helmet is damaged or operating improperly, do not attempt repair. Contact Customer Service, 1-800-443-3842 for the

return procedure for evaluation and possible repair or replacement.

Helmet Power Cord

• If the Helmet Power Cord connectors and cord insulation appear damaged in any manner, and if any cord wire is exposed,

replace with a cord in good working condition. With a small pair of pliers, grasp the cord connector gently but rmly at its

indented sides just above the connection to the helmet. Firmly pull straight up and away from the helmet. Replace with a new

cord by grasping the same connector at the same indented sides with the thumb and rst nger and press the connector rmly

straight into the Helmet Connector. The Cord Connector will “click” when fully seated in the Helmet Connector.

Filter Cartridge

● If the Filter is soiled or loaded (clogged) with particulate such as to compromise its performance or cause the Yellow LED to

be lighted, or if there are tears or breaks, or if there are compromises between the seal and the Helmet, or any other damage, the Filter Cartridge should be replaced by following the assembly and disassembly procedures for the FCC and the Filter Cartridge.

Page 82 P/N 03521015 Rev K

Page 83

•Particular attention must be made to inspection of the Filter Cartridge (black) Gasket for any damage that could adversely

affect its seal with the Helmet. If there is any damage or doubt regarding the seal, replace the Filter Cartridge.

Filter Cover Cap (FCC)

● The FCC must be inspected before each use. If the FCC is loosened after repeated assembly/dis-assembly such as to

compromise its attachment mechanism or causes the Helmet mounting to be unstable, or if it has tears or breaks, the FCC should be replaced by following its assembly and disassembly procedures.

Disposable Face and Head Covers: DLC Cuffs, Shrouds, Double Shrouds, and Hoods

● The DLC LIne of Face and Head Covers is designed for single use, once on/once off the Helmet. Repeated assembly and dis-

assembly will compromise the attachment mechanism or cause the Helmet mounting to be unstable. The DLC items should be discarded as contaminated waste after removal from the system and replaced by following the appropriate item assembly and disassembly procedures in this User’s Instructions and the individual Instructions For Use.

•If there are any tears or breaks or uid penetration in the DLC items, or any issues with the visual clarity of the Lenses, the

DLC item should be replaced by following the appropriate assembly and disassembly procedures.

Battery

• MAXAIR Systems Li-Ion Batteries are designed to be maintenance free. If a battery has any damage or malfunction,

contact Customer Service at 1-800-443-3842, for an RMA (Return Material Authorization) for evaluation and possible replacement.

• Also refer to the next section, Battery Use and Maintenance, for additional instructions regarding Batteries.

Do not drop

Do not immerse in liquid.

Do not puncture.

Do not attempt to disassemble, open, or

service.

Do not place near or in a ame.

Battery Charger

• MAXAIR Systems Battery Chargers are designed to be maintenance free. If a charger has any damage or

malfunction, contact Customer Service at 1-800-443-3842, for an RMA (Return Material Authorization) for evaluation and possible replacement.

Do not drop

Do not immerse in liquid.

service.

Do not place near or in a ame.

Do not puncture.

Do not attempt to disassemble, open, or

P/N 03521015 Rev K Page 83

Page 84

24. Battery Use, Maintenance and Storage

CAUTION

Do not store batteries for more than three months without subjecting them to normal discharge and recharge

cycling. Ideally, batteries not being used routinely on a less than monthly frequency should be charge-cycled every three months, minimum.

Optimal storage for Lithium Ion batteries is at 50% charge and approximately 0ºC-10ºC.

CAUTION

MAXAIR Systems Lithium Ion (Li-Ion) batteries (LIBs) are secondary (rechargeable) batteries, not primary

(storage) batteries.

MAXAIR Systems Li-Ion Batteries (LIBs) hold much of their charge for a year or longer. However, as with all

rechargeable batteries, the amount of charge will decline slowly in use or storage (self- discharge rate), depending on time and temperature, and the maximum recoverable charge level diminishes gradually over the life of the battery.

24.1 Routine Infection Control use in med/surg and ED areas

• If LIBs are being used more than once per month, they should be connected to chargers in between uses.

• Before each use, physically inspect the LIB. If you perceive physical damage or tampering,use a different MAXAIR LIB and

replace the damaged LIB as soon as possible.

• Routinely, every 3-6 months, perform the “LIB Check Procedure” (see Section 12.3.6). If this procedure results in a “Suspect

LIB”, use a different MAXAIR LIB and replace the Suspect LIB as soon as possible.

• Check LIBs that are connected to MAXAIR chargers on a daily basis. If the charger LED is green, the LIB is ready for use

and should be disconnected from the charger.

CAUTION

Check LIBs connected to chargers on a daily basis.

If a LIB is warm-to-hot to the touch, disconnect the LIB from the charger and replace it immediately.If this condition

is ever observed, please mark the specic battery and the specic charger it was connected to when the

heating was noted, and contact us for replacement. Call Customer Service, 1-800-443-3842, for return and

replacement instructions. If the charger LED is Green, the LIB is fully charged and ready for use, therefore disconnect if from the charger. DO NOT leave the LIBs on the chargers after the charger LED turns Green.

24.2 Emergency Preparedness (EP) and In-Frequent Use

•MAXAIR batteries are shipped to customers at the 50% charge level (approximately 14.6v output level). This is the

approximate level recommended for long term storage of a Li-Ion batteries, and therefore what we recommend for EP use to achieve the longest overall useful life of the batteries.

o For a new 2500-30TSC battery this represents up to 8 hours of use before recharging to a fully charged level. o For a new 2500-36TSC battery this represents up to 4 hours of use before recharging to a fully charged level

•For systems that may be in storage and not used for longer than a year, the battery charge should be revalidated every

3-6 months, minimum.

Page 84 P/N 03521015 Rev K

Page 85

24.3 General Use, Maintenance, and Storage

Follow these instructions and the Instructions For Use (IFU), and use MAXAIR LIBs in accordance to the warning labels on the MAXAIR LIBs to properly manage and control charging and discharging of all MAXAIR LIBs.

1. Keep MAXAIR LIBs and Chargers away from children.

2. Test MAXAIR LIBs before using to ensure they are operating properly and safely with the MAXAIR Helmet or on the

3. As with all Li-Ion battery packs, misused and defective Li-Ion cells may explode and cause re. If at any time a LIB starts to

WARNING

Failure to read and follow these instructions and guidelines may result in re, personal injury and damage to property. Your MAXAIR LIBs need to be handled/transported, used/discharged, charged, and stored properly. Follow the safety rules listed below.

MAXAIR Charger. (see Section 12.3.6).

balloon, swell up, smoke or get hot, emit an unusual smell, change color, or appear abnormal in any other way, discontinue its use immediately, disconnect the LIB from the Helmet or Charger, and observe it in a safe place for approximately 15 minutes. If any of these conditions occur, the LIB should be replaced.

CAUTION

These conditions may result in LIB cell leakage. Since delayed chemical reaction can occur, it is best to observe the LIB as a safety precaution in a safe area outside of any building or vehicle and away from any combustible material. In the event of coming in contact with any leakage from a LIB, do not rub or touch the eyes, immediately rinse all contacted areas thoroughly with water, and immediately seek medical care. If left untreated, the LIB leakage could cause eye and other serious injury.

4. In the event of any damage or perceived damage to a LIB due to bad shipment or other reason, remove the LIB to a safe location for observation and place it in a safe open area away from any combustible material for approximately 15 minutes.

5. Do not place LIBs in direct sunshine, or use or store LIBS inside relatively closed environments (cars, etc.) in hot weather and anywhere extreme temperatures may exist. Doing so may cause the LIB to generate heat, rupture, or ignite. Using the LIB in this manner may also result in a loss of performance and a shortened life expectancy.

6. Do not use, charge or store LIBs in or near microwave ovens, high pressure containers, or conduction cookware.

7. Do not expose a LIB to water, salt water, any other liquid, or moisture, beyond air with a relative humidity between 10%-90%.

8. Do not connect the connection terminals together, even momentarily, with any material including touching with the human body.

9. Do not allow a LIB to make contact with a hard object (dropping, throwing, striking, piercing, etc.) so as to subject it to strong impact, shock, or other mechanical stress.

10. Do not open, penetrate, or attempt to dis-assemble or modify a LIB case in any manner without contacting the manufacturer. The LIB contains safety and protection devices which, if damaged, may cause the LIB to generate heat, rupture, or ignite.

11. Do not submit to static electricity.

24.3.1 Recommended Temperature Ranges

Degrees

Centigrade

min. max. min. max.

0 54 32 129 Handling & Transporting

Degrees

Fahrenheit

Activity

0 54 32 129 Use/Discharging 0 45 32 113 Charging 0 35 32 95 Storage

If recommended temperature range is exceeded, let batteries cool down or warm up, as appropriate, to ambient temperature, and ensure all condensation, if any, has evaporated before charging or use.

P/N 03521015 Rev K Page 85

Page 86

24.3.2 Use/Discharge

WARNING

Do not discharge a LIB by using any device except a MAXAIR Helmet. The temperature range over which a LIB is to be discharged is 0o C-54o C (32o F-129o F). Use outside of this temperature range may damage the performance and reduce the life expectancy of the LIB.

CAUTION

When the LIB has reached its usual and customary useful life (See 12.3.5) Immediately discontinue use of the LIB and replace it. Insulate the connection terminals with adhesive tape or similar material before disposal.

24.3.3 Charge

WARNING

Always use a MAXAIR charger when charging a LIB; never use any other type of charger for a MAXAIR LIB. Never connect a LIB to any device other than a MAXAIR helmet or a MAXAIR charger. Never charge a LIB outside the temperature range of 0o C to 45o C (32o F to 113o F). Charging the LIB at temperatures

outside of this range may cause the battery to become hot or damaged. Charging the LIB outside of this temperature range may also harm the performance of the LIB or reduce the LIBs life expectancy. When the LIB becomes hot, the built-in safety equipment is activated, preventing charging further. Additional heating can destroy the safety equipment and can cause accelerated temperature increases, ignition, or other damage to the LIB.

Do not continue charging the LIB if it does not recharge within the maxamin charging time. (See 12.3.7) Doing so may

cause the LIB to become hot, rupture, or ignite.

Always charge in an isolated area, away from ammable materials.

When charging LIBs, always monitor the charging process and react to potential problems that may occur.

24.3.4 Store

WARNING

Store in closed containers and packaging that prevent short circuits and damage during storage or transportation. In case of mixed storage of goods and articles, organize separate storage areas for LIBs, for example, by maintaining a

distance of 2.5 meters between the LIB storage area and other goods. Store in limited quantities and in isolated area with frequent surveillance. Keep in a dry, cool and well-ventilated place, within the recommended storage temperature range of 0o C-35o C (32o F-95o F). Cooler and dryer environments of storage are safer and extend useful life. The temperature range of 19o C-25o C (66o F-77o F) at 30%-50% full charge will optimize battery useful life. Perform a boost charge and LIB Check Procedure (Appendix B.) every 3 to 6 months; this will help prevent the potential

of an over-discharge.

24.3.5 Handling and Transport

Lithium-Ion batteries are classied as Dangerous Goods for the Transport by Road/Rail, Sea and Air. When considering transporting LIBs to other locations, conform to the requirements of the UN Regulation on the Transport of Dangerous Goods.

Internal transfer of Lithium-Ion batteries should follow the minimum safety rules imposed by the local legislation/regulation regarding the handling of Dangerous Goods.

When handling LIBs, use caution, specically to avoid shorting the connector terminals.

WARNING

Do not exceed the temperature range of 0o C-54o C (32o F-129o F) when handling and transporting LIBs. Do not expose battery packs to direct sunlight and/or heat for extended periods.

Page 86 P/N 03521015 Rev K

Page 87

24.3.6 Useful Life

Li-Ion batteries begin aging when they are manufactured - not when you begin using the battery. Lithium-Ion batteries are prone to aging somewhat rapidly. The useful capacity (Recoverable Capacity) of a Lithium-Ion battery decreases about 10% to 20% each year. Therefore, Lithium-Ion batteries have a useful aging-service life of approximately four years.

Li-Ion batteries have a useful capacity-service life of 300-500 cycles (one cycle being the time of one full use from a full charge).

Therefore, the recommended useful life expectancy, or replacement schedule, for a Li-Ion battery is after four years or 300-500

discharge cycles, whichever occurs rst.

24.3.7 LIB Check Procedure - MAXAIR LIB Test for Diminishing Battery Capacity

NOTE

A MAXAIR helmet and MAXAIR charger are required to perform this basic battery test. The helmet and power cord

must be in good working order. Set the helmet Air Flow Switch to Low for the test.

CAUTION

If the LIB performs in one of the “Suspect LIB” categories below, discontinue using it and replace that LIB as soon as

possible.

Case 1: The LIB has been connected to a charger and the charger green LED is on.

Procedure: Unplug the LIB from the charger and plug the helmet power cord to the LIB. Allow the helmet to settle for about 10 seconds.

Good LIB: The helmet runs with 3 or 2 green indicator lights on.

Suspect LIB: The helmet runs with only 1 green indicator light on. Suspect LIB: The helmet runs with the red indicator light on. Suspect LIB: The helmet doesn’t run.

Case 2: The LIB has been in storage.

Procedure: Plug the helmet power cord to the LIB to be tested. Allow the helmet to settle for about 10 seconds.

Good LIB: The helmet runs with 3, 2 or 1 green indicator light on.

Suspect LIB: The helmet runs with the red indicator light on. Suspect LIB: The helmet doesn’t run.

Case 3: The LIB is connected to the MAXAIR Charger.

Good LIB: the LIB is felt to be about room temperature.

Suspect LIB: the LIB is warm or hot to the touch.

P/N 03521015 Rev K Page 87

Page 88

24.3.8 Reference Information

Typical Charging Time Specications:

Time to fully charge a fully discharged MAXAIR LIB

CHARGING TIME

BATTERY 2600-01 Charger 2610-01 Charger

Typical Maximum Typical Maximum

2500-30TSC 5 hrs 10 hrs 7.5 hrs 15.0 hrs

2500-36TSC 2.5 hrs 5.0 hrs 4.0 hrs 7.5 hrs

Lithium-ion Battery main components:

MSDS for Li-Ion Battery Cells available upon request. Call Customer Service, 1-800-443-3842.

24.3.9 Glossary

LIB

Lithium Ion Battery, Li-Ion Battery

Self Discharge

The rate at which the battery charge level declines while it is just sitting in storage, usually quoted as a decline in %-per-month. Self-discharge increases with age, cycling and elevated temperature. Discard a battery if the self-discharge reaches 30 percent in 24 hours.

Recoverable Capacity

The amount that a battery can be “fully charged back to” over time, usually quoted as a certain % of the full charge level when the battery was initially manufactured.

Page 88 P/N 03521015 Rev K

Page 89

24.3.10 Projected LIB Level Available As A % At Initial Manufacture Verses Temperature

Storage Condition: 50% charged

Year(s)

Elapsed from

Manufacture

Date

1 96% 76% 99% 92% 90% 60% 94% 80%

2 92% 52% 98% 84% 80% 20% 88% 60%

3 88% 28% 97% 76% 70% 0% 82% 40%

4 84% 4% 96% 68% 60% 0% 76% 20%

5 80% 0% 95% 60% 50% 0% 70% 0%

Year(s)

Elapsed from

Manufacture

Date

1 4% 24% 1% 8% 10% 40% 6% 20%

2 8% 48% 2% 16% 20% 80% 12% 40%

3 12% 72% 3% 24% 30% 100% 18% 60%

4 16% 96% 4% 32% 40% 100% 24% 80%

Capacity (due to Self-

Residual

Discharge)

23°C 60°C 23°C 60°C 23°C 60°C 23°C 60°C

Self-Discharge Loss

23°C 60°C 23°C 60°C 23°C 60°C 23°C 60°C

Recoverable

Capacity

Permanent Capacity

Loss

Storage Condition: 100% charged

Residual Capacity

(due to Self-

Discharge)

Self-Discharge Loss

Recoverable

Permanent Capacity

Capacity

Loss

5 20% 100% 5% 40% 50% 100% 30% 100%

P/N 03521015 Rev K Page 89

Page 90

25. Disposal

WARNING

Dispose of potentially contaminated disposable components, DLCs, DLC-Shrouds, DLC-Hoods, Filter Cartridges, etc., in accordance with approved institutional protocol for medical waste and current local regulations.

Lithium-Ion Rechargeable Batteries contain toxic chemicals and must be disposed of following current local regulations, and your local recycling program. Additional information may be found at earth911.com and ecyclingcentral.com.

Helmets and Battery Chargers contain electronic components and must be disposed of following current local regulations, and your local recycling program. Additional information may be found at earth911.com and ecyclingcentral.com.

Page 90 P/N 03521015 Rev K

Page 91

26. Accessories and Alternate/Replacement Parts

Accessories

O.N. (PN)

Description

QTY

2000-204

2000-206

2000-SB

Helmet Hooks

Liner Foam Kit

• Front and Rear Liner Pads

• Back Headband Comfort Pad

System (Carry) Bag

Helmets and Helmet Accessories

O.N. (PN)

2070-03 (03531001)

Description

Helmet –CH Universal

6/pkg

5/box

1/Box

QTY

1/Box

2071-01 (03531021)

2061-03 (01031284)

2075-03 (03531001 01031269 2590-01)

2076-03 (03531001 01031269 03531104 3590-01)

Helmet Liner for 2070-03

Filter Cover Cap (FCC) for 2070-03

Helmet –CH Universal

with Filter Frame

Helmet -CH Universal with Filter Frame and ChinBar

1/Box

3/box

1/Box

1/box

P/N 03521015 Rev K Page 91

Page 92

Helmets and Helmet Accessories

O.N. (PN)

Description

QTY

2071-02 (03531104)

2000-201 (P900072)

2590-01

2590-03

Helmet Liner with ChinBar for 2076-03

Comfort Strips (Front Headband)

Long Power Cord (59”)

Long Power Cord (59”) with Quick Connect

3/Box

36/box

1ea

1 ea

NOTE

To disconnect the 2590-03:

1. Pull the spring loaded locking sleeve fully outward.

2. Pull connectors apart.

3. Release the locking sleeve.

To re-connect the 2590-03:

1. Pull the spring loaded locking sleeve fully outward.

2. Gently push the connectors together while turning one until the parts mate and the male connector fully seats into the female connector.

Release the locking sleeve.

Page 92 P/N 03521015 Rev K

Page 93

Filter Cartridges

O.N. (PN)

2164-10 (01031327)

2165-10

(01031254)

2163-10

(01031279)

Description

HE Filter Cartridge

Post Filter Cartridge

XP Filter Cartridge

QTY

3/Box

Filter Cartridge

Battery/Batteries to Use With

2500-30TSC 2500-36TSC

2500-30TSC

Chargers

O.N. (PN)

2600-01

(01432089)

2601-06

Gang Charger includes six 2600-01 Chargers

2601-06B

Gang Charger Bracket accommodates up to six 2600-01 Chargers, purchased separately

Description

Battery Charger

6 Gang Charger

6 Gang Charger Bracket

QTY

1/box

P/N 03521015 Rev K Page 93

Page 94

Batteries and Belts

O.N. (PN)

2500-36TSC

(01532104)

2500-30TSC

(01532116)

2000-76

Description

Li-Ion Battery 4 Cell

Li-Ion Battery 8 Cell

Battery Belt

Face Seals and Head Covers

O.N.

2365-02SM

(01031316)

Description

DLC –

Small/Medium

QTY

1/Box

1/Bag

QTY

40/Box

2365-02ML (01031291)

2260-05SM

(01031435)

2260-05ML (01031434)

2261-01SM

(01031394)

2261-01SM (01031396)

2270-01SM

(01031417)

2270-01ML (01031425)

2270-03SM

(01031513)

DLC –

Medium/Large

DLC Shroud – Small/

Medium

DLC Shroud –

Medium/Large

DLC Double Shroud –

Small/Medium

DLC Double Shroud –

Small/Medium

DLC Pre Filter Hood –

Small/Medium

DLC Pre Filter Hood –

Small/Medium

XP DLC Pre Filter

Hood – Small/Medium

40/Box

20/Box

2270-03ML (01031521))

Page 94 P/N 03521015 Rev K

XP DLC Pre Filter

Hood – Small/Medium

20/Box

Page 95

Face Seals and Head Covers

O.N.

2270-04SM

(07831036)

2270-04ML (07831037)

2270-06SM

(07831038)

2270-06ML (07831039)

Description

QTY

20/Box

P/N 03521015 Rev K Page 95

Page 96

27. Specication

Specications listed are approximate and may vary slightly from unit to unit or by power supply uctuations and/or tolerance of

the controller.

710-DLC CAPR SYSTEM

# PROPERTY SPECIFICATIONS (CE) SPECIFICATIONS (NIOSH)

1 Complete Device Classication PAPR, Loose Fitting PAPR, Loose Fitting

2 89/686/EEC Complete Device Category III N/A

3 93/42/EEC Complete Device Class I N/A

5 Storage Temperature Range -20 to 40°C -

6 Storage Maximum Humidity 80% RH -

9 Maximum Inward Leakage 2% @ Minimum Airow 175 LPM N/A

10 Fit Factor N/A Minimum 500

12 Minimum allowable NaCl efciency N/A 99.97% @ 125 lpm

13 Maximum Breathing Resistance 5 mbar N/A

14 Minimum Airow 175 LPM 170 LPM

15 Battery Lithium-Ion -

16 Noise Level 75 dBA limit 80 dBA limit

17 Total Mass/ Total Mass on Head 1.25 kg/ 0.75Kg -

18 2164-10 Filter Classication TH2 P R S HE*

EMC Classication (IEC 60601-1-2:

2007; EN 60601-1-2:2007)

Effective eld of vision versus natural eld of vision

Overlapped Field of vision versus

natural eld of vision

Maximum allowable Percent Leakage: Dioctyle-Phthalate Test

Class A for Emissions; Immunity for Not Life-Supporting Equipment

97% N/A

99% N/A

N/A 0.03% @ 107 LPM

N/A

“-“=Equivalent

“*”= NIOSH approved HE protection lters can be used for protection against particulate aerosols containing oil. However, for

reliable operation and desirable useful run time, Bio-Medical Devices Intl does not recommend Filter Cartridge use against particulate aerosols containing oil.

2500-30TSC/ 2500-36TSC Battery Specication

IPXO Ordinary Equipment Duty Cycle: Continuous Operation.

# PROPERTY SPECIFICATIONS

1 Minimum Continuous Operating Time: 2500-36TSC 4 Hrs. (Typical 8-10 hr./Charge)

2 Minimum Continuous Operating Time: 2500-30TSC 8 Hrs. (Typical 16-20 hr./ Charge)

3 Charge Input 16.8V; 1A

4 Electrical Output: 2500-36TSC 14.8V; 2.2Ah

5 Electrical Output: 2500-30TSC 14.8V; 4.4Ah

2600-01 Charger Specication

# PROPERTY SPECIFICATIONS

1 Complete Charge for 2500-36TSC or 2500-30TSC 4-6 Hours for a Fully Drained Battery

2 Electrical Output Up to 16.8V; Up to 0.9A

3 Electrical Input 100-240 VAC; 50-60Hz; 0.3A

Page 96 P/N 03521015 Rev K

Page 97

NOTES PAGE

P/N 03521015 Rev K Page 97

Page 98

NOTES PAGE

Page 98 P/N 03521015 Rev K

Page 99

NOTES PAGE

P/N 03521015 Rev K Page 99

Page 100

17171 Daimler Street

Irvine CA 92614

800-443-3842

www.maxair-systems.com

P/N 03521015 Rev K Page 100

Max-Air Systems CAPR User Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual