Maxair CAPR User Instructions

User’s Instructions

CAPR® Systems

P/N 03521015 Rev Q Page 1

Copyright© Bio-Medical Devices Intl. All rights reserved.

For more Information:

U.S./ Canada International CE Notied Body No: 0194

Telephone:

800-443-3842/ 949-752-9642

Fax:

949-752-9658

Website:

www.maxair-systems.com

E-mail:

[e-mail]

Shipping/ Mailing Address:

Bio-Medical Devices Intl
17171 Daimler Street
Irvine, CA 92614
USA

Telephone:

49-511-39 08 95 30

Fax:

49-511-39 08 95 39

Website:

www.mdi-europa.com

E-mail:

[e-mail]

Shipping/ Mailing Address:

Mdi Europa GmbH
Langenhagener Straße 71
D-30855 Langenhagen
Germany

Telephone:

[phone]

Fax:

[phone]

Website:

www.inspec-international.com

E-mail:

[e-mail]

Shipping/ Mailing Address:

INSPEC International Ltd
56 Leslie Hough Way
Salford
Greater Manchester
M6 6AJ
United Kingdom

** IMPORTANT - PLEASE REGISTER YOUR HELMET AND BATTERY WITHIN 30 DAYS **

Please take a moment to register at http://www.maxair-systems.com/warranty.html.

Page 2 P/N 03521015 Rev Q

MAXAIR Limited Warranty

MAXAIR Limited Warranty: The BMDI (Bio-Medical Devices Intl) limited warranty provides, subject to the following limitations,

that each MAXAIR Systems Helmet and Lithium Ion Battery will be free from defects in material and workmanship and will

conform to BMDI’s specications for that particular product. This limited warranty is in e󰀨ect for a period of one year (12 calendar

months) from the date of original purchase.

Limitation of Remedies: Within the limited warranty period, it is the sole discretion of BMDI to elect which remedy, repair,
replacement or combo to provide, as long as Buyer has not altered the said products in any way and has maintained said
products in accordance with BMDI’s recommendations. BMDI shall have a reasonable amount of time after determining that a
defective Product exists to repair or replace a defective Product. BMDI’s replacement product under this limited warranty will
be manufactured from new and serviceable used parts. BMDI’s limited warranty applies to repaired or replaced products for
the balance of the applicable period of the original warranty, or ninety days from the date of shipment of a repaired or replaced
Product, whichever is longer.

Limitation of Damages: BMDI’s ENTIRE LIABILITY FOR ANY DEFECTIVE PRODUCT SHALL IN NO EVENT EXCEED THE
PURCHASE PRICE FOR THE DEFECTIVE PRODUCT.

Return Material Authorization (RMA)

No Product may be returned directly to BMDI without rst contacting BMDI Customer Service, 1-800-443-3842, for a Return

Material Authorization (“RMA”) number. If it is determined that the product may be defective, BMDI Customer Service will provide
an RMA number and instructions for product return. An unauthorized return, i.e. one for which an RMA number has not been
issued, will be returned to the customer at the customer’s expense. Authorized returns are to be shipped prepaid and insured to
the address on the RMA in an approved shipping container. Your original box and packaging materials should be kept for storing
or shipping your product.

Notication of Status of Decontamination (SOD)

A Status of Decontamination (SOD) certication, signed by the institution’s Infection Control Director, must accompany
all returned product(s). This certication must be a󰀩xed to the outside of the box containing the returned product(s). The
certication is to clearly state 1) the decontamination status of the returned product(s) relative to their having been exposed to

any pathogenic, toxic, or otherwise harmful contaminants, and 2) the list of contaminants the product(s) may have been exposed
to, that could jeopardize the health of all BMDI receiving personnel who may handle the product(s) during unpacking.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE OF THE BMDI LIMITED WARRANTY. BMDI
DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, REGARDING THE PRODUCTS, INCLUDING ANY
IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT.
THIS WARRANTY IS THE EXCLUSIVE REMEDY OF BUYER WITH RESPECT TO ANY CLAIM RELATING TO THE MAXAIR
SYSTEMS HELMET AND LI-ION BATTERY, WHETHER ARISING AT LAW OR AT EQUITY, OTHER THAN CLAIMS FOR
PERSONAL INJURY PROXIMATELY CAUSED BY A DEFECT IN THESE ITEMS.

Trademarks MAXAIR® and CAPR® are registered trademarks of Bio-Medical Devices Inc.

Page 3 P/N 03521015 Rev Q

Table Of Contents

1. Warnings, Cautions, Notes, Symbols 7

1.1 Important Information 7

1.2 S- Special or Critical User’s Instructions 8

1.3 SYMBOLS – General and Packaging 9

2. Regulatory Marking Denitions 10

2.1 Marking Denitions 10

3. Introduction 11

3.1 Part Numbers Reference 11

3.2 Approved System Conguration Components 13

3.3 CAPR Systems 17

3.3.1 Systems and System Components 17

3.3.2 Systems Conguration Possibilities (Trees) 19

3.4. Applicability of Earlier Version Components and Assemblies 25

3.4.1 Filter Cover Cap (FCC), 2061-08 (01031284) 25

3.4.2 Lithium-Ion Batteries (LIBS) - 2500-36TSC (01532104) and 2500-30TSC (01532116) 26

3.5 Standard System Components and Order and Part Numbers 27

3.6 Helmets 28

3.6.1 Common Helmet And Liner Characteristics 28

3.6.2 Helmet Assemblies 29

3.6.3 Characteristics Details (Refer to pages 20-21) 30

3.6.4 Helmet Symbol Denitions 32

3.7 2365-02SM/ML (01031291, 01031316) Overview 32

3.8 Battery, Belt, and Charger Overview 33

4. Unpacking Standard System Components and Parts
Identication 34

4.1 Unpacking the 2081-03 ( 03531001, 03531021, 01031269, 2590-05)CAPR Helmet 34

4.2 Unpacking the 2500-36TSC (01532104) Battery 35

4.3 Unpacking the 2000-76 Battery Belt 36

4.4 Unpacking the 2600-01 (01432089) Battery Charger 37

4.5 Unpacking 2365-02SM (01031316) and 2365-02ML (01031291) DLC (Disposable Lens Cu󰀨) 38

5. Standard System Set Up 40

5.1 Components Check List 40

5.2 Setting Up 40

5.3 Assemble and Disassemble Components 40

5.4 Inspections 41

5.5 Warning Device: Yellow LED Air Flow Indicator Check - Bou󰀨ant Cap Method 41

5.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method 43

6. Standard System Donning and Do󰀩ng 44

7. Comfort Strips 48

8. Li-Ion Battery 49

9. Charger 50

10. Helmet 53

11. Helmet Liner 54

Page 4 P/N 03521015 Rev Q

12. Filter Cartridge 56

13. Filter Cover Cap (FCC) 57

14. Disposable Lens Cu󰀨 (DLC) 59

15. DLC Shroud 67

16. DLC Double Shroud 70

17. HE DLC Pre-Filter Hood 73

18. XP DLC Pre-Filter Hood 76

19. HE DLC Hood with Heavy Loading Filter (HLF) 79

20. Quick Cu󰀨 83

21. HE Hood with Heavy Loading Filter (HLF) 85

22. Single XP HFR Hoods with Heavy Loading Filter (HLF) and
optional HFR FCC 89

23. Double XP HFR Hoods with Heavy Loading Filter (HLF) and optional HFR FCC 93

24. Hard Hat 97

25. ChinStrap 101

26. Decontamination / Cleaning 103

27. General System Maintenance and Storage 104

28. Battery Use, Maintenance and Storage 106

28.1 Routine Infection Control use in med/surg and ED areas 106

28.2 Emergency Preparedness (EP) and In-Frequent Use 106

28.3 General Use, Maintenance, and Storage 107

28.3.1 Recommended Temperature Ranges 107

28.3.2 Use/Discharge 108

28.3.3 Charge 108

28.3.4 Store 108

28.3.5 Handling and Transport 108

28.3.6 Useful Life 109

28.3.7 LIB Check Procedure - MAXAIR LIB Test for Diminishing Battery Capacity 109

28.3.8 Reference Information 110

28.3.9 Charging Protection from Electrical Surges 110

28.3.10 Projected LIB Level Available As A % At Initial Manufacture Versus

Temperature 111

28.3.11 Glossary 111

29. Disposal 112

Page 5 P/N 03521015 Rev Q

30. Accessories and Alternate and Replacement Parts 113

31. Specications 120

Page 6 P/N 03521015 Rev Q

1. Warnings, Cautions, Notes, Symbols

1.1 Important Information

The words WARNING, CAUTION, and NOTE have special meanings and should be reviewed.

WARNING

CAUTION

NOTE

The personal safety of the user may be involved. Disregarding this information could result in injury to the
user.

These instructions point out special procedures or precautions and must be followed. Disregarding this
information could result in jeopardizing the product reliability.

Provide special information that supplements and/ or claries important instructions.

A triangle with an exclamation point alerts the intended user to place extra emphasis on reading and
understanding the accompanying instructions for operating, maintenance and safety information.

Warnings and Cautions

WARNING

This User’s Instructions and Instructions for Use, that accompany each package of system components,
including the Warnings, Cautions and Special or Critical User’s Instructions, must be read thoroughly and
followed carefully by all persons who have, or will have, the responsibility for using the system. The system
will perform as designed only if it is used and maintained per the User’s Instructions. Failure to follow the
User’s Instructions may be hazardous to the user’s health.

NIOSH Cautions and Limitations

A Not for use in atmospheres containing less than 19.5% oxygen, or more than 25% oxygen.

B Not for use in atmospheres immediately dangerous to life or health.

C Do not exceed maximum use concentrations established by regulatory standards.

F Do not use powered air-purifying respirators if airow is less than 4 CFM (115 LPM) for tight tting face

pieces or 6 CFM (170 LPM) for hoods and/or helmets.

I Contains electrical parts that may cause an ignition in a ammable or explosive atmosphere.

J Failure to properly use and maintain this product could result in injury or death.

L Follow the manufacturer’s instructions for changing cartridges, canisters and/or lters.

M All approved respirators shall be selected, tted, used, and maintained in accordance with MSHA, OSHA,

and other applicable regulations.

N Never substitute, modify, add, or omit parts. Use only exact replacement parts in the conguration as

specied by the manufacturer.

O Refer to User’s Instructions, and/or maintenance manuals for information on use and maintenance of these

respirators.

P NIOSH does not evaluate respirators for use as surgical masks.

S Special or Critical user’s instructions and specic use limitations apply. Refer to User’s Instructions before

donning.

Page 7 P/N 03521015 Rev Q

1.2 S- Special or Critical User’s Instructions

WARNING
Special or Critical User’s Instructions

● NIOSH approved HE lters can be used for protection against particulate aerosols containing oil. However,

Bio-Medical Devices Intl does not recommend use of MAXAIR Systems in oily atmospheres unless

specically indicated on the product.

● Do not use near ame or other heat source.

● The use of MAXAIR Systems in an alarm condition is only for immediate exit to a safe environment.

● During high energy work (exertion) rates, it is possible to over-breathe the MAXAIR System and create a

negative pressure situation.

● If air ow is cut o󰀨, immediately hold your breath and immediately exit to clean air.

● In the power-o󰀨 state, little or no respiratory protection is to be expected. Attempted use in this manner is an

abnormal situation.

● In the powered-o󰀨 state, rapid buildup of carbon dioxide and depletion of oxygen within the DLC system may

occur.

● Materials of HFR Hoods are tested per ASTM F1671 and AATCC 127 to provide an indication of uid

resistance. NIOSH does not conduct this testing as part of their approval.

CAUTION

• When subjected to harsh use in critical environments (e.g. holding and dropping a battery by the power

cord) the helmet-battery power cord will wear at a much faster rate than normal. In these types of
circumstances, the power cord should be examined prior to each use, and it is recommended to be changed
out every 30 days, or sooner if it becomes damaged or degraded.

• Do not operate in environments with temperatures exceeding 54°C

• A suitable environment is when an employee can work a full shift comfortably without any special paraphernalia

other than normal clothing.

• Replace damaged or worn Filters immediately.

• Always start with a fully charged battery.

• Charge Li-Ion Battery in a MAXAIR Lithium-Ion battery charger only.

• The Helmet Power Cord should not be removed from its connection to the Helmet unless the Power Cord

needs replacement.

• Do not immerse system components in liquid.

• Never use compressed air to clean any part of the MAXAIR System.

• There are no user-serviceable parts inside the Helmet and Li-Ion Battery. Do not attempt to disassemble,

open or service the Helmet and Li-Ion Battery. Call Customer Service,
1-800-443-3842, for assistance.

Page 8 P/N 03521015 Rev Q

1.3 SYMBOLS – General and Packaging

1

2

3

4

5

6

7

8

9

European market “CE” and notied body
number “0194”.

National Institute for Occupational Safety
and Health.

Refer to approval label and User’s instructions
for cautions, limitations, and approved assembly
congurations.

High Eciency. 21 Quantity

Use by 22 Order Number

Fluid Resistance

Consult instructions for use (IFU) 24 Indoor Use Only

Consult User Instructional Manual (UIM) of
MAXAIR System

Do Not use in environments requiring
intrinsic safety

18

19

20

23

25

26

Serial Number

Part Number

Batch Code

Authorized representative in the European
community.

Type L and Type R Listing Marks for Canada
and the United States

UL Recognized Component Marks for
Canada and the United States.

10

11

12

13

14

15

16

17

Place of Manufacture 27 European EMC testing to EN60601-1

Date of Manufacture 28

Storage Kept Dry. Keep away from rain. 29 Double insulation

Storage Humidity Upper limitation. 30 Recyclable.

Storage Temperature limitation. 31 Caution, Warning

Battery: Operational Upper limit of temperature. 32

Per Directive 2002/96/EC, product must be
collected separately. Do not dispose of as
unsorted municipal waste. Contact local
distributor for disposal information.

Per Directive 2006/66/EC, collect and recycle
batteries/ battery packs according to EU Member
State regulations.

33

34 Charge Complete.

Caution, risk of electrical shock. High
Voltage.

British Standard: Respiratory protective
devices- Powered ltering devices
incorporating a helmet or a hood.

Charging

Page 9 P/N 03521015 Rev Q

2. Regulatory Marking Denitions

2.1 Marking Denitions

Filter markings and colors contain shared and unique information respective to the NIOSH and CE regulatory bodies.

NOTE
Artwork Shown is for Reference Only.

NIOSH (Contents within magenta background): MAXAIR Systems provide HE- High E󰀩ciency Particulate Air Filtering per

NIOSH 42 CFR 84.

● “HE" and "NIOSH" are specic terminology for Filter Protection Classications per NIOSH VFR.

● Purple label background color is specic to NIOSH Filter color coding requirement per ANSI Z88.7-2001.

CE (Contents outside of magenta background): The user should not confuse the markings on a lter relating to any standard
other than EN 12941 with the classication of this device when used with the corresponding lter.

● MAXAIR Systems meet CE TH2 Class design requirements.

● "EN12942, TH2P R S, CE0194" is specic terminology for Filter Protection Classication per

EN 12941:1998 + A2 : 2008.

● White label background is specic to CE Filter color coding requirements per EN 12941:1998 + A2 : 2008.

CAUTION

The purchaser/user is responsible for determining the appropriateness of the CAPR System for each/any of

their particular applications/environments.

Page 10 P/N 03521015 Rev Q

3. Introduction

3.1 Part Numbers Reference

Order Numbers (O.N.) are used throughout the User’s Instructions; NIOSH P/Ns are shown enclosed in parantheses. Table 1
lists the Order Numbers and respective NIOSH Part Numbers for each component.

Table 1. Part Number Reference Chart

DESCRIPTION ORDER NUMBER

(O.N.)

HELMETS

CAPR (turnlock w/Cage, Liner, and Power Cord) 2081-03 03531001 Blower Assy.

CAPR (turnlock w/Cage, ChinBar Liner, and Power
Cord)

CAPR (turnlock w/Cage, Hard Hat Liner, and Power
Cord)

POWER CORDS

POWER CORD (Turnlock) 2590-05 2590-05

LINERS

LINER (Standard) 2071-01 03531021

LINER (ChinBar) 2071-02 03531104

LINER (Hard Hat) 2071-03 03531148

COVERS

FCC (Filter Cover Cap) 2061-08 01031284

HFR FCC (High Fluid Resistance Filter Cover Cap) 2061-05 01021609

HARD HAT 2061-04A 01031528

CAGE 2051-07 01031269

FILTERS

FILTER CARTRIDGE (XP) 2163-10 01031279

FILTER CARTRIDGE (HE) 2164-10 01031327

POST FILTER CARTRIDGE 2165-10 01031254

FILTER CARTRIDGE (XP) 2167-10 01031569

FILTER CARTRIDGE (XP N-OV) 2166-10 01031593

FILTER (HLF) 2170-26 07831040

FILTER (HLF) 2170-27 07831205

LENSES

LENS (ANSI Z87) 2400-090L 03521128

CUFFS

DLC LENS-CUFF (ML) 2365-02ML 01031291

DLC LENS-CUFF (SM) 2365-02SM 01031316

DLC LENS CUFF (HARD HAT ML) 2366-02ML 01031555

DLC LENS CUFF (HARD HAT SM) 2366-02SM 01031556

QUICK CUFF 2367-02 07631022

2082-03 03531001 Blower Assy.

2083-03 03531001 Blower Assy.

NIOSH NUMBER

03531021 Liner
01031269 Cage
2590-05 Power Cord

03531104 ChinBar Liner
01031269 Cage
2590-05 Power Cord

03531148 Liner
01031269 Cage
2590-05 Power Cord

Page 11 P/N 03521015 Rev Q

Table 1. Part Number Reference Chart - continued

DESCRIPTION ORDER NUMBER

(O.N.)

NIOSH

NUMBER

SHROUDS

DLC-SHROUD (ML) 2260-05ML 01031434

DLC-SHROUD (SM), FINAL PACK. 2260-05SM 01031435

DLC-DOUBLE SHROUD 2261-01ML 01031396

DLC-DOUBLE SHROUD 2261-01SM 01031394

DLC-SHROUD, HARD HAT ASSY. 2264-01ML 01031565

DLC-SHROUD, HARD HAT ASSY. 2264-01SM 01031562

HOODS

HE DLC HOOD WITH FILTER 2270-01ML 01031425

HE DLC HOOD WITH FILTER 2270-01SM 01031417

XP DLC HOOD WITH FILTER 2270-03ML 01031521

XP DLC HOOD WITH FILTER 2270-03SM 01031513

HE DLC HOOD WITH FILTER 2270-04ML 07831037

HE DLC HOOD WITH FILTER 2270-04SM 07831036

HE DLC HOOD WITH FILTER 2270-06ML 07831039

HE DLC HOOD WITH FILTER 2270-06SM 07831038

XP HFR DLC-SINGLE HOOD WITH FILTER 2271PW-07ML 07831184

XP HFR DLC-SINGLE HOOD WITH FILTER 2271PW-07SM 07831183

XP HFR DLC-SINGLE HOOD WITH FILTER 2271PB-07ML 07831156

XP HFR DLC-SINGLE HOOD WITH FILTER 2271PB-07SM 07831155

XP HFR DLC-DOUBLE HOOD WITH FILTER 2272PW-07ML 07831201

XP HFR DLC-DOUBLE HOOD WITH FILTER 2272PW-07SM 07831025

XP HFR DLC-DOUBLE HOOD WITH FILTER 2272PW-07ML 07831202

XP HFR DLC-DOUBLE HOOD WITH FILTER 2272PW-07SM 07831173

BATTERIES

LITHIUM ION BATTERY 2500-30TSC 01532116

LITHIUM ION BATTERY 2500-36TSC 01532104

LITHIUM ION BATTERY 2500-37TSC 01532161

BELT

BATTERY BELT 2000-76 2000-76

CHARGERS

SINGLE CHARGER 2600-01 01432089

6-GANG CHARGER 2601-06 N/A

6 GANG CHARGER BRACKET 2601-06B N/A

Page 12 P/N 03521015 Rev Q

3.2 Approved System Conguration Components

Refer to the regulatory approval inserts shipped with your systems, and the following NIOSH website addresses for MAXAIR
CAPR regulatory approval status.

http://www2a.cdc.gov/drds/cel/cel_results.asp?startrecord=1&Search=cel_form&maxrecords=50&manufacturer=BMD&appdatefrom=&appdate
to=&powered=&scbatype=&scbause=&privatelabel=

http://www.cdc.gov/niosh/npptl/topics/respirators/disp_part/PAPRtables.html

Table 2. summarizes current components that may be used to congure systems relative to the applicable Approval Body.

Table 2. Approved System Components

CUFF AND SHROUD CONFIGURATIONS

ITEM

NUMBER

2081-03
(P/Ns
03531001,
03531021,
01031269,
2590-05)

2083-03
(P/Ns

03531001,
03531148,

DESCRIPTION

Helmet with Cage

Helmet with Cage and HH Liner

01031269,
2590-05)

2071-01
(03531021)

2071-03
(03531148)

2061-08
(01031284)

2061-04A
(01031528)

2400-090L
(03521128)

2365-02ML
(01031272)

2365-02SM
(01031316)

2366-02ML
(01031555)

2366-02SM
(01031556)

Helmet Liner (Standard)

Helmet Liner (Hard Hat)

Filter Cover Cap (FCC)

Hard Hat

Impact Lens

DLC Lens-Cu󰀨, Medium-Large

DLC Lens-Cu󰀨, Small

DLC Lens-Cu󰀨, Medium-Large, HH

DLC Lens-Cu󰀨, Small, HH

BATTERY CHOICE(S)

PER

FILTER CHOICE

2164-10

(01031327)

w/o Cage w/o Cage w/o Cage

w/o Cage w/o Cage w/o Cage

(01532104)

(01532161) 37TSC 37TSC

2500-

(01532116) 30TSC 30TSC 30TSC 30TSC

36TSC 36TSC

CARTRIDGE FILTER

HE

2163-10

XP

(01031279)

    

    

    

    

2167-10

XP

(01031569)

2166-10

XP

(01031593)

 

 

 

 

 

NIOSH CE

 



 



 

Page 13 P/N 03521015 Rev Q

3.2 Approved System Conguration Components - cont’d

Table 2. Approved System Components cont’d

CUFF AND SHROUD CONFIGURATIONS - cont’d

ITEM

NUMBER

2260-05ML
(01031434)

2260-05SM
(01031435)

2264-01ML
(01031565)

2264-01SM
(01031562)

2261-01ML
(01031396)

2261-01SM
(01031394)

DESCRIPTION

DLC Shroud, Medium-Large

DLC Shroud, Small

DLC Shroud, Medium-Large, HH

DLC Shroud, Small, HH

DLC Double Shroud, Medium-Large

DLC Double Shroud, Small

BATTERY CHOICE(S)

PER

FILTER CHOICE

(01031327)

(01532104)

(01532161) 37TSC 37TSC

2500-

(01532116) 30TSC 30TSC 30TSC 30TSC

CARTRIDGE FILTER

2164-10

HE

  

  

  

  

36TSC 36TSC

2163-10

XP

(01031279)

2167-10

(01031569)

XP

2166-10

XP

(01031593)

NIOSH CE

 

 

 



 

ITEM

NUMBER

2081-03
(P/Ns 03531001,
03531021,
01031269,
2590-05)

2071-01
(03531021)

2061-05
(01021609)

2271PW-07ML
(07831184)
2170-27
(07831205)

2271PW-07SM
(07831183)
2170-27
(07831205)

2271PB-07ML
(07831156)
2170-27
(07831205)

2271PB-07SM
(07831155)
2170-27
(07831205)

HOOD CONFIGURATIONS

DESCRIPTION BATTERY NIOSH

Helmet with Cage

Helmet Liner (Standard)

HFR FCC

XP HFR Single Hood with Filter

HLF Filter

XP HFR Single Hood with Filter

HLF Filter

XP HFR Single Hood with Filter

HLF Filter

XP HFR Single Hood with Filter

HLF Filter

2500-36TSC

(01532104)

   

   

   

   

   

   

2500-37TSC

(01532161)

2500-30TSC

(01532116)

  

Page 14 P/N 03521015 Rev Q

ITEM

NUMBER

2081-03
(P/Ns 03531001,
03531021,
01031269,
2590-05)

2071-01
(03531021)

2061-05
(01021609)

2272PW-07ML
(07831201)
2170-27
(07831205)

2272PW-07SM
(07831025)
2170-27
(07831205)

2272PB-07ML
(07831202)
2170-27
(07831205)

2272PB-07SM
(07831173)
2170-27
(07831205)

2270-01ML
(01031425)

2270-01SM
(01031417)

2270-03ML
(01031521)

2270-03SM
(01031513)

2270-04ML
(07831037)

2270-04SM
(07831036)

HOOD CONFIGURATIONS - cont’d

DESCRIPTION BATTERY NIOSH

Helmet with Cage

Helmet Liner (Standard)

HFR FCC

XP HFR Double Hood

HLF Filter

XP HFR Double Hood

HLF Filter

XP HFR Double Hood

HLF Filter

XP HFR Double Hood

HLF Filter

HE Hood with Filter

HE Hood with Filter

XP Hood with Filter

XP Hood with Filter

HE Hood with Filter

HE Hood with Filter

2500-36TSC

(01532104)

   

   

   

   

   

   

  

  

  

  

2500-37TSC

(01532161)

2500-30TSC

(01532116)

  

 

 

ITEM

DESCRIPTION BATTERY NIOSH

NUMBER

2082-03
(P/Ns 03531001,
03531104,
01031269,
2590-05)

2270-06ML
(07831039)

2270-06SM
(07831038)

Page 15 P/N 03521015 Rev Q

Helmet with Cage and ChinBar
Liner

HE Hood with Filter

HE Hood with Filter

2500-36TSC
(01532104)

2500-37TSC
(01532161)

2500-30TSC
(01532116)

   

  

  

NOTE

The Battery Belt and Single Charger are approved for use with all items that are indicated in Table 2.

2000-76 Battery Belt

2600-01
(01432089)

Single Charger

NOTE

Use of Gang Charger and Bracket do not require NIOSH approval or CE Mark and are appropriate for use with all

System Congurations.

2601-06 6-Gang Charger, w/6 2600-01 Chargers

2601-06B 6-Gang Charger Bracket, for 2600-01 Chargers

NOTE

*The CE Marking a󰀩xed to the devices, indicates compliance with the following European

Community Directives:

●Directive 89/686/EEC – Personal Protective Equipment (PPE)

●Directive 93/42/EEC – Medical Device
This PPE has been EC-type examined by the following notied body:

INSPEC International Ltd

56 Leslie Hough Way

Salford
Great Manchester

M6 6AJ
Number 0194

Page 16 P/N 03521015 Rev Q

3.3 CAPR Systems

3.3.1 Systems and System Components

Systems are congured from four main components, a Helmet, a Battery, a Battery Belt, and a Battery Charger.

● One Belt and one Charger are common to all systems.

● Three Battery choices are available, including -

■ 2500-36TSC - typically 8-10 hours/charge

■ 2500-37TSC - typically 12-15 hours/charge

■ 2500-30TSC - typically 16-20 hours/charge

● Three Helmet Assembly choices are available, including -

■ 2081-03 - the standard CAPR Helmet Assembly for general Cu󰀨, Shroud, and Hood Congurations.

■ 2082-03 - for congurations utilizing the Quick Cu󰀨.

■ 2083-03 - for congurations utilizing the 2061-04A Hard Hat.

The choice of Helmet and Battery determine which Head/Face Covers are available to a specic System

Table 3. SYSTEMS and their COMPONENTS

ITEM O.N. NIOSH P/N DESCRIPTION

CA-CAPR-36

03531001 Blower Assembly

1 2081-03

2 2500-36TSC 01532104 Li-Ion Battery
3 2000-76 2000-76 Battery Belt
4 2600-01 01432089 Li-Ion Battery Charger

1 2081-03

2 2500-37TSC 01532161 Li-Ion Battery
3 2000-76 2000-76 Battery Belt
4 2600-01 01432089 Li-Ion Battery Charger

1 2081-03

2 2500-30TSC 01532116 Li-Ion Battery
3 2000-76 2000-76 Battery Belt
4 2600-01 01432089 Li-Ion Battery Charger

03531021 Liner
01031269 Cage
2590-05 Power Cord

CA-CAPR-37

03531001 Blower Assembly
03531021 Liner
01031269 Cage
2590-05 Power Cord

CA-CAPR-30

03531001 Blower Assembly
03531021 Liner
01031269 Cage
2590-05 Power Cord

Helmet Assembly

Helmet Assembly

Helmet Assembly

Page 17 P/N 03521015 Rev Q

Table 3. SYSTEMS and their COMPONENTS cont’d

ITEM O.N. NIOSH P/N DESCRIPTION

CC-CAPR-36

03531001 Blower Assembly

1 2082-03

03531021 Liner
01031269 Cage

Helmet Assembly

2590-05 Power Cord
2 2500-36TSC 01532104 Li-Ion Battery
3 2000-76 2000-76 Battery Belt
4 2600-01 01432089 Li-Ion Battery Charger

CC-CAPR-30

03531001 Blower Assembly

1 2082-03

03531021 Liner

01031269 Cage

Helmet Assembly

2590-05 Power Cord
2 2500-30TSC 01532116 Li-Ion Battery
3 2000-76 2000-76 Battery Belt
4 2600-01 01432089 Li-Ion Battery Charger

ITEM O.N. NIOSH P/N DESCRIPTION

HH-CAPR-37

03531001 Blower Assembly

1 2083-03

03531148 Liner
01031269 Cage

Helmet Assembly

2590-05 Power Cord
2 2500-37TSC 01532161 Li-Ion Battery
3 2000-76 2000-76 Battery Belt
4 2600-01 01432089 Li-Ion Battery Charger

HH-CAPR-30

03531001 Blower Assembly

1 2083-03

03531148 Liner

01031269 Cage

Helmet Assembly

2590-05 Power Cord
2 2500-30TSC 01532116 Li-Ion Battery
3 2000-76 2000-76 Battery Belt
4 2600-01 01432089 Li-Ion Battery Charger

Page 18 P/N 03521015 Rev Q

3.3.2 Systems Conguration Possibilities (Trees)

Page 19 P/N 03521015 Rev Q

Page 20 P/N 03521015 Rev Q

Page 21 P/N 03521015 Rev Q

Page 22 P/N 03521015 Rev Q

Page 23 P/N 03521015 Rev Q

Page 24 P/N 03521015 Rev Q

3.4. Applicability of Earlier Version Components and Assemblies

3.4.1 Filter Cover Cap (FCC), 2061-08 (01031284)

The current version FCC, 2061-08, includes a right-side and a left-side snap on the rear half of the FCC Skirt (A), and a front
Long Adapter (B).

The snaps are to secure the top of the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively.
These snaps were included in the most recent 2061-03 version as well.

The front adapter, added only on the 2061-08, eliminates the need to change front adapters when switching between Cu󰀨 &
Shroud congurations and Hood congurations.

The original version of the 2061-03 FCC does not include these snaps or the front adapter(C) and must not be used with the
DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and 2261-01ML/SM, respectively.

When upgrading older DLC CAPR Systems to use them with the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM
and 2261-01ML/SM, respectively, you must upgrade to the newer version of the 2061-03 with the side rear snaps, or, most
preferably, the new 2061-08 FCC with the rear side snaps and the front adapter.

NOTE

The new version of the 2061-03 FCC was included with your 2074-04 Helmet Kits and 2061-03 FCCs if purchased after
September 2012.

WARNING

If you have CAPR Helmets with Filter Cover Caps, 2061-03, with lot numbers with a lower number than 1209007-N,
inspect them for the presence of the rear snaps on each side (A). If they are not there, you must replace those FCCs
with newer versions with the snaps to safely use the DLC-Shroud and DLC-Double Shroud, 2260-05ML/SM and
2261-01ML/SM, respectively, with your CAPR Helmets.

2061-08

B

2061-03

C

A

Page 25 P/N 03521015 Rev Q

3.4.2 Lithium-Ion Batteries (LIBS) - 2500-36TSC (01532104) and 2500-30TSC
(01532116)

The 2500-36TSC supersedes the 2000-36 and 2000-36T LIBs.

The 2500-30TSC supersedes the 2000-30 and 2000-30T LIBs.

The functionality and performance of the 2500 Series LIBs is equivalent to those LIBs they supersede and they may be used
interchangeably relative to performance and application.

CAUTION

The power cord for the 2500 Series LIBs has a di󰀨erent cord-to-battery connector (A) and this cord must be used with

the 2500 Series LIBs, and not the older cord (B). The new cord is also compatible with the older style LIBs.
The older cords do not connect reliably with the 2500 Series LIBs and must not be used with these new LIBs.

When you purchase a 2500 Series LIB you will receive new power cords for each of the MAXAIR Helmets you have purchased
over time. You must discard all older power cords when you receive your new 2500 Series LIBs to ensure you are always using
the correct connector, regardless of newer or older battery.

on 2070-03 and 2075-03 Helmets Only

Exchange Power Cords

1. Firmly grasp the at

sides of the older
Power Cord-to­Helmet Connector.

2. Firmly lift the Power
Cord-to-Helmet

Connector up and

out of the Helmet
receptacle.

3. Place the newer
Power Cord-to-Hel­met Connector into
the Helmet recepta­cle and push in until

it is rmly seated.

NOTE

The 2500 Series LIBs incorporate a Secure Lock Button and mechanism that securely locks the power cord connector,
from the helmet, into the battery connector. The operation of this Secure Lock Button is described in all appropriate
sections of the User’s Instructions.

If you have questions about the newer versions described in this section, please contact Customer Service at

info@maxair-systems. com, or 1-800-443-3842.

Page 26 P/N 03521015 Rev Q

3.5 Standard System Components and Order and Part Numbers

The MAXAIR® Systems CAPR® Systems are multi-application air-purifying, Li-Ion Battery powered particulate respirators that

optimize user safety, convenience, ease-of-use, and cost e󰀨ectiveness.

The CAPR loose tting Powered Air Purifying Respirator (PAPR) System congurations are for ltering aerosolized and droplet

particulates from otherwise breathable air.

1

5

6

ITEM O.N. NIOSH P/N DESCRIPTION

Helmet Assembly,

1 2081-03

03531001

A

03531021
01031269
2590-05

consisting of -
Helmet
Liner
Cage

Power Cord
2 2051-07
3 2071-01
4 2590-05
5 2500-36TSC

A,B

A

A

03531021 Liner
2590-05 Power Cord

C

01532104 Li-Ion Battery

01031269 Cage (SnapOn)

6 2000-76 2000-76 Battery Belt
7 2600-01 01432089 Li-Ion Battery Charger

432

7

A Each 2081-03 Helmet ships with a 2071-01 Helmet Liner, 2051-07 Cage, and 2590-05 Power Cord assembled to the helmet.
B The Cage provides shipping protection and is used with Hood Congurations. For Shroud and Cu󰀨 congurations the Cage is
removed and replaced with an appropriate Filter Cartridge.
C Alternate Batteries, 2500-37TSC and 2500-30TSC, are available.

Page 27 P/N 03521015 Rev Q

3.6 Helmets

3.6.1 Common Helmet And Liner Characteristics

1. Front Helmet Adapter

2. Clean Air Flow Distribution Holes

3. LED Safety Status Indicators

4. Front snaps for Liner

5. Front Headband Comfort Strip

6. Side Foam

FRONT

7. Side Adapters

8. Front Liner Pads

9. Side Adjustment Straps with Snaps

10. Rear Liner Pads

11. Rear Comfort Pad

12. Rear snaps for Liner

13. Rear Headband Ratchet
Adjustment Knob

14. Helmet Label

15. TurnLock Power Cord Connector

16. Liner Power Cord Slot

17. Airow Controller

18. Power Cord

Page 28 P/N 03521015 Rev Q

REAR

3.6.2 Helmet Assemblies

2081-03 Helmet with SnapOn Cage

03531001 Blower Assembly (Helmet)

2051-07 Filter Frame (Cage)

2071-01 Liner

2590-05 Power Cord

with Cage Removed with Cage Removed

2082-03 Helmet with SnapOn

Cage and ChinBar Liner

03531001 Blower Assembly (Helmet)

2051-07 Filter Frame (Cage)

2071-02 ChinBar Liner

2590-05 Power Cord

2083-03 Helmet with SnapOn Cage

03531001 Blower Assembly (Helmet)

2051-07 Filter Frame (Cage)

2071-03 Liner

2590-05 Power Cord

Helmets Summary

Liner Pads Liner Pads

Helmet Main Components 2081-03 2081-03

w/o Cage

03531153 Blower Assembly

2051-07 SnapOn Cage

2071-01 Liner

2071-02 ChinBar Liner

2071-03 Liner, Hard Hat

2082-03 2083-03 2083-03

w/o Cage

2590-05 Power Cord

Page 29 P/N 03521015 Rev Q

3.6.3 Characteristics Details (Refer to pages 20-21)

1 Front Helmet Adapter - For assembly of Hoods to Helmet
2 Clean Air Flow Distribution Holes - 10 air vents bringing ltered air to the user.
3 LED Safety Status Indicators

WARNING

Failure to heed the LED Safety Status Indicators and exit
immediately to a safe environment when alarm conditions are
present may be hazardous to the user’s health.
When Green LEDs are not lighted, the user should immediately
exit to a safe area to obtain a recharged Battery.

● The CAPR Helmet has ve LED Safety Status Indicators located on its underside front that are always visible in the user’s

peripheral vision. They alert the user to the safe operating conditions of the system. They will provide an early warning alert to

the user when the CAPR Helmet is no longer able to maintain adequate airow and/or Battery charge to provide adequate or

continuing protection for the user.

● There are ve LED Safety Status Indicators, one yellow, three green, and one red. On start-up, all LED’s should come on
briey (LED test) before proceeding to normal operation. During normal operation, the LEDs continuously indicate the status
of the Airow and Battery charge level.

● Airow is proper if the Yellow LED is o󰀨. A continuously lit or ickering Yellow LED indicates low or marginal airow. If the

Yellow LED is lit, check the Filter Cartridge for excess particulate/dirt build-up and damage, and replace if necessary.

● The Battery charge level is indicated by the three Green and one Red LEDs. The approximate charge level is continuously

indicated by the changing LEDs.

CONDITION DESCRIPTION YELLOW GREEN 3GREEN 2GREEN 1RED

1 Battery charge OK, 75% to 100%, Airow OK

2 Battery charge OK, 50% to 75%, Airow OK

3 Battery charge OK, 25% to 50%, Airow OK

4 Battery charge LOW, 0% to 25%, Airow OK

5 Airow LOW, Battery charge LOW

6 Airow LOW, Battery charge OK, 75% to 100%

7 Airow LOW, Battery charge OK,50% to 75%

8 Airow LOW, Battery charge OK, 0% to 50%

● When all three Green LEDs are lit, the Battery has approximately 75% to 100% of its charge.

● When two Green LEDs are lit, the Battery has approximately 50% to 75% of its charge.

● When only one Green LED is lit, the Battery has approximately 25% to 50% of its charge. When this occurs the user should

prepare to exit to a safe area to obtain a fully charged Battery.

● When all three Green LEDs are o󰀨 and the Red LED is lit, the Battery level is low, with approximately 0% to 25% charge left.

When this occurs the user should promptly exit to a safe area to obtain a fully charged Battery.

● If the Battery did not provide 8-10 hours of use, change to a fully charged Battery or recharge the current Battery. (The

optional large Battery can provide as much as 16-20 hours of use per charge).

 
   
  
 

  

 





4 Front snaps for Liner - Front mounting of Liner to Helmet
5 Front Headband Comfort Strip - Provides cushion for comfort. Attached via Velcro, and removable. For replacement

refer to Sections 7 and 29, Accessories.

6 Side Foam - Part of air sealing system, attached via permanent adhesive. Cannot be replaced, require new Helmet Liner.

For replacement refer to Section 29, Helmets and Helmet Accessories for a replacement Liner.

7 Side Adapters - For assembly of Hoods
8 Front Liner Pads - Provide cushion for comfort. Attached via adhesive. For replacement refer to Accessories, Section 29.

Page 30 P/N 03521015 Rev Q

9 Side Adjustment Straps with Snaps - Height adjustment. Four holes represent four possible height adjustments

to accommodate di󰀨erent head sizes and ensure convenient viewing of the LED Safety Status Indicators. Secure into desired

position by snapping against post/stud. Both sides are to be in the same hole position.

10 Rear Liner Pads - Provide cushion for comfort. Attached via adhesive. For replacement refer to Section 29,

Accessories.

11 Rear Headband Comfort Pad - Provides cushion for comfort and sizing for very small head sizes. Attached

via Hook and Loop, and removable. For replacement, refer to Section 29.

12 Rear snaps for Liner - For mounting LIner to Helmet
13 Liner Headband Ratched Knob - Head circumference adjustment knob.
14 Helmet Label - PN, O.N. and SN identication. Refer to symbol denition chart for further details.
15 TurnLock Power Cord Connector - Easy and secure attachement and removal of Power Cord to/from Helmet.
16 Liner Power Cord Slot - Allows removal and attachment of Liner without removaing Power Cord
17 Airow Controller - Allows user to select range of air ow to me work activity and personal comfort

CAUTION

The Air Flow Switch is user adjustable to match the amount of air ow with the user’s activity level and breathing

requirements.

CAPR Helmets are equipped with a switch which adjusts the operating airow. When the Helmet is rst turned on it will start at a
low level, then the airow will increase to a preset point according to the switch position.

NOTE
When the Helmet is initially connected to the Battery, all ve LED Safety Status Indicators are lighted briey indicating

all are functional. The red and yellow LEDs will turn o󰀨 and the airow increases to the appropriate operating level based on the

Air Flow Switch position. The green LEDs will be on as appropriate to the battery charge level as indicated in the LED Safety
Status Indicators table (previous page).

Air Flow Switch Position

Low Med High

Air Flow in Liters Per Minute

NOTE

The ow levels, in liters per

minute, are only approximate.

190 215 240

18 Power Cord - Battery to Helmet Connection. For replacement, refer to Section 24, Helmets and Helmet Accessories.

Page 31 P/N 03521015 Rev Q

3.6.4 Helmet Symbol Denitions

These symbols are located on the Helmet and are dened as follows:

Yellow safety LED = Low airow, check
lter and replace if necessary.

Green safety LEDs = battery level.

Red safety LED = low battery.

3.7 2365-02SM/ML (01031291, 01031316) Overview

Identify, familiarize and understand the following key items.

1. Side Attachment Holes

2. Front Attachment Hole

3. Flappers

Use with rechargeable
Li-Ion batteries only.

Airow Speed relative to

position of switch.

Do Not Use in environments
requiring intrinsic safety

4. Lens

5. Cu󰀨

6. Peel Tab
attached to Lens
protective liner

# Characteristics

1 Mounts to the FCC Side Post Adapters.
2 Mounts to the Helmet FCC Front Post Adapter.
3 Rest against Helmet Liner Side Foam. Act as side air deectors that channel air away from the ears.
4 Transparent for visibility. Lens is on the front, outside of the DLC.
5 Facial conforming seal, from one temple, down under the chin, and up to other temple. Cu󰀨 is on the back, inside of

the DLC.

6 To facilitate Len’s protective liner removal.

Page 32 P/N 03521015 Rev Q

3.8 Battery, Belt, and Charger Overview

1. Battery Belt Clip

2. Power Cord Connector Socket

3. Secure Lock Pushbutton

4. Adjustable Belt

5. Belt Clip

6. Charger LED Status

7. Charger Battery Connector Plug

# Characteristics

1 Attaches to Adjustable Belt or clothing
2 Socket for Helmet’s Power Cord or Charger’s Battery Plug.
3 Releases the Power Cord Connector for removal
4 Wraps around waist. Battery is attached to belt via the belt clip.
5 Secures belt to the waist.
6

Charging status indicator for Li-Ion Battery.
Red= Charging
Green= Charge Complete

7 Plugs into Li-Ion Battery socket.

Battery and Charger Symbol Denitions

These symbols are located on the device and are dened as follows

Battery

Rechargeable.
For use only with MAXAIR Li-Ion
Batteries

Do not place near or in a ame.

Do not immerse in liquid.

Charger

Charger’s Green LED light,
Charge Completed.

Do not attempt to disassemble,
open, or service.

Do not drop.

Do not puncture.

Charger’s Red LED light,
Charging

Page 33 P/N 03521015 Rev Q

4. Unpacking Standard System Components and Parts

Identication

4.1 Unpacking the 2081-03 ( 03531001, 03531021, 01031269, 2590-05)CAPR Helmet

Carefully unpack the 2081-03 MAXAIR CAPR Helmet from the shipping box. Verify there are no missing or loose components

and that the helmet shows no signs of physical damage. Assemble the Helmet into the desired conguration and verify that it is

fully functional. Report any damage to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

ITEM PART NO DESCRIPTION

1 2081-03 Helmet Assembly

2 03521053 Shipping Box

3 03523060 Foam Pad

4 03531132 NIOSH Approved Label

5 00723154 Registration - Warranty Sheet

6 03523168 Quick Set-Up Guide

7 03521015 UIM - Users Instructions

8 03521080 Symbol Denition Chart

9 03533203 Box Label

10 03523054 Single Face Corrugated Pad

Page 34 P/N 03521015 Rev Q

4.2 Unpacking the 2500-36TSC (01532104) Battery

Carefully unpack the 2500-36TSC Battery from the shipping box. Verify there are no missing or loose components and that the
Battery show no signs of physical damage. Connect the Battery to a fully assembled CAPR Helmet with Filter Cartridge and
Filter Cover Cap or Hood to verify that it powers the Helmet and that at least one Green LED lights. Report any damage or non­function to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

ITEM PART NO DESCRIPTION

1 2500-36TSC Li-Ion Battery

2 00011340 Bubble Wrap

3 02523090 Box

4 01523115 Box Label

5 01523128 IFU - Instructions for Use

6 03521080 Symbol Denition Chart

7 2590-05 Power Cord

Page 35 P/N 03521015 Rev Q

4.3 Unpacking the 2000-76 Battery Belt

Carefully unpack the 2000-76 Battery Belt from the shipping bag. Verify there are no missing or loose components and that the
Belt shows no signs of physical damage. Report any damage or non-function to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

Page 36 P/N 03521015 Rev Q

4.4 Unpacking the 2600-01 (01432089) Battery Charger

Carefully unpack the 2600-01 Battery Charger from the shipping box. Verify there are no missing or loose components and
that the Charger shows no signs of physical damage. Connect the Charger to a working wall outlet and verify that the Green
LED is lit. Connect the Charger to a Battery that powers a MAXAIR Helmet with either a red LED or one or two Green LEDs lit,
and verify that when that Battery is connected to the Charger, the Charger LED turns from Green to Red to indicate that it is
charging the Battery. Report any damage or non-function to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have questions.

Page 37 P/N 03521015 Rev Q

4.5 Unpacking 2365-02SM (01031316) and 2365-02ML (01031291) DLC (Disposable
Lens Cu󰀨)

Carefully inspect the DLC boxes to ensure there is no
physical damage to the boxes and contents. Report any

damage to the shipper immediately for resolution.

Contact Customer service 1-800-443-3842, if you have
questions.

NOTE

DLC Boxes are 2 sizes,
Long (placed on bottom) for the
larger 2365-02ML, and Short
(placed on top) for the smaller
2365-02SM. Stack as shown for
easy dispensing.

1. Open the dispensing end by grasp­ing the box end with your left hand
as shown and push through the top
curved perforation line.

4. Pull the left-side end piece down

and o󰀨 the box.

2. Pull the top-end piece o󰀨 and away

from the box.

5. Lift the box a few inches with your

right hand. Tear o󰀨 the small bottom-end

piece at its perforation line.

3. Brace the right-side end piece with
your right hand. Pull the left-side end
piece along its perforation line,
tearing downward.

6. When nished, the dispensing box

should be as shown above.

7. To Dispense, merely reach in and
grasp the end of the top DLC and pull
slightly up and out.

Page 38 P/N 03521015 Rev Q

8. Position a SM DLC box on top of a
ML DLC box as indicated above.

9. Dispensing DLCs from the top or bot­tom box is easy and prompt.

1

ITEM O.N. PN QTY(EA) DESCRIPTION

1 2365-02SM 01031316 40 DLC (Disposable Lens-Cu󰀨) Small/Medium
2 2365-02ML 01031291 40 DLC (Disposable Lens-Cu󰀨) Medium/Large

2

Page 39 P/N 03521015 Rev Q

5. Standard System Set Up

5.1 Components Check List

Required Components
ITEM O.N. NIOSH P/N QTY DESCRIPTION

1 2081-03 03531001, 03531021, 01031269, 2590-05 1ea MAXAIR CAPR Helmet Assembly

2

3 2500-36TSC 01532104 1ea Li-Ion Battery
4 2600-01 01432089 1ea Li-Ion Battery Charger
5 2000-76 2000-76 1ea Battery Belt

2365-02SM or

2365-02ML

01031316 OR 01031291

5.2 Setting Up

1. Check the position of the Headband Comfort Strips. (See Section 7 for Comfort Strip assembly and replacement instructions).

2. Adjust the Rear Headband Ratchet Adjustment Knob counterclockwise to expand the Headband circumference to ensure the

Helmet will t easily before donning. (See Section 6 on Donning for more detail.)

3. Adjust the Height Adjustment Snaps on the Helmet Liner to ensure proper and secure t of the CAPR System on the head

and good visibility of the Safety Status Indicator LEDs. (See Section 6 for more detail.)

4. Check to ensure that the Helmet Power Cord is rmly attached to the Helmet Power Cord Connector.

5.3 Assemble and Disassemble Components

40/

Box

Disposable Lens Cu󰀨 (DLC) - Small/

Medium (SM) or Medium/ Large (ML)

CAUTION

Prior to operation, review all components’ Instructions For Use regarding set-up, assembly/disassembly,

and don/do󰀨 in sections 6,10-19.

The general assembly/disassembly steps are as follows:

STEP ASSEMBLE STEP DISASSEMBLE

Assemble the 2061-08

Filter Cover Cap to the Helmet.

4

3

(Alternate Covers are

appropriate for other

congurations.)

Snap o󰀨 the 2051-07 SnapOn

Cage and snap on the 2164-

10 Filter Cartridge from the

Helmet.

(Alternate Filter Cartridges may

be used.)

Inspect and ready the

2081-03 Helmet for use.

1

If required, assemble the

2071-01 Helmet Liner to the

2

Helmet.

2

3

5

4

If required, disassemble

the 2061-08 Filter Cover

Cap from the Helmet.

If required, disassemble

the 2164-10 Filter

Cartridge from the Helmet.

(Dispose appropriately as

hazardous waste.)

If required, prep the

2081-03 Helmet for

storage.

If required, disassemble

the 2071-01 Helmet Liner

to the Helmet.

Assemble the DLC to Helmet.

(Alternate Face/Head covers

5

Page 40 P/N 03521015 Rev Q

may be used for other

congurations.)

1

Disassemble the DLC.

(Dispose of the DLC

appropriately as

hazardous waste.)

5.4 Inspections

NOTE

If you have di󰀩culty with the proper operation of a MAXAIR System, rst check for any visible damage to the

outer and inner surfaces of the helmet, and any damage to the attached helmet power cord and the battery.

Prior to each use, if any of the following issues are discovered for any system component(s), replace the particular item(s) by
following the assembly/disassembly procedures for the particular item(s).

• Tears or Breaks.

• Contamination from blood or other bodily uids not safely removed by following approved disinfection procedures.

• Compromise between the DLC (or alternate face seal) and FCC (or helmet) seal.

• Damage or distortion to the lter cartridge gasket.

• Filter is soiled or loaded (clogged) with particulate such as to compromise its performance or cause the yellow LED to

be lighted.

• Compromise between the lter cartridge and helmet seal.

• Any other threat to proper function.

MAXAIR Systems are very reliable, essentially sealed helmet systems that do not require periodic maintenance. With careful
and recommended use and adherence to all cautions, all components are expected to provide reliable service for their full useful
life.

5.5 Warning Device: Yellow LED Air Flow Indicator Check - Bou󰀨ant Cap Method

CAUTION

Prior to donning the system, the Safety Status Yellow LED function can and should be checked prior to use.

The yellow LED indicates that the respirator is no longer able to maintain adequate airow for protection of the

user

CAUTION

In preparation for the following test,

1. Ensure the Bou󰀨ant Cap is in good condition with no holes or tears.

2. For Systems to be congured with a Cu󰀨, Shroud, or Double Shroud, ready the Helmet for test with a Filter

Cartridge and Filter Cover Cap attached, and without any Cu󰀨, Shroud, or Double Shroud attached, sections
indicated as “a” in the following test.

3. Alternately, for Systems to be congured with a Hood, ready the Helmet for test with a Filter Cartridge and Hood
attached, sections indicated as “b” in the following test.

Page 41 P/N 03521015 Rev Q

1a. Place the Bou󰀨ant Cap over the

Helmet, all the way around, from
top to bottom.

1b. Place the Bou󰀨ant Cap over the

Hood, all the way around, from top
to bottom of the Filter. Close all gaps

between Bou󰀨ant Cap and Filter.

2. Connect the Helmet Power Cord
to the Battery. Push the Power
Cord Connector into the Battery
Receptacle until the Secure
Connection audibly clicks.

3. Allow the Helmet to
compensate until the Yellow
LED turns on (about 45
seconds with Air Flow set to
High, about 90 seconds with

Air Flow set to Low).

1”-2”

gap

Yellow LED o󰀨;

Green LED(s) on

4a. As soon as the Yellow LED turns on -

in less than ve seconds - open the

Bou󰀨ant Cap approximately 1” to 2”

(3cm to 5cm). Notice the Yellow LED

turns o󰀨. Close the Bou󰀨ant Cap gap.

NOTE

Do not allow more than ten seconds to pass before performing this step.

4”-5” gap

Yellow LED o󰀨;

Green LED(s) on

4b. As soon as the Yellow LED turns on

- in less than ve seconds - open

the Bou󰀨ant Cap approximately 4”

to 5” (10cm to 12cm). Notice the

Yellow LED turns o󰀨. Close the gap of
Bou󰀨ant Cap.

5. Disconnect the Helmet Power
Cord from the Battery - push
the Secure Connection Button
down, pull Cord Connector
out, release the Button.

6a. Remove the Bou󰀨ant Cap from

This concludes the test.

CAUTION

Ensure the Power Cord
is disconnected from the
battery before performing
step 6.

Page 42 P/N 03521015 Rev Q

the Helmet.

6b. Remove the Bou󰀨ant Cap covering the

Hood.

This concludes the test.

5.6 Warning Device: Yellow LED Air Flow Indicator Check - Tape Method

CAUTION

Prior to donning the system, the Safety Status Yellow LED function can and should be checked prior to use.

The yellow LED indicates that the respirator is no longer able to maintain adequate airow for protection of the user

Cap of FCC

Air Inlet

Channel
(Cap
overhangs the
skirt

Skirt of FCC

1. Start taping approximately one inch away
from the front-center of the Helmet. (One inch
to the side of the front Alignment post.

4. Pull back a tape ap about one inch

from the front-center of the Helmet,
leaving about a two inch open gap.

2. Tape over the Air Inlet
Channel all the way around
the Filter Cover Cap (FCC).

5. Connect the Helmet Power Cord to the
Battery. Push the Power Cord Connector
into the Battery Receptacle until the Secure
Connection audibly clicks.

3. Cut the tape so that it stops in
the front-center of the Helmet.
This leaves about a one inch
open gap.

6. Allow the Helmet to stabilize
for about a minute. Notice

that the Yellow LED stays o󰀨.

7. Lay the tape ap back down to

reduce the gap back to a one
inch opening. Allow the Helmet to
stabilize for about a minute. Notice
the Yellow LED turns on.

Page 43 P/N 03521015 Rev Q

8. Disconnect the Helmet Power Cord from the
Battery - push the Secure Connection Button
down, pull Cord Connector out, release the
Button.

CAUTION

Ensure the Power Cord is disconnected
from the Battery before performing step 9.

9. Remove the tape
covering the air inlet
channel of the Filter
Cover Cap.

This concludes the test.

6. Standard System Donning and Dofng

CAUTION

If there is any question about the disinfection status of the CAPR System due to a previous use, it is recommended
to disinfect it before using.

This section describes Donning and Do󰀩ng the Standard System with the most common face cover, the DLC. The
majority of all the procedures in this section are applicable to other face and head cover donning and do󰀩ng, particularly
with regards to battery, charger, helmet adjustments, and facial t. Di󰀨erences for other congurations are covered in the

respective sections for those other face and head covers.

Don the System

1. Obtain a fully charged battery.
(Charger LED should be green
after battery is connected
to charger for more than 10
seconds.)

4. Remove a DLC from the DLC dispensing box and attach the

DLC Lens, with the DLC cu󰀨 facing the inside to the helmet.
Remove the DLC Protective lm.

2. Assemble the battery onto the belt. Place the
top edge of the Belt under the Battery Clip.
Move the Belt fully under and up to the top of
the Clip.

5. Connect the Helmet Power

3. Place the belt comfortably
around the waist with the
battery near the side-back of
the right hip.

Cord to the Battery. Push
the Power Cord Connector
into the Battery Receptacle
until the Secure
Connection audibly clicks.

6. Loosen the ratchet
adjustment knob counter­clockwise to ensure the

Helmet will easily t over the

head.

Page 44 P/N 03521015 Rev Q

7. Hold the Helmet by the rear
headband in one hand, pull the

front top edge of the DLC Cu󰀨

down, and place your chin into the

DLC Cu󰀨. Then, pull the Helmet

over and down on to your head.

WARNING

If conditions 1 and 2 below both are not achieved, switch to the other size
DLC before proceeding.

8. Slide your ngers between the
Cu󰀨 and face from each temple

down and under your chin to pull
the DLC Flappers away from the
lens, and to properly position the

cu󰀨.

CAUTION

If the Helmet is not secure and comfortable on the head, it may be
necessary to change the Height Adjustment. The Height Adjustment
raises and lowers the rear headband and the angle of the helmet with
respect to the head, and properly positions the DLC Lens from the

chin. This optimizes a secure and comfortable t in conjunction with the

Adjustment Knob for optimizing the circumference of the Headband. It
also aids in proper positioning for easy visualization of the LED Safety
Status Indicators. If necessary, unsnap the Height Adjustment tabs on
each side of the Helmet Liner and reposition upward or downward, until

the optimum t for comfort and security is determined.

Condition 1: Ensure the DLC Flap­pers are away from the Lens, posi­tioned perpendicular to your temples,
and within ¼ inch of the temples on
each side of the head.

≤ 1/2

Inch
(~1.25 cm)

Condition 2: Ensure slight tension on

the cu󰀨 is felt continuously while sliding
the index or rst nger between the cu󰀨

and the face all along the chin and up
to the temples, from the right side of the
face to the left.

CAUTION

Optimum setting is achieved
when the helmet is secure on
the head for all movements re­quired and the front headband is
within 1/2 inch of the eyebrows
to allow good visualization of the
LED Safety Status Indicators in
the upper peripheral vision. Be
sure to have both Height Adjust­ment tabs in the same position.

9. Position the Helmet so that the front headband is within ½ inch of the eyebrows and
the rear headband is resting under the occipital bone above the vertebrae on the neck,

and then tighten the Adjustment Knob clockwise to ensure the most secure t of the

Helmet on the head for all activities. Do not over tighten to cause discomfort.

Page 45 P/N 03521015 Rev Q

There are two alternative protocols for do󰀩ng the DLC System

• Alternative A is do󰀩ng the Helmet leaving the DLC attached for the next use.

• Alternative B is removing the DLC for disposal and do󰀩ng the Helmet.

Do󰀨 the System: Alternative A

1. Loosen the rear Headband
Adjustment Knob (turn
counterclockwise).

4. Disconnect the Battery Belt from
around the waist by
un-snapping the buckle.

7. If desired, the components
of the CAPR System may
be disassembled and each
component decontaminated,
cleaned and/or stored at this
time.

2. Hold the front top of the Helmet in one
hand and with the other hand on the
Adjustment Knob; lift the Helmet up and

o󰀨 the head

5. With the Charger connected to the
mains wall power, connect the Charger
Cord to the Battery. Push the Charger
Cord Connector into the Battery
Receptacle until it is fully seated.

3. Disconnect the Helmet Power Cord
from the Battery - push the Secure
Connection Button down, pull Cord
Connector out, release the Button.

6. The entire CAPR System may be
decontaminated, cleaned and/or
stored at this time.

Page 46 P/N 03521015 Rev Q

Do󰀨 the System: Alternative B

1. With the System mounted on
head, remove the DLC from
the Helmet. Dispose the DLC
according to your institution’s
protocol for contaminated waste.

4. Follow steps 3-7 from Alternative A.

2. Loosen the rear Headband Adjustment
Knob by turning it counterclockwise

3. Hold the front top of the Helmet in one
hand and with the other hand on the
Adjustment Knob; lift the Helmet up

and o󰀨 the head.

Page 47 P/N 03521015 Rev Q

7. Comfort Strips

The Comfort Strips, 2000-201, provide comfort and moisture absorption when placed on the front Headband. They may be
changed at user discretion for hygiene purposes.

Assembling and Disassembling the Comfort Strips

NOTE

Only one side of the comfort strip will attach to the hook tape on the
Headband.

1. To remove a damaged or soiled Front Comfort Strip, pull it away and

o󰀨 of the Headband.

2. To attach a new Front Comfort Strip, align it parallel to the Headband
with the loop side facing the Headband and press it on.

The Rear Comfort Strip is closed cell foam and may easily be cleaned
with a decon wipe and reused until worn or otherwise unsuitable for
use.

1. To remove a damaged or soiled Rear Comfort Strip, pull it away and

o󰀨 of the Headband.

2. To attach a new Rear Comfort Strip, align it parallel to the Headband
with the loop side facing the Headband and press it on.

Page 48 P/N 03521015 Rev Q

8. Li-Ion Battery

Three Secure Lock Battery choices are available, including -

■ 2500-36TSC (01532104) - typically 8-10 hours/charge

■ 2500-37TSC (01532161) - typically 12-15 hours/charge

■ 2500-30TSC (01532116) - typically 16-20 hours/charge

All batteries are handled similar to the 2500-36TSC as indicated in these section.

CAUTION

Inspect the Battery for damage before every use. Do not use if damaged.
Always start with a fully charged Battery and use with the MAXAIR System only.
Fully recharge Batteries immediately after every use.
Charge the Battery only with a MAXAIR Lithium Ion Charger. See the Charger’s Instructions for use.
If the Charger LED is red when the Battery is connected, the Battery is not fully charged.
If it is necessary to use a non-fully charged Battery, precede using extreme CAUTION. Take very careful note

of the Helmet LED Safety Status Indicators when the Battery is connected to the Helmet Power Cord. Refer
to the Helmet LED Safety Status Indicator LED Matrix table in Section 3.6.3 to estimate the amount of useful
time remaining on the Battery if it is not in a fully charged condition. Proceed once it is determined that there is

su󰀩cient charge in the Battery for the next activity.

Securing the Battery

1. Obtain a fully charged battery.
(Charger LED should be green
after battery is connected
to charger for more than 10
seconds.)

2. Assemble the battery onto the belt. Place the
top edge of the Belt under the Battery Clip.
Move the Belt fully under and up to the top of
the Clip.

3. Place the belt comfortably
around the waist with the
battery near the side-back of
the right hip.

CAUTION

Ensure the power cord connector is fully secured into the battery connector socket. Push the cord connector all the way
in until the battery connector socket stops further inward movement of the power cord connector.

Handle the power cord by the connector, not the cord.

Connecting the Battery to the Helmet Disconnecting the Battery from the Helmet

To initiate air-ow, connect the Helmet Power

Cord to the Battery. Push the Power Cord
Connector into the Battery Receptacle until
the Secure Connection audibly clicks.

Disconnect the Helmet Power Cord
from the Battery - push the Secure
Connection Button down, pull Cord
Connector out, release the Button.

Material safety data sheet (MSDS) available upon request.

Page 49 P/N 03521015 Rev Q

9. Charger

WARNING

The Single Charger, 2600-01 (01432089), should only be used in an isolated area away from patients and other

activities, and away from ammable materials. Inspect the charger for damage before every use. Do not use if

damage is apparent or suspect.

A battery should be connected to a charger only until the Charger LED turns Green indicating a fully charged Battery.

When the Charger LED turns Green, the Battery should be disconnected from the Charger.

Refer to Section 28 for details regarding intermittent use and storage of batteries.

Intended Use

1. This Charger is designed for indoor use only and should not come into contact with water or excessive dust. To prevent
overheating the product should not be covered during use.

2. The mains socket should be easily accessible. In the event of operational error, the plug should be immediately removed
from the socket.

3. This Charger is designed for use with MAXAIR Lithium-Ion Batteries. For safety reasons, this Charger must be used only
for MAXAIR Batteries which have the right number of cells in series: Output voltage divided by 4.1V or 4.2V.

4. The Charger contains dangerous voltages and the cover should not be removed.

5. All recommended maintenance work should be carried out by qualied personnel who can get assistance by contacting the
manufacturer’s agent.

6. A fuse protects the Charger against short circuiting and overloading.

7. This symbol means that the charger is double insulated (Insulation Class II)

8. If the Charger is mounted in a vehicle it can only be used when the vehicle is not in use.

9. If the Charger is labeled “EN60601-1” and therefore it complies with the requirements of electro-medical equipment, it can
be used in hospital environments, etc.

10. The Charger has a plastic casing; avoid its coming into contact with oils, grease etc., as most types of plastic can be broken
down by chemicals and solvents.

Charging Instructions

1. Connect the Charger (single and/or

6-Gang) to an appropriate grounded
wall mains power source (120-240
VAC, 50-60 Hz) before connecting
to the Battery(ies). The Charger
green status LED should turn on.

WARNING

The Charger has internal fuses which blow if a fault occurs in the charger. Additionally, the Charger is equipped with

a fuse switch which cuts o󰀨 the unit in the case of a reverse polarity connection to the Battery. If a Charger fails,

contact Customer Service at 1-800-443-3842 for a Return Material Authorization (RMA).

2. Connect the Battery(ies) to the
Charger(s) by pushing the Charger
Cord Connector into the Battery
Connector Receptacle until fully
seated. The Charger LED should
change from green to red to indicate
charging. If the LED is Green after
being connected to the Battery for 10
seconds, the Battery is ready for use.

3. When charging is complete, the
Charger LED should change to
green. Disconnect Battery(ies) from
Charger(s) by pulling the Charger Cord
Connector from the Battery Connector
receptacle. The Battery(ies) is(are)
ready for use.

Page 50 P/N 03521015 Rev Q

LED Indicator and Charge Status

Fast charge (Red LED)

- The charger is in constant current mode.

- Charge current is at the maximum.

Final charge (Red LED)

- The charger is in constant voltage mode.

- Charge current is less than the maximum.

- The battery is normally 80-95% charged.

- The charger stays in this mode until the charge current decreases to charge termination level.

Charge completed (Green)

- The charge is stopped.

- Charge current is zero.

Charging Diagram

Charging Protection from Electrical Surges

It is highly recommended to always connect the MAXAIR Charger directly to a Surge Protection Device, adequate for all
anticipatable occurrances, during all charging activities of MAXAIR LIBs, and whenever the Charger is connected to a mains
power source.

To choose an appropriate surge protector you should consult with your Engineering department regarding specics to your

physical plant and geographical environment. You may want to consider the following common fundamentals -

▲Indicator light – surge protectors will not last forever – when a surge protector properly diverts a surge, the protector itself can

be damaged in the process. An indicator light will indicate that the surge protector is working ne.

▲UL Rating - good surge protectors come with a UL rating (or equivalent regulatory mark for non U.S. countries, e.g. CE Mark,

etc.), a rating put out by the independent Underwriters Laboratories that tests the safety of electronic devices.

▲Clamping voltage - the voltage measurement that prompts the surge protector to start redirecting the excess electricity away

from the plugged-in devices.

▲A surge protector with a lower clamping voltage will trigger earlier, thus better protecting electrical devices.
▲Joule rating - the maximum amount of energy the surge protector can absorb. If the surge exceeds this maximum, the surge

protector will be rendered useless. The higher the joule rating, the more energy can be absorbed by the surge protector,
therefore, a higher joule rating will often indicate a longer lifespan for the product.

Page 51 P/N 03521015 Rev Q

Gang Battery Chargers

2601-06 6-Gang Battery Charger

Includes six 2600-01 Chargers that can be charged simultaneously from one wall power outlet.

2601-06B 6-Gang Charger Bracket

The 6-Gang Charger Bracket is for use with from one to six already purchased 2600-01 Chargers.

Installing the 6-Gang Battery Charger and Bracket

The 6-Gang Charger and 6-Gang Charger Bracket ship with basic mounting hardware for mounting into solid wood and
plasterboard.

Locate a suitable location for placing them on a surface. If it is desirable to mount them to a wall, cabinet, etc., use the mounting
hardware supplied.

Charging Batteries with the 6-Gang Battery Charger

Plug the power cord into a standard 110v outlet.

If necessary, connect from one to six 2600-01 Chargers into the clips, at any given time, and connect the chargers to the six-

connector cable using the 1-6 charger connectors on the power cable.

NOTE
Each connected Charger’s LED should be green before a Battery is connected for charging.
Connect batteries to appropriate Chargers and the Charger’s green LED should turn red.

NOTE
If a charger LED remains red when a Battery is connected, the Battery is charged su󰀩ciently and is ready for use.
The Charger LED should change back to green when the Battery is charged, typically in 4-6 hours for a fully drained
Battery.

2600-01 (01432089)

2601-06B

Page 52 P/N 03521015 Rev Q

2601-06

10. Helmet

All three CAPR Helmets (Section 3.6) are shipped with the 2051-07 (01031269) Cage in place to protect the motor-blower
assembly:

● 2081-03: 01031001 Helmet, 2071-01 (03531021) Liner, 2051-07 (01031269) Cage, 2590-05 Power Cord

● 2082-03: 01031001 Helmet, 2071-02 (03531104) ChinBar Liner, 2051-07 (01031269) Cage, 2590-05 Power Cord

● 2083-03: 01031001 Helmet, 2071-03 (03531148) Hard Hat Liner, 2051-07 (01031269) Cage, 2590-05 Power Cord

CAUTION

Always place a Filter Cartridge and Filter Cover Cap, or a SnapOn Cage on the Helmet when it is not in use.

Prepping the Helmet for use (2081-03 shown, follow same procedure for other Helmets)

A. For use with MAXAIR Hoods, the Cage remains on the Helmet - Continue with “Setting Air Flow” below.
B. For use with MAXAIR Cu󰀨s and Shrouds continue with instructions immediately below.

SnapOn Cage
(O.N. 2051-07)

1. Unsnap the left and right side Snap Tabs of the SnapOn Cage.

2. Unsnap the rear Snap Tab and remove the SnapOn Cage lifting

upward and o󰀨 the Helmet.

3. The helmet is ready to assemble the appropriate
Filter Cartridge.

Setting Air Flow

When the Helmet is initially connected to the Battery, all LED Safety Status Indicators light briey, then the red and yellow LEDs
turn o󰀨, and airow increases to the appropriate operating level based on the Air Flow Switch position. The green LEDs will be

on as appropriate to the battery charge level.

Adjust the Air Flow Switch relative to the expected activity level and desired comfort level.

Air Flow Switch Position

Low Med High

Air Flow in Liters Per Minute

190 215 240

NOTE

The ow levels, in liters

per minute, are only
approximate.

Prepping the Helmet for Storage

1. Clean all dirty surfaces per
Section 23.

Page 53 P/N 03521015 Rev Q

2. Assemble a Filter Cartridge, Section 12, or the
SnapOn Cage, reverse of steps 1-3 directly above,
Prepping the Helmet for use.

3. Follow storage instructions
per Section 28.

11. Helmet Liner

Follow this same procedure for the standard Helmet Liner, 2071-03 (03531021), ChinBar Liner, 2071-02 (03531104), and
the Hard Hat Liner, 2071-03 (03531148)

CAUTION

Prior to assembly, inspect and verify the Liner mounting holes (4) are in good condition. If the mounting holes are

worn and connections to the helmet are weak or loose, replace the Liner.

Always assemble the Helmet Liner to a Helmet that already has a Helmet Protector or Filter Cartridge attached.

Assembly

NOTE

The Helmet Liner front
should be “caught” in the
recessed area, front lip at
the Helmet front.

1. Support the Helmet with one hand and
position the Liner inside the Helmet.
Adjust the power cord over the power
cord slot.

4. Push the rear edge of the Liner inward

with your thumb inward. Align the
rear Liner holes over the Helmet rear
snaps.

Disassembly

2. Align and place the Liner front
bottom edge under and against the
front lip of the Helmet.

5. Rear Left and Right: Snap the

Liner rear holes on to the Helmet
rear snaps.

3. Front Left and Right: Align and snap
down the Liner front holes to the
Helmet front Snaps with your thumbs.

6. Snap the Liner rear lip against the

Helmet rear by pressing/squeezing
them together.

1. Align the Helmet Power Cord to
the Liner cord slot. Grasp the Liner
headband with both hands.

Page 54 P/N 03521015 Rev Q

2. Apply force with thumbs and ngers in

opposite directions to disengage the
front mounting snaps.

3. Disengage rear mounting snaps
by pulling the Liner away from
the Helmet.

During Use

If the Helmet is not secure and comfortable on the head, it may be
necessary to change the Height Adjustment. The Height Adjustment
raises and lowers the rear headband and the angle of the helmet with
respect to the head, and properly positions the DLC Lens from the

chin. This optimizes a secure and comfortable t in conjunction with the

Adjustment Knob for optimizing the circumference of the Headband. It
also aids in proper positioning for easy visualization of the LED Safety
Status Indicators. If necessary, unsnap the Height Adjustment tabs on
each side of the Helmet Liner and reposition upward or downward, until

the optimum t for comfort and security is determined.

CAUTION

Optimum setting is achieved
when the helmet is secure on
the head for all movements
required and the front headband
is within 1/2 inch of the eye­brows to allow good visualiza­tion of the LED Safety Status
Indicators in the upper periph­eral vision. Be sure to have both
Height Adjustment tabs in the
same position.

Page 55 P/N 03521015 Rev Q

12. Filter Cartridge

All MAXAIR Systems’Filter Cartridges assemble and disassemble to/from the MAXAIR
Helmets in the same manner. (Photos shown are of the 2164-10.)

CAUTION

Ensure that the black Filter Cartridge-to-Helmet

Gasket Seal is uniform and at continuously

around the Filter Cartridge.

Helmet and Filter Media are exposed. Handle with

care. Avoid rough contact with lter media.

Assembly

Filter Cartridges

2164-10 (01031327)
2163-10 (01031279)
2167-10 (07831175)
2166-10 (01031593)

1. Hold the Helmet upright with one
hand; with the other hand align the
Filter Cartridge with the Helmet rear
upper snap.

4. Using the front top step of the Filter

Cartridge retainer ring, rmly push the

Filter Cartridge down towards the Helmet
front alignment post.

Disassembly

2. Rear Snap: Snap and secure the
Filter Cartridge rear tab in place onto
the Helmet rear upper snap.

5. Similarly press the Filter Cartridge
ring down on each side so the side
tabs are in line with the Helmet side
upper snaps.

3. Center and lift the left and right side
Filter Cartridge snap tabs such that
they sit on top of the Helmet side
upper snaps.

6. Snap and secure each Filter
Cartridge side snap tab on to each
respective Helmet side upper snap.

1. Lift and unsnap the Filter Cartridge
Left and Right side snap tabs.

Page 56 P/N 03521015 Rev Q

2. Using the bottom step on the Filter
Cartridge front plastic retainer ring,

pull the Filter Cartridge up o󰀨 the

Helmet front.

3. Continue with an up and backward
motion to unsnap the Filter Cartridge
rear tab and complete removal of the
Filter Cartridge from the Helmet.

13. Filter Cover Cap (FCC)

The Filter Cover Cap, 2061-08 (01031284) provides protection for MAXAIR Filter Cartridges in various Cu󰀨 and Shroud
congurations.

WARNING

Never mount a FCC on a Helmet until a fully functional Filter Cartridge is securely in place on the Helmet.

CAUTION

Prior to assembly, visually inspect the perimeter of the Helmet and verify the white edges
are tucked inside the clear edges. If not, manually tuck the Helmet outer shell white
edges under and inside of the Helmet inner shell clear lip - all around the Helmet.

Asssembly

A

1. Align the Helmet Front Adapter to
the indentation on the inside of the
FCC Front Adapter.

4. Ensure that the T-Tab is fully snapped down on the Helmet rear
Bottom Snap (use thumb if necessary to press in place).

2. Hold the Helmet/Liner/ Filter Cartridge
upright by its rear underside with one hand,
insert the Helmet Front Adapter into the
inside of the FCC Front Adapter, and pull the
FCC , back, over and down onto the Helmet.

B

3. Pull the FCC fully down on the
Helmet (Squeeze together) to
align the FCC T-Tab hole (A)
over the Helmet rear Bottom
Snap (B).

T-Tab

5. Ensure that each FCC Side Adapter is snapped fully down over each Helmet Side
Adapter.

Page 57 P/N 03521015 Rev Q

Disassembly

1. With one hand, hold the Helmet and FCC
with the thumb against the FCC and the

ngers on the inside of the Helmet. With

the other hand, pull up on the FCC T-Tab
and unlatch it from the Helmet FCC Rear
Bottom Snap.

2. Continue pulling up on the T-Tab with one hand. Using a sliding motion with

the thumb moving up and pushing the FCC up and o󰀨 the Helmet, pull the
Helmet down with the ngers (opposite the thumb and FCC) until the FCC
is up and o󰀨 the helmet.

Page 58 P/N 03521015 Rev Q

14. Disposable Lens Cuff (DLC)

Intended Use

O.N. 2365-02SM
(01031316)

Small-Medium

O.N. 2365-02ML

(01031291)

Medium-Large

WARNING

Use only if package is received unopened and contents
are undamaged. If damage is noted, contact the shipper for
replacement or repair.

Prior to using any MAXAIR® System or component, be sure
to be familiar with the system’s NIOSH approved congura­tion.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be
hazardous to the user’s health.

The institution using this product in any application is
responsible for determining the appropriateness of this
equipment relative to regulatory requirements. Bio-Medical
Devices Intl, Inc. does not recommend the appropriate
systems for a particular institution or facility.

DO NOT use if any component is damaged. If any com-

ponents are damaged or contaminated and therefore unt
for safe and e󰀨ective use, they should be replaced imme-

diately.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

The DLCs are not intended for use against oily particulates
such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life
or health (IDLH), and atmospheres containing less than

19.5% oxygen.

Follow current local regulations governing biohazard waste
to safely dispose of used shrouds.

The MAXAIR® CAPR® DLC (Disposable Lens Cu󰀨) Systems

are intended to lter aerosolized and droplet particulates.

DLCs are designed for single use applications.

For Use With

The MAXAIR 2365-02 DLC is a component of the
MAXAIR CAPR Systems and is intended to be donned with a
MAXAIR CAPR Powered Air Purifying Respirator (PAPR)
2081-03 Helmet and a 2164-10 Filter Cartridge or alternate.

Standard CA-CAPR-36 System with 2365-02 DLC

4

32

1 5

8

1. 2070-01 Liner (included

7

5. 2500-36TSC Battery*

with 2081-03 Helmet)

2. 2081-03 Helmet and

6. 2600-01 Battery Charger
Power Cord (2081-03
Helmet with SnapOn
Cage removed)

3. 2164-10 Filter Car-

7. 2000-76 Battery Belt
tridge*

4. 2061-03 Filter Cover

8. 2365-02 DLC
Cap

* Alternate Filter Cartridges include the 2163-10, 2166-10, and

2167-10.

Alternate Batteries include the 2500-37TSC and 2500-30TSC.

6

Materials

DLC Lens is PETG

DLC Cu󰀨 is Polyurethane

Specications

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at
1-800-443-3842.

Page 59 P/N 03521015 Rev Q

Temperature Limits: 490C

E󰀩ciency Rating: HE

Regulatory

CE Mark
NIOSH

WARNING

For persons with medium to large faces, start with the 2365-02ML DLC. For persons with a very small face,

start with the 2365-02SM DLC.

The DLC Cu󰀨 side must face to the inside of the Helmet; the Lens side must face to the outside of the Helmet.

Assembly - before donning the Helmet

1. Obtain the appropriate DLC from
the DLC dispensing box.

4. Align and Snap the other DLC Side

Attachment Hole over the FCC Side
Attachment Post.

2. Align and snap one DLC Side
Attachment Hole over the
respective FCC Side Attachment
Post.

5. Pull the DLC Peel Tab up, over

and to the left to remove the Lens

Protective Cover o󰀨 the Lens.

3. Align and snap the DLC Front
Alignment Hole over the Helmet
Front Alignment Post.

Page 60 P/N 03521015 Rev Q

Disassembly - after do󰀩ng the Helmet

1. Grasp one side DLC apper and

lift away from the Side Attachment
Post.

2. Grasp the other side DLC apper

and lift away from the Side
Attachment Post.

Disassembly - prior to do󰀩ng the Helmet

1. Grasp both side DLC appers and

lift out and away from the FCC Side
Attachment Posts.

2. Continue to pull the DLC forward
and away from Helmet. Dispose of
the DLC according to your institution’s
protocol for contaminated waste,

3. Grasp the center of the DLC
and lift away from the Helmet.
Dispose of the DLC according
to your institution’s protocol for
contaminated waste.

Page 61 P/N 03521015 Rev Q

Replacing a DLC for continued use with the Helmet donned

1. Obtain the correct replacement
DLC from the corresponding DLC
dispensing Box.

4. Align and snap the DLC Front

Alignment Hole over the Helmet Front
Alignment Post.

2. Pull the DLC Peel Tab up, over
and to the left to remove the Lens

Protective Cover o󰀨 the Lens.

5. Align and Snap the other DLC Side

Attachment Hole over the other FCC
Side Attachment Post.

3. Align and snap one DLC
Side Attachment Hole over
the respective FCC Side
Attachment Post.

6. Slide your ngers between the Cu󰀨

and face from each temple down
and under your chin to pull the DLC
Flappers away from the lens, and to

properly position the cu󰀨.

WARNING

After donning, if conditions 1
and 2 both are not achieved,
switch to the other size DLC
and repeat steps 1 through 6
above.

Page 62 P/N 03521015 Rev Q

Condition 1: Ensure the DLC
Flappers are away from the Lens,
positioned perpendicular to your
temples, and within ¼ inch of the
temples on each side of the head.

Condition 2: Ensure slight tension

on the cu󰀨 is felt continuously while
sliding the index or rst nger between
the cu󰀨 and the face all along the chin

and up to the temples, from the right
side of the face to the left.

Donning

WARNING

If there is any question about the disinfection status of the CAPR System due to a previous use, it is
recommended to disinfect it before using.

1. Obtain a fully charged battery.
(Charger LED should be green
after battery is connected
to charger for more than 10
seconds.)

4. Connect the Helmet Power Cord
to the Battery. Push the Power
Cord Connector into the Battery
Receptacle until the Secure
Connection audibly clicks.

2. Assemble the Battery onto the Belt.
Place the top edge of the Belt under
the Battery Clip. Move the Belt fully
under and up to the top of the Clip.
Place the belt comfortably around the
waist with the battery near the side­back of the right hip.

5. Loosen the ratchet adjustment knob
counter-clockwise to ensure the

Helmet will easily t over the head.

3. Remove a DLC from the DLC
dispensing box and attach the DLC

Lens, with the DLC cu󰀨 facing the

inside to the helmet. Remove the

DLC Protective lm.

6. Hold the Helmet by the rear
headband in one hand, pull the

front top edge of the DLC Cu󰀨

down, and place your chin into the

DLC Cu󰀨. Then, pull the Helmet

over and down on to your head.

Page 63 P/N 03521015 Rev Q

WARNING

If conditions 1 and 2 below both are not achieved, switch to the other
size DLC before proceeding.

7. Slide your ngers between the
Cu󰀨 and face from each temple

down and under your chin to pull
the DLC Flappers away from the
lens, and to properly position the

cu󰀨.

CAUTION

If the Helmet is not secure and comfortable on the head, it may be
necessary to change the Height Adjustment. The Height Adjustment
raises and lowers the rear headband and the angle of the helmet with
respect to the head, and properly positions the DLC Lens from the

chin. This optimizes a secure and comfortable t in conjunction with the

Adjustment Knob for optimizing the circumference of the Headband. It
also aids in proper positioning for easy visualization of the LED Safety
Status Indicators. If necessary, unsnap the Height Adjustment tabs on
each side of the Helmet Liner and reposition upward or downward, until

the optimum t for comfort and security is determined.

Condition 1: Ensure the DLC
Flappers are away from the Lens,
positioned perpendicular to your
temples, and within ¼ inch of the
temples on each side of the head.

≤ 1/2

Inch
(~1.25 cm)

Condition 2: Ensure slight tension on

the cu󰀨 is felt continuously while sliding
the index or rst nger between the cu󰀨

and the face all along the chin and up
to the temples, from the right side of the
face to the left.

CAUTION

Optimum setting is achieved

when the helmet is secure on
the head for all movements
required and the front
headband is within 1/2 inch of
the eyebrows to allow good
visualization of the LED Safety
Status Indicators in the upper
peripheral vision. Be sure to
have both Height Adjustment
tabs in the same position.

8. Position the Helmet so that the front headband is within ½ inch of the eyebrows
and the rear headband is resting under the occipital bone above the vertebrae
on the neck, and then tighten the Adjustment Knob clockwise to ensure the most

secure t of the helmet on the head for all activities. Do not over tighten to cause

discomfort.

Page 64 P/N 03521015 Rev Q

There are two alternative protocols for do󰀩ng the CAPR Helmet:

• Alternative A is do󰀩ng the Helmet leaving the DLC attached for the next use.

• Alternative B is for removing the DLC for disposal and then do󰀩ng the Helmet.

Do󰀩ng the System: Alternative A

1. Loosen the rear Headband

Adjustment Knob (turn
counterclockwise).

4. Disconnect the Battery Belt from

around the waist by un-snapping
the buckle.

7. If desired, all components

of the CAPR System may
be disassembled and each
component decontaminated,
cleaned and/or stored at this
time.

2. Hold the front top of the Helmet in one
hand and with the other hand on the
Adjustment Knob; lift the Helmet up and

o󰀨 the head

5. With the Charger connected to the
mains wall power, connect the Charger
Cord to the Battery. Push the Charger
Cord Connector into the Battery
Receptacle until it is fully seated.

3. Disconnect the Helmet Power Cord
from the Battery - push the Secure
Connection Button down, pull Cord
Connector out, release the Button.

6. The entire CAPR System may be
decontaminated, cleaned and/or
stored at this time.

Page 65 P/N 03521015 Rev Q

Do󰀩ng the System: Alternative B

1. With the System mounted on
head, remove the DLC from
the Helmet. Dispose the DLC
according to your institution’s
protocol for contaminated waste.

4. Disconnect the Helmet Power
Cord from the Battery - push
the Secure Connection Button
down, pull Cord Connector out,
release the Button.

2. Loosen the rear Headband Adjustment
Knob by turning it counterclockwise

5. Disconnect the Battery Belt from
around the waist by un-snapping the
buckle.

WARNING

Refer to Section 9, page 43, Instructions For
Use: Charger, for details on proper use of
chargers and for charging batteries.

3. Hold the front top of the Helmet in
one hand and with the other hand on
the Adjustment Knob; lift the Helmet

up and o󰀨 the head.

6. With the Charger connected
to the mains wall power,
connect the Charger Cord to
the Battery. Push the Charger
Cord Connector into the Battery
Receptacle until it is fully seated.

7. The entire CAPR System may be
decontaminated, cleaned and/or stored
at this time.

Page 66 P/N 03521015 Rev Q

8. If desired, all components of the CAPR System may be
disassembled and each component decontaminated, cleaned
and/or stored at this time.

15. DLC Shroud

O.N. 2260-05SM
(01031345)

Small-Medium

O.N. 2260-05ML

(01031434)

Medium-Large

Intended Use

The MAXAIR® CAPR® Shroud Systems are intended to lter
aerosolized and droplet particulates.

Shrouds are designed for single use applications.

For Use With

The MAXAIR 2260-05 DLC-Shroud is a component of the
MAXAIR CAPR Shroud Systems and is intended to be donned with a
MAXAIR CAPR Powered Air Purifying Respirator (PAPR)
2081-03 Helmet and a 2164-10 Filter Cartridge or alternate.

v

WARNING

Use only if package is received unopened and contents
are undamaged. If damage is noted, contact the shipper for
replacement or repair.

Prior to using any MAXAIR® System or component, be sure
to be familiar with the system’s NIOSH approved congura­tion.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be
hazardous to the user’s health.

The institution using this product in any application is re­sponsible for determining the appropriateness of this equip­ment relative to regulatory requirements. Bio-Medical De­vices Intl, Inc. does not recommend the appropriate systems
for a particular institution or facility.

DO NOT use if any component is damaged. If any compo-

nents are damaged or contaminated and therefore unt for
safe and e󰀨ective use, they should be replaced immediately.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

The DLCs are not intended for use against oily particulates
such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life
or health (IDLH), and atmospheres containing less than

19.5% oxygen.

Follow current local regulations governing biohazard waste
to safely dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at
1-800-443-3842.

Standard CA-CAPR-36 System with 2260-05 DLC

Shroud

3

2

1

7

1. 2081-03 Helmet and Power Cord
(2081-03 Helmet with SnapOn
Cage removed)

2. 2164-10 Filter Cartridge* 6. 2600-01 Battery Charger

3. 2061-03 Filter Cover Cap 7. 2260-05 DLC Shroud

4. 2000-76 Battery Belt

* Alternate Filter Cartridges include the 2163-10.
Alternate Batteries include the 2500-37TSC and 2500-30TSC.

Materials

5DLC Lens is PETG

DLC Cu󰀨 is Polyurethane

Shroud body is Polypropylene

5. 2500-36TSC Battery*

4

5

6

Specications

Temperature Limits: 49

Eciency Rang: HE

Regulatory

NIOSH

0

C

Page 67 P/N 03521015 Rev Q

Prepare Shroud and Helmet for assembly

CAUTION

Read Sections 1 through 13
before proceeding.

1.Remove Shroud from
packaging and lay shroud on
the counter with lens/snaps
facing up.

Assembly

2. Attach one side of the DLC alignment
hole to the Helmet side attachment post

(Cu󰀨 facing inward).

5. Hold helmet securely, grasp shroud’s
rear pull tab and pull shroud up and
over helmet.

Disassembly:

Reverse steps 2 through 7 to remove
Shroud from Helmet.

3. Secure the center DLC
alignment hole over the FCC
front alignment post.

6. Pull Shroud down over back of
helmet and fasten rear snap to
FCC T-Tab snap.

WARNING

Dispose of contaminated Shrouds according to your
Institution’s protocols.

4. Attach the other side of DLC to the
other Helmet side attachment post.

7. Pull shroud down around Helmet and
secure
rear side snaps to each FCC rear side
snap (Both sides).

Page 68 P/N 03521015 Rev Q

Donning

≤ 1/2
inch

(~1.25
cm)

8. Connect the Helmet Power Cord to
the Battery. Push the Power Cord
Connector into the Battery Receptacle
until the Secure Connection audibly
clicks.

11. Secure Helmet by tightening Ratchet Knob as tight as

comfortably possible, while ensuring stability. The front
headband should sit within ½ inch of eyebrows for good
visualization of the Safety LEDs.

9. Loosen headband Ratchet
Knob (counterclockwise).

10. Hold Helmet in one hand and pull Cu󰀨

down with other hand. Place chin inside

cu󰀨 and pull helmet down onto head.

12. Pull back of shroud up, over, and down behind helmet.

Slide ngers between face and cu󰀨 on both sides from
chin to temples to ensure a slight Cu󰀨-to-Face tension.*

WARNING

* If there is a lack of tension, switch to 2260-05SM,

and repeat beginning with step 3.

13. Secure shroud by pulling ties around the waist and tying in
the front. Pull neck ties around to the front and tie securely.
Leaving about a ½ inch gap between neck and Shroud.

Do󰀩ng

Reverse steps 8 thru 14 to do󰀨 Helmet and remove Shroud.

After disconnecting the Battery from the Helmet, connect it
to the Charger.

Page 69 P/N 03521015 Rev Q

14. Optionally, tuck Shroud inside body cover.

WARNING

Refer to Section 9, page 43, Instructions For
Use: Charger, for details on proper use of
chargers and for charging batteries.

16. DLC Double Shroud

O.N. 2261-01SM
(01031394)

Small-Medium

O.N. 2261-01ML
(01031396)

Medium-Large

WARNING

Use only if package is received unopened and contents
are undamaged. If damage is noted, contact the shipper for
replacement or repair.

Prior to using any MAXAIR® System or component, be
sure to be familiar with the system’s NIOSH approved

conguration.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be
hazardous to the user’s health.

The institution using this product in any application is
responsible for determining the appropriateness of this
equipment relative to regulatory requirements. Bio-Medical
Devices Intl, Inc. does not recommend the appropriate
systems for a particular institution or facility.

DO NOT use if any component is damaged. If any
components are damaged or contaminated and therefore

unt for safe and e󰀨ective use, they should be replaced

immediately.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

The shrouds are not intended for use against oily particulates
such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life or
health (IDLH), and atmospheres containing less than 19.5%
oxygen.

Follow current local regulations governing biohazard waste
to safely dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at
1-800-443-3842.

Intended Use

The MAXAIR® CAPR® Double Shroud Systems are intended to lter
aerosolized and droplet particulates.

Double Shrouds are designed for single use applications.

For Use With

The MAXAIR 2261-01 DLC-Double Shroud is a component of the
MAXAIR CAPR Double Shroud Systems and is intended to be donned
with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR) 2081­03 Helmet and 2164-10 Filter Cartridge or alternate.

Standard CA-CAPR-36 System with 2261-01 DLC

Double Shroud

2

1

1. 2081-03 Helmet and Power
Cord (2081-03 Helmet with

SnapOn Cage removed)

2. 2164-10 Filter Cartridge* 6. 2600-01 Battery Charger

3. 2061-03 Filter Cover Cap 7. 2261-01 Double Shroud

4. 2000-76 Battery Belt

* Alternate Filter Cartridges include the 2163-10.
Alternate Batteries include the 2500-37TSC and 2500-30TSC.

3

7

5. 2500-36TSC Battery*

4

5

6

Materials

DLC Lens is PETG

DLC Cu󰀨 is Polyurethane

Shroud outer body is plastic coated fabric

Shroud inner body is electrostatic lter media

Specications

Temperature Limits: 490C

Eciency Rang: HE

Regulatory

Page 70 P/N 03521015 Rev Q

NIOSH

Prepare Double Shroud and Helmet for Assembly:

NOTE

Read Sections 1 through 13 before proceeding.

Assembly

1. Remove Double Shroud from
packaging and lay shroud on the
counter with lens/snaps facing up.

4. Attach the other side of the DLC to the
other Helmet side attachment post.

2. Attach one side of the DLC
alignment hole to the Helmet

side attachment post (Cu󰀨

facing inward)

5. Hold helmet securely, grasp the shroud’s rear pull
tab and pull shroud up and over helmet.

3. Secure the center DLC
alignment hole over the FCC
front alignment post.

6. Pull Shroud down over back of helmet and
fasten rear snap to FCC T-Tab snap.

Disassembly

Reverse steps 2 through 7 to
remove Shroud from Helmet.

Page 71 P/N 03521015 Rev Q

7. Pull shroud down around Helmet and secure rear side snaps
to each FCC rear side snaps (Both sides).

WARNING

Dispose of contaminated Shrouds according to
your Institution’s protocols.

Donning

≤ 1/2
inch

(~1.25
cm)

9. Connect the Helmet Power Cord to the Battery. Push the
Power Cord Connector into the Battery Receptacle until

the Secure Connection audibly clicks.

12. Secure Helmet by tightening Ratchet Knob as tight as
comfortably possible, while ensuring stability. The front
headband should sit within a ½ inch of eyebrows for
good visualization of the Safety LEDs.

10. Loosen headband
Ratchet Knob
(counterclockwise).

13. Pull back of shroud up, over, and down behind helmet.

Slide ngers between face and cu󰀨 on both sides
from chin to temples to ensure a slight Cu󰀨-to-Face

tension.*

11. Hold Helmet in one

hand and pull Cu󰀨

down with other hand.

Place chin inside cu󰀨

and pull helmet down
onto head.

14. Pull neck ties around to the front and tie securely.
Leaving about a ½ inch gap between neck and Shroud.
Tuck inner shroud inside body cover.

Do󰀩ng

Reverse steps 9 thru 15 to do󰀨 Helmet and remove Shroud.

After disconnecting the Battery from the Helmet, connect it to
the Charger.

Page 72 P/N 03521015 Rev Q

15. Pull outer shroud down around all sides.

WARNING

Refer to Section 9, page 43, Instructions For
Use: Charger, for details on proper use of
chargers and for charging batteries.

17. HE DLC Pre-Filter Hood

O.N. 2270-01SM
(01031417)

Small-Medium

Intended Use

The MAXAIR® CAPR® DLC Pre-Filter Hood Systems are

intended to lter aerosolized and droplet particulates.

Hoods are designed for single use applications.

O.N. 2270-01ML
(01031425)

Medium-Large

WARNING

Use only if package is received unopened and contents
are undamaged. If damage is noted, contact the shipper for
replacement or repair.

Prior to using any MAXAIR® System or component, be sure to

be familiar with the system’s NIOSH approved conguration.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be
hazardous to the user’s health.

The institution using this product in any application is
responsible for determining the appropriateness of this
equipment relative to regulatory requirements. Bio-Medical
Devices Intl, Inc. does not recommend the appropriate
systems for a particular institution or facility.

DO NOT use if any component is damaged. If any
components are damaged or contaminated and therefore

unt for safe and e󰀨ective use, they should be replaced

immediately.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

The shrouds are not intended for use against oily particulates
such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life or
health (IDLH), and atmospheres containing less than 19.5%
oxygen.

Follow current local regulations governing biohazard waste to
safely dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at
1-800-443-3842.

For Use With

The MAXAIR 2270-01DLC Pre-Filter Hood is a component
of the MAXAIR CAPR Hood Systems and is intended to be
donned with a MAXAIR CAPR Powered Air Purifying Respirator
(PAPR) 2080-03 Helmet and a 2165-10 Filter Cartridge.

Standard CAPR 2270-01 DLC Pre-Filter Hood

System

1

2

3

4

5

6

1. 2080-03 Helmet and
Power Cord

2. 2165-10 Post Filter
Cartridge

3. 2500-36TSC Battery*

*The 2500-30TSC is an alternate battery for the 2500-36TSC.

4. 2000-76 Battery Belt

5. 2600-01 Battery Charger

6. 2270-01 DLC Pre-Filter
Hood

Materials

DLC Lens is PETG

DLC Cu󰀨 is Polyurethane

Hood body is plastic coated fabric

Filter is electrostatic lter material

Specications

Temperature Limits: 490C

Eciency Rang: HE

Regulatory

Page 73 P/N 03521015 Rev Q

NIOSH

NOTE

Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13).
Assemble the 2165-10 Filter Cartridge per Section 12.

Prepare Hood and Helmet for Assembly

1. Remove hood from packaging and lay it
on counter with lens/snaps facing up.

Assembly

3. Snap one side of Hood DLC to one side
snap of Helmet (DLC Cu󰀨 facing in).

2. If necessary use a thin, at blade to gently remove Front and Rear Adapter
Posts.

4. Snap front of Hood DLC to center
Helmet snap.

5. Snap other side of Hood DLC to
other side snap of Helmet.

6. Grasp Hood Snap Tab and begin pulling
hood up and over helmet.

7. Continue pulling over and down
the back of the helmet.

Disassembly WARNING

Reverse steps 3 through 8 to remove Hood
from Helmet.

Page 74 P/N 03521015 Rev Q

Dispose of contaminated Hoods according to your Institution’s
protocols.

8. Secure the Hood Snap Tab on the
lower rear Helmet snap.

Donning

`

9. Connect the Helmet Power Cord to the Battery.
Push the Power Cord Connector into the Battery
Receptacle until the Secure Connection audibly
clicks.

12. Pull Helmet over and
down onto head.

13. Secure Helmet by
tightening Ratchet
Knob as tight
as comfortably
possible, while
ensuring stability.

≤ 1/2

inch

(~1.25

cm)

10. Loosen rear Ratchet Knob
(counterclockwise).

14. Pull back of Hood over, and
down behind Helmet.

11. Hold Helmet in one

hand; pull Cu󰀨 down

with other hand, and

place chin into Cu󰀨.

15. Slide ngers between
face and Cu󰀨 on both

sides from chin to
temples to ensure

slight Cu󰀨-to-face

tension*.

16. Ensure that the front
Headband is within
1/2 inch of eyebrows
for good visualization
of the Safety LEDs

17. Pull lower ties
around from
back and place
through tie slits in
hood bottom. Tie
securely.

Do󰀩ng

Reverse steps 9 thru 19 to do󰀨 Helmet and remove Hood.

After disconnecting the Battery from the Helmet, connect
it to the Charger.

Page 75 P/N 03521015 Rev Q

18. Pull upper ties around and to
front and tie securely under
Lens. Ties should be within
about 1/2 inch from neck.

WARNING

Refer to Section 9, page 43, Instructions For
Use: Charger, for details on proper use of

chargers and for charging batteries.

19. Suitable body
cover gown is
recommended. Tuck
Hood Shroud under
body cover gown for
optimum protection.

18. XP DLC Pre-Filter Hood

O.N. 2270-03SM
(01031315)

Small-Medium

Intended Use

The MAXAIR® CAPR® XP DLC Hood Systems are intended to lter
aerosolized and droplet particulates.
Hoods are designed for single use applications.

For Use With

O.N. 2270-03ML
(01031521)

Medium-Large

WARNING

Use only if package is received unopened and contents
are undamaged. If damage is noted, contact the shipper for
replacement or repair.

Prior to using any MAXAIR® System or component, be sure to

be familiar with the system’s NIOSH approved conguration.

Read and understand the User’s Instructions Manual.

Failure to follow the User’s Instructions Manual may be
hazardous to the user’s health.

The institution using this product in any application is
responsible for determining the appropriateness of this
equipment relative to regulatory requirements. Bio-Medical
Devices Intl, Inc. does not recommend the appropriate
systems for a particular institution or facility.

DO NOT use if any component is damaged. If any
components are damaged or contaminated and therefore

unt for safe and e󰀨ective use, they should be replaced

immediately.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

The shrouds are not intended for use against oily particulates
such as paint mist, oil mist or detergents.

NOT for use in atmospheres immediately dangerous to life or
health (IDLH), and atmospheres containing less than 19.5%
oxygen.

Follow current local regulations governing biohazard waste to
safely dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at
1-800-443-3842.

The MAXAIR 2270-03 XP DLC Pre-Filter Hood is a component of
the MAXAIR CAPR Hood Systems and is intended to be donned
with a MAXAIR CAPR Powered Air Purifying Respirator (PAPR)
2080-03 Helmet and a 2165-10 Filter Cartridge.

Standard CAPR 2270-01 DLC Pre-Filter Hood

System

1

2

3

4

6

1. 2080-03 Helmet with
Power Cord

2. 2165-10 Filter Cartridge 5. 2600-01 Battery Charger

3. 2500-30TSC Battery,
large

4. 2000-76 Battery Belt

6. 2270-03 XP Hood

Materials

DLC Lens is PETG

DLC Cu󰀨 is Polyurethane

Hood body is plastic coated fabric

Filter is electrostatic lter material

Specications

Temperature Limits: 490C

Eciency Rang: APF = 1,000

Regulatory

NIOSH

5

Page 76 P/N 03521015 Rev Q

NOTE

Read Sections 1 through 13 before proceeding. If one is attached, remove the Filter Cover Cap (Section 13).
Assemble the 2165-10 Filter Cartridge per Section 12.

Prepare Hood and Helmet for Assembly

1. Remove hood from packaging and lay
hood on counter with lens/snaps facing
up.

Assembly

3. Snap one side of Hood DLC to one side

snap of Helmet (DLC Cu󰀨 facing in).

2. If necessary use a thin, at blade to gently remove Front and Rear Adapter
Posts.

4. Snap front of Hood DLC to center
Helmet snap.

5. Snap other side of Hood DLC
to other side snap of Helmet.

6. Grasp Hood Snap Tab and begin pulling
hood up and over helmet.

7. Continue pulling over and down the
back of the helmet.

Disassembly WARNING

Reverse steps 3 through 8 to remove Hood
from Helmet.

Page 77 P/N 03521015 Rev Q

Dispose of contaminated Hoods according to
your Institution’s protocols.

8. Secure the Hood Snap Tab on
the lower rear Helmet snap.

Donning

`

9. Connect the Helmet Power Cord to the Battery. Push
the Power Cord Connector into the Battery Receptacle
until the Secure Connection audibly clicks.

12. Pull Helmet over and

down onto head.

≤ 1/2 inch
(~1.25 cm)

13. Secure Helmet by
tightening Ratchet
Knob as tight as
comfortably possible,
while ensuring stability.

10. Loosen rear Ratchet Knob
(counterclockwise).

14. Pull back of Hood over, and
down behind Helmet.

11. Hold Helmet in one

hand; pull Cu󰀨 down

with other hand, and

place chin into Cu󰀨.

15. Slide ngers between
face and Cu󰀨 on both

sides from chin to
temples to ensure

slight Cu󰀨-to-face

tension*.

16. Ensure that the front
Headband is within
1/2 inch of eyebrows
for good visualization
of the Safety LEDs

17. Pull lower ties around
from back and place
through tie slits in hood
bottom. Tie securely.

Do󰀩ng

Reverse steps 9 thru 19 to do󰀨 Helmet and remove Hood.

After disconnecting the Battery from the Helmet, connect
it to the Charger.

Page 78 P/N 03521015 Rev Q

18. Pull upper ties around and to
front and tie securely under
Lens. Ties should be within
about 1/2 inch from neck.

WARNING

Refer to Section 9, page 43, Instructions For
Use: Charger, for details on proper use of

chargers and for charging batteries.

19. Suitable body
cover gown is
recommended. Tuck
Hood Shroud under
body cover gown for
optimum protection.

19. HE DLC Hood with Heavy Loading Filter (HLF)

Intended Use

O.N. 2270-04SM*

(07831036)

Small-Medium

O.N. 2270-04ML*

(07831037)

Medium-Large

*one 2170-26 (07831040) HLF

is included with each Hood

The MAXAIR® CAPR® Hood Systems are intended to lter

aerosolized and droplet particulates and provide high level uid

resistance.

Hoods are designed for single use applications.

For Use With

The MAXAIR 2270-04 HE DLC Hood is a component of the
MAXAIR CAPR Hood Systems and provides optimum performance
when donned with a MAXAIR CAPR Powered Air Purifying Respirator
(PAPR) 2081-03 Helmet (optionally with 2082-03 Helmet w/chin bar).

Symbol Denitions

Warning, Caution, or Note Fluid Resistance

!

Order Number Part Number

O.N. PN

WARNING

!

Use only if package is received unopened and contents are
undamaged. If damage is noted, contact the shipper for replacement
or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and e󰀨ective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and under­stand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR
Systems User’s Instructions, P/N 03521015, may be hazardous to
the user’s health.

The institution using this product in any application is responsible for
determining the appropriateness of this equipment relative to regula­tory requirements. Bio-Medical Devices Intl, Inc. does not recom­mend the appropriate systems for a particular institution or facility.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

NOT for use in atmospheres immediately dangerous to life or health
(IDLH), and atmospheres containing less than 19.5% oxygen, or
more than 25% oxygen.

CAPR 2270-04 HE DLC Hood
Standard System Conguration

2

1

3

5

4

1. 2081-03 Helmet w/ Power Cord 4. 2270-04 HE DLC Hood

2. 2500-36TSC Battery 5. 2170-26 Heavy Loading
Filter

3. 2000-76 Battery Belt 6. 2600-01 Battery Charger

* The 2500-30TSC 16-20 hour/charge battery is an alternate that may be used
in place of the 2500-36TSC.

6

Materials

MATERIAL TYPE FLUID RESISTANCE*

Body (Shroud) Polypropylene Level 4 compatible

(seams included)

Lens Polycarbonate Level 4 compatible

Filter Polypropylene Level 3 compatible

HLF Polypropylene/

modacrylic blend

* Internal test data demonstrates material compatibility with the liquid barrier
performance classication levels described in ANSI/AAMI PB 70:2012 for
isolation gowns, etc. Seams between non-like material are excluded.

General purpose uid

absorption and large

particle lter.

Flammability Level I: fabric may burn if exposed to open ame.

Follow current local regulations governing biohazard waste to safely
dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at 1-800-443-3842.

Page 79 P/N 03521015 Rev Q

Specications

Temperature Limits: 490C
APF = 25

Regulatory

NIOSH

NOTE

Read Sections 1 through 11 before proceeding.

Don:

1. Remove Hood and Heavy Loading Filter
(HLF) from packaging and lay on the
counter with labels facing up.

2. Connect the Battery to the Belt and place the Belt
around the waist, typically with the Battery towards

the rear of the right hip. To begin air ow, insert the

Helmet Power Cord Connector into Battery Connec­tor receptacle until the Secure Lock audibly clicks.

NOTE

The outer gown
may be donned up to about
the waist before donning the
battery, and then completed,
or fully after the battery is
donned and connected.

NOTE

Depending on the
anticipated comfort level
when fullly gowned, the
Helmet Air-Flow Level may
be set to Med of High.

3. Turn Headband Ratchet Knob
counterclockwise to loosen
headband for ease of donning
Helmet.

6. Hold Hood in one hand with lens
towards helmet. Attach one side Hood­Lens attachment hole to respective
Helmet side attachment post.

< 1/2 inch (~ 12.7 mm)

4. Position Helmet on head with front
Headband within 1/2 inch of eyebrows.

7. Attach center Hood-Lens align­ment hole over Helmet center
alignment post.

5. Turn Ratchet Knob clockwise to tighten
Headband as tight as comfortable to
secure Helmet to Head for all
anticipated activities.

NOTE

An
audible click
will occur
when the side
attachements
are made
properly.

8. Attach other Hood-Lens attach­ment hole to other Helmet side
attachment post.

Page 80 P/N 03521015 Rev Q

CAUTION

If conditions in 9.
and 10. are not achieved,
switch to the other size

Hood before proceeding.

9. Ensure the DLC Cu󰀨 Flappers are out against
the temples by inserting ngers between face
and Cu󰀨 and gently pulling Cu󰀨 and Flapper

out and then back to temple (both sides).

11.Holding the Helmet securely on
head, grasp back bottom of Hood
Skirt and pull up, over, and down
below Helmet in back.

10.Ensure slight tension is felt continuously

while sliding the index or rst nger
between cu󰀨 and face all along the chin

up to the temples, from right to left side
of face.

12.Continuing process of 11, pull Hood
all the way down so that Hood Filter
(blue) is fully down on Helmet.

13.Ensure all Filter (blue) wrinkles
above front of Lens are re­moved by holding shroud
in front below lens and in back

below lter and pulling down rmly.

14. Initiate donning of Heavy Loading
Filter (HLF) by tucking back bottom
up under back bottom of Helmet

Page 81 P/N 03521015 Rev Q

15. Complete donning of HLF by pull­ing down rear-to-front and securing
front bottom on Hood front velcro
strips (both sides in front).

16. Ensure Hood Skirt is fully down on
all sides.
Secure Neck ties to within about
1/2 inch of neck.
Secure body ties around waist
area.

Do󰀨:

17. Untie both Neck and Body Ties.
Either retie Neck ties very loosely or

cut them o󰀨 Hood to ensure Neck Ties

do not contaminate Helmet, gown, or
wearer.

20. Continue pulling Hood o󰀨 front

of Helmet releasing the Lens
from its Helmet attachment
points.

18.Grasp both Body Ties and pull up
to bring back bottom of Hood up
and over Helmet.

21. Discard Hood and HLF
per institutional protocol for
contaminated waste.

19.Continue pulling Hood inside-out up

23. Do󰀨 and discard gown

per gown supplier
protocol.

and over Hood and HLF to ensure
contaminated outside is folded up
inside.

24. Loosen Headband by
turning Ratchet Know fully
counterclockwise.

25. Lift Helmet up and o󰀨 Head

Page 82 P/N 03521015 Rev Q

26. Disconnect the Helmet Power
Cord from the Battery - push
the Secure Connection Button
down, pull Cord Connector
out, release the Button, and
connect the Battery to the
charger.

WARNING

Refer to Section 9, page 43,
Instructions For Use: Charger, for
details on proper use of chargers
and for charging batteries.

20. Quick Cuff

O.N. 2367-02

(07631022)

NOTE

The Quick Cu󰀨 is used with the 2270-06 Hood and

!

alternately with the 2082-03 or the 2026-03 Helmet.

For Use With

The MAXAIR 2367-02 Quick Cu󰀨 is a component of the

MAXAIR Hood Systems used with the 2082-03 and 2026-03 Helmets.

2082-03 Helmet 2026-03 Helmet

Symbol Denitions

Warning, Caution, or Note

!

Order Number Part Number

O.N. PN

WARNING

!

Use only if package is received unopened and contents are
undamaged. If damage is noted, contact the shipper for replacement
or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and e󰀨ective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and under­stand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR
Systems User’s Instructions, P/N 03521015, may be hazardous to
the user’s health.

The institution using this product in any application is responsible for
determining the appropriateness of this equipment relative to regula­tory requirements. Bio-Medical Devices Intl, Inc. does not recom­mend the appropriate systems for a particular institution or facility.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

NOT for use in atmospheres immediately dangerous to life or health
(IDLH), and atmospheres containing less than 19.5% oxygen, or
more than 25% oxygen.

MAXAIR 2367-02 Quick

Front View Inside View

Materials

Cu󰀨 is polypropylene/polypropylene spunbonded & latex free elastic

Specications

Temperature Limits: 490C

Regulatory

NIOSH

Flammability Level I: fabric may burn if exposed to open ame.

Follow current local regulations governing biohazard waste to safely
dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at 1-800-443-3842.

Page 83 P/N 03521015 Rev Q

CAUTION:

Read Sections 1 through 11 before proceeding.

NOTE

The Quick Cu󰀨 is used alternately with the 2082-03 and the 2026-03 Helmets. Assembly is nearly identical and is,
therefore, shown only on the 2082-03 except were di󰀨erent and appropriately noted.

Assembly:

1. Remove Quick Cu󰀨 from

packaging and lay on the
counter with label facing up.

2. Ensure proper orientation of

Quick Cu󰀨 Snaps by holding

up in front of ChinBar with
label facing you.

5. Gently pull top of one side of
Quick Cu󰀨 up and over bot­tom of Velcro on ChinBar.

3. With Helmet turned upside down,

snap one side of Quick Cu󰀨 to an

appropriate Helmet Headband
Snap Hole.

6. Gently pull top of other side of

Quick Cu󰀨 up and over bottom of

Velcro on ChinBar on other side.

4. Snap other side of Quick Cu󰀨

to a same positioned Helmet
Headband Snap Hole on the
other side of Helmet.

7a. For 2082-03 Helmet, with bottom

of ChinBar pointed up, pull bottom

of Quick Cu󰀨 around T-Tab.

7b. For 2026-03 Helmet, with bottom of ChinBar pointed

up, pull bottom of Quick Cu󰀨 down and mate the bot­tom inside Quick Cu󰀨 stiching to the velcro strip on the

ChinBar.

8. Finished assembly should
appear as shown.

Disassembly:

To disassemble Quick Cu󰀨 from the Helmet reverse steps 2-7 and discard per instutitional protocol for contaminated waste.

Page 84 P/N 03521015 Rev Q

21. HE Hood with Heavy Loading Filter (HLF)

O.N. 2270-06SM*

(07831038)

Small-Medium

O.N. 2270-06ML*

(07831039)

Medium-Large

*one 2170-26 (07831040) HLF is

included with each Hood

Symbol Denitions

Warning, Caution, or Note Fluid Resistance

!

Order Number Part Number

O.N. PN

WARNING

!

Use only if package is received unopened and contents are
undamaged. If damage is noted, contact the shipper for replacement
or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and e󰀨ective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and under­stand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR
Systems User’s Instructions, P/N 03521015, may be hazardous to
the user’s health.

The institution using this product in any application is responsible for
determining the appropriateness of this equipment relative to regula­tory requirements. Bio-Medical Devices Intl, Inc. does not recom­mend the appropriate systems for a particular institution or facility.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

NOT for use in atmospheres immediately dangerous to life or health
(IDLH), and atmospheres containing less than 19.5% oxygen, or
more than 25% oxygen.

Flammability Level I: fabric may burn if exposed to open ame.

Follow current local regulations governing biohazard waste to safely
dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at 1-800-443-3842.

Intended Use

The MAXAIR® Hood Systems are intended to lter aerosolized and

droplet particulates and provide high level uid resistance.

Hoods are designed for single use applications.

For Use With

The MAXAIR 2270-06 HE Hood is a component of the
MAXAIR Hood Systems and provides optimum performance when
donned with a MAXAIR Systems CAPR 2082-03 Helmet or,
alternatively, with a MAXAIR Systems 2026-03 Helmet.

CAPR 2270-06 HE Hood Standard System
Conguration (showing alternate Helmets, 1 or 2)

1

2

3

5

4

6

8

7

1. 2082-03 Helmet w/ Power Cord
and Chin Bar

2. 2026-03 Helmet w/Power Cord
and ChinBar

3. 2367-02 Quick Cu󰀨 7. 2270-06 HE Hood

4. 2000-76 Battery Belt 8. 2170-26 Heavy Loading Filter

* The 2500-30TSC 16-20 hour/charge battery is an alternate that
may be used in place of the 2500-36TSC.

Materials

MATERIAL TYPE FLUID RESISTANCE*

Body (Shroud) Polypropylene Level 4 compatible

Lens Polycarbonate Level 4 compatible

Filter Polypropylene Level 3 compatible

HLF Polypropylene/

modacrylic blend

* Internal test data demonstrates material compatibility with the liquid
barrier performance classication levels described in ANSI/AAMI PB70:2012
for isolation gowns, etc. Seams between non-like material are excluded.

Specications

Temperature Limits: 490C
APF = 25

Regulatory

5. 2500-36TSC Battery

6. 2600-01 Charger

(seams included)

General purpose uid

absorption and large

particle lter.

Page 85 P/N 03521015 Rev Q

NIOSH

NOTE

Read Sections 1 through 11 before proceeding.

NOTE

The 2270-06 HE Hood may be used alternatively with the 2082-03 Helmet or the 2026-03 Helmet. Due to the
extreme between the Helmets, photos are of the 2082-03 unless 2026-03 photos are needed for clarity.

Prep for Donning:

1. Remove Hood and Heavy Loading Filter from packaging and lay on a
counter with labels facing up.

3. Connect the Battery to the Belt and place the Belt around the
waist, typically with the Battery towards the rear of the right hip.

To begin air ow, insert the Helmet Power Cord Connector into

Battery Connector receptacle until the Secure Lock audibly clicks.

Don:

2. Refer to the 2367-02 Quick Cu󰀨 IFU for
Quick Cu󰀨 to Helmet assembly instructions.

NOTE

The outer gown may be donned up to about the
waist before donning the battery, and then completed, or
fully after the battery is donned and connected.

NOTE

Depending
on the anticipated
comfort level when
fully gowned, the
Helmet Air-Flow
Level may be set to
Med of High.

4. Turn Headband Ratchet Knob
counterclockwise to loosen
headband for ease of donning
Helmet.

Page 86 P/N 03521015 Rev Q

< 1/2 inch (~ 12.7 mm)

5. Position Helmet on head with front
Headband within 1/2 inch of eyebrows.

6. Turn Ratchet Knob clockwise to tighten
Headband as tight as comfortable to
secure Helmet to Head for all
anticipated activities.

7. Hold Hood in one hand with lens
towards helmet. Attach one side Hood­Lens attachment hole to respective
Helmet side attachment post.

8. Attach center Hood-Lens align­ment hole over Helmet center
alignment post.

9. Attach other Hood-Lens attach­ment hole to other Helmet side
attachment post.

NOTE

An
audible click
will occur
when the side
attachements
are made
properly.

12. Holding the Helmet securely on
head, grasp back bottom of Hood
Skirt and pull up, over, and down
below Helmet in back.

14. Ensure all Filter (blue) wrinkles
above front of Lens are re­moved by holding shroud
in front below lens and in back

below lter and pulling down rmly.

13. Continuing process of 11, pull
Hood all the way down so that
Hood Filter (blue) is fully down on
Helmet.

CAUTION

For very small stature
wearers the Hood Shroud
may t too loosely, and the
2270-06SM may be more
appropriate.

15. Initiate donning of Heavy Loading
Filter (HLF) by tucking back bottom
up under back bottom of Helmet

Page 87 P/N 03521015 Rev Q

16. Complete donning of HLF by pull­ing down rear-to-front and securing
front bottom on Hood front velcro
strips (both sides in front).

17. Ensure Hood Skirt is fully down on all
sides.
Secure Neck ties to within about 1/2
inch of neck.
Secure body ties around waist area.

18. Initiate donning of Heavy Loading
Filter (HLF) by tucking back bottom
up under back bottom of Helmet

Do󰀨:

19. Complete donning of HLF by pull­ing down rear-to-front and securing
front bottom on Hood front velcro
strips (both sides in front).

20. Ensure Hood Skirt is fully down on
all sides. Secure Neck ties to within
about 1/2 inch of neck. Secure body
ties around waist area.

21. Untie both Neck and
Body Ties.
Either retie Neck ties
very loosely or cut them

o󰀨 Hood to ensure Neck

Ties do not contaminate
Helmet, gown, or wearer.

25. Discard Hood and HLF
per institutional protocol for
contaminated waste.

22.Grasp both Body Ties
and pull up to bring
back bottom of Hood
up and over Helmet.

26. Do󰀨 and

discard gown
per gown
supplier
protocol.

23.Continue pulling Hood inside-out
up and over Hood and HLF to
ensure contaminated outside is
folded up inside.

27. Loosen Headband
by turning Ratchet
Know fully counter­clockwise.

28. Lift Helmet up and o󰀨

Head

24. Continue pulling Hood o󰀨 front

of Helmet releasing the Lens
from its Helmet attachment
points.

29. Disconnect the Hel­met Power Cord from
the Battery - push the
Secure Connection
Button down, pull Cord
Connector out, release
the Button. Connect the
Battery to the Charger.

Page 88 P/N 03521015 Rev Q

WARNING

Refer to Section 9, page 43, Instructions For Use: Charger, for
details on proper use of chargers and for charging batteries.

22. Single XP HFR Hoods with Heavy Loading Filter (HLF) and
optional HFR FCC

O.N. 2271PW-07SM

(Small-Medium)

P/N 07831183

O.N. 2271PW-07ML

(Medium-Large)

P/N 07831184

*one 2170-27 (07831205) HLF

is included with each Hood

O.N. 2271PB-07SM

(Small-Medium)

P/N 07831155

O.N. 2271PB-07ML

(Medium-Large)

P/N 07831156

*one 2170-27 (07831205) HLF is

included with each Hood

Symbol Denitions

Warning, Caution, or Note Order Number

!

WARNING

!

Use only if package is received unopened and contents are
undamaged. If damage is noted, contact the shipper for replacement
or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and e󰀨ective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and under­stand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR
Systems User’s Instructions, P/N 03521015, may be hazardous to
the user’s health.

The institution using this product in any application is responsible for
determining the appropriateness of this equipment relative to regula­tory requirements. Bio-Medical Devices Intl, Inc. does not recom­mend the appropriate systems for a particular institution or facility.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

NOT for use in atmospheres immediately dangerous to life or health
(IDLH), and atmospheres containing less than 19.5% oxygen, or
more than 25% oxygen.

Flammability Level I: fabric may burn if exposed to open ame.

Follow current local regulations governing biohazard waste to safely
dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at 1-800-443-3842.

O.N.

Intended Use

The MAXAIR® CAPR® Hood Systems are intended to lter

aerosolized and droplet particulates and provide high level uid

resistance.

Hoods are designed for single use applications.

Typical Hood System Components

2 4

1

3

B

A

C

1 The 2500-30TSC and 2500-36TSC are alternates to the 2500-37TSC.

5

D

E

1. 2081-03 Helmet

2. 2061-05 HFR FCC

6

3. 2271PW-07 Hood w/2170­27 HLF

4. 2500-37TSC Battery

5. 2000-76 Battery Belt

6. 2600-01 Battery
Charger

A. 2081-03 Helmet

B. 2061-05 HFR FCC

F

C. 2271PB-07 Hood w/
2170-27 HLF

D. 2500-37TSC Battery

E. 2000-76 Battery Belt

F. 2600-01 Battery
Charger

Hood Specications

Temperature Limits: 490C maximum
Materials:

MATERIAL TYPE FLUID RESISTANCE

Body (Shroud) Polypropylene ASTM F1671

Lens Polycarbonate ASTM F1671

Hood Filter Polypropylene AATCC TM127

HLF Polypropylene/

modacrylic blend

General particle lter

material

Regulatory

NIOSH

1

1

Page 89 P/N 03521015 Rev Q

NOTE

!

All procedures are the same for the “PB” Hood as for the “PW” Hood; only the “PW” ML version is shown. The “PW”
Hood body material is essentially a heavier weight, non-breathable alternative to the “PB” version.

Don Battery, Belt, Helmet and Hood

1. Remove all System Components from their packaging, ensure they are ready for use, and lay them on a clean counter with labels facing you.

2. Assemble the Battery onto a double layer of Belt. Place the
top edge of the Belt under the Battery Clip, fully under and
up to the Clip top, so the Clip Detent rests on the Clip Base
and NOT the Belt. Place the belt comfortably around the
waist with the battery near the side-back of the right hip.

5. Position Helmet on
head with front
Headband within 1/2
inch of eyebrows.

6. Turn Ratchet Knob clock­wise as tight as comfortable
to secure Helmet to Head
for all anticipated activities.

7. Gently pull Cu󰀨 and

Flappers away from
Lens to ensure they are
not stuck together.

3. Connect the Helmet Power Cord to the
Battery. Push the Power Cord Connector
into the Battery Receptacle until the Secure
Lock audibly clicks. (Do NOT hold down the
Black Secure Lock Button.)

8. Attach (snap) center
Hood-Lens mounting
hole over Helmet cen­ter mounting post.

4. Turn the Headband Ratchet
Knob counterclockwise to
loosen Headband for ease
of donning Helmet.

9. Attach (snap) one side
Hood-Lens mounting hole
to respective Helmet side
mounting post.

CAUTION

!

If condition in 12. is
not achieved, switch
to the other size Hood
(SM version) before

proceeding.

10. Attach (snap) other Hood-Lens
mounting hole to other Helmet
side mounting post.

14. Holding the Helmet securely on
head, grasp back bottom of Hood
Body and pull up, over, and down
below Helmet in back.

Page 90 P/N 03521015 Rev Q

11. Pull Cu󰀨 down and back under
chin, then insert ngers between
face and Cu󰀨 and gently pull Cu󰀨

and Flapper so Flappers point
towards the temples (both sides).

15. Continuing process of 14, pull
Hood all the way down so that
Hood Filter (top) is fully down on
Helmet.

12. Slide index or rst nger be-

tween Cu󰀨 and face from chin

to the temples, both sides, to
check there is slight tension

between cu󰀨 and face.

C

16. Ensure all Filter (top) folds above front of
Lens (A) are removed by holding Hood body
in front below Lens (B) and in back below Filter

(C) and pulling down rmly in back.

13. Don the appropriate
body covering PPE for
your application per the
manufacturers’ instruc­tions.

A

B

Don HLF (NOT optional - Required per NIOSH Approval)

1. Initiate donning the HLF (Heavy Load­ing Filter) by tucking its back bottom
up under back bottom of Helmet

2. Complete by pulling HLF over and down,
rear-to-front, of the Helmet and securing
front bottom on Hood front Velcro strip.

3. Ensure Hood Skirt is fully down on all sides,

Don HFR FCC (Optional, depending upon uid resistance protection desired.)

1. Initiate donning the HFR FCC (High
Fluid Resistant Filter Cover Cap) by
placing it over the front of the Helmet
and down towards the back.

Do󰀨 HFR FCC (If it was Donned)

2. Continue bringing the HFR
FCC down over the Helmet
so that it covers the HLF.

3. As needed, pull down back of HFR FCC with ngers in

back while pushing up on under side of Helmet back with
thumb.

Do󰀨 HLF

secure neck ties to within about 1/2 inch of
neck, and feed body ties through front hood
shroud slits and tie securely.

1. Hold front of HFR FCC in
place while lifting its rear up
over Helmet.

Page 91 P/N 03521015 Rev Q

2. Remove HFR FCC completely
and decon for next use.

1. Begin HLF do󰀩ng by curling its back bottom up over Helmet

back bottom.

2. Either continue grasping the HLF and lift it up, over, and o󰀨 the

Helmet and discard appropriately,

or, ALTERNATIVELY,

you may temporarily leave it on the Hood and proceed to Do󰀨 it

with the Hood (next section).

Do󰀨 the Hood, Helmet, Battery and Belt

1. Untie both neck
and body Ties.

5. As the back Hood body bottom
comes up over the Helmet, roll
the Hood (and HLF) and ties over
themselves to compact them and
minimize self contamination.

2. Re-tie both neck and body
Ties in front, out at their
most distant extremities.

3. Pull the Hood body, just below the
Filter, back and up to lift the back
of the Filter up over the back of
the Helmet.

6. Continue the rolling process while
moving the entire Hood (and

HLF) over, o󰀨, and forward from

the Helmet.

7. Continue the rolling pro­cess until the Hood is at the
front of the Helmet, then lift
upwards slightly to lift the
front Hood Lens mounting

hole up and o󰀨 the front

Helmet mounting post.

4. Use the body ties to pull the back
Hood body up and over the top of
the Helmet. The HLF, if left on, will

come o󰀨 the Helmet in this and next

steps.

8. When the Hood (and HLF) is

completely o󰀨 the Helmet and

out in front of you, discard it
appropriately as with other dis­posables per your institutional
hazardous waste protocol.

9. Turn Helmet Ratchet Knob
counterclockwise to loosen
Headband and lift Helmet up,

over, and o󰀨 the Head, and

prep the Helmet for next use.

Page 92 P/N 03521015 Rev Q

10. Unbuckle Belt and
remove Battery and Belt
from around the waste.

11. Disconnect the Helmet
Power Cord from the Bat­tery - Press down on the
Secure Lock (Black) Button
to release, then pull the cord
connector out from the Bat­tery connection receptacle.

12. Connect a powered on Battery
Charger connector to the Battery.
Push connector into Battery recep­tacle fully - Do NOT push down on
the Battery Secure Lock (Black)
button.

23. Double XP HFR Hoods with Heavy Loading Filter (HLF) and
optional HFR FCC

O.N. 2272PW-07SM

(Small-Medium)

P/N 07831025

O.N. 2272PW-07ML

(Medium-Large)

P/N 07831201

*one 2170-27 (07831205) HLF

is included with each Hood

Symbol Denitions

Warning, Caution, or Note Order Number

!

WARNING

!

Use only if package is received unopened and contents are
undamaged. If damage is noted, contact the shipper for replacement
or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and e󰀨ective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and under­stand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR
Systems User’s Instructions, P/N 03521015, may be hazardous to
the user’s health.

The institution using this product in any application is responsible for
determining the appropriateness of this equipment relative to regula­tory requirements. Bio-Medical Devices Intl, Inc. does not recom­mend the appropriate systems for a particular institution or facility.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

NOT for use in atmospheres immediately dangerous to life or health
(IDLH), and atmospheres containing less than 19.5% oxygen, or
more than 25% oxygen.

Flammability Level I: fabric may burn if exposed to open ame.

Follow current local regulations governing biohazard waste to safely
dispose of used shrouds.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at 1-800-443-3842.

O.N.

O.N. 2272PB-07SM

(Small-Medium)

P/N 07831173

O.N. 2272PB-07ML

(Medium-Large)

P/N 07831202

*one 2170-27 (07831205) HLF

is included with each Hood

Intended Use

The MAXAIR® CAPR® Hood Systems are intended to lter

aerosolized and droplet particulates and provide high level uid

resistance.

Hoods are designed for single use applications.

Typical Hood System Components

2 4

1

3

B

A

C

1 The 2500-30TSC is an alternate to the 2500-37TSC.

5

D

E

1. 2081-03 Helmet

2. 2061-05 HFR FCC

6

3. 2272PW-07 Hood w/
2170-27 HLF

4. 2500-37TSC Battery

5. 2000-76 Battery Belt

6. 2600-01 Battery
Charger

A. 2081-03 Helmet

B. 2061-05 HFR FCC

F

C. 2272PB-07 Hood w/
2170-27 HLF

D. 2500-37TSC Battery

E. 2000-76 Battery Belt

F. 2600-01 Battery
Charger

Hood Specications

Temperature Limits: 490C maximum
Materials:

MATERIAL TYPE FLUID RESISTANCE

Body (Shroud) Polypropylene ASTM F1671

Lens Polycarbonate ASTM F1671

Hood Filter Polypropylene AATCC TM127

HLF Polypropylene/

modacrylic blend

General particle lter

material

Regulatory

NIOSH

1

1

Page 93 P/N 03521015 Rev Q

NOTE

!

All procedures are the same for the “PB” Hood as for the “PW” Hood; only the “PW” ML version is shown. The “PW”
Hood body material is essentially a heavier weight, non-breathable alternative to the “PB” version.

Don Battery, Belt, Helmet and Hood

1. Remove all System Components from their packaging, ensure they are ready for use, and lay them on a clean counter with labels facing you.

2. Assemble the Battery onto a double layer of Belt. Place the
top edge of the Belt under the Battery Clip, fully under and
up to the Clip top, so the Clip Detent rests on the Clip Base
and NOT the Belt. Place the belt comfortably around the
waist with the battery near the side-back of the right hip.

5. Position Helmet on
head with front
Headband within 1/2
inch of eyebrows.

6. Turn Ratchet Knob clock­wise as tight as comfortable
to secure Helmet to Head
for all anticipated activities.

7. Gently pull Cu󰀨 and

Flappers away from
Lens to ensure they are
not stuck together.

3. Connect the Helmet Power Cord to the
Battery. Push the Power Cord Connector
into the Battery Receptacle until the Secure
Lock audibly clicks. (Do NOT hold down the
Black Secure Lock Button.)

8. Attach (snap) center
Hood-Lens mounting
hole over Helmet cen­ter mounting post.

4. Turn the Headband Ratchet
Knob counterclockwise to
loosen Headband for ease
of donning Helmet.

9. Attach (snap) one side
Hood-Lens mounting hole
to respective Helmet side
mounting post.

CAUTION

!

If condition in 12. is
not achieved, switch
to the other size Hood
(SM version) before

proceeding.

10. Attach (snap) other Hood-Lens
mounting hole to other Helmet
side mounting post.

14. With outer gown open to allow later
tucking in inner Shroud, grasp back bot­tom of both Shrouds and pull up, over,
and down below Helmet in back.

Page 94 P/N 03521015 Rev Q

11. Pull Cu󰀨 down and back under
chin, then insert ngers between
face and Cu󰀨 and gently pull Cu󰀨

and Flapper so Flappers point
towards the temples (both sides).

15. Continuing process of 14, pull
Hood all the way down so that
Hood Filter (top) is fully down on
Helmet.

12. Slide index or rst nger be-

tween Cu󰀨 and face from chin

to the temples, both sides, to
check there is slight tension

between cu󰀨 and face.

C

16. Ensure all Filter (top) folds above front of
Lens (A) are removed by holding Hood body
in front below Lens (B) and in back below Filter

(C) and pulling down rmly in back.

13. Don the appropriate
body covering PPE for
your application per the
manufacturers’ instruc­tions.

A

B

Don HLF (NOT optional - Required per NIOSH Approval)

17. Tuck Hood inner Shroud
under the outer body
gown and secure the
gown closure. Pull Hood
outer Shroud over the
shoulders and body.

1. Initiate donning the HLF
(Heavy Loading Filter) by
tucking its back bottom up
under back bottom of Helmet

2. Complete by pulling HLF over
and down, rear-to-front, of the
Helmet and securing front bot­tom on Hood front Velcro strip.

Don HFR FCC (Optional, depending upon uid resistance protection desired.)

3. Ensure Hood outer Shroud is
fully down on all sides, secure
neck ties to within about 1/2
inch of neck, and feed body
ties through front Hood Shroud
slits and tie securely.

1. Initiate donning the HFR FCC (High
Fluid Resistant Filter Cover Cap) by
placing it over the front of the Helmet
and down towards the back.

Do󰀨 HFR FCC (If it was Donned)

1. Hold HFR FCC front and lift
its rear up over Helmet.

2. Remove HFR FCC com­pletely and decon for next
use.

2. Continue bringing the HFR
FCC down over the Helmet
so that it covers the HLF.

3. As needed, pull down back of HFR FCC with ngers in

back while pushing up on under side of Helmet back with
thumb.

Do󰀨 HLF

1. Begin HLF do󰀩ng by curling its back bottom up over Helmet

back bottom.

2. Either continue grasping the HLF and lift it up, over, and o󰀨 the

Helmet and discard appropriately, or,

ALTERNATIVELY,

you may temporarily leave it on the Hood and proceed to Do󰀨 it

with the Hood (next section).

Page 95 P/N 03521015 Rev Q

Do󰀨 the Hood, Helmet, and Battery and Belt

1. Untie both neck
and body Ties.

5. Use the body ties to pull the Hood, Filter
and both Shrouds, up and over the top of
the Helmet. The HLF, if left on, will come

o󰀨 the Helmet in this and next steps.

2. Lift up Hood outer Shroud and

open outer body gown su󰀩cient

to allow Hood inner Shroud to

be pulled up and o󰀨. (HLF may
be on, or o󰀨 per previous Do󰀨

HLF step.)

3. Re-tie both neck and body
Ties in front, out at their
most distant extremities.

6. As the back Hood body bottom comes up
over the Helmet, roll the Hood (and HLF)
and ties over themselves to compact them
and minimize self contamination.

4. Pull the Hood body, just
below the Filter, back and up
to lift the back of the Filter up
over the back of the Helmet.

7. Continue the rolling process while
moving the entire Hood (and HLF)

over, o󰀨, and forward from the

Helmet.

8. Continue the rolling process until the
Hood is at the front of the Helmet, then
lift upwards slightly to lift the front Hood

Lens mounting hole up and o󰀨 the front

Helmet mounting post.

11. Unbuckle Belt and
remove Battery and Belt
from around the waste.

Page 96 P/N 03521015 Rev Q

12. Disconnect the Helmet Power Cord from the
Battery - Press down on the Secure Lock (Black)
Button to release, then pull the cord connector out
from the Battery connection receptacle.

9. When the Hood (and HLF) is com-

pletely o󰀨 the Helmet and out in front

of you, discard it appropriately as with
other disposables per your institutional
hazardous waste protocol.

10. Turn Helmet Ratchet Knob
counterclockwise to loosen
Headband and lift Helmet up,

over, and o󰀨 the Head, and prep

the Helmet for next use.

13. Connect a powered on Battery Charger connector
to the Battery. Push connector into Battery recep­tacle fully - Do NOT push down on the Battery
Secure Lock (Black) button.

24. Hard Hat

O . N . 2 0 6 1 - 0 4 A

(01031528)

Symbol Denitions

Warning, Caution, or Note

!

Order Number Part Number

O.N. P/N

WARNING

!

Use only if package is received unopened and contents are
undamaged. If damage is noted, contact the shipper for replace­ment or repair.

Prior to using any MAXAIR® System or component, be sure to be

familiar with the system’s NIOSH approved conguration.

DO NOT use if any component is damaged. If any components are

damaged or contaminated and therefore unt for safe and e󰀨ective

use, they should be replaced immediately.

Only trained and experienced personnel who have read and under­stand the User’s Instructions should use this product.

Failure to follow the User’s Instructions, these and in the MAXAIR
Systems User’s Instructions, P/N 03521015, may be hazardous to
the user’s health.

The institution using this product in any application is responsible
for determining the appropriateness of this equipment relative to
regulatory requirements. Bio-Medical Devices Intl, Inc. does not
recommend the appropriate systems for a particular institution or
facility.

Use only MAXAIR Systems/ NIOSH approved compatible
components.

NOT for use in atmospheres immediately dangerous to life or health
(IDLH), and atmospheres containing less than 19.5% oxygen, or
more than 25% oxygen.

If you need more information, contact your BMDI Sales
Representative, or call BMDI customer service at 1-800-443-3842.

Intended Use

The 2061-04A Hard Hat is part of a system intended to lter aerosol­ized and droplet particulates, and provide head and face protection.

For Use With

The Hard Hat is to be used with the MAXAIR Systems 2083-03

Helmet, the 2264-01 HH Shrouds and/or the 2366-02 HH Cu󰀨s,

alternate Filter Cartridges, alternate Batteries, and an optional ANSI

Z87.1 Lens, per table below.

FACE/HEAD COVER

2261-02ML/SM DLC (Disposable

Lens-Cu󰀨) SHROUDS

2366-01ML/SM DLC

(Disposable Lens-Cu󰀨s)

CUFFS

FILTER

CARTRIDGE

2167-10

2166-10

2167-10

2166-10

APF

1,000

25

Standard HH-CAPR-36 System with 2061-04A Hard
Hat and 2167-10 Filter Cartridge

1

4

1. 2061-04A Hard Hat w/2071-03
Liner

2. 2167-03 Filter Cartridge 5. 2000-76 Battery Belt

3. 2081-03 Helmet w/o Cage 6. 2600-01 Battery Charger

2

5 6

4. 2500-36TSC Li-Ion Battery

3

Alternate Face Seals and Batteries, and optional

Lens

2264-01

DLC Shroud

2366-01

DLC Cu󰀨

2500-30TSC

Li-Ion Battery

2400-090L

Impact Lens

Specications

Temperature Limits: 490C

Materials

Hard Hat is Kevlar, reinforced

Regulatory

●NIOSH ●ANSI/ISEA Z98.1-2014 Type 1, Class G & C

Page 97 P/N 03521015 Rev Q

Assembly - Filter Cartridge to 2083-03 Helmet; Hard Hat to 2083-03 Helmet

The 2083-03 ships with a 2051-07 assembled as a shipping protector, a 2071-03 Hard Hat Liner, and a 2590-03 Power Cord.

CAUTION

!

A Filter Cartridge must to be installed on the Helmet before use;

1. Refer to Section 10, page 45, for instructions to remove the 2051-07 SnapOn Cage.

G

E

F

D

2. Assemble Filter Cartridge to Helmet: Hold Helmet in one hand, lower Filter Cartridge by plastic retainer ring
down onto helmet (D), snap rear Cartridge Tab to Rear Helmet Snap (E); snap each side Cartridge Tab to each
side Helmet Snap (F). If necessary, press Retainer Ring down close to front Helmet Adapter (G) to get side Tabs
over side Snaps.

H

I

3. Assemble Hard Hat to Helmet: Locate Hard Hat front Mounting Hole (H), locate Helmet front Mounting Snap (I); Place Mounting Snap into
Mounting Hole (J); pull Hard Hat over and down on Helmet (K) until Hard Hat T-Tab (L) is over and snaps to lower rear Helmet Snap (M).

Assembly - Liner (when necessary) and Hard Hat to Helmet

J

K

L

M

1. Place the Liner front
under the Helmet front to
align Helmet Snaps with
Liner Snap Holes.

6. Locate the inside hole in the
Hard Hat front Turn Clip, and
the Helmet front Snap.

2. Press the Liner
front right and left
snap holes over the
Helmet front right
and left snaps until
secure.

7. Place the Helmet front snap
securely in the Hard Hat
front Turn Clip inside hole.

3. Align the Helmet
Power Cord with the
Liner Cord cutout and
press the Liner rear
against the Helmet.

8. Pull the Hard Had down over

4. Press the Liner rear
right and left snap
holes over the Helmet
rear right and left
snaps until secure.

the back of the Helmet until its
T-Tab hole is over the top rear
Snap on the Helmet back.

Disassembly - Liner and Hard Hat from Helmet

Disassembly of the of the Liner and Hard Hat is the reverse of Assembly steps 1-9, immediately preceding.

Page 98 P/N 03521015 Rev Q

5. Ensure the Liner
outer edges curls up
and over the Helmet
edge, all around the
Helmet.

9. Continue downward
movement of Hard Hat
until its T-Tab hole snaps
securely on Helmet snap.

Assembly - Face (DLC Cu󰀨) or Headcover (DLC Shroud) to Assembled Hard Hat Helmet

DLC Shroud
(Disposable

Lens-Cu󰀨

Shroud)

1. Remove Shroud/Cu󰀨 from packaging and lay on a clean surface with label facing up.

2. Securely attach one set of side Lens holes (2)
over one side Hard Hat Turn Clip and Mount­ing Post. Secure Turn Clip vertically.

3. Securely attach the Lens center
hole over the Hard Hat center Turn
Clip.
Secure Turn Clip vertically.

(Disposable

Lens-Cu󰀨 Cu󰀨)

Assembly cont’d - SHROUD ONLY

DLC Cu󰀨

CAUTION

Before use, using the peel

!

tab, be sure to remove the

lens protecting lm from the
DLC Cu󰀨 Lens.

4. Securely attach other set of side Lens holes
(2) over other side Hard Hat Turn Clip and
Mounting Post. Secure Turn Clip vertically.

This step completes Cu󰀨 Assembly.

5. Use the black pull tab to pull the Shroud up
over the Hard Hat front and back towards the
rear.

6. Continue pulling Shroud over and down
the back of the Hard Hat and snap to the
T-Tab Snap.

Disassembly - Cu󰀨 and Shroud

Disassembly of the DLC Cu󰀨 is the reverse of Assembly steps 1-4, immediately preceding.

Disassembly of the Shroud is the reverse of Assembly steps 1-7, immediately preceding.

Assembly - ANSI Z87 Lens

1. Securely attach one set of side Lens
holes (2) over one side Hard Hat
Turn Clip and Mounting Post. Secure
Turn Clip vertically.

2. Securely attach the Lens center hole
over the Hard Hat center Turn Clip.
Secure Turn Clip vertically.

7. Attach one side-rear snap of the Shroud
to one side-rear snap on the Hard Hat,
then repeat for the other side. This step
completes the Shroud assembly.

3. Securely attach other set of side Lens holes
(2) over other side Hard Hat Turn Clip and
Mounting Post. Secure Turn Clip vertically.
This step completes Lens Assembly.

Page 99 P/N 03521015 Rev Q

Disassembly - ANSI Z87 Lens (follows assembly of a Shroud or Cu󰀨)

Disassembly of the Lens is the reverse of Assembly steps 1-3, immediately preceding.

Don - Cu󰀨 and Shroud

1. Loosen Headband
Adjustment Knob
(counterclockwise)

to allow Helmet to t

over head.

5. SHROUD ONLY - Pull all bottom edges of

the Shroud fully down.
Tie the neck ties to within about 1 inch
of the neck; tie the body ties comfortably
secure around the midsection.

2. Ensure the Cu󰀨 Flappers are

out away from the Lens and
over the foam pads on the Liner
sides.

3. Pull top edge of Cu󰀨

down, insert chin

into cu󰀨 and then

pull Helmet over and
down on the head.

Fully donned Hard Hat System

with Shroud and ANSI Lens.

4. Turn Adjustment Knob clock­wise to tighten Headband as
tight as comfortable to secure
Helmet to Head for all antici­pated activities.

Fully donned Hard Hat System

with Cu󰀨 and ANSI Lens.

Do󰀨 - Cu󰀨 and Shroud

1. Reverse Don steps 1-5, immediately preceeding.

2. Disconnect the Helmet
Power Cord from the
Battery - push the
Secure Connection
Button down, pull Cord
Connector out, release
the Button. Connect the
Battery to the Charger.

Page 100 P/N 03521015 Rev Q

WARNING

Refer to Section 9, page 43, Instructions For Use:
Charger, for details on proper use of chargers and for
charging batteries.