Max TA551B/16-11 Maintenance Manual

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OPERATING AND MAINTENANCE MANUAL

MANUEL D’UTILISATION ET D’ENTRETIEN

MANUAL DE OPERACIONES Y MANTENIMIENTO

TA551B/16-11

PNEUMATIC STAPLER AGRAFEUSE PNEUMATIQUE MÁQUINA GRAPADORA NEUMÁTICA

BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.

AVANT D’UTILISER CET OUTIL, LIRE CE MANUEL ET LES CONSIGNES DE SÉCURITÉ AFIN DE GARANTIR UN FONCTIONNEMENT SÛR. CONSERVER CE MANUEL EN LIEU SÛR AVEC L’OUTIL AFIN DE POUVOIR LE CONSULTER ULTÉRIEUREMENT.

ANTES DE UTILIZAR ESTA HERRAMIENTA, LEA DETENIDAMENTE ESTE MANUAL PARA FAMILIARIZARSE CON LAS ADVERTENCIAS E INSTRUCCIONES DE SEGURIDAD. CONSERVE ESTAS INSTRUCCIONES JUNTO CON LA HERRAMIENTA PARA FUTURAS CONSULTAS.

WARNING

AVERTISSEMENT

ADVERTENCIA

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INDEX INDEX ÍNDICE

ENGLISH Page 3 to 13 FRANÇAIS Page 15 to 25 ESPAÑOL Page 27 to 37

DEFINITIONS OF SIGNAL WORDS WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in mi-

nor or moderate injury.

NOTE: Emphasizes essential information.

DÉFINITIONS DES DIFFÉRENTS DEGRÉS D’ AVERTISSEMENTS AVERTISSEMENT: Indique une situation éventuellement dangereuse qui, si elle n’est pas

contournée, pourrait provoquer la mort ou des blessure sérieuses.

ATTENTION:

Indique une situation éventuellement dangereuse qui, si elle n’est pas contournée, pourrait provoquer des blessures légères à moyennement sérieuses.

REMARQUE: Souligne des informations importantes.

DEFINICIÓN DE LAS INDICACIONES DE ADVERTENCIA ADVERTENCIA: Indica una situación potencialmente peligrosa que podría causar la muerte o

graves lesiones si no se evita.

PRECAUCIÓN: Indica una situación potencialmente peligrosa que podría causar lesiones menos

graves o leves si no se evita.

NOTA: Resalta informaciones importantes.

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INDEX

1. GENERAL SAFETY WARNINGS ........................................................3

2. SAFETY WARNING.............................................................................4

3. SPECIFICATIONS AND TECHNICAL DATA......................................7

4. AIR SUPPLY AND CONNECTIONS....................................................8

5. INSTRUCTIONS FOR OPERATION....................................................9

6. MAINTAIN FOR PERFORMANCE ....................................................13

7. STORAGE..........................................................................................13

8. TROUBLE SHOOTING/REPAIRS .....................................................13

1. GENERAL SAFETY WARNINGS

PRECAUTIONS ON USING THE TOOL

1. WEAR SAFETY GLASSES OR GOGGLES

Danger to the eyes always exists due to the possibility of dust being blown up by the exhausted air or of a fastener flying up due to the improper handling of the tool. For these reasons, safety glasses or goggles shall always be worn when operating the tool. The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1 (Council Directive 89/686/EEC of 21 DEC.

1989) and provide both frontal and side protection. The employer is responsible to enforce the use of eye protection equipment by the tool operator and all other person- nel in the work area. NOTE: Non-side shielded spectacles and face shields alone do not provide adequate protection.

2. EAR PROTECTION MAY BE REQUIRED IN SOME ENVIRONMENTS

As the working condition may include exposure to high noise levels which can lead to hearing damage, the employer and user should ensure that any necessary hearing protection is provided and used by the operator and others in the work area.

ENGLISH

OPERATING AND MAINTENANCE MANUAL

BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.

WARNING

TO AVOID SEVERE PERSONAL INJURY OR PROPERTY DAMAGE BEFORE USING THE TOOL, READ CAREFULLY AND UNDERSTAND THE FOLLOWING “SAFETY INSTRUCTIONS”. FAILURE TO FOLLOW WARNINGS COULD RESULT IN DEATH OR SERIOUS INJURY.

WARNING

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3. PLACE THE DISCHARGE OUTLET ON THE WORK SURFACE PROPERLY

Failure to place the discharge outlet of the nose in a proper manner can result in a fastener flying up and is extremely dangerous.

4. DO NOT USE ON SCAFFOLDINGS AND LADDERS

Do not use on scaffoldings and ladders with fastener driving tools equipped with contact actuation or continuous contact actuation.

2. SAFETY WARNING

1. DO NOT USE ANY POWER SOURCE EXCEPT AN AIR COMPRESSOR

The tool is designed to operate on compressed air. Do not operate the tool on any other highpressure gas, combustible gases (e.g., oxygen, acetylene, etc.) since there is the danger of an explosion. For this reason, absolutely do not use anything other than an air compressor to operate the tool.

2. OPERATE WITHIN THE PROPER AIR PRESSURE RANGE

The tool is designed to operate within an air pressure range of 70 to 100 p.s.i. (5 to 7 bar). The pressure should be adjusted to the type of the work being fastened. The tool shall never be operated when the operating pressure exceeds 120 p.s.i. (8 bar). Never connect the tool to air pressure which potentially exceeds 200 p.s.i. (14 bar) as the tool can burst.

3. DO NOT OPERATE THE TOOL NEAR A FLAMMABLE SUBSTANCE

Never operate the tool near a flammable substance (e.g., thinner, gasoline, etc.). Volatile fumes from these substances could be drawn into the compressor and compressed together with the air and this could result in an explosion.

4. NEVER USE THE TOOL IN AN EXPLOSIVE ATMOSPHERE

Sparks from the tool may ignite atmospheric gases, dust or other combustible materials.

5. DO NOT USE A WRONG FITTINGS

The connector on the tool must not hold pressure when air supply is disconnected. If a wrong fitting is used, the tool can remain charged with air after disconnecting and thus will be able to drive a fastener even after the air line is disconnected, possibly causing injury.

6. DISCONNECT THE AIR SUPPLY AND EMPTY THE MAGAZINE WHEN THE TOOL IS NOT IN USE

Always disconnect the air supply from the tool and empty the magazine when operation has been completed or suspended, when unattended, moving to a different work area, adjusting, disassembling, or repairing the tool, and when clearing a jammed fastener.

7. INSPECT SCREW TIGHTNESS

Loose or improperly installed screws or bolts cause accidents and tool damage when the tool is put into operation. Inspect to confirm that all screws and bolts are tight and properly installed prior to operating the tool.

8. DO NOT TOUCH THE TRIGGER UNLESS YOU INTEND TO DRIVE A FASTENER

Whenever the air supply is connected to the tool, never touch the trigger unless you intend to drive a fastener into the work. It is dangerous to walk around carrying the tool with the trigger pulled, and this and similar actions should be avoided.

Thinner

Gasoline

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9. NEVER POINT THE DISCHARGE OUTLET TOWARD YOURSELF AND OTHER PERSONNEL

If the discharge outlet is pointed toward people, serious accidents may be caused when misfiring. Be sure the discharge outlet is not pointed toward people when connecting and disconnecting the hose, loading and unloading the fasteners or similar operations.

10. USE SPECIFIED FASTENERS (SEE PAGE 7)

The use of fasteners other than specified fasteners will cause the tool malfunction. Be sure to use only specified fasteners when operating the tool.

11. KEEP HANDS AND BODY AWAY FROM THE DISCHARGE OUTLET

When loading and using the tool, never place a hand or any part of body in fastener discharge area of the tool. It is very dangerous to hit the hands or body by mistake.

12. DO NOT DRIVE FASTENERS CLOSE TO THE EDGE AND CORNER OF THE WORK AND THIN MATERIAL

The workpiece is likely to split and the fastener could fly free and hit someone.

13. DO NOT DRIVE FASTENERS ON TOP OF OTHER FASTENERS

Driving fasteners on the top of other fasteners may cause deflection fasteners which could cause injury.

14. REMOVING THE FASTENERS AFTER COMPLETING OPERATION

If fasteners are left in the magazine after the completion of operation, there is the danger of a serious accident occurring prior to the resumption of operation, should the tool be handled carelessly, or when connecting the air fitting. For this reason, always remove all fasteners remaining in the magazine after completion of the operation.

15. CHECK OPERATION OF THE CONTACT TRIP MECHANISM FREQUENTLY IN CASE OF USING A CONTACT TRIP TYPE TOOL

Do not use the tool if the trip is not working correctly as accidental driving of a fastener may result. Do not interfere with the proper operation of the contact trip mechanism.

16. WHEN USING THE TOOL OUTSIDE OR ELEVATED PLACE

When fastening roofs or similar slanted surface, start fastening at the lower part and gradually work your way up. Fastening backward is dangerous as you may lose your foot place. Secure the hose at a point close to the area you are going to drive fasteners. Accidents may be caused due to the hose being pulled inadvertently or getting caught.

17. NEVER USE THE TOOL IF ANY PORTION OF THE TOOL CONTROLS (e.g., TRIGGER, CONTACT ARM) IS INOPERABLE, DISCONNECTED, ALTERED OR NOT WOKING PROPERLY

18. NEVER ACTUATE THE TOOL INTO FREE SPACE

This will avoid any hazard caused by free flying fasteners and excessive strain of the tool.

19. ALWAYS ASSUME THAT THE TOOL CONTAINS FASTENERS

20. RESPECT THE TOOL AS A WORKING IMPLEMENT

21. NO HORSEPLAY

22. NEVER LOAD THE TOOL WITH FASTENERS WHEN ANY ONE OF THE OPERATING CONTROLS (e.g., TRIGGER, CONTACT ARM) IS ACTIVATED

23. WEAR THE GLOVES DEPENDING ON THE WORKING CONDITION

24. WHEN DISPOSING THE MACHINE OR ITS PARTS, FOLLOW THE RELEVANT NATIONAL RULES

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OBSERVE THE FOLLOWING GENERAL CAUTION IN ADDITION TO THE OTHER WARNINGS CONTAINED IN THIS MANUAL

 Always wear head protection, safety shoes and

mask when using the tool.

 Do not use the tool as a hammer.  Always carry the tool by the handle, never carry

the tool by the air hose.

 The tool must be used only for the purpose it was

designed.

 Never remove, tamper with the operating controls

(e.g., TRIGGER, CONTACT ARM)

 Keep the tool in a dry place out of reach of chil-

dren when not in use.

 Do not use the tool without Safety Warning label.  Do not modify the tool from original design or

function without approval by MAX CO., LTD.

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3. SPECIFICATIONS AND TECHNICAL DATA

1. NAME OF PARTS

2. TOOL SPECIFICATIONS

3. FASTENER SPECIFICATIONS

1 Frame 2 Cylinder Cap 3 Contact Arm 4 Nose 5 Magazine 6 Trigger 7 Grip 8 Trigger Lock Dial 9 Staple Removal Lever 0 Pusher a Click Lever b Rafter Hook c Swivel Joint

PRODUCT NO. TA551B/16-11

HEIGHT 11-3/8″ (288.5 mm)

WIDTH 3-1/4″ (84 mm)

LENGTH 14″ (356 mm)

WEIGHT 5.5 lbs. (2.5 kg)

RECOMMENDED OPERATING PRESSURE

70 to 100 p.s.i. (5 to 7 bar)

LOADING CAPACITY 157 Staples

AIR CONSUMPTION 0.039 ft3 (1.1 ) at 100 p.s.i. (7 bar)

operating pressure

PRODUCT NO. TA551B/16-11

CROWN 7/16″ (11 mm)

LENGTH 1″ to 2″ (25 to 51 mm)

WIDTH 0.062″ (1.57 mm)

THICKNESS 0.055″ (1.40 mm)

GAUGE 16

687

b c

CROWN

WIDTH

LENGTH

THICKNESS

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TOOL AIR FITTINGS:

This tool uses a 1/4″ N.P.T. male plug. The inside diameter should be .28″ (7 mm) or larger. The fitting must be capable of discharging tool air pressure when disconnected from the air supply.

RECOMMENDED OPERATING PRESSURE:

70 to 100 p.s.i. (5 to 7 bar). Select the operating air pressure within this range for best fastener performance.

DO NOT EXCEED 120 p.s.i. (8 bar).

4. TECHNICAL DATA 1 NOISE

A-weighted single-event sound power level

------ LWA, 1s, d 97.44 dB A-weighted single-event emission sound pressure level at work station

------ LpA, 1s, d 86.64 dB These values are determined and documented in accordance to EN12549 : 1999.

2 VIBRATION

Vibration characteristic value = 3.8 m/s

These values are determined and documented in accordance to ISO 8662-11. This value is a tool-related characteristic value and does not represent the influence to the hand-arm-system when using the tool. An influence to the hand-arm-system when using the tool will for example depend on the gripping force, the contact pressure force, the working direction, the adjustment of mains supply, the workpiece, the workpiece support.

5. APPLICATIONS

 General constuction works including siding, decking, panel

sheathing

 Crating  Making wooden pallets

4. AIR SUPPLY AND CONNECTIONS

Read section titled “SAFETY INSTRUCTIONS”

DO NOT USE ANY POWER SOURCE EXCEPT AN AIR COMPRESSOR

OPERATE WITHIN THE PROPER AIR PRESSURE RANGE

The tool designed to operate within an air pressure range of 70 to 100 p.s.i. (5 to 7 bar). The pressure should be adjusted to the type of the work being fastened. The tool shall never be operated when the operating pressure exceeds 120 p.s.i. (8 bar).

DO NOT OPERATE THE TOOL NEAR A FLAMMABLE SUBSTANCE

DO NOT USE A WRONG FITTINGS

WARNING

Thinner

Gasoline

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DISCONNECT THE AIR SUPPLY AND EMPTY THE MAGAZINE WHEN THE TOOL IS NOT IN USE

FITTINGS: Install a male plug on the tool which is free flowing and which will release air pressure from the tool when disconnected from the supply source.

HOSES: Hose has a min. ID of 1/4″ (6 mm) and max. length of no more than 17″ (5 meters). The supply hose should contain a fitting that will provide “quick disconnecting” from the male plug on the tool.

SUPPLY SOURCE: Use only clean regulated compressed air as a power source for the tool.

3-PIECE AIRSET (Air filter, Regulator, Oiler): Refer to TOOL SPECIFICATIONS for setting the correct operating pressure for the tool.

NOTE:

A filter will help to get the best performance and minimum wear from the tool because dirt and water in the air supply are major causes of wear in the tool. Frequent, but not excessive, lubrication is required for the best performance. Oil added thru the air line connection will lubricate the internal parts.

5. INSTRUCTIONS FOR OPERATION

Read section titled “SAFETY INSTRUCTIONS”.

1. BEFORE OPERATION

1 Wear Safety Glasses or Goggles. 2 Do not connect the air supply. 3 Inspect screw tightness. 4 Check operation of the contact arm & trigger if moving

smoothly.

5 Connect the air supply. 6 Check the air-leakage. (The Tool must not have the air-

leakage.)

7 Hold the Tool with finger-off the trigger, then push the con-

tact arm against the work-piece. (The tool must not operate.)

8 Hold the Tool with contact arm free from work-piece and pull

the trigger. (The Tool must not operate.)

9 Disconnect the air supply.

2. OPERATION

Wear safety glasses or goggles danger to the eyes always exists due to the possibility of dust being blown up by the exhausted air or of a fastener flying up due to the improper handling of the tool. For these reasons, safety glasses or goggles shall always be worn when operating the tool. The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1 (Council Directive 89/686/EEC of 21 DEC. 1989) and provide both frontal and side protection. The employer is responsible to enforce the use of eye protection equipment by the tool operator and all other personnel in the work area. NOTE: Non-side shielded spectacles and face shields alone do not provide adequate protection.

Keep hands and body away from the discharge outlet when driving the fasteners because of dangerous of hitting the hands or body by mistake.

[AIR SUPPLY & CONNECTIONS]

Air filter

Air hose

Regulator

Oiler

3-piece airset

Used at 5 to 7 bar (70 to 100 p.s.i.)

Air compressor

WARNING

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STAPLE LOADING

1 Pull pusher back into “locked” position.

2 Insert the staples into the magazine.

3 Hold the click lever and put back the pusher.

TEST OPERATION

1 Adjust the air pressure at 70 p.s.i. (5 bar) and connect the

air supply.

2 Without touching the trigger, depress the contact arm

against the work-piece. Pull the trigger. (The tool must fire the fastener.)

3 With the tool off the work-piece, pull the trigger.

Then depress the contact arm against the work-piece. (The tool must fire the fastener.)

4 Adjust the air pressure as much as the lowest possible ac-

cording the length of fastener and the hardness of workpiece.

MODEL IDENTIFICATION

CONTACT TRIP

The common operating procedure on “Contact Trip” tools is for the operator to contact the work to actuate the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work is contacted. This will allow rapid fastener placement on many jobs, such as sheathing, decking and pallet assembly. All pneumatic tools are subject to recoil when driving fasteners. The tool may bounce, releasing the trip, and if unintentionally allowed to recontact the work surface with the trigger still actuated (finger still holding trigger pulled) an unwanted second fastener will be driven.

CONTACT TRIP Identified by BLACK TRIGGER.

SEQUENTIAL TRIP

The Sequential Trip requires the operator to hold the tool against the work before pulling the trigger. This makes accurate fastener placement easier, for instance on framing, toe nailing and crating applications. The Sequential Trip allows exact fastener location without the possibility of driving a second fastener on recoil, as described under “Contact Trip”. The Sequential Trip Tool has a positive safety advantage because it will not accidentally drive a fastener if the tool is contacted against the work-or anything else-while the operator is holding the trigger pulled.

SEQUENTIAL TRIP

Identified by ORANGE TRIGGER.

Pusher

Staples

Magazine

Click lever

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DRIVING FASTENERS

CONTACT FIRE OPERATION (CONTACT TRIP)

For contact fire operation, hold the trigger and depress the contact arm against the work surface.

PROCEDURE

1 Hold the trigger. 2 Depress the contact arm.

SINGLE FIRE OPERATION (ANTI-DOUBLE FIRE MECHANISM AND SEQUENTIAL TRIP)

For single fire operation, depress the contact arm against the work surface and pull the trigger. Tool can not fire a second fastener until the trigger is released and tool can cycle.

PROCEDURE

1 Depress the contact arm. 2 Pull the trigger.

DRIVING DEPTH ADJUSTMENT

 ALWAYS disconnect air supply before making

adjustment.

The driving depth adjustment is made by adjusting the contact arm “B”.

1 With air pressure set, drive a few staples into a representa-

tive material sample to determine if adjustment is necessary.

2 If adjustment is required, disconnect air supply. 3 Take off hex. bar wrench set in the magazine.

The screw M5×6 is loosened to allow the contact arm “B” to be moved up or down. If the tool is “OVER DRIVING” (the staples is driven below the work surface), the contact arm “B” should be moved down slightly. If staples “STICKING-OUT” (the staples is not flush with the work surface), the contact arm “B” should be moved up slightly. Tighten screw M5×6.

4 Reconnect air supply.

Hex. bar wrench

Contact arm “B”

Screw M5×6

Down

WARNING

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TRIGGER LOCK MECHANISM

The tool is equipped with a trigger lock mechanism. Push and rotate the trigger LOCK to the trigger UNLOCK position before driving staples.

CLEARING JAMMED STAPLES

 ALWAYS disconnect air supply before clearing

jammed fastener.

1 Take out the staples from the inside of the magazine. 2 Release the staple removal lever and open the door. 3 Remove staples that are jammed inside the nose by using

a punch or slotted screw driver.

4 After removing the staples. Close the door and the staple

removal lever.

Trigger

Trigger lock dial

WARNING

Staple removal lever

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6. MAINTAIN FOR PERFORMANCE

1 ABOUT PRODUCTION YEAR

This product bears production number at the lower part of the grip of the main body. The two digits of the number from left indicates the production year.

2 DO NOT FIRE THE STAPLER WHEN IT IS EMPTY 3 USE A 3-PIECE AIRSET

Failure to use a 3-piece airset allows the moisture and dirt inside compressor to pass into the tool directly. This causes rust and wear, and results in a poor operating performance. The hose length between airset and tool should be no longer than 5 m since a longer length results in a reduction in air pressure.

4 USE RECOMMENDED OIL

The velocite or turbine oil should be used to lubricate the tool. Upon completion of operations, place 2 or 3 drops of oil into the air plug inlet with the jet oiler. (Recommended Oil : ISO VG32)

INSPECT AND MAINTAIN DAILY OR BEFORE OPERATION

Disconnect air supply and empty the magazine when inspecting or maintaining the tool.

(1) Drain air line filter and compressor (2) Keep lubricator filled in air 3-pieces set (3) Clean filter element of air 3-pieces set (4) Tighten all screws (5) Keep contact arm moving smoothly

7. STORAGE

1 When not in use for an extended period, apply a thin coat of

the lubricant to the steel parts to avoid rust.

2 Do not store the tool in a cold weather environment. Keep

the tool in a warm area.

3 When not in use, the tool should be stored in a warm and

dry place. Keep out of reach of children.

4 All quality tools will eventually require servicing or replace-

ment of parts because of wear from the normal use.

8. TROUBLE SHOOTING/REPAIRS

The troubleshooting and/or repairs shall be carried out only by the MAX CO., LTD. authorised distributors or by other specialists.

(Example) 1 6 8 2 6 0 3 5 D

Year 2016

WARNING