MAX SN890RH-R User Manual [en, es, fr]

SN890CH/34, SN890CH/28, SN890RH
and
SN890RH-R
PNEUMATIC NAILER CLOUEUSE PNEUMATIQUES CLAVADORAS NEUMATICAS PARA
PEINES DE CLAVO
OPERATING and MAINTENANCE MANUAL
MANUAL DE OPERACIONES Y MANTENIMIENTO
BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.
AVANT D’UTILISER CET OUTIL, LIRE CE MANUEL ET LES CONSIGNES DE SECURITE AFIN DE GARANTIR UN FONCTIONNEMENT SUR. CONSERVER CE MANUEL EN LIEU SUR AVEC L’OUTIL AFIN DE POUVOIR LE CONSULTER ULTERIEUREMENT.
PARA EVITAR GRAVES DAÑOS PERSONALES O EN LA PROPIEDAD. ANTES DE EMPLEAR LA HERRAMIENTA, LEER CON ATENCIÓN Y COMPRENDER LOS SIGUIENTES INSTRUCCIONES DE SEGURIDAD.
WARNING:
AVERTISSEMENT:
ATENCIÓN:
2
DEFINITIONS OF SIGNAL WORDS WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.
NOTE: Emphasizes essential information.
DÉFINITIONS DES DIFFÉRENTS DEGRÉS D’ AVERTISSEMENTS AVERTISSEMENT Indique une situation éventuellement dangereuse qui, si elle n’est pas contournée,
pourrait provoquer la mort ou des blessure sérieuses.
ATTENTION Indique une situation éventuellement dangereuse qui, si elle n’est pas contournée,
pourrait provoquer des blessures légères à moyennement sérieuses.
REMARQUE Souligne des informations importantes.
DEFINICIÓN DE LAS INDICACIONES DE ADVERTENCIA ¡
ATENCIÓN! Indica una situación potencialmente peligrosa que podría causar la muerte o graves
lesiones si no se evita.
¡
PRECAUCIÓN! Indica una situación potencialmente peligrosa que podría causar lesiones menos
graves o leves si no se evita.
NOTA: Resalta informaciones importantes.
INDEX INDEX INDICE
ENGLISH Page 3 to 15 Page
FRANÇAIS Page 17 to 29 Page
ESPAÑOL Page 31 to 43 Page
3
ENGLISH
SN890CH/34, SN890CH/28,
SN890RH and SN890RH-R
PNEUMATIC NAILER
INDEX
1. SAFETY INSTRUCTIONS
……………
4
2. SPECIFICATIONS & TECHNICAL DATA
……………………
7
3. AIR SUPPLY AND CONNECTIONS
9
4.
INSTRUCTIONS FOR OPERATION…10
5. MAINTAIN FOR PERFORMANCE
15
6. STORING
……………………………
15
7. TROUBLESHOOTING/REPAIRS
……
15
OPERATING and MAINTENANCE MANUAL
BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING
AND INSTRUCTIONS.
KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.
WARNING:
4
1. SAFETY INSTRUCTIONS
PRECAUTIONS ON USING THE TOOL
1. WEAR SAFETY GLASSES OR GOGGLES
Danger to the eyes always exists due to the possibility of dust being blown up by the exhausted air or of a fastener flying up due to the improper handling of the tool. For these reasons, safety glasses or goggles shall always be worn when operating the tool. The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1 (Council Directive 89/686/EEC of 21 DEC. 1989) and provide both frontal and side protection. The employer is responsible to enforce the use of eye protection equipment by the tool operator and all other personnel in the work area.
NOTE: Non-side shielded spectacles and face shields alone do not provide adequate protection.
2. EAR PROTECTION MAY BE REQUIRED IN SOME ENVIRONMENTS
As the working condition may include exposure to high noise levels which can lead to hearing damage, the employer and user should ensure that any necessary hearing protection is provided and used by the operator and others in the work area.
3. DO NOT USE ANY POWER SOURCE EXCEPT AN AIR COMPRESSOR
The tool is designed to operate on compressed air. Do not operate the tool on any other highpressure gas, combustible gases (e.g., oxygen, acetylene, etc.) since there is the danger of an explosion. For this reason, absolutely do not use anything other than an air compressor to operate the tool.
4. OPERATE WITHIN THE PROPER AIR PRESSURE RANGE
The tool is designed to operate within an air pressure range of 70 to 100 p.s.i. (5 to 7 bar.) The pressure should be adjusted to the type of the work being fastened. The tool shall never be operated when the operating pressure exceeds 120 p.s.i. (8 bar.) Never connect the tool to air pressure which potentially exceeds 200 p.s.i. (14 bar) as the tool can burst.
5. DO NOT OPERATE THE TOOL NEAR A FLAMMABLE SUBSTANCE
Never operate the tool near a flammable substance (e.g., thinner, gasoline, etc.). Volatile fumes from these substances could be drawn into the compressor and compressed together with the air and this could result in an explosion.
6. DO NOT USE A WRONG FITTINGS
The connector on the tool must not hold pressure when air supply is disconnected. If a wrong fitting is used, the tool can remain charged with air after disconnecting and thus will be able to drive a fastener even after the air line is disconnected, possibly causing injury.
7. DISCONNECT THE AIR SUPPLY AND EMPTY THE MAGAZINE WHEN THE TOOL IS NOT IN USE
Always disconnect the air supply from the tool and empty the magazine when operation has been completed or suspended, when unattended, moving to a different work area, adjusting, disassembling, or repairing the tool, and when clearing a jammed fastener.
WARNING:
TO AVOID SEVERE PERSONAL INJURY OR PROPERTY DAMAGE
BEFORE USING THE TOOL, READ CAREFULLY AND UNDERSTAND THE FOLLOWING “SAFETY INSTRUCTIONS”. FAILURE TO FOLLOW WARNINGS COULD RESULT IN DEATH OR SERIOUS INJURY.
5
7
70
100
5
8. INSPECT SCREW TIGHTNESS
Loose or improperly installed screws or bolts cause accidents and tool damage when the tool is put into operation. Inspect to confirm that all screws and bolts are tight and properly installed prior to operating the tool.
9. DO NOT TOUCH THE TRIGGER UNLESS YOU INTEND TO DRIVE A FASTENER
Whenever the air supply is connected to the tool, never touch the trigger unless you intend to drive a fastener into the work. It is dangerous to walk around carrying the tool with the trigger pulled, and this and similar actions should be avoided.
10. NEVER POINT THE DISCHARGE OUTLET TOWARD YOURSELF AND OTHER PERSONNEL
If the discharge outlet is pointed toward people, serious accidents may be caused when misfiring. Be sure the discharge outlet is not pointed toward people when connecting and disconnecting the hose, loading and unloading the fasteners or similar operations.
11. USE SPECIFIED FASTENERS (SEE PAGE 7)
The use of fasteners other than specified fasteners will cause the tool malfunction. Be sure to use only specified fasteners when operating the tool.
12. PLACE THE DISCHARGE OUTLET ON THE WORK SURFACE PROPERLY
Failure to place the discharge outlet of the nose in a proper manner can result in a fastener flying up and is extremely dangerous.
13. KEEP HANDS AND BODY AWAY FROM THE DISCHARGE OUTLET
When loading and using the tool, never place a hand or any part of body in fastener discharge area of the tool. It is very dangerous to hit the hands or body by mistake.
14. DO NOT DRIVE FASTENERS CLOSE TO THE EDGE AND CORNER OF THE WORK AND THIN MATE RIAL
The workpiece is likely to split and the fastener could fly free and hit someone.
15. DO NOT DRIVE FASTENERS ON TOP OF OTHER FASTENERS
Driving fasteners of the top of other fasteners may cause deflection fasteners which could cause injury.
16. REMOVING THE FASTENERS AFTER COMPLETING OPERATION
If fasteners are left in the magazine after the completion of operation, there is the danger of a serious accident occurring prior to the resumption of operation, should the tool be handled carelessly, or when connecting the air fitting. For this reason, always remove all fasteners remaining in the magazine after completion of the operation.
17. CHECK OPERATION OF THE CONTACT TRIP MECHANISM FREQUENTLY IN CASE OF USING A CONTACT TRIP TYPE TOOL
Do not use the tool if the trip is not working correctly as accidental driving of a fastener may result. Do not interfere with the proper operation of the contact trip mechanism.
6
18. WHEN USING THE TOOL OUTSIDE OR ELEVATED PLACE
When fastening roofs or similar slanted surface, start fastening at the lower part and gradually work your way up. Fastening backward is dangerous as you may loose your foot place. Secure the hose at a point close to the area you are going to drive fasteners. Accidents may be caused due to the hose being pulled inadvertently or getting caught.
19. NEVER USE THE TOOL IF ANY PORTION OF THE TOOL CONTROLS (e.g., TRIGGER, CONTACT ARM) IS INOPERABLE, DISCONNECTED, ALTERED OR NOT WOKING PROPERLY
20. NEVER ACTUATE THE TOOL INTO FREE SPACE
This will avoid any hazard caused by free flying fasteners and excessive strain of the tool.
21. ALWAYS ASSUME THAT THE TOOL CONTAINS FASTENERS
22. RESPECT THE TOOL AS A WORKING IMPLEMENT
23. NO HORSEPLAY
24. NEVER LOAD THE TOOL WITH FASTENERS WHEN ANY ONE OF THE OPERATING CONTROLS (e.g., TRIGGER, CONTACT ARM) IS ACTIVATED
OBSERVE THE FOLLOWING GENERAL CAUTION IN ADDITION TO
THE OTHER WARNINGS CONTAINED IN THIS MANUAL
Do not use the tool as a hammer.
Always carry the tool by the handle, never carry the tool by the air hose.
The tool must be used only for the purpose it was designed.
Never remove, tamper with the operating controls (e.g., TRIGGER, CONTACT ARM)
Keep the tool in a dry place out of reach of children when not in use.
Do not use the tool without Safety Warning label.
Do not modify the tool from original design or function without approval by MAX CO., LTD.
7
2. SPECIFICATIONS AND TECHNICAL DATA
1. NAME OF PARTS
q
Frame
w
Cylinder Cap
e
Contact Arm
r
Nose
t
Magazine
y
Trigger
u
Grip
i
Exhaust Cover
o
Adjustment dial
!0
Door
i
u
w
q
r
e
!0
y t
o
PRODUCT NO. SN890CH/34 SN890CH/28 SN890RH, SN890RH-R HEIGHT 14-3/4˝ (374 mm) 14-3/4˝ (374 mm) 14-1/8˝ (359.2 mm) WIDTH 4˝ (102 mm) 4˝ (102 mm) 4˝ (102 mm) LENGTH 17˝ (436 mm) 16-7/8˝ (429 mm) 21-3/8˝ (542 mm) WEIGHT 8.0 lbs. (3.63 kg) 8.0 lbs. (3.63 kg) 8.0 lbs. (3.63 kg) RECOMMENDED
70 to 100 p.s.i. (5 to 7 bar) 70 to 100 p.s.i. (5 to 7 bar) 70 to 100 p.s.i. (5 to 7 bar)
OPERATING PRESSURE LOADING CAPACITY 90 Nails 75 Nails 64 Nails
AIR CONSUMPTION
1.78
Rat 90 p.s.i. (6 bar) 1.78Rat 90 p.s.i. (6 bar) 1.78Rat 90 p.s.i. (6 bar)
operating pressure operating pressure operating pressure
PRODUCT NO. SN890CH/34 SN890CH/28 SN890RH, SN890RH-R NAIL LENGTH 2˝ to 3-1/2˝ (50 to 90 mm) 2˝ to 3-1/2˝ (50 to 90 mm) 2˝ to 3-1/2˝ (50 to 90 mm) SHANK DIAMETER .113˝ to .148˝ (2.9 to 3.8 mm) .113˝ to .130˝ (2.9 to 3.3 mm) .113˝ to .148˝ (2.9 to 3.8 mm) SHANK TYPE Smooth, Ring, Screw Smooth, Ring, Screw Smooth, Ring, Screw HEAD DIAMETER .256˝ to .303˝ (6.5 to 7.7 mm) .275˝ to .303˝ (7.0 to 7.7 mm) .267˝ to .295˝ (6.8 to 7.5 mm) COLLATION ANGLE 34 degree 28 degree 21 degree HEAD Clipped head Clipped head Full round head
2. TOOL SPECIFICATIONS
TOOL AIR FITTINGS:
This tool uses a 3/8˝ N.P.T. male plug. The inside diameter should be .39˝ (9.9mm) or larger. The fitting must be capable of discharging tool air pressure when disconnected from the air supply.
RECOMMENDED OPERATING PRESSURE:
70 to 100 p.s.i. (5 to 7 bar). Select the operating air pressure within this range for best fastener performance.
DO NOT EXCEED 120 p.s.i. (8 bar).
3. FASTENER SPECIFICATIONS
8
4. TECHNICAL DATA
q
NOISE
A-weighted single-event ------ LWA, 1s, d 96.34 dB sound power level A-weighted single-event ------ LpA, 1s, d 87.68 dB emission sound pressure level at work station These values are determined and documented in accordance to EN12549 : 1999.
w
VIBRATION
Vibration characteristic value 5.18 m/s
2
These values are determined and documented in accordance to ISO 8662-11. This value is a tool-related characteristic value and does not represent the influence to the hand-arm-system when using the tool. An influence to the hand-arm-system when using the tool will for example depend on the gripping force, the contact pressure force, the working direction, the adjustment of mains supply, the workpiece, the workpiece support.
5. APPLICATIONS
Floor and wall framingSubflooringRoof and wall sheathingFencing
9
WARNING:
3. AIR SUPPLY AND CONNECTIONS
Read section titled “SAFETY INSTRUCTIONS”.
DO NOT USE ANY POWER SOURCE EXCEPT AN AIR COMPRESSOR
The tool is designed to operate on compressed air. Do not operate the tool on any other highpressure gas, combustible gases (e.g., oxygen, acetylene, etc.) since there is the danger of an explosion. For this reason, absolutely do not use anything other than an air compressor to operate the tool.
OPERATE WITHIN THE PROPER AIR PRESSURE RANGE
The tool designed to operate within an air pressure range of 70 to 100 p.s.i. (5 to 7 bar.) The pressure should be adjusted to the type of the work being fastened. The tool shall never be operated when the operating pressure exceeds 120 p.s.i. (8 bar.)
DO NOT OPERATE THE TOOL NEAR A FLAMMABLE SUBSTANCE
Never operate the tool near a flammable substance (e.g., thinner, gasoline, etc.). Volatile fumes from these substances could be drawn into the compressor and compressed together with the air and this could result in an explosion.
DO NOT USE A WRONG FITTINGS
The connector on the tool must not hold pressure when air supply is disconnected. If a wrong fitting is used, the tool can remain charged with air after disconnecting and thus will be able to drive a fastener even after the air line is disconnected, possibly causing injury.
DISCONNECT THE AIR SUPPLY AND EMPTY THE MAGAZINE WHEN THE TOOL IS NOT IN USE
Always disconnect the air supply from the tool and empty the magazine when operation has been completed or suspended, when unattended, moving to a different work area, adjusting, disassembling, or repairing the tool, and when clearing a jammed fastener.
FITTINGS: Install a male plug on the tool which is free flowing and which will release air pressure from the tool when disconnected from the supply source.
HOSES: Hose has a min. ID of 1/4˝ (6 mm) and max. length of no more than 17˝ (5 meters). The supply hose should contain a fitting that will provide “quick disconnecting” from the male plug on the tool.
SUPPLY SOURCE: Use only clean regulated compressed air as a power source for the tool.
3-PIECE AIRSET (Air filter, Regulator, Oiler): Refer to TOOL SPECIFICATIONS for setting the correct operating pressure for the tool.
NOTE:
A filter will help to get the best performance and minimum wear from the tool because dirt and water in the air supply are major causes of wear in the tool. Frequent, but not excessive, lubrication is required for the best performance. Oil added thru the air line connection will lubricate the internal parts.
[
[
AIR SUPPLY & CONNECTIONS
AIR SUPPLY & CONNECTIONS
Air compressor
Air hose
Used at 70 to 100 p.s.i. (5 to 7 bar)
Air filter
3-piece airset
]
]
Regulator
Oiler
10
WARNING:
WARNING:
4. INSTRUCTIONS FOR OPERATION
Read section titled “SAFETY INSTRUCTIONS”.
1. BEFORE OPERATION
q
Wear Safety Glasses or Goggles.
w
Do not connect the air supply.
e
Inspect screw tightness.
r
Check operation of the contact arm & trigger if moving smoothly.
t
Connect the air supply.
y
Check the air-leakage. (The Tool must not have the air-leakage.)
u
Hold the Tool with finger-off the trigger, then push the contact arm against the work-piece. (The tool must not operate.)
i
Hold the Tool with contact arm free from work-piece and pull the trigger. (The Tool must not operate.)
o
Disconnect the air supply.
2. OPERATION
Wear safety glasses or goggles danger to the eyes always exists due to the possibility of dust being blown up by the exhausted air or of a fastener flying up due to the improper handling of the tool. For these reasons, safety glasses or goggles shall always be worn when operating the tool. The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1 (Council Directive 89/686/EEC of 21 DEC. 1989) and provide both frontal and side protection. The employer is responsible to enforce the use of eye protection equipment by the tool operator and all other personnel in the work area. NOTE: Non-side shielded spectacles and face shields alone do not provide adequate protection.
Keep hands and body away from the discharge outlet when driving the fasteners because of dangerous of hitting the hands or body by mistake.
NAIL LOADING
q
Pull the pusher back until it is engaged with the pusher hook.
w
Insert a strip of nails into the top of magazine.
Pusher hook
Magazine
Nails
Pusher
11
e
Release the pusher hook as pulling the pusher. Slide the pusher against the nails.
NOTE:
Be sure that tip of the pusher is located above the last nail’s head as shown.
TEST OPERATION
q
Adjust the air pressure at 70 p.s.i. (5 bar) and connect the air supply.
w
Without touching the trigger, depress the contact arm against the work-piece. Pull the trigger. (The tool must fire the fastener.)
e
With the tool off the work-piece, pull the trigger. Then depress the contact arm against the work-piece. (The tool must fire the fastener.)
r
Adjust the air pressure as much as the lowest possible according to the diameters and length of fastener and the hardness of work-piece.
Pusher hook
Pusher
Tip of the pusher
PROCEDURE
q
Hold the trigger.
w
Depress the contact arm.
DRIVING FASTENERS
CONTACT TRIP MODEL w/ANTI-DOUBLE FIRE MECHANISM
The anti-double fire mechanism (US patent 5597106, UK patent 2286790) is installed on this tool. The common operating procedure on “Contact Trip” tools is for the operator to contact the work to actuate the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work is contacted. This will allow rapid fastener placement on many jobs, such as sheathing, decking and pallet assembly. All pneumatic tools are subject to recoil when driving fasteners. The tool may bounce, releasing the trip, and if unintentionally allowed to re-contact the work surface with the trigger still actuated (finger still holding trigger pulled) an unwanted second fastener will be driven.
CONTACT FIRE OPERATION
For contact fire operation, hold the trigger and depress the contact arm against the work surface.
1
2
12
SEQUENTIAL TRIP
The Sequential Trip requires the operator to hold the tool against the work before pulling the trigger. This makes accurate fastener placement easier, for instance on framing, toe nailing and crating applications. The Sequential Trip allows exact fastener location without the possibility of driving a second fastener on recoil, as described under “Contact Trip”. The Sequential Trip Tool has a positive safety advantage because it will not accidentally drive a fastener if the tool is contacted against the work-or anything else-while the operator is holding the trigger pulled.
SEQUENTIAL TRIP Identified by ORANGE TRIGGER.
PROCEDURE
q
Depress the contact arm.
w
Pull the trigger.
SINGLE FIRE OPERATION (ANTI-DOUBLE FIRE MECHANISM)
For single fire operation, depress the contact arm against the work surface and pull the trigger. Tool can not fire a second nail until the trigger is released and tool can cycle.
MODEL IDENTIFICATION
CONTACT TRIP
The common operating procedure on “Contact Trip” tools is for the operator to contact the work to actuate the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work is contacted. This will allow rapid fastener placement on many jobs, such as sheathing, decking and pallet assembly. All pneumatic tools are subject to recoil when driving fasteners. The tool may bounce, releasing the trip, and if unintentionally allowed to recontact the work surface with the trigger still actuated (finger still holding trigger pulled) an unwanted second fastener will be driven.
CONTACT TRIP Identified by BLACK TRIGGER.
CONTACT TRIP WITH ANTI-DOUBLE FIRE MECHANISM
(US patent 5597106, UK patent 2286790) Identified by RED TRIGGER.
2
1
13
DRIVING DEPTH ADJUSTMENT
ALWAYS disconnect air supply before making adjustment.
The driving depth adjustment is made by adjusting the contact arm “B”.
q
With air pressure set, drive a few nails into a representative material sample to determine if adjustment is necessary.
w
If adjustment is required, disconnect air supply.
e
Refer to the mark on the contact arm for direction to turn the adjustment dial.
r
Re-connect air supply.
DIRECTIONAL EXHAUST COVER
ALWAYS disconnect air supply before rotating the exhaust cover.
Direction of the exhaust air is changeable by rotating exhaust cover by hand.
CONTACT TIP (OPTION)
ALWAYS disconnect air supply before attaching / detaching the contact tip.
Attach the contact tip on the tip of contact arm “B”, when driving nails to a soft material.
The contact tip can be kept at the tail hanger when not using.
WARNING:
WARNING:
WARNING:
Adjustment dial
Deeper Shallow
Contact arm “B”
Contact tip
Tail hanger
Contact tip
TRIGGER LOCK MECHANISM
The tool is equipped with a trigger lock mechanism. Push and rotate the trigger LOCK to the trigger UNLOCK position before driving nails.
Trigger lock dial
Trigger
14
REMOVING JAMMED NAILS
ALWAYS disconnect air supply before removing jammed nails.
WARNING:
q
Take out the nails from the inside of the magazine.
w
Open the door. Put the door latch pin into a bolt hole.
e
Remove nails that are jammed inside the nose by using a punch or slotted screw driver.
r
After removing the nails, close the door and make sure that the latch pin has been certainly fit into the pin holder.
Bolt
Latch pin
Latch pin
Pin holder
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