MAX PJR265 User Manual [en, de, es, fr, it]

PJR265(CE)
CORDLESS BRUSHLESS ROTARY HAMMER
ORIGINAL USER MANUAL
ENGLISH
Original instructions
BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.
Fig.B
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Fig.C
Fig.E
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23
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17
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16
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9
Fig.D
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12
25
24
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1
Fig.F
2
Fig.G
20
7
Fig.H
Fig.M
Fig.I
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Fig.K Fig.L
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Fig.J
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16
Fig.N
3
Fig.O
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Fig.Q
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Fig.P
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Fig.U Fig.V
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Fig.Z
Fig.AB
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DEFINITIONS OF SIGNAL WORDS WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
NOTE: Emphasizes essential information.
serious injury.
moderate injury.
INDEX
1. GENERAL POWER TOOL SAFETY WARNINGS .............6
2. HAMMER SAFETY WARNINGS........................................9
3. SPECIFICATIONS AND TECHNICAL DATA .................. 11
4. BATTERY INSTRUCTIONS ............................................. 13
5. OPERATING INSTRUCTIONS.........................................16
6. MAINTENANCE................................................................ 20
7. STORAGE ........................................................................ 20

1. GENERAL POWER TOOL SAFETY WARNINGS

READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fire and/or seri­ous injury. Save all warnings and instruc- tions for future reference. The term "power tool" in the warnings refers to your mains-op­erated (corded) power tool or battery-operat­ed (cordless) power tool.
1. WORK AREA SAFETY
Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
Do not operate power tools in explo­sive atmospheres, such as in the pres­ence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distrac-
tions can cause you to lose control.
2. ELECRRICAL SAFETY
Power tool plugs must match the out­let. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Un-
modified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, ra­diators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplug­ging the power tool. Keep cord away from heat, oil, sharp edges and moving
6
parts. Damaged or entangled cords in­crease the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for out­door use.
Use of a cord suitable for out-
door use reduces the risk of electric shock.
Do not use the power tool in the rain, where water is splashing, in a wet place, or in a damp place. Using the tool
in these or similar conditions will increase the risk of electric shock, dangerous mal­function, and overheating. If operating a
power tool in a damp location is una­voidable, use a residual current device (RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
3. PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protec­tion, hand protector used for appropriate conditions will reduce personal injuries.
A moment
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
finger on the switch or energizing power tools that have the switch on invites acci­dents.
Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotat­ing part of the power tool may result in a personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unex­pected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connec­tion of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collec-
tion can reduce dust-related hazards.
4. POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for your applica­tion. The correct power tool will do the job
better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be re­paired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any ad­justments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of start­ing the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for mis­alignment or binding of moving parts, breakage of parts and any other condi­tion that may affect the power tool's operation. If damaged, have the power
7
tool repaired before use. Many acci­dents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for op-
erations different from those intended could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
DO NOT DISPOSE OF POWER TOOLS INTO HOUSEHOLD WASTE. According
to the European Guideline 2002/96/EC for Waste Electrical and Electronic Equip­ment and its implementation into national right, power tools that are no longer usa­ble must be collected separately and dis­posed of in an environmentally correct manner.
DO NOT DISPOSE OF BATTERY PACKS/BATTERIES INTO FIRE OR WATER. Battery packs/batteries should
be collected, recycled or disposed of in an environmental-friendly manner.
PROTECT THE BATTERY AGAINST HEAT, ALSO AGAINST CONTINUOUS SUN IRRADIATION AND FIRE. There is
danger of explosion.
CHARGE THE BATTERY PACK IN A TEMPERATURE RANGE 5°(41F) TO 40°(104F)
DE FFECTIVE OR DEAD O UT BATTERY PACKS/BATTERIES MUST BE RECY­CLED ACCORDING TO THE GUIDE­LINE 91/157/EEC.
Recharge only with the charger speci­fied by the manufacturer. A charger that
is suitable for one type of battery pack may create a risk of fire when used with another type of battery pack.
Use power tools only with specifically designated battery packs. Use of any
other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid con­tact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
6. SERVICE
Have your power tool serviced by a qual­ified repair person using only identical replacement parts.
This will ensure that
the safety of the power tool is maintained.
8
2. HAMMER SAFETY WARN­INGS
1. BE SURE TO KEEP HANDS AWAY FROM
THE TRIGGER SWITCH AND DETACH THE BATTERY PACK WHEN REPLACING OR ADJUSTING THE BIT, WHEN AB­NORMALITIES OCCUR, AND WHEN THE EQUIPMENT IS NOT BEING USED
Leaving the Battery pack installed in these situations may cause breakdowns or dam­age.
2. HOLD TOOL BY INSULATED GRIPS
WHEN PERFORMING AN OPERATION, BECAUSE THE TOOL'S BIT MAY CON­TACT HIDDEN "LIVE" WIRE
Contacting with a "live" wire may make ex­posed metal parts of the tool "electrified" and shock the operator. Failure to do so may re­sult in serious injury.
3. MAKE SURE THE BIT IS SECURED IN
PLACE BEFORE OPERATION
Failure to do so may result in serious injury.
4. DO NOT POINT THE TOOL AT ANYONE
Personal injury may result if the tool catches an operator or anyone working near him. While working with the tool, be extremely careful not to bring hands, legs, and other body parts near the bit of the tool.
5. NEVER MODIFY THE TOOL
Modifying the tool will impair performance and operating safety. Any modification may lead to serious injury and void the tool war­ranty.
6. MAINTAIN THE TOOL IN GOOD OPER-
ATING CONDITION (CHECK TIGHTNESS OF SCREWS BE­FORE OPERATION)
To secure operating safety and ensure top performance, keep the tool free of wear and damage. Under normal operation, the tool is de­signed to produce vibration. Due to the vi­bration, the screws can come loose, caus­ing damage to the tool or serious injury. Also keep the tool's hand grip dry and clean, especially free of oil and grease.
7. LET THE TOOL WARM UP FOR SEV­ERAL MINUTES BEFORE USE
In cold weather or when the tool has not been used for a long period of time, the in­ternal lubrication in the tool might not be in­sufficient. In such cases, let the tool warm up for several minutes by operating it with no load. Lacking sufficient internal lubrication, the tool might not operate at full perform­ance.
8. MAKE SURE TO OPERATE THE TOOL ON A FIRM FOOTING
Failure to do so may lead to serious injury.
9. MAKE SURE THERE IS NO ONE BELOW WHEN USING THE TOOL IN HIGH LO­CATIONS
Failure to do so may lead to serious injury of the person below.
10. HOLD THE TOOL FIRMLY WITH BOTH HANDS
Failure to do so may lead to serious injury.
11. KEEP HANDS AWAY FROM MOVING PARTS
12. DO NOT LEAVE THE TOOL RUNNING
Operate the tool only when hand-held.
13. DO NOT TOUCH THE BIT OR PARTS CLOSE TO THE BIT IMMEDIATELY AF­TER OPERATION
These parts may be extremely hot. Touching these parts may cause serious injury.
14. USE ONLY THE AUTHORIZED BATTERY PACK
Use only MAX JPL925 battery pack. If the tool is connected to a power supply other than the authorized pack, such as a re­chargeable battery, a dry cell, or a storage battery for use in automobiles, the tool may be damaged, break down, overheat, or even catch on fire. Do not connect this tool to any power supply except the MAX JPL925 bat­tery pack.
15. TO ENSURE MAXIMUM PERFORMANCE, FULLY CHARGE THE BATTERY BEFORE USE
A new battery pack or one not used for ex­tended periods may have self-discharged and thus may need recharging to restore it to a fully charged condition. Before operating the tool, make sure to charge the Battery pack with the designated MAX Battery charger JC928.
9
16. BATTERY CHARGING PRECAUTION
1 Use only MAX Battery charger JC928
and Battery Pack JPL925
Failure to do so may cause the Battery to overheat or catch fire leading to serious injury.
2 Charge the Battery from AC between
100V and 240V wall sockets
Failure to do so may result in overheating, or inadequate charging possibly causing serious injury.
3 Never use a transformer
4 Never connect the Battery charger to
an engine generator direct-current power supply
The charger will break down or be dam­aged from burning.
5 Avoid charging the Battery pack in the
rain, in a damp place, or where water is splashing
Charging a damp or wet Battery pack will cause an electric shock or a short circuit that may lead to damage from burning and even the tool catching on fire.
6 Do not touch the power cord or plug
with a wet hand or glove
This may cause injury from electric shock.
7 Do not put a cloth or any other cover
on the Battery charger while the Bat­tery pack is being charged
This will cause overheating and damage from burning, or the Charger may even catch fire.
8 Keep the Battery pack and Battery
charger away from heat and flames
9 Do not charge the Battery pack near
flammable materials
10 Charge the Battery pack in a well ven-
tilated place
Avoid charging the Battery pack where it will be in direct sunlight.
11 Charge the Battery pack in a tem-pera-
ture range of 5°C (41°F) to 40°C (104°F)
12 Avoid continual use of the Battery
charger
Rest the Charger for 15 minutes between charges to avoid functional trouble with the unit.
13 Any objects that block the ventilation
holes or Battery pack receptacle may cause electric shock or functional troubles
Operate the charger free of dust or other foreign materials.
14 Handle the power cord carefully
Do not carry the Battery charger by its power cord. Do not use the power cord to disconnect it from a wall socket; this will damage the cord and break the wires or cause a short circuit. Do not let the power cord contact sharp edged tools, hot ma­terials, oil, or grease. A damaged cord must be repaired or replaced.
15 Do not charge non rechargeable bat-
teries with this charger.
16 This charger is not intended for use by
children or disabled persons without supervisor.
17 Children should be supervised to en-
sure that they do not play with the charger.
18 Put a pack cap on the terminal of the
Battery pack
When the Battery pack is not in use, put a pack cap on its terminal to prevent short circuits. Keep it away from other metal objects, such as clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.
19 Do not leave or store the tool in a vehi-
cle or in direct sunlight during sum­mer. Leaving the tool in high temperature conditions may cause the battery pack to deteriorate.
20 Do not store a fully discharged battery
pack. If a fully discharged battery pack is removed from the system and left for a long period of time, it may be-come damaged. Recharge the battery imme­diately when it has been discharged.
10

3. SPECIFICATIONS AND TECHNICAL DATA

1. NAME OF PARTS (See Fig. B, C and D)
13 PACK CAP
14 TERMINAL
Fig. C
15 VENTILATION WINDOW
16 LATCH
17 SPECIFICATION LABEL
18 BATTERY PACK ENTRY POINT
LED LAMP (ORANGE)
19
CHARGING STATUS INDICATOR LAMP
LED LAMP (RED / GREEN)
20
Fig. D
CHARGING STATUS INDICATOR LAMP
21 SPECIFICATION LABEL
22 VENTILATION WINDOW
23 POWER CORD
24 CE (VDE) POWER PLUG
Fig. B
1 DEPTH GAUGE
2 SDS PLUS TOOL HOLDER
3 SIDE HANDLE
4 CHANGEOVER LEVER
5 LOCK BUTTON
6LED LAMP
7 BATTERY PACK JPL925
8 CHANGEOVER SWITCH
9 CONTROL PANEL
10 STATUS INDICATOR LED
(RED / GREEN)
11 ROTATIONAL DIRECTION SWITCH
12 TRIGGER SWITCH (CONTINUOUSLY
VARIABLE)
25 SPECIFICATION LABEL
2. TOOL SPECIFICATIONS
PRODUCT NO. PJR265
WEIGHT 3.7kg(8.1lbs.)(Battery included)
HEIGHT 210mm (8-1/4")
WIDTH 82mm (3-1/4")
LENGTH 332mm (13-1/16")
TOOL HOLDER SDS PLUS
VOLTAGE / BAT­TERY
RATED SPEED
IMPACT FREQUENCY AT RATED SPEED
MAXIMUM DRILL­ING DIAMATER
MOTOR Brushless DC Motor
OPERATING TEM­PERATURE
OPERATING HU­MIDITY
25.2V, Li-ion Battery pack JPL925
Normal mode : 0~920 min Slow mode : 0~560 min
Normal mode : 0~4,700 min Slow mode : 0~2,860 min
Concrete : 26mm (1") Steel : 13mm (1/2") Wood : 30mm (1-3/16")
-5°C to 40°C (14°F to 104°F)
80% RH or less
-1
-1
-1
<Battery charger>
PRODUCT NAME MAX lithium ion battery charger
PRODUCT NO. JC928(CE)
INPUT
OUTPUT
WEIGHT 1.6kg (3.5lbs.)
OPERATING TEMPERATURE
OPERATING HUMIDITY
-1
AC100-240V 50/60Hz 1.62-
0.68A
DC 7.2/10.8/14.4V 7A DC 18/21.6/25.2/28.8V 3.9A
5°C to 40°C (41°F to 104°F)
80% RH or less
11
<Battery pack>
PRODUCT NAME MAX lithium ion battery pack
PRODUCT NO. JPL925
BATTERY TYPE Lithium ion battery
NOMINAL VOLTAGE DC25.2 V
NOMINAL CAPACITY 3.0 Ah (3,000 mAh)
CHARGING TIME (USE WITH JC928(CE))
ACCESSORIES Pack cap (For preventing short circuit)
WEIGHT 0.9 kg (2.4lbs.)
CHARGING TEMPERATURE 5°C to 40°C (41°F to 104°F)
OPERATING TEMPERATURE -5°C to 40°C (14°F to 104°F)
OPERATING HUMIDITY 80% RH or less
Quick charging - Approximately 35 minutes (Apprx. 90% of capacity) Full charging - Approximately 45 minutes at 25°C(77°F) (100% of capacity)
BATTERY CHARGER:
Use only an authorized Battery charger, MAX JC928.
3. TECHNICAL DATA
1 NOISE
The typical A-weighted noise level deter­mined according to EN60745-2-6:
Sound pressure level (L
Sound power level (L
Uncertainty (K): 3dB (A)
): 108dB (A)
pA
): 97dB (A)
WA
4 Overvoltage category
PRODUCT Overvoltage category
PJR265 CORD-LESS BRUSH-LESS ROTA­RY HAMMER
JC928(CE) BATTERY CHARGER
5 Pollution degree
Pollution degree : degree 4 according to IEC 60664-1 (Both of PJR265 and JC928(CE)).
4. APPLICATIONS
Hammer-drilling in the following materials
Wear ear protection
2 VIBRATION
The vibration total value (tri-axial vector sum) determined according to EN60745-2-1:
Work mode: Drilling into metal
Vibration emission: (a
Uncertainty (K): 1.5m/s
): 2.5m/s
h, HD
2
2
Concrete
Brick
Stone
Drilling in the following materials
Wood
Metal
5. ABOUT PRODUCTION YEAR
The vibration total value (tri-axial vector sum) determined according to EN60745-2-6:
Work mode: hammer-drilling into con­crete, 16mm diameter and 100mm depth
Vibration emission: (a
Uncertainty (K): 1.5m/s
): 18.2m/s
h, HD
3 RADIATED EMISSION 30-1000 MHZ
Class B
2
2
This product bears production number in the body. The two digits of the number from left indicates the production year.
(Example) 0 8 8 2 6 0 3 5 D
Year 2008
Category 1 according to IEC 60664-1
Category 2 according to IEC 60664-1
12

4. BATTERY INSTRUCTIONS

1. Charging
Before removing the Battery pack from the tool, set the Rotational direction switch(Fig. B.11) at middle position, and keep hands away from the Trigger switch(Fig. B.12).
1 (Fig. E) A Pack cap(Fig. E 13) that is used
to prevent short circuits must be re­moved from the terminal of the Battery pack.
(Fig. F) When charging the Battery pack, re­move it from the tool by pushing on its latches (Fig. F 16) from both sides while firmly holding the grip of the tool.
2 (Fig. G) Plug the charger into a wall sock-
et (100V - 240V). The red light, a current-carrying indica­tor, (Fig. G 20) will flash on and off with two short (Pipi) beep sounds.

WHEN THE ORANGE STANDBY LIGHT IS LIT

When the Battery pack is hot (after continuous use or exposure to direct sunlight) the Charger will automatically switch to standby to protect the Battery. The orange standby light will be lit until the Battery's temperature lowers to a safe level, The Battery will then be charged auto-matically.

WHEN THE BATTERY PACK IS AT LOW TEM-PERATURE

When the Battery pack is at low temperature, its charging is automatically suspended until its temperature increases (higher than 5°C (41°F)), in order to protect it, even if it is set in the Charg­er. Leave the Battery pack at normal temperature in the room for some time, and then, charge it again.

WHEN THE ORANGE STANDBY LIGHT BLINKS

This indicates the Battery cannot be charged. Unplug the Charger and check the charging re­ceptacle. If there are any foreign objects, remove them with a soft dry cloth. If the orange light still blinks or there are no foreign objects, there may be a problem with the battery or charger. Return to dealer for service.
3 (Fig. H) Charge the Battery pack.
(1) Fully insert the Battery into the receptacle on
the Charger until it sits securely on the end.
(2) Charging will start automatically and will be
indicated by the red charging light with beeps.
(3) Charging time is approximately 35 minutes
(90% capacity). This will vary by tempera­ture and source voltage.
(4) For batteries those are at low temperatures
(10°C (50°F) or lower), charging time must be extended longer. When charging at low temperatures, both of the red and the or­ange charging light will be lit.
4 (Fig. I) When the battery pack has been
recharged, the "red" lamp turns off and the "green" lamp blinks. The "green" LED lamp(Fig. I 20) blinks slowly and a long beep sounds for ap­proximately 2 seconds. Now, the battery has been recharged to approximately 90% of its capacity. Quick charging takes approxi-mately 35 minutes (however, the recharging time and capacity slightly change depending on the ambient tem­perature and power voltage).
(Fig. J) You can use the battery pack when quick charging is complete. However, if you leave the battery pack on the charger, re­charging will continue. When the battery is fully recharged (to 100% capacity), the "green" LED lamp lights up (and a long beep sounds for approximately 2 seconds).
(1) (Fig. K) After you have recharged the battery
pack, remove it from the charger.
(2) (Fig. L) Unplug the charger power cord from
the wall socket.
13
CAUTION
When the battery pack is fully discharged, do not leave it for a long time without re­charging. If the fully discharged battery pack is removed from the system and left for a long time, the battery pack may be­come damaged. Recharge the battery im­mediately when it has been discharged.
Do not leave the battery pack on the charg­er. If the above is not observed, a weak cur­rent will continue to flow and the battery pack may become damaged. When re­charging is complete, always remove the battery pack from the charger.

BATTERY PACK BREAKDOWNS

If the following conditions occur, bring the Bat­tery and Charger to your dealer.
The red charging lamp does not flash when the charger plug is inserted into main power source outlet (When the Battery pack is not in­serted in the charger.)
Neither the red charging lamp nor the orange standby lamp lights or flashes when the Bat­tery pack is inserted in the charger.
The orange standby lamp does not change to the red charging lamp even after more than 1 hour.
The red charging lamp does not change from constant to flashing light even after more than 90 minutes. (except at low temperatures)

SERVICE LIFE OF BATTERY PACK

If any condition described below is observed, the battery pack is at the end of its service life. Re­place it with a new one.
Although the battery pack has been properly charged (fully charged), a great drop in tying time has been noticed.
Do not charge the battery pack when this hap­pens. If the motor's rotational speed slows down, the power of the battery pack is considered to be nearly depleted. Using the tool more will cause it to overdischarge, resulting in a shortened serv­ice life of the battery pack and also in functional trouble of the tool's main body.
CAUTION
Do not use a battery pack when its service life is finished. This will cause functional trouble in the tool's main body. Also charging a battery pack that is out of service life will lead to functional trou­ble in the battery charger.

RECYCLING A LI-ION BATTERY

The MAX battery pack uses a Li-ion battery, it may be illegal to dispose of this battery into the municipal waste system. Check with your local solid waste officials for details in your area for re­cycling options or proper disposal.
CAUTION
When disposing of the battery pack, make sure to put a pack cap on its terminal (with in­sulating tape securing it) to prevent short cir­cuits.
14

INDICATION OF QUICK CHARGER LAMPS

Charger LED lamp Buzzer sound Recharging status
Red lamp blinks.
It blinks every second.
The power cord is plugged into the receptacle.
Two short beeps (Pi, pi)
The charger is powered.
The charger power cord is plugged into a wall socket.
Red lamp lights.
It remains lit.
The green lamp blinks.
It blinks every second.
The green lamp lights up.
It remains lit.
The red lamp lights up. The orange lamp lights up.
They remain lit.
The orange lamp lights up.
It blinks every second.
The orange lamp blinks.
It blinks quickly (0.1 sec
ON and 0.1 sec OFF).
The battery pack is mounted.
One short beep (Pi)
The battery has been re­charged.
A long beep for approx. 2 seconds (Piii...)
Fully recharged.
A long beep for approx. 2 seconds (Piii...)
Protective charging
Standby
Not possible to recharge.
Short continuous beeps for approx. 10 seconds (Pi, pi, pi, pi,...)
The battery is be­ing recharged.
The battery has been recharged.
Battery is "fully" re­charged.
Not possible to re­charge.
Quick recharging continues.
The battery has been recharged to ap­prox. 90% of its capacity. If you leave the battery pack on the charger, recharging will continue.
Recharged to 100% capacity.
The battery is recharged with a low current to protect the charger and bat­tery.
If the temperature of the battery pack is too high: Battery recharging starts automatically when the tem-perature drops below the limit. If the temperature of the battery pack is too low: Place the battery pack in a room temperature location for a while, then retry recharging it.
Unable to recharge the battery. The battery pack slot is contaminated, or the battery pack has failed.
For batteries those are at low temperatures (10°C (50°F) or lower), charging time must be extended
longer.
For the JC928 lithium ion battery charger (CE)
"Power Supply Cord: Use UL Listed and CSA Certified detachable power supply cord, 18 AWG, two conductors, cord rated VW-1, 105°C, cord external length minimum 1.8m. One end terminates in a molded-on attachment plug with a 15 A, 125 V (NEMA 1-15P) or 15 A, 250 V (NEMA 2-15P) type configuration. Other end terminates in a molded-on connector which mates with the Power Appliance Inlet. If a flexible power supply cord is required, the appropriate cord (see below) must be used. The SP-2, SPE-2, SV, SVE, or SVT flexible power supply cord can be used."
15
5. OPERATING INSTRUC­TIONS
1. How to mount / remove the Bat­tery pack
Before mounting / removing the Battery
pack from the tool, set the Rotational di­rection switch(Fig. B.11) at middle position, and keep hands away from the Trigger switch(Fig. B.12).
Before operation, make sure to check the
Battery pack is securely set in the tool.
Failure to do so may cause serious injury.
1 (Fig. N) When mounting the Battery pack,
insert the Battery pack in the tool so that the rails of the Battery and the tool fit each other. Slide the Battery pack to the end, until the click is heard. The Latch­es(Fig. N 16) must be returned to the orig­inal position.
2 (Fig. F) When removing the Battery pack,
remove it from the tool by pushing on its latches (Fig. F 16) from both sides while firmly holding the grip of the tool.
2. How to operate the Trigger switch (continuously variable)
(Fig. O) To start the tool, pull the Trigger switch (continuously variable). Release the Trigger switch to stop. The Trigger switch is continuously variable, which makes the tool speed increased by in­creasing pressure on the Trigger switch (vice versa).
3. How to operate the Changeover switch
(Fig. P and Q) Seeing the tool as shown in the figure P, press the Changeover switch (Fig. P
11) to the right to operate the tool clockwise.
Press the switch to the left to operate the tool counterclockwise. Set the switch at the middle position to lock the tool's operation. When the tool is not in use, make sure to set the switch at middle position.
CAUTION
Do not operate the Changeover switch dur-
ing the tool is in operation.
Operating the switch during the tool's opera­tion may damage the tool.
4. How to use the Side handle and the Depth gauge
Make sure to operate the tool with holding
the tool firmly with both hands, by the Side handle and the grip.
Use only the original Side handle, which is
included in the package.
Before attaching / removing the Side han-
dle or the Depth gauge, keep the fingers away from the Trigger switch, and remove the Battery pack from the tool.
When unable to attach the Side handle se-
curely, do not use the tool.
(Fig. R) The Side handle (Fig. R 3) is 360 deg. ro­tatable. Adjust it at the best angle by loosening and tightening the handle
When pulling or releasing the Trigger, the LED lamp on the Control panel (Fig. B 10) flashes (Orange) for a moment. This shows the power is on.
(Fig. S) The Depth gauge(Fig. S 1) enables ad­justment of hammer-drilling depth. The Depth gauge is adjustable by loosening and tightening the Side handle (Fig. R 3)
The Depth gauge is for rough adjustment of the hammer-drilling depth. For precise depth adjust­ment, measure the hammer-drilling depth with a measuring equipment.
16
5. How to set and remove the SDS
Plus bit to the Tool holder
Before setting / removing the SDS Plus bit to the tool, keep the fingers away from the Trigger switch, and remove the Battery pack from the tool.

HOW TO SET THE SDS PLUS BIT

(Fig. T) Insert the SDS Plus bit to the Tool holder (Fig. T 2) until a click is heard. Make sure to check the bit is securely fixed by pulling the bit. When the bit is unable to be inserted at the bot­tom(when a click is not heard), rotate the bit a lit­tle bit and try again.
7. Drilling in Metal or Wood
For use in Steel or Wood material, set the lever to the for drilling.
1 Hold the tool firmly with both hands.
Point the bit straight to the drilling object.
2
Do not apply excess pressure to the drill­ing object. Applying excess pressure may reduce working efficiency, as well as shorten the lifetime of the tool and the bit.
3 During the drilling operation, when the
tool is overloaded, the tool may automat­ically stops operation. When this occur, release the Trigger switch and pull the bit out from the drilling object, then stop op­eration. Failure to do so may cause damage to the tool.

HOW TO REMOVE THE SDS PLUS BIT

(Fig. U) Hold and press the Tool holder down­ward, then remove the bit.
(Fig. V) Prior to set the SDS Plus bit to the tool, clean the holder's end of the bit, then apply grease (Use Shell ® Alvania S2 grease. ) to the dent of the bit, as shown in the figure V.
6. How to operate the Changeover
lever
Do not operate the Changeover lever, when the tool is in operation.
(Fig. W) Change the operating mode by the Changeover lever, depending on the object to drill. To change the operating mode, pressing the Lock button (Fig. W 5), then turn the Change­over lever(Fig. W 4) to drilling or hammer-drilling position. When turning to either position, make sure to check a click is heard. For use in Steel or Wood material, set the lever to the for drilling. For use in concrete, brick or stone, set the lever to the for hammer-drilling.
CAUTION
(Fig. X) When the LED lamp (Fig. X 8) lights with Red color, it shows the tool is over­heated and automatically stopped due to overload or continuous operation.
During the LED lamp lights with Red color, the tool does not operate although the Trigger switch is pulled. Approximately one minute later, the LED lamp goes off and the tool becomes operational again. However, for the best performance of the tool, continue operation after the tool is cooled down sufficiently.
4 When removing the bit from the drilling
object by operating the tool counter­clockwise, hold the tool with both hands, pull the bit out with operating the tool.
5 To operate the tool at the best perform-
ance, when start drilling, point the bit with pulling the Trigger switch slightly (slow speed). As the drilled hole getting deep, pull the Trigger switch more to in­crease the speed.
CAUTION
When drilling in Metal or Wood, use proper bit . Especially when drilling in Steel, use proper lubricants. However, when drilling in Brass or Cast iron, do not use lubricants.
17
When the tool is overheated, stop opera­tion. After sufficient cool down, continue operation.
Failure to do so may cause damage to the tool.
8. Drilling in Concrete, Brick or
Stone
For use in Concrete, Brick or Stone material, set the lever to the for hammer-drilling.
9. Slow mode
When hammer-drilling a small diameter (smaller than 5mm) hole in Concrete, operate the tool at "Slow mode", to prevent the breakage of the bit.
1 (Fig. X) Press the Changeover switch
(Fig. X 8) and check the Status indicator LED (Fig. X 10) lights up with Green color. Then operate the tool.
2 When finish operating the tool at Slow
mode, press the Changeover switch (Fig. X 8) again and check the Status indicator LED (Fig. X 10) goes off. The tool is at Normal mode.
CAUTION
When hammer-drilling in Concrete, Brick or Stone, use proper SDS Plus bit.
1 Hold the tool firmly with both hands. 2 Point the bit straight to the hammer-drill-
ing object. If the bit is not pointed straight to the ob­ject, the bit may be caught in the drilled hole, and it makes difficult to pull the bit out from the hole. Do not apply excess pressure to the ham­mer-drilling object. Applying excess pressure may reduce working efficiency, as well as shorten the lifetime of the bit.
3 During the deep hammer-drilling opera-
tion, if the operating speed slows down, pull the bit slightly out from the hole, so that the drilled dust is ejected. If the operation is automatically stopped completely, release the Trigger switch immediately, stop operation and pull the bit out from the hole.
4 When removing the bit from the drilling
object, hold the tool with both hands, pull the bit out with operating the tool.
5 Do not pour water to the drilling hole. It
may make the bit caught in the drilled hole.
6 When hammer-drilling in the thin object,
apply a plywood panel to the object, in or­der to prevent cracking the object.
CAUTION
Soon after mounting the Battery pack or a certain period of time after the last drill-ing/ hammer-drilling, the Status indicator LED might not lights up or might not goes off, even though the Changeover switch is pressed.
When this happens, with no load, pull trigger once, then press the Changeover switch again.
Do not operate the Changeover switch, when the tool is in operation.
Use the "Slow mode" only for ham-mer­drilling in Concrete. Do not use the "Slow mode" for drilling in Wood / Metal objects.
"Slow mode" is not suitable for heavy-load op­eration.
When the bit is caught in the object, or when hammer-drilling in an inclined angle, the tool may be automatically stopped due to overload preventive clutch.
When this happens, before removing the bit from the object, remove the bit from the tool, in order to prevent damaging the tool.
18
10. LED lamp
(Fig. Y) When the Trigger switch is pulled, the LED lamp (Fig. Y 6) lights up. When 10 ~ 15seconds past after releasing the Trigger switch, it goes off.
Do not directly look in the LED lamp's light.
Do not point the LED lamp's light to any-
one's eyes.
Pointing the LED lamp's light to the eyes may cause serious injury.
11. Dust cup (Optional)
When attaching the Dust cup to the tool, keep hands and fingers away from the Trig­ger switch, and make sure that the Battery pack is not set in the tool.
The Dust cup reduces falling down of the dusts when overhead drilling / hammer-drilling. The Dust cup is available as an optional acces­sory.
When operating the tool, do not hold the Dust cup.
If the tool is held at the Dust cup, it may drop off and cause serious injury. Make sure to hold the tool with both hands, at the Side handle and the grip.
Use the Dust cup only for Concrete, Brick and Stone applications. Do not use for Metal and other objects.
Using the Dust cup for Metal and other objects may damage the Dust cup, due to the hot ground metal pieces or like.
CAUTION
When storing the Dust cup, do not com­press it.
If the Dust cup is kept compressed for a long time, it may not be unable to recover the origi­nal shape.

HOW TO SET THE DUST CUP

(Fig. Z) Fit the portion to the side handle.

HOW TO REMOVE THE DUST CUP

(Fig. AA) Hold near the bottom of the Dust cup, then take it out.
CAUTION
Before removing the Dust cup, eject the dust in the Dust cup.

HOW TO USE THE DUST CUP

(Fig. AB) Fit the front end of the Dist cup to the object, then operate the tool.
12. Drilling / Hammer-drilling times per charge
CAUTION
Regarding the drilling / hammer-drilling
times per charge, it depends on the condi­tion of the Battery pack, hardness of the material and the performance of the bit.
The following chart is based on the brand-new battery and hammer-drilling in Concrete.
Mode Bit diameter Depth Drilling times
Slow φ4.3mm 30mm Apprx. 221 Normal φ6.5mm 30mm Apprx. 184 Normal φ12.5mm 30mm Apprx. 105 Normal φ14.5mm 100mm Apprx. 20 Normal φ18mm 60mm Apprx. 26 Normal φ26mm 60mm Apprx. 7
19

6. MAINTENANCE

Before inspecting the tool, make sure that the Battery pack is not set in the tool.
Failure to do so may cause serious injury.
Before inspecting the Battery charger JC928, make sure that the Charger is dis­connected from the power supply.
1 Regularly inspect the tool
In order to maintain the performance of the tool, periodically clean up and inspect the tool. Examine the screws regularly to make sure they are securely tightened. Incomplete tightening may result in an acci­dent or breakage. If a screw is loose, re­tighten it completely.
2 Do not lubricate the equipment
Absolutely do not lubricate this equipment. Applying lubrication will remove the grease inside of the tool, and cause problem on the tool.
3 Do not soak the tool to any liquid. Do not
put any liquid in the tool.
CAUTION
(Fig. X) When the Status indicator LED blinks with Green color, it shows that the after-servicing by MAX authorized distribu­tor is recommended. When this happens after releasing the Trig­ger switch, contact MAX authorized distrib­utor for the afterservice.

7. STORAGE

Do not store the tool in a cold weather envi-ron­ment. Keep the tool in a warm area. When not in use, the tool should be stored in a warm and dry place. Keep out of reach of chil­dren. All quality tools will eventually require serv­icing or replacement of parts because of wear from normal use.

STORE THE TOOL

When you have finished drilling / hamer-drilling work or when the tool will not be used for a while, remove the battery pack from the tool. Tool, at­tachments and accessories should be stored in a well-ventilated dry place where the temperature will not exceed 40°C (104°F). The battery pack, with a pack cap installed on the pack's terminal to prevent short circuits, should be stored in a well-ventilated dry place where the temperature will not exceed 30°C (86°F).
CAUTION
WHEN STORING THE BATTERY PACK FOR A LONGER TIME THAN 6 MONTHS WITHOUT USE, TO KEEP THE PERFORMANCE OF THE BAT­TERY PACK, FOLLOW THESE INSTRUC­TIONS ;
Fully recharge before storage.
Put a Pack cap on the Battery pack's ter-mi-
nal to prevent short circuits.
Store the Battery pack in a well-ventilated dry place where the temperature will not be less than -20°C(-4°F) and will not exceed 30°C (86°F).
Do not store the Battery pack in a place where is under direct sunshine.
20
PJR265(CE)
EXPOLDED VIEW AND SPARE PARTS LIST
10
46
68
74
11
8
9
B
45
67
70
73
4
2
5
6
18
20
22
3
7
24
C
A
25
30
28
29
40
41
42
43
39
27
38
55
54
37
23
36
53
21
35
26
33
34
B
49
1
16
17
19
13
14
12
15
31
A
32
44
69
C
47
48
50
63
62
60
61
59
58
52
57
56
21
54
51
66
56
71
65
72
64
PJR265 (CE)
ITEM
PAR T
NO.
NO.
1
PJ70257
2
AA05590
3
PJ10922
4
LL11730
5
PJ10948
6
PJ10910
7
PJ10921
8
PJ70077
9
PJ13022
10
PJ13023
11
PJ70091
12
PJ70084
13
AA21176
14
YU39103
15
CC41303
16
PJ70086
17
PJ70087
18
PJ70095
19
AA22105
20
HH14028
21
HH22009
22
PJ70070
23
PJ10920
24
HH11505
25
EE39842
26
BB40839
27
PJ80010
28
KK83015
29
PJ10887
30
JJ51603
31
EE39844
32
PJ10884
33
PJ10883
34
HH19613
35
PJ10882
36
JJ80602
37
PJ10881
38
HH14166
39
HH19914
40
PJ10880
41
HH11111
42
PJ10879
43
PJ10878
44
PJ70082
45
PJ10877
46
PJ10885
47
KK29022
48
EE39843
49
PJ70078
50
JJ51604
51
LL11729
52
PJ70256
53
AA35601
54
PJ10960
55
PJ13021
56
PJ70072
57
HH11106
58
KK83014
59
PJ10874
60
LL71602
PA, Rubber sponge, PET Steel PC Steel CR Rubber ABS Steel PA, PBT, Copper, Stainless steal PET PET ABS, Silicon Rubber PBT, phosphor bronze Steel Huse Steel Steel, Aluminium, Sillicon Steal, PA, Copper, brass Steel, PA, Magnet Steel NBR Rubber NBR Rubber Aluminum, Steel felt Sillicon Rubber Steel Steel Steel Steel Steel Steel Steel Steel Aluminium Fluororubber Steel Steel Steel NBR Rubber NBR Rubber Steel NBR Rubber Steel Steel Steel, NBR Rubber Steel Steel Steel Steel
Steel Steel PA Steel PET PET
NBR Rubber Steel Steel Steel
motor housing set (L& R) (CE) TAP tight(B)4X20 CF +bind LED lens ball bearings 608DD sponge seal change lever spring trigger SW lever Rating Label(CE) Panel Label(CE) main circuit board unit battery connector unit Phillips pan head screw 5X8 mec huse 31500001 RT0 hex nut 1-5 main printed circuit board unit stator unit rotor assy oval counter-sunk screw 4×10 O-ring as 568-028 oil seal 009 inner housing unit felt O-ring, Type 4, C P65 special plain washer 28.6X33X1 hex socket head cap srew M46X16 mec inner shaft unit conical coil spring 3015 clatch washer C 14 special plain washer 12.1X18X1 piston pin piston special O-ring,type 4, D 3X16 ram retainer 25 holder sleeve O-ring AS 568-204 special O-ring 4.5X16.2 hammer folder A O-ring type 1A P14 second Hammer hammer folder B bushing unit cylinder head second gear compression spring 9022 special plain washer 32.5X40X2 cylinder assy C-ring 32 ball bearings 606VV GEAR HOUSING ASSY(CE) CROSS RECESSED TRUSS SCREW 1, 5X50 CF logotype label name label (CE) CHANGE LEVER ASSY O-ring 1A P16 conical coil spring 3014 holder washer steel ball 7
ESPAÑOLITALIANOFRANÇAISENGLISHMATERIAL DEUTSCH
22
PJR265 (CE)
ITEM
PAR T
NO.
NO.
61
PJ10873
62
PJ10872
63
PJ10871
64
PJ10892
65
KK29021
66
PJ70098
67
PJ70073
68
PJ10907
69
EE39841
70
BB71328
71
CC42513
72
PJ10900
73
PJ10901
74
PJ10947
Steel PA NBR Rubber ABS Steel PAޔSteel
phosphor bronze Steel Steel Steel PA PA Steel
ESPAÑOLITALIANOFRANÇAISENGLISHMATERIAL DEUTSCH
ball holder retainer front cap push button compression spring 9021 change lever unit SIDE HANDLE ASSY relay terminal special plain washer 6.2X20X1 hex bolt 8X90 hex nut type 2, M8 CF side handle side handle mount depth gauge
23
PJR265
EC DECLARATION OF CONFORMITY
We hereby declare that the product titled in this instruction manual conforms to the essential health and safety requirements of EC Directives as below.
Directive :Machinery Directive 2006/42/EC EMC Directive 2004/108/EC
Manufacturer :MAX CO., LTD. 1848, Kawai, Tamamura-machi, Sawa-gun, Gunma, 370-1117 Japan
This product has been evaluated for conformity with the above directives using the following European standards.
Machinery Directive: EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009, EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004 EMC Directive: EMI :EN 61000-6-3:2007 EMS :EN 61000-6-1:2007, EN 61000-4-2:2009 EN 61000-4-3:2006 + A1:2008, EN 61000-4-8:1993 + A1:2001
Title :General Manager, Quality Assurance Department Address :1848, Kawai, Tamamura-machi, Sawa-gun, Gunma, 370-1117 Japan
Authorized complier :MAX EUROPE BV / President in the community Camerastraat 19,1322 BB Almere, The Netherlands
EG KONFORMITÄTSERKLÄRUNG
Wir erklären hiermit, dass das in dieser Bedienungsanleitung beschriebene Produkt mit den maßgeblichen Gesundheits- und Sicherheitsvorschriften der EG-Richtlinien konform ist, wie nachstehend beschrieben.
Richtlinie :Maschinenrichtlinie 2006/42/EC EMC-Richtlinie 2004/108/EC
Hersteller :MAX CO., LTD. 1848, Kawai, Tamamura-machi, Sawa-gun, Gunma, 370-1117 Japan
Dieses Produkt wurde auf Konformität mit den obigen Richtlinien unter Einhaltung der folgenden europäischen Normen geprüft.
Maschinenrichtlinie: EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009, EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004 EMC-Richtlinie: EMI :EN 61000-6-3:2007 EMS :EN 61000-6-1:2007, EN 61000-4-2:2009 EN 61000-4-3:2006 + A1:2008, EN 61000-4-8:1993 + A1:2001
Position :Generaldirektor,Abteilung für Qualitätssicherung Adresse :1848, Kawai, Tamamura-machi, Sawa-gun, Gunma, 370-1117 Japan
Autorisierter Entsorger: MAX.EUROPE BV/Präsident in der Gemeinschaft Camerastraat 19, 1322 BB Almere, Holland
DÉCLARATION DE CONFORMITÉ CE
Nous déclarons par la présente que le produit du titre de ce manuel d’ instructions est conforme aux exigences essentielles de santé et de sécurité des Directives CE décrites ci-dessous.
Directive :Directive de Mécanique 2006/42/CE
Fabricant :MAX CO., LTD.
Ce produit a été évalué pour sa conformité aux directives ci-dessus en utilisant les standards Européens suivants.
Directive EMC 2004/108/CE
1848, Kawai, Tamamura-machi, Sawa-gun, Gunma, 370-1117 Japan
Directive de Mécanique: EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009, EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004 Directive EMC: EMI :EN 61000-6-3:2007 EMS :EN 61000-6-1:2007, EN 61000-4-2:2009 EN 61000-4-3:2006 + A1:2008, EN 61000-4-8:1993 + A1:2001
Titre :Directeur Général, Département Assurance de Qualité Adresse :1848, Kawai, Tamamura-machi, Sawa-gun,
Agent de conformité agréé:MAXEUROPE BV/Président dans la communauté Camerastraat 19, 1322 BB Almere, Pays-Bas
Gunma, 370-1117 Japan
DICHIARAZIONE DI CONFORMITÀ CE
Si dichiara qui che il prodotto riferito in questo manuale di istruzioni risulta conforme ai requisiti di base concernenti la salute e la sicurezza, espressi dalle direttive CE, come riportato di seguito.
Direttiva :Direttiva Macchine 2006/42/CE
Produttore :MAX CO., LTD.
Questo prodotto è stato valutato per la conformità con le succitate direttive, secondo i seguenti standard europei.
Direttiva Macchine: EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009, EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004 Direttiva EMC: EMI :EN 61000-6-3:2007 EMS :EN 61000-6-1:2007, EN 61000-4-2:2009 EN 61000-4-3:2006 + A1:2008, EN 61000-4-8:1993 + A1:2001
Titolo :Direttore generale,Dipartimento controllo qualità Indirizzo :1848, Kawai, Tamamura-machi, Sawa-gun,
Sede in Europa :MAX.EUROPE BV/Presidente della società MAX.EUROPE
Direttiva EMC 2004/108/CE
1848, Kawai, Tamamura-machi, Sawa-gun, Gunma, 370-1117 Japan
Gunma, 370-1117 Giappone
Camerastraat 19,1322 BB Almere, Oland
DECLARACIÓN EC DE CONFORMIDAD
Por este medio declaramos que el producto mencionado en este manual de instrucciones se encuentra en conformidad con los requerimientos de salud y de seguridad esenciales de las Directivas CE.
Directiva : Directiva sobre Maquinaria 2006/42/CE
Fabricante :MAX CO., LTD.
Este producto ha sido evaluado en conformidad con las directivas antes mencionadas usando los estándares de Europa.
Directiva sobre maquinaria: EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009, EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004 Directiva EMC: EMI :EN 61000-6-3:2007 EMS :EN 61000-6-1:2007, EN 61000-4-2:2009 EN 61000-4-3:2006 + A1:2008, EN 61000-4-8:1993 + A1:2001
Título :Gerente general,Departamento de aseguramiento de calidad
Complier autorizado:MAX.EUROPE BV/Presidente de la comunidad Camerastraat 19,1322 BB Almere, Holanda
Directiva EMC 2004/108/CE
1848, Kawai, Tamamura-machi, Sawa-gun, Gunma, 370-1117 Japan
Dirección:1848, Kawai, Tamamura-machi, Sawa-gun, Gunma, 370-1117 Japan
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