PJID143
CORDLESS BRUSHLESS IMPACT DRIVER
SCHNURLOSER BÜRSTENLOSER SCHLAGSCHRAUBER
WARNING
WARNUNG
OPERATING and MAINTENANCE MANUAL
BETRIEBSANLEITUNG
BEFORE USING THIS TOOL, STUDY THIS MANUAL TO ENSURE SAFETY WARNING
AND INSTRUCTIONS.
KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE.
LESEN SIE VOR INBETRIEBNAHME DES GERÄTES DIE GEBRAUCHS- UND SICHERHEITSHINWEISE.BITTE BEWAHREN SIE DIE GEBRAUCHS- UND SICHERHEITSHINWEISE AUF, DAMIT SIE AUCH SPÄTER EINGESEHEN WERDEN KÖNNEN.
INDEX INHALTSVERZEICHNIS
ENGLISH Page 5 to 20
DEUTSCH Page 21 to 35
www.max-ltd.co.jp/int/eu/
DEFINITIONS OF SIGNAL WORDS
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or
NOTE: Emphasizes essential information.
DEFINITIONEN DER HINWEISBEZEICHNUNGEN
WARNUNG: Zeigt eine eventuell gefährliche Situation an, die den Tod oder schwere
VORSICHT: Zeigt eine eventuell gefährliche Situation an, die leichte oder mittelschwere
HINWEIS: Hebt wichtige Informationen hervor.
serious injury.
moderate injury.
Verletzungen zur Folge haben könnte, wenn sie nicht vermieden wird.
Verletzungen zur Folge haben könnte, wenn sie nicht vermieden wird.
2
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ISO 1173 Form E 6.3
9.5mm
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ENGLISH
OPERATING and MAINTENANCE MANUAL
INDEX
1. GENERAL POWER TOOL SAFETY WARNINGS .............5
2. SCREW DRIVER SAFETY WARNINGS ............................7
3. SPECIFICATIONS AND TECHNICAL DATA .................. 10
4. BATTERY INSTRUCTIONS ............................................. 12
5. OPERATING INSTRUCTIONS.........................................15
6. FACTORS THAT AFFECT TIGHTENING TORQUE ....... 18
7. MAINTENANCE................................................................ 19
8. STORAGE ........................................................................ 19
1. GENERAL POWER TOOL
SAFETY WARNINGS
WARNING
READ ALL SAFETY WARNINGS AND ALL
INSTRUCTIONS.
Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury. Save all warnings and instruc-
tions for future reference. The term "power
tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. WORK AREA SAFETY
• Keep work area clean and well lit. Clut-
tered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which
may ignite the dust or fumes.
• Keep children and bystanders away
while operating a power tool. Distrac-
tions can cause you to lose control.
2. ELECRRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools. Un-
modified plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or
grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
5
• Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges and moving
parts. Damaged or entangled cords in-
crease the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of electric
shock.
• Do not use the power tool in the rain,
where water is splashing, in a wet
place, or in a damp place. Using the tool
in these or similar conditions will increase
the risk of electric shock, dangerous malfunction, and overheating. If operating a
power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
3. PERSONAL SAFETY
• Stay alert, watch what you are doing
and use common sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
• Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection, hand protector used for appropriate
conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying
the tool. Carrying power tools with your
finger on the switch or energizing power
tools that have the switch on invites accidents.
• Remove any adjusting key or wrench
before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may result in a
personal injury.
• Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of dust collec-
tion can reduce dust-related hazards.
4. POWER TOOL USE AND CARE
• Do not force the power tool. Use the
correct power tool for your application. The correct power tool will do the job
better and safer at the rate for which it
was designed.
• Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be repaired.
• Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any adjustments, changing accessories, or
storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
6
Power tools are dangerous in the hands
of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool's
operation. If damaged, have the power
tool repaired before use. Many acci-
dents are caused by poorly maintained
power tools.
• Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.
• Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for op-
erations different from those intended
could result in a hazardous situation.
5. BATTERY TOOL USE AND CARE
• Recharge only with the charger specified by the manufacturer. A charger that
is suitable for one type of battery pack
may create a risk of fire when used with
another type of battery pack.
• Use power tools only with specifically
designated battery packs. Use of any
other battery packs may create a risk of
injury and fire.
• When battery pack is not in use, keep
it away from other metal objects, like
paper clips, coins, keys, nails, screws
or other small metal objects, that can
make a connection from one terminal
to another. Shorting the battery terminals
together may cause burns or a fire.
• Under abusive conditions, liquid may
be ejected from the battery; avoid contact. If contact accidentally occurs,
flush with water. If liquid contacts
eyes, additionally seek medical help.
Liquid ejected from the battery may cause
irritation or burns.
6. SERVICE
• Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power tool is
maintained.
2. SCREW DRIVER SAFETY
WARNINGS
1. BE SURE TO KEEP HANDS AWAY FROM
THE TRIGGER SWITCH AND DETACH
THE BATTERY PACK WHEN REPLACING
OR ADJUSTING THE BIT, WHEN ABNORMALITIES OCCUR, AND WHEN THE
EQUIPMENT IS NOT BEING USED
Leaving the Battery pack installed in these
situations may cause breakdowns or damage.
2. HOLD TOOL BY INSULATED GRIPS
WHEN PERFORMING AN OPERATION,
BECAUSE THE TOOL'S BIT MAY CONTACT HIDDEN "LIVE" WIRE
Contacting with a "live" wire may make exposed metal parts of the tool "electrified" and
shock the operator. Failure to do so may result in serious injury.
3. MAKE SURE THE BIT IS SECURED IN
PLACE BEFORE OPERATION
Failure to do so may result in serious injury.
4. DO NOT POINT THE TOOL AT ANYONE
Personal injury may result if the tool catches
an operator or anyone working near him.
While working with the tool, be extremely
careful not to bring hands, legs, and other
body parts near the bit of the tool.
5. NEVER MODIFY THE TOOL
Modifying the tool will impair performance
and operating safety. Any modification may
lead to serious injury and void the tool warranty.
6. MAINTAIN THE TOOL IN GOOD OPERAT-
ING CONDITION
(CHECK TIGHTNESS OF SCREWS BEFORE OPERATION)
To secure operating safety and ensure top
performance, keep the tool free of wear and
damage.
Under normal operation, the tool is designed
to produce vibration. Due to the vibration, the
screws can come loose, causing damage to
the tool or serious injury.
Also keep the tool's hand grip dry and clean,
especially free of oil and grease.
7. MAKE SURE TO OPERATE THE TOOL ON
A FIRM FOOTING
Failure to do so may lead to serious injury.
7
8. MAKE SURE THERE IS NO ONE BELOW
WHEN USING THE TOOL IN HIGH LOCATIONS
Failure to do so may lead to serious injury of
the person below.
9. SECURE THE WORKPIECE
Clamp the workpiece with clamping devices
or in a vice. Failure to do so may lead to serious injury of the person below.
10. KEEP HANDS AWAY FROM MOVING
PARTS
11. DO NOT LEAVE THE TOOL RUNNING
Operate the tool only when hand-held.
12. DO NOT TOUCH THE BIT OR PARTS
CLOSE TO THE BIT IMMEDIATELY AFTER OPERATION
These parts may be extremely hot. Touching
these parts may cause serious injury.
13. USE ONLY THE AUTHORIZED BATTERY
PACK
Use only MAX JPL914 battery pack. If the
tool is connected to a power supply other
than the authorized pack, such as a rechargeable battery, a dry cell, or a storage
battery for use in automobiles, the tool may
be damaged, break down, overheat, or even
catch on fire. Do not connect this tool to any
power supply except the MAX JPL914 battery pack.
14. TO ENSURE MAXIMUM PERFORMANCE,
FULLY CHARGE THE BATTERY BEFORE
USE
A new battery pack or one not used for extended periods may have self-discharged
and thus may need recharging to restore it to
a fully charged condition. Before operating
the tool, make sure to charge the Battery
pack with the designated MAX Battery
charger JC928.
15. BATTERY CHARGING PRECAUTION
• Use only MAX Battery charger JC928
and Battery Pack JPL914.
Failure to do so may cause the Battery to
overheat or catch fire leading to serious
injury.
• Charge the Battery from AC between
100V and 240V wall sockets.
Failure to do so may result in overheating,
or inadequate charging possibly causing
serious injury.
• Never use a transformer.
• Never connect the Battery charger to
an engine generator direct-current
power supply.
The charger will break down or be damaged from burning.
• Avoid charging the Battery pack in the
rain, in a damp place, or where water is
splashing.
Charging a damp or wet Battery pack will
cause an electric shock or a short circuit
that may lead to damage from burning
and even the tool catching on fire.
• Do not touch the power cord or plug
with a wet hand or glove.
This may cause injury from electric shock.
• Do not put a cloth or any other cover
on the Battery charger while the Battery pack is being charged.
This will cause overheating and damage
from burning, or the Charger may even
catch fire.
• Keep the Battery pack and Battery
charger away from heat and flames.
• Do not charge the Battery pack near
flammable materials.
• Charge the Battery pack in a well ventilated place.
Avoid charging the Battery pack where it
will be in direct sunlight.
•
Charge the Battery pack in a temperature range of 5°C (41°F) to 40°C (104°F).
• Avoid continual use of the Battery
charger.
Rest the Charger for 15 minutes between
charges to avoid functional trouble with
the unit.
• Any objects that block the ventilation
holes or Battery pack receptacle may
cause electric shock or functional
troubles.
Operate the charger free of dust or other
foreign materials.
• Handle the power cord carefully.
Do not carry the Battery charger by its
power cord. Do not use the power cord to
disconnect it from a wall socket; this will
damage the cord and break the wires or
cause a short circuit. Do not let the power
cord contact sharp edged tools, hot materials, oil, or grease. A damaged cord must
be repaired or replaced.
• Do not charge non rechargeable batteries with this charger.
8
• This charger is not intended for use by
children or disabled persons without
supervisor.
• Children should be supervised to ensure that they do not play with the
charger.
• Put a pack cap on the terminal of the
Battery pack.
When the Battery pack is not in use, put a
pack cap on its terminal to prevent short
circuits.
Keep it away from other metal objects,
such as clips, coins, keys, nails, screws or
other small metal objects, that can make a
connection from one terminal to another.
• Do not leave or store the tool in a vehicle or in direct sunlight during summer. Leaving the tool in high
temperature conditions may cause the
battery pack to deteriorate.
• Do not store a fully discharged battery
pack. If a fully discharged battery pack
is removed from the system and left for
a long period of time, it may become
damaged. Recharge the battery immediately when it has been discharged.
9
3. SPECIFICATIONS AND TECHNICAL DATA
1. NAME OF PARTS (See Fig. A, B and C)
1 SLEEVE PROTECTOR
2 TRIGGER SWITCH
3 WARNING LABEL
4LED LAMP
5 BATTERY PACK JPL914
6 BELT HOOK
Fig. A
7 CARRYING STRAP
8 ROTATIONAL DIRECTION SWITCH
9 BRUSHLESS MOTOR
10 PROTECTOR
11 BIT
12 SCREW
13 SPECIFICATION LABEL
14 SERIAL NO. LABEL
15 PACK CAP
16 TERMINAL
Fig. B
17 VENTILATOR
18 LATCH
19 SPECIFICATION LABEL
20 BATTERY PACK ENTRY POINT
LED LAMP (ORANGE) CHARGING
21
STATUS INDICATOR LAMP
LED LAMP (RED / GREEN) CHARG-
22
Fig. C
ING STATUS INDICATOR LAMP
23 SPECIFICATION LABEL
24 VENTILATOR
25 CE (VDE) POWER PLUG
26 POWER CORD
2. TOOL SPECIFICATIONS <Tool>
PRODUCT NO. PJID143
WEIGHT
HEIGHT 236mm (9-1/4")
WIDTH 82mm (3-1/4")
LENGTH 135mm (5-1/4")
RATED VOLTAGE /
BATTERY
NO-LOAD SPEED 0~2,600 min-1
IMPACT RATE 0~2,500 min-1
MAXIMUM TORQUE
(M14 HIGH TENSILE
BOLT)
MOTOR Brushless DC Motor
OPERATING
TEMPERATURE
OPERATING
HUMIDITY
1.45kg(3.2lbs.)
(Battery included)
14.4V, Li-ion Battery pack
JPL914
150Nm
0°C to 40°C (32°F to 104°F)
80% RH or less
APLICABLE FASTENER SPECIFICATIONS
Machine Screw 4mm~8mm
Standard Bolt M5~M14
High Tensile Bolt M5~M12
<Battery charger>
PRODUCT NAME MAX lithium ion battery charger
PRODUCT NO. JC928(CE)
INPUT
OUTPUT
WEIGHT 1.6kg (3.5lbs.)
OPERATING
TEMPERATURE
OPERATING
HUMIDITY
AC100-240V 50/60Hz 1.62-
0.68A
DC 7.2/10.8/14.4V 7A
DC 18/21.6/25.2/28.8V 3.9A
5°C to 40°C (41°F to 104°F)
80% RH or less
10
<Battery pack>
PRODUCT NAME MAX lithium ion battery pack
PRODUCT NO. JPL914
BATTERY TYPE Lithium ion battery
NOMINAL VOLTAGE DC14.4 V
NOMINAL CAPACITY 3.0 Ah (3,000 mAh)
CHARGING TIME
(USE WITH JC928(CE))
ACCESSORIES Pack cap (For preventing short circuit)
WEIGHT 0.5 kg (1.1lbs.)
CHARGING TEMPERATURE 5°C to 40°C (41°F to 104°F)
OPERATING TEMPERATURE 0°C to 40°C (32°F to 104°F)
OPERATING HUMIDITY 80% RH or less
Quick charging - Approximately 30 minutes (Apprx. 90% of capacity) Full charging - Approximately 45 minutes at 25°C(77°F) (100% of capacity)
BATTERY CHARGER:
Use only an authorized Battery charger, MAX JC928
3. TECHNICAL DATA
1 NOISE
The typical A-weighted noise level determined according to EN60745-2-2:
• Sound pressure level (L
• Sound power level (L
• Uncertainty (K): 3dB (A)
): 98dB (A)
pA
): 109dB (A)
WA
5 Pollution degree
Pollution degree : degree 4 according to IEC
60664-1 (Both of PJID143 and JC928(CE)).
4. APPLICATIONS
Tightening and loosening of the following
fasteners.
• Screws
• Bolts
5. ABOUT PRODUCTION YEAR
This product bears production number in the
body.(Fig.A12) The two digits of the number
from left indicates the production year.
(Example)
2 VIBRATION
The vibration total value (tri-axial vector
sum) determined according to EN60745-2-2:
10826035D
Year 2010
• Work mode: Impact tightening of fasteners
of the maximum capacity of the tool.
• Vibration emission value (a
• Uncertainty (K): 1.5m/s
): 9.6m/s
h
2
2
3 RADIATED EMISSION 30-1000 MHZ
Class B
4 Overvoltage category
PRODUCT Overvoltage category
PJID143 CORDLESS
BRUSHLESS IMPACT
DRIVER
JC928(CE)
BATTERY
CHARGER
Category 1
according to
IEC 60664-1
Category 2
according to
IEC 60664-1
11
4. BATTERY INSTRUCTIONS
1. CHARGING
WARNING
• Before removing the Battery pack from the
tool, set the Rotational direction
switch(Fig. A 8) at middle position, and
keep hands away from the Trigger
switch(Fig. A 2).
(Fig. D) A Pack cap(Fig. D 15) that is used
1
to prevent short circuits must be removed
from the terminal of the Battery pack.
(Fig. E) When charging the Battery pack,
remove it from the tool by pushing on its
latches (Fig. E 18) from both sides while
firmly holding the grip of the tool.
2 (Fig. F) Plug the charger into a wall sock-
et (100V - 240V).
The red light, a current-carrying indicator, (Fig. F 22) will flash on and off with
two short (Pipi) beep sounds.
WHEN THE ORANGE STANDBY
LIGHT IS LIT
When the Battery pack is hot (after continuous
use or exposure to direct sunlight) the Charger
will automatically switch to standby to protect the
Battery. The orange standby light will be lit until
the Battery's temperature lowers to a safe level,
The Battery will then be charged automatically.
WHEN THE BATTERY PACK IS AT
LOW TEMPERATURE
When the Battery pack is at low temperature, its
charging is automatically suspended until its
temperature increases (higher than 5°C (41°F)),
in order to protect it, even if it is set in the Charger.
Leave the Battery pack at normal temperature in
the room for some time, and then, charge it
again.
ceptacle. If there are any foreign objects, remove
them with a soft dry cloth. If the orange light still
blinks or there are no foreign objects, there may
be a problem with the battery or charger. Return
to dealer for service.
3 (Fig. G) Charge the Battery pack.
(1) Fully insert the Battery into the receptacle on
the Charger until it sits securely on the end.
(2) Charging will start automatically and will be
indicated by the red charging light with
beeps.
(3) Charging time is approximately 35 minutes
(90% capacity). This will vary by temperature
and source voltage.
(4) For batteries those are at low temperatures
(10°C (50°F) or lower), charging time must
be extended longer. When charging at low
temperatures, both of the red and the orange
charging light will be lit.
4 (Fig. H) When the battery pack has been
recharged, the "red" lamp turns off and
the "green" lamp blinks.
The "green" LED lamp(Fig. H 22) blinks
slowly and a long beep sounds for approximately 2 seconds. Now, the battery
has been recharged to approximately
90% of its capacity. Quick charging takes
approximately 35 minutes (however, the
recharging time and capacity slightly
change depending on the ambient temperature and power voltage).
(Fig. I) You can use the battery pack when
quick charging is complete. However, if you
leave the battery pack on the charger, recharging will continue. When the battery is
fully recharged (to 100% capacity), the
"green" LED lamp lights up (and a long beep
sounds for approximately 2 seconds).
(1) (Fig. J) After you have recharged the battery
pack, remove it from the charger.
(2) (Fig. K) Unplug the charger power cord from
the wall socket.
WHEN THE ORANGE STANDBY
LIGHT BLINKS
This indicates the Battery cannot be charged.
Unplug the Charger and check the charging re-
CAUTION
• When the battery pack is fully discharged,
do not leave it for a long time without recharging. If the fully discharged battery
pack is removed from the system and left
12
for a long time, the battery pack may become damaged. Recharge the battery immediately when it has been discharged.
• Do not leave the battery pack on the charger. If the above is not observed, a weak current will continue to flow and the battery
pack may become damaged. When recharging is complete, always remove the
battery pack from the charger.
BATTERY PACK BREAKDOWNS
If the following conditions occur, bring the Battery and Charger to your dealer.
• The red charging lamp does not flash when the
charger plug is inserted into main power
source outlet (When the Battery pack is not inserted in the charger.)
• Neither the red charging lamp nor the orange
standby lamp lights or flashes when the Battery pack is inserted in the charger.
• The orange standby lamp does not change to
the red charging lamp even after more than 1
hour.
• The red charging lamp does not change from
constant to flashing light even after more than
90 minutes. (except at low temperatures)
SERVICE LIFE OF BATTERY PACK
If any condition described below is observed, the
battery pack is at the end of its service life. Replace it with a new one.
• Although the battery pack has been properly
charged (fully charged), a great drop in operating time has been noticed.
CAUTION
Do not use a battery pack when its service life
is finished.
This will cause functional trouble in the tool's
main body. Also charging a battery pack that
is out of service life will lead to functional trouble in the battery charger.
RECYCLING A LI-ION BATTERY
The MAX battery pack uses a Li-ion battery, it
may be illegal to dispose of this battery into the
municipal waste system. Check with your local
solid waste officials for details in your area for recycling options or proper disposal.
CAUTION
When disposing of the battery pack, make
sure to put a pack cap on its terminal (with insulating tape securing it) to prevent short circuits.
WARNING
Do not charge the battery pack when this happens. If the motor's rotational speed slows
down, the power of the battery pack is considered to be nearly depleted. Using the tool
more will cause it to overdischarge, resulting
in a shortened service life of the battery pack
and also in functional trouble of the tool's
main body.
13
INDICATION OF QUICK CHARGER LAMPS
Charger LED lamp Buzzer sound Recharging status
Red lamp blinks.
It blinks every second.
The power cord is plugged
into the receptacle.
Two short beeps (Pi, pi)
The charger is
powered.
The charger power cord is plugged
into a wall socket.
Red lamp lights.
It remains lit.
The green lamp blinks.
It blinks every second.
The green lamp lights up.
It remains lit.
The red lamp lights up.
The orange lamp lights up.
They remain lit.
The orange lamp lights up.
It remains lit.
The orange lamp blinks.
It blinks quickly (0.1 sec
ON and 0.1 sec OFF).
The battery pack is mounted.
One short beep (Pi)
The battery has been recharged.
A long beep for approx. 2
seconds (Piii...)
Fully recharged.
A long beep for approx. 2
seconds (Piii...)
— Protective charging
— Standby
Not possible to recharge.
Short continuous beeps for
approx. 10 seconds
(Pi, pi, pi, pi,...)
The battery is being recharged.
The battery has
been recharged.
Battery is "fully" recharged.
Not possible to recharge.
Quick recharging continues.
The battery has been recharged to approx. 90% of its capacity.
If you leave the battery pack on the
charger, recharging will continue.
Recharged to 100% capacity.
The battery is recharged with a low
current to protect the charger and battery.
If the temperature of the battery pack
is too high: Battery recharging starts
automatically when the temperature
drops below the limit.
If the temperature of the battery pack
is too low: Place the battery pack in a
room temperature location for a while,
then retry recharging it.
Unable to recharge the battery.
The battery pack slot is contaminated,
or the battery pack has failed.
∗ For batteries those are at low temperatures (10°C (50°F) or lower), charging time must be extended
longer.
For the JC928 lithium ion battery charger (CE)
"Power Supply Cord: Use UL Listed and CSA Certified detachable power supply cord, 18 AWG, two
conductors, cord rated VW-1, 105°C, cord external length minimum 1.8m.
One end terminates in a molded-on attachment plug with a 15 A, 125 V (NEMA 1-15P) or 15 A, 250
V (NEMA 2-15P) type configuration.
Other end terminates in a molded-on connector which mates with the Power Appliance Inlet.
If a flexible power supply cord is required, the appropriate cord (see below) must be used.
The SP-2, SPE-2, SV, SVE, or SVT flexible power supply cord can be used."
14
5. OPERATING
INSTRUCTIONS
1. HOW TO MOUNT / REMOVE THE
BATTERY PACK
WARNING
• (Fig. T)Before mounting / removing the Battery pack from the tool, set the Rotational
direction switch(Fig. T 8) at middle position, and keep hands away from the Trigger
switch(Fig. T 2).
• Before operation, make sure to check the
Battery pack is securely set in the tool.
Failure to do so may cause serious injury.
1 (Fig. M) When mounting the Battery pack,
insert the Battery pack in the tool so that
the rails of the Battery and the tool fit
each other. Slide the Battery pack to the
end, until the click is heard. The Latches(Fig. M 18) must be returned to the original position.
2 (Fig. E) When removing the Battery pack,
remove it from the tool by pushing on its
latches (Fig. E 18) from both sides while
firmly holding the grip of the tool.
2. HOW TO SET AND REMOVE THE
BIT TO THE TOOL HOLDER
WARNING
• (Fig. U)Before setting / removing the bit to
the tool, keep the fingers away from the
Trigger switch, and remove the Battery
pack from the tool.
<Size of the bit socket>
CAUTION
• Use the bit matched with the screw.
Use only bits (Fig. O 11) shown in (Fig.N). Do not
use other types of bit.
Pull the sleeve protector (Fig. O 1) forward until
it stops and insert the bit into the hexagonal
socket in the anvil until it stops, then release the
guide sleeve.
∗ To remove the bit, reverse the above se-
quence.
CAUTION
• If the sleeve protector does not return to its
original position after the bit has been inserted, the bit has not been installed properly. Insert the bit into the hexagonal
socket in the anvil until it reaches the base
and stops, then make sure that the sleeve
protector returns to its original position.
• Do not use unspecified bits.
An improper bit may fall out during operation or
may not be removed.
3. HOW TO OPERATE THE ROTA-
TIONAL DIRECTION SWITCH
(Fig. P) Seeing the tool as shown in the figure P,
press the Rotational Direction switch (Fig. P 8) to
the right (Fig. P A) to operate the tool clockwise.
Press the switch to the left (Fig. P B) to operate
the tool counterclockwise. Set the switch at the
middle position to lock the tool’s operation. When
the tool is not in use, make sure to set the switch
at middle position.
CAUTION
• Do not operate the Rotational direction
switch during the tool is in operation.
Operating the switch during the tool’s operation may damage the tool.
15
4. HOE TO OPERATE THE TRIGGER
SWITCH
WARNING
• Do not touch the trigger switch other than
when operating the tool.
Otherwise, the tool may start accidentally,
which may result in personal injury.
(Fig. Q) To start the tool, pull the Trigger switch.
Release the Trigger switch to stop.
• Pulling slightly ........ Used for minor pulled that
require low speed rotation, such as at the initial
and final steps of tightening screws.
• Pulling more ........ Used to fully tighten screws
that require high speed rotation.
CAUTION
• The trigger switch includes an electronic
circuit to vary rotation speed. Be warned
that certain components of the electronic
circuit board are heated and may burn out
if you keep tightening screws with slight
pulling of the trigger (low speed rotation)
and the motor stops frequently.
5. LED LAMP
(Fig. V) When the Trigger switch is pulled, the
LED lamp (Fig. V 4) lights up.
When 10 ~ 15seconds past after releasing the
Trigger switch, it goes off.
<Installing/Removing the belt hook>
(Installing)
1 Insert the belt hook into the slot on the
tool.
2 Secure it with screws.
(Removing)
Loosen the screws, and then remove the belt
hook.
WARNING
• Before using the belt hook or changing the
installation position of the hook, be sure to
set the Rotational Direction switch lever to
the middle position to lock the trigger
switch and do not put your fingers on the
switch.
Failure to do so may cause the tool to start accidentally, which may cause an accident.
• When using the belt hook, the tool must be
hooked securely to prevent it from falling.
If the tool falls, it could result in an accident.
• Before using the belt hook, make sure that
the hook is securely installed on the tool.
Using an improperly installed belt hook may
cause personal injury.
• When carrying the tool suspended by a
hook from a waist belt, do not insert drill
bits or other sharp tool bits into the tool.
7. SCREW FASTENING TIMES PER
CHARGE
WARNING
• Do not directly look in the LED lamp’s light.
• Do not point the LED lamp’s light to any-
one’s eyes.
Pointing the LED lamp’s light to the eyes may
cause serious injury.
6. HOW TO SET AND REMOVE THE
BELT HOOK TO THE TOOL
The belt hook can be installed either on the right
or the left side of the tool(Fig.R,Fig.S).
CAUTION
• Regarding the screw fastening times per
charge, it depends on the condition of the
Battery pack, hardness of the material and
the operating temperature.
The following chart is based on the brand-new
battery and fastening in wood (Hemlock).
Screw/Bolt Diameter Length Fastening times
Screw
Bolt M8 16mm Apprx. 2,100
16
4.2mm 65mm Apprx. 315
4.5mm 90mm Apprx. 190
CAUTION
• When operating the tool continuously using a spare battery pack, allow the machine
to rest for approximately 15 minutes before
starting operation with the spare.
If the above is not observed, the motor, trigger
switch and other parts may burn out.
8. REFERENCE VALUES FOR
SCREW / BOLT FASTENING
(TIGHTENING TORQUE)
The appropriate torque for a screw/bolt differs
according to the material and size of the screw/
bolt, and the material being screwed. The following figures show the relation between torque
tightening screws/bolts and operating time. Refer to them and optimize your operating time.
<Tightening conditions>
Bolt
Nut
∗ The following bolts are used.
Standard bolt: Strength category 4.8
High-tensile bolt: Strength category 12.9
Strength category
4 . 8
Bolt yielding point (80% of tensile strength)
2
314 N/mm
Bolt tensile strength 392 N/mm2 (40 kgf/mm2)
Steel plate
(32 kgf/mm2)
High-tensile bolt
Fastening torque
Fastening time (second)
CAUTION
• Small screws should be tightened by adjusting the amount that the trigger switch is
pulled.
• Because excessively long operating periods may stretch or break small screws, be
sure to check the operating time and tightening torque before starting operation.
• Tighten with the tool lined up straight with
a screw.
Tightening the screw with the tool at an angle
to the screw will prevent the transmission of
the correct level of torque produced by the tool.
Doing so can also damage the head of the
screw, and cause the tip of a bit to wear down.
• Use a bit that matches the head of the
screw.
• The maximum tightening torque of this tool
was measured when a M14 high-strength
bolt (strength category: 12.9) was tightened
for 3 seconds. Note that this measurement
condition is outside of the tool specifications.
Fastening torque
Fastening time (second)
Standard bolt
17
6. FACTORS THAT AFFECT
TIGHTENING TORQUE
1. Voltage
If the battery reaches the margin of complete
discharge level, voltage drops and tightening
torque is lowered.
2. Operating time
The longer the operating period, the greater
the tightening torque will become, but only to
a certain level. Extending the operating period cannot cause the level to be transcended.
The appropriate tightening torque required
for a screw or a bolt differs according to the
material, size and grade of the screw/bolt.
Be sure to apply an operating period and
torque that are suitable for the screw/bolt. If
an excessively large torque is applied to a
small screw or bolt, it may stretch or break.
3. Diameter of screw/bolt
• Screws/bolts with different diameters have
the different torque coefficient (A coefficient determined by finished conditions of
the bolt. Indicated by bolt manufacturers).
Even in the same grade, screws/bolts with
different diameter require different tightening torque.
• Even with the same diameter, the required
tightening torque differs according to its
torque coefficient (A coefficient determined by finished conditions of the bolt. Indicated by bolt manufacturers), grade or
length.
4. Workpiece
When a bolt is tightened into wood or another type of soft material, tightening torque is
reduced significantly compared with the
case where the bolt is tightened into an iron
frame or other type of hard material.
5. Bit
Inappropriate selection of a bit that is not
suitable for screw or bolt reduces tightening
torque.
6. Trigger switch
Slightly pulling the trigger switch (not full
power) reduces tightening torque.
<If the tool stops unexpectedly during operation>
When battery power drops to a certain discharge
level, the control circuit is activated and the tool
stops automatically.
Once the control circuit is activated, you cannot
continue operation. (The tool stops again even if
it is operated for a short period of time.) Install a
charged battery pack.
CAUTION
• Do not leave the battery pack attached if
the control circuit has been activated.
If a discharged battery pack is left for a long period of time, it may become damaged. Charge
the battery pack immediately if the control circuit has been activated.
18
7. MAINTENANCE
WARNING
• Before inspecting the tool, make sure that
the Battery pack is not set in the tool.
Failure to do so may cause serious injury.
• Before inspecting the Battery charger
JC928, make sure that the Charger is disconnected from the power supply.
1 Regularly inspect the tool
In order to maintain the performance of the
tool, periodically clean up and inspect the
tool.
Examine the screws regularly to make sure
they are securely tightened.
Incomplete tightening may result in an accident or breakage. If a screw is loose, retighten it completely.
2 Do not lubricate the equipment
Absolutely do not lubricate this equipment.
Applying lubrication will remove the grease
inside of the tool, and cause problem on the
tool.
3 Do not soak the tool to any liquid. Do not
put any liquid in the tool.
8. STORAGE
Do not store the tool in a cold weather environment. Keep the tool in a warm area.
When not in use, the tool should be stored in a
warm and dry place. Keep out of reach of children. All quality tools will eventually require servicing or replacement of parts because of wear
from normal use.
STORE THE TOOL
When you have finished using the tool or when
the tool will not be used for a while, remove the
battery pack from the tool. Tool, attachments and
accessories should be stored in a well-ventilated
dry place where the temperature will not exceed
40°C (104°F) and not become less than -20°C (4°F).
The battery pack, with a pack cap installed on
the pack's terminal to prevent short circuits,
should be stored in a well-ventilated dry place
where the temperature will not exceed 30°C
(86°F) and not become less than -20°C (-4°F).
CAUTION
WHEN STORING THE BATTERY PACK FOR A
LONGER TIME THAN 6 MONTHS WITHOUT
USE,
TO KEEP THE PERFORMANCE OF THE BATTERY PACK, FOLLOW THESE INSTRUCTIONS ;
• Fully recharge before storage.
• Put a Pack cap on the Battery pack’s termi-
nal to prevent short circuits.
• Store the Battery pack in a well-ventilated
dry place where the temperature will not be
less than -20°C(-4°F) and will not exceed
30°C (86°F).
• Do not store the Battery pack in a place
where is under direct sunshine.
19
PJID143
EC DECLARATION OF CONFORMITY
We hereby declare that the product titled in this instruction manual conforms to the
essential health and safety requirements of EC Directives as below.
Directive :Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Manufacturer :MAX CO., LTD.
1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
This product has been evaluated for conformity with the above directives using the
following European standards.
Machinery Directive:
EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009,
EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004
EMC Directive:
EMI :EN 61000-6-3:2007
EMS :EN 61000-6-1:2007, EN 61000-4-2:2009
EN 61000-4-3:2006 + A1:2008,
EN 61000-4-8:1993 + A1:2001
Title :General Manager, Quality Assurance Department
Address :1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
Authorized complier :MAX EUROPE BV / President in the community
Camerastraat 19,1322 BB Almere,
The Netherlands
EG KONFORMITÄTSERKLÄRUNG
Wir erklären hiermit, dass das in dieser Bedienungsanleitung beschriebene Produkt
mit den maßgeblichen Gesundheits- und Sicherheitsvorschriften der EG-Richtlinien
konform ist, wie nachstehend beschrieben.
Richtlinie :Maschinenrichtlinie 2006/42/EC
EMC-Richtlinie 2004/108/EC
Hersteller :MAX CO., LTD.
1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
Dieses Produkt wurde auf Konformität mit den obigen Richtlinien unter Einhaltung
der folgenden europäischen Normen geprüft.
Maschinenrichtlinie:
EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009,
EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004
EMC-Richtlinie:
EMI :EN 61000-6-3:2007
EMS :EN 61000-6-1:2007, EN 61000-4-2:2009
EN 61000-4-3:2006 + A1:2008,
EN 61000-4-8:1993 + A1:2001
Position :Generaldirektor,Abteilung für Qualitätssicherung
Adresse :1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
Autorisierter Entsorger: MAX.EUROPE BV/Präsident in der Gemeinschaft
Camerastraat 19, 1322 BB Almere, Holland
DÉCLARATION DE CONFORMITÉ CE
Nous déclarons par la présente que le produit du titre de ce manuel d’ instructions
est conforme aux exigences essentielles de santé et de sécurité des Directives CE
décrites ci-dessous.
Directive :Directive de Mécanique 2006/42/CE
Directive EMC 2004/108/CE
Fabricant :MAX CO., LTD.
1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
Ce produit a été évalué pour sa conformité aux directives ci-dessus en utilisant les
standards Européens suivants.
Directive de Mécanique:
EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009,
EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004
Directive EMC:
EMI :EN 61000-6-3:2007
EMS :EN 61000-6-1:2007, EN 61000-4-2:2009
EN 61000-4-3:2006 + A1:2008,
EN 61000-4-8:1993 + A1:2001
Titre :Directeur Général, Département Assurance de Qualité
Adresse :1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
Agent de conformité agréé:MAXEUROPE BV/Président dans la communauté
Camerastraat 19, 1322 BB Almere, Pays-Bas
DICHIARAZIONE DI CONFORMITÀ CE
Si dichiara qui che il prodotto riferito in questo manuale di istruzioni risulta
conforme ai requisiti di base concernenti la salute e la sicurezza, espressi dalle
direttive CE, come riportato di seguito.
Direttiva :Direttiva Macchine 2006/42/CE
Direttiva EMC 2004/108/CE
Produttore :MAX CO., LTD.
1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
Questo prodotto è stato valutato per la conformità con le succitate direttive,
secondo i seguenti standard europei.
Direttiva Macchine:
EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009,
EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004
Direttiva EMC:
EMI :EN 61000-6-3:2007
EMS :EN 61000-6-1:2007, EN 61000-4-2:2009
EN 61000-4-3:2006 + A1:2008,
EN 61000-4-8:1993 + A1:2001
Titolo :Direttore generale,Dipartimento controllo qualità
Indirizzo :1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Giappone
Sede in Europa :MAX.EUROPE BV/Presidente della società MAX.EUROPE
Camerastraat 19,1322 BB Almere, Oland
DECLARACIÓN EC DE CONFORMIDAD
Por este medio declaramos que el producto mencionado en este manual de
instrucciones se encuentra en conformidad con los requerimientos de salud y de
seguridad esenciales de las Directivas CE.
Directiva : Directiva sobre Maquinaria 2006/42/CE
Directiva EMC 2004/108/CE
Fabricante :MAX CO., LTD.
1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
Este producto ha sido evaluado en conformidad con las directivas antes
mencionadas usando los estándares de Europa.
Directiva sobre maquinaria:
EN ISO 12100-1:2003 + A1:2009, EN ISO 12100-2:2003 + A1:2009,
EN ISO 14121-1:2007, EN 60745-1:2009, EN 60745-2-2:2004
Directiva EMC:
EMI :EN 61000-6-3:2007
EMS :EN 61000-6-1:2007, EN 61000-4-2:2009
EN 61000-4-3:2006 + A1:2008,
EN 61000-4-8:1993 + A1:2001
Título :Gerente general,Departamento de aseguramiento de calidad
Dirección:1848, Kawai, Tamamura-machi, Sawa-gun,
Gunma, 370-1117 Japan
Complier autorizado:MAX.EUROPE BV/Presidente de la comunidad
Camerastraat 19,1322 BB Almere, Holanda
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