Max Megatron 1400HP, Megatron 2200, Megatron 1400, Megatron 2200HP, Megatron FAST Quick Install Manual
...
CONFORMS TO UL STD 325
UL CLASS - I, II, III, IV
CERTIFIED TO CAN/CSA STD
C22.2 NO. 247
Quick Install Guide for
Megatron
Swing Gate Operator
SAFETY SENSORS REQUIRED
High
Pr
ofile
1400HP
2200HP
2200HP PLUS
Residential / Commercial
Brushless DC
Swing Gate Operators
Made in USA
1400
2200
2200 PLUS
FAST
FAST PLUS
4009963
Version 10
www.max.us.com
Table of Contents
Quick Install Guide
1. Operator Placement
2. Arm Position
3. Release Handle Clamp
4. AC Input Power
5. Ground Operator
6. Set Opening Direction and ID Plug
7. Limit Switch Adjustment
8. Entrapment Protection Wiring
9. Learn Gate Positions
10. Adjust ERD Reverse Sensor
11. Loops & Loop Detectors
12. Matrix 1 Settings
13. Wiring Opening Device Options
Dual Gate Operators Wiring
1
2
3
4
5
5
6
7-8
8
9
9
10
10
11
Troubleshooting
USB Black Box Port
Test Edge 1 Entrapment sensor
Gate Cycling Troubleshooting
Matrix 1 LED Troubleshooting
MC-200 LED Troubleshooting
BC-7 Module LED Troubleshooting
Commonly Used Safety Sensor Wiring
Megatron specifications
UL 325 Class of Operation - Class I, II, III, IV
Gate Type - Vehicular Swing Gate
Input AC Power/Amps - Switchable: 115VAC / 6 Amp, 1 phase
or 230VAC / 2 Amp, 1 phase
Motor - 24VDC Brushless (equivalent to 1 HP AC motor)
Operating Temperature: -4°F to 158°F (-20°C to 70°C)
Cycles per Hour AC Input Power - Continuous
Battery Back-Up Cycles (BC-7 Battery Module-7 Amp/Hr
Batteries fully charged): - Approximately 450 cycles
NOTE: The number of gate cycles using ONLY battery back-up power will vary depending on the
weight of the gate, the gate length, the operating condition of the gate hardware, temperature and
the amount of charge the batteries have at the beginning of the battery power only operation.
Max Gate Weight / Length:
- MAX Megatron 1400 and 1400HP - 1400lbs @ 15 ft or 1200 lbs @ 20 ft
- MAX Megatron 2200 and 2200HP - 2200lbs @ 15 ft or 1500 lbs @ 20 ft
- MAX Megatron 2200 PLUS and 2200HP PLUS - 2500lbs @ 15 ft or 1800 lbs @ 20 ft
- MAX Megatron FAST - 1200lbs @ 12 ft gate per operator
- MAX Megatron FAST PLUS - 1600lbs @ 12 ft gate per operator
NOTE: The MAX Megatron FAST and FAST PLUS are ONLY available for installation on bi-parting gates
(dual operators). A single gate operator CANNOT be used.
25.2”
High Profile
1400HP
2200HP
2200HP PLUS
26.6”
12
12
13
14-15
16
17
18-21
29.9”
24.5”
16.8”
90° Opening Time:
- MAX Megatron 1400/1400HP/2200/2200HP/2200 PLUS/2200HP PLUS - 16 selectable speeds
from approximately 11.5 sec to 20 sec depending on the weight and length of the gate.
- MAX Megatron FAST and FAST PLUS - 16 selectable speeds from approximately
6 sec to 14 sec depending on the weight and length of the dual gates.
Entrapment Protection:
- UL 325 Type A Inherent (ERD sensor)
- Inputs for NORMALLY CLOSED (N.C.) UL 325
Type B1 (photo cell) and Type B2 (sensing edge)
17”
2
1400
2200
2200 Plus
FAST
FAST PLUS
24.5”
18.3”
18.5”
UL 325 2016 Standard-Megatron Quick Install Rev 10
21.3”
Quick Install Guide
for MAX Megatron
www.max.us.com
For detailed installation instructions and COMPLETE information about ALL the available options & features for
the MAX Megatron, please refer to the MAX Megatron Installation and Owners manual.
Operator Placement
1
Transmitter
CLOSING Photocell Beam can be 5” or less away from gate
CLOSED Gate
A
Long Arm
Calculations MUST be followed:
A should be at least 1/4 the gate length.
NOTE: Uphill or heavy gates - should be at least 1/3 the gate length.
B 15” minimum for open gate clearance (2” thick gate).
C distance “A” minus 17 inches (A - 17 = C).
Arm Restrictions
•
71” MAX length for arms.
• Long arm should be 90° from gate when OPEN.
• Arms should NOT be completely straight when CLOSED.
See
Arm Position on next page.
2
A
Secure gate operator
to concrete pad with
six (6) 1/2” x 3” (min)
Pivot
Point
Short Arm
1/2
sleeve anchors.
Receiver to MC-200 EDGE 1 Input
B
Concrete Pad
8”
LIMIT
LIMIT
CLOSED
OPEN
ERD
MC-200
JOG
Sensitivity
JOG
Motor Controller
Motor
GND
Cell
MATRIX
Photo
LEFT
RIGHT
Jog LT
Edge 1
Edge 2
ON-LINE
UL Entrap
Edge
OverLoad
Jog RT
5
4
1
3
POWER
MAX
2
ERD
12
16
LED ON
Edge
PhotoCell
Limit SW
13
15
14
POWER
POWER/SOLAR
IN
IN
TO MOTOR
CONTROLLER
BATTERY
BATTERY
BATTERY
MATRIX 1
PRIMARY
BACK-UP MODE
GATE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
PACK
IN
OPEN
LEAVE
MADE in USA
MAG
RIGHT
LEFT
1 TIME
OPEN
2Sec1.5Sec
OFF
LOCK
COM
NC
AUTOMATIC OPEN/CLOSE CONTROLS
Tamper NO
ANTI
GATE
SAFETYCENTEREXIT
TAILGATE
COM
TAMPER
GND
EXIT
OFFON
Tamper IN
CENTER
PHOTOCELL
UL
EDGE 1
SAFETY
MAX
MIN
OFF
ENTRAP
EDGE 2
CLOSE TIMER
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
ID
PLUG
UL ALARM 12V
ALARM RET
RESET
OPEN
STOPCLOSE
GND
POSITION
RECORDER
REVERSE SENSITIVITY
MAX
12VDC
GATE SPEED
MOTOR OVERLOAD
GND
OBD PORT
OPEN
BLACK BOX
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
CLAMP SLIPPING
24VDC
MAX
CLOSE
GND
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
ON-LINE
POWER
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
www.max.us.com
Made in USA
14”
8”
12” 6”6”
24”
C
Pivot
Point
30”
Concrete Pad
10”
30”
8.5”
Area
5.5”5.5”
Conduit
12”
12”
24”
UL 325 2016 Standard
ONE Entrapment protection sensor
MUST installed or operator will NOT
function. It MUST be MONITORED
and NORMALLY CLOSED (N.C.).
Beam Height:
21” Normal
27.5” Max.
Models: 1400/2200/FAST = 25”
Models: 1400HP/2200HP = 33.5”
Ground Level
Check local building codes in
your area for depth of concrete
(2 ft typical).
Models: 1400/2200/FAST = 19”
Models: 1400HP/2200HP = 27.5”
1
BATTERY
MATRIX 1
PRIMARY
BACK-UP MODE
GATE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
LEAVE
OPEN
MADE in USA
MAG
RIGHT
LEFT
OPEN
Photocell
PWR 24V -
ID
PLUG
12VDC
GND
24VDC
GND
EXIT
CENTER
SAFETY
GND -
RADIO SIG.
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
BOARD
OFFON
MATRIX
RS-485 (+) -
RS-485 (-) -
MIN
OFF
CLOSE TIMER
POSITION
RECORDER
BLACK BOX
FIRE DEPT
GND
RADIO GND
1 TIME
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
SAFETYCENTEREXIT
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
MAX
ENTRAP
EDGE 2
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
INPUTS
PACK
SWITCH
Power In
MOTOR
MOTOR
BATTERY
LIMIT
ALARM
UL ALARM 12V
ALARM RET
RESET
OPEN
STOP CLOSE
GND
REVERSE SENSITIVITY
MAX
GATE SPEED
MOTOR OVERLOAD
OBD PORT
OPEN
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
CLAMP SLIPPING
MAX
CLOSE
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
ON-LINE
POWER
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
MAX OPEN
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
MAX BC-7
Battery Voltage
Battery Module
EF1/2
ON/OFF
Replace
TEST
Battery IN
Battery
Battery
Battery
Error
6” Above
Ground
Conduit
UL 325 2016 Standard-Megatron Quick Install Rev 10
2
arm position
Install arms using these guidlines:
Arm in OPEN Position Arm in CLOSE Position
Gate Closed
Long Arm
Arm in Closed
Position
Short Arm
ERD
Sensitivity
Motor
OverLoad
5
4
3
MAX
ERD
12
16
LED ON
13
15
14
POWER/SOLAR
IN
BATTERY
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
CLOSED
IN
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MAX
MIN
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
RECORDER
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
STRIKE
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
www.max.us.com
Gate Open
Ideal long arm position
is 90° from open gate.
JOG
JOG
LEFT
RIGHT
OPEN
1 TIME
MAX
GATE SPEED
MIN
MAX
PHOTOCELL
GND
KEYPAD / RDR
GND
LIMIT
LIMIT
CLOSED
OPEN
GND
Jog LT
Edge 1
Edge 2
Jog RT
TO MOTOR
CONTROLLER
PRIMARY
GATE
OPEN
OPEN
RIGHT
LEFT
OFF
SAFETYCENTEREXIT
MOTOR MOTION
OPEN
STOPCLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
SEC
GATE
GATE
GND
(+)
GND
(-)
(+)
GND
(-)
Made in USA
MC-200
Motor Controller
Cell
MATRIX
Photo
ON-LINE
Edge
UL Entrap
1
POWER
2
PhotoCellEdge
Limit SW
POWER
IN
BATTERY
MAGLOCK
DELAY
PACK
MAG
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
Long Arm
Positive Stop
on Long Arm
1/4” gap
IMPORTANT: DO NOT allow positive
stop on long arm to touch short arm in
closed position. Leave about a 1/4” gap.
Shor
t Arm
LIMIT
LIMIT
CLOSED
OPEN
MC-200
ERD
JOG
Sensitivity
JOG
GND
Motor Controller
Cell
Motor
MATRIX
Photo
Jog LT
Edge 1
LEFT
Edge 2
RIGHT
Jog RT
ON-LINE
Edge
UL Entrap
OverLoad
5
4
1
3
POWER
MAX
2
ERD
12
16
LED ON
PhotoCellEdge
Limit SW
13
15
14
POWER
POWER/SOLAR
IN
IN
TO MOTOR
CONTROLLER
BATTERY
BATTERY
BATTERY
PRIMARY
MATRIX 1
BACK-UP MODE
GATE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
PACK
IN
LEAVE
OPEN
MADE in USA
MAG
RIGHT
LEFT
OPEN
1 TIME
OFF
2Sec1.5Sec
LOCK
COM
NC
AUTOMATIC OPEN/CLOSE CONTROLS
Tamper NO
ANTI
GATE
SAFETYCENTEREXIT
TAILGATE
COM
TAMPER
GND
EXIT
OFFON
Tamper IN
CENTER
PHOTOCELL
UL
EDGE 1
SAFETY
MAX
MIN
OFF
ENTRAP
EDGE 2
CLOSE TIMER
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
ID
PLUG
UL ALARM 12V
ALARM RET
RESET
OPEN
STOPCLOSE
POSITION
GND
RECORDER
REVERSE SENSITIVITY
MAX
12VDC
GATE SPEED
MOTOR OVERLOAD
GND
OBD PORT
OPEN
BLACK BOX
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
24VDC
CLAMP SLIPPING
MAX
CLOSE
GND
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
POWER
ON-LINE
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
www.max.us.com
Made in USA
NO
Wall
Gate Open
Opening
in Wall
NEVER install the arm so arm protrudes
through an opening in the open position.
Re-Attach Arm to Operator:
Limit pin MUST fit into slot in
bottom of release handle clamp
directly under the arm when
re-attaching arm to operator.
Release Handle Clamp
Arm
Slot
Gate Bracket Assembly
DO NOT over tighten bolt
Arm MUST be level.
Arm Elbow Assembly
L
ong Arm
DO NOT over tighten bolt
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
CLOSED
LEAVE
OPEN
MADE in USA
OPEN
1 TIME
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
BOARD
EXIT
OFFON
MATRIX
CENTER
RS-485 (+) -
RS-485 (-) -
PWR 24V -
SAFETY
MIN
MAX
OFF
GND -
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
ALARM
POSITION
RECORDER
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
Battery Voltage
EF1/2
Positive
PRIMARY
GATE
OPEN
OPEN
RIGHT
LEFT
MOTOR MOTION
PACK
SWITCH
BATTERY
LIMIT
OPEN
MAX
GATE SPEED
MIN
MAX
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
GATE
PHOTOCELL
GND
(+)
GND
(-)
ON/OFF
Battery
Stop
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
SAFETYCENTEREXIT
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
INPUTS
Power In
MOTOR
MOTOR
UL ALARM 12V
ALARM RET
RESET
STOP CLOSE
GND
REVERSE SENSITIVITY
MOTOR OVERLOAD
OPEN
GATE
NO LIMIT SWITCH /
COM
STATUS
CLAMP SLIPPING
CLOSE
BATTERY
IN USE
POWER
SEC
GATE
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
MAX BC-7
Battery Module
Replace
TEST
Battery IN
Battery
Battery
Error
Short Arm
Limit Pin
Limit Rings
When satisified with gate open and closed positions, weld completely
around arm tubing and gate bracket.
UL 325 2016 Standard-Megatron Quick Install Rev 10
2
release handle clamp
YES
3
Adjustment:
IMPORTANT: Tighten the adjustment bolt until
NO SLIPPAGE occurs when handle is in the
IMPORTANT: Handle MUST be
HORIZONTAL when FIRMLY in
secure position.
SECURE HORIZONTAL position.
factory set bolt
DO NOT adjust
YES
Adjustment
Bolt
Handle in release position
olt
b
djust
a
or firm grip
f
NO
Pull
Test for Arm Slippage: When Release Handle Clamp is
in the SECURE HORIZONTAL position, Pull the end of
gate. NO slippage should occur. If it does, re-adjust bolt.
Re-Attach Arm to Operator:
Limit pin MUST fit into slot in
bottom of release handle clamp
directly under the arm when
re-attaching arm to operator.
Release Handle Clamp
Arm
Slot
LIMIT
LIMIT
CLOSED
OPEN
MC-200
ERD
JOG
Sensitivity
JOG
GND
Motor Controller
Cell
Motor
MATRIX
Photo
Jog LT
Edge 1
LEFT
Edge 2
RIGHT
Jog RT
ON-LINE
Edge
UL Entrap
OverLoad
5
4
1
3
POWER
MAX
2
ERD
12
16
LED ON
PhotoCellEdge
Limit SW
13
15
14
POWER
POWER/SOLAR
IN
IN
TO MOTOR
CONTROLLER
BATTERY
BATTERY
BATTERY
MATRIX 1
PRIMARY
BACK-UP MODE
GATE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
PACK
IN
OPEN
LEAVE
MADE in USA
MAG
RIGHT
LEFT
1 TIME
OPEN
2Sec1.5Sec
OFF
LOCK
COM
NC
AUTOMATIC OPEN/CLOSE CONTROLS
Tamper NO
ANTI
GATE
SAFETYCENTEREXIT
TAILGATE
COM
TAMPER
GND
EXIT
OFFON
Tamper IN
CENTER
PHOTOCELL
UL
EDGE 1
SAFETY
MAX
MIN
OFF
ENTRAP
EDGE 2
CLOSE TIMER
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
ID
PLUG
UL ALARM 12V
ALARM RET
RESET
OPEN
STOPCLOSE
POSITION
GND
RECORDER
REVERSE SENSITIVITY
MAX
12VDC
GATE SPEED
MOTOR OVERLOAD
GND
OBD PORT
OPEN
BLACK BOX
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
24VDC
CLAMP SLIPPING
MAX
CLOSE
GND
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
POWER
ON-LINE
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
www.max.us.com
Made in USA
IMPORTANT: The arm MUST NOT slip when
the gate is cycling or the gate OPEN and
CLOSE limit positions will NOT be LEARNED.
Gate speed will remain slow if gate positions
are NOT learned.
Limit Pin
Limit Rings
3
NOTE: Limit rings that have been previously
set will automatically re-align the gate’s open
and close position after release handle clamp
has been re-attached and secured.
No re-adjustment is necessary.
UL 325 2016 Standard-Megatron Quick Install Rev 10
W
ARNIN
G
HI
GH
VO
LT
A
GE
4
ac input power
Wire input AC power wire to the MAX Megatron Toroid box.
Choose either 115V or 230V setting on input AC power
selector switch.
CAUTION: If power selector
switch is set for 115V but
input power is actually 230 V,
7 Amp Fuse will blow.
CAUTION: Make sure circuit
breaker is OFF from incoming
AC input wire BEFORE wiring!
Input AC Power Options
Single Phase 115VAC Only
115VAC
Set to 115V
Single Phase 230VAC Only
115V
115 OR 230VAC
Power Wire
230VAC
DANGER
HIGH VOLTAGE!
Line (Black)
Neutral (White)
Chassis (Green)
Power Terminal
Input AC Power
Selector Switch
Line (Black)
Neutral (White)
Chassis (Green)
230V
Back of MAX
MAX
Toroid Box
7 Am
FU
io
ct
te
o
r
p
e
d
th
e
h
u
t
i
n
i
t
n
y w
.
l
co
n
o
use
or
f
F
f
:
o
ace
as
G
g
pl
n
e
N
i
e le
I
r
,
ne p
at
N
r
ntr
e
R
r
i
ble
co
A
si
n
and
st f
W
pour
o
fu
n
i
i
e
T:
ct
N
yp
es
ga
un
e
t
t
E
a
r
e
iqu
se
m
i
st
pro
l
i
i
r
a
SEM
l
sa
ut
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IS
,
ct
re
T
e
t
i
a
r
R
d
n
met
ca
VE
t
o
ce
r
A
e
p
in
’
e
d
m
co
es
u
sq
i
r
êmes typ
m
les.
e
d
na
i
om
n
p
SE
ax
m
n
A
O
3
C
WER
VA
PO
5
1
1
ff
O
7 Amp Fuse
n
s
AC
IN
115
S
elec
Vo
t
Input
ltage
11
5V
A
230VA
C
or
C
MAX
Mega
t
ro
n To
r
o
id
Toroid Box
www
.
Max.US.c
o
m
AC Power
Gang Box
Power
Terminal
WARNING
!
HIGH
t
ec
VOLTAGE
sconn
before
di
power
icing unit
v
ser
Set to 230V
230V
Turn Power ON
n
o
i
t
ec
MAX
Toroid Box
st fire
WARNING
n
agai
same type and
rome
AVERT
mp
co
es d
u
q
me
ris
mê
de
na
mi
no
7 Amp
SE
FU
n
O
WER
PO
Off
urn Power ON
LEDs should light up on operator.
Battery power automatically turns ON.
T
F
:
, re
ISSEMENT:
ttre
ce
’in
s ty
les.
115VA
ntinu
r co
o
place only wit
rating
ro
p
la
, u
ie
nd
t ca
e
pe
C 3A ma
e
prot
d
th
e
h
s
of fuse.
pa
ntre les
r ne
u
ble
co
si
n
po
fu
s
ctio
e
te
r un
e
tilis
ristiqu
é
ct
ra
OPERATOR!
x
IMPORTANT: Make sure there are NO exposed bare
wires at the power terminal connection.
Turn ALL Power OFF
DO NOT
CYCLE
1 Turn OFF POWER Switch on MAX Toroid Box.
Battery power will remain ON.
2 WAIT for 15 seconds.
3 Press and HOLD (approx. 5 seconds) the
RED ON/OFF BATTERY button until MAX BC-7
LEDs turn ON, then release button. LEDs will
turn OFF. (Up to 30 sec.)
IMPORTANT: This procedure must
be followed whenever ALL power
must be turned OFF on operator.
OverLo
M
ot
or
ad
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RD
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1
UL 325 2016 Standard-Megatron Quick Install Rev 10
4
L
ground operator
WARNING
5
Operator MUST be Properly GROUNDED
IMPORTANT: Operator MUST be grounded in lightning
prone areas or warranty will be VOIDED!
WARNING
connect chassis
to ground rod for
lightning protection
Proper grounding of this gate operator is a requirement for LIGHTNING
PROTECTION in lightning prone areas. To be effective, ground connections
should be made with a minimum 12 AWG, 600 volt insulated wire to a
ground point within 3 feet of the gate operator. The ground point must be
at an electrical panel, a metallic cold water pipe that runs in the earth, or
a grounding rod.
NOTE: Consult city codes for AC line wiring.
Beware of existing underground services.
Ground
within 3 ft
of operator.
ssis
a
Ch
Ground
Grounding Rod
0
0
oller
r
nt
MC-2
Co
r
to
p
WER
o
a
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RD
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TR
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RS-485 (+) -
RS-485 (-) -
PWR 24V -
AC
I
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N
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nput
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GE 2
D
MA
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T
Power In
UL
EXI
UTO
G
U
A
PL
TI
AP
R
E
ID
OR
AN
NT
T
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N
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PUTS
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)
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(
N
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LL
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+)
E
(
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C
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E
T
A
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)
R
C
D
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(
/
N
)
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G
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N
+
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D
(
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P
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D
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A
R
7
BC-
odule
M
y
r
MAX
atte
B
N
I
ry
e
t
Bat
rror
E
T
S
E
T
ry
e
ge
t
t
e
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c
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pl
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e
t
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t
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t
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t
F
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A
/
/2
B
N
1
T
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ry
T
e
t
ER
t
E
Ba
Y
I
N
set opening direction and id plug
6
OPEN LEFT OPEN RIGHT
ID plug MUST be plugged in.
1400
1400HP
1400
MAX
MEGATRON
2200
2200HP
2200
AX
M
MEGATRON
FAST
N
ATRO
MAX
MEG
PRIMARY
GATE
PRIMARY
OPEN
LEFT
OPEN
GATE SPEED
PRIMARY
PHOTOCELL
GND
OPEN
RIGHT
GATE
OPEN
RIGHT
MOTOR MOTION
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
GATE
(+)
GND
(-)
SAFETYCENTEREXIT
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
MAGLOCK
DELAY
OFF
OPEN
STOP
2Sec1.5Sec
GATE
TAMPER
UL
ENTRAP
GATE
STATUS
CLOSE
COM
MAG
LOCK
PHOTOCELL
UL ALARM 12V
GATE DISABLE
COM
Tamper NO
COM
Tamper IN
EDGE 1
EDGE 2
ID PLUG
ERROR
ALARM RET
RESET
OPEN
CLOSE
BATTERY
IN USE
POWER
24V
GND
NC
Dual Gate Operators NOTE: Secondary
operator will automatically be set to
GND
the opposite opening direction as the
primary gate operator.
ID Plug Error: If ID plug is NOT plugged in,
board will constantly beep and operator will
GND
COM
NOT function.
NOTE: See manual for more
information about Matrix 1 settings.
OPEN
LEFT
Set the desired opening direction.
MATRIX 1
MADE in USA
EXIT
CENTER
SAFETY
FAST
PLUG
ID
12VDC
GND
24VDC
GND
RADIO SIG.
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
OPEN
OPEN
1 TIME
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
OFFON
MAX
MIN
OFF
CLOSE TIMER
PARTIAL
OPEN
POSITION
FIRE DEPT
RADIO GND
RECORDER
OBD PORT
BLACK BOX
GND
MAX OPEN
MAX
MIN
MAX
STRIKE
GND
KEYPAD / RDR
GND
GND
UL 325 2016 Standard-Megatron Quick Install Rev 10
5
limit switch adjustment
MIT
CAUTION
7
The limit rings need to be set BEFORE the gate can be cycled or DAMAGE could occur.
Manual Release
O
Mot
ver
or
Loa
d
E
S
ER
R
e
n
D
s
i
D
ti
vi
ty
5
1
2
4
1
3
3
1
4
15
1
6
JOG
MA
LE
L
E
F
X
D
T
O
N
JOG
R
I
G
H
M
AT
R
I
X
1
M
A
D
E i
n
U
S
A
AUTOMATI
AN
E
XI
T
T
AI
L
GA
ON
C
E
NT
ER
S
A
F
E
T
Y
MI
N
OF
M
A
F
C
X
LOS
E
T
I
I
D
ME
P
R
L
U
G
P
AR
TIA
O
PE
1
2
V
D
C
GND
P
O
SI
RE
TI
2
ON
COR
4
V
D
C
DE
G
ND
O
BD
BLACK
P
O
RT
BO
X
D
N
O SIG.
I
T
D
O G
I
A
N
D
E
R
DEP
A
P
E
R
O
D
X
N
FIR
D
G
IKE
N
MA
R
G
D
PA
N
ST
Y
G
KE
Ba
t
tery Vo
E
l
t
ag
1/
e
2
F
T
o
B
B
AC
K
L
E
A
C
VE
O
P
EN
C
T
I
T
E
O
F
F
L
N
R
M
M
A
R
D
R
/
L
D
OCEL
T
O
GND
PH
GND
ON/O
F
B
F
a
ttery
J
AT
T
E
RY
-U
P MO
L
E
D
A
VE
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L
O
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D
P
R
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MA
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P
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RY
N
G
1
A
T
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T
M
E
E
O
P
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N
L
EF
T
OP
OPE
EN
RIGHT
N/CLOSE
MA
G
LO
RD
DE
C
OA
X
I
K
O
B
L
X
F
A
F
I
CO
TR
Y
T
A
PWR 24V -
1
.
M
5
S
N
e
c
TR
RS-485 (-) -
2
RS-485 (+) -
S
e
C
O
c
E
MA
LS
NT
GND -
G
ERE
L
OCK
S
AF
E
TY
COM
G
AT
M
R
E
A
TAMPER
AL
T
a
CH
T
mp
WI
S
e
IT
r
M
LI
K
N
C
A
P
Y
R
E
C
T
OM
AT
B
G
PUTS
T
ND
IN
a
R
mp
TO
O
M
er I
N
P
MOTOR
HO
UL
T
O
C
E
MO
L
L
TION
E
NTR
E
A
D
P
GE
1
O
PE
N
E
MA
D
GE
X
STOP
2
G
I
AT
D
PL
E
C
SP
R
U
L
E
VE
O
G
ERROR
IN
E
S
RS
E
E
D
E
SE
NSI
X
M
T
UL
I
O
VIT
T
A
OR
Y
L
O
A
V
R
E
R
A
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N
L
L
O
O
A
A
L
D
R
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2
M
V
M R
CL
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SW
A
M
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P
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P
/
P
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G
G
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ND
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M
AT
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WI
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S
TC
O
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N
H
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US
N
E
MO
TO
O
O
PR
N
R
PE
-
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M
N
N
AR
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G
Y
A
C
T
OM
E
C
+)
L
SE
OS
(
ND
C
E
G
G
-)
A
T
(
E
E
B
+)
AT
(
ND
T
N
G
E
-)
R
E
E
(
Y
I
N
ISABL
S
OP
US
D
OP
O
E
M
ST
E
CL
T
P
CO
OWE
GA
R
V
D
24
GN
MAX BC-
B
a
Re
tte
p
r
y
l
ac
Mo
Battery
e
7
d
ul
e
TE
S
T
Batte
B
r
attery
y
IN
Erro
r
IMPORTANT: Remove breather
pin from gear reducer BEFORE
cycling operator.
Breather Pin
Adjust Limit Switches:
Make sure power is ON. Manually Release Arm.
1. Move gate to CLOSED position.
CAUTI
ON
t
bol
st
rip
g
adju
or firm
f
REMOVE
BEFORE
OPERATION
2. Loosen closed limit ring screw.
3. Rotate closed limit ring until closed LED lights.
4. TIGHTEN CLOSED limit ring screw
LT
g
RT
og
ND
1
J
G
2
ge
e
o
g
Ed
t
o
Ed
h
P
Cell
MA
ON-L
T
R
IX
IN
E
E
L
d
i
m
g
1
e
i
t
S
W
M
U
2
L
ot
E
n
MC-2
tr
or
E
a
d
p
g
e
C
ont
P
P
h
o
to
0
O
r
C
ol
0
WE
e
l
l
l
er
R
N
C
O
er In
w
Po
R
TO
MO
on
i
ct
te
o
r
p
the
h
t
nued
wi
nti
y
.
l
co
on
use
f
s
: For
ace
es
g of
pl
pa
l
n
e
i
e
r
t
r
,
ne
a
r
nt
e
e
our
n co
and
st fir
WARNING
p
o
:
fusibl
n
i
e
t
c
NT
e
typ
un
E
agai
r
ques
i
se
prot
me
i
st
l
i
r
a
SEM
sa
l
uti
é
e
tr
t
ract
RTIS
E
ndie,
e
ca
V
A
et
nc
i
e
d’
mprome
co
ues
sq
mes typ
i
r
ê
.
m
es
de
nominal
p
7 Am
E
x
US
F
ma
On
3A
WER
AC
PO
115V
ff
O
IMPORTANT: LEDs MUST light up when gate reaches OPEN and CLOSE
positions or operator WILL NOT learn gate positions. If gate positions are
not learned, gate cycling speed will remain SLOW during normal operation.
CLOSED
LED
lights
CLOSED
LIMIT
OPEN
LIMIT
leaving NO gap.
5. Move gate to OPEN position.
6. Loosen open limit ring screw.
7. Rotate open limit ring until open LED lights.
8. TIGHTEN OPEN limit ring screw
leaving NO gap.
IMPORTANT: Manually Secure Arm
CLOSED
OPEN
LIMIT
LIMIT
OPEN
LED
lights
Arm in Closed
Position
Short Arm
Positive Stop
on Long Arm
1/4” gap
IMPORTANT: DO NOT allow positive stop
on long arm to touch short arm in closed
position. Leave about a 1/4” gap.
“Fine Tune” Limit Rings Adjustment
ERD
Sensitivity
Motor
OverLoad
ERD
5
4
3
MAX
12
16
LED ON
13
15
14
Push and HOLD the JOG LEFT or JOG RIGHT buttons
accordingly on the MAX MC-200 motor controller to
move the gate (release the button to stop gate).
Re-adjust limit ring postions as desired.
JOG
LEFT
JOG
RIGHT
GND
Jog LT
Edge 1
Edge 2
Jog RT
Photo
MATRIX
Cell
ON-LINE
Limit SW
Edge
1
2
Edge
D
E
L
l
i
t
n
u
g
n
i
r
D
E
S
O
L
C
e
MC-200
Motor Controller
UL Entrap
POWER
PhotoCell
s
t
h
g
i
l
t
a
t
o
R
Limit Ring
Screw has
NO GAP when
tightened.
Arm in
CLOSED position
Make sure OPEN/CLOSE
limit rings are tightened
after adjustment or
slippage could occur.
CAUTION
Arm in
OPEN position
NO GAP when
R
o
Limit Ring
Screw has
tightened.
t
a
t
e
O
P
E
N
r
i
n
g
u
n
t
i
l
L
E
D
l
i
g
h
t
s
UL 325 2016 Standard-Megatron Quick Install Rev 10
6
entrapment protection wiring
8
12 Volt Power Extension Terminal:
Entrapment protection sensor power (12V) MUST be wired to this terminal
or it will NOT be MONITORED by the gate operator.
Motor
OverLoad
ERD
ERD
Sensitivity
12
13
14
5
4
3
MAX
16
LED ON
15
JOG
LEFT
JOG
RIGHT
GND
Jog LT
Edge 1
Edge 2
Jog RT
3
2
1
EDGE 1: MONITORED CLOSE ONLY
Edge 2: LEARNED MONITORED OPEN/CLOSE
Photo Cell: LEARNED MONITORED OPEN/CLOSE
NOTE: See manual for more information about learned monitored inputs.
Typical Wiring For:
Normally Closed (N.C.)
Photo Cell to EDGE 1
Thru-Beam
PWR 12V
ity does NOT matter
olar
P
IMPORTANT: Photocells
MUST be in alignment
or fault will occur.
Reflective
Beam
flector
e
R
See pages 18-20
for specific
photocell wiring.
IMPORTANT Sensing devices MUST
be powered by MC-200 or they will
NOT be MONITORED.
12V
Ex
Terminal
RecrTrans
Power
tension
EDGE 1
CLOSING Direction ONLY
(N.C.)
GND (C)
JOG
LEFT
y
t
X
vi
A
O
ERD
M
D
nsiti
E
4
3
5
L
Se
16
r
d
15
14
3
Moto
1
12
verLoa
O
la
l
D
nsta
i
ER
n
ee
a
S
l
:
r
i
N
Vo
N:
O
AUTIO
C
NTI
E
ent Prot
TT
A
pm
a
wi
Entr
nsor Guidel
be
MC-200 Swing
Se
MUST
L NOT fu
or
L
CLO
WI
ens
LY
or
A s
at
•
sensor
RMAL
wh
oper
0
NO
20
RED
e
r
O
Wi
MC-
•
’s
/o
MONIT
ator
d.
e and
e
oper
s
dg
u
of th
E
e
ar
ng
i
ANY
MUST be
s
er
to
12V
ed
D
Rev
r
•
WR
P
be wi
TORE
NI
200
MUS
s
MO
lt wi
MC-
u
put
er
•
fa
w
in
o
or
p
ED
S
ED
U
R
N
E
U
P
•
M
U
J
PWR 12V
1
X
RS-485 (+) -
GND
MATRI
RS-485 (-) -
PWR 24V -
-
-
GND -
NOTE: Power extension
terminal is connected to 12V
power on back of MC-200.
Cell
Photo
ON-LINE
Limit SW
HT
JOG
IG
R
N
tr
s
n
i
n
o
ti
nsta
i
d’
ce
oti
ecti
s
e
in
DG
E
o
t
ed
r
on.
ti
c
n
N.C.)
(
D
E
, to
S
Y
NL
oper
O
al
s
n du
e
Ce
o
hot
ts
P
r
3 Inpu
e
us
nsors.
e
s
ain
em
r
T
cur.
oc
l
l
00
-2
C
M
ow
p
LY
N
rs
o
O
s
n
e
s
-
-
Jumper UNUSED Entrapment Protection Inputs
or a fault will occur.
MATRIX
Edge
1
2
Edge
Motor Controller
UL Entrap
POWER
PhotoCell
Normally Closed (N.C.)
Sensor Wire
GND
MC-200
Example: Inputs 2 & 3
are NOT used and
MUST be jumpered
to GND.
UL 325 2016 Standard
ONE Entrapment protection sensor MUST installed or operator will NOT
function. It MUST be MONITORED and NORMALLY CLOSED (N.C.).
GEM-104 MUST be used
10K Edge
Normally
Closed
GEM - 104
ON = Obstruction
BLINKING = Fault
MON.
PWR
PWR 12V
Power
12V
tension
Ex
Terminal
SAFETY
INPUT
200
ller
C-
ntro
M
Co
r
ER
o
W
ot
trap
M
PO
En
UL
l
l
ge
Ce
Ed
IX
to
E
TR
Pho
1
LIN
-
MA
ge
to
Cell
ON
2
Pho
1
ge
ge
D
Ed
Ed
T
GN
R
g
LT
Jo
og
J
-
-
Jog RT
Jog LT
ns.
o
ucti
llation.
ored
on
t
g
n
si
Moni
r
or
1
E
Reve
e
g
Ed
h
c
OR
s
r
ea
to
a
onitored
M
can
l
Photo
l
Cell
.
ed to
3
2
1
GN
D
ed
s
u
e
b
T
MUS
n
io
t
R 12V
W
ec
t
P
o
pr
t
12V
en
R
OR
m
W
p
P
MOT
tra
U
n
00
P
e
2
r
IN
Y
C-
e
R
M
TE
h
AT
K
B
C
wit
PA
T
I
M
I
L
H
ITC
W
S
M
R
A
L
A
2
1
-
GND
Edge 1
TS
2
Ed
SW
Limit
Entrapment Protect
3
Inputs:
e
us
n
u
2
Edge 2
N
Inputs
Photo Cell
MO
R
to
TOR
To LEA
I
t
MON
1.
ired
w
earned.
l
mpered.
ju
s
er
ev
ed
R
ir
2.
w
Edge 1
CLOSE ONLY
be
ess
Pr
ons
3.
t
but
beep is
il
unt
Learn
beeping.
by
WIL
s
D
LE
or
4.
ens
s
OTH
B
or
f
operat
s
es
Pr
5.
o learn
t
beeping
s
nput
I
er In
w
Po
MUS
p
d in
3
&
se
ITOR
input
N
ED
inputs
unus
o
y
An
ing Edge and/or
ei
to
OL
H
and
he s
t
at
heard,
M
NS
E
OP
mode la
be ON
L
C
M
on
MC
s are
or
but
OP
or
ST
ens
s
ops.
t
s
now
are
on
i
mper
ju
T
”
s
D
E
ut
N
R
A
T be “LE
MUS
:
3
be
nsors.
be
&
ST
an
2
c
be
s
MU
s
ST
hey
t
MU
s
Sensor
ORE
an
c
EF
input
B
ell
ed
o C
Phot
3.
OP
T
or
S
2
&
x 1
i
input
gins.
Matr
be
her
on
t
e
the OPEN
im
D
t
mode
arn
ame
le
N
O
I
T
O
M
R
O
OT
OSE
ated
CL
c
P
indi
.
TO
ed
t
5 min
ec
or
ON
f
det
s
t
be
h
s
L
eac
WIL
or
f
s
D
.
dual
LE
in
m
hen
5
w
-200.
hin
it
mode,
-200s
used.
learn
again w
on
t
end
and
ED.
s
ITOR
MON
MOTOR
Polarity does NOT matter
NOTE: See
manual for more
Sensing Edge
information
about sensing
edges.
See page 21 to wire
a Gate Link wireless
transmitter.
Normally Closed (N.C.) Sensing Edge to EDGE 1
EDGE 1 (N.C.)
CLOSING Direction ONLY
GND (C)
1
D
T
GN
R
g
LT
Jo
og
J
HT
JOG
IG
R
JOG
LEFT
y
t
X
vi
N
A
O
ERD
M
D
nsiti
E
4
3
5
L
Se
r
oad
Moto
verL
O
D
ER
MC-200 Swing
12
AUTIO
C
TT
A
A sensor
•
op
Wi
•
MO
op
e
r
a
Rev
•
be
MC-
•
o
p
N
U
•
U
J
MATRIX
PWR 24V -
3
1
NTI
E
Entr
ator
er
NO
e
r
NIT
ator
er
s
u
s
er
ed
r
wi
200
er
w
S
U
P
M
GND -
16
15
14
S
:
N
N:
O
pm
a
nsor Guidel
Se
MUST
L
WI
RMALLY
RED
O
MC-
’s
d.
e
E
ng
i
ANY
to
WR
P
NI
MO
in
ED
ED
R
E
1
RS-485 (+) -
RS-485 (-) -
nsta
i
e
e
r
i
Vo
e
be wir
NOT
L
sensor
20
e an
dg
of th
12V
ORE
T
MUS
ts
pu
fa
or
PWR 12V
-
ns.
o
.
ucti
tr
on
s
n
i
llati
n
o
sta
ti
n
i
la
l
d’
tice
o
n
a
l
on
ecti
Moni
or
1
E
ines
Reve
nt Prot
DG
E
o
t
Ed
ed
on.
ti
c
h
n
c
N.C.)
(
s
fu
r
ea
D
to
E
a
, to
r
S
Y
e
NL
op
CLO
O
al
s
Monitor
n du
e
can
l
Photo
l
wh
0
Ce
Cell
.
hoto
ts
P
to
or
d/
ed
3 Inpu
3
e
e us
2
b
1
GN
D
MUST
nsors.
e
in
s
D
ema
r
T
cur.
MUS
V
oc
l
l
R 12
lt wi
W
u
P
00
2
t
-
C
en
M
m
W
p
a
P
r
t
n
00
e
2
r
C-
e
M
ow
h
p
wit
LY
s
N
T
r
I
o
O
M
I
s
L
H
n
e
ITC
s
W
S
GND
M
R
A
L
A
-
-
-
HARDWiring
1
IX
TR
LIN
-
MA
to
Cell
ON
2
Pho
ge
ge
Ed
Ed
1
-
-
-
GND
Jog RT
Jog LT
ored
t
g
n
si
r
e
g
OR
ed
ed
s
u
e
b
T
n
io
ect
t
o
pr
2V
1
R
OR
OT
TS
M
U
P
IN
Y
R
TE
AT
K
B
C
PA
3
2
ller
C-200
ntro
M
Co
r
ER
o
W
ot
trap
M
PO
En
UL
l
l
ge
Ce
Ed
to
E
Pho
1
ge
on
2
i
Ed
SW
er
Limit
mp
ju
T
US
”
M
s
D
E
ut
N
Entrapment Protect
p
R
A
3
d in
Inputs:
2
se
u
n
T be “LE
u
:
MUS
3
be
3
nsors.
be
se
ST
&
2
an
&
2
c
s
be
MU
s
ITOR
ST
hey
Edge 2
t
N
Inputs
input
MU
Photo Cell
s
N
MO
Sensor
ORE
R
o
can
t
EF
ED
input
Edge 1
ell
LEA
ed
o
TOR
o C
T
I
inputs B
unus
o
t
y
3.
MON
OP
T
1.
An
or
S
ired
2
w
&
x 1
and/or Phot
i
.
input
earned.
gins
l
be
her
on Matr
t
ing Edge
e
ei
jumpered.
s
the OPEN
im
er
D
to
t
mode
ev
OL
ed
R
ir
H
arn
ame
2.
w
s
le
Edge 1
and
be
N
CLOSE ONLY
he
t
O
I
OT
at
M
heard,
Press
R
is
O
ons
3.
t
OT
M
but
beep
il
unt
CLOSE
cated
P
indi
O
in.
ST
ed
t
5 m
N
ec
E
or
ON
f
det
s
OP
t
be
h
s
L
WIL
or eac
f
s
mode la
D
.
dual
LE
in
m
be ON
Learn
hen
L
5
w
beeping.
-200.
C
hin
by
WIL
it
M
ode,
s
m
-200s
D
on
C
LE
M
4.
used.
learn
again w
ensor
s
on
OTH
t
end
B
s are
.
or
or
f
and
ED
s
OP but
or
ST
operat
TOR
s
I
ens
s
es
Pr
ops.
t
MON
5.
s
o learn
t
now
are
beeping
s
nput
I
MOTORPo
er In
w
Typical
For:
Entrapment Protection Device Locations:
Entrapment Area
Gate Closed
Beam: 5” or LESS
from CLOSED gate.
CLOSING Direction
IMPORTANT: Entrapment
Photocell ONLY
Dual Gate Operators NOTE: Connect CLOSING Direction
photocell to the PRIMARY gate operator’s MC-200.
Protection Photocells MUST be
Monitored Normally Closed Type.
IMPORTANT: Photocells
MUST be in alignment
or fault will occur.
Continued on next page.
7
CLOSING direction photocell
to MC-200 EDGE 1 input.
Run conduit
to operator
Gate Open
UL 325 2016 Standard-Megatron Quick Install Rev 10
continued
8
Entrapment Protection Device Options and Locations:
CLOSING direction photocell to MC-200 EDGE 1 input.
Top View
Beam: 5” or LESS from CLOSED gate.
Wireless
WIRELESS NOTE: Refer to the instruction sheet that
Module
comes with the wireless module for wiring and
mounting instructions when using wireless option.
Entrapment Area
Gate Closed
Hinge AreaEnd of Gate Options
Max 10K Mini Sensing Edge (N.C.)
Conduit
Closed Gate
OPENING/CLOSING
Two Sided 10K Sensing Edge
to Edge 2 or Photo Cell input
MC-200 Edge 2 or Photo Cell input
MC-200 Edge 1 input
Closed Gate
CLOSING ONLY
One Sided
10K Sensing Edge
IMPORTANT: Sensing edges MUST be
Monitored 10K Normally Closed Type.
Dual Gate Operators NOTE: Run EACH entrapment protection sensor
to each corresponding GATE OPERATOR’S MC-200 motor controller.
See Megatron manual for more information.
Bottom of Gate
Side View
OPEN/CLOSE Sensing Edge on Bottom of Gate:
If the bottom of gate is 6” or higher above the ground,
then a 10K sensing edge should be installed.
CLOSING direction Photocell
IMPORTANT: Photocells MUST
Beam Height:
21” Normal
27.5” Max.
be in alignment or fault will occur.
Closed Gate
The hinge area may need protection
against entrapment. MAX 10K mini
sensing edge works well in this area.
(OPEN/CLOSE direction, MC-200
Edge 2 or Photo Cell input)
OPENING/CLOSING or
Closing ONLY 10K (N.C.)
Sensing Edge
6” or More
Entrapment Protection
10K Sensing Edge,
Install along entire
edge of gate.
Gate Open
Normally CLOSED (N.C.)
OPENING direction Photocell
IMPORTANT: Photocells MUST
be in alignment or fault will occur.
OPENING direction Photocell,
Install just above gate operator.
Gate Open
Area
Entrapment
learn gate positions
9
After the OPEN and CLOSED limit rings have been set, the arm is SECURE and at least ONE entrapment sensor
has been installed, put the gate in the CLOSED position:
MOTOR MOTION
1. Push OPEN button to cycle gate to open position.
Operator cycles slowly while learning position.
2. Then push CLOSE button to cycle gate to closed position.
Operator cycles slowly while learning position.
OPEN STOP CLOSE
MOTOR MOTION
OPEN STOP CLOSE
Matrix 1
Matrix 1
After gate positions have been learned, the gate will cycle at the speed set on matrix 1 “GATE SPEED” setting.
UL 325 2016 Standard-Megatron Quick Install Rev 10
8
Matrix 1
MAX
GATE SPEED
MIN
MAX
Set to MAX
E
3
6
10
Adjust ERD Reverse sensor
The ERD Sensor - Electronic Reversing Device (Type A) MUST be adjusted for the OPEN and CLOSE gate cycles.
When the gate encounters an obstruction during the CLOSE cycle, it will reverse to the open position and PAUSE the gate.
An input command (press remote button or exit loop) is needed BEFORE the gate will reset and close again.
When the gate encounters an obstruction during the OPEN cycle, it will reverse approximately 6 inches and PAUSE the gate.
An input command (press remote button or exit loop) is needed BEFORE the gate will reset and open again.
For the ERD Sensitivity to function correctly:
• THE RELEASE HANDLE CLAMP MUST NOT SLIP when the gate encounters an obstruction.
• Limit switches must be learned BEFORE adjusting the ERD Sensitivity.
Typical Settings:
ERD
Sensitivity
5
4
3
12
16
13
14
ERD
Sensitivity
12
13
14
ERD
Sensitivity
12
13
14
11
In-Ground Loops
Connections
Loop
Exit
Loop
NOTE: See manual for
more information
about loops and
loop detectors.
LED ON
15
5
4
3
16
LED ON
15
5
4
3
16
LED ON
15
loops & loop detectors
Safety
Position 12:
• Typical gate setting.
MAX
Position 15:
• Heavy gate setting.
• Long gate setting.
MAX
Position 16:
• Uphill gate setting.
• High wind area gate setting.
MAX
CAUTION: Position 16 results in gate exerting
MAXIMUM force before reversing direction.
Safety
Loop
Safety Loops
Wired in series
PLUG
16 sensitivity setting positions.
NO mechanical hard stop for knob.
IMPORTANT: When satisfied
with ERD adjustment, cycle
the gate 3 or 4 times to make
sure that the ERD sensor does
not falsely trigger during
normal gate operation.
Re-adjust if this happens.
MATRIX 1
MADE in USA
EXIT
CENTER
SAFETY
ID
12VDC
GND
24VDC
GND
RADIO SIG.
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
OPEN
OPEN
1 TIME
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
OFFON
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
POSITION
RECORDER
OBD PORT
BLACK BOX
STRIKE
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO GND
MAX
KEYPAD / RDR
GND
OPEN
LEFT
OPEN
MAX
GATE SPEED
MIN
PHOTOCELL
GND
PRIMARY
GATE
OPEN
RIGHT
MOTOR MOTION
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
GATE
(+)
GND
(-)
SAFETYCENTEREXIT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
MAGLOCK
OFF
OPEN
DELAY
STOP
2Sec1.5Sec
GATE
TAMPER
UL
ENTRAP
GATE
STATUS
CLOSE
COM
GATE DISABLE
ERD
Motor
OverLoad
ERD
Sensitivity
12
13
Sensitivity
12
13
12
13
ERD
5
15
14
ERD
5
15
14
Sensitivity
5
15
14
4
3
16
4
3
16
4
16
3
MAX
LED ON
MAX
LED ON
MAX
LED ON
JOG
LEFT
If alarm sounds while adjusting ERD,
press STOP BUTTON on Matrix 1 to
shut-off alarm.
MAG
LOCK
COM
NC
Tamper NO
Tamper IN
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
CLOSE
BATTERY
IN USE
POWER
24V
GND
COM
GND
GND
OPEN
COM
EDI
Te
l
: 480.968.64
ON
DEFLECT
5 = Optimum
O
= In
07
M
ETE
1
= Dec
c
re
R
2
S
as
ens.
e
SW1
r
S
ease Sens
ens.
L
ED
O
SW
N
INDIC
P
OW
O
O
N
.
O
ER
ATORS
N
OFF
= Norm
O
O
FF
OFF
O
=
DETEC
N
al Powe
o
SW
OFF
Pow
O
3
N
T
O
= Detect
er
N
r
O
=
FF
O
FF = Fa
=
2
No D
H
SW4
z
Fla
L
et
oop
sh
ec
O
=
S
N
t
De
1 Flash
Fa
l
a
ON
ul
y
O
Tim
2
t
F
la
OFF
=
i
n
OFF
s
O
g
3
h
pen
e
Flas
s=
O
O
Sho
FF
L
h
oop
es
r
SW
=25
te
O
Bo
d
6
% c
Loop
th LED’
O
of
N
h
Current Lo
ang
=
Indu
O
s Flas
e
FF
PWR
c
ta
= No Delay
nc
SW
hing
L
e
o
ED Flas
Pr
7
p
=
O
Fa
e
v
N
ul
io
=
t
us
hing
O
FF
Loop Fault
=
= Infin
SW
8
ON
=
OFF
= No Sens
Wire to
back of
ernal
t
Ex
detector
Loop
Detector
External Loop Detectors
O
N
12
OPTIONS
3
45
6
7
8
3
4
5
LMA1800
6
2
Fr
7
N = Low
equenc
8
SENS
FF
= Medium
y
N
= Medi
-Low
= Hi
um-H
gh
Fail
igh
S
ecur
il
S
e
W
af
e
5
ETER
O
N
= Pu
ut
p
ut
B
l
EFLECTOM
s
= B same
e on Entr
D
N
= Pu
FF
l
y
as
s
= Loop
SENS
e on Exit
A
2
Fault
S
e
c
R
ond Delay
E
POW
N
orma
T
I
l
TEC
P
E
re
ite
D
ED
s
en
P
re
c
S
e
s
en
en
s
c
itivi
e
t
y
Boost
i
ti
T
Plug-In Loop Detectors
v
i
t
y
Boost
RESE
JOG
RIGHT
GND
MATRIX
Cell
Photo
Jog LT
Edge 1
ON-LINE
Edge 2
Jog RT
Limit SW
Edge
1
2
Edge
MC-200
Motor Controller
UL Entrap
POWER
PhotoCell
Adjusting ERD:
A. Turn knob until blue LED lights up.
Maximum sensitivity reached,
Position 1 - Too sensitive for most gates.
B. Turn knob counter-clockwise to
reduce gate sensitivity while testing ERD
until desired results is attained.
(LED remains OFF for all but position 1)
Matrix 1
MOTOR MOTION
OPEN STOP CLOSE
Com, Gnd (Black)
Loop Detect
Output (White)
l
a
Power
ermin
T
Power Terminal
MAX External Loop Detector
Cable Adapter Sold separately
NOTE: DO NOT select the PULSED output
option for Loop Detectors.
NOTE: DO NOT set Loop Detectors to
HIGH sensitivity to avoid false trigger.
Power 15 VDC
(Red)
UL 325 2016 Standard-Megatron Quick Install Rev 10
9
12
matrix 1 settings
Battery Back-Up Mode
LEAVE OPEN - After a power failure and battery power is
drained, the next open command, gate will remain OPEN.
Gate will automatically close after AC power is restored if
timer is ON.
LEAVE CLOSED - After a power failure and battery power
is drained, gate will remain CLOSED. See manual for more
information about opening a CLOSED gate during a power
failure (emergency open device, manual open, etc).
OPEN 1 TIME - After a power failure, gate automatically
OPENS and REMAINS OPEN. When power is restored,
gate will automatically close.
Anti Tailgate
Set to OFF
See manual before enabling this feature.
Close Timer
1st click clockwise - Knob at MIN position: 1/2 sec...
2nd click clockwise: 1 sec...
3rd click: 4 sec...
4th click: 8 sec... etc up to 60 sec. MAX.
See manual for more info.
13
wiring opening device options
MATRIX 1
MADE in USA
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
FIRE DEPT
RADIO GND
OPEN
POSITION
RECORDER
OBD PORT
BLACK BOX
GND
MAX OPEN
GND
PLUG
ID
12VDC
GND
24VDC
GND
RADIO SIG.
OPEN
1 TIME
STRIKE
GND
MAX
KEYPAD / RDR
GND
OPEN
LEFT
OPEN
MAX
GATE SPEED
MIN
PHOTOCELL
GND
PRIMARY
GATE
OPEN
RIGHT
MOTOR MOTION
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
GATE
(+)
GND
(-)
SAFETYCENTEREXIT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
MAGLOCK
DELAY
OFF
OPEN
STOP
2Sec1.5Sec
GATE
TAMPER
UL
ENTRAP
GATE
STATUS
CLOSE
COM
MAG
LOCK
UL ALARM 12V
GATE DISABLE
Tamper NO
Tamper IN
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
ALARM RET
RESET
CLOSE
BATTERY
IN USE
POWER
24V
GND
COM
NC
COM
See manual before enabling this feature.
GND
GND
OPEN
COM
See manual for more info.
Maglock Delay
Set to OFF
Gate Speed
Set to MAX
4-Wire
Radio
250 mA Max.
PLUG
12 VDC
OR 24 VDC
Radio Power
dio
3-Wire
a
R
Normal Opening
Device
Emergency Open Device
Emergency OPEN
(Overrides gate
disable switch)
NOTE: See manual for more info.
MATRIX 1
MADE in USA
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
ID
12VDC
GND
24VDC
GND
EXIT
CENTER
SAFETY
RADIO SIG.
RADIO GND
MIN
OFF
CLOSE TIMER
RECORDER
FIRE DEPT
GND
OFFON
MAX
PARTIAL
OPEN
POSITION
OBD PORT
BLACK BOX
MAX OPEN
GND
STRIKE
(N.O.)
Dry Contact (N.O.)
OPEN
OPEN
LEFT
1 TIME
OPEN
MAX
GATE SPEED
MIN
MAX
PHOTOCELL
GND
GND
KEYPAD / RDR
GND
Dry Contact
(N.O.)
Telephone
PRIMARY
GATE
OPEN
RIGHT
MOTOR MOTION
STOP CLOSE
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
GATE
(+)
GND
(-)
Entry
SAFETYCENTEREXIT
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
Key Switch
MAGLOCK
OFF
OPEN
DELAY
STOP
2Sec1.5Sec
GATE
TAMPER
UL
ENTRAP
GATE
STATUS
CLOSE
COM
GATE DISABLE
MAG
LOCK
COM
NC
Tamper NO
COM
GND
Tamper IN
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
COM
CLOSE
BATTERY
IN USE
POWER
24V
GND
Card Reader
Normal Opening
Pos
Neg
Pos
Neg
+
-
Maglock
+
-
maglock option
Maglock MUST be connected as shown
when used.
MAGLOCK
DELAY
OFF 2Sec1.5Sec
Maglock Power
MAGLOCK DELAY:
You MUST select a time delay when using
a maglock. Maglock power disengages 1.5
sec or 2 sec before gate starts opening.
MAGLOCK LED (Monitors Maglock):
ON - Locked OFF - Unlocked
Flashing - Problem with Maglock Power.
Dual Gate Operators using Maglock:
Primary gate opens FIRST. Install maglock
accordingly to account for this.
Stop
Keypad
Devices
Separate power
for Devices.
Com
S
S
E
R
P
ESET
to R
External Alarm
Reset Button
Security Device
MAG
LOCK
UL 325 2016 Standard-Megatron Quick Install Rev 10
10
dual gate operators
AC input
power
Reflector
Secondary Operator
LIMIT
LIMIT
CLOSED
OPEN
ERD
MC-200
JOG
Sensitivity
JOG
GND
Cell
Motor Controller
Motor
MATRIX
Photo
Jog LT
Edge 1
Edge 2
LEFT
RIGHT
Jog RT
ON-LINE
UL Entrap
Edge
OverLoad
5
4
1
3
POWER
MAX
2
ERD
12
16
LED ON
Edge
PhotoCell
Limit SW
13
15
14
POWER
POWER/SOLAR
IN
IN
TO MOTOR
CONTROLLER
BATTERY
BATTERY
PACK
IN
www.max.us.com
Made in USA
Jumper ALL Entrapment
Protection Inputs to GND
on Secondary MC-200
when ONLY using
CLOSE photocell.
y
t
i
ERD
4
3
5
Sensitiv
6
1
d
ERD
1
A
C
AT
MC-200 Swing
A s
•
oper
Wire
•
MON
oper
are
Re
•
be wired
MC
•
power MON
UN
•
JU
MATRIX 1
PWR 24V -
2
U
T
5
1
14
13
See in
:
ON
I
T
ON
I
T
EN
rapm
t
En
Sensor
MUST
or
ens
or WILL
t
a
NORMALLY CLOSED
ORED
T
I
or’s MC-200
t
a
ed.
us
ing Edge
s
er
to
v
WR
-200 P
input
D
USE
MPERED
RS-485 (+) -
RS-485 (-) -
GND -
or
Loa
Mot
er
v
O
T
JOG
EF
L
MAX
LED O
al
t
s
n
a
r l
Voi
:
Pr
nt
e
Gu
be wired
function.
NOT
or
ens
s
when
d/
an
h
t
of
ANY
MUST be
2V
1
TORED sensors
I
MUST
s
ult
a
f
r
o
PWR 12V
GND
-
-
JO
N
tion in
a
l
otice
o
d
i
ON
s
or
e
l
wi
ON
sensors
-
R
t
lines
e
to
Photo
I
3
remain
occur
l
MC-
NO Matrix 1
G
T
IGH
ns
o
i
t
truc
io
s
t
alla
t
ns
i
’
d
n
o
ti
c
e
DGE 1
E
C.)
.
N
(
each
to
at
,
r
LY
ope
dual
an
c
l
l
Ce
.
s
t
o
t
npu
ed
s
u
.
G
.
200 PWR
wer entrapment protection
o
th
p
wi
LY
ARM
AL
-
MA
Cell
Photo
Edge 2
ND
Edge 1
G
RT
Jog
og LT
J
-
-
Jog RT
Jog LT
.
.
n
ed
r
to
i
g
n
o
M
or
eversin
R
Edge
OR
d
ors
re
to
i
n
o
M
to
o
Ph
l
l
Ce
3
2
1
N
D
be used
MUST
V
12
V
MOTOR
NP
I
RY
MC-200 PWR 12
TTE
BA
ACK
P
LIMIT
CH
IT
SW
Secondary
Operator
MC-200
ON-LI
UT
T
R
-
GND
S
X
I
1
Ed
NE
L
2
Edge 2
Edge 1
e
g
1
mit S
i
3
Photo Cell
00
2
MC-
trap
OWE
Motor Controller
P
En
L
U
C
to
Pho
e
g
2
Ed
W
Pr
ent
apm
r
MUST
t
s
En
input
puts:
n
I
unused
S
U
M
3
s
n
&
2
& :
s
s
t
u
ut
ITOR se
p
p
In
ON
N in
M
Sens
R
o
t
D
A
E
E
BEFO
L
ts
OR
o
u
T
used
n
inp
u
o
t
MONIT
ny
.
d
1
A
d.
wire
e
.
rn
lea
r in
ered
Edge and/
g
he
it
e
jump
the
D
to
versin
L
d
Re
me
.
HO
2
d
sa
wire
e
be
th
heard
s at
Press an
n
.
is
3
p
tto
MOTOR MO
bu
til bee
un
TO
fo
OPENS
sts
de la
o
m
N
g.
O
rn
in
a
p
be
Le
bee
-200. LEDs
0s
by
0
2
n MC
o
d
C-
LEDs WILL
M
.
se
sor
4
u
n
se
on
are
BOTH
r
nd e
butt
o
f
a
rators
OP
e
ST
sors
op
n
se
s.
p
Press
.
5
sto
learn
g
ow MONIT
o
t
n
in
p
e
e
ar
be
uts
p
n
I
MOTORPower
n
I
Reflective Beam CLOSE Photocell
Three RS-485 Wires to Matrix 1 (See below)
NOTE: See manual for more information
about Dual Gate Operator installation.
R
ll
e
o
m
ju
T be “LE
.
rs
o
2
rs
o
R
inpu
r Ph
o
put 2
O
im
t
arn mo
, le
IO
T
P
min. indica
5
r
r each
o
f
when
.
again
n
OR
n
o
i
t
c
e
t
er
p
ED”
ARN
e
3
b
be
n
ca
be
MUST
E they
n
ts MUST
ll ca
Ce
o
ot
3.
r
o
1
& STOP
ix
s.
PEN
gin
Matr
be
on
e
e
d
N
SE
O
ted
CL
d
te
c
dete
be ON
WILL
l
a
u
.
d
n
mi
5
in
e,
h
d
it
w
mo
rn
a
d le
.
D
E
MATRIX 1
ID
PLUG
12VDC
GND
24VDC
GND
RS-485 (+) to RS-485 (+)
RS-485 (-) to RS-485 (-)
RS-485 GND to RS-485 GND
Photocell
Primary Operator
Matrix 1
Motor
OverLoad
ERD
MATRIX 1
MADE in USA
EXIT
CENTER
SAFETY
ID
PLUG
12VDC
GND
24VDC
GND
RADIO SIG.
Matrix 1 Primary Operator
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
POSITION
RECORDER
OBD PORT
BLACK BOX
FIRE DEPT
GND
MAX OPEN
RADIO GND
GND
RADIO SIG.
STRIKE
OPEN
1 TIME
GND
MAX
KEYPAD / RDR
GND
OPEN
LEFT
OPEN
MAX
GATE SPEED
MIN
PHOTOCELL
GND
PRIMARY
GATE
OPEN
RIGHT
MOTOR MOTION
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
GATE
(+)
GND
SAFETYCENTEREXIT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
LIMIT
SEC
GATE
(-)
(+)
GND
MAGLOCK
DELAY
OFF
OPEN
(-)
SEC
GATE
STOP
2Sec1.5Sec
TAMPER
STATUS
CLOSE
To Primary MC-200
EDGE 1 Input and Power
AC input
power
LIMIT
LIMIT
CLOSED
OPEN
ERD
MC-200
JOG
Sensitivity
JOG
GND
Cell
Motor Controller
MATRIX
Photo
Jog LT
Edge 1
Edge 2
LEFT
RIGHT
Jog RT
ON-LINE
UL Entrap
Edge
5
4
1
3
POWER
MAX
2
12
16
LED ON
Edge
PhotoCell
Limit SW
13
15
14
POWER
POWER/SOLAR
IN
IN
TO MOTOR
CONTROLLER
BATTERY
BATTERY
PRIMARY
BATTERY
GATE
BACK-UP MODE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
PACK
IN
LEAVE
OPEN
MAG
RIGHT
LEFT
OPEN
1 TIME
OFF
2Sec1.5Sec
LOCK
COM
NC
AUTOMATIC OPEN/CLOSE CONTROLS
Tamper NO
ANTI
GATE
SAFETYCENTEREXIT
TAILGATE
COM
TAMPER
GND
OFFON
Tamper IN
PHOTOCELL
UL
EDGE 1
MAX
MIN
OFF
ENTRAP
EDGE 2
CLOSE TIMER
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
UL ALARM 12V
ALARM RET
RESET
STOPCLOSE
OPEN
POSITION
GND
RECORDER
REVERSE SENSITIVITY
MAX
GATE SPEED
MOTOR OVERLOAD
OBD PORT
OPEN
BLACK BOX
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
CLAMP SLIPPING
MAX
CLOSE
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
ON-LINE
POWER
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
www.max.us.com
Made in USA
MAG
LOCK
COM
NC
Tamper NO
GATE
UL
ENTRAP
GATE
COM
PHOTOCELL
UL ALARM 12V
GATE DISABLE
Tamper IN
EDGE 1
EDGE 2
ID PLUG
ERROR
ALARM RET
RESET
CLOSE
BATTERY
IN USE
POWER
24V
GND
COM
GND
GND
OPEN
COM
• AC input power to EACH gate operator.
• Entrapment protection (CLOSE photocell) to PRIMARY GATE OPERATOR MC-200.
- Jumper any UNUSED entrapment protection inputs to GND on BOTH MC-200s or a fault will occur.
- See manual if installing more entrapment protection devices than just a CLOSE photocell.
• Opening device to the PRIMARY GATE OPERATOR.
• Matrix 1 Open Left - Open Right set for the PRIMARY GATE OPERATOR opening direction.
(Secondary operator automatically set to opposite opening direction)
Alarm Shut-OFF
• OPTIONAL - In-ground loop wires to the PRIMARY GATE OPERATOR.
OPEN STOP CLOSE
NOTE: The Alarm Shut-Off is located on the Primary gate operator ONLY.
There is NO alarm shut-off button on the secondary gate operator.
11
Matrix 1
STOP Button
UL 325 2016 Standard-Megatron Quick Install Rev 10
MOTOR MOTION
Troubleshooting
for MAX Megatron
www.max.us.com
This page and the next 5 pages can help troubleshoot problems that might occur after installation is complete.
usb black box port
SB Phone
U
pter
Ada
equired
R
OR
Smart Phone
Computer
Event History Text Document Sample
Event type clarificaon:
INFO: informaonal message only
WARNING: unusual event but doesn't cause system malfuncon
ERROR: abnormal event, could cause system malfuncon
ENTRAP: entrapment detecon event
Event Report:
Fri 07/11/2014 10:59:41 INFO : Cycle Counter
Fri 07/11/2014 10:59:41 ENTRAP : SEC_MC: First ERD Detected
Fri 07/11/2014 10:59:37 INFO : Radio Input Deacvated
Fri 07/11/2014 10:59:36 INFO : Radio Input Acvated
Fri 07/11/2014 10:58:54 INFO : PRI_MC: Fully Open Posion Learned
Fri 07/11/2014 10:58:53 INFO : SEC_MC: Fully Open Posion Learned
Fri 07/11/2014 10:57:40 INFO : PRI_CIO: Communicaon Established
Fri 07/11/2014 10:57:38 ENTRAP : PRI_MC: Photo Cell Deacvated
Fri 07/11/2014 10:57:34 ENTRAP : PRI_MC: Photo Cell Acvated
Fri 07/11/2014 10:57:21 INFO : Radio Input Deacvated
Fri 07/11/2014 10:57:21 INFO : Radio Input Acvated
Fri 07/11/2014 10:56:46 WARNING: PRI_MC: Tamper Reported
Fri 07/11/2014 10:56:36 INFO : SEC_MC: Fully Open Posion Unknown
Fri 07/11/2014 10:56:36 INFO : PRI_MC: Fully Open Posion Unknown
Fri 07/11/2014 10:56:36 WARNING: PRI_MC: Tamper Reported
Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Deacvated
Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Acvated
Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Deacvated
Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Acvated
Download a simple .txt file to troubleshoot
gate operator errors and view event history.
COM
MAG
K
NC
LOCK
c
MAGLOC
2Se
DELAY
c
1.5Se
F
OF
PRIMARY
MATRIX 1
in USA
DE
A
M
AUTOMA
XIT
E
R
CENTE
Y
SAFET
MAX 1500
ID
PLUG
12VDC
D
GN
4VDC
2
D
GN
RADIO GND
RADIO SIG.
GATE
N
PE
T
Y
OPEN
FT
TER
E
L
BAT
VE
N
LEA
OPE
1 TIME
CLOSED
N
E
TIC OPEN/CLOSE CONTROLS
EXIT
TE
F
OF
MOTOR
X
MA
R
L
IA
PART
OPEN
OPEN
X
MA
GATE SPEED
POSITION
N
MI
X
RT
MA
X
PO
D
OB
BLACK BO
TE
PRIMAR
GA
(+)
GND
PHOTOCELL
GND
KEYPAD / RDR
GND
STRIKE
GND
MAX OPEN
GND
O
RIGH
STOP
RE
LIMIT
SWITCH
ON-LIN
MOTO
ON-LIN
Y
(-)
OTION
M
VERSE SENSITIVITY
MO
NO LIMIT SW
CL
E
R
E
Matrix 1
BACK-UP MODE
EAVE
L
OP
ANTI
ILGA
TA
ON
N
F
F
MI
O
CLOSE TIME
RECORDER
GND
FIRE DEPT
mper NO
Ta
COM
D
GN
mper IN
GATE
Ta
MPER
TA
SAFETYCENTER
PHOTOCELL
EDGE 1
EDGE 2
UL
LUG
P
R
RAP
ID
T
EN
ERRO
12V
T
T
UL ALARM
RESE
ALARM RE
GND
OPEN
M
CO
E
CLOS
CLOSE
GATE
Y
ATUS
TTER
ST
E
BA
OVERLOAD
/
OR
T
P
M
A
SEC
E
T
GA
GND
(+)
MAX Flash Drive
IN US
TCH
I
PPING
I
SL
POWER
GND
24V
GATE DISABLE
COM
CLOSE
STOP
OPEN
(-)
t
r
d
b
o
p
o
o
p
b
o
d
r
t
1. Plug MAX USB flash drive into OBD port of Matrix 1. OBD LED will flash while file is downloading.
Remove flash drive after LED stops flashing (up to 5 minutes to download).
2. Plug flash drive into any computer USB port OR smart phone using a USB phone adapter.
The most recent 1000 events can be viewed. No special software required.
test edge 1 entrapment sensor
Troubleshoot EDGE 1 entrapment protection sensor:
1. Press and HOLD the STOP button & then the OPEN button together on
Matrix 1 until beeping is heard, learn mode begins.
NOTE: DO NOT press the OPEN button before the STOP button or learn
mode will NOT function.
12V Power Extension Terminal
2. EDGE 1 LED should be ON MC-200 if an
entrapment sensor is detected.
If EDGE 1 LED is NOT on, wiring to photocell
is bad, photocell is out of alignment, photocell
is wired wrong, photocell is bad, or sensor is
Motor
OverLoad
ERD
NOT normally closed (N.C.), etc.
3. Press STOP button again within 5 min. to end learn mode, beeping stops.
NOTE: If STOP button is not pressed within 5 min.
learn mode automatically end after 5 min.
ERD
Sensitivity
12
13
14
5
4
16
15
12
3
LED ON
OPEN STOP
MAX
MOTOR MOTION
JOG
LEFT
MOTOR MOTION
OPEN
JOG
RIGHT
STOP
CLOSE
CLOSE
Matrix 1
Jumpers
GND
MATRIX
Cell
Edge 1
Edge 2
Photo
ON-LINE
Limit SW
Edge
UL Entrap
1
2
Edge
PhotoCell
Jog LT
Jog RT
Matrix 1
UL 325 2016 Standard-Megatron Quick Install Rev 10
Sensor Power Wire
MC-200
Motor Controller
POWER
Sensor Wire
gate cycling troubleshooting
Use this table to help with troubleshooting AND operator LED troubleshooting on the next 4 pages.
Refer to MAX Megatron manual for more information.
Gate Symptom Solutions (what to check)
Gate beeps but will not open
or close for any command
given.
Gate moves slowly.
Gate beeps when opening
and closing.
Gate does NOT open.
Gate does NOT close.
Gate stops prematurely and
beeps, moves in opposite
direction.
Gate will stop before
reaching desired limit
setting.
Gate stops abruptly while in
motion.
Gate re-opens while closing
Gate does not learn new
magnet positions.
• Check GATE SHUTOFF switch, it should be OFF. Turn switch ON then OFF again, possible chain drop event and switch needs
to be recycled. GATE DISABLE LED should be OFF.
• Check if OPEN and CLOSE Limits have been learned. Refer to Learn Gate Positions section and learn limits.
• Check if GATE SPEED rotary dial is set to MAX position (LED on).
• Check if OPEN and CLOSE Limit Rings are secured tight. If rings are not tightened, they will slip on collar.
• Check if Clamp is tight using red handle. Use adjustment bolt indicated on handle to make adjustments.
• Check if guide pin on limit ring collar is aligned to fit in clamp guide slot.
• Check if positive stop on long arm is touching short arm in closed position. If so, re-adjust close limit ring such that
there is a min 1/4 inch gap for positive stop.
• Gate may be too heavy for operator (check manual for maximum gate weight for your model operator).
• Check if “BATTERY IN USE” LED is ON. If so, gate is on Battery back-up mode and battery is running low.
• Arm elbow and gate bracket bolts are too tight, loosen bolts. Gate hinges may be too tight.
• Operator may be in battery back up mode. check if Mode 1 switch is ON on the back of Matrix 1.
• Check if “Gate in Motion” Alarm feature is ON (“Mode 0” switch is on back of Matrix 1 and set to “ON”).
• Check if Power LEDs are ON on both Matrix 1 and MC-200. Check if “MOTOR ON-LINE” LED and “LIMIT SWITCH ON-LINE”
LED are both ON on Matrix 1.
• Check if PRIMARY GATE “open RIGHT / open LEFT” switch is set properly.
• Check if GATE DISABLE LED is ON. If so, check if GATE DISABLE input is active.
• Check if "EDGE 2" LED or "PHOTOCELL" LED is ON or BLINKING on MC-200. If so, check entrapment sensor wiring or
missing jumper.
• Check if “BATTERY IN USE” LED is ON. IF so, battery may be too low and gate is kept closed (BATTERY BACK-UP MODE
switch set to “Leave Closed”).
• Check if Power LEDs are ON on both Matrix 1 and MC-200. Check if “MOTOR ON-LINE” LED and “LIMIT SWITCH ON-LINE”
LED are both ON on Matrix 1.
• Check if "EDGE 1" LED is ON on MC-200. If so, check entrapment sensor wiring and alignment.
• Check if any loops are active, check SAFETY LOOP, CENTER LOOP or EXIT LOOP LED is ON.
• Check if any open command inputs are active (check if LED is ON on the matrix 1 for: RADIO, FIRE DEPT, MAX OPEN,
STRIKE, KEYPAD/RDR, PHOTOCELL). Check device connected to the input that LED light is turned ON.
• Check if PRIMARY GATE "open RIGHT / open LEFT" switch is set properly.
• If "EDGE 2" LED or "PHOTOCELL" LED is ON on MC-200. If so, check entrapment sensor wiring or missing jumper.
• If "BATTERY IN USE" LED is ON and BATTERY BACK-UP MODE switch = "leave Open", then battery may be too low and gate is
kept OPEN.
• If “BATTERY IN USE” LED is ON and BATTERY BACK-UP MODE switch is set to “OPEN 1-TIME”, then if AC power is lost, gate
will automatically open 1 time.
• If "CLOSE TIMER" is OFF, then gate will not close automatically. A close command (i.e radio, close) is required to close gate.
• Loop detector is defective (CENTER, EXIT, or SAFETY).
• Loop has a short or open. Measure loop resistance.
• If "ERD" LED is ON, an obstruction (ERD event) is detected. If no apparent obstruction, select a less sensitive ERD setting.
• If "EDGE 2" LED is ON, entrapment sensor is triggered or jumper on connector is broken.
• Gate Open and Close Limits have not been learned properly. Relearn limit positions using jog RT and jog LT.
• Check if Clamp is on collar guide pin and is mounted securely on output shaft.
• Check if PARTIAL OPEN feature is turned ON. Re-learn partial open position or turn off feature.
• Only for OPENING gate (not during closing cycle): Check if PARTIAL OPEN feature is turned ON. Relearn partial open position
or turn off PARTIAL OPEN feature.
• Bad hinge - hinge pin offsets during motion causing abrupt gate movement.
• Operator placement is not proper or arm pivot point on standard gate is not at least 1/4 of gate length (1/3 of gate length for
heavy / uphill gates).
• If “MATRIX ON-LINE” LED or “LIMIT SWITCH ON-LINE” LED are OFF on MC-200, then check wiring between (MC-200 &
Matrix 1) or (MC-200 and Limit switch box).
• Check if "PHOTOCELL" LED is ON on MC-200. If so, check entrapment sensor wiring or missing jumper
• Motor hall sensor cable may be compromised. Unplug cable from MC-200 “Motor Inputs” and ensure wires are not broken
and are crimped properly.
• Check if closing photo cell is misaligned with reflector (check photocell on MC-200 "EDGE 1" input or Matrix 1 "Photocell"
input.
• Use jog LEFT/RIGHT buttons to learn new positions instead of using open or close buttons on Matrix 1.
UL 325 2016 Standard-Megatron Quick Install Rev 10
13
matrix 1 led troubleshooting
1. EXIT LOOP
2. CENTER LOOP
3. SAFETY LOOP
ID plug MUST be plugged in.
ON
R
400
T
1
AX
M
MEGA
1400
1400HP
ON
0
R
20
T
2
MAX
MEGA
2200
2200HP
FAST
4. 12 VDC
5. 24 VDC
6. SECONDARY LIMIT SWITCH ON-LINE
7. PRIMARY LIMIT SWITCH ON-LINE
Matrix 1 LED
Problem Condition
“ID PLUG” LED is FLASHING on Matrix 1 and
board beeping
“POWER” LED is OFF
“BATTERY IN USE” LED is ON
“BATTERY IN USE” and “POWER” LED are
FLASHING
PRIMARY “MOTOR ON-LINE” LED is OFF
SECONDARY “MOTOR ON-LINE” LED is OFF
PRIMARY “LIMIT SWITCH ON-LINE” LED is
OFF
SECONDARY “LIMIT SWITCH ON-LINE” LED is
OFF
“UL Entrap” LED is ON
“REVERSE SENSITIVITY” LED is FLASHING
“EDGE 1” LED is ON
“EDGE 1” LED is flashing
“EDGE 2” LED is ON
“EDGE 2” LED is FLASHING
MAX
RON
FAST
AT
MEG
MATRIX 1
ID
PLUG
12VDC
GND
24VDC
GND
Normal
LED
OFF
15
ON
21
OFF
20
OFF / ON
20 / 21
ON
9
ON
8
ON
7
ON
6
OFF
16
OFF
17
OFF
13
OFF
13
OFF
14
OFF
14
STRIKE
OPEN
1 TIME
GND
MAX
KEYPAD / RDR
GND
OPEN
LEFT
OPEN
MAX
GATE SPEED
MIN
PHOTOCELL
GND
PRIMARY
GATE
MOTOR MOTION
SWITCH
ON-LINE
ON-LINE
PRIMARY
GATE
(+)
GND
OPEN
RIGHT
SAFETYCENTEREXIT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
LIMIT
MOTOR
SEC
GATE
(-)
(+)
GND
(-)
MAGLOCK
DELAY
OFF
OPEN
STOP
2Sec1.5Sec
GATE
TAMPER
UL
ENTRAP
GATE
STATUS
CLOSE
COM
GATE DISABLE
MAG
LOCK
Tamper NO
Tamper IN
PHOTOCELL
ID PLUG
UL ALARM 12V
ALARM RET
24V
EDGE 1
EDGE 2
ERROR
RESET
CLOSE
BATTERY
IN USE
POWER
GND
COM
COM
GND
GND
OPEN
COM
NC
10. MAGLOCK
11. GATE TAMPER
12. PHOTOCELL
13. EDGE 1
14. EDGE 2
15. ID PLUG ERROR
16. UL ENTRAPMENT
17. REVERSE SENSITIVITY
18. MOTOR OVERLOAD
19. NO LIMIT SWITCH
CLAMP SLIPPING
20. BATTERY IN USE
21. POWER
22. GATE DISABLE
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
POSITION
RECORDER
OBD PORT
BLACK BOX
FIRE DEPT
GND
MAX OPEN
RADIO GND
GND
RADIO SIG.
8. SECONDARY MOTOR ON-LINE
9. PRIMARY MOTOR ON-LINE
Solution(s) for
Problem Condition
• Insert ID PLUG module that is tethered to chassis into “ID PLUG” connector of Matrix 1.
• Check if AC POWER ON/OFF SWITCH is ON.
• Check 24 V wiring from MC-200 PRIMARY.
• AC power is lost, operator is in battery back-up mode.
• Check if AC POWER ON/OFF SWITCH is ON.
• Measure power input DC voltage on Matrix 1 (“24V/GND” - 2-pin black connector), (expected reading
34 VDC if AC on, 25VDC if on battery back-up).
• Battery not plugged in to BATTERY IN port on battery charger (BC-7 module)
• Check wiring between Matrix 1 RS485 (+,-, gnd) and PRIMARY MC-200 RS485 (+,-, gnd) terminals,
connect [(+) to (+)], [(-) to (-)] and [GND to GND]
• Check wiring between Matrix 1 RS485 (+,-, gnd) and SECONDARY MC-200 RS485 (+,-, gnd) terminals,
connect [(+) to (+)], [(-) to (-)] and [GND to GND].
• Check if limit switch box is plugged into PRIMARY MC-200 “LIMIT SWITCH” input on back and MC-200
is powered ON.
• Check if limit switch box is plugged into SECONDARY MC-200 “LIMIT SWITCH” input on back and
MC-200 is powered ON.
• An entrapment event has occurred, check if an entrapment sensor was triggered (see if EDGE 1,
EDGE 2, or PHOTOCELL LED is on).
• An ERD event may have occurred. Check for gate obstruction.
• ERD sensitivity is too high for application. Re-adjust ERD setting on MC-200, (see ).
• Sensor on EDGE 1 input (photocell or edge) may have detected an obstruction while closing gate.
• Photocell on EDGE 1 input is misaligned with reflector.
• Sensor on EDGE 1 input (photocell or edge) may not be wired properly, (see ).
• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.
• Sensor might need to be re-learned.
• Sensor is damaged or malfunctioning.
• Jumper between EDGE 2 and GND is missing or broken (jumper is required if a sensor is not present).
Sensor on EDGE 2 input (photocell or edge) may have detected an obstruction while cycling gate.
• Photocell on EDGE 2 input is misaligned with reflector.
• Sensor on EDGE 2 input (photocell or edge) may not be wired properly, (see ).
• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.
• Sensor on EDGE 2 is damaged or malfunctioning.
• Sensor might need to be re-learned.
10
8
8
Table continued on next page
14
UL 325 2016 Standard-Megatron Quick Install Rev 10
matrix 1 led continued
1. EXIT LOOP
2. CENTER LOOP
3. SAFETY LOOP
ID plug MUST be plugged in.
1400
MAX
MEGATRON
1400
1400HP
0
0
X
22
MA
MEGATRON
2200
2200HP
4. 12 VDC
5. 24 VDC
6. SECONDARY LIMIT SWITCH ON-LINE
7. PRIMARY LIMIT SWITCH ON-LINE
Matrix 1 LED
Problem Condition
“PHOTOCELL” LED is ON
“PHOTOCELL” LED is FLASHING
“MOTOR OVERLOAD” LED is ON
“NO LIMIT SW / CLAMP SLIPPING” LED is ON
“EXIT” LOOP LED is FLASHING or
contstantly ON
“SAFETY” LOOP LED is FLASHING or
contstantly ON
“CENTER” LOOP LED is FLASHING or
contstantly ON
“GATE DISABLE” LED is ON
“MAG LOCK” LED is FLASHING
“GATE TAMPER” LED is FLASHING
“12VDC” LED is OFF. “24VDC” LED is OFF
FAST
X
FAST
MA
MEGATRON
MATRIX 1
ID
PLUG
12VDC
GND
24VDC
GND
Normal
LED
OFF
12
OFF
12
OFF
18
OFF
19
OFF
1
OFF
3
OFF
2
OFF
22
OFF
10
OFF
11
ON
4 or 5
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MIN
MAX
OFF
CLOSE TIMER
PARTIAL
OPEN
POSITION
RECORDER
OBD PORT
BLACK BOX
FIRE DEPT
GND
MAX OPEN
RADIO GND
GND
RADIO SIG.
STRIKE
OPEN
1 TIME
GND
KEYPAD / RDR
GND
MAX
GATE SPEED
MIN
MAX
PHOTOCELL
OPEN
OPEN
GND
PRIMARY
LEFT
GATE
OPEN
RIGHT
MOTOR MOTION
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
GATE
(+)
GND
(-)
SAFETYCENTEREXIT
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
MAGLOCK
OFF
DELAY
OPEN
STOP
2Sec1.5Sec
GATE
TAMPER
UL
ENTRAP
GATE
STATUS
CLOSE
COM
MAG
LOCK
UL ALARM 12V
GATE DISABLE
Tamper NO
Tamper IN
PHOTOCELL
EDGE 1
EDGE 2
ID PLUG
ERROR
ALARM RET
RESET
BATTERY
POWER
24V
GND
COM
COM
GND
GND
OPEN
CLOSE
IN USE
NC
10. MAGLOCK
11. GATE TAMPER
12. PHOTOCELL
13. EDGE 1
14. EDGE 2
15. ID PLUG ERROR
16. UL ENTRAPMENT
17. REVERSE SENSITIVITY
COM
18. MOTOR OVERLOAD
19. NO LIMIT SWITCH
CLAMP SLIPPING
20. BATTERY IN USE
21. POWER
22. GATE DISABLE
8. SECONDARY MOTOR ON-LINE
9. PRIMARY MOTOR ON-LINE
Solution(s) for
Problem Condition
• Jumper between PHOTOCELL and GND is missing or broken (jumper is required if a sensor is not
present).
• Sensor on PHOTOCELL input (photocell or edge) may have detected an obstruction while opening or
closing gate.
• Photocell on PHOTOCELL input is misaligned with reflector.
• Sensor on PHOTOCELL input (photocell or edge) may not be wired properly, (see ).
• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.
• Sensor on PHOTOCELL is damaged or malfunctioning.
• Sensor might need to be re-learned.
• Check if gate is binding against catch post or bracket in opened or closed position.
• Check if gate moves manually with low resistance throughout its full range of motion.
• Check if hinges are operational and well greased.
• Check if operator is positioned properly relative to the gate hinge, (see ).
1
• Gate may be too heavy for operator (check manual for maximum gate capacity).
• Check if OPEN / CLOSE limit rings are tightened.
• Check that clamp is tight on output shaft of operator.
• Loop fault condition: Check if EXIT loop wires are connected into to loop input connector properly.
• Check if loop detector is inserted properly in Matrix 1 slot.
• Set unique loop detector frequency for each loop detector used.
• Loop Detector might be defective. Replace defective loop detector.
NOTE: RENO loop detector LED’s flash as default, but function normally (ignore the flashing).
• Loop fault condition: check if SAFETY loop wires are connected into to loop input connector properly.
• Check if SAFETY loops are wired in series.
• Check if loop detector is inserted properly in Matrix 1 slot.
• Set unique loop detector frequency for each loop detector used.
• Loop Detector might be defective. Replace defective loop detector.
NOTE: RENO loop detector LED’s flash as default, but function normally (ignore the flashing).
• Loop fault condition: check if CENTER loop wires are connected into to loop input connector properly.
• Check if CENTER loops are wired in series.
• Check if loop detector is inserted properly in Matrix 1 slot.
• Set unique loop detector frequency for each loop detector used.
• Loop Detector might be defective. Replace defective loop detector.
NOTE: RENO loop detector LED’s flash as default, but function normally (ignore the flashing).
• Check if an external device is triggering GATE DISABLE input on Matrix 1. Disconnect devices
individually to determine possible false triggering of GATE DISABLE.
• Maglock power is lost. Check if maglock power transformer is wired properly to Matrix 1 or needs to be
replaced.
• Gate was manually moved off of its CLOSED position causing Tamper Relay to trigger for few seconds.
• Check for a short in wiring to connected device. DO NOT power external keypads or telephone entry to
this port (only use for radio receiver / photocell).
8
UL 325 2016 Standard-Megatron Quick Install Rev 10
15
mc-200 led troubleshooting
1. MOTOR OVERLOAD
2. ERD
3. MAX LED
Motor
OverLoad
ERD
Example: Inputs 2 & 3
are NOT used and MUST
be jumpered to GND.
12 Volt Power Extension Terminal
12V power for entrapment protection sensor
(see ).
8
ERD
Sensitivity
12
13
14
5
4
3
MAX
16
LED ON
15
JOG
LEFT
JOG
RIGHT
EDGE 1: MONITORED CLOSE ONLY
Edge 2: LEARNED MONITORED OPEN/CLOSE
Photo Cell: LEARNED MONITORED OPEN/CLOSE
4. MATRIX ON-LINE
5. LIMIT SWITCH ON-LINE
Sensor Wire
Jog LT
Jog RT
ENTRAPMENT
INPUTS
GND
1
Photo
Edge 1
Edge 2
3
2
MATRIX
Cell
ON-LINE
Limit SW
Jumper UNUSED Entrapment Inputs
to GND or a fault will occur.
GND
1
2
Edge
Edge
1
UL Entrap
PhotoCell
Edge 1
Edge 2
2
Photo
3
Cell
MC-200
Motor Controller
POWER
6. POWER
7. UL ENTRAPMENT
8. PHOTOCELL
9. EDGE 1
10. EDGE 2
GND
MC-200 LED
Problem Condition
“POWER” LED is OFF
“MATRIX ON-LINE” LED is OFF
“Limit SW ON-LINE” LED is OFF
“MOTOR OVERLOAD” LED is ON
“UL Entrap” LED is ON
“ERD” LED is ON
“EDGE 1” LED is ON
“EDGE 1” LED is flashing
“EDGE 2” LED is ON
“EDGE 2” LED is FLASHING
“PhotoCell” LED is ON
“PhotoCell” LED is FLASHING
“MAX” LED is ON
Normal
LED
ON
6
ON
4
ON
1
OFF
7
OFF
7
OFF
2
OFF
9
OFF
9
OFF
10
OFF
10
OFF
8
OFF
8
OFF
3
Solution(s) for
Problem Condition
• Check if AC POWER ON/OFF SWITCH (on MAX toroid box) is ON.
• Check if power cable is plugged into back of MC-200 “Power In” input.
• Check wiring between Matrix 1 RS485 (+,-, gnd) and MC-200 RS485 (+,-, gnd) terminals. Connect [(+) to
(+)], [(-) to (-)] and [GND to GND].
• Check if limit switch box is plugged into MC-200 “LIMIT SWITCH” input on back.
• Check if gate is binding against catch post or bracket in opened or closed position.
• Check if gate moves manually with low resistance throughout its full range of motion.
• Check if hinges are operational and well greased.
• Check if operator is positioned properly relative to the gate hinge, (see ).
• Gate may be too heavy for operator (check manual for maximum gate weight for your model operator).
• An entrapment event has occurred, check an entrapment sensor was triggered (see if ERD, EDGE 1, EDGE 2, or
PHOTOCELL LED is on).
• An ERD event may have occurred. Check for gate obstruction.
• ERD sensitivity is too high for application. Re-adjust ERD setting on MC-200, (see ).
• Sensor on EDGE 1 input (photocell or edge) may have detected an obstruction while closing the gate.
• Photocell on EDGE 1 input is misaligned with reflector.
• Sensor on EDGE 1 input (photocell or edge) may not be wired properly, (see ).
• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.
• Sensor is damaged or malfunctioning.
• Jumper between EDGE 2 and GND is missing or broken (jumper is required if a sensor is not present).
• Sensor on EDGE 2 input (photocell or edge) may have detected an obstruction while opening or closing the gate.
• Photocell on EDGE 2 input is misaligned with reflector.
• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.
• Sensor on EDGE 2 input (photocell or edge) may not be wired properly, (see ).
• Sensor on EDGE 2 is damaged or malfunctioning.
• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.
• Jumper between PHOTOCELL and GND is missing or broken (jumper is required if a sensor is not present).
• Sensor on PHOTOCELL input (photocell or edge) may have detected an obstruction while opening or closing gate.
• Photocell on PHOTOCELL input is misaligned with reflector.
• Sensor on PHOTOCELL input (photocell or edge) may not be wired properly, (see ).
• Sensor is NOT a N.C. monitored sensor that is UL325 2016 compliant.
• Sensor on PHOTOCELL is damaged or malfunctioning
• MOST sensitive setting for ERD entrapment detection. Select a less sensitive setting (recommend level 10 thru 16)
1
10
8
8
8
UL 325 2016 Standard-Megatron Quick Install Rev 10
16
BC-7 module LED troubleshooting
2. REPLACE BATTERY
3. BATTERY IN ERROR
1. BATTERY VOLTAGE
POWER
N
O
OFF
BC-7 LED
Problem Condition
“BATTERY VOLTAGE (E 1/2 F)” LEDs, only “E” is ON.
“BATTERY IN ERROR” LED is ON.
“REPLACE BATTERY” LED is ON.
Battery Voltage
EF1/2
ON/OFF
Replace
Battery
TEST
Battery
Battery
To Turn OFF ALL POWER:
1 Turn OFF AC POWER switch on MAX Toroid.
Battery power remains ON.
2 Press and HOLD ON/OFF BATTERY button on
MAX BC-7 until 4 LEDs turn ON, release button.
ON/OFF
3 WAIT for ALL LEDs to turn OFF. Up to 30 sec.
Battery
Normal
LED
• Battery is very LOW. Check if AC power ON/OFF switch is ON. If so, check AC power.
1
• “BATTERY Plug” not plugged in to “BATTERY IN” port on battery module (see below).
OFF
3
• Battery needs to be replaced if BATTERY TEST fails and “REPLACE BATTERY” LED is ON.
OFF
2
MAX BC-7
Battery Module
Battery IN
Error
Solution(s) for
Problem Condition
POWER/SOLAR IN Port:
MAX Megatron Toroid
box connection.
POWER/SOLAR
IN
IMPORTANT
connect to
before use
“BATTERY IN”
BATTERY Plug:
MUST be plugged
into “BATTERY IN”
port Before use.
POWER IN / Battery Pack Ports:
Back of MAX MC-200 motor
R
OWE
P
IN
R
LE
MOTOR
B
O
T
CON
a
B
EF1
TROL
tery Volta
t
/2
ge
.com
US
ax.
M
w.
ww
R
LA
O
S
/
R
N
I
OWE
P
BATTERY
BAT
IN
TER
N
I
Y
controller connections.
y
er
att
Pack
EST
T
y
e
Batter
ac
epl
R
Battery
N/OFF
O
Battery
Battery IN Error LED: Lights when there is a battery
7
-
e
ul
d
X BC
Mo
MA
tery
Bat
IN
ry
atte
B
or
r
r
E
connection problem. Make sure battery plug #1 is plugged
into BATTERY IN port or there is no damaged or loose wires.
TEST Battery Button: Press to show amount of battery power
available when using battery power ONLY (Battery voltage
LEDs will light respectively).
Replace Battery LED: Replace battery when lit.
ON/OFF Battery Button:
IMPORTANT: Battery power automatically turns ON when MAX
Megatron Toroid Box AC POWER Switch is turned ON.
To turn OFF ALL POWER to operator:
1. Turn OFF AC POWER Switch on MAX Megatron Toroid Box.
Battery power remains ON.
2. WAIT for 15 seconds.
3. Press and HOLD (approx. 5 seconds) the RED ON/OFF BATTERY
button until MAX BC-7 LEDs turn ON, then release button.
LEDs will turn OFF. (Up to 30 sec.)
UL 325 2016 Standard-Megatron Quick Install Rev 10
17
Commonly used
Safety Sensor
Installation Steps:
1. Set switch to “LIGHT ON”
2. Wire 12V power to photocell
3. Wire MC-200 EDGE 1
to photocell NO1
Wire MC-200 GND to
photocell C-1
4. Align photocell to reflector
5. Adjust sensitivity
Jumper UNUSED Entrapment Protection
Sensor
Inputs or a fault will occur.
Wire
MC-200
Contro
r
p
a
r
Moto
PO
UL Ent
e
g
Ed
PhotoC
1
e
g
2
Ed
SW
imit
L
MUST jumper
ts:
Entrapment Protection
puts
n
i
3
Inpu
used
un
3
s
2
R
O
IT
Edge 2
Inputs &
inputs
Photo Cell
N
R
to MON
D
A
E
R
s
t
o LE
TO
T
I
inpu
u
o
t
MON
ny
1.
ed
ir
d. A
ne
w
ed.
dge
er
E
lear
g
n
it
e
si
o
jump
t
ver
e
OL
ed
R
ir
H
2.
w
nd
a
he
Edge 1
t
s
be
t
CLOSE ONLY
a
es
h
Pr
ns
is
o
3.
t
ep
M
l be
but
i
t
un
N
PE
O
la
e
od
be
L
Learn m
beeping.
L
WI
s
by
n MC
D
o
C
M
or
4. LE
H
e
ens
OT
ar
s
B
s
bu
or
P
at
for
TO
or
S
ns
oper
ss
e
n se
ops
t
5. Pr
s
g
n
now
i
to lear
e
ar
beep
uts
Inp
er In
w
GND
ller
ER
W
ll
e
ED”
ARN
LE
“
T be
S
s.
r
MU
e
:
3
b
be
enso
&
n
ST
a
2
c
be
MU
s
ST
hey
t
or
U
M
ens
s
t
S
ORE
an
c
EF
B
ell
d inpu
C
e
s
o
t
nu
P
Pho
3.
or
or
STO
1
2
&
x
and/
ri
N
s.
t
E
input
Ma
OP
er
begin
h
on
e
h
e
t
de
im
D
t
mo
n
ar
e
same
l
d,
N
TIO
ear
O
M
R
O
T
O
SE
O
CL
indicated
d
STOP
min.
e
t
5
tec
ON
for
ts
be
h de
s
L
eac
WIL
or
f
s
D
ON
dual
LE
n
he
5 min.
200.
w
-
hin
de,
0s
it
w
20
mo
-
d.
n
e
ar
us
le
again
on
t
end
t
.
D
and
E
s
R
TO
I
.
N
O
M
RPo
MOTO
Y MC-200
OK to
use
12VDC
EDGE 1
X
E
RI
IN
l
AT
-L
M
o
Cel
ON
2
Phot
ge 1
Edge
d
E
T
GND
R
g
LT
o
J
g
Jo
G
T
JO
GH
RI
G
T
O
J
LEF
ty
D
i
R
tiv
ON
E
MAX
4
3
5
LED
Sensi
16
d
a
E
uc
tr
15
ns
i
14
13
12
on
i
nst
at
i
l
d’
al
t
RD
ce
ns
i
i
t
no
la
See
r
oi
tion
ON:
V
I
:
ec
s
ON
AUT
C
line
NTI
D
E
TTE
o
uide
t
A
pment Prot
G
ed
n.
r
o
or
.
e wi
Entra
ns
b
N
uncti
(
MC-200 Swing
f
T
Se
S
o
t
ED
OT
,
S
N
MU
LY
L
LO
or
L
N
operat
l
C
WI
sens
dua
or
LLY
A
at
•
MA
hen
sensors O
R
w
oper
O
D
E
R
-200
O
Wire N
MC
IT
Photo C
s
•
’
nputs.
ON
I
or
M
3
at
sed
u
the
ed.
be
oper
us
of
e
ST
Y
s.
N
ar
ng Edge and/or
MU
si
o A
er
t
n
sensor
ev
ai
12V
R
red
i
ED
.
•
w
rem
R
WR
T
P
O
be
T
S
I
occur
N
l
l
200
i
MU
-
w
MO
t
MC
ul
er
a
•
nputs
i
D
or f
pow
200
E
-
ED
R
MC
E
UNUS
P
•
JUM
ow
p
LY
s w
N
r
O
so
PWR 12V
sen
1
RIX
RS-485 (+) -
GND
AT
M
RS-485 (-) -
A
-
-
PWR 24V -
-
-
GND -
when dual operators are used.
ons.
i
t
on.
i
at
all
M
or
1
E
G
Re
Edge
.)
C
OR
s
each
or
to
i
Mon
oto
Ph
l can
el
l
l
Ce
o
t
3
2
1
G
N
D
ST
U
12V M
WR
P
protect
t
n
e
m
WR
P
entrap
200
C-
er
M
th
i
B
IT
IM
L
H
C
IT
W
S
M
R
A
L
2
1
-
-
-
GND
Edge 1
Jog RT
Jog LT
red
nito
ng
i
o
s
r
e
v
d
e
r
sed
u
be
n
o
i
12V
TOR
S
T
MO
PU
N
I
ATTERY
K
C
A
P
Use PRIMAR
GND
1
Min Max
SENSITIVITY
Sensitivity Adjustment:
If the photocell does not respond to an
obstruction, lower the sensitivity by
turning adjustment counter-clockwise.
EDGE 1 to NO1
DO NOT connect
to NC1 #3.
C-1 NO1 NC1
1
2NO3
Com
NOTE: DO NOT
use 10K Resisitor
included with
photocell.
NC
GND
12V
Set switch to
“LIGHT ON”
LIGHT ON
456
PWR 12V
Polarity does NOT matter
Power
Extension
Terminal
DARK ON
Power
24 to 240 VAC
24 to 240 VDC
or
t
o
L
Mo
er
Ov
IMPORTANT: Photocell MUST be powered by
MAX MC-200 or it will NOT be MONITORED.
NOTE: To meet the UL 325 2016 standard, Type B1 Non-Contact sensor
entrapment protection device MUST be MONITORED by the gate operator.
Installation Steps:
1. Set DIP-switches
2. Remove jumpers JP-5 and JP-6
3. Wire 12V power to photocell (VRX)
4. Wire MC-200 EDGE 1
to photocell NC (Energized)
Wire MC-200 GND to
photocell COM (Energized)
5. Align photocell to reflector
6. Adjust sensitivity
Sensor
Wire
Jumper UNUSED
Entrapment
Protection
or a fault
will occur.
GND
Wiring
omron E3K-R10K4
IMPORTANT: Photocell MUST be in alignment with
Edge 1
Edge 2
2
Photo
3
Inputs
GND
Edge 1
1
2
reflector or fault will occur.
Cell
12V Power
Extension
Terminal
Edge 2
Photo
3
Cell
emx irb-ret
DIP-Switches
1 - OFF
O
1 2 3 4
2 - OFF
N
3 - OFF
4 - ON
NOTE: Power must be cycled
when switches are changed.
JP-5
10K
Jumper
Remove B
Ov
Moto
er
L
o
E
RD
12
13
1
4
C
A
U
TI
ON
ATTE
:
MC-200 Swing
Se
N
e
TI
i
ns
O
N
:
Vo
i
r
Entr
apm
•
A
S
se
en
en
n
so
op
s
or
er
r
M
Guid
a
t
U
o
•
ST
r
W
W
i
r
b
e
I
MON
LL
N
OR
N
O
MALL
I
op
T
OR
er
are
a
ED
Y
t
o
r
’
s
se
used.
M
nsor
•
C
R
-
e
2
ve
00
r
be
si
ng
w
i
r
Edge
ed
•
MC-
t
o A
and
po
200
N
Y
we
PW
r
•
M
R
U
1
ON
N
2V
U
JU
I
SED
TO
R
M
i
PER
nput
ED
s
M
or
f
a
M
AT
RI
X
PWR 24V -
1
RS-485 (-) -
RS-485 (+) -
PWR 12V
EDGE 1
GND -
-
OTH Jumpers
r
Jumpe
Polarity does NOT matter
r
ad
S
ER
ensitivit
D
5
y
4
3
15
16
J
OG
MAX
LE
L
ED
F
T
O
N
JO
RIGHT
G
ta
l
lat
i
on
l
ins
a
n
ot
t
r
uc
ice
tions.
d
’
i
ns
t
allat
t
P
r
i
on
ote
.
ctio
elines
e
n
w
-
i
r
ed t
-
T
f
o
unction
-
ED
1
GE
C
L
O
s
w
he
/
or
of
t
h
e
M
U
ED
se
U
ST
ult w
O
s
GND
-
2
.
1
SED
o
r
Jog LT
ON
(
N
Jog RT
.
C
LY
GND
.
)
n
,
t
d
o
u
each
al
oper
Edge 1
a
M
t
o
P
o
r
hoto
ni
s
to
R
3
ever
red
C
I
np
ell
Edge
ut
s
ca
s.
ST
i
ng
n
be
u
n
s
sed
o
O
r
s
Moni
R
.
to
r
e
m
to
P
a
i
hot
l
r
l o
i
ed
n
ccur
o
C
el
.
l
G
N
3
2
D
1
M
C
200
PW
R
12
V
N
M
LY
U
ST
e
powe
ns
be
o
rs
u
r
se
wit
e
nt
d
ra
h
M
pmen
C-
200 PW
-
t
prot
-
e
R
ct
12
AL
i
o
V
n
AR
M
L
I
M
I
SW
T
IT
BAT
CH
T
ERY
PA
CK
MO
TO
INPUT
R
S
Edge 2
Edge 1
Pow
LT
T
g
Jo
g R
Jo
GND
Edge
L
3
Entr
In
a
p
ut
unus
e
Photo Cell
Input
to MON
s
T
o LE
A
1
.
M
O
w
N
I
i
re
l
d
e
a
rn
j
e
u
m
p
2
e
. R
CLOSE ONLY
e
ve
rsi
b
e
w
3
i
re
.
P
re
bu
ss
t
t
un
o
n
t
i
l
be
L
e
a
rn m
b
y be
4
.
L
E
D
s WI
se
n
f
so
o
r
B
O
o
p
e
r
5
a
.
P
re
ss
t
o
l
e
b
a
e
e
p
i
I
n
p
u
t
s are
er
I
n
PWR 12V
Edge
i
m
i
t
S
W
p
m
en
s:
MUST
d input
2
&
3
IT
OR s
R
N
in
puts
TO
R
E
t
o
D
i
n
p
u
d
.
A
n
y
red
.
n
g
Ed
d
t
o
e
a
n
d
H
s
O
a
t
t
h
e
e
p
i
s
O
P
EN
o
d
e
e
p
i
n
g.
L
L
r
be
on
M
TH
C
M
t
o
C
rs
a
re
STO
rn
P
s
e
n
ng
so
st
o
p
n
o
www.max.us.com
Photocell (Reflector)
CLOSING Direction
NOTE: To meet the UL 325 2016 standard,
Type B1 Non-Contact sensor entrapment
protection device MUST be MONITORED
by the gate operator.
Photocell (Reflector)
CLOSING Direction
Sensitivity Adjustment:
If the photocell does not respond to an
obstruction, lower the sensitivity by
turning adjustment counter-clockwise.
SENSITIVITY
O
1 2 3 4
N
10K
NC COM
ENERGIZED
NC
COM NO VRX VTXCE
Use PRIMARY
MC-200
when dual
operators are
used.
4W 2W
PULSE
OUT
4W
1
2
o
Phot
ell
C
MATR
ON-
LI
N
E
1
2
E
d
g
e
P
h
o
t
P
r
ot
ectio
j
umpe
s
MU
S
T be
e
ns
“L
or
s
.
2
&
S
e
3
n
t
:
so
s
B
rs
EF
M
u
O
U
n
u
R
se
E
t
d
he
i
n
p
uts
g
e
an
i
the
d
/
o
r
r
i
Ph
n
p
LD
u
t
2
t
h
o
e
sa
O
m
P
h
e
e
EN
t
a
i
m
rd,
e
MO
l
o
e
T
a
O
rn
R
M
m
O
TI
O
N
S
TOP
l
a
sts
C
LOSE
f
o
r 5
m
i
n
O
N
f
-2
o
r
0
ea
0.
-2
c
L
E
0
0
D
s
s
u
w
se
he
d
n
.
b
u
t
t
o
n
ag
rs
a
a
n
s.
i
n w
d
e
nd
w
l
M
O
N
I
T
O
R
M
OTO
JP-6
2W
GND
EDGE 1
I
X
E
d
ge
M
U
L
otor
E
n
t
r
a
Co
p
P
OW
t
o
C
e
E
l
l
R
n
r
E
A
R
NE
D
”
ST
b
e
y
c
a
n b
M
U
e
S
T
be
o
to
C
e
r
l
3
l
.
ca
n
&
STO
n
M
P
a
tr
o
i
x
d
e
1
beg
i
n
s.
.
i
nd
i
ca
t
e
d
h
d
e
t
e
WI
ct
L
ed
L
d
b
u
e
a
O
l
N
i
t
h
i
n
e
5
a
rn
m
i
m
n
.
o
d
e
,
ED
.
R
M
C
-200
n
trol
l
er
VRX
Power NOTE:
If photocell
does NOT
function
using VRX
power input,
connect
power to VTX
input instead.
UL 325 2016 Standard-Megatron Quick Install Rev 10
18
G
N
D
1
2
3
emx irb-mon
Transmitter
(TX)
To Motor Controller
PWR 12V Input
Transmitter (TX)
TX
POWER INPUT
TRANSMITTER
BOARD (TX)
CLOSING direction Thru-Beam
Gate Closed
Installation Steps:
1. Set DIP-switches on receiver.
2. Install jumper on receiver.
3. Wire 12V MC-200
power to receiver.
4. Wire MC-200 EDGE 1
to receiver photocell NC.
Wire MC-200 GND to
receiver photocell COM.
5. Wire 12V MC-200
Green
LED
power to transmitter.
6. Align photocells.
7. Adjust sensitivity on receiver.
Receiver
(RX)
Operator
To MC-200
EDGE 1 and PWR 12V Input
Single
TX
RX
Sensitivity Adjustment:
If the photocell does not
respond to an obstruction,
lower the sensitivity by
turning adjustment
counter-clockwise.
DIP-switches:
1, 2, 3 are OFF.
Switch 4 is ON
If trouble occurs, try
turning switch 4 OFF.
NOTE: Power must be
cycled when switches
are changed.
Jumper MUST be on Com-NC.
NO
Com
NC
IMPORTANT: Photocells MUST be
in alignment or fault will occur.
Green LED will remain ON receiver
when in proper alignment.
Receiver (RX)
1 2 3 4
ON DIP
SENSITIVITY
NO NCCOM
NC
JUMPER
COM NORXPOWER
RECEIVER
BOARD (RX)
INPUT
EARTH
GND
Green
LED
IMPORTANT: Photocells MUST be powered
by MC-200 or they will NOT be MONITORED.
MOTOR Power In
2 3
Inputs & MUST be “LEARNED”
to MONITOR sensors.
To LEARN inputs & :
2 3
1. MONITORED Sensors MUST be
wired to inputs BEFORE they can be
learned. Any unused inputs MUST be
jumpered.
2. Reversing Edge and/or Photo Cell can
be wired to either input 2 or 3.
3. Press and HOLD the OPEN & STOP
buttons at the same time on Matrix 1
until beep is heard, learn mode begins.
MAX
MC-200
MOTOR MOTION
OPEN STOP
Learn mode lasts for 5 min. indicated
by beeping.
4. LEDs WILL be ON for each detected
sensor on MC-200. LEDs WILL be ON
for BOTH MC-200s when dual
operators are used.
5. Press STOP button again within 5 min.
to learn sensors and end learn mode,
beeping stops.
Inputs are now MONITORED.
Entrapment Protection
Inputs:
unused inputs
Jumper UNUSED Entrapment
Protection Inputs to GND or
a fault will occur.
CLOSE
MUST jumper
BATTERY
MOTOR
PACK
INPUTS
ONLY power entrapment protection
sensors with MC-200 PWR 12V
CLOSE ONLY
Edge 1
Photo Cell
Edge 1
Edge 2
23
1
-
ALARM
LIMIT
SWITCH
MC-200 PWR 12V MUST be used
Monitored
Reversing
Edge
OR
Monitored
Jog RT
GND
Entrapment Protection
A sensor MUST be wired to EDGE 1 or
•
operator WILL NOT function.
Wire NORMALLY CLOSED (N.C.)
•
MONITORED sensors ONLY, to each
operator’s MC-200 when dual operators
are used.
Reversing Edge and/or Photo Cell can
•
be wired to ANY of the 3 Inputs.
Photo
MC-200 PWR 12V MUST be used to
Cell
•
power MONITORED sensors.
UNUSED inputs MUST remain
•
JUMPERED or fault will occur.
Jog LT
CAUTION: See installation instructions.
ATTENTION: Voir la notice d’installation.
---
-
GND -
PWR 12V -
Sensor Guidelines
19
RS-485 (-) -
RS-485 (+) -
MATRIX 1
3
G
N
1
2
GND -
D
Jumper
PWR 24V -
MC-200 Slide
PWR 12V
Polarity does NOT matter
Power
Extension
Terminal
Edge 1 - Normally Closed
GND - Common
UL 325 2016 Standard-Megatron Quick Install Rev 10
NOTE: To meet the UL 325 2016
standard, Type B1 Non-Contact
sensor entrapment protection
device MUST be MONITORED
by the gate operator.
emx irb-mon
G
N
D
1
2
3
G
N
D
1
2
3
Photocell (Thru-Beam) CLOSING Direction
Dual Gate Operators
To Motor Controller
PWR 24V Input
Transmitter
(TX)
Entrapment Area
Secondary
Operator
NO Matrix 1
TX
Transmitter (TX)
TX
POWER INPUT
TRANSMITTER
BOARD (TX)
Green
LED
Installation Steps:
1. Set DIP-switches on receiver.
2. Install jumper on receiver.
3. Wire 12V Primary MC-200
power to receiver.
4. Wire Primary MC-200
EDGE 1 to receiver photocell NC.
Wire Primary MC-200 GND
to receiver photocell COM.
5. Wire 24V Secondary MC-200
power to transmitter.
6. Align photocells.
7. Adjust sensitivity on receiver.
IMPORTANT: Photocells MUST
be powered by MC-200s or they
will NOT be MONITORED.
DO NOT wire Transmitter (TX)
to Secondary MC-200
PWR 12V!
MOTOR Power In
2 3
Inputs & MUST be “LEARNED”
to MONITOR sensors.
To LEARN inputs & :
1. MONITORED Sensors MUST be
wired to inputs BEFORE they can be
learned. Any unused inputs MUST be
jumpered.
2. Reversing Edge and/or Photo Cell can
be wired to either input 2 or 3.
3. Press and HOLD the OPEN & STOP
buttons at the same time on Matrix 1
until beep is heard, learn mode begins.
MOTOR MOTION
OPEN STOP
Learn mode lasts for 5 min. indicated
by beeping.
4. LEDs WILL be ON for each detected
sensor on MC-200. LEDs WILL be ON
for BOTH MC-200s when dual
operators are used.
5. Press STOP button again within 5 min.
to learn sensors and end learn mode,
beeping stops.
Inputs are now MONITORED.
Entrapment Protection
Inputs:
2 3
CLOSE
MUST jumper
unused inputs
BATTERY
MOTOR
PACK
SWITCH
INPUTS
ONLY power entrapment protection
sensors with MC-200 PWR 12V
MC-200 PWR 12V MUST be used
Reversing
CLOSE ONLY
Edge 1
Photo Cell
Edge 1
Edge 2
23
1
LIMIT
Monitored
Edge
OR
Monitored
Jog RT
GND
ALARM
Photo
-
-
GND -
Entrapment Protection
Sensor Guidelines
A sensor MUST be wired to EDGE 1 or
•
operator WILL NOT function.
Wire NORMALLY CLOSED (N.C.)
•
MONITORED sensors ONLY, to each
operator’s MC-200 when dual operators
are used.
Reversing Edge and/or Photo Cell can
•
be wired to ANY of the 3 Inputs.
MC-200 PWR 12V MUST be used to
Cell
•
power MONITORED sensors.
UNUSED inputs MUST remain
•
JUMPERED or fault will occur.
Jog LT
CAUTION: See installation instructions.
ATTENTION: Voir la notice d’installation.
---
CLOSING direction Thru-Beam EMX IRB-MON Photocell
CLOSING direction Photocell
Gates Closed
IMPORTANT: Photocells MUST be
in alignment or fault will occur.
Green LED will remain ON receiver
when in proper alignment.
RX
Sensitivity Adjustment:
If the IRB-MON does not
respond to an obstruction,
lower the sensitivity by
turning adjustment
counter-clockwise.
DIP-switches:
1, 2, 3 are OFF.
Switch 4 is ON
If trouble occurs, try
turning switch 4 OFF.
NOTE: Power must be
cycled when switches
are changed.
Jumper MUST be on Com-NC.
Jumper
PWR 24V
Polarity does NOT matter
MOTOR Power In
2 3
Inputs & MUST be “LEARNED”
to MONITOR sensors.
To LEARN inputs & :
2 3
1. MONITORED Sensors MUST be
wired to inputs BEFORE they can be
learned. Any unused inputs MUST be
jumpered.
2. Reversing Edge and/or Photo Cell can
be wired to either input 2 or 3.
3. Press and HOLD the OPEN & STOP
buttons at the same time on Matrix 1
until beep is heard, learn mode begins.
MOTOR MOTION
CLOSE
OPEN STOP
Learn mode lasts for 5 min. indicated
by beeping.
4. LEDs WILL be ON for each detected
sensor on MC-200. LEDs WILL be ON
for BOTH MC-200s when dual
operators are used.
5. Press STOP button again within 5 min.
to learn sensors and end learn mode,
beeping stops.
Inputs are now MONITORED.
Entrapment Protection
Inputs:
MUST jumper
unused inputs
PWR 12V -
RS-485 (-) -
RS-485 (+) -
MATRIX 1
2
3
GND -
G
N
D
1
PWR 24V -
MC-200 Slide
NO
Com
BATTERY
MOTOR
PACK
SWITCH
INPUTS
ONLY power entrapment protection
sensors with MC-200 PWR 12V
CLOSE ONLY
Edge 1
Photo Cell
Edge 1
Edge 2
23
1
NO NCCOM
JUMPER
NC
-
ALARM
LIMIT
MC-200 PWR 12V MUST be used
Monitored
Reversing
Edge
OR
Monitored
Jog RT
GND
Entrapment Protection
A sensor MUST be wired to EDGE 1 or
•
operator WILL NOT function.
Wire NORMALLY CLOSED (N.C.)
•
MONITORED sensors ONLY, to each
operator’s MC-200 when dual operators
are used.
Reversing Edge and/or Photo Cell can
•
be wired to ANY of the 3 Inputs.
Photo
MC-200 PWR 12V MUST be used to
Cell
•
power MONITORED sensors.
UNUSED inputs MUST remain
•
JUMPERED or fault will occur.
Jog LT
CAUTION: See installation instructions.
ATTENTION: Voir la notice d’installation.
---
Receiver
To Motor Controller
(RX)
EDGE 1 and PWR 12V Input
Primary
Operator
Matrix 1
Receiver (RX)
1 2 3 4
NC
COM NORXPOWER
RECEIVER
BOARD (RX)
-
GND -
PWR 12V -
Sensor Guidelines
INPUT
Common-GND
Normally Closed
Edge 1
GND -
PWR 24V -
RS-485 (-) -
RS-485 (+) -
MATRIX 1
Power
G
N
D
1
2
3
Extension
MC-200 Slide
Terminal
ON DIP
SENSITIVITY
EARTH
GND
Green
LED
SECONDARY
MC-200
Jumper ALL Entrapment
Protection Inputs to GND.
NOTE: To meet the UL 325 2016 standard, Type B1 Non-Contact sensor
entrapment protection device MUST be MONITORED by the gate operator.
PRIMARY
MC-200
Jumper UNUSED
Entrapment Protection Inputs
to GND or a fault will occur.
20
PWR 12V
Polarity does NOT matter
UL 325 2016 Standard-Megatron Quick Install Rev 10
miller gate link
G
N
D
1
2
3
Use PRIMARY MC-200
when dual operators are used.
MOTOR Power In
2 3
Inputs & MUST be “LEARNED”
to MONITOR sensors.
To LEARN inputs & :
1. MONITORED Sensors MUST be
wired to inputs BEFORE they can be
learned. Any unused inputs MUST be
jumpered.
2. Reversing Edge and/or Photo Cell can
be wired to either input 2 or 3.
3. Press and HOLD the OPEN & STOP
buttons at the same time on Matrix 1
until beep is heard, learn mode begins.
OPEN STOP
Learn mode lasts for 5 min. indicated
by beeping.
4. LEDs WILL be ON for each detected
sensor on MC-200. LEDs WILL be ON
for BOTH MC-200s when dual
operators are used.
5. Press STOP button again within 5 min.
to learn sensors and end learn mode,
beeping stops.
Inputs are now MONITORED.
Entrapment Protection
MOTOR MOTION
Inputs:
2 3
CLOSE
MUST jumper
unused inputs
MOTOR
BATTERY
PACK
INPUTS
ONLY power entrapment protection
sensors with MC-200 PWR 12V
CLOSE ONLY
Edge 1
Photo Cell
Edge 1
Edge 2
23
1
LIMIT
SWITCH
MC-200 PWR 12V MUST be used
Monitored
Reversing
Edge
OR
Monitored
Jog RT
GND
MC-200
Jumper
Edge 2
P/N.C.
CH 1
COM
CH 1
LEARN
GND
CH 2
10K
COM
P/N.C.
CH 2
Antenna
Mount
10K
P/N.C.
P
R
Edge 1
P/N.C.
Channel 1
Channel 2
POWER
STATUS
MGL-RX20
MillerEdge
Monitored Gate Link
MGL-RX20 Receiver
Installation Steps:
1. Set Both DIP-switches to “R” on receiver
2. Wire 12V power to receiver, polarity does not matter
3. Wire MC-200 EDGE 1 to receiver CH 1-P/N.C.
Wire MC-200 GND to receiver CH 1-COM
4. Wire MC-200 EDGE 2 to receiver CH 2-P/N.C.
Wire MC-200 GND to receiver CH 2 - COM
5. Install antenna on receiver
6. Install batteries in transmitters
7. Wire Channel 1 Transmitter to CLOSING Edge ONLY
8. Wire Channel 2 Transmitter to OPENING Edge
9. Program Channel 1 and 2 on MGL-RX20 receiver
10. Program MAX MC-200 to “LEARN” Edge 2
NOTE: Edge 2 will function without being “Learned” but will NOT be
MONITORED by the MAX gate operator.
See Max operator manual to program the MAX MC-200 to “Learn” Edge 2
if desired.
-
-
ALARM
Entrapment Protection
Sensor Guidelines
A sensor MUST be wired to EDGE 1 or
•
operator WILL NOT function.
Wire NORMALLY CLOSED (N.C.)
•
MONITORED sensors ONLY, to each
operator’s MC-200 when dual operators
are used.
Reversing Edge and/or Photo Cell can
•
be wired to ANY of the 3 Inputs.
Photo
MC-200 PWR 12V MUST be used to
Cell
•
power MONITORED sensors.
UNUSED inputs MUST remain
•
JUMPERED or fault will occur.
Jog LT
CAUTION: See installation instructions.
ATTENTION: Voir la notice d’installation.
---
To PWR 12V and GND
GND -
PWR 12V -
RS-485 (-) -
RS-485 (+) -
MATRIX 1
3
2
GND -
GN
D
1
Polarity does NOT matter.
IMPORTANT: Receiver MUST
be powered by MC-200 or it
will NOT be MONITORED.
NOTE:
Edge 1 - CLOSING direction ONLY
Edge 1 is automatically MONITORED.
Edge 2 - “Learned” Open/Close direction
See installation steps #10 note below.
CLOSING 10K sensing edge
connected to Channel 1 (Edge 1).
POWER
OPENING 10K sensing edge
connected to Channel 2 (Edge 2).
Channel 1 & 2 transmitters MUST be
OUTPUT
12
SELECT
programmed by receiver. See below and
Miller Edge Gate Link MGL-K20
instruction sheet for more info.
Both DIP-switches (Channel 1 & 2) to “R”
DO NOT set to “P” Pulsed
PWR 24V -
MC-200 Slide
Power
Extension
Terminal
2 Channel Wireless Communication
Jumper UNUSED Entrapment Protection
Inputs or a fault will occur.
Sensor
Wires
MGL-TX
GND
Edge 1
GND
1
Edge 2
2
3
Example: Input 3 is
NOT used and MUST
be jumpered to GND.
Photo
Cell
2
CH
H 1
C
M
STATUS
R
POWE
Transmitter
R
WE
PO
.
10K
N.C
P/
M
CO
K
.C.
10
P/N
CO
CH 2
CH 1
N
AR
E
L
L-RX2
MG
Monitored Ga
e
Edg
r
Mille
Receiver
Wire 10K Edges
MGL-TX20
Transmitter
Test Button
Green LED
Channel 1
MGL-TX
M
onitor
20
Ga
e
te Link
d
10K CLOSING Edge
Miller
E
dge
Mount on Gate’s
CLOSING side.
Gate Link Receiver/Transmitter Programming:
1. Make sure receiver and transmitters have power.
2. Green power LED stays ON; CH 1 red LED will be blinking on
receiver.
3. To enter Learn mode, press the CH 1 Learn button for 1 sec.
The red led remains ON and the amber status LED will blink.
4. Activate the transmitting edge, the red and amber LEDs will
alternately blink rapidly on receiver. Then the red LED will go out
and the amber LED will remain ON.
5. Channel 1 is now programmed. Repeat steps for Channel 2.
6. To start over or erase programming, press and hold both
LEARN buttons for 3 seconds. The LEDs will blink rapidly and
then go into “fault” mode. Repeat the programming steps above.
21
MGL-TX20
Terminal Block
Connection
Polarity does
NOT matter.
Batteries
An MGL-TX20 transmitter is
needed for each channel of
the receiver.
A GEM-104 module is NOT
needed for the sensing edge
when using a gate link
transmitter.
UL 325 2016 Standard-Megatron Quick Install Rev 10
Second transmitter
20
sold separately
Link
Monitored
ate
G
T
ECT
L
PU
T
SE
U
O
P
R
Link
te
0
MGL-TX
Monitor
20
Gate Link
e
d
M
iller
Ed
g
e
Mount on Gate’s
OPENING side.
MGL-TX20
Link
onitored
M
Gate
lerEdge
l
Mi
Channel
2
llerEdge
Mi
10K OPENING Edge
CONFORMS TO UL STD 325
UL CLASS - I, II, III, IV
CERTIFIED TO CAN/CSA STD
C22.2 NO. 247
www.max.us.com
SAFETY SENSORS REQUIRED
Version 10
Residential / Commercial
Brushless DC
Swing Gate Operators
Made in USA
4009963
Maximum Controls LLC.
10530 Lawson River Ave
Fountain Valley, Ca 92708
Tel: (949) 699-0220
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