Max Megatron 1400HP, Megatron 2200, Megatron 1400, Megatron 2200HP, Megatron FAST Quick Install Manual
...
CONFORMS TO UL STD 325
UL CLASS - I, II, III, IV
CERTIFIED TO CAN/CSA STD
C22.2 NO. 247
Quick Install Guide for
Megatron
Swing Gate Operator
SAFETY SENSORS REQUIRED
High
Pr
ofile
1400HP
2200HP
2200HP PLUS
Residential / Commercial
Brushless DC
Swing Gate Operators
Made in USA
1400
2200
2200 PLUS
FAST
FAST PLUS
4009963
Version 10
www.max.us.com
Table of Contents
Quick Install Guide
1. Operator Placement
2. Arm Position
3. Release Handle Clamp
4. AC Input Power
5. Ground Operator
6. Set Opening Direction and ID Plug
7. Limit Switch Adjustment
8. Entrapment Protection Wiring
9. Learn Gate Positions
10. Adjust ERD Reverse Sensor
11. Loops & Loop Detectors
12. Matrix 1 Settings
13. Wiring Opening Device Options
Dual Gate Operators Wiring
1
2
3
4
5
5
6
7-8
8
9
9
10
10
11
Troubleshooting
USB Black Box Port
Test Edge 1 Entrapment sensor
Gate Cycling Troubleshooting
Matrix 1 LED Troubleshooting
MC-200 LED Troubleshooting
BC-7 Module LED Troubleshooting
Commonly Used Safety Sensor Wiring
Megatron specifications
UL 325 Class of Operation - Class I, II, III, IV
Gate Type - Vehicular Swing Gate
Input AC Power/Amps - Switchable: 115VAC / 6 Amp, 1 phase
or 230VAC / 2 Amp, 1 phase
Motor - 24VDC Brushless (equivalent to 1 HP AC motor)
Operating Temperature: -4°F to 158°F (-20°C to 70°C)
Cycles per Hour AC Input Power - Continuous
Battery Back-Up Cycles (BC-7 Battery Module-7 Amp/Hr
Batteries fully charged): - Approximately 450 cycles
NOTE: The number of gate cycles using ONLY battery back-up power will vary depending on the
weight of the gate, the gate length, the operating condition of the gate hardware, temperature and
the amount of charge the batteries have at the beginning of the battery power only operation.
Max Gate Weight / Length:
- MAX Megatron 1400 and 1400HP - 1400lbs @ 15 ft or 1200 lbs @ 20 ft
- MAX Megatron 2200 and 2200HP - 2200lbs @ 15 ft or 1500 lbs @ 20 ft
- MAX Megatron 2200 PLUS and 2200HP PLUS - 2500lbs @ 15 ft or 1800 lbs @ 20 ft
- MAX Megatron FAST - 1200lbs @ 12 ft gate per operator
- MAX Megatron FAST PLUS - 1600lbs @ 12 ft gate per operator
NOTE: The MAX Megatron FAST and FAST PLUS are ONLY available for installation on bi-parting gates
(dual operators). A single gate operator CANNOT be used.
25.2”
High Profile
1400HP
2200HP
2200HP PLUS
26.6”
12
12
13
14-15
16
17
18-21
29.9”
24.5”
16.8”
90° Opening Time:
- MAX Megatron 1400/1400HP/2200/2200HP/2200 PLUS/2200HP PLUS - 16 selectable speeds
from approximately 11.5 sec to 20 sec depending on the weight and length of the gate.
- MAX Megatron FAST and FAST PLUS - 16 selectable speeds from approximately
6 sec to 14 sec depending on the weight and length of the dual gates.
Entrapment Protection:
- UL 325 Type A Inherent (ERD sensor)
- Inputs for NORMALLY CLOSED (N.C.) UL 325
Type B1 (photo cell) and Type B2 (sensing edge)
17”
2
1400
2200
2200 Plus
FAST
FAST PLUS
24.5”
18.3”
18.5”
UL 325 2016 Standard-Megatron Quick Install Rev 10
21.3”
Quick Install Guide
for MAX Megatron
www.max.us.com
For detailed installation instructions and COMPLETE information about ALL the available options & features for
the MAX Megatron, please refer to the MAX Megatron Installation and Owners manual.
Operator Placement
1
Transmitter
CLOSING Photocell Beam can be 5” or less away from gate
CLOSED Gate
A
Long Arm
Calculations MUST be followed:
A should be at least 1/4 the gate length.
NOTE: Uphill or heavy gates - should be at least 1/3 the gate length.
B 15” minimum for open gate clearance (2” thick gate).
C distance “A” minus 17 inches (A - 17 = C).
Arm Restrictions
•
71” MAX length for arms.
• Long arm should be 90° from gate when OPEN.
• Arms should NOT be completely straight when CLOSED.
See
Arm Position on next page.
2
A
Secure gate operator
to concrete pad with
six (6) 1/2” x 3” (min)
Pivot
Point
Short Arm
1/2
sleeve anchors.
Receiver to MC-200 EDGE 1 Input
B
Concrete Pad
8”
LIMIT
LIMIT
CLOSED
OPEN
ERD
MC-200
JOG
Sensitivity
JOG
Motor Controller
Motor
GND
Cell
MATRIX
Photo
LEFT
RIGHT
Jog LT
Edge 1
Edge 2
ON-LINE
UL Entrap
Edge
OverLoad
Jog RT
5
4
1
3
POWER
MAX
2
ERD
12
16
LED ON
Edge
PhotoCell
Limit SW
13
15
14
POWER
POWER/SOLAR
IN
IN
TO MOTOR
CONTROLLER
BATTERY
BATTERY
BATTERY
MATRIX 1
PRIMARY
BACK-UP MODE
GATE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
PACK
IN
OPEN
LEAVE
MADE in USA
MAG
RIGHT
LEFT
1 TIME
OPEN
2Sec1.5Sec
OFF
LOCK
COM
NC
AUTOMATIC OPEN/CLOSE CONTROLS
Tamper NO
ANTI
GATE
SAFETYCENTEREXIT
TAILGATE
COM
TAMPER
GND
EXIT
OFFON
Tamper IN
CENTER
PHOTOCELL
UL
EDGE 1
SAFETY
MAX
MIN
OFF
ENTRAP
EDGE 2
CLOSE TIMER
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
ID
PLUG
UL ALARM 12V
ALARM RET
RESET
OPEN
STOPCLOSE
GND
POSITION
RECORDER
REVERSE SENSITIVITY
MAX
12VDC
GATE SPEED
MOTOR OVERLOAD
GND
OBD PORT
OPEN
BLACK BOX
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
CLAMP SLIPPING
24VDC
MAX
CLOSE
GND
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
ON-LINE
POWER
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
www.max.us.com
Made in USA
14”
8”
12” 6”6”
24”
C
Pivot
Point
30”
Concrete Pad
10”
30”
8.5”
Area
5.5”5.5”
Conduit
12”
12”
24”
UL 325 2016 Standard
ONE Entrapment protection sensor
MUST installed or operator will NOT
function. It MUST be MONITORED
and NORMALLY CLOSED (N.C.).
Beam Height:
21” Normal
27.5” Max.
Models: 1400/2200/FAST = 25”
Models: 1400HP/2200HP = 33.5”
Ground Level
Check local building codes in
your area for depth of concrete
(2 ft typical).
Models: 1400/2200/FAST = 19”
Models: 1400HP/2200HP = 27.5”
1
BATTERY
MATRIX 1
PRIMARY
BACK-UP MODE
GATE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
LEAVE
OPEN
MADE in USA
MAG
RIGHT
LEFT
OPEN
Photocell
PWR 24V -
ID
PLUG
12VDC
GND
24VDC
GND
EXIT
CENTER
SAFETY
GND -
RADIO SIG.
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
BOARD
OFFON
MATRIX
RS-485 (+) -
RS-485 (-) -
MIN
OFF
CLOSE TIMER
POSITION
RECORDER
BLACK BOX
FIRE DEPT
GND
RADIO GND
1 TIME
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
SAFETYCENTEREXIT
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
MAX
ENTRAP
EDGE 2
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
INPUTS
PACK
SWITCH
Power In
MOTOR
MOTOR
BATTERY
LIMIT
ALARM
UL ALARM 12V
ALARM RET
RESET
OPEN
STOP CLOSE
GND
REVERSE SENSITIVITY
MAX
GATE SPEED
MOTOR OVERLOAD
OBD PORT
OPEN
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
CLAMP SLIPPING
MAX
CLOSE
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
ON-LINE
POWER
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
MAX OPEN
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
MAX BC-7
Battery Voltage
Battery Module
EF1/2
ON/OFF
Replace
TEST
Battery IN
Battery
Battery
Battery
Error
6” Above
Ground
Conduit
UL 325 2016 Standard-Megatron Quick Install Rev 10
2
arm position
Install arms using these guidlines:
Arm in OPEN Position Arm in CLOSE Position
Gate Closed
Long Arm
Arm in Closed
Position
Short Arm
ERD
Sensitivity
Motor
OverLoad
5
4
3
MAX
ERD
12
16
LED ON
13
15
14
POWER/SOLAR
IN
BATTERY
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
CLOSED
IN
LEAVE
MADE in USA
OPEN
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
EXIT
OFFON
CENTER
SAFETY
MAX
MIN
OFF
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
POSITION
RECORDER
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
STRIKE
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
www.max.us.com
Gate Open
Ideal long arm position
is 90° from open gate.
JOG
JOG
LEFT
RIGHT
OPEN
1 TIME
MAX
GATE SPEED
MIN
MAX
PHOTOCELL
GND
KEYPAD / RDR
GND
LIMIT
LIMIT
CLOSED
OPEN
GND
Jog LT
Edge 1
Edge 2
Jog RT
TO MOTOR
CONTROLLER
PRIMARY
GATE
OPEN
OPEN
RIGHT
LEFT
OFF
SAFETYCENTEREXIT
MOTOR MOTION
OPEN
STOPCLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
CLAMP SLIPPING
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
SEC
GATE
GATE
GND
(+)
GND
(-)
(+)
GND
(-)
Made in USA
MC-200
Motor Controller
Cell
MATRIX
Photo
ON-LINE
Edge
UL Entrap
1
POWER
2
PhotoCellEdge
Limit SW
POWER
IN
BATTERY
MAGLOCK
DELAY
PACK
MAG
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
UL ALARM 12V
ALARM RET
RESET
GND
OPEN
GATE
COM
STATUS
CLOSE
BATTERY
IN USE
POWER
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
Long Arm
Positive Stop
on Long Arm
1/4” gap
IMPORTANT: DO NOT allow positive
stop on long arm to touch short arm in
closed position. Leave about a 1/4” gap.
Shor
t Arm
LIMIT
LIMIT
CLOSED
OPEN
MC-200
ERD
JOG
Sensitivity
JOG
GND
Motor Controller
Cell
Motor
MATRIX
Photo
Jog LT
Edge 1
LEFT
Edge 2
RIGHT
Jog RT
ON-LINE
Edge
UL Entrap
OverLoad
5
4
1
3
POWER
MAX
2
ERD
12
16
LED ON
PhotoCellEdge
Limit SW
13
15
14
POWER
POWER/SOLAR
IN
IN
TO MOTOR
CONTROLLER
BATTERY
BATTERY
BATTERY
PRIMARY
MATRIX 1
BACK-UP MODE
GATE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
PACK
IN
LEAVE
OPEN
MADE in USA
MAG
RIGHT
LEFT
OPEN
1 TIME
OFF
2Sec1.5Sec
LOCK
COM
NC
AUTOMATIC OPEN/CLOSE CONTROLS
Tamper NO
ANTI
GATE
SAFETYCENTEREXIT
TAILGATE
COM
TAMPER
GND
EXIT
OFFON
Tamper IN
CENTER
PHOTOCELL
UL
EDGE 1
SAFETY
MAX
MIN
OFF
ENTRAP
EDGE 2
CLOSE TIMER
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
ID
PLUG
UL ALARM 12V
ALARM RET
RESET
OPEN
STOPCLOSE
POSITION
GND
RECORDER
REVERSE SENSITIVITY
MAX
12VDC
GATE SPEED
MOTOR OVERLOAD
GND
OBD PORT
OPEN
BLACK BOX
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
24VDC
CLAMP SLIPPING
MAX
CLOSE
GND
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
POWER
ON-LINE
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
www.max.us.com
Made in USA
NO
Wall
Gate Open
Opening
in Wall
NEVER install the arm so arm protrudes
through an opening in the open position.
Re-Attach Arm to Operator:
Limit pin MUST fit into slot in
bottom of release handle clamp
directly under the arm when
re-attaching arm to operator.
Release Handle Clamp
Arm
Slot
Gate Bracket Assembly
DO NOT over tighten bolt
Arm MUST be level.
Arm Elbow Assembly
L
ong Arm
DO NOT over tighten bolt
BATTERY
MATRIX 1
BACK-UP MODE
LEAVE
CLOSED
LEAVE
OPEN
MADE in USA
OPEN
1 TIME
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
BOARD
EXIT
OFFON
MATRIX
CENTER
RS-485 (+) -
RS-485 (-) -
PWR 24V -
SAFETY
MIN
MAX
OFF
GND -
CLOSE TIMER
PARTIAL
OPEN
ID
PLUG
ALARM
POSITION
RECORDER
12VDC
GND
OBD PORT
BLACK BOX
24VDC
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
Battery Voltage
EF1/2
Positive
PRIMARY
GATE
OPEN
OPEN
RIGHT
LEFT
MOTOR MOTION
PACK
SWITCH
BATTERY
LIMIT
OPEN
MAX
GATE SPEED
MIN
MAX
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
PRIMARY
GATE
PHOTOCELL
GND
(+)
GND
(-)
ON/OFF
Battery
Stop
MAGLOCK
DELAY
MAG
OFF
2Sec1.5Sec
LOCK
COM
NC
Tamper NO
GATE
SAFETYCENTEREXIT
COM
TAMPER
GND
Tamper IN
PHOTOCELL
UL
EDGE 1
ENTRAP
EDGE 2
ID PLUG
ERROR
INPUTS
Power In
MOTOR
MOTOR
UL ALARM 12V
ALARM RET
RESET
STOP CLOSE
GND
REVERSE SENSITIVITY
MOTOR OVERLOAD
OPEN
GATE
NO LIMIT SWITCH /
COM
STATUS
CLAMP SLIPPING
CLOSE
BATTERY
IN USE
POWER
SEC
GATE
24V
GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
MAX BC-7
Battery Module
Replace
TEST
Battery IN
Battery
Battery
Error
Short Arm
Limit Pin
Limit Rings
When satisified with gate open and closed positions, weld completely
around arm tubing and gate bracket.
UL 325 2016 Standard-Megatron Quick Install Rev 10
2
release handle clamp
YES
3
Adjustment:
IMPORTANT: Tighten the adjustment bolt until
NO SLIPPAGE occurs when handle is in the
IMPORTANT: Handle MUST be
HORIZONTAL when FIRMLY in
secure position.
SECURE HORIZONTAL position.
factory set bolt
DO NOT adjust
YES
Adjustment
Bolt
Handle in release position
olt
b
djust
a
or firm grip
f
NO
Pull
Test for Arm Slippage: When Release Handle Clamp is
in the SECURE HORIZONTAL position, Pull the end of
gate. NO slippage should occur. If it does, re-adjust bolt.
Re-Attach Arm to Operator:
Limit pin MUST fit into slot in
bottom of release handle clamp
directly under the arm when
re-attaching arm to operator.
Release Handle Clamp
Arm
Slot
LIMIT
LIMIT
CLOSED
OPEN
MC-200
ERD
JOG
Sensitivity
JOG
GND
Motor Controller
Cell
Motor
MATRIX
Photo
Jog LT
Edge 1
LEFT
Edge 2
RIGHT
Jog RT
ON-LINE
Edge
UL Entrap
OverLoad
5
4
1
3
POWER
MAX
2
ERD
12
16
LED ON
PhotoCellEdge
Limit SW
13
15
14
POWER
POWER/SOLAR
IN
IN
TO MOTOR
CONTROLLER
BATTERY
BATTERY
BATTERY
MATRIX 1
PRIMARY
BACK-UP MODE
GATE
LEAVE
MAGLOCK
CLOSED
DELAY
OPEN
OPEN
PACK
IN
OPEN
LEAVE
MADE in USA
MAG
RIGHT
LEFT
1 TIME
OPEN
2Sec1.5Sec
OFF
LOCK
COM
NC
AUTOMATIC OPEN/CLOSE CONTROLS
Tamper NO
ANTI
GATE
SAFETYCENTEREXIT
TAILGATE
COM
TAMPER
GND
EXIT
OFFON
Tamper IN
CENTER
PHOTOCELL
UL
EDGE 1
SAFETY
MAX
MIN
OFF
ENTRAP
EDGE 2
CLOSE TIMER
ID PLUG
PARTIAL
MOTOR MOTION
ERROR
OPEN
ID
PLUG
UL ALARM 12V
ALARM RET
RESET
OPEN
STOPCLOSE
POSITION
GND
RECORDER
REVERSE SENSITIVITY
MAX
12VDC
GATE SPEED
MOTOR OVERLOAD
GND
OBD PORT
OPEN
BLACK BOX
GATE
MIN
NO LIMIT SWITCH /
COM
STATUS
24VDC
CLAMP SLIPPING
MAX
CLOSE
GND
LIMIT
BATTERY
SWITCH
ON-LINE
IN USE
MOTOR
POWER
ON-LINE
PRIMARY
SEC
GATE
GATE
24V
GND
PHOTOCELL
GND
STRIKE
GND
KEYPAD / RDR
GND
FIRE DEPT
GND
MAX OPEN
GND
RADIO SIG.
RADIO GND
OPEN
STOP
CLOSE
COM
GATE DISABLE
(+)
GND
(-)
(+)
GND
(-)
www.max.us.com
Made in USA
IMPORTANT: The arm MUST NOT slip when
the gate is cycling or the gate OPEN and
CLOSE limit positions will NOT be LEARNED.
Gate speed will remain slow if gate positions
are NOT learned.
Limit Pin
Limit Rings
3
NOTE: Limit rings that have been previously
set will automatically re-align the gate’s open
and close position after release handle clamp
has been re-attached and secured.
No re-adjustment is necessary.
UL 325 2016 Standard-Megatron Quick Install Rev 10
W
ARNIN
G
HI
GH
VO
LT
A
GE
4
ac input power
Wire input AC power wire to the MAX Megatron Toroid box.
Choose either 115V or 230V setting on input AC power
selector switch.
CAUTION: If power selector
switch is set for 115V but
input power is actually 230 V,
7 Amp Fuse will blow.
CAUTION: Make sure circuit
breaker is OFF from incoming
AC input wire BEFORE wiring!
Input AC Power Options
Single Phase 115VAC Only
115VAC
Set to 115V
Single Phase 230VAC Only
115V
115 OR 230VAC
Power Wire
230VAC
DANGER
HIGH VOLTAGE!
Line (Black)
Neutral (White)
Chassis (Green)
Power Terminal
Input AC Power
Selector Switch
Line (Black)
Neutral (White)
Chassis (Green)
230V
Back of MAX
MAX
Toroid Box
7 Am
FU
io
ct
te
o
r
p
e
d
th
e
h
u
t
i
n
i
t
n
y w
.
l
co
n
o
use
or
f
F
f
:
o
ace
as
G
g
pl
n
e
N
i
e le
I
r
,
ne p
at
N
r
ntr
e
R
r
i
ble
co
A
si
n
and
st f
W
pour
o
fu
n
i
i
e
T:
ct
N
yp
es
ga
un
e
t
t
E
a
r
e
iqu
se
m
i
st
pro
l
i
i
r
a
SEM
l
sa
ut
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IS
,
ct
re
T
e
t
i
a
r
R
d
n
met
ca
VE
t
o
ce
r
A
e
p
in
’
e
d
m
co
es
u
sq
i
r
êmes typ
m
les.
e
d
na
i
om
n
p
SE
ax
m
n
A
O
3
C
WER
VA
PO
5
1
1
ff
O
7 Amp Fuse
n
s
AC
IN
115
S
elec
Vo
t
Input
ltage
11
5V
A
230VA
C
or
C
MAX
Mega
t
ro
n To
r
o
id
Toroid Box
www
.
Max.US.c
o
m
AC Power
Gang Box
Power
Terminal
WARNING
!
HIGH
t
ec
VOLTAGE
sconn
before
di
power
icing unit
v
ser
Set to 230V
230V
Turn Power ON
n
o
i
t
ec
MAX
Toroid Box
st fire
WARNING
n
agai
same type and
rome
AVERT
mp
co
es d
u
q
me
ris
mê
de
na
mi
no
7 Amp
SE
FU
n
O
WER
PO
Off
urn Power ON
LEDs should light up on operator.
Battery power automatically turns ON.
T
F
:
, re
ISSEMENT:
ttre
ce
’in
s ty
les.
115VA
ntinu
r co
o
place only wit
rating
ro
p
la
, u
ie
nd
t ca
e
pe
C 3A ma
e
prot
d
th
e
h
s
of fuse.
pa
ntre les
r ne
u
ble
co
si
n
po
fu
s
ctio
e
te
r un
e
tilis
ristiqu
é
ct
ra
OPERATOR!
x
IMPORTANT: Make sure there are NO exposed bare
wires at the power terminal connection.
Turn ALL Power OFF
DO NOT
CYCLE
1 Turn OFF POWER Switch on MAX Toroid Box.
Battery power will remain ON.
2 WAIT for 15 seconds.
3 Press and HOLD (approx. 5 seconds) the
RED ON/OFF BATTERY button until MAX BC-7
LEDs turn ON, then release button. LEDs will
turn OFF. (Up to 30 sec.)
IMPORTANT: This procedure must
be followed whenever ALL power
must be turned OFF on operator.
OverLo
M
ot
or
ad
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RD
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1
UL 325 2016 Standard-Megatron Quick Install Rev 10
4
L
ground operator
WARNING
5
Operator MUST be Properly GROUNDED
IMPORTANT: Operator MUST be grounded in lightning
prone areas or warranty will be VOIDED!
WARNING
connect chassis
to ground rod for
lightning protection
Proper grounding of this gate operator is a requirement for LIGHTNING
PROTECTION in lightning prone areas. To be effective, ground connections
should be made with a minimum 12 AWG, 600 volt insulated wire to a
ground point within 3 feet of the gate operator. The ground point must be
at an electrical panel, a metallic cold water pipe that runs in the earth, or
a grounding rod.
NOTE: Consult city codes for AC line wiring.
Beware of existing underground services.
Ground
within 3 ft
of operator.
ssis
a
Ch
Ground
Grounding Rod
0
0
oller
r
nt
MC-2
Co
r
to
p
WER
o
a
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RD
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TR
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RS-485 (+) -
RS-485 (-) -
PWR 24V -
AC
I
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N
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nput
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GE 2
D
MA
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T
Power In
UL
EXI
UTO
G
U
A
PL
TI
AP
R
E
ID
OR
AN
NT
T
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N
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PUTS
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)
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(
N
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LL
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+)
E
(
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C
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E
T
A
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)
R
C
D
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(
/
N
)
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G
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N
+
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D
(
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P
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D
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A
R
7
BC-
odule
M
y
r
MAX
atte
B
N
I
ry
e
t
Bat
rror
E
T
S
E
T
ry
e
ge
t
t
e
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c
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pl
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e
t
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t
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t
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t
F
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A
/
/2
B
N
1
T
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ry
T
e
t
ER
t
E
Ba
Y
I
N
set opening direction and id plug
6
OPEN LEFT OPEN RIGHT
ID plug MUST be plugged in.
1400
1400HP
1400
MAX
MEGATRON
2200
2200HP
2200
AX
M
MEGATRON
FAST
N
ATRO
MAX
MEG
PRIMARY
GATE
PRIMARY
OPEN
LEFT
OPEN
GATE SPEED
PRIMARY
PHOTOCELL
GND
OPEN
RIGHT
GATE
OPEN
RIGHT
MOTOR MOTION
STOP CLOSE
REVERSE SENSITIVITY
MOTOR OVERLOAD
NO LIMIT SWITCH /
LIMIT
SWITCH
ON-LINE
MOTOR
ON-LINE
GATE
(+)
GND
(-)
SAFETYCENTEREXIT
CLAMP SLIPPING
SEC
GATE
(+)
GND
(-)
MAGLOCK
DELAY
OFF
OPEN
STOP
2Sec1.5Sec
GATE
TAMPER
UL
ENTRAP
GATE
STATUS
CLOSE
COM
MAG
LOCK
PHOTOCELL
UL ALARM 12V
GATE DISABLE
COM
Tamper NO
COM
Tamper IN
EDGE 1
EDGE 2
ID PLUG
ERROR
ALARM RET
RESET
OPEN
CLOSE
BATTERY
IN USE
POWER
24V
GND
NC
Dual Gate Operators NOTE: Secondary
operator will automatically be set to
GND
the opposite opening direction as the
primary gate operator.
ID Plug Error: If ID plug is NOT plugged in,
board will constantly beep and operator will
GND
COM
NOT function.
NOTE: See manual for more
information about Matrix 1 settings.
OPEN
LEFT
Set the desired opening direction.
MATRIX 1
MADE in USA
EXIT
CENTER
SAFETY
FAST
PLUG
ID
12VDC
GND
24VDC
GND
RADIO SIG.
BATTERY
BACK-UP MODE
LEAVE
CLOSED
LEAVE
OPEN
OPEN
1 TIME
AUTOMATIC OPEN/CLOSE CONTROLS
ANTI
TAILGATE
OFFON
MAX
MIN
OFF
CLOSE TIMER
PARTIAL
OPEN
POSITION
FIRE DEPT
RADIO GND
RECORDER
OBD PORT
BLACK BOX
GND
MAX OPEN
MAX
MIN
MAX
STRIKE
GND
KEYPAD / RDR
GND
GND
UL 325 2016 Standard-Megatron Quick Install Rev 10
5
limit switch adjustment
MIT
CAUTION
7
The limit rings need to be set BEFORE the gate can be cycled or DAMAGE could occur.
Manual Release
O
Mot
ver
or
Loa
d
E
S
ER
R
e
n
D
s
i
D
ti
vi
ty
5
1
2
4
1
3
3
1
4
15
1
6
JOG
MA
LE
L
E
F
X
D
T
O
N
JOG
R
I
G
H
M
AT
R
I
X
1
M
A
D
E i
n
U
S
A
AUTOMATI
AN
E
XI
T
T
AI
L
GA
ON
C
E
NT
ER
S
A
F
E
T
Y
MI
N
OF
M
A
F
C
X
LOS
E
T
I
I
D
ME
P
R
L
U
G
P
AR
TIA
O
PE
1
2
V
D
C
GND
P
O
SI
RE
TI
2
ON
COR
4
V
D
C
DE
G
ND
O
BD
BLACK
P
O
RT
BO
X
D
N
O SIG.
I
T
D
O G
I
A
N
D
E
R
DEP
A
P
E
R
O
D
X
N
FIR
D
G
IKE
N
MA
R
G
D
PA
N
ST
Y
G
KE
Ba
t
tery Vo
E
l
t
ag
1/
e
2
F
T
o
B
B
AC
K
L
E
A
C
VE
O
P
EN
C
T
I
T
E
O
F
F
L
N
R
M
M
A
R
D
R
/
L
D
OCEL
T
O
GND
PH
GND
ON/O
F
B
F
a
ttery
J
AT
T
E
RY
-U
P MO
L
E
D
A
VE
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L
O
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D
P
R
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MA
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P
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RY
N
G
1
A
T
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T
M
E
E
O
P
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N
L
EF
T
OP
OPE
EN
RIGHT
N/CLOSE
MA
G
LO
RD
DE
C
OA
X
I
K
O
B
L
X
F
A
F
I
CO
TR
Y
T
A
PWR 24V -
1
.
M
5
S
N
e
c
TR
RS-485 (-) -
2
RS-485 (+) -
S
e
C
O
c
E
MA
LS
NT
GND -
G
ERE
L
OCK
S
AF
E
TY
COM
G
AT
M
R
E
A
TAMPER
AL
T
a
CH
T
mp
WI
S
e
IT
r
M
LI
K
N
C
A
P
Y
R
E
C
T
OM
AT
B
G
PUTS
T
ND
IN
a
R
mp
TO
O
M
er I
N
P
MOTOR
HO
UL
T
O
C
E
MO
L
L
TION
E
NTR
E
A
D
P
GE
1
O
PE
N
E
MA
D
GE
X
STOP
2
G
I
AT
D
PL
E
C
SP
R
U
L
E
VE
O
G
ERROR
IN
E
S
RS
E
E
D
E
SE
NSI
X
M
T
UL
I
O
VIT
T
A
OR
Y
L
O
A
V
R
E
R
A
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N
L
L
O
O
A
A
L
D
R
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2
M
V
M R
CL
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SW
A
M
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P
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P
/
P
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G
G
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ND
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M
AT
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WI
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S
TC
O
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N
H
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US
N
E
MO
TO
O
O
PR
N
R
PE
-
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M
N
N
AR
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G
Y
A
C
T
OM
E
C
+)
L
SE
OS
(
ND
C
E
G
G
-)
A
T
(
E
E
B
+)
AT
(
ND
T
N
G
E
-)
R
E
E
(
Y
I
N
ISABL
S
OP
US
D
OP
O
E
M
ST
E
CL
T
P
CO
OWE
GA
R
V
D
24
GN
MAX BC-
B
a
Re
tte
p
r
y
l
ac
Mo
Battery
e
7
d
ul
e
TE
S
T
Batte
B
r
attery
y
IN
Erro
r
IMPORTANT: Remove breather
pin from gear reducer BEFORE
cycling operator.
Breather Pin
Adjust Limit Switches:
Make sure power is ON. Manually Release Arm.
1. Move gate to CLOSED position.
CAUTI
ON
t
bol
st
rip
g
adju
or firm
f
REMOVE
BEFORE
OPERATION
2. Loosen closed limit ring screw.
3. Rotate closed limit ring until closed LED lights.
4. TIGHTEN CLOSED limit ring screw
LT
g
RT
og
ND
1
J
G
2
ge
e
o
g
Ed
t
o
Ed
h
P
Cell
MA
ON-L
T
R
IX
IN
E
E
L
d
i
m
g
1
e
i
t
S
W
M
U
2
L
ot
E
n
MC-2
tr
or
E
a
d
p
g
e
C
ont
P
P
h
o
to
0
O
r
C
ol
0
WE
e
l
l
l
er
R
N
C
O
er In
w
Po
R
TO
MO
on
i
ct
te
o
r
p
the
h
t
nued
wi
nti
y
.
l
co
on
use
f
s
: For
ace
es
g of
pl
pa
l
n
e
i
e
r
t
r
,
ne
a
r
nt
e
e
our
n co
and
st fir
WARNING
p
o
:
fusibl
n
i
e
t
c
NT
e
typ
un
E
agai
r
ques
i
se
prot
me
i
st
l
i
r
a
SEM
sa
l
uti
é
e
tr
t
ract
RTIS
E
ndie,
e
ca
V
A
et
nc
i
e
d’
mprome
co
ues
sq
mes typ
i
r
ê
.
m
es
de
nominal
p
7 Am
E
x
US
F
ma
On
3A
WER
AC
PO
115V
ff
O
IMPORTANT: LEDs MUST light up when gate reaches OPEN and CLOSE
positions or operator WILL NOT learn gate positions. If gate positions are
not learned, gate cycling speed will remain SLOW during normal operation.
CLOSED
LED
lights
CLOSED
LIMIT
OPEN
LIMIT
leaving NO gap.
5. Move gate to OPEN position.
6. Loosen open limit ring screw.
7. Rotate open limit ring until open LED lights.
8. TIGHTEN OPEN limit ring screw
leaving NO gap.
IMPORTANT: Manually Secure Arm
CLOSED
OPEN
LIMIT
LIMIT
OPEN
LED
lights
Arm in Closed
Position
Short Arm
Positive Stop
on Long Arm
1/4” gap
IMPORTANT: DO NOT allow positive stop
on long arm to touch short arm in closed
position. Leave about a 1/4” gap.
“Fine Tune” Limit Rings Adjustment
ERD
Sensitivity
Motor
OverLoad
ERD
5
4
3
MAX
12
16
LED ON
13
15
14
Push and HOLD the JOG LEFT or JOG RIGHT buttons
accordingly on the MAX MC-200 motor controller to
move the gate (release the button to stop gate).
Re-adjust limit ring postions as desired.
JOG
LEFT
JOG
RIGHT
GND
Jog LT
Edge 1
Edge 2
Jog RT
Photo
MATRIX
Cell
ON-LINE
Limit SW
Edge
1
2
Edge
D
E
L
l
i
t
n
u
g
n
i
r
D
E
S
O
L
C
e
MC-200
Motor Controller
UL Entrap
POWER
PhotoCell
s
t
h
g
i
l
t
a
t
o
R
Limit Ring
Screw has
NO GAP when
tightened.
Arm in
CLOSED position
Make sure OPEN/CLOSE
limit rings are tightened
after adjustment or
slippage could occur.
CAUTION
Arm in
OPEN position
NO GAP when
R
o
Limit Ring
Screw has
tightened.
t
a
t
e
O
P
E
N
r
i
n
g
u
n
t
i
l
L
E
D
l
i
g
h
t
s
UL 325 2016 Standard-Megatron Quick Install Rev 10
6
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