Mattison Machine Works No. 57-D Automatic Lathe Lathes

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9he Improved
Mattison ////iww//<' ShapingIpthe
l The Standard Machine Turner 1
ja
|
The Result of Continuous Development
ORE than thirty years ago, in a little shop at
M
wood turning to replace the slow, expensive hand-chisel method of the expert woodturner.
er’s method of applying his first on one side of a member, then on the other, cutting from high point to low point with a shear cut, was the only way a knife of any kind would shape a turning smoothly without chipping out
the small members.
wood, Mr. Mattison developed a rotary cutterhead con taining a multiplicity of knives which would cut the entire length of the turning at once, still retaining the handturner’s principle of
Beloit, Wisconsin, Mr. C. Mattison conceived the idea of a machine method for ornamental
He realized that the handturn-
But instead of presenting one knife at a time to the
chisel
the shear cut.
Simplicity
—
Through all these years the Mattison Lathe has been
gradually and continuously developed. It has several
been enlarged and redesigned. The engineering tal
times
ent which was responsible for the original lathe invented
the Keynote
mental squares and octagons, and also improved the terhead system to make it easily handled. But through these transitions and refinements, the main idea, correct to begin with, was not changed one iota.
During the development of the Mattison Lathe, the idea has been to eliminate "guesswork sible
—to make the machine easy and simple to operate. All adjustments are strictly mechanical and dependable. The main base is large and heavy, cast in one piece, to
[2]
workholding devices for support ing out-of-the-ordinary shapes, perfected the gonal dies for producing orna-
application
” as much as pos
of
poly
cut-
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ft:
make the entire machine rigid and entirely free from vibration. Such refinements simplify the operation and upkeep
of the
the
hands
The Mattison Lathes of recent years incorporated all features of mechanical construction which had worth while as a means of increasing capacity, simplifying the preparation of cuttcrhcads, and making the operation as nearly automatic as possible. Nevertheless, constant study revealed additional refinements which could be applied to still further increase the tion advantages
J
Mattison Lathe the very latest ideas in mechanical con
machine and insure continuous
of an
ordinary mechanic.
of
the machine. So in the present Model
operating
efficiency
and produc
proven
at
struction have been combined. These include smooth running ball-bearing cutterhead arbor; provision for keep ing
the
machine ness of the floor, which assures perfect operation of the ball bearings; double-end drive for
the removable, swinging end bearing, etc.
The Model D Mattison Lathe merits its recognition as
The Standard Machine Turner, for it meets every demand
of present-day manufacture, and also provides a practical
method for almost any conceivable development or change
of the future, so far as ornamental round, square, octa gonal, or any other polygonal shaped work is concerned.
level at all
3JGV>
times regardless of the uneven
the
stock being turned;
What it Does
HE Mattison Automatic Shaping Lathe will handle practically anything in the way of plain or fancy turnings, producing round, square, octagonal, hexa
gonal, or most any other polygonal shape. Among the
more common uses might be mentioned the shaping of table legs and pedestals, piano pillars, piano-bench legs, piano lamp standards, standards and posts for bureaus, chiffoniers, table and toilet stands; bed posts and reaches, chair legs, casket corners, coffin handles, ten pins, indian clubs, dumb-bells, neck yokes, ball bats, lawn mower handles and
most any style or shape of turning of a size its range.
In
a large number of wood parts which can be shaped to
better advantage shaper or developing special workholding devices for speeding up
the production of odd-shaped work
not considered a turning machine application. Before de
ciding that the Mattison Lathe cannot be adapted for
those special, odd-shaped jobs you have to do, send a sample or sketch to us and let our engineering department
determine whether a practical workholding device can be
made. They possibly have already solved a similar shap
<
1
ing problem for someone else.
T
a powerful, compound lever controlled
cutterheads are placed on the arbor to
length of cut in one operation. Both head and tail centers
are driven by power feed, which starts and stops auto
matically as the carriage is fed up to and away from the knives. The direction of travel of the stock may be re versed during the operation of the
is provided for this purpose.
On some kinds of turnings it is preferable to revolve
stock against the knives, but on others,
the stock with the knives. Also on certain classes of square turnings, the best results arc obtained by revolving the stock with the knives for cutting the corners, and revers ing for completing the cut. This is accomplished without loss of time because the feed reverse is instantaneous.
rollers, automobile tire pump handles;
coming
addition to so-called regular turned work, there are
on the Mattison Lathe than by bandsaw,
jointer methods. Our engineers are continually
which
previously was
How it Works
HE blank or centers. These work supports oscillating carriage, which is fed up to the knives by
stock is gripped in rotating work
arc
mounted on the
by hand. Sufficient
produce
machine.
A
it is best to
supports,
the desired
foot lever
in fact,
within
revolve
HE output varies according to the style and sire of work being turned, and also as to the kind of
TT
wood being cut, running anywhere from 100 to 6000 pieces per day. Compared with hand work, round turnings are produced at from one-sixth to one-tenth the cost, and when it comes to square and other polygonal shapes, the cost is frequently cut down to one-twentieth of band saw and shaper work. On square and octagonal turnings, the advantage gained is not only which the pieces arc shaped, but much less time is required to sand them. Band sawed work is left rough
a great deal of filing and sanding, while the work the Mattison Lathe is perfectly smooth and needs but very little finishing. Also with the lathe, every corner is mitered perfectly, and all pieces come out absolutely true and uniform in sice and shape.
In comparison with old-style turning machines, the latest Model D Mattison Lathe is a great deal faster and much easier to operate, which considerably increases pro duction on some kinds of turnings, the Model D saves material, and this
over that possible
feature further reduces
Double-End Drive
MOST effective double-end power drive for the
stock has been incorporated in the design of the
A
latest Model D
Both the head and tail stock centers are driven. Only enough pressure is given the stock by the tail center weight to keep it firmly engaged by the two centers.
Since both centers
overcome and it is possible to turn exceptionally delicate
work without danger of the stock breaking.
This double-end drive adds greatly to the capacity of
this
type machine, and aids materially in the production of
perfect quality. It is not necessary to nurse the blank stock into the work on machines having only the head stock driven. With the Mattison Lathe there is no twisting and no
chattering to spoil the smoothness of the work. Sanding
time is thus materially reduced, and in some cases, can be
omitted entirely.
knives, as is the case when running delicate
the
[3]
acity
in the speed at
and requires
leaving
with
the older equipment. Also
production expense.
(Patent Pending)
Mattison
are power driven all twisting action is
Automatic Shaping Lathe.
i
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Power Feed Drive
A SINGLE pulley drive with belt tightener from the
main arbor operates the automatic feeding mechan
ism. Worm and worm gear in head stock are al ways in mesh and run in an oil bath. Worm operates between ball bearings. A positive toothed clutch replaces the sliding box, so there is no reason for making any
adjustments to the worm or worm gear. This assures long
life and freedom from excessive
is constructed with universal joints so the carriage bed
plate may be offset for tapered turnings, without disturb ing the permanent mesh of the worm and worm gear in head stock.
The power feed is gear driven, and the travel may be
reversed by means of the conveniently located foot lever at front side plished through sliding gears running in a bath of oil, instead of shifting belts on a cone pulley.
Four rates of speed are provided for the stock being turned, which gives ample range for the various kinds of woods.
of the machine base. Feed
wear. Upright feed shaft
changes are accom
Swinging End Bearing
(Patented)
HE illustrations below plainly show the advantage
of the removable, swinging end bearing. When
T
changing cutterheads, it is only necessary to remove the spindle nut, loosen the two bolts on the bearing box, and swing the bearing around on its hinge, out of the
way. There is ample clearance for easily handling
cutter-
of
heads
Every lathe operator and set-up man will certainly appreciate this added convenience on the present model Mattison Lathe. It not only relieves him of lifting the weight of the outboard bearing, but it greatly quickens and simplifies the changing of cutterheads.
the largest diameter on and ofT the arbor.
In this Illustration the carriage is forward in cutting position with outboard bearing- fastened in place. right is shown the advantage of swinging the bearing around out of the way when changing heads. The action
of the carriage counter-balancing weight is also apparent.
To
the
Tliese two views show the screw adjustment for off setting-
the
the rigrht-hand carriag-e stop for regulating- depth of cut. Another stop is placed at left end of machine. There is positive control ency toward vibration
[4]
carriag-e bedplate for tapered turning's, also
at
both ends which
or
springing*.
prevents
any
tend
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The Frictionless Oscillating Carriage
WITH TOGGLE-LINK FEED
t ■ 'HE oscillating carriage used on the Mattison 57-D
Lathe is simplicity itself. It operates freely and posi-
lively without friction whatever. It has no gibs or slides to ance by clogging with shavings. It is quick-acting, sensi tively controlled, and is handled with very little effort. These features are accomplished by supporting the car riage on a single rocker base, giving it absolute rigidity.
It oscillates back and forth through two heavy toggle links attached to a shaft which passes through two sup porting brackets adjustably mounted on machine base near top of carriage. These supporting brackets are ad justable to permit the toggle links to. straighten out carriage is up to cutting position regardless of the diam eter of the turning being made.
The advantage of the simple toggle-link system for an
oscillating carriage over the complicated lever and link
system is that when
tion, the links straighten out, making the control of the carriage much more positive and sensitive at that point,
as well as adding enormously to the leverage of the oper ating handle. There is no back lash or lost motion in the carriage of the Mattison 57-D Lathe. Another advantage
of high importance is that as these toggle links straighten out when the carriage approaches the cutting position, they act almost as a lock, and the to “
fight
knives against the outward thrusting
” the feed lever to keep the carriage up to the
the carriage is forward in cutting posi
and with
shaft at
no binding
wear or
the bottom of the
operator does not have
action
tendency
cause annoy
of
the cutter-
machine
when
head. Still, these toggle links do not in the least interfere with the easy movement of the operating handle.
To further assist the operator in handling the Lathe, this carriage is counterbalanced by a weight active only when the carriage is in the out position, be coming neutral
moving the carriage back and forth is quite easy, yet its
sensitiveness of control is not affected when in cutting
position.
Although the carriage itself is made much heavier than would be necessary to support the work-holding devices and withstand the strain it is subjected to, the purpose of this extra weight is to provide full rigidity and absorb vibration.
The work-holding devices are not placed directly on the frame provided with screw adjustment for throwing the work holding devices out of line with the cutterhead arbor. This is much superior to the old arrangement the tail stock was adjustable to throw the centers out of
line with each other. Where the centers are thrown out
of line, the stock has a tendency to roll over the driving
center. With this bed-plate arrangement, the centers are always a uniform and positive drive.
Since the upright feed shaft is constructed with uni versal joints, the carriage bed plate may be shifted with out distrubing the permanent mesh of worm and worm gear in the head stock.
when
the cutting position
of the carriage, but are supported
kept
in
perfect line
with
each other, and
is
Mattison
that is
reached. Thus
on a bed-plate
where
guarantee
only
Automatic Steady Rests
The vertical and horizontal steady rests are here shown supporting
"I 'FFICIENT steady rests are very essential when
ji running stock less than three inches in diameter.
arm and bears up from underneath the turning; the other has a vertical arm and bears against the side opposite to where the knives are cutting. When one or
more of each type of rest are used, the best results are
obtained, as the two types working together, form a clamp
on the turning which prevents trembling up and down
as well as in and out.
The rests are entirely automatic in operation. Moving
- a round turning
^ Two types of rests are used. One has a horizontal
- with carriage forward in
cutting
- position.
of
the turning
_
_____________
Carriage lias been drawn back for changing botb rests
the carriage
place, and as well as a round shape. When the carriage is drawn back, the trip strikes the block and the drop back away from the turning to permit the removal and inserting of justment is provided for varying the tension of the rest arm. The rests are mounted separately and may be moved sideways, independent of each other, and applied to that
point on the turning where they safety stop
[5]
have
Stock-centering
automatically receded from the turning.
- attachment is
forward up
coil
springs
prevents the rests from getting into the knives.
to the
permit them to
stock
without interference.. A screw ad
_
also
Ulustrated.
cutters brings
conform to a square
rests
will be most effective. A
- stock and
the arms into
automatically
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T-Slot Type Radial Cutterheads
WORKING PRINCIPLE—The cutting action of this head is identical with the principle of hand turning. In
forming a bead or other ornamental member, the knives always start at the highest point and shear downward, toward the is just as much with the grain as across it, resulting in an
easy cut and a smooth one. Owing to there being six knife seats around the cylinder, and
the cylinder being made up in short sections, it is possible to divide or stagger the knives around the circle of the head to the extent that very rarely
are more than one or two knives cutting at the same time. Thus the cutting strain on the stock is reduced to a minimum. The cutterhcad is made up of three
parts; the cylinder, the knife holders and the knives.
CYLINDER is accurately ma
chined from solid steel in the
form of a sleeve which fits over the machine arbor, and is pro vided with six slots for attaching the knife holders. This makes room for sufficient knives so that each one is confined to cutting a single member of the pattern
more readily interchanged from one pattern to another. Cylinder parts are made up in short sections to be easy
to handle and for interchanging a complete section of cutterhead from one pattern to another. This part is standard and the same for all turnings.
KNIFE HOLDERS—Knife holders also come in styles and sizes and as many may be placed on the cylinder
right
and toward the left. In this way the cut
—thus the knives are easier to make and much
standard
as the number of knives for the pattern in hand may require. We use a one-piece knife holder, made of steel. Its fastening on the cylinder is simply a case of clamping
two machined flat surfaces rigidly together. A large bolt and nut are used for clamping, and there is no chance for the holder to rock or slip on its seat. A tongue is
cut. It will be noticed that the knife comes back of the
center line of the head, giving it a certain amount of for ward cut. This eliminates the necessity of using a bent knife on ornamental members.
There are dozens of ways to handle the cutterhead proposition to meet varying conditions. Our more than thirty years to devise combinations to suit most any conceivable con
dition to make the use of the Maltison Lathe profitable.
’ experience in cutterhead building enables us
provided on the base of the holder which accurately fits in to the upper part of the cylinder slot and eliminates any possibil ity of twisting and also relieves the bolt from any undue strain. Each holder can be adjusted or removed from the cylinder with
out in any way interfering other holders. As many holders, in any combination, can be as sembled on the cylinder as the pattern in hand requires.
KNIVES are all made of plain tool steel and anyone who is capable of making knives for a
sticker or shaper will have no
trouble making them for this head to suit any pattern. The knife holders are so fashioned as to hold the knife at the proper angle to give it the correct shear
planer
with
Simplicity of Shaping Knives for the Mattison Lathe
HERE is nothing compli- catcd about the making of
T
knives for the cutterheads
used on the Mattison Lathe. Plain tool steel is used and a man fam- lliar with moulder or shaper knives has no trouble in building
up heads for any kind of turning.
There are really only three
general shapes to be considered in making the knives for orna- mental turnings to be produced by the machine: the straight or
tapered part, the bead, and the
cove. Even the “ combining of the bead and cove. Beads and coves, of course, take on different radii, and straight
parts are often tapered. The shear-cut principle used by hand'
O. G" is but a
[6]
turners is employed, and the knives are is always started at the highest point and shears downward to
the right and to the left, both with and across the grain, mak' ing a smooth, clean cut.
of knives cuts on more than one member at a time, so it is not hard to grind the knives to meet each other's cut. Being made up in short, sections, the knives can be interchanged from one pat tern to another, sometimes with out This will make for since it is unnecessary to provide an entirely new set of knives in making up new designs.
built
in
pairs. The cut
It
is
very seldom that one pair
- any reshaping whatever. economy,
Page 7
Hollow Chucks for Supporting Long or Slender Turnings
NE of the important refinements
o
easier to handle and faster to operate.
bearing surface. The jaws grip the stock close up to the cut and hold it firmly without end pressure. The chuck mechanism is entirely enclosed in an aluminum case and all gears are steel or bronze, working on ball and roller bearings. Chuck is mounted on an extension plate attached to the carriage bed plate. Tail stock may be placed at end of extension plate and used for chucking the blank onto the head stock center. Turnings up to may be thus supported. Bed posts and similar patterns are turned in two operations when the length cut. is
Mattison Lathe is the improved Hollow Chuck attachment. This has been simplified to make it
This chuck is made with V-shaped jaws having a long
preater
than the
cutterhead
capacity
of
the Model D
62
inches
of
in
length
of the entire
the machine.
The chuck is extremely simple to operate. The quick-
acting
crank
locking mechanism on the chuck jaw allows stock to be revolved with or opposite to the knives, without danger of loosening. The lower hand lever holds the chuck and stock from revolving when clamping the jaws.
The automatic stock-centering device shown in the
two illustrations
ing blanks. When carriage is drawn out, this jaw, which is adjustable for different sizes of squares, stands out to receive the end end in relation to the chuck jaws. As carriage is pushed forward, the centering jaw automatically drops back out of the way
not
necessary to leave an extra inch of stock on left end as the head center holds the turning and the cut can be car ried out over the end
readily opens and closes the jaws. A positive
below
saves time in inserting and center
of the
blank,
centering it
of
the
knives. With this centering device, it is
of the work. (Continued on Page 10)
at
the
head stock
Illustrating Action of Stock-Centering Device
[7]
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Among the Users of More
l
' W
>
-y ■
MS
■»
♦ -
—
N every furniture center of the
Lathe is recognized as
I
and it is one of the first machines to be given
sideration when equipping a new furniture factory.
This machine is one of the biggest labor-savers ever
invented. It does the work six to twenty times faster than a hand lathe or band saw. The improved model with its many refinements, far surpasses the older turn- ing machines in convenience, economy and capacity. With this machine an ordinary mechanic easily and
quickly turns rounds, squares, octagons or any other polygonal shape, ranging in size from the tiny candle stick or drawer pull, to the piano lamp standard, bed post or billiard table leg.
The views on these pages give some idea of the variety in size and shape of the turnings that are economically shaped with Mattison Lathes. All the historic turned
work which is so much in evidence on the new, dis* tinctive patterns of today, is faithfully reproduced.
the Standard MachineTurner,
country, the Mattison
com
No handicap is placed
upon the creative abih ity of the furniture designer. He can put individuality into his designs with complete confidence of exact reproduction without modification.
[8]
Page 9
Among the Users of More
than 3500 Mattison Lathes
N every furniture center of the country, the Mattison
Lathe is
I
and it is one of the first machines to be given con'
sideration when equipping a new furniture factoiy.
This machine is one of the biggest labor-savers ever invented. than a hand lathe or band saw. The improved model with its many refinements, far surpasses the older turn-
ing machines in convenience, economy and capacity. With this machine an ordinary mechanic easily and quickly turns rounds, squares, octagons or any other
polygonal shape, ranging in size from the tiny candle stick or drawer pull, to the piano lamp standard, bed post or billiard table leg.
The
in size and shape of the turnings that are economically
shaped with Mattison Lathes. All the historic turned work which is so much in evidence on the new, dis
tinctive patterns of today, is faithfully reproduced.
recognized as the Standard MachineTurner,
It
does the work six to twenty times faster
views on these pages
give some idea of the
No handicap is placed upon the creative abil- ity of the furniture designer. individuality into his
designs with complete confidence of exact reproduction without modification.
He
variety
can put
No one can determine beforehand what new designs in turned work will be in vogue two or three seasons ahead. But that uncertainty causes the user of a Matti' son
Lathe no inconvenience whatever. The adaptability of his machine to out-of-the-ordinary turnings is his as- surance that practically any style can be produced with
the aid of his Mattison Lathe.
If you are employing hand methods, or out-of'date turning machinery, or are dependent on outside sources for your turnings, solve your problem once and for all by adding an Improved Model Mattison Lathe. It’s always on the job, efficient and dependable—and above all, it puts a rock'bottom cost on every turning it makes, no matter how complicated. Because it is capable of handling small lots of turnings economically, it is just as
practical for the small manufacturer as for the largest.
The latest model of this Standard Machine Turner has been refined to simplify its operation and upkeep and insure continuous efficiency at the hands of an
ordinary mechanic.
If it is worth while to
go to the expense of bringing out new patterns,
isn’t it just as
give equal consideration to the best and most eco- nomical method of pro
ducing these styles?
important
to
[81
: s
F
Page 10
Those manufacturers whose large variety of work ordinarily
requires a great deal of changing back and forth from centers to
chuck, will find
which revolves in a ball thrust bearing, of considerable advantage.
Both the chuck and tail stock are mounted on the carriage, with
our
tail stock extension spindle with spur center,
V5*
the tail stock spindle extending through in the chuck jaws. Chuck jaws arc not loosened when changing stock between centers, so it is unnecessary to remove the chuck for center turnings, yet it is in place ready for use on such work
as requires the chuck support.
sat
-S'
•:
Hit
block clamped
'
Special Fixture for Shaping Casket Corners
These irregular shaped Lathe much more rapidly and accurately than would be possible by any other method. and gripped by the automatic chucking device. Carriage is fed up to the knives and the piece is shaped while the form makes one revolution Many other out-of-thc-ordinary shapes can be handled nicely with the Lathe at
labor over present methods. A few such pieces are illustrated below.
A Group
casket
parts arc handled
The
glucd-up blank is placed on the form
a
considerable saving in
of
Special and Odd-shaped Turnings for which the Mattison Lathe is well adapted.
by
the Mattison
time
and
Turning Square Legs
This continuous feeding attachment for shaping square, tapered
legs, half-French and Colonial chair legs, etc., four sets of centers which arc automatic in action. Operator places blanks on the form between the centers as the drum passes the center-releasing cam Drum revolves as a unit, bringing stock into contact with the knives. The die, working in conjunction
with the oscillating carriage, controls the shape of the two sides being cut, and also brings the corners perfectly mitered. This device replaces band saw, shaper and jointer methods, producing smoother work at greater speed.
[10]
with
Multiple Center Device
two
at a time, carries
Page 11
„
__ n
"7
1 /
Producing End Wood Turnings
The above pictures show samples of base, or endwood, turnings which are shaped to advantage on the Mattison Lathe. A special heavy-type radial cutterhead is employed and a large driving plate is attached to the head stock center.
Turning Cabriole Feet in Multiples
N many instances capacity can be measurably increased
by
working short parts in multiples. This illustration
I
of a four-center work-holding device for Cabriole
Feet shows how four of the feet are shaped as one unit,
two sides at a time. They are then sawed apart after turning.
Three Forms of Motor Drive for
the Mattison Lathe
HESE views illustrate three distinct methods of applying individual motor
T
drive to the Model D Mattison Lathe. Each form has proven itself thoroughly prac tical and any one may be selected with assur-
of completely satisfactory operation.
ance
At the left is pictured the individual belted motor drive. Motor is mounted on a bracket rigidly bolted to machine base. A special end less belt tensioned by the idler pulley, drives
direct from the motor to the ball-bearing cutterhead arbor.
Below, on the left, is shown the application of silent chain motor drive. A dust-proot housing encloses the chain which is lubricated by means of the sight-feed oiler.
The view on the right illustrates the Tex-
rope motor drive. A gang of V-shaped, end less leather belts, travel between motor
and the sheave on cutterhead arbor. This provides an efficient drive which is smooth and noiseless, and requires no lubrication.
sheave
Page 12
OR shaping Cabriole legs of the half-
Frcnch or Colonial type, having square
F
edges, front and back, the Mattison Lathe forms a more practical method than the bandsaw or shaper. Illustrations show our single-center work-holding device for
this class of turning.
the Mattison Lathe
Shaping the Front Side
rnp«HE pictures show how the legs arc
I shaped in three operations. The
work-holding device is arranged for centering accurately and quickly. It sup ports the stock securely and prevents vibra tion. All pieces come out exactly alike in
size and shape, so smooth that very little sanding is necessary, and each cut takes but a fraction of a minute.
OR turning the true Queen
with rounded body or shank, the
F
Mattison No. 214 Cabriole Leg-Form
ing Lathe is recommended. Complete data
with descriptive bulletin will be sent upon
Making the Back Cut
request.
How the Mattison Lathe Successfully Turns Square Work
Starting the Cut the Mattison Way
the Mattison Lathe the delicate and sharp mem
N
bers of square turned work are prevented from
o
chipping out on the last corner, through the action of the polygonal die in conjunction with the oscillating carriage. The die is
stock or chuck, and works up against a shoe, set on the
machine base, concentric with
the cutterhead, as pictured below. As the die revolves against this shoe, it guides the carriage and work-hold
ing device in and out accord ing to the shape of the die.
If this die is square, it is ap parent that the turning will be cut in the same shape.
The most practical feature of this die arrangement comes about when the
ator feeds in the carriage.
attached
oper
to
the slowly
revolving
Octagonal Die in Place on Head Stock
head
Anne
legs
Rounding up the Foot Part
■)GV
Finishing the Cut on the Same Piece
Instead of allowing the cut to start on the corner of a
square piece, he is able to so accurately manipulate the feeding of a flat side. When the work has made a complete revo lution, the cutting is finished in the center of that same flat side, instead of
£12]
of the carriage that the cut
on an unprotected last corner.
The work is produced with absolute accuracy, and the turnings come out perfect in size and shape.
This die arrangement is not limited to square work only—ovals, hexagonals, oc- tagonals; in fact, any shape may be turned by providing a die of the proper size. These dies can be made by any operator from instruc tions which we will gladly furnish.
is
started in the center
t
Page 13
Accessories which Further Simplify the Mattison Turning Method
We not only study to make efficient Shaping Lathes, but we also study the features that will help to make these machines into a complete and thor oughly efficient system. The attach ments and accessories shown on this and preceding pages, aid in making the Mattison Method exceedingly simple. And the simplicity with which a system is operated is what makes it most suc cessful.
Triple-Bearing Setting-Up Box
The practical setting-up box below can be easily constructed of wood. The arbor is supported by three blocks or
bearings, one of which is left free to
move in and out. With such a box, your knife maker can handle the cutter- heads much easier and faster than where
only two stationary end-bearings arc
used. Metal fittings together with blue
print giving sizes, arc furnished with
regular equipment on new machines.
ISSHSfSSi
I
s
mm
_
wBBsmammmK:
lEaEa8aEgBas«aslfl%Eg
her
;
/i
____
ar
Storage Cabinet for Cutterhead Supplies
This illustrates a convenient, labor-saving
method of storing cutterhead parts. Each
:
;
space in the wooden cabinet is large enough
;
to hold several knives, also knife-holders with knives attached. The indexing of each section of the cabinet, in connection with numbered knives and the graphic pattern boards, enables the operator to make his set-up quickly and without confusion.
Spaces below the shelf maybe u^cd for storing knife hold-
segments. and
crs.
dilferent lengths of
cylinder. We furn
ish blueprint with
instructions
building this cabi
net. as well as sug gestions or keeping
|
accurate records of
>
cutterhead parts.
for
Balancing Ways
and Even-Balance Scales
It is very necessary to have all cutter- heads properly balanced to insure good work. Each pair of knives and knife- holders must be of equal weight, and the completed cutterhead must be carefully balanced. The balancing ways above have hardened and ground discs which run on
ball bearings. This tool is always level, no matter how even-balance scales below arc well made and will last indefinitely.
or
where it is placed. The
Knife-Marking Machine
Above is a Knife-Marking Machine
and Setting-up Box combined, which
user of the Mattison Automatic
every Shaping Lathe will find of remarkable advantage, both as a time-saver, and an aid to accuracy, in making up his knives. Duplicate pattern boards of the
profile of the turning to be made, arc clamped in the machine as shown in the illustration. Knife blanks are placed in the holders and coated with whiting.
Operator places guide pin against
Closed-End Safety Wrench
These
pictures
venience of this closed-end safety wrench. The opening fits over the bolt head so there is
no
danger
the knife to the carrier. It is shaped just right
for easy handling and powerful leverage.
illustrate the utility and con
of
its
slipping olf when fastening
[13]
shaped edge of upper
moves the marking device along the board, at the same time turning the arbor to bring the face of the blank in
contact with the marking pointer,
illustrated in the small picture. The
blank is then ground to this line, which
brings
its shape to a perfect fit with the
setting up pattern board in front of the
arbor.
By having a mechanical device which
accurately marks the shape to which a
knife is to be ground,
perienced knife maker can
form lathe knives as perfectly as the expert.
pattern
board and
the
inex
as
as
Page 14
Mattison High Speed Automatic Shaping Lathe
No. 55-C—For Turnings Up to 30 Inches Long
O meet
the
demand for maximum shorter articles of turned work, this Mattison No. 5 5-C Lathe has been designed and built specially
to operate
turnings 25% to 100% over other similar machines.
In construction this No. 55-C Lathe is very similar to
the larger Matison No. 57-D except that its range is less.
Carriage in operating position and end bearing in place. Shows action of carriage counterbalancing weight.
at high speed. It increases the output of round
production
on
the
It is therefore smaller and more compact. It has the same
principle of double-end drive, ball-bearing cuttcrhead arbor, swinging end bearing, etc. It uses the same type cutterheads, so these are interchangeable from one machine to the other; ihe same type of oscillating carriage with toggle-link motion is embodied; the same arrange ment for producing polygonal shaped turnings, and sim
ilar vertical and horizontal steady rests are employed.
Carriage drawn back; end bearing removed and swung
around out of the way for easy access to cutterheads.
[14]
T-slot
i
Page 15
The range of the 55-C Mattison Lathe covers a wide variety of the shorter furniture and other turnings includ- ing stair and porch legs, piano pilasters and back handles, chisel, file and
umbrella handles, music rolls, candle sticks, etc. It is equipped with polygonal die arrangement for producing oval, square, hexagonal and octagonal shaped turnings.
balusters and spindles, chair rungs and
This machine is of particular value in those plants which have a large production on the shorter turnings, and where the larger Mattison 57-D Lathes are busy
taking care of the lengthy turnings; also the shop pro*
ducing short turnings exclusively
faction from its high speed, and the great
the slow, expensive hand
over
jn
■
a
&
In addition to the high speed at which this Mattison 55-C Lathe shapes all turnings within its range, the double-end drive aids in producing such smooth work that very little sanding is required. In some instances the sanding has been done away with entirely. The
reduction of this consideration. This machine is described in detail in
Bulletin No. 55-C.
I
J.i
m
c .
1
“
T:
cost item is one which deserves serious
lathe
fsa
•v-
obtain much satis-
can
savings effected
and band-saw methods.
LEFT: -Mattison No. 55-Ci High Automatic Shaping Lathe speeding up the turning of tabic legs for Paramount Furn
"V
iture Co., Warren, Pa.
r
jvy
< ■
RIGHT: — York, these cutting costs on square pilasters.
'
Mattison No. 5 5-C High Speed Lathe equipped with
At Stcinway’s, New
two
direct on the arbor. This provides a most complete and efficient unit for big capacity on turnings 30 inches and
less in length.
55-C Lathes are
Speed
motor
*sv
JJfi
[15]
1
Page 16
Details of Construction
BASE—The base of the Mattison Automatic Shaping Lathe is heavy and massive. It is cast in one piece, making it absolutely rigid and free from vibration. This is a much stronger and more dependable construction than is possible guarantees a perfectly level setting regardless of an uneven floor.
MAIN
ARBOR—The arbor which carries the cutterhead, is made from the best grade of spindle steel, and runs in three of the highest grade ball bearings obtainable. The drive pulley is carried between two closely connected ball bearings, preventing any chance for distortion, regardless of the angle of
POLYGONAL DIES—Squares, octagons, ovals and all polygonal shaped turnings arc produced
by means of a cam, or die, attached to the revolving work supports, and working against a shoe, on the machine base, having a face concentric with the cutterhead.
FEED SPEED CHANGE GEARS mounted on front of machine base. Gears run in oil. They arc easily shifted by means of lever
at
operator's
SHAVING HOOD—The shaving hood covers the full length of the arbor where the cutterheads
go. It is provided with a hinged apron which drops down over the top of the heads, preventing shavings from flying out. Hood tapers at rear into a ten-inch diameter pipe for connection to blower system.
REGULAR EQUIPMENT—
Automatic Shaping Lathes includes the power driven head and tail stocks with centers, two poly gonal dies,
. and one vertical steady rest, setting
shaving hood. SPECIAL ATTACHMENTS—On special order we can furnish the Hollow Chuck Attachment
for long or slender turnings: adjustable face plates and self-centering scroll jaw face plates for holding hollow pedestals, single-center work-holding device for supporting Cabriole Legs of the Half-French type: multiple-center, continuous-feed chair-leg attachment for square, tapered legs
and for Half-French and Colonial chair legs; multiple-center continuous-feed attachment for short,
round turnings; attachment for supporting irregular-shaped casket corner blocks; various types
. of cutteF heads for work presenting cutting problems out of the ordinary; balancing ways; ■
balance scales; knife grinders; knife-marking machines; sharpening stones. Our engineers constantly developing work-holding devices for use with the Mattison Lathe to enable it to economically produce odd-shaped cuttings that must otherwise be done with two tions on band saws, jointers or shapers. Submit your problems to us. Possibly solved them for someone else.
drive.
position. Cone pulleys have been eliminated.
The equipment regularly furnished with all No. 57-D Mattison
stock-receiving
and centering attachment, automatic die aligning device, one horizontal
with
a
bolted frame. The three-point suspension principle
—The gear box containing the feed speed change gears is
up
arbor, metal fittings for setting-up box, wrenches and
or more opera-
we have already
even
are
(f
<*
Specifications
Maximum length of cut in one operation Centers swing over carriage bed plate Driver on Countershaft Tight and loose pulleys Speed of tight and loose pulleys
Diameter of main arbor...:. Main arbor pulley Speed of main arbor
Floor space, machine base and shaving hood S' 2"x 8' 5"
Printed in
U.S
A.
4-28-JM.
..................................
.............................
.................
............................
......................................
...................................
g
|
—
......
:...
875
.
... 7"x 6/2"
2500
li^ Rockford, Illin.ois, U. S. A. /
No. 57-D Mattison Lathe
. 42"
20"x 6/ i0"x 61
R.P.M.
R.P.M.
18"
/I'
For individual motor drive, a 15 H.P., 1800 R.P.M.
2
"
motor is used. Domestic shipping weight, average Boxed for export, average weight..
Measurement ...................................
Code Word: 57-D Lathe, regular equipment, with
countershaft
Code Word: 57-D Lathe, regular equipment, arranged
for motor drive
te
:
5800 6700
190
cu. ft.
.ABEST
ABETO
lbs. lbs.
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