Matsui JL4-5V-3~6, JL4-4V-3~6, JL4-6VC-3~6, JL4-6V-3~6, JL4-4VC-3~6 Operation Manual

JET LOADER

JL4-V･VC-3~6 MODELS

(U version)

OPERATION MANUAL

Thank you for choosing our product.

Before operating this equipment, please read this manual thoroughly.

Keep this manual in a location near the equipment so that it may be readily
referred to whenever a question arises during equipment operation.

WARNING

Issued March 2005

Introduction

Thank you for purchasing of our JL4 JET LOADER. Please read this manual carefully for proper and
safe operation. This instruction manual contains warranty information. Please carefully store this
manual after you have read it.

1. Warranty Period

If any defect is found in our equipment under normal operating conditions, and we determine it to be a
defective, we will repair it or replace the parts free of charge within the following period and terms:

1） This warranty shall remain valid for twelve (12) months fro m the date when the new product s you

purchased leave our fa cility.

2. Scope

This warranty shall be limited to repair of our equipment or replacement of its parts, and shall not
cover any products manufactured by means of our equipment or defects in manufacturing such
products.

3. Exceptions

This warranty shall not apply to the following defects:

1） Defects caused by modifications or repairs made by any party other than our company;
2） Defects resulting from natural disasters such as earthquakes, hurricanes, typhoons and floods,

accidents and fires;

3） Defects resulting from use exceeding limitations in the specifications set forth in the instruction

manuals or catalogs;

4） Defects resulting from non-performance of maintenance and inspection by not observing manual

instructions.

5） Defects in the equipment caused by outside factors such as peeling of coating caused by generated

gas and malfunction due to electrical noise;
6） Defects resulting from non use of genuine parts (oil, medium, filters, etc.)
7） Consumables (hoses, filters, gaskets, O-rings, etc.).

4. After the warranty period expires

We will make repairs for a charge, if the performance of our equipment can be maintained by such
repairs.

5. Period during which parts can be supplied

As an approximate standard, service parts for our equipment can be supplied for eight (8) years after
the equipment is discontinued. However, some parts may be supplied even after the period elapses. So,
please make an inquiry at our service department about the availability of service parts.

[WO-4841;JL4-V・VC-3～6]

Contents

The following marked chapters are very

important. Please read them in advance and pay
attention to them.

Introduction

Contents ································································································································· I - II

Chapter 1 Configuration of Equipment

1. Product model ·················································································· 1

2.

Flow diagrams ·················································································· 2

3.

Packing list ······················································································· 4

Chapter 2 For Safe Operation

1. Label and meaning of each indication ············································· 7

2. Items to be observed for safety ······················································· 8

3. Labels ····························································································· 9

Chapter 3 Installation

1. Mounting the collection hopper························································· 10

2. Installation ························································································ 14

3. Connecting the power······································································· 17

Chapter 4 Preparations for Operation

1. Checking the status of each component··········································· 19

2. Control panel description ·································································· 21

Chapter 5

Operating Procedures

1. Starting procedure ··········································································· 22

2. Stopping procedure ·········································································· 23

3. Cleaning procedure ·········································································· 24

[WO-4841;JL4-V・VC-3～6-Ⅰ]

- Ⅰ -

Chapter 6 Operational Descriptions and Timing Charts

1. Jet Clone types- limit or level switch control collection hopper ······· 25

2. Vacuum hopper types, E2K control collection hopper ····················· 27

3. Jet Clone types- cylinder control or suction hopper type ASD control

collection hopper ············································································· 29

Chapter 7 Respective Parameter Setup

1. Setting guide ··················································································· 31

2. Setting procedures ··········································································· 36

Chapter 8 Inspection and Maintenance

1. Daily inspection ················································································ 38

2. Monthly inspection············································································ 41

3. Component adjustment procedure ··················································· 44

Contents

4. Operation check procedure of 3-6 way selector valve ······················47

5. Operation check procedure of automatic slide gate ························ 48

Chapter 9 Troubleshooting ························································ 49

Chapter 10 List of Consumables······················································ 59

Chapter 11 Specifications········································································60

Chapter 12 Options ························································································ 61

[WO-4841;JL4-V・VC-3～6-Ⅱ]

- Ⅱ -

Chapter 1 Configuration of Equipment

The following marked chapters are very
important. Please read them in advance and pay
attention to them.

1. Product model

1) Collection Hopper and Control Procedure

Collection Hopper Control Procedure

Jet Clone

Vacuum hopper

2) Loader Unit

3) Flow Diagrams

Limit control

Level switch control

Cylinder control

E2K control

ASD control

Model

JL4-4V-3～6

JL4-5V-3～6

JL4-6V-3～6

JL4-4VC-3～6

JL4-5VC-3～6

JL4-6VC-3～6

[WO-4841;JL4-V・VC-3～6-1]

Flow Diagrams No.

Flow diagram type1

Flow diagram type2

Flow diagram type3

Flow diagram type4

Flow diagram type5

Flow diagram type6

Flow diagram type7

Flow diagram type8

Flow diagram type9

Flow diagram type10

- 1 -

2. Flow diagrams (V type)

Flow diagram type 1

Suction hose
GL-1V Hose

Jet Clone type

limit control
Connector

PVC hose

Conveying hose

Signal cord

d

r

o

c

Suction nozzle

r

e

w

o

P

Suction unit

Flow diagram type 2

Jet Clone type
limit control

Chapter 1 Configuration of Equipment

2-way valves are shown in the following diagrams, however, in actuality,
3-6-directional valves can additionally be installed.

Flow diagram type 4

Jet Clone type
cylinder control

Connector

Suction unit

Flow diagram type 5

Suction hopper type
SD control

Connector

Suction unit

Flow diagram type 3

Suction hoppertype

E2K control

Connector

Connector

Suction unit

Suction unit

[WO-4841;JL4-V・VC-3～6-2]

- 2 -

Flow diagrams (VC type)

Flow diagram type 6

GL-1V Hose

Jet Clone type
limit control

Connector

PVC hose

Conveying hose

Signal cord

d

Suction nozzle

Flow diagram type 7

r

o

c

r

e

w

o

P

Chapter 1 Configuration of Equipment

2-way valves are shown in the following diagrams, however, in actuality,
the valve is additionally installed in 3 to 6 directions, similarly.

Flow diagram type 9

Jet Clone type
cylinder control

Connector

Suction unit

Flow diagram type 10

Jet Clone type
limit control

Connector

Power cord

Flow diagram type 8

Suction unit
E2K control

Connector

Suction hopper type
SD control

Connector

Suction unit

Suction unit

[WO-4841;JL4-V・VC-3～6-3]

- 3 -

3. Packing list

Please confirm that all purchased devices are included.

Component Name Style of Packing

●Vacuum unit

JL4-（4,5,6）V-3～6 type

Chapter 1 Configuration of Equipment

3～6 way selector valve

●Vacuum unit

JL4-（4,5,6）VC-3～6 type

●Nylon hose

Aperture φ６， Length ５ｍ
（Standard）
With one touch joint （１ pc.）

※1/4B equivalent product should be

used for coupler connection.

3～6 way selector valve

＊ The hose is contained in shrink wrap.

[WO-4841;JL4-V・VC-3～6-4]

- 4 -

Component

Name

Collection hopper

● Jet Clone type limit control

● Jet Clone type level switch control

Style of Packing

●

Chapter 1 Configuration of Equipment

Suction hopper type E2K control

＊

● Jet Clone type cylinder control

This unit is supplied with an injection
molding machine match base or chute.

● Suction hopper type ASD control

This unit is contained in a corrugated

＊

cardboard case.

<NOTES> The elbow is contained for the Jet Clone type cylinder control and Vacuum

hopper type ASD control. The conditions are as follows.

1. For collection hoppers with an SUS lid, the elbow is attached to the lid.

2. For collection hoppers with an aluminum lid, the elbow is contained in
the corrugated cardboard case or the hopper in the collection hopper.

[WO-4841;JL4-V・VC-3～6-5]

- 5 -

JL4-4V（VC）

JL4-5V（VC）

● Conveying hose (φ38 PVC hose)

JL4-4V(VC): Length 15 ft.
JL4-5V(VC): Length 15 ft.

● Vacuum hose (φ38 GTG hose)
Length 15 ft.

● Hose band (One set is 4 pcs.)

● Suction nozzle (φ38)

JL4-6V（VC）

Chapter 1 Configuration of Equipment

Style of Packing

Material & Vacuum hoses are wound with shrink wrap.

● Material hose (φ50 PVC hose)
Length 15 ft.

● Vacuum hose (φ65 GTG hose)
Length 15 ft.

(One set including 2 pcs.)

● Hose band (One set including 4
pcs.)

● Suction nozzle (φ50)

Material & Vacuum hoses are wound with shrink wrap.

＊

The suction nozzle is wrapped in shrink wrap.

[WO-4841;JL4-V・VC-3～6-6]

- 6 -

Chapter 2 For Safe Operation

This chapter contains instructions for operation, maintenance, and repair to operate

this equipment properly and safely. Also, this chapter explains the labels and
meaning of each indication on the product.

Indications for safety described in this manual should be observed when

operating or inspecting this product.

We shall not be responsible for any injury or accidents caused by failure to

observe these indications and we make no warranty against such injury or

accidents.

WARNING

1. Label and meaning of each indication

This instruction manual uses different indications depending on the extent of

danger as follows:

Label Meaning

WARNING

DANGER

This indication is used when failure to observe this may cause

user death. Instructions with this indication explain how to

prevent it.

This indication is used when failure to observe this may cause

users to be seriously injured. Instructions with this indication

explain how to prevent the injury.

CAUTION

NOTE

＊

[WO-4841;JL4-V・VC-3～6-7]

This indication is used when failure to observe this may cause

users to be injured slightly or products to be damaged.

Instructions with this indication explain how to prevent them.

This indication is used when special care must be taken in

operation procedure or descriptions, and when the information

should be emphasized.

This mark is used when special care must be taken in handling.

This mark is used when exceptional conditions or cautions are

described in Tables and Figures.

- 7 -

2. Items to be observed for safety

To operate this product safely, general instructions which should be
observed are described below.

Chapter 2 For Safe Operation

WARNING

1) Using environment

・ This equipment should be used indoors only.
・ This equipment should be used at ambient temperatures from 32°F / 0°C

to 104°F / 40°C and an ambient humidity of 25-85%.

2) Knowledge of electricity

Inspection or replacement by persons without sufficient knowledge of
electricity may cause defects or danger. Therefore, inspection and
replacement should be performed by a person at your company who has
sufficient knowledge about electricity.

3) Prohibition against operation in gases

Do not operate this equipment in flammable or explosive gases or vapors.
Operating this equipment in such an environment is very dangerous.

4) Prohibition against Modifications

This equipment must not be modified or altered by users without
obtaining our approval. We shall not be responsible for any accidents
caused by modifications or alterations.

5) Inspection

6) Maintenance

Before maintenance and inspection, be sure to stop operation and turn
“OFF” the power of the primary power supply of your equipment and
power switch of the control panel.
Also stop the compressed air fed to the air kit, press the drain valve of the
filter regulator to release residual pressure in air pipe.

Inspection and replacement of parts must be performed by persons who
have sufficient knowledge about this product. Inspection and replacement
by persons without sufficient knowledge about the product may cause
defects or danger.
When maintenance or repair advice is necessary, contact the Matsui
service department, or your local sales representative.

[WO-4841;JL4-V・VC-3～6-8]

- 8 -

Chapter 2 For Safe Operation

1) Disposal of the product and parts

This product and parts are handled as industrial waste and are regulated
by the “Waste Disposal and Public Cleaning Law.” Request subcontractors
who have received an “industrial waste collecting and transporting
permit” or “industrial waste disposal permit” to dispose of products and
parts. For details, contact your local or state environmental development
office.

2) Power supply

This equipment should be operated with a line voltage and frequency
conforming to local or state specifications.
* Be sure to connect the ground wire (to earth).

3) Use of the equipment

This product is a conveying unit for resin pellets. This is not suitable for
other materials, and conveying materials other than resin pellets may
cause defects.

We make no warranty against any problems caused by using materials
other than resin pellets.

CAUTION

3. Labels

1) Handling of label

1) Wiping

Labels are pasted where special care must be taken to prevent danger.
Warnings or cautions must be thoroughly understood before starting an
operation.

● Keep the labels legible until scrapping the equipment.

● When a label becomes dirty, wipe it with a soft cloth soaked in warm

water and well wrung out.

NOTE

Do not wipe the equipment using petroleum solvents. Cleaning with
benzene, thinner, and polishing powder will scratch the surface.
When equipment is blemished badly, wipe it with a soft cloth soaked in
warm water.

[WO-4841;JL4-V・VC-3～6-9]

- 9 -

Chapter 3 Installation

This Chapter describes installation work of the product for each piece of
equipment according to the procedure.

1. Mounting collection hopper

1) Jet Clone type limit, level, cylinder control

Material port hose

Vacuum port hose

Material port
hose

Jet Clone

Hopper

Jet Clone- limit switch control Jet Clone- pneumatic cylinder control (not common)

Jet Clone

Step Task Description

Drilling mounting holes Drill holes in the hopper to be mounted so that they match the

1

mounting holes in the Jet Clone.
＊ It is recommended to tap the hopper holes so that the collection

hopper can be secured with bolts alone. When the holes are not

tapped, the collection hopper should be secured with bolts and

nuts. In this case, an adequate measure should be taken to

prevent the bolts and nuts from falling into the hopper if they

loosen and fall off.

Mounting Jet Clone

2

Mounting level switch

3

＊ Only when the

collection hopper is
controlled by the
level switch

(not common)

Mount the Jet Clone on the hopper on which mounting holes are
drilled.
Drill holes at the specified positions in the hopper on which the
suction hopper is mounted, and install the level switch.

Pneumatic

Split pin

Flat washer

Packing

Vacuum port hose

Hopper

Level switch main body

[WO-4841;JL4-V・VC-3～6-10]

Nut

Connector

Blade

- 10 -

The hopper on which the Jet Clone is mounted should be sized so that the damper of the Jet Clone

○

does not contact the inner wall of the hopper.

○ Install the Jet Clone horizontally. Otherwise, it may not accurately detect the hopper is full of

material.

○ The damper of the Jet Clone has been adjusted at the factory, therefore do not adjust, or knock it.

Otherwise, it may not accurately detect the hopper is full of material.

NOTE

Chapter 3 Installation

[WO-4841;JL4-V・VC-3～6-11]

- 11 -

2) Vacuum hopper type- E2K control

Step Task Description

Mounting the base Attach the base to the molding machine.

１

２

Vacuum hopper

mounting

Chapter 3 Installation

Inlet Vac. hose

Material port hose

Molding
machine

Vacuum hopper

Proximity switch (E2K)

(Fix with hexagon socket head cap screws.)

＊ Be sure to install a gasket between the hopper base and the

molding machine mounting plate.

Mount the vacuum hopper flange (sight glass section) on the base.

Use hexagon socket head

socket screws.

Packing

Matching

base

Countersunk hole (for
molding machine
mounting)

Tap hole (for suction hopper
mounting)

Packing

[WO-4841;JL4-V・VC-3～6-12]

- 12 -

3) Vacuum hopper type ASD control (not common)

Material port hose

Vacuum hopper

Step

Drilling the mounting

1

Task Description

holes

Mounting suction hopper Mount the suction hopper to the hopper on which the mounting holes

2

Hopper

Drill holes in the hopper to be mounted so that they match the

mounting holes in the Jet Clone.
＊ It is recommended to tap the hopper holes so that the collection

hopper can be secured with bolts alone. When the holes are not

tapped, the collection hopper should be secured with bolts and

nuts. In this case, an adequate measure should be taken to

prevent the bolts and nuts from falling into the hopper if they

loosen and fall off.

are drilled.

Vacuum port hose

Level switch

Chapter 3 Installation

3 Mounting level switch Drill holes at the specified positions in the hopper on which the

suction hopper is mounted, and install the level switch.

Split pin

Flat washer

Packing

Level switch (main body)

Blade

Nut

Connector

[WO-4841;JL4-V・VC-3～6-13]

- 13 -

2. Installation

Install the equipment as shown in 2. Flow diagrams in Chapter 1.

Step Task Description

１

Installing the Loader Install the loader near each collection hopper (within the reach of the

２

Mounting the vacuum

hoses (Grey GTG Hose)

Chapter 3 Installation

5m-long air suction hose) in the vicinity of respective collectors.

＊ When the installing location is

determined, be sure to apply the caster

brakes (4 locations) to secure. As shown

in the diagram, the brake is applied by

stepping down on the ON side.

Connect the vacuum hoses to the suction ports of each collection

hopper and the 3 ~ 6 way selector valve of the loader.

＊ Be sure to secure with a hose clamp.

Connecting the material

３

hose (White PVC Hose)

Connecting the signal

４

cords

＊ A direction label (No1.~ No.6) is attached to respective hose

openings on the selector valves. Please make sure to connect to

each proper valve.

For 3 way

For 4 – 6 way

（3 ~ 6 way selector valve viewed from above）

NOTE

Securely tighten the hose clamps to avoid leaks at the intake ports of

the material & vacuum hoses.

Connect the material hose to the material port of each collection
hopper.
Install the suction nozzle to the end (conveying source side) of the
conveying hose.
＊ Firmly secure with a hose clamp.

Connect the signal cords (with connector) of the loader to the signal

cord, or socket, of the collection hopper. Make sure each cable
matches the corresponding hose direction!

[WO-4841;JL4-V・VC-3～6-14]

- 14 -

Step Task Description

５

Supplying compressed

air to the (3 ~ 6 way)

selector valve

Chapter 3 Installation

Connect an air hose of compressed air source from your facility
to the air supply valve (1/4”) of the 3~6 way valve.

Fully open the valve of the air kit to supply dry compressed air
of 0.5 MPa or higher from the compressed air source.

↓

Set the filter regulator outlet pressure of the air kit within a range of 0.4 to 0.5 MPa.

① Pull up the filter regulator adjustment knob to unlock it.
② Adjust the indication of the pressure gauge to 0.4 to 0.5

MPa by turning the adjustment knob clockwise or
counterclockwise. Turning the knob clockwise causes the
indicated value to rise, and vice versa.

③ After setting the pressure, push down the adjustment

knob to lock it.

Adjustment
knob

Supply valve

（1/4”）
(Your valve may

Pressure
gauge

differ).

Bowl

Drain valve

NOTE

○ Set the pressure to

0.5 MPa or higher for dry compressed air
from a compressed air source.
Use an air dryer or air filter to obtain clean, dry compressed
air. Periodically drain to prevent freezing of the drain water,
especially in cold climates.

[WO-4841;JL4-V・VC-3～6-15]

- 15 -

Step

Supplying compressed

６

Task

air to collection hopper

air kit

＊ Only when the

collection hopper is Jet

Clone pneumatic

cylinder control type or

suction hopper type has

ASD control.

(not common)

Chapter 3 Installation

Description

Connect an air hose for a compressed air source to the air supply

port valve of the automatic slide gate air kit from your existing source.

Fully open the valve of the air kit to supply dry compressed air of 0.5

MPa or higher from the compressed air source.

Set the filter regulator outlet pressure of the air kit within a range of

0.4 to 0.5 MPa.

AutoSlide gate

↓

↓

① Pull up the filter regulator adjustment knob to unlock it.
② Adjust the indication of the pressure gauge to 0.4 to 0.5 MPa

by turning the adjustment knob clockwise or counterclockwise.

Turning the knob clockwise causes the indicated value to rise,

and vice versa.

③ After setting the pressure, push down the adjustment knob to

lock it.

Adjustment knob

Pressure gauge

Bowl

Drain valve

NOTE

○ Secure pressure of 0.5 MPa or higher for dry compressed air from

the compressed air source.

Properly process with an air dryer or air filter to use clean dry

compressed air. Sufficiently drain to prevent freezing of drain

water especially in cold climates.

[WO-4841;JL4-V・VC-3～6-16]

- 16 -

3. Power cord Information

WARNING! Only qualified personnel should attempt any electrical connections!

Step Task Description

１

Connecting / Checking

the power cord

２

Checking forward and

reverse phase

After checking that the power breaker in the control panel is OFF, check
the 15ft. long power cord to the primary power of your existing source.

R phase …Red
Power cord … S phase …White …For the primary
T phase …Black
E phase …Green …………For grounding

○ Before any power cord connection, be sure to set the power circuit

○ The power cord should be securely connected to the power source. A

○ Be sure to connect the ground.

Turn OFF the primary power of your existing source.

↓

CAUTION

breaker in the control panel to OFF.

loose power cord connection may cause abnormal equipment
operation, single-phase operation and heat generation, or danger.

Turn ON the primary power of your existing source.

↓

Turn on the power breaker in the control panel.

↓

Chapter 3 Installation

1

Press the operation panel No. 1 start/stop switch
blower for the suction unit starts after the predetermined time.

↓

Apply your hand to the blower exhaust port to check that air is

blowing out from the exhaust port. If so, the blower rotates in the

forward direction (forward phase). Connection of the power cord is

completed.

↓

Continued on the next page.

No.

and the

- 17 -

[WO-4841;JL4-V・VC-3～6-17]

Step Task Description

３

Checking forward and

reverse phase

Chapter 3 Installation

↓

If no air is blowing out from the exhaust port, it means that the blower

rotates in the reverse direction (reverse phase). In this case, turn OFF

the primary power and reverse the R phase and T phase of the three

wires of the power cord.

↓

Again, turn ON the primary power and check that air is blowing out

from the exhaust port.

Exhaust port

[WO-4841;JL4-V・VC-3～6-18]

- 18 -

Chapter 4 Preparations for Operation

This chapter describes checks before starting operation.

1. Check status of each component

Unit to be checked Check

Filter case for suction unit Check that the cartridge and cap are set to the filter case.

Filter case

Filter case

Separator

Dust box for suction unit
＊ Only for VC type

Cap

V type VC type

Check that the dust box is installed on the lower part of the separator.

(Refer to the above diagram.)

Dust box

[WO-4841;JL4-V・VC-3～6-19]

- 19 –

A

p

Unit to be checked Check

Each collection hopper

Chapter 4 Preparations for Operation

Check that no foreign matter intrudes inside, and further check that the

packing and metal mesh filter are properly set.

fter checking, firmly fix the lid of the collection hopper with the catch clips

(3 pieces).

Lid

Packing

Filter

Catch cli

[WO-4841;JL4-V・VC-3～6-20]

- 20 –

2. Control panel description

・Discharging display/Engineering setting mode display (green)

・Conveying display/User setting mode display (green)

・Digital displayer (red)

PV value/Function

・Digital displayer (green)

SV value/Parameter

Chapter 4 Preparations for Operation

・Reset switch

Jet Loader

PV SV

Conveyance
/User Setting

Discharge
/Engineering Setting

Feed to

Run

Stop

Setting

・SV switch

・Down switch

/Function /Parameter

21

No.No.

3456

No. No. No. No.

SV

Reset

・ Confirmation

switch

・Up switch

・No. 1 start/stop

Switch/display (green)

～

・No. 6 start/stop

Switch/display (green)

[WO-4841;JL4-V・VC-3～6-21]

- 21 –

Chapter 5 Operating Procedures

This Chapter describes starting, stopping and cleaning procedures according

to the steps.

1. Starting procedure

Step Operation Description Display

Turning on power Turn ON the power breaker in the control panel.

１

２

Starting operation Press a desired switch from the No. 1 start/stop

1

switch

No.

The equipment starts conveyance in response to

a request signal.

However, when the collection hopper is full, the

equipment does not start conveyance.

＊ For details on operation, refer to Chapter 6.

Operational Descriptions and Timing Chart.

No.

to the No. 6 start/stop switch

6

on the operation panel.

↓

↓

The display

corresponding to

operation of

1

No.

through

No.

6

is turned on during

start.

Conveying set time

(green) and conveying

time (red) appear on the

digital displayer during

conveyance.

Discharge set time

(green) and discharge

time (red) appear on the

digital displayer during

discharge.

[Adjusting the amount of secondary air suctioned by

the suction nozzle]

Put the suction nozzle into the material and adjust the

secondary air regulator to achieve smooth material

conveyance.

Secondary air regulator

NOTE

Throttling secondary air flow excessively may cause the hose to be clogged with material.

[WO-4841;JL4-V・VC-3～6-22]

- 22 –

2. Stopping procedure

Step Operation Description Display

Chapter 5 Operating Procedures

１

Operation is continued for operation performance during cycle stop.

Stopping

operation

Press a desired switch from the No. 1 start/stop

1

No.

switch

No.

6

on the operation panel.

The equipment stops operation.

If operation is stopped during conveyance

operation, the device is stopped after

conveyance operation. (Cycle stop）

to the No. 6 start/stop switches

↓

NOTE

The display

corresponding to

operation of

1

No.

through

No.

6

is turned on during

start.

[WO-4841;JL4-V・VC-3～6-23]

- 23 –

3. Cleaning procedure

This section describes the procedure for cleaning the conveying hoses and

collection hoppers after stopping equipment operation.

Step Operation Description Display

1 Preparation work Remove the suction nozzle at the end of the

conveying hose from the material supply

section.

2 Starting operation Perform the operation to start conveyance to the

collection hopper. (Refer to the previous page.)

３

Cleaning inside

of conveying

hose

Play up the suction nozzle opening with your

hand at intervals of several seconds during

conveyance to completely feed the material

remaining in the conveying hose to the

collection hopper.

Chapter 5 Operating Procedures

(Refer to the previous

page.)

Stopping

４

operation

Cleaning inside

５

of collection

hopper

Perform the stopping operation to stop the

conveyance to the collection hopper. (Refer to

the previous page.)

Remove the lid of the collection hopper to clean

the inside.

(Refer to the previous

page.)

[WO-4841;JL4-V・VC-3～6-24]

- 24 –

Chapter 6 Operational Descriptions and Timing Charts

r

This Chapter describes the operation for the collection hopper.

1. Jet Clone type limit or level switch control collection hopper

1) Description of operations

Set the control panel power circuit breaker to ON.

↓

When the equipment starts conveyance by the start of

operation, the blower starts rotating in response to the

request signal from the limit switch. At the same time, the

collection hopper gate closes.

↓

Material is conveyed to the collection hopper of the period

of time set by the conveyance timer.

↓

Gate operations

ダンパー動作説明図

(1) Normal condition

（1）自然状態

Limit switch

リミットスイッチ

Cam

カム ダンパー

Dampe

When the conveyance timer has run out, the blower stops.

As the suction pressure decreases the collection hopper

gate opens to discharge material into the lower receiver

hopper for the period of time set on the discharge timer.

↓

The above operations are repeated.

In a case where respective request signals from multiple

conveyance directions are simultaneously sent, the

material is conveyed in the order of No. 1 → No. 2 → No. n

→ No.2, alternatively.

When the receiver hopper has become full, the collection

hopper limit switch (in the case of limit control) or the

receiver hopper level switch (in the case of level switch

control) senses the condition to stop conveyance.

When a request signal is sensed again, conveyance is

started.

(2) Closed

(during conveyance)

(3) Full condition

condition

（2）閉（輸送中）状態

(Limit switch actuation

（3）材料満杯状態

Æ Material conveyance stop)

（リミットスイッチ作動

→輸送停止）

材料

Material

[WO-4841;JL4-V・VC-3～6-25]

- 25 -

2) Timing chart

The following is the time chart for No.1 and No. 2 directions, however, operation for No. 3 direction or

more is similarly carried out.

Start/stop switch

1

No.

No.

2

Request

No. 1 Request signal

Request

No. 2 Request signal

No. 1 Discharge timer

ON

Chapter 6 Operational Descriptions and Time Charts

Full

Request

Full

Operating

UP

Operating

No. 1 Discharge timer

Ring blower

No. 1 collection hopper gate

No. 2 collection hopper gate

No. 1 Conveyance timer

No. 2 Conveyance timer

3～6 way selector valve

UP

Start

Stop

Stop

Start

Stop

Open

Close

Close

Open

Close

Close

Operating

UP

Operating

UP

No. 1direction

No. 2 direction

Close Close

Start

Open

Operating

No. 1direction

[WO-4841;JL4-V・VC-3～6-26]

- 26 -

Chapter 6 Operational Descriptions and Time Charts

2. Suction hopper type E2K control collection hopper

1) Description of operations

Set the control panel power circuit breaker to ON.

↓

When the equipment starts conveyance by the start of operation, the blower starts rotating in response

to the request signal from the E2K.

↓

Material is conveyed to the collection hopper for the period of time set by the conveyance timer.

↓

When the conveyance timer has run out, the blower stops.

↓

The above operations are repeated.

In a case where respective request signals from multiple conveyance directions are simultaneously

sent, the material is conveyed in the order of No. 1 → No. 2 → No. n → No.2, alternatively.

When the collection hopper has become full, the E2K installed on the collection hopper senses the

conditions to stop conveyance.

When a request signal is sensed again, conveyance is started.

[WO-4841;JL4-V・VC-3～6-27]

- 27 -

2) Timing chart

The following is the time chart for No.1 and No.2 directions, however, operation for No.3 direction or

more is similarly carried out.

Start/stop switch

1

No.

No.1 Request signal

No.2 Request signal

No.1 Discharge timer

No.2 Discharge timer

No.

2

ON

Request

Request

Chapter 6 Operational Descriptions and Time Charts

Full

Request

Full

Operating

UP

Operating

UP

Ring blower

No.1 Conveyance timer

No.2 Conveyance timer

3 - 6-way selector valve

Start

Stop

Operating

Stop

Start

Stop

Operating

UP

UP

No.1 direction

Close Close

No.2 direction

Start

Operating

No.1 direction

[WO-4841;JL4-V・VC-3～6-28]

- 28 -

Chapter 6 Operational Descriptions and Timing Charts

3. Jet Clone cylinder control or suction hopper type SD control
collection hopper

1) Description of operation

Set the control panel power circuit breaker to ON.

↓

When the equipment starts conveyance by the start of operation, the discharge timer starts and after

the lapse of the preset time, the blower starts rotating in response to the request signal from the level

switch.

↓

Material is conveyed to the collection hopper for the period of time set by the conveyance timer.

↓

When the conveyance timer has run out, the blower stops. The collection hopper gate opens to

discharge material for the period of time set on the discharge timer.

↓

The above operations are repeated.

In a case where respective request signals from multiple conveyance directions are simultaneously

sent, the material is conveyed in the order of No. 1 → No. 2 → No. n → No. 2, alternatively.

When the receiver hopper has become full, the level switch installed on the receiver hopper senses the

conditions to stop conveyance.

When a request signal is sensed again, conveyance is started.

[WO-4841;JL4-V・VC-3～6-29]

- 29 -

2) Timing chart

The following is the time chart for No.1 and No.2 directions, however, operation for No.3 direction or

more is similarly carried out.

Start/stop switch

1

No.

No.1 Request signal

No.2 Request signal

No.1 Discharge timer

No.

2

ON

Request

Request

Operating

UP

Chapter 6 Operational Descriptions and Timing Charts

Full

Request

Full

Operating

UP

No.2 Discharge timer

Ring blower

No. 1 collection hopper gate

No. 2 collection hopper gate

No.1 Conveyance timer

No.2 Conveyance timer

3～6-way selector valve

Operating

Start

Stop

Open

Close

Close

Close

Operating

Open

Close

Open

UP

No.1 direction

Close Close

UP

Start

Close

Operating

No.2 direction

Operating

UP

Start

Stop

Open

Close

Operating

UP

No.1 direction

[WO-4841;JL4-V・VC-3～6-30]

- 30 -

Chapter 7 Respective Parameter Setup

This chapter describes respective parameter setup carried out on the operation
panel.
Respective parameter setup is classified into user setting mode and engineering
setting mode.

NOTE

The parameters of the engineering setting mode have been set according to the
specification at shipment or at installation. In general, there is no need to change
the setting. When changing the setting, sufficiently understand the functions.
When in doubt, contact our responsible personnel.

1. Setting guide

User setting mode

No. Code Setting item

1 Fd1 No. 1

Conveyance

timer

2 Fd2 No.2

Conveyance

timer

3 Fd3 No.3

Conveyance

timer

4 Fd4 No.4

Conveyance

timer

5 Fd5 No.5

Conveyance

timer

6 Fd6 No.6

Conveyance

timer

The timer should be set for No.1 conveyance
time.
The time for conveyance varies with the
conveying distance, the type of material, and
the type of collection hopper.
The conveyance timer should be set so that
conveyance ends before the collection hopper
becomes full of material.

The timer should be set for No.2 conveyance
time. Hereinafter, same as above.

The timer should be set for No.3 conveyance
time. Hereinafter, same as above.

The timer should be set for No.4 conveyance
time. Hereinafter, same as above.

The timer should be set for No.5 conveyance
time. Hereinafter, same as above.

The timer should be set for No.6 conveyance
time. Hereinafter, same as above.

Function

Setting

range

0 - 999 sec 5 sec

Same as

above

Same as

above

Same as

above

Same as

above

Same as

above

Initial
value

Same

as

above

Same

as

above

Same

as

above

Same

as

above

Same

as

above

[WO-4841;JL4-V・VC-3～6-31]

- 31 -

No. Code Setting item

7 dC1

Conveyance

8 dC2

Conveyance

9 dC3

Conveyance

10 dC4

Conveyance

11 dC5

Conveyance

12 dC6

Conveyance

13 dUC Dust cleaning

14 dUP Dust cleaning

No. 1

timer

No.2

timer

No.3

timer

No.4

timer

No.5

timer

No.6

timer

counter

count

Chapter 7 Respective Parameter Setup

Function

The timer should be set for No.1 conveyance
time.
The time for conveyance varies with the
conveying distance, the type of material, and
the type of collection hopper.
The conveyance timer should be set so that
conveyance ends before the collection hopper
becomes full of material.

The timer should be set for No.2 conveyance
time.

The timer should be set for No.3 conveyance
time.

The timer should be set for No.4 conveyance
time.

The timer should be set for No.5 conveyance
time.

The timer should be set for No.6 conveyance
time.

The counter should be set for conveyance
times to inform filter cleaning interval.
If this counter is set to OFF, this does not
function. When the conveyance times reach
the set value, E15 appears on the digital
displayer on the operation panel, informing of
the cleaning interval.
The set times vary with properties of the
conveying material and operating status.

This displays the count number of the dust
cleaning counter.
When this is set to 0, the count number is
reset.

Setting

range

0 - 999 sec 20

Same as

above

Same as

above

Same as

above

Same as

above

Same as

above

oFF,

1 – 999

times

0 – 999

times

Initial
value

sec

Same

as

above

Same

as

above

Same

as

above

Same

as

above

Same

as

above

oFF

0

[WO-4841;JL4-V・VC-3～6-32]

- 32 -

No. Code Setting item

1 L1d No. 1

Request signal

delay timer

2 L2d No.2 Request

signal delay

3 L3d No.3 Request

signal delay

4 L4d No.4 Request

signal delay

5 L5d No.5 Request

signal delay

6 L6d No.6 Request

signal delay

7 1Ed No. 1

Conveyance

error timer

8 2Ed No. 2

Conveyance

error timer

9 3Ed No. 3

Conveyance

error timer

10 4Ed No. 4

Conveyance

error timer

11 5Ed No. 5

Conveyance

error timer

12 6Ed No. 6

Conveyance

error timer

13 1rL No. 1

Request signal

input select

timer

timer

timer

timer

timer

Chapter 7 Respective Parameter Setup

Engineering setting mode

Function

The timer should be set for the time to judge
No.1 request signal.
The timer should be set so as to disregard a
false request signal in short time due to flowing
of material.
The timer should be set for the time to judge
No.2 request signal. Hereinafter same as
above.
The timer should be set for the time to judge
No.3 request signal. Hereinafter same as
above.
The timer should be set for the time to judge
No.4 request signal. Hereinafter same as
above.
The timer should be set for the time to judge
No.5 request signal. Hereinafter same as
above.
The timer should be set for the time to judge
No.6 request signal. Hereinafter same as
above.
The timer should be set for level switch
request status monitoring time during No. 1
conveying operation.
The timer should be set for level switch
request status monitoring time during No. 2
conveying operation.
The timer should be set for level switch
request status monitoring time during No. 3
conveying operation.
The timer should be set for level switch
request status monitoring time during No. 4
conveying operation.
The timer should be set for level switch
request status monitoring time during No. 5
conveying operation.
The timer should be set for level switch
request status monitoring time during No. 6
conveying operation.
This should be set for the type of No.1 request
signal.
no: State where input circuit is open should be

a request signal.

nC: State where input circuit is close should be

a request signal.

Setting

range

0 - 99 sec

Same as

above

Same as

above

Same as

above

Same as

above

Same as

above

oFF,

1 - 999 sec

oFF,

1 - 999 sec

oFF,

1 - 999 sec

oFF,

1 - 999 sec

oFF,

1 - 999 sec

ｏFF,

1～999

sec

nC／no

Initial

value

5 sec

Same

as

above

Same

as

above

Same

as

above

Same

as

above

Same

as

above

oFF

oFF

oFF

oFF

oFF

ｏFF

no

[WO-4841;JL4-V・VC-3～6-33]

- 33 -

No. Code Setting item

14 2rL No. 2

Request signal

input select

15 3rL No.3 Request

signal input

16 4rL No.4 Request

signal input

17 5rL No.5 Request

signal input

18 6rL No.6 Request

signal input

19 bt1 No. 1

Batch gate timer

20 bt2 No.2 Batch gate

21 bt3 No.3 Batch gate

22 bt4 No.4 Batch gate

23 bt5 No.5 Batch gate

24 bt6 No.6 Batch gate

select

select

select

select

timer

timer

timer

timer

timer

Chapter 7 Respective Parameter Setup

Function

This should be set for the type of No. 2

request signal.

Hereinafter same as above.

This should be set for the type of No. 3

request signal.

Hereinafter same as above.

This should be set for the type of No. 4

request signal.

Hereinafter same as above.

This should be set for the type of No. 5

request signal.

Hereinafter same as above.

This should be set for the type of No. 6

request signal.

Hereinafter same as above.

No.1 Batch gate timer should be set for

opening time of automatic slide gate when the

batch conveyance option is performed.

This should be set so that any desired amount

is conveyed.

No.2 Batch gate timer should be set for

opening time of automatic slide gate when the
batch conveyance option is performed.

Hereinafter same as above.

No.3 Batch gate timer should be set for

opening time of automatic slide gate when the
batch conveyance option is performed.

Hereinafter same as above.

No.4 Batch gate timer should be set for

opening time of automatic slide gate when the
batch conveyance option is performed.

Hereinafter same as above.

No.5 Batch gate timer should be set for

opening time of automatic slide gate when the
batch conveyance option is performed.

Hereinafter same as above.

No.6 Batch gate timer should be set for

opening time of automatic slide gate when the
batch conveyance option is performed.

Hereinafter same as above.

Setting

range

Same as

above

Same as

above

Same as

above

Same as

above

Same as

above

0.0 - 99.9

sec

Same as

above

Same as

above

Same as

above

Same as

above

Same as

above

Initial

value

Same

as

above

Same

as

above

Same

as

above

Same

as

above

Same

as

above

1.0

Same

as

above

Same

as

above

Same

as

above

Same

as

above

Same

as

above

[WO-4841;JL4-V・VC-3～6-34]

- 34 -

No. Code Setting item

25 bn_ Batch gate

interlocking

direction

26 bS_ Batch gate When batch conveyance option is performed,

27 Jd_

28 JAt

29 Jbt

30 JC_

31 Ab_

32 JS_

－

－
－
－
－
－

Chapter 7 Respective Parameter Setup

Function

This should be set for interlocking conveying

direction when the batch conveyance option is

performed.

oFF: No batch conveyance

1: Interlocking in No. 1 direction

2: Interlocking in No. 2 direction

3: Interlocking in No. 3 direction

4: Interlocking in No. 4 direction

5: Interlocking in No. 5 direction

6: Interlocking in No. 6 direction

ALL: Interlocking in all directions

this should be set to select the type.

0: Automatic slide gate

1-2: These cannot be set for standard

specifications and options This should be set

for special specification.

(Remark) 1: Idling valve

2: MSD

This should be set in case of special

specifications. Keep the initial value.

Same as above

Same as above

Same as above

Same as above

Same as above

Setting

range

oFF,

1,2,3,4,5,6

ALL

0 0

－

－
－
－
－
－

Initial

value

oFF

oFF

0

3

3

1

A

[WO-4841;JL4-V・VC-3～6-35]

- 35 -

2. Setting procedure

The codes for each setting item are displayed on the left digital display (red).

The set values are displayed on the right digital display (green).

NOTE

Carry out the respective setting procedures after stopping operation. The setting mode cannot

be turned on during operation

Step

１

Press the SV switch

The User Setting Mode display flashes.

２

３

Codes for setting items and set values are displayed on the digital display.

With this state, respective setting items are sequentially displayed each time when the SV

switch

Display code for any desired setting item.

Press the ENTER switch with the code for any desired setting item displayed.

The set value can now be changed.

SV

.

SV

.

is depressed.

Chapter 7 Respective Parameter Setup

User setting mode

or DOWN switch .

is depressed. It is

SV

is depressed while the

４

Set the set value to any desired value with the UP switch

The set value is written when the ENTER switch

[Remark]

1 setting unit is added every time the UP switch is depressed. It is continuously

added when the switch is kept depressed.

1 setting unit is subtracted every time the UP switch

continuously subtracted when the switch is kept depressed.

The mode returns to the normal mode when the SV switch

last setting item (dUP) is displayed.

NOTE

is depressed.

Unless operation is performed for ten seconds or longer, the mode automatically exits the setting mode

and returns to the normal mode.

[WO-4841;JL4-V・VC-3～6-36]

- 36 -

1

Keep pressing the SV switch
The Engineering Setting Mode display blinks.

2 Codes for setting items and set values are displayed on the digital display.

Operate in the same way as the User Setting Mode from now on.

After the setting procedure is completed, the mode returns to the normal mode when the SV

3

SV

switch

Unless operation is performed for ten seconds or longer, the mode automatically exits the setting mode

and returns to the normal mode.

Chapter 7 Respective Parameter Setup

Engineering setting mode

SV

for five seconds or longer.

is kept depressed for five seconds or longer.

NOTE

[WO-4841;JL4-V・VC-3～6-37]

- 37 -

Chapter 8 Inspection and Maintenance

This chapter describes inspection and maintenance items and the procedures

in order of inspecting frequency in order to always keep the product in a
favorable state.

1. Daily inspection

Maintenance and

inspection item

Cartridge filter within filter

case of the suction unit

V type

Filter case

Cap

Filte

Descriptions

1. After removing a catch clip on the filter case, remove the filter
case lid.[①→②]

2. After removing a filter clip,take out the cartridge filter from the
filter case lid to clean.[③→④→⑤]

3. Remove the fine particles that adhere to the filter with a vacuum
cleaner.

4. Be sure to recover after cleaning.

Elbow pipe

②

Filter case lid

Filter hook

④④

①①

⑤

③

Cartridge filter

Filter clip

Catch clip

Filter case

Dust box

VC type

[WO-4841;JL4-V・VC-3～6-38]

1. Install the cartridge filter so that the opening having the packing is
directed toward the filter case lid.

2. If the equipment is used in a state where packing of the cartridge filter
does not closely contact the filter case lid, the fine particles will mix into
the blower and cause blower trouble.

3. Replace with a new cartridge filter, in the case where a damaged
cartridge filter, a cartridge filter that is severely deteriorated, deformed or
is adhered with deposits cannot be removed. Replace when the blower
has trouble and cannot carry out material conveyance, the filter mesh is
clogged, or fine particles result of a damaged part.

- 38 -

CAUTION

Maintenance and

inspection item

Discharging dust in suction

unit

Air kit for 3-6 way selector

valve

Chapter 8 Inspection and Maintenance

Descriptions

V type

Remove the cap below the filter case and discharge the accumulated

dust. Be sure to recover after discharging.

VC type

Remove the catch clip on the upper part of the dust box and discharge

the accumulated dust. Be sure to recover after discharging.
＊ Replace with new packing if the U type packing for the dust box is

severely deteriorated, deformed, discolored or hardened.

Discharge drainage accumulated in the bowl of the air filter by pressing the
drain valve on the lower part of the bowl. Catch drainage with an empty
can.

Stop valve

Air supply port

Air filter

Drain valve

[WO-4841;JL4-V・VC-3～6-39]

- 39 -

Maintenance and

inspection item

Air kit for slide gate of

collection hopper

＊ Only for a suction hopper

type SD control collection

hopper

Chapter 8 Inspection and Maintenance

Descriptions

Pull up the adjusting knob of the filter regulator to unlock, turn the adjusting

knob the to left, and check that the indicated pressure on the pressure

gauge has reached “0 (zero)” and then discharge the drainage

accumulated in the bowl. Drainage can be discharged by pushing the drain

valve of the bowl lower part.

Drainage should be received by an empty can.

Adjustment knob

Pressure gauge

Bowl

Drain valve

[WO-4841;JL4-V・VC-3～6-40]

- 40 -

2. Monthly Inspection

Maintenance and

inspection item

Metal screen filter inside the

collection hopper

Open the lid of the collection hopper to take out the filter, and check that it

is not clogged.

If clogged, blow clean dry air to remove the deposits.

＊ If the deposits cannot be removed even by blowing dry air, use sharp

metal wire.

＊ Replace with new packing if the packing is severely deteriorated,

deformed, discolored or hardened.

Chapter 8 Inspection and Maintenance

Descriptions

Lid

Packing

Filter

Catch clip

Conveying hose (PVC hose)

Air hose (GL-IV hose)

CAUTION

Exercise sufficient care when handling the filter.

A deformed metal screen filter may cause air leakage, resulting in

conveyance failure.

If the filter is deformed, fix it by tapping it with a soft object such as a

wooden or rubber hammer. If the filter still cannot be fixed, replace it with a

new one.

Inspect each hose connection for suction leakage, and additionally tighten

the hose bands.

＊ Replace with a new hose if the hose is severely deteriorated, hardened

or damaged.

[WO-4841;JL4-V・VC-3～6-41]

- 41 -

Chapter 8 Inspection and Maintenance

- 42 -

[WO-4841;JL4-V・VC-3～6-42]

Maintenance and

inspection item

Descriptions

Check each component of jet

clone

A: Please check that the stopper (M6) on the upper and lower two

points are not loosened, respectively.

※Please retighten the stopper according to the “Stopper adjusting

diagram” on the following page, if loosened.

B: Remove the cover and check that the hexagon socket head locking

screw of the removable cam is not loosened. Simultaneously, open
and close the damper to check that no abnormality for the limit
switch exists.

※Please retighten according to the “Stopper adjusting diagram” on

the following page, if loosened.

C: Please check that the hexagon socket head locking screw fixing

the balance weight is not loosened.

※Tighten the screw for fixing if loosened.

D: Please check that no abnormality for the spring, bolt, nut and

split pin exists.

※If any abnormality is found, please replace it with a new one.

C

D

B

A

A

Chapter 8 Inspection and Maintenance

- 43 -

[WO-4841;JL4-V・VC-3～6-43]

Maintenance and

inspection item

Descriptions

Check each component of
jet clone

6mm

A

p

p

r

o

x

i

m

a

t

e

l

y

8

5ﾟ

A

p

p

r

o

x

i

m

a

t

e

l

y

7

0

ﾟ

Stopper adjustment diagram

Upper stopper adjustment
position

Lower stopper
adjustment position
(Clearance 6mm)

Limit switch ON

p

osition

Chapter 8 Inspection and Maintenance

- 44 -

[WO-4841;JL4-V・VC-3～6-44]

3. Component adjustment procedure

This section describes the adjustment procedure of the full detecting
device attached to each collection hopper.

1) Jet Clone gate cam

Adjust the gate cam when full is not detected
regardless of whether the material is full.

Step Details of operation

1 Loosen the set-screw with a hexagon rod spanner (2.5mm).

2 Adjust the gate cam position so that the limit switch is ON with the gate

lowering from the horizon by 45-50°.

3 After adjusting the cam, secure it by tightening the set-screw.

2) Balance weight for Jet clone

In a case where material is attached to the damper
due to static electricity, the state shown on the right
is brought about in rare cases. In such a case, adjust
the damper by loosening two locking screws for
the balance weight rearward by 5mm, respectively,
so as to be horizontally positioned. Retighten screws
for fixing after adjustment.

Limit switch

Gate

Set-screw

Chapter 8 Inspection and Maintenance

- 45 -

[WO-4841;JL4-V・VC-3～6-45]

3) Suction hopper level switch

If the level switch does not accurately detect the full level for the material used, make a
sensitivity adjustment of the level switch. Adjust the sensitivity according to the specific
gravity of the material.

Step Details of operation

1 Set the control panel power circuit breaker to ON.
2 Remove the lid of the level switch.
3 Change the spring hook position.

Moving the spring toward the HIGH
position causes the sensitivity to increase,
and vice versa.

[Confirmation method]

(1) The spring of the level switch is set up

in the strongest direction.

(2) The material is fed slowly until the blade

of the level switch is filled up with the material.

(3) The adjustment confirmation performs under this condition from the

HIGH to LOW direction step by step. Then, the adjustment is completed
in the position where the blade rotation stops securely.

Chapter 8 Inspection and Maintenance

- 46 -

[WO-4841;JL4-V・VC-3～6-46]

4) Suction hopper proximity switch (E2K)

If the proximity switch does not detect the full level, make a sensitivity adjustment of the
proximity switch by the following steps.

Step Details of operation

1 Remove the materials in the collection hopper.

Turn ON the power circuit breaker on the control panel.

2 Confirm that there is no gap of 1mm or more between the end of the proximity

switch and the hopper sight glass.
If there is a gap between them, loosen the fastening screws (2 pieces) of the
proximity switch fitting bracket and adjust the distance between the end of
the proximity switch and the hopper sight glass to approximately 1mm, and
then fix them.

3 Remove the rubber cap at the back of the proximity switch.

4 Perform the following ①, ② and ③ operations while adjusting the

sensitivity adjustment screw with the attached screwdriver.
① Adjust the sensitivity to a point where the sensor switches from ON to OFF

without material (Detection indication lamp turns OFF).

② Adjust the sensitivity to a point where the sensor switches from OFF to ON

with material (Detection indication lamp turns ON).

③ Set the sensitivity adjustment screw at the middle point between the ON to

OFF point ① without material and the OFF to ON point ② with material.

NOTE:
Perform the sensitivity setting with the actually used material. And, when there are
various materials, the ①, ② and ③ operations should be performed with a light
material of appearance specific gravity.

5 Install the rubber cap removed in step 3.

Perform the material conveyance and confirm that the detection indicator
turns on.

Sensitivity
adjustment

Rubber cap

(-side) ←―――②―――――――③―――――――①――→ (+side)

With material Without material
ON (turns ON) ▲ OFF (turns OFF)

Setting point

Detection indication lamp

Chapter 8 Inspection and Maintenance

4. Operation check procedure of 3 – 6 way selector valve

Manually operate the 3 – 6 way selector valve and describe the Operation check

the Operation check procedure according to the steps.

Step Details of operation

Turn OFF the power breaker on the rear face of the control panel.

１

２

Supply dry compressed air of –0.3 MPa - 0.9 MPa to the air kit of the 3-6 way selector

valve.

３

Press the manual button of the solenoid valve.

Manual button

When the manual button of the solenoid valve is pressed, the air cylinder operates.

[WO-4841;JL4-V・VC-3～6-47]

- 47 -

Chapter 8 Inspection and Maintenance

5. Operation check procedure of automatic slide gate

In the case of the suction hopper type SD control collection hopper, manually operate the

automatic slide gate. The methods for checking the operation are described according to the

steps.

Step Details of operation

Turn “OFF” the control panel power circuit breaker.

１

Supply dry compressed air of 0.4 MPa to 0.5 MPa to the air kit of the automatic slide

２

gate.

３

Press the manual button on the solenoid valve. The air cylinder starts to operate.

Stop valve

ストップバルブ

Movable part

可動部

Filter regulator

フィルター
レギュレーター

Main body of automatic slide gate

自動スライドダンパー本体

Cylinder

シリンダー

Safety cover

安全カバー

CAUTION

注 意

WATCH YOUR FINGERS

指 づ め 注 意

1. 運転中は指や手を可動部に入

1.Do not place fingers or hands in movable

sections during operations.

れるな。

2.Take care to avoid lacerations to fingers or

2. 裂傷や骨折するおそれがあ

hands and danger of them being broken.

る。

3.When performing cleanup of or inspection

3. 清掃・点検作業は電源を OFF

turn power OFF and shut off air supply.

DO NOT SOIL OR PEEL THIS LABEL

このラベルをはがしたり、よごしたりしないこと。 6-21-1

にしてエアー供給源を遮断して

WARNING

Do not place fingers or hands into the movable parts (slide part) during operation.

○

Tears or bone fractures may result.

○ Never operate with the cover of the movable part removed.
○ Never operate with material caught in the slide damper. Failure may result.

[WO-4841;JL4-V・VC-3～6-48]

- 48 -

Chapter 9 Troubleshooting

This chapter describes troubleshooting of the product. Check before requesting
repair.

Before inspection, be sure to stop the operation and set the control panel power
circuit breaker and the primary power supply to “OFF.”

Error by digital display on control panel

Code

“E 0”

Memory error

“E 3”
Conveying
blower overload
error

Location to be

checked

Check the control
board.

Check that
material is not
clogged in the
conveying hose.

Check that the
thermal relay in
the control panel
is set to the rated
value.

Action Precaution

・ Restart.
・ Turn “OFF” the power

circuit breaker once, and
turn it “ON” again.

･ Remove the material in the

conveying hose.

･ Adjust the secondary air

intake amount with the
secondary air adjustment
ring on the suction nozzle
at the end of the conveying
hose.

･ Set the thermal relay to the

rated value.

･ Press the reset button for

the thermal relay to reset
the alarm.

WARNING

･ Be sure to turn “OFF” the power

supply of your facility before
carrying out work.

･ If the “E0” is displayed even after

restarting, the control board has
failed.

･ Contact your local Matsui SDI

dealer.

･ When the suction part (metal

mesh) on the secondary air
adjustment ring is clogged, blow
clean dry air to remove the
deposits.

･ Be sure to turn “OFF” the power

supply of your facility, and then set
to the rated value of the thermal
relay and reset the alarm with the
reset button.

“E 14”
Control board
error

Check the control
board.

[WO-4841；JL4-V・VC-49]

・ Restart.
・ Turn “OFF” the power

circuit breaker once, and
turn it “ON” again.

- 49 -

･ Be sure to turn “OFF” the power

supply of your facility before
carrying out work.

･ If the “E14” is displayed even after

restarting, the control board has
failed.

･ Contact your local Matsui SDI

dealer.

A

Code

“E 15”

larm for filter

cleaning

“E 21”
No. 1 Conveying
error

“E 22”
No. 2 Conveying
error

Location to be

checked

Clean the cartridge
filter and check
powder dust in the
dust box.

Check that material is
not clogged in the
conveying hose in the
No. 1 direction.

Check the limit switch
for the level switch in
the No. 1 direction (Jet
Clone type), E2K for
the suction hopper
type, and level switch
for level switch type.

Check that material is
not clogged in the
conveying hose in the
No. 2 direction.

Check the limit switch
for the level switch in
the No. 2 direction (Jet
Clone type), E2K for
the suction hopper
type, and level switch
for level switch type.

Action Precaution

･ Clean the filter, and

dispose powder dust
in the dust box. (see
Chapter 8 Inspection
and Maintenance).

･ Set the dust cleaning

count (dUP) to “0” to
reset.

･ Remove the material

in the conveying hose.

･ Adjust the secondary

air intake amount with
the secondary air
adjustment ring on the
suction nozzle at the
end of the conveying
hose.

･ See “Blower does not

rotate” in the next
item.

･ Remove the material

in the conveying hose.

･ Adjust the secondary

air intake amount with
the secondary air
adjustment ring on the
suction nozzle at the
end of the conveying
hose.

･ See “Blower does not

rotate” in the next
item.

Chapter 9 Troubleshooting

･ If the cartridge filter is damaged or

deposits cannot be removed,
replace the filter.

･ Contact your local Matsui SDI

dealer for a new filter.

･ When the suction part (metal

mesh) on the secondary air
adjustment ring is clogged, blow
clean dry air to remove the
deposits.

･ See “Blower does not rotate” in

the next item.

･ When the suction part (metal

mesh) on the secondary air
adjustment ring is clogged, blow
clean dry air to remove the
deposits.

･ See “Blower does not rotate” in

the next item.

[WO-4841；JL4-V・VC-50]

- 50 -

Code

“E 23”
No. 3 Conveying
error

“E 24”
No. 4 Conveying
error

Location to be

checked

Check that material is
not clogged in the
conveying hose in the
No. 3 direction.

Check the limit switch
for the level switch in
the No. 3 direction (Jet
Clone type), E2K for
the suction hopper
type, and level switch
for level switch type.

Check that material is
not clogged in the
conveying hose in the
No. 4 direction.

Check the limit switch
for the level switch in
the No. 4 direction (Jet
Clone type), E2K for
the suction hopper
type, and level switch
for level switch type.

Action Precaution

･ Remove the material

in the conveying hose.

･ Adjust the secondary

air intake amount with
the secondary air
adjustment ring on the
suction nozzle at the
end of the conveying
hose.

･ See “Blower does not

rotate” in the next
item.

･ Remove the material

in the conveying hose.

･ Adjust the secondary

air intake amount with
the secondary air
adjustment ring on the
suction nozzle at the
end of the conveying
hose.

･ See “Blower does not

rotate” in the next
item.

Chapter 9 Troubleshooting

･ When the suction part (metal

mesh) on the secondary air
adjustment ring is clogged, blow
clean dry air to remove the
deposits.

･ See “Blower does not rotate” in

the next item.

･ When the suction part (metal

mesh) on the secondary air
adjustment ring is clogged, blow
clean dry air to remove the
deposits.

･ See “Blower does not rotate” in

the next item.

[WO-4841；JL4-V・VC-51]

- 51 -

Code

“E 25”
No. 5 Conveying
error

“E 24”
No. 6 Conveying
error

Location to be

checked

Check that material is
not clogged in the
conveying hose in the
No. 5 direction.

Check the limit switch
for the level switch in
the No. 5 direction (Jet
Clone type), E2K for
the suction hopper
type, and level switch
for level switch type.

Check that material is
not clogged in the
conveying hose in the
No. 6 direction.

Check the limit switch
for the level switch in
the No. 6 direction (Jet
Clone type), E2K for
the suction hopper
type, and level switch
for level switch type.

Action Precaution

･ Remove the material

in the conveying hose.

･ Adjust the secondary

air intake amount with
the secondary air
adjustment ring on the
suction nozzle at the
end of the conveying
hose.

･ See “Blower does not

rotate” in the next
item.

･ Remove the material

in the conveying hose.

･ Adjust the secondary

air intake amount with
the secondary air
adjustment ring on the
suction nozzle at the
end of the conveying
hose.

･ See “Blower does not

rotate” in the next
item.

Chapter 9 Troubleshooting

･ When the suction part (metal

mesh) on the secondary air
adjustment ring is clogged, blow
clean dry air to remove the
deposits.

･ See “Blower does not rotate” in

the next item.

･ When the suction part (metal

mesh) on the secondary air
adjustment ring is clogged, blow
clean dry air to remove the
deposits.

･ See “Blower does not rotate” in

the next item.

[WO-4841；JL4-V・VC-52]

- 52 -

Power circuit breaker trips.

Location to be checked Action Precaution

Check that foreign matter is not
caught in the blower fan.

Check that the magnetic switch
(MS-1) in the control panel
operates normally.

Check that the power circuit is
not short-circuited.

Remove the fan cover to
remove foreign matter.

Replace the magnetic switch
(MS-1).

Eliminate the short-circuit. Entrust Matsui SDI or your employee who

Turn “OFF” the primary power supply and
power circuit breaker before carrying out
work.

Tolerance: 1,000,000 times

Even if it is normal, replace by the time
the above times are reached or within 2
years after starting use.

Entrust Matsui SDI or your employee who
has sufficient working knowledge of
electricity to carry out inspection or
exchange, since the operation includes
the potential for failure or danger.

has sufficient working knowledge of
electricity to carry out inspection or
exchange, since the operation includes
the potential for failure or danger.

Chapter 9 Troubleshooting

[WO-4841；JL4-V・VC-53]

- 53 -

Chapter 9 Troubleshooting

Operation panel does not turn on.

NOTE

When not in operation, a decimal point at the bottom of the digital display on
the operation panel turns on, indicating that power is “ON.”

Location to be checked Action Precaution

Check that the power circuit
breaker on the control panel is
“ON.”

Check that the glass-tube fuse
(F-1) in the control panel has
not burned out.

Turn “ON” the power breaker. If switching does not function properly,

replace the power breaker.

Entrust Matsui SDI or your employee who
has sufficient working knowledge of
electricity to carry out inspection or
exchange, since the operation includes
the potential for failure or danger.

Replace the glass-tube fuse
(F-1).

Check that the power circuit is
not short-circuited.

Turn “OFF” the primary power supply and
power circuit breaker before carrying out
work.

Entrust Matsui SDI or your employee who
has sufficient working knowledge of
electricity to carry out inspection or
exchange, since the operation includes
the potential for failure or danger.

Blower does not rotate.

Location to be checked Action Precaution

Check that the connecting
terminal of the power cord is
securely tightened.

Check that the magnetic switch
(MS-1) in the control panel
operates normally.

Securely tighten the connecting
terminal.

Replace the magnetic switch
(MS-1).

Turn “OFF” the primary power supply
before carrying out work.

Tolerance: 1,000,000 times
Even if it is normal, replace by the time
the above times are reached or within 2
years after starting use.

Entrust Matsui SDI or your employee who
has sufficient working knowledge of
electricity to carry out inspection or
exchange, since the operation includes
the potential for failure or danger.

[WO-4841；JL4-V・VC-54]

- 54 -

Blower does not rotate.

Location to be checked Action Precaution

Check that foreign matter is not
caught in the blower fan.

Check that the Jet Clone limit
switch operates normally.

＊ Only when the Jet Clone

type limit type collection
hopper is used.

Check that the Jet Clone gate
can is properly adjusted.

＊ Only when the Jet Clone

type limit type collection

Material

hopper is used.

Check that the suction hopper
proximity switch detects
normally.

＊ Only when the suction

hopper type E2K control is
used.

Check that the suction hopper
level switch detects normally.

＊ Only when the suction

hopper type level switch
control or SD control
collection hopper is used.

Remove the fan cover to
remove foreign matter.

Turn “OFF” the primary power supply and
power circuit breaker before carrying out
work.

Replace the limit switch. For purchase of the limit switch and type,

contact Matsui SDI.

Refer to Chapter 8 Inspection

A condition when the limit switch is “ON.”

and Maintenance to adjust the
gate cam.

Refer to Chapter 8 Inspection
and Maintenance to adjust the

For purchase of the proximity switch and
type, contact Matsui SDI.

sensitivity of the proximity
switch.
If the proximity switch does not
operate normally even after the
sensitivity adjustment, replace
it.

Refer to Chapter 8 Inspection
and Maintenance to adjust the

For purchase of the level switch and
type, contact Matsui SDI.

sensitivity of the level switch.

If the level switch does not
operate normally even after the
sensitivity adjustment, replace
it.

Chapter 9 Troubleshooting

材料

Material

[WO-4841；JL4-V・VC-55]

- 55 -

The blower rotates but does not suction air.

Location to be checked Action Precaution

Check the blower for reverse
rotation.

＊ The blower rotates in

reverse if air is suctioned
from the exhaust port of the
blower.

Check that the suction hopper
damper is securely closed.

＊ Only when the suction

hopper type SD control
collection hopper is used.

Check that external air is
suctioned from the connection
end of the conveying hose or
suction hose.

Check that the conveying hose
is not clogged with material.

Refer to Chapter 3 Installation
to rotate the blower forward.

Securely connect the power
connector for the
electromagnetic valve.
If the damper still does not
close, replace the
electromagnetic valve.

Securely tighten the hose
clamps.

Remove the material from the
conveying hose.

Increase the amount of
secondary intake air by
adjusting the secondary air
adjustment ring of the suction
nozzle at the end of the
conveying hose.

Turn “OFF” the primary power supply and
power circuit breaker before carrying out
work.

For purchase of the electromagnetic
valve and type, contact Matsui SDI.

Entrust Matsui SDI or your employee who
has sufficient working knowledge of
electricity to carry out inspection or
exchange, since the operation includes
the potential for failure or danger.

If any of the hoses are broken, replace
them with new ones.

For purchase of the hose and type,
contact Matsui SDI.

If the suction part (metal mesh part) of
the secondary air adjustment ring is
clogged, blow clean dry air to remove
deposits.

Chapter 9 Troubleshooting

[WO-4841；JL4-V・VC-56]

- 56 -

The blower rotates but does not suction air.

Location to be checked Action Precaution

Check that the lid of the
collection hopper is securely
fitted.

Check that the metal mesh filter
inside the collection hopper is
not clogged.

Check that the cartridge filter
inside the filter case is not
clogged.

Check that the 2-way selector
valve is properly selected.

Fit the packing and fix the lid
with catch clips.

Blow clean dry air to the metal
mesh filter to remove deposits.

After removing powder dust
remaining inside of the
cartridge filter, blow clean dry
air to remove deposits.

Refer to Chapter 8 Inspection
and Maintenance to check the
operation of the
electromagnetic valve.
If the electromagnetic valve
does not properly operate,
dismantle and clean it or
replace it.

If the packing is significantly deteriorated,
deformed, discolored or hardens, replace
it with a new one.

For purchase of the packing and type,
contact Matsui SDI.

If the deposits cannot be removed by the
procedure described at the left, use a
wire with a sharp edge.
Do not deform the metal mesh filter.

If the deposits cannot be removed due to
severe deterioration of the cartridge filter,
replace it with a new one.
In addition, if the packing is significantly
deteriorated, deformed, discolored or
hardens, replace it with a new one.

For purchase of the packing and
cartridge filter and type, contact Matsui
SDI.

For purchase of the electromagnetic
valve and type, contact Matsui SDI.

Chapter 9 Troubleshooting

[WO-4841；JL4-V・VC-57]

- 57 -

No full level signal of the collector appears.

Location to be checked Action Precaution

Check that the Jet Clone limit
switch operates normally.

＊ Only when the Jet Clone

type limit type collection
hopper is used.

Check that the Jet Clone gate
cam is properly adjusted.

＊ Only when the Jet Clone

type limit type collection

Material

hopper is used.

Check that the Jet Clone gate is
completely opened.

＊ Only when the Jet Clone

type limit type collection
hopper is used.

Check that the suction hopper
proximity switch detects
normally.

＊ Only when the suction

hopper type E2K control is
used.

Check that the suction hopper
level switch detects normally.

＊ Only when the suction

hopper type level switch
control or SD control
collection hopper is used.

Replace the limit switch. For purchase of the limit switch and type,

contact Matsui SDI.

Refer to Chapter 8 Inspection

A condition when the limit switch is “ON.”

and Maintenance to adjust the
gate cam.

Check the end of the damper
solenoid and repair any

Contact Matsui SDI for replacement of
the end.

abnormality.

Refer to Chapter 8 Inspection
and Maintenance to adjust the

For purchase of the proximity switch and
type, contact Matsui SDI.

sensitivity of the proximity
switch.

If the proximity switch does not
operate normally even after the
sensitivity adjustment, replace
it.

Refer to Chapter 8 Inspection
and Maintenance to adjust the

For purchase of the level switch and
type, contact Matsui SDI.

sensitivity of the level switch.

If the level switch does not
operate normally even after the
sensitivity adjustment, replace
it.

Chapter 9 Troubleshooting

材料

Material

[WO-4841；JL4-V・VC-58]

- 58 -

Chapter 10 List of Consumables

Code

No.

00427 #38

00427 #38

00428

12735 #38

12736

-

-

- Cartridge filter Matsui Mfg Co. MXF-16SP-G4 1 Every year

-

Part name Maker Model/Material Qty

5m

/one

direction

Conveying hose
(PVC hose)

Suction hose
(GL-IV hose)

Packing
(for filter case lid)

Packing
(for dust hopper lid)

Glass-tube fuse
(inside control panel)

Tigers Polymer
Co.

#50

Tigers Polymer
Co.

Matsui Mfg Co. NBR U-packing 1 Every year

Matsui Mfg Co. NBR U-packing 1 Every year

Commercially

available

#65

250V-1A 1 Every six months

10m
/one

direction

10m
/one

direction

5m

/one

direction

NOTE

1. The replacement interval varies with the conditions of operation.

2. The hoses shown above are of the standard type.

Recommended

Replacement

interval

Every year

Every year

[WO-4841;JL4-V・VC-3～6-59]

- 59 -

Chapter 12 Option

This chapter describes physical properties which customers should understand
when operating the product.

Model JL4- 4 (V, VC) 5 (V, VC) 6 (V, VC)

Blower type

Maximum static pressure

-kPa

Maximum air flow rate

3

m

/min

Maximum output

kW

＊ Conveying

capacity

kg/h

Conveying hose (PVC hose) inner
diameter mm

Suction hose (GL-IV hose) inner
diameter mm

Standard combined Jet Clone

J, A version RB40-520 RB40-620 RB50-620

U version RB40-53U RB40-63U RB50-63U

50Hz 17 18 22

60Hz 18 21 24

50Hz 2.4 2.4 3.5

60Hz 2.8 2.8 3.8

50Hz 0.9 1.1 2.2

60Hz 1.15 1.5 2.55

5m 50Hz 200 390 850

60Hz 250 440 910

10m 50Hz 170 300 740

60Hz 220 360 820

20m 50Hz 120 230 590

60Hz 170 300 700

30m 50Hz 100 180 520

60Hz 150 250 630

38 38 50

38 38 65

JC-6 JC-9 JC-18

200V AC 3-phase 50/60Hz, 220V AC 3-phase 60Hz J version

(A)

15 15 20

380/400/415V AC 3-phase 50/60Hz

10
10

10
10

10
15

230V AC 3-phase 60Hz, 460V AC 3-phase 60Hz

15
10

15
10

20
10

Power (V) (Hz)
Capacity (A)

A version
(A)/50Hz
(A)/60Hz

U version

(A)/230V
(A)/460V

1. The above conveying capacity shall be obtained under the following conditions.

1) Resin used: ABS virgin pellets with an apparent specific gravity of 0.63.

2) Suction distance: 5m. The conveying distance (5 to 30m) includes a vertical distance of 3m.

3) Hose used: PVC hose, Nozzle used: made by Matsui

4) Standard combined Jet Clone

2. The conveying capacity of the equipment varies with the shape and specific gravity of the virgin material,
the temperature, the material and bend of the conveying pipe, the types of suction nozzle and collection box,
and the control procedures for the collection hopper.

- 60 -

[WO-4841;JL4-V・VC-3～6-60]

Chapter 12 Option

The following options are available for this equipment.

Please make sure that correct options are installed

2A

2B

5

2B

1

ELB-1

2C

＊ The unit shown above is a suction unit of the type JL4-VC

CR-1

4

Tr-0

Inside of control panel

[WO-4841;JL4-V・VC-3～6-61]

- 61 -

Chapter 12 Option

①: Leakage circuit breaker

The leakage circuit breaker, if attached to the power circuit breaker, will protect the equipment against
a ground fault, an overload or short-circuit, thus preventing electric shock hazards.

(E) (R) (S) (T)

Symbol Name

JL4-4V/VC NV30-KC 3P 15A 30mA

ELB-1

･ The leakage circuit breaker is for supplied voltage of 200V AC to 220V AC. The breaker cannot be

attached for other voltages.

･ When the leakage breaker is attached, a no-fuse breaker (NFB-1) is not attached.

Leakage circuit

breaker for motor

protection

Mitsubishi

Electric Corp.

JL4-6V/VC

三相交流電源　50/60Hz

AC 3-phase power supply 50/60Hz

ELB-1

Maker

JL4-5V/VC NV30-KC 3P 15A 30mA

NOTE

Model

NV30-KC 3P 20A 30mA

②: Alarm

The alarm can be chosen for only one of the following, 2A revolving alarm lamp, 2B buzzer lamp, 2A+2B
revolving alarm lamp with buzzer and 2C alarm output.

2A: Alarm lamp

At the time of dusting operation, the alarm lamp turns on, alerting operators in a wide working area.

Alarm

Symbol Name Maker Model

PTL-1 Revolving warning light

＊ The color of revolving alarm lamp can be chosen from red or yellow.

PTL-1

Arrow Electronics

Co.

Revolving
warning light

AP-200 (R, Y)

[WO-4841;JL4-V・VC-3～6-62]

- 62 -

A

A

2B: Alarm buzzer

At the time of dusting operation, the buzzer sounds, alerting operators in a wide working area.
The buzzer sound can be stopped by a pushbutton.

1

Symbol Name Maker Model

BZ Buzzer Fuji electric DR22B5-MB

PB-R1 Pushbutton Fuji electric AR22F0R-10B

2A+2B: Alarm display with buzzer

At the time of dusting operation, the buzzer sounds and alarm display lamp turns on, alerting
operators in a wide working area.
The buzzer sound can be stopped by a pushbutton.

1

Symbol Name Maker Model

21

21

22

22

PB-R1

CR-1

PB-R1

CR-1

PTL-1

22A

22B

22A

22B

CR

BZ

CR

BZ

1

Chapter 12 Option

Buzzer reset

ブザーリセット

2

1

Alarm

警　　　報

Buzzer reset

ブザーリセット

2

Alarm

警　　　報

PTL-1 Revolving alarm lamp Arrow Electronics Co. AP-200 (R, Y)

BZ Buzzer Fuji electric DR22B5-MB

PB-R1 Pushbutton Fuji electric AR22F0R-10B

＊ The color of the revolving alarm lamp can be chosen from red or yellow.

2C: Alarm output

The alarm signal is delivered to the metal connector (CN-1) on the lower part of the control panel.
(Non-voltage relay output: load resistance, 250V AC, 1A Max.)

Symbol Name Maker Model

Metal connector

[WO-4841;JL4-V・VC-3～6-63]

larm

- 63 -

Nanaboshi Electric Mfg. Co.

larm output

NJC-202-PF/AdM

③: Batch conveyance

If the automatic slide gate is installed below the receiver tank, material can be stopped during conveyance.

The blower stops after blowing air into the conveying pipe.

Symbol Name

Automatic slide gate MATSUI ASD φ70 automatic gate

Chute MATSUI SUS-304

Suction box MATSUI SUS-304

④: Operating voltage 100V AC

The supplied voltage 200V AC is transformed down to an operating voltage of 100V AC by the internal

transformer.

Symbol Name Maker Model

Tr-0 Transformer

Maker

Urakawa

Transformer Mfg.

Co.

Chapter 12 Option

Model

ZTN35 × 50-36358

NOTE

For operating voltage of 100V AC, coils of 200V AC for the magnetic switch, solenoid coil, level switch and

buzzer are replaced by those of 100V AC.

⑤: Large dust hopper (JL4-VC TYPE ONLY)

When loading the material containing a large amount of powder, we recommend a large dust hopper.

[WO-4841;JL4-V・VC-3～6-64]

- 64 -

A

B

C

D

REFERENCEREQ.D MATERIALDESCRIPTIONITEM NO.

125

3.53.5

118

Standard dwg.

標準図

543

１８９７５４

DWG.

NO.

G2842-JLD2

NAME

Reset

/Function /Parameter

PV SV

Conveyance

Discharge

/User Setting

Jet Loader

/Engineering Setting

2

No.

1

No.

Stop

Run

Feed to

Setting

SV

JUN/9/2004

PLANE

TRIGONOMETRY

700203

290

CODE NO.

1:1

SCALE

FORM

DATE

KIMURA

－－

APPROVED BY

DSGND(CHKD)BY

UNIT mm

T.OONO

DRAWN BY

2

APPD

CHKD

23 130 130 7

I

O

N

CONTENTSMARK

元図 DWG. NO. A301138

1

DATE

R

E

V

I

S

A

B

C

D

543

TRIGONOMETRY

APPD

2

CHKD

SCALE

APPROVED BY

DRAWN BY

DSGND(CHKD)BY

1

CONTENTSMARK

R

E

V

I

S

I

O

N

DATE

FORM

DATE

UNIT mm

NAME

REFERENCEREQ.D MATERIALDESCRIPTIONITEM NO.

CODE NO.

PLANE

NO.

DWG.

1:6

JL4

７００２０３

－－

元図 DWG. NO. A301097

Standard dwg.

標準図

275

75 80

1

240 235

475

360

270

200

TR-1

130

180 195

405

1515

295

310

3

4

2

5

1

CR

MC-1

MP-1

FF

01

02

1

F

Tr-0

Ｔ０５０１３

M.TAKANO

NISHI

SEP/22/2005

1

TR-1

2

3

4

5

SW-1

PB-1

BZ

CB-1

MP-1

MC-1

Tr-0

F-01,02

F-1

Contoroler(1,2WAY Type)

Contoroler(3-6WAY Type)

1

Matsui

G2842-JLD2

1

Matsui

1

1

1

1

Matsui

1

1

1

1

G2842-JLD6

Operation ON-OFF

EATON

8006K23NIV2

Alarm Silence

Alarm

Circuit board

Motor Protectors

Allen-Bradley

Contactors

Allen-Bradley

Transformer

Signal

241-8-2554

2

Bussman

Fuses

Fuses

2A

TB-1

Model

Voltage

Motor Protectors

JL4-4

JL4-5

Fuses

AC460V

AC230V

AC460V

FNQ-R-2

FNQ-R-1

FNQ-R-2

FNQ-R-1

AC230V

AC460V

FNQ-R-2

FNQ-R-1

AC230V

JL4-6

1

CR-1

Omron

MY-2

Relay

140-C2E-B63(4.8A)

140-C2E-B25(2.5A)

140-C2E-B63(5.8A)

140-C2E-B40(2.9A)

140-C2E-C10(9.2A)

140-C2E-B63(4.6A)

100-C09D10

GE

Mallory

P9XPNN & P9B10VN

SC110

A

B

C

D

54321

PLANE
TRIGONOMETRY

CODE NO.

APPDCHKD

SCALE

APPROVED BY

DRAWN BY

DSGND(CHKD)BY

CONTENTSMARK

REVISION

DATE

FORM

DATE

UNIT mm

DWG.

NO.

NAME

JL4

CIRCUIT DIAGRAM 1

1

2

操作電源

PE L1 L2 L3

THREE PHASE ALTERNATIN CURRENT

OPETATION POWER SUPPLY

Tr-1

1

2

3

4

5

6

CN-0 CN-1

CN-2

TR-1

BLACK/黒

BROWN/茶

RED/赤

YELLOW/黄

GREEN/緑

0V

100V

110V

200V

220V

E

WHITE/白

BLUE/青

ORANGE/橙

M1

U1

V1

W1

R1

S1

T1

ブロワー

BLOWER

M1TYPE/型式

－－

元図 DWG. NO. A301108

JL4-4V,VC-U

JL4-5V,VC-U

Standard dwg.

標準図

F-01

F-02

R2

S2

三相交流電源 AC460/230V 60Hz

1.15kW

1.50kW

2.55kW

AC230V

2&5/4&1 4&2

AC460V

F-1

1B

1A

150VA

SW-1

JL4-6V,VC-U

MP-1

MC-1

Ｔ０５０１４

M.TAKANO

NISHI

SEP/23/2005

Tr-0

Tr-0 JUMPER

MC-1

A

B

C

D

54321

PLANE
TRIGONOMETRY

CODE NO.

APPDCHKD

SCALE

APPROVED BY

DRAWN BY

DSGND(CHKD)BY

CONTENTSMARK

REVISION

DATE

FORM

DATE

UNIT mm

DWG.

NO.

NAME

JL4

CIRCUIT DIAGRAM 2

OPTION

－－

元図 DWG. NO. A301110

700203

Standard dwg.

標準図

Ｔ０５０１５

M.TAKANO

NISHI

SEP/23/2005

TB2

1

2

3

4

5

6

7

8

9

+12V

INPUT

+12V

0V

INPUT

0V

+12V

INPUT

0V

TB1

1

2

D14

D15

D17

D18

警報入力

ALARM INPUT

NO. 2 LEVEL SIGNAL

NO. 1 LEVEL SIGNAL

NO. 1 レベル計

NO. 2 レベル計

D12

D13

D16

D19

CN1

CONTROL BOARD

TR-1

I/O-BOARD

MP-1

22

21

1

BZ

CR

1

CR-1

PB-1

22A

22B

警報

ALARM

ブザーリセット

BUZZER RESET

3

23

23A

ブロワー

MP-1

1

MC

BLOWER

オプション

4

5

6

SOL-1

SOL-2

24

26

7

8

9

27

28

29

SOL-3

SOL-4

SOL-5

SOL-6

10

1 2

NO.1 排出弁

NO.2 排出弁

NO.1 DISCHARGE VALVE

NO.2 DISCHARGE VALVE

NO.2 BRANCH VALVE

NO.2 方向切替弁

バッチダンパー

BATCH DAMPER

原料切替弁

MATERIAL CHANGE VALVE

NO.1 BRANCH VALVE

NO.1 方向切替弁

JSV

26A

No.2ジェットセレクタ

No.2 JET SELECTOR

JSV

29A

No.1 JET SELECTOR

No.1ジェットセレクタ

MC-1

TB1

1

2

A

B

C

D

54321

PLANE
TRIGONOMETRY

CODE NO.

APPDCHKD

SCALE

APPROVED BY

DRAWN BY

DSGND(CHKD)BY

CONTENTSMARK

REVISION

DATE

FORM

DATE

UNIT mm

DWG.

NO.

NAME

JL4

TB2

1

2

3

4

5

6

7

8

9

+12V

INPUT

+12V

0V

INPUT

0V

+12V

INPUT

0V

CONTROL BOARD

TR-1 I/O-BOARD

CN1

+12V

INPUT

0V

10

11

12

NO. 3 LEVEL SIGNAL

NO. 3 レベル計

NO. 4 LEVEL SIGNAL

NO. 4 レベル計

NO. 5 LEVEL SIGNAL

NO. 5 レベル計

NO. 6 LEVEL SIGNAL

NO. 6 レベル計

D23

D21

D22

D24

D25

D26

D27

D28

D29

D30

D31

D32

NO.3 DISCHARGE VALVE

NO.3 排出弁

NO.3 BRANCH VALVE

NO.3 方向切替弁

41

42

SOL-7

SOL-8

－－

元図 DWG. NO. A301140

700203

Standard dwg.

標準図

JSV

JSV

JSV

JSV

NO.6 方向切替弁

NO.6 BRANCH VALVE

NO.6 排出弁

NO.6 DISCHARGE VALVE

NO.5 方向切替弁

NO.5 BRANCH VALVE

NO.5 排出弁

NO.5 DISCHARGE VALVE

NO.4 DISCHARGE VALVE

NO.4 BRANCH VALVE

NO.4 方向切替弁

NO.4 排出弁

SOL-14

SOL-13

48

47

8

7

SOL-12

SOL-11

46

45

6

5

SOL-9

43

3

SOL-10

44

4

9

TB1

1

2

3

1 2

42A

44A

No.3 JET SELECTOR

No.3ジェットセレクタ

No.4 JET SELECTOR

No.4ジェットセレクタ

No.5 JET SELECTOR

No.5ジェットセレクタ

No.6 JET SELECTOR

No.6ジェットセレクタ

MC-1

MC-1

MC-1

MC-1

Ｔ０５０１６

CIRCUIT DIAGRAM 3

M.TAKANO

NISHI

OCT/19/2005

46A

48A

A

B

C

D

543

PLANE
TRIGONOMETRY

APPD

2

CHKD

SCALE

APPROVED BY

DRAWN BY

DSGND(CHKD)BY

1

CONTENTSMARK

R

E

V

I

S

I

O

N

DATE

FORM

DATE

UNIT mm

DWG.

NO.

NAME

JL4

D32

D29

D26

D23

D19

D16

D31

D28

D25

D22

D18

D15

No.6 レベル計

No.6 LEVEL SWITCH

No.5 レベル計

No.5 LEVEL SWITCH

No.4 レベル計

No.4 LEVEL SWITCH

No.3 レベル計

No.3 LEVEL SWITCH

No.2 レベル計

No.2 LEVEL SWITCH

No.1 レベル計

No.1 LEVEL SWITCH

LV-6(H)

LV-5(H)

LV-4(H)

LV-3(H)

LV-2(H)

LV-1(H)

2１

IN CASE OF LEVEL SWITCH CONTROL

レベル計制御の場合

2

1

IN CASE OF LIMIT SWITCH CONTROL

リミットスイッチ制御の場合

D16D15

D19D18

D23D22

D26D25

D29D28

D32D31

LS-1

LS-2

LS-3

LS-4

LS-5

LS-6

E2K-1

E2K-2

E2K-3

E2K-4

E2K-5

E2K-6

-+

D14

D17

D21

D24

D27

D30

D15

D18

D22

D16

D19

D23

D25

D26

D28

D29

D32

-+

-+

-+

-+

-+

No.2 PROXIMITY SWITCH
No.2 近接スイッチ

No.3 PROXIMITY SWITCH
No.3 近接スイッチ

No.4 PROXIMITY SWITCH
No.4 近接スイッチ

No.1 PROXIMITY SWITCH
No.1 近接スイッチ

No.5 PROXIMITY SWITCH
No.5 近接スイッチ

No.6 PROXIMITY SWITCH
No.6 近接スイッチ

No.1 LEVEL SIGNAL
No.1 レベル信号

No.2 レベル信号

No.2 LEVEL SIGNAL

No.3 レベル信号

No.3 LEVEL SIGNAL

No.4 レベル信号

No.4 LEVEL SIGNAL

No.5 レベル信号

No.5 LEVEL SIGNAL

No.6 レベル信号

No.6 LEVEL SIGNAL

静電容量形近接センサー(DC)制御の場合

IN CASE OF CAPACITIVE PROXIMITY SENSOR(DC) CONTROL

IN CASE OF PHOTOELECTRIC SENSOR CONTROL

光電スイッチ制御の場合

PHF-1

PHR-1

D16

D15

D14

+-

+-

D17 D19

D18

PHF-2

PHR-2

+-

+-

+-

+-

PHF-3

PHR-3

PHF-4

PHR-4

PHF-5

PHR-5

PHF-6

PHR-6

D21 D23

D22

D24

D25

D26

D27

D28

D29

D30

D31

D32

No.6 レベル計

No.6 LEVEL SWITCH

No.5 レベル計

No.5 LEVEL SWITCH

No.4 レベル計

No.4 LEVEL SWITCH

No.3 レベル計

No.3 LEVEL SWITCH

No.2 レベル計

No.2 LEVEL SWITCH

No.1 レベル計

No.1 LEVEL SWITCH

－－

元図 DWG. NO. A301141

700203

Standard dwg.

標準図

E2K-2
CR-S2

E2K-3
CR-S3

E2K-4
CR-S4

E2K-5
CR-S5

No.1 近接スイッチ

No.1 PROXIMITY SWITCH

E2K-6

No.2 PROXIMITY SWITCH
No.2 近接スイッチ

No.3 PROXIMITY SWITCH
No.3 近接スイッチ

No.4 PROXIMITY SWITCH
No.4 近接スイッチ

No.5 PROXIMITY SWITCH
No.5 近接スイッチ

No.6 PROXIMITY SWITCH
No.6 近接スイッチ

E2K-1
CR-S1

CR-S6

2S1

2S2

2S3

2S4

2S5

2S6

D31

1

1

2

2

D15

D18

D22

D25

D28

D31

CR
S2

CR
S3

CR
S4

CR
S5

CR
S1

CR
S6

D16

D19

D23

D26

D29

D32

静電容量形近接センサー(AC)制御の場合

IN CASE OF CAPACITIVE PROXIMITY SENSOR(AC) CONTROL

MAI STYLE

Ｔ０５０１７

OCT/19/2005

M.TAKANO

CODE NO.

NISHI

GLASS TUBE VACUUM HOPPER

ピン番号

PIN NO.

FEED TO

NO.1 NO.2 NO.3 NO.4
1
2
3
4

NO.5 NO.6

D15

D16

D18

D19

D22

D23

D25

D26

D28

D29

D31

D32

CN-L1～L6

222222

111111

CN-L1～L6

CN-S1～S6

LGVH-5,10,15,20

ピン番号

PIN NO.

FEED TO

NO.1 NO.2 NO.3 NO.4
1
2
3
4

NO.5 NO.6

24

222222

25 41 43 45 47

D15

D16

D18

D19

D22

D23

D25

D26

D28

D29

D31

D32

CN-S1～S6

JC

EGVH/MVH/APH

ピン番号

PIN NO.

FEED TO

NO.1 NO.2 NO.3 NO.4
1
2
3

NO.5 NO.6

D14 D17 D21 D24 D27 D30

CN-L1～L6

D15 D18 D22 D25 D28 D314

D16 D32D29D26D23D19

------

JET-CLONE
ジェットクロン

パドル式レベルスイッチ付吸引ホッパー

吸引ホッパー

(WITH CAPACITIVE PROXIMITY LEVEL SWITCH OR PHOTOELECTRIC LEVEL SWITCH)

GLASS TUBE VACUUM HOPPER
(WITH PADDLE-TYPE LEVEL SWITCH)

CN-1

A

B

C

D

543

TRIGONOMETRY

CODE NO.

APPD

2

CHKD

SCALE

APPROVED BY

DRAWN BY

DSGND(CHKD)BY

1

CONTENTSMARK

R

E

V

I

S

I

O

N

DATE

FORM

DATE

UNIT mm

DWG.

NO.

NAME

JL4

JET LOADER
ジェットローダー
JL4-4/5/6V(C)

－－

700203

1

OCT/15,

2004

-

T.Oono

CN-L1～L6

JC/SJC/CJC

CN-S1～S6

ピン番号

PIN NO.

FEED TO

NO.1 NO.2 NO.3 NO.4
1
2

NO.5 NO.6

CN-S1～S6

222222

24 25 41 43 45 47

ピン番号

PIN NO.

FEED TO

NO.1 NO.2 NO.3 NO.4
1
2
3

NO.5 NO.6

D14 D17 D21 D24 D27 D30

D15 D18 D22 D25 D28 D314

D16 D32D29D26D23D19

------

(静電容量式近接スイッチ制御)

ピン番号

PIN NO.

FEED TO

NO.1 NO.2 NO.3 NO.4
1
2
3

NO.5 NO.6

CN-L1～L6

CN-S1～S6

JC/SJC/CJC

111111
222222

CN-L1～L6

D32
D31

D29
D28

D26
D25

D23
D22

D19
D18

D16
D15

NO.6NO.5

4

3

2

1

NO.4NO.3NO.2NO.1

FEED TO

PIN NO.

ピン番号

474543412524

111111

222222

5

CN-S1～S6

D32
D31

D29
D28

D26
D25

D23
D22

D19
D18

D16
D15

NO.6NO.5

4

3

2

1

NO.4NO.3NO.2NO.1

FEED TO

PIN NO.

ピン番号

(パドル式レベルスイッチ制御)

(WITH PADDLE-TYPE LEVEL SWITCH)

CN-L1～L6 (DC TYPE LEVEL SWITCH)

CN-L1～L6 (DC TYPE LEVEL SWITCH)

CN-L1～L6 (AC TYPE LEVEL SWITCH)

1

1

1

EEEEEE

JET-CLONE/SLIDE DAMPER VACUUM HOPPER/CYLINDER VACUUM HOPPER

ジェットクロン/排出弁付吸引ホッパー

JET-CLONE/SLIDE DAMPER VACUUM HOPPER/CYLINDER VACUUM HOPPER
(WITH CAPACITIVE PROXIMITY LEVEL SWITCH)
ジェットクロン/排出弁付吸引ホッパー

2S112S2 2S3 2S4 2S5 2S6

11111

The connector pin arrangement change and
the addition /

コネクタピン配置変更および追加

Standard dwg.

標準図

ピン番号

PIN NO.

1
2

21
22

CN-1

ALARM OUTPUT

ピン番号

PIN NO.

FEED TO

NO.1 NO.2 NO.3 NO.4
1
2
3

NO.5 NO.6

CN-L1～L6 (AC TYPE LEVEL SWITCH)

1

111111

MAI STYLE

MAI STYLE

2S1 2S2 2S3 2S4 2S5 2S6

EEEEEE

Ｔ０５０１８

PLANE

OCT/19/2005

M.TAKANO

NISHI