Matrx MaxiMizer, MiniMizer Installation Manual

10421100 Rev.D

Installation Guide for

Dental Vacuum Pumps

MaxiMizer/MiniMizer

1

™

145 Mid County Drive
Orchard Park, New York 14127
716-662-6650

800-847-1000

888-279-1260

716-662-8440

[email protected]

Toll-Free:
Technical Support:
Fax:
E-mail:

3/4” NPT FITTING & HOSE
CLAMP - CONNECT TO
VACUUM LINE FROM
OPERATORIES

WATERSUPPLY
1/2” SHUT-OFF
VALVE

1/4” POLYFLOW
TUBING

1/4” POLYFLOW
CONNECTOR
AND 1/2” NPT
BUSHING

EXHAUST
SILENCER

P-TRAP

LOW
VOLTAGE
CONTROL

1” ID HOSE

3/4” NPT FITTING
& HOSE CLAMP

1” ID
HOSE

Single Pump Installation with P-Trap Drain

Includes Hookup Kit 77000145

HOSE
CLAMP

Site Requirements

"

"
"

"

"

Ambient Temperature Range:

Cold Water:

Waste:

Electrical:

VacuumPiping:

40°- 104°F / 4° -40° C.

Provide heatingor ventilationas required.

See “Water Requirements”above.

Each vacuum pump location requires a 1-1/2"
sewer linewith "P" trap terminatingwith 3/4" femaleNPT or
a single standard utility floor sink. For platform-mounted
unit draining toa P- trap, a1-1/4" female NPT terminationis
needed.

A dedicated circuit is required for operation.

See “ElectricalSpecifications” above.

See “VacuumPiping Installation”, page3.

NOTE: Installations mustbe madeto all localcodes.

ELECTRICAL CONNECTION
TO OUTLET OR BREAKER
PANEL

12”/30cm

8-12” MAX
(20-30cm)

28”/70cm
APPROX.

WATER
SUPPLY
1/2 NPT

ELECTRICAL
HOOKUP

VACUUM
PIPING
3/4 NPT

2” NPT PVC
VENT TO
OUTSIDE

OPTIONAL
AIR/WATER
SEPARATOR

Elevation View

2" PVC BY
CONTRACTOR

ELECTRICAL CONNECTION
TO OUTLET OR BREAKER
PANEL

WATERSUPPLY
1/2” SHUT-OFF
VALVE

1/4”
POLYFLOW
TUBING

LOW
VOLTAGE
CONTROL

AIR/WATER
SEPARATOR

1/4” POLYFLOW
CONNECTOR
AND 1/2” NPT
BUSHING

3/4 NPT

EXTENSION BY
CONTRACTOR

1” HOSE WITH
3/4” NPT FITTING
& HOSE CLAMP
(EACH END)

3/4” NPT FITTING & HOSE
CLAMP - CONNECT TO
VACUUM LINE FROM
OPERATORIES

1” ID HOSE

3/4” NPT FITTING
& HOSE CLAMP

Single Pump Installation with Air/Water Separator

Includes Hookup Kit 77000145

OPTIONAL :DRAIN CONFIGURATION

AIR/WATERSEPARATOR INTO P-TRAP

VENT TO
OUTSIDE

1” EXHAUST
HOSE

Water Requirements

20-120 psi /

1.4-8.3 bar

Pressure Range 20-120 psi /

1.4-8.3 bar

35-80° F /

2-12° C

Water Temperature
Range

35-80° F /

2-12° C

Electrical Specifications

1HP

NOMINAL:
115/230 VAC

MIN/MAX:
104-126 VAC
188-253 VAC

2HP

NOMINAL:
230 VAC

MIN/MAX:
188-253 VAC

Motor Horsepower

Single Phase Volts

Maximum Current / Pump

50/60 Hz

15.0 A

8.2/7.5 A

8.2/8.1 A

~

13.1/11.9 A

11.2/11.1A

60 Hz 115 VAC
60 Hz 208/230 VAC
50 Hz 208/230 VAC

20 A 20 AMinimum Circuit Breaker

Users SizingGuide

Listed below are the typical number of users that can
be supported by MaxiMizers and MiniMizers. Dual
pump and triple pump installations are used in large
dental practices where redundancy and additional
capacity is desired.

2 1/2

Single Unit

4

5

-

Dual Units
Triple Units

8

12

This guide covers the following pump
Models:

!

!

!

!

!

!

!

!

!

!

!

MAX 1000 (Single Unit, 1 HP) - P/N 77001460
MAX 2000 (Single Unit, 2 HP) - P/N 77001462
MAX 1000-2 (Dual Units, 1 HP) - P/N 77001468
MAX 2000-2 (Dual Units, 2 HP) - P/N 77001469
MAX 2000-3 (Triple Units, 2 HP) - P/N 77001472

MaxiMizer 1000 Platform - P/N 77001473
MaxiMizer 2000 Platform - P/N 77001474
MIN 1000 (Single Unit, 1 HP) - P/N 77001464
MIN 2000 (Single Unit, 2 HP) - P/N 77001466
MiniMizer 1000 Platform - P/N 77001475
MiniMizer 2000 Platform - P/N 77001476

PUMP SPECIFICATIONS INSTALLATION -Single pumps

FLOOR DRAIN

Physical Dimensions

MiniMizer/
MaxiMizer

2000

Height
Width
Depth
Weight (Pump Only)
Shipping Weight (with

accessories)

Single Pump
Dual Pumps
Triple Pumps

MiniMizer/
MaxiMizer

1000

15in/38cm

12in/31cm

14in/36cm

54lbs/24kg

70lbs/32kg

150 lbs / 68 kg

16.5 in / 42 cm

12in/31cm

14in/36cm

65lbs/30kg

76lbs/35kg

162 lbs / 74 kg

227 lbs /103 kg

24in/61cm

26.5 in / 67 cm

16in/40cm

212 lbs / 96 kg

Height
Width
Depth
Shipping Weight

24in/61cm

26.5 in / 67 cm

16in/40cm

200 lbs / 91 kg

Dual Platform Unit

Use of devices or presence of the conditions
listed adds to the user count as indicated:

Device

User Count

"
"
"
"
"
"

High-volume Evacuator Outlet
Saliva Ejector
Hand Wash Station
Nitrous Oxide Scavenger
Main vacuum line approx. 50 ft (15 m)
Branch vacuum line extending
50 ft (15 m) beyond main line

approx.

1

1/2

1

1/2

1
1

MiniMizer/
MaxiMizer

2000

MiniMizer/
MaxiMizer

1000

MiniMizer/
MaxiMizer

2000

MiniMizer/
MaxiMizer

1000

MiniMizer/

MaxiMizer

2000

MiniMizer/
MaxiMizer

1000

MiniMizer/
MaxiMizer

2000

MiniMizer/

MaxiMizer

1000

WATERSUPPLY
1/2” SHUT-OFF
VALVE

1/4” POLYFLOW
CONNECTOR
AND 1/2” NPT
BUSHING

AIR/WATER
SEPARATOR

1” HOSE WITH 3/4”
NPT FITTING &
HOSE CLAMP
(EACH END)

VACUUM LINE TO
OPERATORIES

1/4”
POLYFLOW
TUBING

LOW
VOLTAGE
CONTROL

3/4” CHECK
VALVE(ALL
INLETS)

ELECTRICAL
CONNECTION TO
OUTLET OR
BREAKER
PANEL

1” HOSE WITH 3/4”
NPT FITTING &
HOSE CLAMP
(EACH END)

3/4” NPT
EXTENSION BY
CONTRACTOR

FLOOR
DRAIN

VENT TO
OUTSIDE

MaxiMizer Triple Units

Includes Triple Hookup Kit: 77000982
and Waste/Water/Vacuum Hookup Kit: 77000145

R
e
f
e
r
S
e
r
v
i
c
i
n
g
t
o

Ref
e
r
S
erv
ic
i
ng
to

Q
u
a
l
if
i
e
d
S
e
r
v
i
c
e
P
e
r

s
o
n
n
e
l

Qualifi

e
d
Service

Personnel

C

A

U

T

I

O

N

!

S
H
O
C
K
H
A
Z
A
R
D

C

AUT

I

ON!

SH
OC
K
HA
Z
AR
D

R
e
f
e
r
S
e
r
v
i
c
in
g
to

Re
fer
Servi

cing

t
o

Q
u
a
l
if
i
e
d
Se
rv
ic
e
P
e
r
so
n
n
e
l

Qu
a
l
i
fi
e
d
S
erv
i
ce
P
e
rs
on
n
e
l

C
A
U
T
I
O
N
!
S
H
O
C
K
H
A
Z
A
R
D

CA
U
T
I
ON!

SHOCK

HAZ

AR
D

R
e
f
e
r
S
e
r
v
ic
in
g
t
o

Ref
er
S
ervi
c
i
n
g
to

Q
u
a
li
f
ie
d
S
e
r
vi
c
e
P
e

rs
o
n
n
e
l

Qu
a
li
fi
ed
Servi

c
e
P
e
rson

n
el

C

A

U

T

I

O

N

!

S
H
O
C
K
H
A
Z
A
R
D

CAUT

I

ON!

SHO

CK

HAZ

A
RD

Recommended Triple MaxiMizer Hookup to

Air/Water Separator

Air / Water
Separator
P/N 77000246

1 1/4 NPT

1 1/4” WYE

3/4 x 1 1/4 NPT
BUSHING

1” HOSE WITH 3/4”
NPT FITTING &
HOSE CLAMP
(EACH END)

2

INSTALLATION -Dual/Triple pumps

ELECTRICAL
CONNECTION
TO OUTLET OR
BREAKER
PANEL

VACUUM LINE TO
OPERATORIES

LOW
VOLTAGE
CONTROL

EXHAUST
SILENCER

1/4”
POLYFLOW
TUBING

WATERSUPPLY
1/2” SHUT-OFF
VALVE

1/4” POLYFLOW
CONNECTOR
AND 1/2” NPT
BUSHING

1” HOSE WITH 3/4”
NPT FITTING &
HOSE CLAMP
(EACH END)

3/4” CHECK
VALVE(ALL
INLETS AND
OUTLETS)

CONNECT TO
COMMON P-TRAP
DRAIN (AS SHOWN),
OR SEPARATEP­TRAPS

1” HOSE WITH 3/4”
NPT FITTING &
HOSE CLAMP
(EACH END)

MaxiMizer Dual Units Installed with P-Trap Drain

R
e
f
e
r
S
e
r
v
i
c
i
n
g
t
o

Refer

Servi

c
ing

t
o

Q
u
a
l
i
f
ie
d
S
e
r
v
i
c
e
P

e
r
s
o
n
n
e
l

Q
u
alified

Servi

c
e
Personnel

C

A

U

T

IO

N

!

SH
O
C
K
H
A
Z
A
R
D

C

A

UTION!

SHO

C
K
HA
Z
A
R
D

R
e
f
e
r
S
e
r
v
ic
in
g
t
o

Refer

S
ervi
c
ing

t
o

Q
u
a
l
i
fi
e
d
S
e
r
v
i
ce
P

e
r
s
o
n
n
e
l

Qua

l
i
fied

S
e
r
v
ice
P
ersonne

l

C

A

U

T

IO

N

!

S
H
O
C
K
H
A
Z
A
R
D

CAUT

I

O

N

!

S
HOCK

HAZA

R
D

R
e
f
e
r
S
e
r
v
i
c
in
g
to

Ref
er
Servi

cin
g
to

Q
u
a
l
i
f
ie
d
S
e
r
v
i
ce
P

e
r
s
o
n
n
e
l

Qualified

Servic

e
P
ersonnel

C

A

U

T

I

O

N

!

S
H
O
C
K
H
A
Z
A
R
D

C

A

UTION!

S
H
O
CK

HAZA

R
D

Triple MaxiMizer with P-Trap Installation

TO DRAIN

MaxiMizer Dual Units Installed with Air/Water Separator

Includes Dual Hookup Kit:
77000034 (Max 1000-2)
77000950 (Max 2000-2)
and Waste/Water/Vacuum Hookup Kit: 77000145

Includes Dual Hookup Kit:
77000034 (Max 1000-2)
77000950 (Max 2000-2)
and Waste/Water/Vacuum Hookup Kit: 77000145

10421100 Rev.D

WATER
SUPPLY
1/2 NPT

ELECTRICAL
HOOKUP

2” NPT PVC
VENT TO
OUTSIDE

Elevation View - Dual Vacuum Pumps

28”/70cm
APPROX.

8-12” MAX
(20-30cm)

WATER
SUPPLY
1/2 NPT

12”/30cm

OPTIONAL
AIR/WATER
SEPARATOR

3/4” NPT
CHECK
VALVE

ELECTRICAL

HOOKUP

3/4” NPT
CHECK
VALVE

1
2
3
4
5
6
7
8

9
10
11
12

Trunk Line Pipe Sizing

3/4

1

3/4

1
1-1/4
1-1/4
1-1/2
1-1/2
1-1/2

2

2

2

Number
of User
Counts

Pipe Size (NPT)
PVC Schedule 40 or
Copper Type K, L or M

3

INSTALLATION -Platform pumps

10421100 Rev.D

Platform-Mounted Dual MaxiMizers

Includes Hookup Kit 77000849 (MaxiMizer) or 77000863 (MiniMizer)

1 1/2” VACUUM
LINE FROM
OPERATORIES

INLET
CONNECTION

2" PVC BY
CONTRACTOR

1” EXTENSION BY
CONTRACTOR

AIR/WATER
SEPARATOR

FLOOR
DRAIN

FLOOR DRAIN WITH

AIR/WATERSEPARATOR

1 1/2”
EXHAUST
HOSE

VENT TO
OUTSIDE

ADAPTER, 1 1/4
MNPT x 1 1/2
SLIP

3/8"
POLYFLOW
TUBING

WATERSUPPLY
1/2" SHUTOFF
VALVE

ALTERNATE
EXHAUST
CONNECTION

3/8"
POLYFLOWx
1/4 MNPT
CONNECTOR
(2)

BUSHING
1/4 x 1/2
NPT

HOSE
CLAMP

P-TRAP DRAIN WITH

AIR/WATERSEPARATOR

VENT TO
OUTSIDE

1 1/2”
EXHAUST
HOSE

P-TRAP DRAIN

1 1/2”
EXHAUST
HOSE

ELECTRICAL
HOOKUP BOX

VACUUM
PIPING
1 1/4” NPT

OPTIONAL
AIR/WATER
SEPARATOR

28”/70cm
APPROX.

12”/30cm

11-13” MAX
(28-33cm)

WATER
SUPPLY
1/2 NPT

(2) INDEPENDENT BRANCH
CIRCUIT LEADS INTO SINGLE
GANG BOX THROUGH TOP
KNOCKOUTS

Elevation View - Platform Pump Installation

3/4"3/4"3/4"3/4"

1/4” POLYFLOW
TUBING TO
VACUUM PIPING

OPTIONAL
PILOT
RELAY

TO CONTROL
PANEL

MIN. SLOPE
1/4"/10FT.

3/4"

SERVICE LINES: 3/4” PIPE
TRUNK LINE: 3/4” PIPE FOR FIRST 2 OPERATORIES; INCREASE SIZE
INCREMENTALLYFOR 4, 6, 8, 10 AND 12 OPERATORIES (SEE CHART BELOW)

TO OPERATORIES

Operatory VacuumPipingInstallation:

Service andtrunk vacuum linesshould besized according to
the number of user counts given in the Pipe Sizing table.
PVC piping is preferred for all installations. Copper pipe is
required onlyfor returnplenum installations.

Control Wiring:

MaxiMizers are furnished standard with a low voltage relay
for remote operation. A Matrx CP Series control panel may
be installed to provide utility switching and monitoring. For
information on control panels available, see the Matrx
Dental EquipmentCatalog.

CONTROL

PANEL

SWITCH

RED

BLUE

WHT

RED

BLUE

WHT

18/3 JACKETED
BELL WIRE

REMOTE CONTROL

PANEL

LOW
VOLTAGE
CONTROL
LEADS

VACUUM PIPING AND CONTROL WIRING

Pilot Relay Wiring

Dual Pump Control
Wiring:

Remote control wiring for dual
pump installations may be
installed in one of the following
ways:

Control pumps from two
separate switches at the
control panel by using two
runs of18/3 jacketedwire.

Control pumps from a single
switch atthe control panel by
installing a pilot relay (Matrx
P/N 77000361). Connect
low voltageleads asshown.

"

"

3/4"3/4"1"1"

1 1/2”
EXHAUST
HOSE

145 Mid County Drive
Orchard Park, New York 14127
716-662-6650

800-847-1000

888-279-1260

716-662-8440

[email protected]

Toll-Free:
Technical Support:
Fax:
E-mail:

10421100 Rev.D

4

EVACUATION FILTER INSTALLATION

Evacuation Filter Installation Detail

For part number 77000338 and 77000038

Elbow Extension
(not included with kit)

Panel Mounts To Wall
Surface With Screws
And Anchors Provided

Drill 3/16” Hole
For Anchors

1/2”or 3/4”Copper
or PVC.
Strap to Wall Stud.

3/4” NPT