7
3-1 Where to install………………………………………………………………………………. 7
3-2 Hard-wire Installation………………………………………………………………………... 8
3-3 DC Wiring Connections………….…………………………………………………………. 9
Before using the Inverter, read and save the safety
1-1. General Safety Precautions
1-1-1. Do not expose the Inverter to rain, snow, spray, bilge or dust.
To reduce risk of hazard, do not cover or obstruct the ventilation
openings. Do not install the Inverter in a zero-clearance
compartment. Overheating may result.
1-1-2. To avoid a risk of fire and electronic shock. Make sure that existing
wiring is in good electrical condition; and that wire size is not
undersized.
Do not operate the Inverter with damaged or substandard wiring.
instructions.
1-1-3. This equipment contains components which can produce arcs or
sparks. To prevent fire or explosion do not install in compartments
containing batteries or flammable materials or in locations which
require ignition protected equipment. This includes any space
containing gasoline-powered machinery, fuel tanks, or joints, fittings,
or other connection between components of the fuel system.
1-2. Precautions When Working with Batteries
1-2-1. If battery acid contacts skin or clothing, wash immediately with soap
and water. If acid enters eye, immediately flood eye with running
cold water for at least 20 minutes and get medical attention
immediately.
1-2-2. Never smoke or allow a spark or flame in vicinity of battery or
engine.
1-2-3. Do not drop a metal tool on the battery. The resulting spark or
short-circuit on the battery of other electrical part may cause an
explosion.
1-2-4. Remove personal metal items such as rings, bracelets, necklaces,
and watches when working with a lead-acid battery.
A lead-acid battery produces a short-circuit current high enough to
weld a ring or the like to metal, causing a severe burn.
2
Page 4
2. Functional Characteristics
2-1. General Information
ST-series completes with stand –alone power inverter with AC transfer
switch and is suitable for RV, Marin and Emergency appliances.
When utility AC power cutoff, the transfer relay is de-energized and the
load is automatically transferred to the Inverter output. Once the AC utility
is restored, the relay is energized and the load is automatically
reconnected to AC utility.
This power inverter series is a member of the most advanced line of
mobile AC power systems available.
To get the most out of the power inverter, it must be installed and used
properly. Please read the instructions in this manual before installation and
operation this model.
2-2. Application
2-2-1
2-2-2.
2-2-3.
2-2-4.
2-2-5
2-2-6.
Power tools–circular saws, drills, grinders, sanders, buffers, weed and
hedge trimmers, air compressors.
Pure sine wave output (THD < 3%) to operate higher-end electronic
Equipments.
Output frequency:50 / 60Hz switch selectable
Built in 16A or 25A rating transfer switch.
3
Page 5
2-3-4.
Speed up transfer time and synchronized operation with the AC source
at all times that allows the transfer to be interruption-free for sensitive
equipments.
2-3-5.
2-3-6.
2-3-7.
2-3-8.
2-3-9.
2-3-10.
Built in advance microprocessor to make friendly interface with user.
Low power “ Power Saving Mode “ to conserve energy
Capable of driving highly reactive & capacitive loads at start moment.
Hardwire AC connection model option.
Loading controlled cooling fan.
Smart remote controller.
2-3-11. 3 LED indicators with tri-color display all operation status.
2-3-12. High efficiency 88 ~ 93%.
2-3-13. Protection:
Input over voltage and Input low voltage protection.
Low battery alarm
Over temperature protection.
Over load protection
Short Circuit protection
Reverse polarity protection.
AC circuit breaker (6Amp to 30Amp)
Note: The specifications are subject to change without notice.
8
Page 10
2-5. Mechanical drawings
ST1000 373.00 [14.69]
ST1500 403.00 [15.87]
AC INPUT
DC INPUT
NEG(-)
REVERSE POLARITY
WILL DAMAGE UNIT
BREAKER
POS(+)
POWER
0
1
1
STATUS
INPUT
LEVEL
S4S3S2S
LOAD
LEVEL
REMOTE
PORT
POWER
I
ON-OFF-REMOTE
0
9
Page 11
2-5. Mechanical drawings
ST2000 433.00 [17.05]
ST2500 463.00 [18.23]
WARNING:REVERSE POLARI TY WILL DAMAGE UNIT
DC INPUT
POS(+)NEG(-)
AC INPUT
BREAKER
POWER
0
1
S1S2S3S
STATUS
INPUT
LEVEL
LOAD
4
LEVEL
REMOTE
PORT
POWER
I
ON-OFF-REMOTE
0
10
Page 12
3. Installation
3-1.Where to install
The power inverter should be installed in a location that meets the following
requirements:
3-1-1. Dry – Do not allow water to drip or splash on the inverter.
3-1-2.
Cool – Ambient air temperature should be between 0℃ and 40℃,
the cooler the better.
3-1-3. Safety – Do not install batteries in compartment or other areas
where flammable fumes existence such as fuel storage areas or
engine compartments.
3-1-4. Ventilated – Allow at least one inch of clearance around the
Inverter for air flow. Ensure the ventilation shafts on the rear
and bottom of the unit are not obstructed.
3-1-5. Dust-free – Do not install the Inverter in a dusty environments
where dust, wood particles or other filings/shavings are
present. The dust can be pulled into the unit when the cooling fan is
operation.
3-1-6. Close to batteries – Avoid excessive cable lengths but do not install
the inverter in the same compartment as batteries.
Use the recommended wire lengths and sizes (see section 4-3).
Do not mount the inverter at the place where it is exposed to the
gases produced by the battery.
These gases are very corrosive and prolonged exposure will
damage the inverter.
WARNING!
Shock Hazard. Before proceeding further, carefully
check that the inverter is NOT connected to any
batteries, and that all wiring is disconnected from any
electrical sources . Do not connect the output terminals
of the inverter to an incoming AC source.
11
Page 13
3-2 Hard-wire Installation
AC wiring connections:
3-2-1. The AC wiring compartment is located on the front panel of the
ST series. Remove the AC wiring compartment cover to gain
access to the AC terminal.
WARNING!
Before you connect AC wiring to the terminals of compartment
cover, ensure to check the label in the compartment for
correct connections. Wrong connection will damage the
inverter.
12
Page 14
3-2-2. Connect AC output and AC input wiring to the ST series
terminals. Please take the following information as your reference.
Wire length / gauge
Terminal Wire color
ST1000&ST1500 ST2000&ST2500
AC
OUTPUT
AC
INPUT
Ground
Line (L) Black
Neutral (N) White
Line (L) Brown
Neutral (N) Blue
Green /
Yellow or
Within 16 feet / AWG#
14~16
26~32 feet / AWG#
12~14
Within 16 feet / AWG#
10 ~12
26~32 feet / AWG#
8 ~10
Bare copper
3-2-3. Please double check and review all connections to ensure
DC INPUT
NEG(-)
REVERSE POLARITY
WILL DAMAGE UNIT
3-2-4.
POS(+)
the wires are in correct terminals and the connections are tight.
Before connecting AC output and AC input terminals of the ST series,
you can either use front compartment cover or a side hole to coil out.
Both AC input and AC output are coiled out from the front compartment
cover when in production. If you want to change the position, you
should open the top cover first, and then switch the wire of the front
compartment cover and the plastic cover of the side of top cover.
ST1000
AC INPUT
BREAKER
0
1
S4S3S2S
1
POWER
STATUS
INPUT
LEVEL
LOAD
LEVEL
REMOTE
PORT
POWER
I
ON-OFF-REMOTE
0
ST1500
13
Page 15
ST2000
ST2500
WARNING:REVERSE POLARITY WILL DAMAGE UNIT
POS(+)NEG(-)
DC INPUT
AC INPUT
BREAKER
0
1
S1S2S3S
4
POWER
STATUS
INPUT
LEVEL
LOAD
LEVEL
REMOTE
PORT
POWER
I
0
ON-OFF-REMOTE
3-3 DC Wiring Connections
Follow the instructions to connect the battery cables to DC input terminals of
the Inverter. The cable should be as short as possible (less than 6 feet / 1.8
meters ideally) so that it can handle the required current in accordance with
the electrical codes or regulations application. Inappropriate length of cables
will deteriorate the inverter performance such as poor surge capability,
frequent low-input voltage warnings, and shutdown. UVP warning occurs
when DC voltage drops across the cables from the inverter to the batteries.
The longer or narrower the cables, the more the voltage drop.
Increasing your DC cable size will help improve the situation.
The following recommended cables are for the best performance of the
inverter. (Apply both 120V and 230V versions)
14
Page 16
Model No Wire AWG Inline Fuse
ST1000-112 / 212 # 2 150 A
ST1000-124 / 224 # 4 80 A
ST1000-148 / 248 # 6 40 A
ST1500-112 / 212 # 2 200 A
ST1500-124 / 224 # 4 100 A
ST1500-148 / 248 # 6 50 A
ST2000-112 / 212 # 2/0 250 A
ST2000-124 / 224 # 1/0 125 A
ST2000-148 / 248 # 2 70A
ST2500-112 / 212 # 4/0 400 A
ST2500-124 / 224 # 2/0 200 A
ST2500-148 / 248 # 1/0 100 A
3-3-1. Connect the cables to the power input terminals on the front panel of
the inverter. The red terminal is positive (+) and black terminal is
negative (-). Insert the cables into the terminals and tighten screw to
clamp the wires securely.
WARNING!
Make sure all the DC connections are tight (torque
to 9 – 10 ft-lbs, 11.7 – 13 Nm). Loose connections
could result overheat in a potential hazard.
WARNING!
The installation of a fuse must be on positive cable.
Failure to place a fuse on “+” cables running between
the inverter and battery may cause damage to the
inverter and will void warranty.
Also, only use high quality copper wire and keep the cable length short which
is a maximum of 3 - 6 feet.
15
Page 17
AWG#2 - #6
ST-1000
ST-1500
N
E
G
(
-
)
P
O
S
(
+
)
INLINE FUSE
16
Page 18
WASHER
SPRING WASHER
M8 NUT
RING TERMINAL
PLASTIC COVER
PVC WIRE
ST2000
ST2500
INLINE FUSE
RING TERMINAL
WASHER
SPRING WASHER
M8 NUT
Append: The holes on red/black plastic
cover of DC input terminal are
on top when in production.
The user can change them to
the bottom if necessary.
AC INPUT
REVERSE POLARITY WILL DAMAGE UNIT
WARNING:
DC INPUT
NEG(-)POS(+)
BREAKER
POWER
POWER
STATUS
0
INPUT
LEVEL
1
S4S3S2S
1
I
LOAD
LEVEL
0
REMOTE
PORT
ON-OFF-REMOTE
17
Page 19
4. Introduction:
4-1.Inverter Operation
Switch the power ON, then the power inverter is ready to supply AC power to
the loads. Turn on the loads separately after the inverter is ON to prevent
OVP status caused by the surge power.
4-1-1. Switch the power ON, then the buzzer will send out beep sound. At the
moment, the inverter is doing self-diagnosis. Then the LED’s indicators
will also show various colors.
Finally, the buzzer will send out another beep, and the Input Level and
Status LED indicators will turn green. Then the inverter will start to
work.
4-1-2. Switch the power OFF, then the inverter stops and all the lights that are
On will go Off.
4-1-3. Switch the power inverter and the test load ON, then the inverter will
supply the power to the load. If you want to measure true RMS voltage
output of the inverter, a meter such as FLUKE 45 BECKMAN 4410 or
TRIPLETT 4200 must be used.
4-2. Front Panel Operation
4-2-1. Front view:
DC INPUT
NEG(-)
POS(+)
AC INPUT
BREAKER
0
1
S4S3S2S
1
POWER
STATUS
INPUT
LEVEL
LOAD
LEVEL
REMOTE
PORT
POWER
I
ON-OFF-REMOTE
0
REVERSE POLARITY
WILL DAMAGE UNIT
18
Page 20
4-2-3. AC input Circuit Breaker:
WARNING:REVERSE POLARITY WILL DAMAGE UNIT
DC INPUT
POS(+)NEG(-)
AC INPUT
BREAKER
0
1
S1S2S3S
4
POWER
STATUS
INPUT
LEVEL
LOAD
LEVEL
REMOTE
4-2-2. Power ON / OFF / REMOTE (Main) switch:
a. Before installing the inverter, you need to ensure the main switch
is in the OFF position.
b. Before using the remote unit, you need to ensure the main switch
is in the REMOTE position.
The AC input circuit breaker protects the model from overload.
When an overload condition exists, the circuit breaker stops to supply
output AC grid power. To reset it, push the circuit breaker switch
then the model will be back in normal operation. The source fault
should be corrected before you reset it.
POWER
I
0
ON-OFF-REMOTE
PORT
4-2-4. Remote Port:
The ST Series Inverter is compatible with any of these remote
controllers: CR-6, CR-7 or CR-8.
4-2-5. DC Input Terminals:
Connect DC input terminals to 12V / 24V / 48V battery or other
power sources.
[ + ] represents positive, [ - ] represents negative. Reverse polarity
connection can blow the internal fuse and may damage the inverter
permanently.
DC Input Voltage
Model
Minimum Maximum
12V 10.5V 15.0V
24V 21.0V 30.0V
48V 42.0V 60.0V
19
Page 21
4-2-6. Chassis Ground: Connect the wire # 8 AWG to vehicle chassis.
WARNING!
Operating the inverter without a proper ground
connection may cause electrical safety hazard.
Be sure to keep it a distance (at least 1 inch) form surrounding things.
5. Information
5-1. Troubleshooting
WARNING
Do not open or disassemble the ST series Inverter.
Attempting to service the unit may cause the risk of
electrical shock or fire.
23
Page 25
Problems and
Symptoms Possible Cause Solutions
No AC Power “Output”
STATUS illuminates the LED
a. Power status light is
blinking fast.
Over input voltage.
(OVP)
Check input voltage
Reduce input voltage.
b. Power status light is
Blinking slowly.
c. Power status light is
blinking Intermittently.
Low input voltage.
(UVP)
Thermal shutdown.
(OTP)
Recharge battery.
Check connections
and cables.
Improve ventilation.
Make sure ventilation,
shafts of the inverter
are not obstructed.
Lower ambient
temperature.
d. Power status light is
glowed steadily.
Short circuit.
Wiring error.
Over Loading (OLP)
Check AC wiring
for short circuit.
Reduce load.
5-2. Maintenance
Very little maintenance is required to keep your inverter operating properly.
You should clean the exterior of the unit periodically with a damp cloth to prevent accumulation of dust and dirt. At the same time, tighten the screws on the
DC input terminals.
5-3. Warranty
We guarantee this product against defects in materials and workmanship for
a period of 24 months from the date of purchase and will repair or replace
any defective power inverters if you directly returned them to us with
postage paid.
Please note that Cotek is only responsible for ensuring our products are
operational before delivering. This warranty will be considered void if the
unit has been misused, altered, or accidentally damaged. Cotek is not liable
for anything that occurs as a result of the user’s fault.
24
Page 26
25
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.