Matrix Fitness CXC FC20 Service Manual

TRAINING CYCLE CXC (FC20)
SERVICE MANUAL
TABLE OF CONTENTS
CHAPTER 1: SERIAL NUMBER LOCATION ....................................................... 1
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 Read and Save These Instructions ............................................................................. 2
2.2 Before Getting Started ............................................................................................... 3
2.3 Resistance Control and Emergency Brake ................................................................ 5
CHAPTER 3: PREVENTIVE MAINTENANCE
3.1 Recommended Cleaning Tips ................................................................................... 6
4.1 Console Description (Option) ...................................................................................... 7
4.2 Console with Receive Pair Process ............................................................................ 10
4.3 Console Assemble Guides ......................................................................................... 11
CHAPTER 5: TROUBLESHOOTING
5.1 Seat Post or Handlebar slide down ............................................................................ 12
5.2 How to Adjustment the ECB Set Level 1 Position ...................................................... 13
CHAPTER 6: PARTS REPLACEMENT GUIDE
6.1 ECB Brake Replacement ............................................................................................ 14
6.2 Seat Pad Adjustable Set Replacement ....................................................................... 15
6.3 Seat Post Set Replacement ........................................................................................ 16
6.4 Seat post adjustable Handle Group Replacement ...................................................... 18
6.5 Handlebar Set Replacement ....................................................................................... 19
6.6 Brake Set Replacement .............................................................................................. 20
CHAPTER 7: SPECIFICATIONS AND ASSEMBLY GUIDE
7.1 Specifications .............................................................................................................. 23
7.2 Fasteners and Assembly Tools ................................................................................... 23
7.3 Assembly Instructions ................................................................................................ 24
CHAPTER 8: DOCUMENT UPDATE HISTORY
8.1 Document Update History ........................................................................................... 28
CHAPTER 1: SERIAL NUMBER LOCATION
SEAT AND HANDLEBARS: HOLD WITH ONE HAND WHILE ADJUSTING HEIGHT. ENSURE CLAMP IS FULLY ENGAGED PRIOR TO USE.
USE THE STATIONARY TRAINING EQUIPMENT IN A SUPERVISED ENVIRONMENT UNDER THE DIRECT SUPERVISION OF A TRAINED INSTRUCTOR.
SPINNING PEDALS CAN CAUSE INJURY.
THIS EXERCISE BICYCLE DOES NOT HAVE A
FREEWHEEL AND PEDAL SPEED MUST BE
REDUCED IN A CONTROLLED MANNER.
WARNING
KEEP CHILDREN UNDER THE AGE OF 14 AWAY FROM EXERCISE EQUIPMENT.
ALL WARNINGS AND INSTRUCTIONS SHOULD BE READ AND PROPER INSTRUCTION OBTAINED PRIOR TO USE. USE THIS EQUIPMENT FOR ITS INTENDED PURPOSE ONLY. CONSULT A PHYSICIAN BEFORE USING THIS EQUIPMENT.
SET UP AND OPERATE THE STATIONARY EXERCISE
BICYCLE ON A SOLID LEVEL SURFACE. CARE
SHOULD BE TAKEN IN MOUNTING AND
DISMOUNTING THE STATIONARY EXERCISE
BICYCLE. BEFORE DISMOUNTING,
BRING THE PEDALS TO A
COMPLETE STOP.
CAUTION
1.1 SERIAL NUMBER LOCATION
SERIAL NUMBER PLACEMENT
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 READ AND SAVE THESE INSTRUCTIONS
When using Matrix Cycles, basic precautions should always be followed, including the following: Read all instructions before using this equipment. It is the responsibility of the owner to ensure that all users of this equipment are adequately informed of all warnings and precautions.
This equipment is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating.
WARNING: To reduce the risk of burns, fire, electrical shock or injury to persons that may be associated with using this product.
•Use this indoor cycle for its intended purpose as described in this manual. Do not use attachments that have not been recommended by the
manufacturer.
•Never operate the indoor cycle if it is not working properly, or if it has been damaged. Contact Customer Tech Support or the authorized dealers
for examination and repair.
•Do not use the indoor cycle without proper footwear. NEVER operate the indoor cycle with bare feet.
•Do not wear any clothing that might catch on any moving parts of this indoor cycle.
•Keep hands and feet clear at all times from moving parts to avoid injury. Never turn the pedal cranks by hand.
•Do not dismount the indoor cycle until the pedals are at a complete STOP.
•Do not insert any object, hands or feet into any openings, or expose hands, arms or feet to the drive mechanism or other potentially moving part
of the indoor cycle.
•Do not use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Customer Tech Support or the
authorized dealers.
•Do not operate where aerosol (spray) products are being used or when oxygen is being administered.
•Close supervision is necessary when used near children.
•This equipment is not intended for use by persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of the equipment by a person responsible for their safety.
•Ensure that adjustment levers (seat and handlebar fore-and-aft) are properly secured and do not interfere with range of motion during exercise.
•When adjusting the seat and handlebar height, hold the seat or handlebar with one hand, while lifting and then locking the lever. Ensure clamp
is fully engaged prior to use.
•Incorrect or excessive exercise may result in serious injury or death. If you experience any kind of pain, including but not limited to chest pains,
nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.
•Do not jump on the unit.
•At no time should more than one person be on unit while in operation.
•Thisunitshould notbe usedby personsweighing morethanspeciedinthePRODUCTSPECIFICATIONSSECTION.Failure tocomply will
void the warranty.
•Do not use other attachments that are not recommended by the manufacturer. Attachments may cause injury.
•To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)
•At NO time should pets or children under the age of 14 be closer to the unit than 10 feet.
•At NO time should children under the age of 14 use the unit.
•Children over the age of 14 should not use the unit without adult supervision.
•Heart rate monitoring systems may be inaccurate.
•Afterexercising,pushdownonthebrakelevertoslowtheywheeldownanddecreasethepotentialforinjury.
•Theindoorcycledoesnothaveaindependentlymovingywheel;thepedalswillcontinuetomovetogetherwiththeywheeluntiltheywheel
stops.
•Use the stationary training equipment in a supervised environment.
CAUTION: Consult a physician before using this equipment.
•It is essential that this equipment is used only indoors, in a climate controlled room. If this equipment has been exposed to colder temperatures
or high moisture climates, it is strongly recommended that the equipment is warmed up to room temperature and allowed time to dry out before
rsttimeuse.
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.2 BEFORE GETTING STARTED
LOCATING THE UNIT
Place the equipment on a level and stable surface away from direct sunlight. The intense UV light can cause discoloration on the plastics. Locate your equipment in an area with cool temperatures and low humidity. Please leave a clear zone on all sides of the equipment that is at least 60 cm (23.6”). This zone must be clear of any obstruction and provide the user a clear exit path from the machine. Do not place the equipment in any area that will block any vent or air openings. The equipment should not be located in a garage, covered patio, near water or outdoors.
TRAINING AREA
2 M
(78.7”)
0.56 M (22.2”)
1.45 M (57.2”)
2 M
(78.7”)
1.76 M (69.4”)
FREE AREA
2.65 M
(104.4”)
LEVELING THE EQUIPMENT
It is extremely important that the levelers are correctly adjusted for proper operation. Turn leveling foot clockwise to lower and counter-clockwise to raise unit. Adjust each side as needed until the equipment is level. An unbalanced unit may cause belt misalignment or other issues. Use of a level is recommended.
PROPER USAGE
1. Sit on the cycle facing the handlebars. Both feet should be on the floor one on each side of the frame.
2. To determine proper seat position, sit on the seat and position both feet on the pedals. Your knee should bend slightly at the furthest pedal position. You should be able to pedal without locking your knees or shifting your weight from side to side.
3. Adjust pedal straps to desired tightness.
4. To get off of the cycle, follow the proper usage steps in reverse.
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.2 BEFORE GETTING STARTED - CONTINUED
HOW TO ADJUST THE INDOOR CYCLE
The indoor cycle can be adjusted for maximum comfort and exercise effectiveness. The instructions below describe one approach to adjusting the indoor cycle to ensure optimal user comfort and ideal body positioning; you may choose to adjust the indoor cycle differently.
SADDLE ADJUSTMENT
Proper saddle height helps ensure maximum exercise efficiency and comfort, while reducing the risk of injury. Adjust the saddle height to make sure it’s in proper position, one that keeps a slight bend in your knee while your legs are in the extended position.
HANDLEBAR ADJUSTMENT
Proper position for the handlebar is based primarily on comfort. Typically, the handlebar should be positioned slightly higher than the saddle for beginning cyclists. Advanced cyclists could try different heights to get the arrangement most suitable for them.
A) SADDLE HORIZONTAL POSITION
Pull the adjustment lever down to slide the saddle forward or backward as desired. Push the lever up to lock saddle position. Test the saddle slide for proper operation.
B) SADDLE HEIGHT
Lift the adjustment lever up while sliding the saddle up and down with the other hand. Push the lever down to lock saddle position.
C) HANDLEBAR HORIZONTAL POSITION
Pull the adjustment lever towards the rear of the cycle to slide the handlebars forward or backward as desired. Push the lever forward to lock handlebar position.
D) HANDLEBAR HEIGHT
Pull the adjustment lever up while raising or lowering the handlebar with the other hand. Push the lever down to lock handlebar position.
E) PEDAL STRAPS
Place the ball of the foot into the toe cage until the ball of the foot is centered over the pedal, reach down and pull the pedal strap up to tighten prior to use. To remove your foot from the toe cage, loosen the strap and pull out.
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.3 RESISTANCE CONTROL AND EMERGENCY BRAKE
The preferred level of difficulty in pedaling (resistance) can be regulated in fine increments by use of the tension control lever. To increase the resistance, push the tension control lever towards the ground. To decrease the resistance, pull up the lever upwards.
IMPORTANT:
• To stop the flywheel while pedaling, push down hard on the lever.
• The flywheel should quickly come to a complete stop.
• Make sure your shoes are fixed into the toe clip.
• Apply full resistance load when the bike is not in use to prevent injuries due to moving drive gear components.
WARNING:
The indoor cycle does not have a free moving flywheel; the pedals will continue to move together with the flywheel until the flywheel stops. Reducing speed in a controlled manner is required. To stop the flywheel immediately, push down the red emergency brake lever. Always pedal in a controlled manner and adjust your desired cadence according to your own abilities. Push the red lever down = emergency stop.
The indoor cycle uses a fixed flywheel that builds momentum and will keep the pedals turning even after the user stops pedaling or if the user’s feet slip off. DO NOT ATTEMPT TO REMOVE YOUR FEET FROM THE PEDALS OR DISMOUNT THE MACHINE UNTIL BOTH THE PEDALS AND THE FLYWHEEL HAVE COMPLETELY STOPPED. Failure to follow these instructions may lead to loss of control and the potential for serious injury.
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CHAPTER 3: PREVENTIVE MAINTENANCE
B
A
D
C
3.1 RECOMMENDED CLEANING TIPS
MAINTENANCE SCHEDULEE
ACTION FREQUENCY
Clean the indoor cycle using soft cloths or paper towels or other Matrix approved solution (cleaning agents should be alcohol and ammonia free). Disinfect the saddle
andhandlebarsandwipeo󰀨allbodilyresidues.
Make sure that the indoor cycle is level and does not rock. DAILY
Clean entire machine using water and a mild soap or other Matrix approved solution (cleaning agents should be alcohol and ammonia free). Clean all exterior parts, the steel frame, front and rear stabilizers, seat and handlebars.
Test the emergency brake to make sure it is functioning properly. To do this, press down the red emergency brake lever while pedalling. When functioning properly, it should
immediatlyslowdowntheywheeluntilitcomestoacompletestop.
Lubricate the saddle post (A). To do this, raise the saddle post to the MAX position, spray with maintenance spray and rub down the entire exterior surfaces with a soft cloth. Clean the saddle slide (B) with a soft cloth and if necessary apply a small amount of lithium/silicone grease.
Lubricate the handlebar post (C). To do this, raise the handlebar post to the MAX position, spray with maintenance spray and rub down the entire exterior surfaces with a soft cloth. Clean the handlebar slide (D) with a soft cloth and if necessary apply a small amount of lithium/silicone grease.
Inspect all assembly bolts and pedals on the machine for proper tightness.
AFTER EACH USE
WEEKLY
BI-WEEKLY
BI-WEEKLY
BI-WEEKLY
5 mm
MAINTENANCE
1. Any and all part removal or replacement must be
performedbyaqualiedservicetechnician.
2. DO NOT use any equipment that is damaged and or has worn or broken parts. Use only replacement parts supplied by your country’s local MATRIX dealer.
3. MAINTAIN LABELS AND NAMEPLATES: Do not remove labels for any reason. They contain important information. If unreadable or missing, contact your MATRIX dealer for a replacement.
4. MAINTAIN ALL EQUIPMENT: Preventative maintenance is the key to smooth operating equipment as well as keeping your liability to a minimum. Equipment needs to be inspected at regular intervals.
5. Ensure that any person(s) making adjustments or performing
maintenanceorrepairofanykindisqualiedtodoso.
MATRIX dealers will provide service and maintenance training at our corporate facility upon request.
MONTHLY
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 CONSOLE DESCRIPTION (OPTION)
CONSOLE SET SAP NUMBER: MFC0044-00
Item SAP Number Object Description Q'TY
1 1000404736 Console Set ( include 3 PCS AAA battery) 1
2 1000405712 Magent;Two-SIDED;Φ10X5T;3000GS;INCLUDEF 1
3 1000404742 Sensor Set 1
4 1000409394 Sensor Fix Plate 1
5 020012-00 SCREW;BH;M4X0.7PX6L;;PH;;BAN;; 2
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 CONSOLE DESCRIPTION (OPTION) - CONTINUED
Features:
• ANT+ interoperable 2.4Ghz wireless technology
• Best-in-class interference immunity
• Low Power consumption for long battery lifeApply full resistance load when the bike is not in use to prevent injuries due to moving drive gear
components.
• Code memory during battery replacement
• Triple data display; Cadence, Heart Rate and Training Data
• Automatic Scan function
• Advanced energy expenditure algorithm for personalized Kcals (Calories)
• Bright LED back light
• Dual mode ANT+ and heritage 5.4Khz analogue heart rate receiver included
•
On Screen Information:
• Cadence RPM; Current & session averageBest-in-class interference immunity
• Heart Rate; Current, session average and % of maximum heart rete Code memory during battery replacement
• Training data; Exercise session time and equivalent distance travelled
• Personalized session Kcals (Calories)
• Console Low battery indicator
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