How it Works
Matrix
Loading...
T7XI-01

Matrix T7XI-01 Service Manual

Download
T7XI-01 TREADMILL
SERVICE MANUAL
TABLE OF CONTENTS
CHAPTER 1: SERIAL NUMBER LOCATION ................................................................... 1
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 Before Getting Started .............................................................................................. 3
2.2 Read and Save These Instructions ........................................................................... 4
2.3 Electrical Requirements ............................................................................................ 4
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 Recommended Cleaning Tips ................................................................................... 5
3.2 Check for Damaged Parts ......................................................................................... 5
3.3 Care and Maintenance Instructions .......................................................................... 6
3.4 Touch Screen Care and Cleaning .............................................................................. 7
3.5 Auto Calibration Instructions ...................................................................................... 8
3.6 Adjusting the running belt .......................................................................................... 8
CHAPTER 4: USING THE CONSOLE AND PROGRAM DESCRIPTION
4.1 Console Description .................................................................................................. 9
4.4 Heart Rate Control Workout Operation ...................................................................... 11
CHAPTER 5: MANAGER MODE
CHAPTER 6: ENGINEERING MODE
CHAPTER 7: SERVICE MODE
7.7 Service Mode - Asset Management ........................................................................... 50
7.9 Service Mode - TV...................................................................................................... 51
ii
TABLE OF CONTENTS
7.12 Service Mode - Hardware ........................................................................................... 53
7.13 Service Mode - Virtual Active ..................................................................................... 55
7.14 Service Mode - Management ..................................................................................... 56
CHAPTER 8: TROUBLESHOOTING
CHAPTER 9: PART REPLACEMENT GUIDE
9.19 Overlay / Keypad Replacement ................................................................................ 100
CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE
10.1 Treadmill Specifications ............................................................................................. 102
10.2 Fasteners and Assembly Tools .................................................................................. 103
10.3 Assembly Instructions ............................................................................................... 104
10.4 Leveling the Unit ........................................................................................................ 109
10.5 Entering the Serial Number into the Console ............................................................ 110
10.6 TV Programming Instructions..................................................................................... 111
10.7 Using Update Manager ............................................................................................. 114
10.8 Netpulse & AM Setting SOP ...................................................................................... 118
CHAPTER 11: SOFTWARE UPGRADE INSTRUCTIONS
11.1 Software Upgrade Instructions ................................................................................... 130
iii
1.1 SERIAL NUMBER LOCATION
CHAPTER 1: SERIAL NUMBER LOCATION
1
CHAPTER 2: IMPORTANT SAFETY INFORMATION
2.1 BEFORE GETTING STARTED
This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix Treadmill.
Place the treadmill on a level and stable surface away from direct sunlight. The intense UV light can cause discoloration on the plastics. Locate your treadmill in an area with cool temperatures and low humidity. Please leave a clear zone behind the treadmill that is at least the width of the treadmill and at least 79” (2000 mm) long. This zone must be clear of any obstruction and provide the user a clear exit path from the machine. For ease of access, there should be an accessible space on both sides of the treadmill of at least 24” (600 mm) to allow a user access to the treadmill from either side. Do not place the treadmill in any area that will block any vent or air openings. The treadmill should not be located in a garage, covered patio, near water or outdoors.
2
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.2 READ AND SAVE THESE INSTRUCTIONS
This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the MATRIX T7xi-01 treadmill. When using an electrical product, basic precautions should always be followed including the following:
DANGER: To reduce the risk of electric shock: Always unplug this equipment from the electrical outlet immediately after using and before cleaning.
WARNING: To reduce the risk of burns, fire, electrical shock or injury to persons that may be associated with using this product.
An appliance should never be left unattended when plugged in. Unplug from the outlet when not in use and before putting on or taking off parts.
This product must be used for its intended purpose described in this service manual. Do not use other attachments that are not recommended by the manufacturer. Attachments may cause injury.
To prevent electrical shock, never drop or insert any object into any opening.
Do not remove the console covers. Service should only be done by an authorized service technician.
Never operate the treadmill with the air opening blocked. Keep the air opening clear, free of lint and hair.
Never operate product if it has a damaged cord or plug, if it is working improperly, if it has been damaged, or immersed in water.
Do not carry this unit by its supply cord or use the cord as a handle.
Keep any power cords away from heated surfaces.
Close supervision is necessary when the treadmill is used by or near children or disabled persons.
Do not use outdoors.
Do not operate where aerosol (spray) products are being used or when oxygen is being administered.
To disconnect, turn all controls to the off position, then remove the plug from the outlet.
Connect this treadmill to properly grounded outlets only.
CAUTION: If you experience chest pain, nausea, dizziness or shortness of breath, STOP exercising immediately and consult a physician before continuing.
• Donotusetheequipmentinanywayotherthandesignedorintendedbythemanufacturer.ItisimperativethatallMatrixFitnessSystemsequip
ment is used properly to avoid injury.
• Keephandsandfeetclearofmovingpartsatalltimestoavoidinjury.
• Unsupervisedchildrenmustbekeptawayfromthisequipment.
• Donotwearlooseclothingwhileonequipment.
-
3
CHAPTER 2: IMPORTANT SAFETY INFORMATION
2.3 ELECTRICAL REQUIREMENTS
DEDICATED CIRCUIT AND ELECTRICAL INFO
A “Dedicated Circuit” means that each outlet you plug into should not have anything else running on that same circuit. The easiest way to verify this is to locate the main circuit breaker box, and turn off the breaker(s) one at a time. Once a breaker has been turned off, the only thing that should not have power to it are the units in question. No lamps, vending machines, fans, sound systems, or any other item should lose power when you perform this test.
Non-looped (isolated) neutral/grounding means that each circuit must have an individual neutral/ground connection coming from it, and terminating at an approved earth ground. You cannot “jumper” a single neutral/ground from one circuit to the next.
ELECTRICAL REQUIREMENTS
For your safety and to ensure good treadmill performance, the ground on this circuit must be non-looped (isolated). Please refer to NEC article 210-21 and 210-23. Your treadmill is provided with a power cord with a plug listed below and requires the listed outlet. Any alterations of this power cord could void all warranties of this product.
For units with an integrated TV (like the 7xe and 7xi), the TV power requirements are included in the unit. An RG6 coaxial cable with ‘F Type’ compression fittings on each end will need to be connected to the cardio unit and the video source.
110 V UNITS
All Matrix 5x, 7xe and 7xi 110 V treadmills require the use of a 100-125 V, 60 Hz and a 20 A “Dedicated Circuit”, with a non-looped (isolated) neutral/ground for power. This outlet should be a NEMA 5-20R and have the same configuration as the plug. No adapter should be used with this product.
North American power cord plugs shown.
Depending on your country, the plug type may vary.
220 V UNITS
All Matrix 5x, 7xe and 7xi 220 V treadmills require the use of a 216-250 V, 50 Hz and a 20 A “Dedicated Circuit”, with a non-looped (isolated) neutral/ground for power. This outlet should be a NEMA 6-20R and have the same configuration as the plug. No adapter should be used with this product.
GROUNDING INSTRUCTIONS
The treadmill must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. The treadmill is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. If the user does not follow these grounding instructions, the user could void the Matrix limited warranty.
ADDITIONAL ELECTRICAL INFO
In addition to the dedicated circuit requirement, the proper gauge wire must be used from the circuit breaker box, to each outlet that will have the maximum number of units running off of it. If the distance from the circuit breaker box to each outlet, is 100 ft (30.5 m) or less, then 12 gauge wire should be used. For distances greater than 100 ft (30.5 m) from the circuit breaker box to the outlet, a 10 gauge wire should be used.
ENERGY SAVING / LOW- POWER MODE
All units are configured with the ability to enter into an energy saving / low-power mode when the unit has not been in use for a specified period of time. Additional time may be required to fully reactivate this unit once it has entered the low-power mode. This energy saving feature may be enabled or disabled from within the ‘Manager Mode’ or ‘Engineering Mode.’
4
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 RECOMMENDED CLEANING TIPS
In order to maximize life span, and minimize down time, all Matrix Fitness Equipment requires regularly
scheduled cleaning.
YOU WILL NEED:
- Mild dish soap and water mixture in a spray bottle (10:1 water to soap ratio).
- Lint free 100% cotton cleaning cloths or Micro fiber cleaning cloths.
- Vacuum / Shop Vac with extendable hose and soft brush attachment.
- Corrosion Block (available from Matrix - part # ZMS4001374).
DAILY:
1. Wipe down the unit after each use with a mild dish soap and water mixture. NOTE: Spray the soap / water mixture onto the cloth. NEVER spray directly onto the equipment. We recommend that you do NOT allow customers to use spray bottles to clean the equipment. If the cleaner is sprayed directly on the equipment or over spray is present, it may cause your equipment to rust and / or cause damage to con sole overlays.
WEEKLY:
-
1. With a clean dry 100% lint free cloth and water / soap mixture, wipe any dust and dirt from the sides of the running deck between the run ning belt and side rails.
2. With a clean dry 100% lint free cloth and water / soap mixture, wipe the dust from the top of the motor cover.
3. With a clean dry 100% lint free cloth and water / soap mixture, wipe down the entire console area including the hand grips and hand rails.
4. Use a computer screen cleaner or LCD / LED screen cleaner on the touch screen portion of the console (see Section 3.4).
MONTHLY:
1. Vacuum under and around the Treadmill. If you need to move it, unplug the unit first.
2. Vacuum the air vent on the front of the unit.
3. Apply Corrosion Block to the metal part of the iPod cable.
QUARTERLY:
1. Unplug the unit. Remove the motor cover. Use a vacuum with a soft brush extension, vacuum the dust and dirt from the motor, MCB, fan, and surrounding areas. Be careful not to hit any of the wire connections.
-
3.2 CHECK FOR DAMAGED PARTS
DO NOT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems.
MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or
missing, contact Matrix Fitness Systems for a replacement at 866-693-4863 or www.matrixfitness.com.
MAINTAIN ALL EQUIPMENT. Preventative maintenance is the key to smoothly operating equipment. Equipment needs to be inspected at regular intervals. Defective components must be kept out of use until they are repaired. Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.
5
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.3 CARE AND MAINTENANCE INSTRUCTIONS
In order to maximize life span, and minimize down time, all Matrix Fitness System's equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items, the frequency of which they should be done, and a check list to sign off on each time service is completed for a specific machine. Some basic tools and supplies will be necessary to perform these tasks which include (but may not be limited to):
* Metric Allen wrenches * #2 Phillips head screwdriver * Adjustable wrench * Lint free cleaning cloths * Teflon based spray lubricant such as "Super Lube" or other Matrix approved products. * Vacuum cleaner with an extendable hose and crevasse tool attachment.
You may periodically see addendums to this document, as the Matrix Technical Support Team identifies items that require specific attention, the latest version will always be available on the Matrix web site at www.matrixfitness.com.
DAILY MAINTENANCE ITEMS
1) Clean the entire machine using water and mild detergent such as "Simple Green", or other Matrix approved solutions (cleaning agents MUST be alcohol and ammonia free).
2) Check the emergency stop button and cord for proper operation.
3) Check the power cord for damage, and make sure that the power cord retainer is installed and securely fastened.
MONTHLY MAINTENANCE ITEMS
1) Check the alignment of the running belt (see Section 3.6).
2) Check the tension of the running belt (see Section 3.6). NOTE: If there is any damage to the running belt or deck, replace with new. If you are replacing (or flipping) a deck, it should always be accompanied by a new belt.
QUARTERLY MAINTENANCE ITEMS
1) Unplug the unit. Remove the motor cover and vacuum the entire inside area of the machine being careful not to bump any wires or connections loose.
2) While the motor cover is off, inspect the drive belt for visible wear. Replace if any signs of damage.
3) While the motor cover is off, start the unit and raise incline settings to maximum height. Turn the power switch off at the front of the machine to prevent it from lowering accidentally. Lubricate incline motor Acme screw (Matrix recommends Super Lube brand grease with PTFE additive).
BI-ANNUAL MAINTENANCE ITEMS
1) Remove wax build up from the front and rear rollers of the machine.
2) Inspect the underside of the running belt for damage, check for cracking or glazed surfaces.
3) During normal operating conditions, the running belt replacement and deck service should be done every 25,000 miles.
6
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.4 TOUCH SCREEN CARE & CLEANING
TOUCH SCREEN CARE AND CLEANING
* The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with distilled water in an atomizer spray bottle. Spray distilled water onto soft, a clean dry 100% lint free cloth and wipe display until clean and dry. For very dirty displays, adding vinegar is recommended.
* It is very important to avoid using any other chemical on the touch screen.
* Always dampen the cloth and clean the screen. Do not spray the water / soap mixture on the screen itself, the drips can seep into the display or stain the bezel.
* After cleaning, make sure the surface is dry. There should not be any left over solvent to seep into the display.
* It is very important to handle the touch screen with care. Do not use excessive force when cleaning.
* Do not use any sharp materials to clean the touch screen surfaces.
* Do not use high pressure air, water, or steam to clean the touch screen surface.
7
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.5 AUTO CALIBRATION INSTRUCTIONS
Run Auto Calibration to calibrate incline after assembly and after replacing any electronic component.
AUTO CALIBRATION PROCEDURE:
1) Press "ENTER, 2, 0, 0, 1, ENTER". Engineering Mode will appear on the display.
2) CALIBRATION and AUTO CALIBRATION should be already high lighted. You just need to press the calibrate button (Figure A). You SHOULD NOT be standing on the unit while it is calibrating.
3) After completion, the display will state either Complete or Auto Calibration failed.
3.6 ADJUSTING THE RUNNING BELT
After placing the treadmill in the position it will be used, the belt must be checked for proper tension and centering. The belt may need to be adjusted after the first 2 hours of use. Temperature, humidity, and use cause the belt to stretch at different rates. If the belt starts to slip when a user is on it, be sure to follow the directions below.
STEP 1: Locate the two hex head bolts on the rear of the treadmill. The bolts are located at each end of the frame at the back of the
­treadmill. These bolts adjust the rear roller. Do not adjust until the treadmill is on. This will prevent over tightening of one side.
STEP 2: The belt should have equal distance on either side between the frame. If the belt is touching one side, do not start the treadmill. Turn the bolts counter clockwise approximately one full turn on each side. Manually center the belt by pushing the belt from side to side. Tighten the bolts the same amount as when the user loosened them, approximately one full turn. Inspect the belt for damage.
STEP 3: While the treadmill is running at 3 mph, observe the belt position. If it is moving to the right, tighten the right bolt by turning it clockwise 1/4 turn, and loosen the left bolt 1/4 turn. If it is moving to the left, tighten the left bolt by turning it clockwise 1/4 turn and loosen the right 1/4 turn. Repeat Step 3 until the belt remains centered for several minutes.
STEP 4: Check the tension of the belt. The belt should be very snug. When a person walks or runs on the belt, it should not hesitate or slip. If this occurs, tighten the belt by turning both bolts clockwise 1/4 turn. Repeat if necessary.
8
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 T7XI CONSOLE DESCRIPTION
The Matrix treadmill is inspected before it is packaged. It is shipped in four pieces: the base, the upright console supports, the handlebar, and the console. Carefully unpack the unit and dispose of the box material.
The T7xi-01 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface is highly encouraged. The information explaining how to program for various workouts will give an explanation about the contents of each screen on the T7xi-01.
GO: One touch Start.
STOP: Ends workout and shows workout summary data.
COOL DOWN: Puts treadmill into Cool Down mode. Cool Down time is dependent on the length of the workout. Workouts 19 minutes and
shorter will have a cool down length of 2 minutes. Workouts 20 minutes and longer will have a cool down length of 5 minutes.
EMERGENCY STOP / IMMOBILIZATION: To stop all functions and immobilize the unit. The emergency stop on this treadmill must be returned to its original position in order to allow normal operation of the unit.
INCLINE TOGGLES: Adjust incline during workout.
SPEED TOGGLES: Adjust speed during workout.
T7XI-01 ENTERTAINMENT ZONE
iPOD: Will take the user directly to the iPod screen to allow for iPod control and play list selection.
VOLUME UP / DOWN: Adjust the volume output through the headphone jack of either the integrated console TV or the iPod output.
NUMBER KEYPAD: Allows for easy TV channel selections. These buttons work for the integrated console TV.
CHANNEL UP / DOWN: Allows for channel selection on the integrated console TV.
DISPLAY MODE: Allows user to cycle through console display options, iPod, TV or profile display.
LAST CHANNEL: Allows the user to cycle between the current channel and the previous channel they were viewing.
CC/MUTE:
Mutes sound and turns closed captioning on or off.
9
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.2 MANUAL WORKOUT OPERATION
QUICK START OPERATION
Press the GO button and the treadmill will enter into a manual mode of operation. All energy expenditure values will be calculated using the default wight measurement.
MANUAL WORKOUT OPERATION
Manual is a workout that allows you to manually adjust the speed and incline values at anytime. The manual workout also contains a setup screen which allows you to input your weight to help calculate a more accurate caloric burn rate.
To enter into this workout on a 5x, use the following guidelines. To enter into this workout on the 7xe and 7xi, follow the on-screen prompts.
1) Choose MANUAL by selecting the manual workout button and press ENTER.
2) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Enter user weight (user weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter the desired initial incline using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Enter the desired initial speed using the ARROW KEYS or NUMBER KEYPAD and press ENTER.
6) Press GO to begin the workout.
4.3 OPERATING LEVEL BASED PROGRAMS
Your Matrix treadmill offers a variety of level-based workouts to challenge users of all fitness levels. The following information will briefly explain the workout and how to program the treadmill for each workout selection.
ROLLING HILLS WORKOUT OPERATION
Rolling hills is a level-based workout that automatically adjusts the resistance value to simulate walking or running up hills.
To enter into this workout on the 5x, use the following guidelines. To enter into this workout on the 7xe and 7xi, follow the on-screen prompts.
1) Choose ROLLING HILLS by selecting the rolling hills workout button and press ENTER.
2) Enter the desired intensity using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter user weight (user weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Press GO to begin the workout.
FAT BURN WORKOUT OPERATION
Fat Burn is a level-based workout that is designed to help users burn fat through various incline changes.
To enter into this workout on the 5x, use the following guidelines. To enter into this workout on the 7xe and 7xi, follow the on-screen prompts.
1) Choose FAT BURN by selecting the fat burn workout button.
2) Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter user weight (user weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Press GO to begin the workout.
10
5K RUN WORKOUT OPERATION
5K Run is a workout with a fixed distance of 5 km. Incline is adjusted automatically throughout the workout. You control the speed.
To enter into this workout on the 5x, use the following guidelines. To enter into this workout on the 7xe and 7xi, follow the on-screen prompts.
1) Choose 5K RUN by selecting the 5k run workout button.
2) Enter the desired intensity using the ARROW KEYS or NUMBER KEYPAD and press ENTER.
3) Enter user weight (user weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or NUMBER KEYPAD and press ENTER.
4) Press GO to begin the workout.
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.4 HEART RATE CONTROL WORKOUT OPERATION
Your Matrix treadmill offers a heart rate control workout mode. The heart rate INCLINE workout mode allows the user to program their desired heart rate zone and maximum allowable incline and the treadmill will automatically adjust the incline based upon the user’s heart rate. The heart rate SPEED workout mode allows the user to program their desired heart rate zone and maximum allowable speed and the treadmill will automatically adjust the speed based upon the user’s heart rate. The heart rate zone is calculated using the following equation: (220-Age)*%=target heart rate zone. The maximum speed is limited to the settings controlled from within the ‘Manager Mode’. The user must wear a telemetric heart rate monitor or continually hold onto the contact heart rate grips for this workout.
To enter into this workout on the 5x, use the following guidelines. To enter into this workout on the 7xe and 7xi, follow the on-screen prompts.
1) Choose HEART RATE by selecting the heart rate workout button and press ENTER.
2) To have this program control the SPEED, select your maximum speed using the SPEED ARROW KEYS and press ENTER. Or to have this program control the INCLINE, select your maximum incline using the INCLINE ARROW KEYS and press ENTER.
3) Enter age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter the desired percent of maximum heart rate using the ARROW KEYS and press ENTER.
5) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
6) Enter user weight (user weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
7) Press GO to begin the workout.
4.5 FITNESS TEST WORKOUT OPERATION
Your Matrix treadmill offers a variety of fitness tests - the Gerkin Firefighter Protocol, the Army, Navy, USMC, and USAF as well as the Physical Efficiency Battery (PEB).
The Gerkin Protocol was developed by Dr. Richard Gerkin of the Phoenix (Arizona) Fire Department. It is a sub-maximal graded treadmill evaluation used by many Fire Departments across the United States to assess the physical condition of the firefighters. The test requires constant monitoring of the user's heart rate so the use of a telemetric chest strap is highly encouraged. The workout operates as follows:
WARM UP: The warm up is 3 minutes long and runs at 3.0 mph (4.8 kph) and 0% incline. STAGE 1: At the 3 minute mark, the treadmill will gradually increase speed to 4.5 mph (7.2 kph). The actual test begins at 4.5 mph (7.2 kph). STAGE 2: After one minute, the treadmill incline will increase to 2%. STAGE 3: After one minute, the treadmill speed increases to 5.0 mph (8.0 kph). STAGES 4 THROUGH 11: After every odd minute the treadmill incline will increase by 2%. After every even minute the treadmill speed will
increase by 0.5 mph (0.8 kph). Once the user's heart rate exceeds the target heart rate (85% of maximum as determined by the equation (220-Age)*%=target heart rate zone), the individual continues the evaluation for an additional 15 seconds. During the 15 second period, the evaluation remains at the stage where the target heart rate is exceeded, without any change to speed or incline. If the heart rate does not return to or below the target heart rate, the evaluation ends and the final evaluation stage is recorded. If the heart rate returns to or below the target heart rate, the program continues at the point where it would have been had the program not stabilized for 15 seconds. TEST COMPLETION: The test is completed when user's heart rate exceeds the target for more than 15 seconds or when the user completes all 11 stages, whichever occurs first. The treadmill will enter a cool down cycle for 3 minutes at 3.0 mph (4.8 kph), 0% incline.
11
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.5 FITNESS TEST WORKOUT OPERATION - CONTINUED
SUBMAXIMAL TREADMILL EVALUATION CONVERSION TABLE
Stage Time Converted VO2max
1 1:00 31.15
2.1 1:15 32.55
2.2 1:30 33.6
2.3 1:45 34.65
2.4 2:00 35.35
3.1 2:15 37.45
3.2 2:30 39.55
3.3 2:45 41.3
3.4 3:00 43.4
4.1 3:15 44.1
4.2 3:30 45.15
4.3 3:45 46.2
4.4 4:00 47.5
5.1 4:15 48.6
5.2 4:30 50
5.3 4:45 51.4
5.4 5:00 52.8
6.1 5:15 53.9
6.2 5:30 54.9
6.3 5:45 56
6.4 6:00 57
7.1 6:15 57.7
7.2 6:30 58.8
7.3 6:45 60.2
7.4 7:00 61.2
8.1 7:15 62.3
8.2 7:30 63.3
8.3 7:45 64
8.4 8:00 65
9.1 8:15 66.5
9.2 8:30 68.2
9.3 8:45 69
9.4 9:00 70.7
10.1 9:15 72.1
10.2 9:30 73.1
10.3 9:45 73.8
10.4 10:00 74.9
11.1 10:15 76.3
11.2 10:30 77.7
11.3 10:45 79.1
11.4 11:00 80
CARDIOVASCULAR FITNESS PERCENTILES
Males: VO2 max (ml/kg/min)
0-29 30-39 40-49 50-59
SUPERIOR
EXCEL-
LENT
GOOD
FAIR
POOR
VERY
POOR
Females: VO2 max (ml/kg/min)
SUPERIOR
EXCEL-
LENT
GOOD
FAIR
POOR
VERY
POOR
>58.8 >58.9 >55.4 >52.5
54.0 52.5 50.4 47.1
51.4 50.3 48.2 45.3
48.2 46.8 44.1 41.0
46.8 44.6 41.8 38.5
44.2 42.4 39.9 36.7
42.5 41.0 38.1 35.2
41.0 38.9 36.7 33.8
39.5 37.4 35.1 32.3
37.1 35.4 33.0 30.2
34.5 32.5 30.9 28.0
31.6 30.9 28.3 25.1
20-29 30-39 40-49 50-59
>53.0 >48.7 >46.8 >42.0
46.8 43.9 41.0 36.8
44.2 41.0 39.5 35.2
41.0 38.6 36.3 32.3
38.1 36.7 33.8 30.9
36.7 34.6 32.3 29.4
35.2 33.8 30.9 28.2
33.8 32.3 29.5 26.9
32.3 30.5 28.3 25.5
30.6 28.7 26.5 24.3
28.3 26.5 25.1 22.3
25.9 25.1 23.5 21.1
To enter into this workout on the 5x, use the following guidelines. To enter into the Gerkin testing workout on the 7xe and 7xi, follow the on-screen prompts.
1) Choose the Gerkin test by pressing the FITNESS TEST workout button until Gerkin is shown in the message window and press ENTER.
2) Enter age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER
3) The message window will display your target heart rate based upon your age and the target heart rate zone of 85%.
4) Select gender using the ARROW KEYS and press ENTER.
5) Enter user weight (user weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
6) The message window will notify the user that the start speed is 3.0 mph (4.8 kph) and 0% incline during the warm-up.
7) Press GO to begin the workout.
12
5.1 USING MANAGER MODE
CHAPTER 5: MANAGER MODE
1) To enter Manager Mode, press "ENTER, 1, 0, 0, 1, ENTER" on the number keypad and Manager Mode will appear on the display.
2) Manager Mode is divided into 9 tabs, located on the left side of the screen. They are General, Workout, Setup Defaults, Asset Management, Weather, TV, Applications, Hardware and Service.
3) Choose a tab by touching the screen over the desired tab.
4) Each of the tabs has options that will appear once you have chosen that particular tab.
5) Press the "HOME" button or the EMERGENCY STOP to exit Manager Mode..
13
5.2 MANAGER MODE – GENERAL – TAB 1
CHAPTER 5: MANAGER MODE
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Accumulated Time Total time on the unit since production. Cannot be modified.
Accumulated Distance Total distance on the unit since production. Cannot be modified.
Serial Number - Console This option displays the serial number of the console, not
editable (see Service Mode to change serial numbers).
Serial Number - Frame This option displays the serial number of the platform, not
editable (see Service Mode to change serial numbers).
Cannot be modified.
Cannot be modified.
14
5.2 MANAGER MODE - GENERAL – TAB 2
CHAPTER 6: MANAGER MODE
MANAGER MODE
General
5.2 MANAGER MODE - GENERAL – TAB 3
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Date & Time This option sets the current date and time of the machine. N/A
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Screen Timeout This option sets the machine show the
Software Versions Software versions. Cannot be modified.
workout time of the machine.
Maximum: 120 sec Minimum: 15 sec
15
5.2 MANAGER MODE – GENERAL – TAB 4
CHAPTER 5: MANAGER MODE
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Language Setup Sets the language used on the console. English (US), English (UK),
German, French, Italian, Spanish, Dutch, Portuguese, Korean, Israeli, Swiss, Russian, Finnish, Taiwanese, Chinese, or Japanese.
16
5.3 MANAGER MODE - WORKOUT – TAB 1
CHAPTER 5: MANAGER MODE
MANAGER MODE
Workout
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Workout Time This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Maximum Workout Calories This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Maximum Workout Distance This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Pause Time This option controls the default pause time. Maximum: 10 Minutes
Maximum Speed This option controls the maximum speed
for all programs. Displayed in native units (miles or kilometers).
Start Speed This option controls the starting speed
for all programs (minimum speed not affected). Displayed in native units (miles or kilometers).
Maximum: 120 Minutes Minimum: 10 Minutes
Maximum: 10000 Minimum: 50
Maximum: 31.1 mi Minimum: 0.1 mi
Minimum: 1 Minutes
0.5~15 mi/h
0.5~3 mi/h
17
CHAPTER 5: MANAGER MODE
5.3 MANAGER MODE - WORKOUT – TAB 2
MANAGER MODE
Workout
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Incline This option changes the maximum incline. Maximum: 15 %
Elevation
Min Cooldown Time This option allows the club to set the
Max Cooldown Time This option allows the club to set the
Max Cooldown Adjustment Time This option allows the club to set the
This option controls the default elevation used in the fitness test score calculations.
minimum cool down duration limits during peak and non peak hours.
maximum cool down duration limits during peak and non peak hours.
maximum cool down adjustment time duration limits during peak and non peak hours.
Minimum: 1 %
Below 5000 feet Above 5000 feet
Maximum: 5 Minutes Minimum: 1 Minutes
Maximum: 10 Minutes Minimum: 5 Minutes
Maximum: 20 Minutes
Minimum: 5 Minutes
18
CHAPTER 5: MANAGER MODE
5.4 MANAGER MODE - SETUP DEFAULTS – TAB 1
MANAGER MODE
Setup Defaults
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Level This option controls the default program
levels.
Age This option controls the default user's age
used in the target heart rate calculations.
Weight This option controls the default weight
used in the calorie calculations. Displayed in native units (pounds or kilograms).
Gender This option sets the user's gender as
either male or female.
Default Workout Time This option controls the default program
time.
Default Workout Calories This option controls the default program
calories.
Maximum: 20 Minimum: 1
Maximum: 99 Minimum: 10
79~401 lbs
Male or Female
Maximum: 60 Minimum: 5
Maximum: 5000 Minimum: 50
19
CHAPTER 5: MANAGER MODE
5.4 MANAGER MODE - SETUP DEFAULTS – TAB 2
MANAGER MODE
Setup Defaults
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default Workout Distance This option controls the default program
Distance.
Default Web Brower Page This option controls the default machine Web
Brower Page.
Show Sliders In Workout This option controls the default Sliders bar of
True or False.
Target Heart Rate Adjustment Type This option controls the Target Heart Rate
program adjustment type of Incline or Speed.
Maximum: 12.4 Minimum: 0.1
N/A
True or False
Incline or Speed
20
CHAPTER 5: MANAGER MODE
5.5 MANAGER MODE - ASSET MANAGEMENT
MANAGER MODE
Asset Management
5.6 MANAGER MODE - WEATHER
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Club ID This option records the club ID of the
Show Custom Logo This option allows the user to select the
fitness facility.
N/A
True or False
screen Logo from True
MANAGER MODE
Weather
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default City This option controls the default City Weather . N/A
Enable Alerts This option controls the City Weather function True or False. True or False
Weather Temperature Unit This option controls how temperature is displayed. Fahrenheit or Celsius
21
5.7 MANAGER MODE - TV – TAB 1
CHAPTER 5: MANAGER MODE
MANAGER MODE
TV
5.7 MANAGER MODE - TV – TAB 2
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
TV Channel Setup This option is for setting the TV tuner
functions. Press the "Start Scan" to search
N/A
the TV Channel.
MANAGER MODE
TV
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default TV Channel This option controls the default TV channel on
22
start up.
Maximum: 1000 Minimum: 2
5.7 MANAGER MODE - TV – TAB 3
CHAPTER 5: MANAGER MODE
MANAGER MODE
TV
5.8 MANAGER MODE - APPLICATIONS
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Channel Button Setup This option is for setting the TV channel
button. Press the "Add" to edit the channel
N/A
icon, channel name and channel.
MANAGER MODE
Applications
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Application Setup This option is for setting the screen table
functions.
N/A
23
CHAPTER 5: MANAGER MODE
5.9 MANAGER MODE - HARDWARE – TAB 1
MANAGER MODE
Hardware
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
ErP This option controls the ErP function is
Disabled or Enabled.
ErP Timeout Console will enter ErP mode if user does
not touch the screen or press any key pad for couple minutes.
Backlight Brightness This option controls the screen backlight
Brightness
LCM Test Write test pattern. N/A
Play Key Sound This option can set the keypad tone to
sound or not sound.
Play Workout Countdown Sound This option can set the play workout
countdown to sound or not sound.
Disabled or Enabled
Maximum: 60 Minimum: 1
Low / Medium / High
True or False
True or False
24
CHAPTER 5: MANAGER MODE
5.9 MANAGER MODE - HARDWARE – TAB 2
MANAGER MODE
Hardware
5.10 MANAGER MODE - SERVICE
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Volume Basic This option controls the default volume on start
up.
Maximum: 30 Minimum: 0
MANAGER MODE
Service
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Service History This option allows the club to record key
components replacement history.
N/A
25
6.1 USING ENGINEERING MODE
CHAPTER 6: ENGINEERING MODE
1) To enter Engineering Mode, press "ENTER, 2, 0, 0, 1, ENTER" on the number keypad and Engineering Mode will appear on the display.
2) Engineering Mode is divided into 12 tabs, located on the left side of the screen. They are General, Workout, Setup Defaults, Network, Asset Management, Weather, TV, Applications, Calibration, Hardware, Service, Errors.
3) Choose a tab by touching the screen over the desired tab.
4) Each of the tabs has options that will appear once you have chosen that particular tab.
5) Press the "HOME" button or the EMERGENCY STOP to exit Engineering Mode..
26
CHAPTER 6: ENGINEERING MODE
6.2 ENGINEERING MODE - GENERAL – TAB 1
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Accumulated Time Total time on the unit since production. Cannot be modified.
Accumulated Distance Total distance on the unit since production. Cannot be modified.
Serial Number - Console This option displays the serial number of
the console. See Service Mode to edit the serial numbers.
Serial Number - Frame This option displays the serial number of
the Frame. See Service Mode to edit the serial numbers.
Out of Order This option allows the club to show the unit
"out of order" if an error is present.
Cannot be modified.
Cannot be modified.
True / False
27
CHAPTER 6: ENGINEERING MODE
6.2 ENGINEERING MODE - GENERAL – TAB 2
MANAGER MODE
General
6.2 ENGINEERING MODE - GENERAL – TAB 3
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Date & Time This option sets the current date and time of the machine. N/A
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Screen Timeout This option sets the machine show the
Software Versions Software versions. Cannot be modified.
28
workout time of the machine.
Maximum: 120 sec Minimum: 15 sec
CHAPTER 6: ENGINEERING MODE
6.2 ENGINEERING MODE - GENERAL – TAB 4
MANAGER MODE
General
6.2 ENGINEERING MODE - GENERAL – TAB 5
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Language Setup Sets the language used on the console. English (US), English (UK),
German, French, Italian, Spanish, Dutch, Portuguese, Korean, Israeli, Swiss, Russian, Finnish, Taiwanese, Chinese, or Japanese.
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Social Nextwork Post This option allows the exercise time and
distance is post to social network.
N/A
29
CHAPTER 6: ENGINEERING MODE
6.3 ENGINEERING MODE - WORKOUT – TAB 1
MANAGER MODE
Workout
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Workout Time This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Maximum Workout Calories This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Maximum Workout Distance This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Pause Time This option controls the default pause time. Maximum: 10 Minutes
Maximum Speed This option controls the maximum speed
for all programs. Displayed in native units (miles or kilometers).
Start Speed This option controls the starting speed
for all programs (minimum speed not affected). Displayed in native units (miles or kilometers).
Maximum: 120 Minutes Minimum: 10 Minutes
Maximum: 10000 Minimum: 50
Maximum: 31.1 mi Minimum: 0.1 mi
Minimum: 1 Minutes
0.5~15 mi/h
0.5~3 mi/h
30
CHAPTER 6: ENGINEERING MODE
6.3 ENGINEERING MODE - WORKOUT – TAB 2
MANAGER MODE
Workout
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Incline This option changes the maximum incline. Maximum: 15 %
Elevation This option controls the default elevation
used in the fitness test score calculations.
Belt Stop This option is to check the running belt to
see if a user is there. If there is no user, and the status is over the default time, the machine will enter into a pause mode for 5 minutes. If no user is present within 5 minutes, the display will return to the start up screen.
Min Cooldown Time This option allows the club to set the
minimum cool down duration limits during peak and non peak hours.
Max Cooldown Time This option allows the club to set the
maximum cool down duration limits during peak and non peak hours.
Max Cooldown Adjustment Time This option allows the club to set the
maximum cool down adjustment time duration limits during peak and non peak hours.
Minimum: 0 %
Below 5000 feet Above 5000 feet
Disabled, 30, 60, or 90
Maximum: 5 Minutes Minimum: 1 Minutes
Maximum: 10 Minutes
Minimum: 5 Minutes
Maximum: 20 Minutes
Minimum: 5 Minutes
31
CHAPTER 6: ENGINEERING MODE
6.4 ENGINEERING MODE - SETUP DEFAULTS – TAB 1
MANAGER MODE
Setup Defaults
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Level This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Age This option controls the default user's age
used in the target heart rate calculations.
Weight This option controls the default weight
used in the calorie calculations. Displayed in native units (pounds or kilograms).
Gender This option sets the user's gender as
either male or female.
Default Workout Time This option controls the default program
time.
Default Workout Calories This option controls the default program
calories.
Maximum: 20 Minimum: 1
Maximum: 99 Minimum: 10
79~401 lbs
Male or Female
Maximum: 60 Minimum: 5
Maximum: 5000 Minimum: 50
32
CHAPTER 6: ENGINEERING MODE
6.4 ENGINEERING MODE - SETUP DEFAULTS – TAB 2
MANAGER MODE
Setup Defaults
6.5 ENGINEERING MODE - NETWORK – TAB 1
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default Workout Distance This option controls the default program
Default Web Brower Page This option controls the default machine Web
Show Sliders In Workout This option controls the default Sliders bar of
Target Heart Rate Adjustment Type This option controls the Target Heart Rate
Distance.
Brower Page.
True or False.
program adjustment type of Incline or Speed.
Maximum: 12.4 Minimum: 0.1
N/A
True or False
Incline or Speed
MANAGER MODE
Network
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Wireless Network Setup Wifi setting N/A
33
CHAPTER 6: ENGINEERING MODE
6.5 ENGINEERING MODE - NETWORK – TAB 2
MANAGER MODE
Network
6.6 ENGINEERING MODE - ASSET MANAGEMENT
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Wireless or Wired Network Setup Wifi setting N/A
MANAGER MODE
Asset Management
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Club ID This option records the club ID of the
Show Custom Logo This option allows the user to select the
34
fitness facility.
N/A
True or False
screen Logo from True.
6.7 ENGINEERING MODE - WEATHER
CHAPTER 6: ENGINEERING MODE
MANAGER MODE
Weather
6.8 ENGINEERING MODE - TV – TAB 1
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default City This option controls the default City Weather . N/A
Enable Alerts This option controls the City Weather function True or False. True or False
Weather Temperature Unit This option controls how temperature is displayed. Fahrenheit or Celsius
MANAGER MODE
TV
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
TV Channel Setup This option is for setting the TV tuner functions. Press the
"Start Scan" to search the TV Channel.
N/A
35
6.8 ENGINEERING MODE - TV – TAB 2
CHAPTER 5: ENGINEERING MODE
MANAGER MODE
TV
6.8 ENGINEERING MODE - TV – TAB 3
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default TV Channel This option controls the default TV channel
on start up.
Maximum: 1000 Minimum: 2
MANAGER MODE
TV
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Channel Button Setup This option is for setting the TV channel button.
36
Press the "Add" to edit the channel icon,
N/A
channel name and channel.
CHAPTER 6: ENGINEERING MODE
6.9 ENGINEERING MODE - APPLICATIONS
MANAGER MODE
Applications
6.10 ENGINEERING MODE - CALIBRATION
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Application Setup This option is for setting the screen table
functions.
N/A
MANAGER MODE
Calibration
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Calibration This option is to calibrate the elevation
parameters.
N/A
37
CHAPTER 6: ENGINEERING MODE
6.11 ENGINEERING MODE - HARDWARE – TAB 1
MANAGER MODE
Hardware
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
ErP This option controls the ErP function is
Disabled or Enabled.
ErP Timeout Console will enter ErP mode if user does
not touch the screen or press any key pad for couple minutes.
Backlight Brightness This option controls the screen backlight
Brightness
LCM Test Write test pattern. N/A
Play Key Sound This option can set the keypad tone to
sound or not sound.
Play Workout Countdown Sound This option can set the play workout
countdown to sound or not sound.
Disabled or Enabled
Maximum: 60 Minimum: 1
Low / Medium / High
True or False
True or False
38
CHAPTER 6: ENGINEERING MODE
6.11 ENGINEERING MODE - HARDWARE – TAB 2
MANAGER MODE
Hardware
6.12 ENGINEERING MODE - SERVICE
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Volume Basic This option controls the default volume on start
Remote TV Default: Disable
Remote TV default channel Default: 1
up.
This option controls the remote TV function.
This option controls the default remote TV channel on start up.
Maximum: 30 Minimum: 0
Enable or Disable
Maximum: 37 Minimum: 1
MANAGER MODE
Service
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Service History This option allows the club to record key
components replacement history.
N/A
39
6.13 ENGINEERING MODE - ERRORS
CHAPTER 6: ENGINEERING MODE
MANAGER MODE
Errors
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Error Code History This option displays the error code history on
the treadmill.
N/A
40
7.1 USING SERVICE MODE
CHAPTER 7: SERVICE MODE
1) To enter Service Mode, press "ENTER 3, 0, 0, 1, ENTER" on the number keypad and Service Mode will appear on the display.
2) Service Mode is divided into 15 tabs, located on the left side of the screen. They are General, Workout, Setup Defaults, Update, Network, Asset Management, Weather, TV, Applications, Calibration, Hardware, Virtual Active, Management, Service, Errors.
3) Choose a tab by touching the screen over the desired tab.
4) Each of the tabs has options that will appear once you have chosen that particular tab.
5) Press the "HOME" button or the EMERGENCY STOP to exit Service Mode..
41
7.2 SERVICE MODE - GENERAL - TAB 1
CHAPTER 7: SERVICE MODE
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Accumulated Time Total time on the unit since production. Cannot be modified.
Accumulated Distance Total distance on the unit since production. Cannot be modified.
Serial Number - Console This option displays the serial number of
the console. See Service Mode to edit the serial numbers.
Serial Number - Frame This option displays the serial number of
the Frame. See Service Mode to edit the serial numbers.
Demo Mode This option allows the engineer to try and
errors for console
Out of Order This option allows the club to show the unit
"out of order" if an error is present.
Cannot be modified.
Cannot be modified.
True / False
True / False
42
SERVICE MODE - GENERAL – TAB 2
7.2
CHAPTER 7: SERVICE MODE
MANAGER MODE
General
SERVICE MODE - GENERAL – TAB 3
7.2
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Date & Time This option sets the current date and time of the machine. N/A
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Screen Timeout This option sets the machine show the
Software Version Software version. Cannot be modified.
Show Setup Wizard This option can setup machine finish
workout time of the machine.
a certain job fast under not needing complicated operation.
Maximum: 120 sec Minimum: 15 sec
True / False
43
7.2 SERVICE MODE - GENERAL – TAB 4
CHAPTER 7: SERVICE MODE
MANAGER MODE
General
7.2 SERVICE MODE - GENERAL – TAB 5
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Language Setup Sets the language used on the console. English (US), English (UK),
German, French, Italian, Spanish, Dutch, Portuguese, Korean, Israeli, Swiss, Russian, Finnish, Taiwanese, Chinese, or Japanese.
MANAGER MODE
General
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Social Network Post This option allows the exercise time and
44
distance is post to social network.
N/A
7.3 SERVICE MODE - WORKOUT – TAB 1
CHAPTER 7: SERVICE MODE
MANAGER MODE
Workout
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Workout Time This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Maximum Workout Calories This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Maximum Workout Distance This option allows the club to set the
maximum workout duration limits during peak and non peak hours.
Pause Time This option controls the default pause time. Maximum: 10 Minutes
Maximum Speed This option controls the maximum speed
for all programs. Displayed in native units (miles or kilometers).
Start Speed This option controls the starting speed
for all programs (minimum speed not affected). Displayed in native units (miles or kilometers).
Maximum: 120 Minutes Minimum: 10 Minutes
Maximum: 10000 Minimum: 50
Maximum: 31.1 mi Minimum: 0.1 mi
Minimum: 1 Minutes
0.5~15 mi/h
0.5~3 mi/h
45
7.3 SERVICE MODE - WORKOUT – TAB 2
CHAPTER 7: SERVICE MODE
MANAGER MODE
Workout
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Incline This option changes the maximum incline. Maximum: 15 %
Elevation This option controls the default elevation
used in the fitness test score calculations.
Belt Stop This option is to check the running belt to
see if a user is there. If there is no user, and the status is over the default time, the machine will enter into a pause mode for 5 minutes. If no user is present within 5 minutes, the display will return to the start up screen.
Min Cooldown Time This option allows the club to set the
minimum cool down duration limits during peak and non peak hours.
Max Cooldown Time This option allows the club to set the
maximum cool down duration limits during peak and non peak hours.
Max Cooldown Adjustment Time This option allows the club to set the
maximum cool down adjustment time duration limits during peak and non peak hours.
Minimum: 0 %
Below 5000 feet Above 5000 feet
Disabled, 30, 60, or 90
Maximum: 5 Minutes Minimum: 1 Minutes
Maximum: 10 Minutes
Minimum: 5 Minutes
Maximum: 20 Minutes
Minimum: 5 Minutes
46
CHAPTER 7: SERVICE MODE
7.4 SERVICE MODE - SETUP DEFAULTS – TAB 1
MANAGER MODE
Setup Defaults
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Level This option controls the default program
levels.
Age This option controls the default user's age
used in the target heart rate calculations.
Weight This option controls the default weight
used in the calorie calculations. Displayed in native units (pounds or kilograms).
Gender This option sets the user's gender as
either male or female.
Default Workout Time This option controls the default program
time.
Default Workout Calories This option controls the default program
calories.
Maximum: 20 Minimum: 1
Maximum: 99 Minimum: 10
79~401 lbs
Male or Female
Maximum: 60 Minimum: 5
Maximum: 5000 Minimum: 50
47
CHAPTER 7: SERVICE MODE
7.4 SERVICE MODE - SETUP DEFAULTS – TAB 2
MANAGER MODE
Setup Defaults
7.5 SERVICE MODE - UPDATE
Default Workout Distance This option controls the default program
Default Web Brower Page This option controls the default machine Web
Show Sliders In Workout This option controls the default Sliders bar of
Target Heart Rate Adjustment Type This option controls the Target Heart Rate
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Distance
Brower Page
True or False
program adjustment type of Incline or Speed
Maximum: 12.4 Minimum: 0.1
N/A
True or False
Incline or Speed
MANAGER MODE
Update
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Check For Updates At boot Wifi setting N/A
Automatic Update Software update automatic
48
N/A
7.6 SERVICE MODE - NETWORK – TAB 1
CHAPTER 7: SERVICE MODE
MANAGER MODE
Network
7.6 SERVICE MODE - NETWORK – TAB 2
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Wireless Network Setup Wifi setting N/A
MANAGER MODE
Network
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Wireless or Wired Network Setup Wifi setting N/A
49
CHAPTER 7: SERVICE MODE
7.7 SERVICE MODE - ASSET MANAGEMENT
MANAGER MODE
Asset Management
7.8 SERVICE MODE - WEATHER
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Club ID This option records the club ID of the
Show Custom Logo This option allows the user to select the
fitness facility.
N/A
True or False
screen Logo from True
MANAGER MODE
Weather
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default City This option controls the default City Weather N/A
Enable Alerts This option controls the City Weather function True or False True or False
Temperature Units This option controls how the temperature is displayed. Fahrenheit or Celsius
50
7.9 SERVICE MODE - TV
CHAPTER 7: SERVICE MODE
MANAGER MODE
TV
7.10 SERVICE MODE - APPLICATIONS
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
TV Channel Setup This option is for setting the TV tuner functions. Press the
Default TV Channel This option controls the default TV channel on start up. Maximum: 1000
"Start Scan" to search the TV Channel.
N/A
Minimum: 2
MANAGER MODE
Applications
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Application Setup This option is for setting the screen table
functions.
N/A
51
7.11 SERVICE MODE - CALIBRATION
CHAPTER 7: SERVICE MODE
MANAGER MODE
Calibration
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Calibration This option is to calibrate the elevation
parameters
Max Incline ADC This option controls the maximum elevation
parameter.
Min Incline ADC This option controls the minimum elevation
parameter.
N/A
Range: 19000 ~ 36000
Range: 2000 ~ 19000
52
7.12 SERVICE MODE - HARDWARE – TAB 1
CHAPTER 7: SERVICE MODE
MANAGER MODE
Hardware
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
ErP This option controls the ErP function is
Disabled or Enabled.
ErP Timeout Amount of time before the screen goes
into ERP mode if the user does not touch a key or the screen.
Backlight Brightness This option controls the screen backlight
Brightness
LCM test Write test pattern N/A
Small LCD Reversed This option can set the small LCD to
reversed.
Play Key Sound This option can set the keypad tone to
sound or not sound.
Disabled or Enabled
Maximum: 60 Minimum: 1
Low / Medium / High
True or False
True or False
53
7.12 SERVICE MODE - HARDWARE – TAB 2
CHAPTER 7: SERVICE MODE
MANAGER MODE
Hardware
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Play Workout Countdown Sound
Ignore Incline Errors This option can disable the incline errors code. True or False
Volume Basic This option controls the default volume on start up. Maximum: 30
Volume Advanced This option controls the default volume on start up for Master, iPod,
This option can set the play workout countdown to sound or not sound. True or False
Minimum: 0
N/A
Virtual Active, CSAFE, TV & the Media Player
54
7.12 SERVICE MODE - HARDWARE – TAB 3
CHAPTER 7: SERVICE MODE
MANAGER MODE
Hardware
SERVICE MODE - VIRTUAL ACTIVE
7.13
Remote TV Default: Disable
Remote TV channel Default: 1
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
This option controls the remote TV function.
This option controls the default remote TV channel on start up.
Enable or Disable
Maximum: 37 Minimum: 1
MANAGER MODE
Virtual Active
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Root Path This Virtual Active root path setting D:
55
7.14 SERVICE MODE - MANAGEMENT
CHAPTER 7: SERVICE MODE
MANAGER MODE
Management
SERVICE MODE - SERVICE
7.15
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Setting Manager Setting Manager date N/A
MANAGER MODE
Service
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Service History This option allows the club to record key
56
components replacement history.
N/A
7.16 SERVICE MODE - ERRORS
CHAPTER 7: SERVICE MODE
MANAGER MODE
Errors
7.17 SERVICE MODE - NETPULSE
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Error Code History This option displays the error code history on
the treadmill.
N/A
MANAGER MODE
Netpulse
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Test network and netpulse install. N/A
57
CHAPTER 7: SERVICE MODE
7.18 MATRIX FITNESS 7XI SERIES FEATURE ACCESS CODES
This document defines the supported feature access codes for the Matrix Fitness 7xi series fitness equipment.
Instruction
All codes are entered in by:
1. Press the “Enter” key.
2. Press the series of numbers in the code.
3. Press the “Enter” key.
CODE DESCRIPTION
1001
2001
3001
3002
3004
3008
4001
4002
4004
4005
4006
732668
7944357
62728466
287767
999
Enter manager screen.
Enter engineering screen.
Enter service screen
Model selection
Update manager
Enable/disable all errors
Take a screen shot of the current screen
Show/hide the system resources window
Show/hide CSAFE log window
Set factory defaults
Export the error logs to an external USB drive
Reboot
Show help window
Marathon mode
Show/hide cursor
Record workout data to USB drive at summary screen (INTERNAL USE ONLY)
58
8.1 ELECTRICAL DIAGRAMS
CHAPTER 8: TROUBLESHOOTING
59
CHAPTER 8: TROUBLESHOOTING
8.1 ELECTRICAL DIAGRAMS - CONTINUED
Digital Communication Wire
Hand Pulse Sensor Wire
60
CHAPTER 8: TROUBLESHOOTING
8.1 ELECTRICAL DIAGRAMS - CONTINUED
UCB Little Board Wire
Hand Pulse Wire
61
CHAPTER 8: TROUBLESHOOTING
8.1 ELECTRICAL DIAGRAMS - CONTINUED
Quick key connect wire
62
8.2 MCB LED INSTRUCTIONS
CHAPTER 8: TROUBLESHOOTING
LED REFERENCE DESIGNATOR DESCRIPTION
RS485 DSP2
MCU DSP1
DOWN DSP5
UP DSP6
+12V DSP4
Indicates if the digital communication is working normally between the console and the MCB. Blinking = Normal. Off = Fault
Indicates if the console is working normally. Blinking - Normal. Light = MCU Fault. Off = MCU No Power.
Indicates if the console is commanding elevation down. Light = Normal. Off - No command from console received by the elevation motor.
Indicates if the console is commanding elevation up. Light = Normal. Off = No command from console received by the elevation motor.
Indicates if the console voltage supply is present. Light = Normal. Off - 12 Volts are not provided by the MCB.
63
8.3 MCB WIRING
CHAPTER 8: TROUBLESHOOTING
TB1 - AC Motor Cable Socket TB2 - Input Power Cable Socket J9 - Inside Fan Cable Socket J10 - Digital Communication Cable Socket J12 - Elevation Motor Cable Socket J16 - External Fan Cable Socket
64
CHAPTER 8: TROUBLESHOOTING
8.4 0140 / 01A0 / 01A2 ERROR TROUBLESHOOTING
ERROR MESSAGES 0140 / 01A0 / 01A2
1) SYMPTOM:
a. 0140 - Incline motor operation failed. b. 01A0 - Incline motor disconnected. c. 01A2 - Incline motor is detected in the reverse of the position indicated by the potentiometer.
2) SOLUTION
a. Check the connection of the incline motor cable at the MCB. b. Run auto calibration (See Section 3.5). c. If auto calibration fails, re-enter Engineering Mode and again go to Calibration.
- Select Incline Minimum, and then Go To Value.
- Check the MCB LEDs. If LED DOWN (Figure A) has no light, check the console cable connections at the console and MCB. Replace the console or cable as needed. If LED DOWN has a light, replace the incline motor. d. If the incline motor does not resolve the issue, replace the MCB.
FIGURE A
65
CHAPTER 8: TROUBLESHOOTING
8.5 01A3 ERROR TROUBLESHOOTING
ERROR MESSAGE 01A3
1) SYMPTOM:
a. Motor is disconnected.
2) SOLUTION:
a. Check the connection of the motor cable at the MCB (Figure A). b. Check to see if the MCB LED DSP1 (MCU) is lit (Figure B). c. If LED DSP1 is blinking, the motor should be replaced. d. If LED DSP1 is a solid light, replace the motor. e. If LED DSP1 is not lit, replace the MCB.
FIGURE A FIGURE B
8.6 01A8 / 02B6 / 02B7 / 02B8 ERROR TROUBLESHOOTING
ERROR MESSAGE 01A8 / 02B6 / 02B7 / 02B8
1) SYMPTOM:
a. 01AB - Motor over current. b. 02B6 - Speed up is overcurrent. c. 02B7 - Speed down is overcurrent. d. 02B8 - Running status is overcurrent.
2) SOLUTION:
a. Check the condition of the running deck and belt. Replace the belt and flip or replace the running deck as needed. b. Replace the MCB.
66
CHAPTER 8: TROUBLESHOOTING
8.7 029F ERROR TROUBLESHOOTING
ERROR MESSAGE 029F
1) SYMPTOM:
a. Motor over temperature.
2) SOLUTION:
a. Check the connection of the motor cable at the MCB (Figure A). b. Use a multi-meter to check the motor wire circuit. Set the multi-meter to Ohms and place both terminals on the blue wires of the motor cable (Figure B). There should be an Ohm reading of 0. If there is an Ohm reading above 0, replace the motor. If the Ohm reading is 0, replace the MCB.
FIGURE BFIGURE A
8.8 02AD ERROR TROUBLESHOOTING
ERROR MESSAGE 02AD
1) SYMPTOM:
a. MCB is over temperature.
2) SOLUTION:
a. Check to see that both fans are operating (there is a fan mounted to the MCB itself as well as an external fan). Also check the connection of the fans at the MCB (Figure A). b. If the fans are running correctly, replace the MCB.
FIGURE A
67
CHAPTER 8: TROUBLESHOOTING
8.9 02A7 ERROR TROUBLESHOOTING
ERROR MESSAGE 02A7
1) SYMPTOM:
a. Inverter output side is detected abnormal sudden increase over current.
2) SOLUTION:
a. Please check the Motor wire connection between the Motor and MCB (Figure A). b. Please use the electric meter to check the 3 points (U / V / W) and see if there’s data of inside impedance (Figure B & C).
- If yes, replace MCB.
- If no, replace Motor set.
FIGURE A FIGURE B
FIGURE C FIGURE D
68
CHAPTER 8: TROUBLESHOOTING
8.10 02A2 / 0241 / 02BD ERROR TROUBLESHOOTING
ERROR MESSAGE 02A2 / 0241 / 02BD
1) SYMPTOM:
a. 02A2 - DC high voltage converter to detect the internal side of over-voltage phenomenon. b. 0241 - DC high voltage side of the internal drive is too low to detect. c. 02BD - Drive hardware interrupt error.
2) SOLUTION:
a. Please check if the input power is normal and reboot power again (Figure A) b. Replace the MCB.
FIGURE A
69
CHAPTER 8: TROUBLESHOOTING
8.11 02B2 ERROR TROUBLESHOOTING
ERROR MESSAGE 02B2
1) SYMPTOM:
a. The emergency circuit on the interface board active.
2) SOLUTION:
a. Check the connection of the safety key (emergency stop) switch (Figure A). If the switch is always open or shorted out, replace the switch. b. If the emergency stop does not resolve the issue, replace the console.
FIGURE A
8.12 02B9 / 02BA / 02BD ERROR TROUBLESHOOTING
ERROR MESSAGE 02B9 / 02BA / 02BD
1) SYMPTOM:
a. 02B9 - The inner memory IC data write error. b. 02BA - The inner memory IC data read error. c. 02BD - Inverter hardware interrupt error.
2) SOLUTION:
a. Check LED DSP1 (MCU) on the MCB (Figure A). b. If this LED is blinking, replace the console. c. If this LED is a constant light, replace the MCB. d. If this LED is not lit at all, check the power to the MCB.
70
FIGURE A
CHAPTER 8: TROUBLESHOOTING
8.13 04A0 ERROR TROUBLESHOOTING
ERROR MESSAGE 04A0
1) SYMPTOM:
a. UCB no communication received.
2) SOLUTION:
a. If the display is giving an 04A0 error, LED DSP2 (RS485) should be off (Figure A). If this light is not on and an 04A0 error is present, replace the UCB. b. Check the connection of the console communication cable at both the console and the MCB. c. Replace the console communication cable. d. Replace the UCB.
FIGURE A
71
CHAPTER 8: TROUBLESHOOTING
8.14 04B0 ERROR TROUBLESHOOTING
ERROR MESSAGE 04B0
1) SYMPTOM:
a. MCB no communication received.
2) SOLUTION:
a. If the display is giving a 04B0 error, LED DSP2 (RS485) should be off (Figure A). If this light is not on and a 04B0 error is present, replace the console. b. Check the connection of the console communication cable at both of the console and the MCB. c. Replace the console communication cable. d. Replace the MCB.
FIGURE A
72
CHAPTER 8: TROUBLESHOOTING
8.15 TROUBLESHOOTING - HEART RATE ISSUES
HEART RATE ISSUES
1) SYMPTOM:
a. No heart rate.
b. No or high heart rate.
2) SOLUTION:
a. With a multi meter set for DC Voltage, place one prong of the multi meter on each of the HR plates on the handlebar (Figure A). A correctly connected HR grip will have a DC Voltage reading of between 0.5 and 2.0. If this reading is correct, skip to Step b.
- If the reading is not correct, remove the screws holding the 2 halves of the HR grip together and check the connection of the HR grip wiring to the grips (Figure B). Replace the grips if any damage is seen to the plates.
- Remove the console to expose the HR board.
- Check the connection of the HR grip wiring to the 6 pin Y cable attached to one side of the HR board. Use a multi meter set for ohms to verify the continuity of these wires. If the ohm reading is more than 1 (or not there at all), replace the HR grip wiring (this will require replacing the HR handlebar). If the ohm reading is correct, your issue is not with the HR grip / HR wire portion of the HR system.
b. Perform a continuity test on the treadmill console (see Service Bulletin - Continuity Test on Matrix Treadmills).
- Verify the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire, and the other on the console ground screw. You should get a resistance reading of 1 or less. If you get a reading over 1 (or none at all), replace the HR board.
- Check the continuity of the wire that goes from the HR board to the Translator Board. With a multi meter set for ohms, place one prong on the 3 pin wire connecting to the HR board (Figure C) and the other on where this wire connects to the Translator Board (Figure D). If you get a reading of over 1 (or no reading at all), replace this wire.
- Check the connection of the wire that goes from the Translator Board to the UCB. Replace this wire if needed.
- If all wiring checks out good and the unit is still having HR issues, replace the HR board.
- If the HR board does not resolve the issue, replace the UCB.
FIGURE A FIGURE B
FIGURE C FIGURE D
73
CHAPTER 8: TROUBLESHOOTING
8.16 TROUBLESHOOTING - SPEED SHOWN IS HIGHER THAN BELT SPEED
SCREEN SHOWS A HIGH SPEED, BUT THE BELT MOVING SLOWER THAN SHOWN
1) SYMPTOM:
a. The unit speed does not match the console display.
2) SOLUTION:
a. Perform an amp draw on the incoming power (see Field Work Instruction - Running an Amp Draw on Matrix Treadmills).
b. If the amp draw is too high regardless if a user is present or not, the issue is likely with the drive system (drive belt or motor).
- Make sure that there is enough tension from the idler on the drive belt so that it is not slipping.
- Check the rotation of the motor to find any dead spots or a wobble in the motor axle.
- Check the condition of the drive belt. Look for any wear or tears. Replace as needed.
c. If the amp draw is too high with a user, the issue is likely with the deck / running belt.
- Inspect the running deck for sticky or worn spots. If any wear is seen, flip the deck (it is waxed on both sides). A new running belt should be installed any time a running deck is flipped.
- Replace the running belt.
74
CHAPTER 8: TROUBLESHOOTING
8.17 ENTERTAINMENT TROUBLESHOOTING - OVERVIEW
1. Sections 8.17 - 8.20 will help with diagnosing problems with TV and entertainment related equipment that is produced by Matrix Fitness.
2. The Matrix T7xe treadmill includes an integrated TV that shows in the large display window. The TV is capable of being shown as a 11" or 15" screen (Figures A & B). Your treadmill should be equipped with an Entertainment keypad similar to Figure C.
FIGURE A FIGURE B
FIGURE C
75
CHAPTER 8: TROUBLESHOOTING
8.18 ENTERTAINMENT TROUBLESHOOTING – PICTURE FUZZY OR UNCLEAR
1. Usingaveriedgoodpieceofcoaxcable(agoodcoaxcablewillhaveasignalstrengthof10hzorgreater),removetheconsolebackcover
(Figure A) and hook the coax directly to the TV jack on the tuner. This bypasses internal connections for your machine (Figure B).
2. Checkyourinternalcablesandttingsinsideyourmachineattheconsole(FigureB)andbelowthemotorcover(FigureC).Makesureyou havenodamage(kinks,cutsetc)andnostraywiresorpoorttingsontheendsofthecables.FittingsshouldlooklikeFigureD,withaclean ushconnectorandnostrayaluminumstrandstouchingthecenterconductor.Replaceorrepairanysuspectcables.
3. Ifnodamagecanbefoundoncables,ttings,orconnectorsbeginreplacingcablesandconnectorswithknowngoodpartsuntilthe
damaged part is found. It is also possible that the console tuner is damaged, replace as needed.
FIGURE A FIGURE B
FIGURE C FIGURE D
76
CHAPTER 8: TROUBLESHOOTING
8.19 ENTERTAINMENT TROUBLESHOOTING -TV WILL NOT TURN ON
1. If you have no picture at all, check to see if you have any status lights on your Entertainment keypad (next to the power button). The status light should be red when off or in standby mode, and green when the TV is powered on. If you have lights of any color skip to Section 8.20.
2. Remove the console back (Figure A) and check the electrical connections for the TV (Figures B & C).
3.Afteryouhaveveriedallconnectionsaresecureandproblemstillexistsverifypowerattheoutlet(FigureD).Iftheoutletisnotoutputting 120V,checkthetnessroompower.
4. If internal electrical connections are good,, and the outlet is outputting 120V, the issue is likely with the TV, contact Matrix Customer Technical Support.
FIGURE A FIGURE B
FIGURE C FIGURE D
77
CHAPTER 8: TROUBLESHOOTING
8.20 ENTERTAINMENT TROUBLESHOOTING - ENTERTAINMENT KEYPAD ISSUES
1. If you have a status light on the Entertainment keypad but the On / Off button gives no response, disconnect and then reconnect the power to
the treadmill from the wall. Attempt to turn on the TV again using the On / Off button.
2. If TV still does not power on, remove the console back (Figure A) and check the Entertainment keypad connections at the console (Figure B).
3. If the TV does not power on after the Entertainment keypad connection is reset, the issue it is likely with the TV itself, contact Matrix Customer
Technical Support.
FIGURE A
FIGURE B
78
CHAPTER 9: PART REPLACEMENT GUIDE
9.1 MOTOR COVER AND LOWER SHROUD REMOVAL
1) The motor cover is split into two pieces (called the motor cover and lower shroud
2) Remove the 2 screws holding motor cover to the frame (Figure A ).
3) Pull up on the rear of the motor cover to release the Velcro, and remove the motor cover (Figure B).
FIGURE A FIGURE B
4) Remove the 4 screws holding the lower shroud to the frame (Figure C).
5) Figure D shows a unit with both the motor cover and lower shroud removed.
FIGURE C FIGURE D
79
CHAPTER 9: PART REPLACEMENT GUIDE
9.2 REAR ROLLER REPLACEMENT
1) Turn off power to the unit and disconnect the cord from the machine.
2) Remove one of the end caps using a Phillips screwdriver (Figure A).
3) Remove both roller adjustment screws using an 8 mm Allen wrench (Figure B).
FIGURE A
4) Remove the roller from the running belt (Figures C & D).
FIGURE C
5) Reverse Steps 1-4 to install a new rear roller.
6) Tension the running belt as outlined in Section 3.6.
FIGURE B
FIGURE D
80
CHAPTER 9: PART REPLACEMENT GUIDE
9.3 RUNNING DECK REPLACEMENT
1) Remove the motor cover as outlined in Section 9.1.
2) Remove the four running deck screws using a 5 mm Allen wrench (Figure A).
FIGURE A
3) Remove the running deck from the running belt (Figures B & C). NOTE: Be careful not to pinch fingers during removal / installation of the running deck.
FIGURE B FIGURE C
4) Reverse Steps 1-3 to install a new running deck. NOTE: The running deck is waxed on both sides so the opposite side surface may be usable. New running deck surfaces must ALWAYS be matched to a new running belt.
5) Tension the running belt as outlined in Section 3.6.
81
CHAPTER 9: PART REPLACEMENT GUIDE
9.4 RUNNING DECK CUSHION REPLACEMENT
1) Remove the running deck as outlined in Section 9.3.
2) Hold the running deck cushion bolt with a 5 mm Allen wrench and loosen the nut with 13 mm socket (Figures A & B).
FIGURE A FIGURE B
3) Remove the rear cushion by holding the cushion while removing the 13 mm nut (Figure C).
FIGURE C
4) Reverse Steps 1-3 to install new running deck cushions.
5) Tension the running belt as outlined in Section 3.6.
82
CHAPTER 9: PART REPLACEMENT GUIDE
9.5 FRONT ROLLER REPLACEMENT
1) Remove the motor cover as outlined in Section 9.1.
2) Using a hook or loop of wire, remove the spring from the drive belt tensioner. The tensioner should now pivot away from the drive belt (Figures A & B).
FIGURE A FIGURE B
3) Remove the front roller mounting screws using an 8 mm Allen wrench (Figures C & D).
4) Remove the drive belt from the front roller and remove the roller from the running belt (Figure E).
FIGURE C FIGURE D
5) Reverse Steps 1-4 to install a new front roller.
6) Tension the running belt as outlined in Section 3.6.
FIGURE E
83
CHAPTER 9: PART REPLACEMENT GUIDE
9.6 RUNNING BELT REPLACEMENT
1) Remove the motor cover as outlined in Section 9.1.
2) Remove the rear roller as outlined in Section 9.2.
3) Remove the running deck as outlined in Section 9.3.
4) Remove the front roller as outlined in Section 9.5.
5) Once the rollers and deck are removed, the running belt can be lifted up and off the unit (Figures A & B).
FIGURE A
6) Reverse Steps 1-5 to install a new running belt. NOTE: A new running belt should ALWAYS be installed on a new deck surface (deck should either be flipped or replaced to gain a new surface).
7) Tension the running belt as outlined in Section 3.6.
FIGURE B
84
CHAPTER 9: PART REPLACEMENT GUIDE
9.7 SIDE RAIL REPLACEMENT
1) Remove the 4 screws holding on the end cap on the same side as the broken side rail using a Phillips screwdriver and remove the end cap (Figure A).
2) Loosen the four screws under the frame of the side rail using a 5 mm Allen wrench (Figure B).
FIGURE A FIGURE B
3) Slide the rail off the back of the treadmill (Figures C & D).
FIGURE C
4) Reverse Steps 1-3 to install a new side rail. NOTE: After reinstalling the side rail, make sure the end cap is on first before tightening the screws for proper gap spacing. Also be careful not to over tighten the screws, or they will poke through the top of the side rail.
FIGURE D
85
CHAPTER 9: PART REPLACEMENT GUIDE
9.8 MOTOR CONTROL BOARD (MCB) REPLACEMENT
1) Turn off power and disconnect the cord from the machine.
2) Remove the motor cover as outlined in Section 9.1.
3) Cut any wire ties that are secured to the MCB panel.
4) Disconnect wires from the MCB - five total connections.
5) Remove two MCB mounting screws using a Phillips head screwdriver (Figures A & B).
6) Reverse Steps 1-5 to install a new MCB. Be sure to re-connect the 5 wires removed from the old MCB in Step 4 (Figure C). NOTE: The
speed sensor wire from the motor is no longer used and can be tie strapped to a bracket.
7) Auto Calibration must ALWAYS be run after replacing the MCB (see Section 3.5).
J10 - 8 pin black connector to the console.
J16 - 2 pin white connector to the external fan.
FIGURE A
FIGURE B
TB2 - 3 pin connector from the choke (2 wires) and a ground (1 wire).
TB1 - 5 pin connector from the motor.
J12 - 6 pin white connector to the incline motor.
86
FIGURE C
CHAPTER 9: PART REPLACEMENT GUIDE
9.9 MOTOR REPLACEMENT
1) Turn off the power and disconnect the cord from the machine.
2) Remove the motor cover as outlined in Section 9.1.
3) Release the drive belt tensioner as outlined in Section 9.5.
4) Disconnect the motor power cable from the MCB (Figure A).
5) Use an 8 mm Allen wrench to remove the four motor mounting screws (Figure B).
FIGURE A FIGURE B
6) Lift the motor away from the treadmill (Figure C).
7) Reverse Steps 1-6 to install a new motor. NOTE: When reinstalling the motor, make sure the red vibration pad is in place (Figure D).
FIGURE C FIGURE D
8) Auto Calibration must ALWAYS be run when installing a new motor. (see Section 3.5)
87
CHAPTER 9: PART REPLACEMENT GUIDE
9.10 DRIVE BELT REPLACEMENT
1) Remove the motor cover as outlined in Section 9.1.
2) Release the drive belt tensioner from the drive belt as outlined in Section 9.5.
3) Remove the front roller screw on the drive belt side and loosen the screw on the opposite side (Figure A).
FIGURE A
4) Lift the roller and remove the old drive belt (Figure B).
FIGURE B
5) Reverse Steps 1-4 to install a new drive belt. NOTE: After installing a new belt, check it for correct alignment to the motor pulley before setting the tensioner in place.
6) Tension the running belt as outlined in Section 3.6.
88
CHAPTER 9: PART REPLACEMENT GUIDE
9.11 INCLINE MOTOR REPLACEMENT
1) Turn off the power and disconnect the cord from the machine.
2) Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side (Figure A).
FIGURE A
3) Remove the clip from the pin attaching the bottom of the incline motor to the rack (Figure B).
4) Remove the pin attaching the bottom of the incline motor to the rack (Figure C).
FIGURE B FIGURE C
89
CHAPTER 9: PART REPLACEMENT GUIDE
9.11 INCLINE MOTOR REPLACEMENT - CONTINUED
5) Disconnect the incline motor power cable from the MCB (Figure D).
6) Disconnect the pin from the top of the incline motor (Figure E).
FIGURE D FIGURE E
7) Lift the incline motor away from the treadmill (Figure F).
8) Reverse Steps 1-7 to install a new incline motor. When installing the new motor, the worm screw should be turned as short as possible, and then rotated out 2 full turns prior to being re-attached to the rack. NOTE: When installing the new incline motor, make sure to replace the white washers at the top and bottom connection points of the incline motor (Figure G).
FIGURE F FIGURE G
9) Auto Calibration must ALWAYS be run after replacing the incline motor (see Section 3.5).
90
CHAPTER 9: PART REPLACEMENT GUIDE
9.12 CONSOLE REMOVAL
1) Turn off the power and disconnect the cord from the machine.
2) Remove the 4 screws holding the console back to the front (Figure A).
3) Lean the console back away from the console and disconnect the coax cable connection.
4) Remove the six 6 mm screws from underneath the console. There are arrows stamped in the plastic at the proper openings (Figure B).
FIGURE A FIGURE B
5) Disconnect the remaining connectors holding the console to the frame and remove the console.
6) Reverse Steps 1-5 to install a new console. NOTE: Be sure to re-connect any wire connections removed in Steps 3 and 4 (Figure C).
FIGURE C
7) Auto Calibration must ALWAYS be run after replacing the console (see Section 3.4).
91
CHAPTER 9: PART REPLACEMENT GUIDE
9.13 CONSOLE MAST ARM REPLACEMENT
1) Turn off power and disconnect the cord from the machine.
2) Remove the console as outlined in Section 9.12.
3) Take off the cup holder from the right side of the treadmill (Figure A).
4) Use a 6 mm Allen wrench to remove one screw and take off the plastic hand rail (Figure B).
FIGURE A FIGURE B
5) Remove the 5 Phillips screws and remove the right side upper plastic cover (Figures C, D, & E).
FIGURE C FIGURE D FIGURE E
6) Cut the wire ties and begin to unthread the console cable (Figures F & G).
FIGURE F
92
FIGURE G
CHAPTER 9: PART REPLACEMENT GUIDE
9.13 CONSOLE MAST ARM REPLACEMENT - CONTINUED
7) Remove the screws holding the console frame to the mast arms with a 6 mm Allen wrench in the openings with arrows (Figure H).
8) Lift the frame from the mast arms and set it aside (Figure I).
FIGURE H FIGURE I
9) Use a 6 mm Allen wrench to remove the lower mast arm mounting screws (Figure J).
10) Pull the mast arm from the side of the machine (Figure K).
FIGURE J
11) Reverse Steps 1-10 to install a new console mast. NOTE: If replacing the right side mast arm, the console cable must be threaded through it prior to it being mounted to the frame.
FIGURE K
93
CHAPTER 9: PART REPLACEMENT GUIDE
9.14 CONSOLE CABLE REPLACEMENT
1) Turn off power and disconnect the cord from the machine.
2) Remove the console as outlined in Section 9.12.
3) Take off the cup holder from the right side of the treadmill (Figure A).
4) Use a 6 mm Allen wrench to remove one screw and take off the plastic hand rail (Figure B).
FIGURE A FIGURE B
5) Remove the 5 Phillips screws and remove the right side upper plastic cover (Figures C, D, & E).
FIGURE C FIGURE D FIGURE E
6) Cut the wire ties and begin to unthread the wire harness (Figures F & G). .
FIGURE F FIGURE G
94
CHAPTER 9: PART REPLACEMENT GUIDE
9.14 CONSOLE CABLE REPLACEMENT - CONTINUED
7) Remove the spiral protective wrap from the top and bottom portions of the wire harness (Figures H & I).
FIGURE H FIGURE I
8) Attach a pulling wire to the top of the defective console cable (Figure J).
9) Slowly remove the defective console cable starting at the bottom of the machine and pulling it down to the motor compartment (Figure K).
FIGURE J FIGURE K
10) Connect the new console cable at the motor tray - 4 connections total. Figures L & M show 2 of these connections, the 3rd is the coax cable.
FIGURE L FIGURE M
11) Attach the new console cable to the pulling wire and gently pull the new cable up through the machine. NOTE: Once the wire is in place, reinstall the spiral wrap and wire ties.
12) Reverse Steps 1-7 to finish installing a new console cable.
13) Auto Calibration must ALWAYS be run after the installation of a new console cable (see Section 3.5).
95
CHAPTER 9: PART REPLACEMENT GUIDE
9.15 HANDLE BAR SERVICE
1) Turn off the power and disconnect the cord from the machine.
2) All items on the handle bar are removed using a Phillips screwdriver from the underside of the bar.
3) Once the screws are removed, lift the part carefully and disconnect any wire connections to fully remove the handle bar.
4) Replace the parts as needed on handle bar including the Quick Start Key, Resistance and Incline Toggles, and the Heart Rate Grip Plates (Figures A-F).
FIGURE A FIGURE B
FIGURE C
FIGURE E FIGURE F
96
FIGURE D
CHAPTER 9: PART REPLACEMENT GUIDE
9.16 EMERGENCY STOP SWITCH REPLACEMENT
1) Turn off power and disconnect the cord from the machine.
2) Remove the console as outlined in Section 9.12.
3) Use a Phillips screwdriver to remove two screws, one from each side of the red button (Figure A).
4) Lift the button from bracket by pulling one side out at a time (Figure B).
FIGURE A FIGURE B
5) Use a Phillips screwdriver to remove two screws, one from each side of the mounting bracket (Figure C).
6) Turn the bracket and use a straight screwdriver or pliers to compress each end of the switch and release it from the bracket (Figures D & E).
FIGURE C
7) Reverse Steps 1-6 to install a new emergency stop switch. NOTE: Make sure the new switch has the same orientation as the old one when installing, and that the wires are properly connected.
FIGURE D
FIGURE E
97
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use