Matrix T7X-01 Service Manual

T7X-01 TREADMILL
SERVICE MANUAL
CHAPTER 1: SERIAL NUMBER LOCATION ................................................................... 1
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 Legal Disclaimer ......................................................................................................... 2
2.2 Before Getting Started .............................................................................................. 2
2.3 Read and Save These Instructions ........................................................................... 3
2.4 Electrical Requirements ............................................................................................ 4
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 Recommended Cleaning Tips ................................................................................... 5
3.2 Check for Damaged Parts ......................................................................................... 5
3.3 Care and Maintenance Instructions .......................................................................... 6
3.4 Preventative Maintenance Checklist ......................................................................... 6
3.5 Auto Calibration Procedure ........................................................................................ 7
3.6 Adjusting the Running Belt ........................................................................................ 7
4.1 Console Description .................................................................................................. 8
4.2 Manual Workout Operation ........................................................................................ 9
4.3 Operating Level Based Programs ............................................................................. 9
4.4 Heart Rate Control Workout Operation ...................................................................... 10
4.5 Fitness Test Workout Operation ................................................................................. 10
CHAPTER 5: MANAGER MODE
5.1 Using Manager Mode ................................................................................................ 13
5.2 Manager Mode Tab 1 ................................................................................................. 14
5.3 Manager Mode Tab 2 ................................................................................................. 15
5.4 Manager Mode Tab 3 ................................................................................................. 16
5.5 Manager Mode Tab 4 ................................................................................................ 17
5.6 Manager Mode Tab 5 ................................................................................................. 18
5.7 Manager Mode Tab 6 ................................................................................................. 20
CHAPTER 6: ENGINEERING MODE
6.1 Using Engineering Mode ........................................................................................... 21
6.2 Engineering Mode - Tab 1 .......................................................................................... 22
6.3 Engineering Mode - Tab 2 .......................................................................................... 23
6.4 Engineering Mode - Tab 3 .......................................................................................... 24
6.5 Engineering Mode - Tab 4 .......................................................................................... 25
6.6 Engineering Mode - Tab 5 .......................................................................................... 26
CHAPTER 7: SERVICE MODE:
7.1 Using Service Mode. .......................................................................................................... 27
7.2 Service Mode - Tab 1 ......................................................................................................... 28
7.3 Service Mode - Tab 2 ......................................................................................................... 29
7.4 Service Mode - Tab 3 ......................................................................................................... 30
7.5 Service Mode - Tab 4 ......................................................................................................... 31
TABLE OF CONTENTS
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iv
TABLE OF CONTENTS
CHAPTER 8: TROUBLESHOOTING
8.1 Electrical Diagram ..................................................................................................... 32
8.2 Motor Control Board (MCB) LED Instructions ........................................................... 35
8.3 Daughter Board LED Instructions .............................................................................. 37
8.4 Error Messages on Console ...................................................................................... 38
8.5 Error Message Troubleshooting ................................................................................. 39
8.6 Error Blink Codes ....................................................................................................... 45
8.7 Troubleshooting - No Power to Console .................................................................... 46
8.8 Troubleshooting - Fan Not Working ........................................................................... 47
8.9 Troubleshooting - Emergency Stop Errors ................................................................. 48
8.10 Troubleshooting - Entertainment Keypad Issues ....................................................... 49
8.11.1 Entertainment Troubleshooting - Overview ................................................................ 50
8.11.2 Entertainment Troubleshooting - Picture Fuzzy or Unclear ...................................... 51
8.11.3 Entertainment Troubleshooting - TV will not turn on .................................................. 52
8.11.4 Entertainment Troubleshooting - Controller Issues .................................................... 53
CHAPTER 9: PART REPLACEMENT GUIDE
9.1 Plastic Shroud Removal ............................................................................................. 54
9.2 Rear Roller Removal ................................................................................................. 55
9.3 Running Deck Removal ............................................................................................ 56
9.4 Running Deck Cushion Replacement ........................................................................ 57
9.5 Front Roller Removal ................................................................................................. 58
9.6 Running Belt Replacement ....................................................................................... 59
9.7 Side Rail Removal...................................................................................................... 60
9.8 Motor Control Board (MCB) Removal ....................................................................... 61
9.9 Motor Removal ........................................................................................................... 62
9.10 Drive Belt Replacement ............................................................................................ 63
9.11 Speed Sensor Replacement ..................................................................................... 64
9.12 Incline Motor Replacement ........................................................................................ 65
9.13 Console Removal ....................................................................................................... 67
9.14 Console Mast Arm Replacement ................................................................................... 68
9.15 Console Cable Replacement .......................................................................................... 70
9.16 Handlebar Service ...................................................................................................... 72
9.17 Emergency Stop Switch Replacement ....................................................................... 73
9.18 Heart Rate Board Replacement ................................................................................ 74
9.19 Blower Motor Replacement ....................................................................................... 75
9.20 Overlay Replacement ................................................................................................. 76
CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE
10.1 Treadmill Specifications ............................................................................................. 78
10.2 Fasteners and Assembly Tools .................................................................................. 80
10.3 Assembly Instructions ............................................................................................... 81
10.4 Leveling the Unit ........................................................................................................ 85
10.5 Entering the Serial Numbers into the Console........................................................... 86
10.6 TV Programming Instructions..................................................................................... 87
CHAPTER 11: SOFTWARE UPGRADE INSTRUCTIONS
11.1 Software Upgrade Instructions .................................................................................. 89
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1
1.1 SERIAL NUMBER LOCATION
CHAPTER 1: SERIAL NUMBER LOCATION
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CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.1 LEGAL DISCLAIMER
2.2 BEFORE GETTING STARTED
This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix Treadmill.
Please leave a 78.75" (2000 mm) x 39.50" (1000 mm) landing zone behind the treadmill. This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machine. In case of an emergency, place both hands on the side arm rests to hold yourself up and place your feet onto the side rails.
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CAUTION: If you experience chest pain, nausea, dizziness or short­ness of breath, STOP exercising immediately and consult a physi­cian before continuing.
• Donotusetheequipmentinanywayotherthandesignedor
intended by the manufacturer. It is imperative that all Matrix Fitness Systems equipment is used properly to avoid injury.
• Keephandsandfeetclearofmovingpartsatalltimestoavoidinjury.
• Unsupervisedchildrenmustbekeptawayfromthisequipment.
• Donotwearlooseclothingwhileonequipment.
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.3 READ AND SAVE THESE INSTRUCTIONS
This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the MATRIX T7x-01 treadmill. When using an electrical product, basic precautions should always be followed including the following:
DANGER: To reduce the risk of electric shock: Always unplug this equipment from the electrical outlet immediately after using and before cleaning.
WARNING: To reduce the risk of burns, fire, electrical shock or injury to persons that may be associated with using this product.
An appliance should never be left unattended when plugged in. Unplug from the outlet when not in use and before putting on or tak­ing off parts.
This product must be used for its intended purpose described in this service manual. Do not use other attachments that are not recom­mended by the manufacturer. Attachments may cause injury.
To prevent electrical shock, never drop or insert any object into any opening.
Do not remove the console covers. Service should only be done by an authorized service technician.
Never operate the treadmill with the air opening blocked. Keep the air opening clear, free of lint and hair.
Never operate product if it has a damaged cord or plug, if it is work­ing improperly, if it has been damaged, or immersed in water.
Do not carry this unit by its supply cord or use the cord as a handle.
Keep any power cords away from heated surfaces.
Close supervision is necessary when the treadmill is used by or near children or disabled persons.
Do not use outdoors.
Do not operate where aerosol (spray) products are being used or when oxygen is being administered.
To disconnect, turn all controls to the off position, then remove the plug from the outlet.
Connect this treadmill to properly grounded outlets only.
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For your safety and to ensure good treadmill performance, the ground on this circuit must be non-looped. Please refer to NEC article 210-21 and 210-
23. Your treadmill is provided with a power cord with a plug listed below and requires the listed outlet. Any alterations of this power cord could void all warranties of this product..
CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS
2.4 ELECTRICAL REQUIREMENTS
MATRIX DEDICATED CIRCUIT / ELECTRICAL REQUIREMENT INFO
All Matrix treadmills require the use of a 20 amp "dedicated circuit":, with a non-looped (isolated) neutral / ground, for the power requirement. Quite simply this means that each outlet you plug your treadmill into should not have anything else running on that same circuit. The easiest way to verify this is to locate the main circuit breaker box, and turn off the breaker(s) one at a time. Once a breaker has been turned off, the only thing that should not have power to it is the treadmill. No lamps, vending machines, fans, sound systems, or any other item should lose power when you perform this test.
Non-looped (isolated) neutral / grounding means that each circuit must have an individual neutral / ground connection coming from it, and terminating at an approved earth ground. You cannot "jumper" a single neutral / ground from one circuit to the next.
In addition to the dedicated circuit requirement, the proper gauge wire must be used from the circuit breaker box, to each outlet that will have the maximum number of units running off of it. If the distance from the circuit breaker box, to each outlet, is 100 feet or less, then 12 gauge wire may be used. For any distance greater than 100 feet from the circuit breaker box to the outlet, 10 gauge wire must be used.
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Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX treadmill.
Please read and follow these tips.
• Positiontheequipmentawayfromdirectsunlight.TheintenseUVlight
can cause discoloration on plastics.
• Locateyourequipmentinanareawithcooltemperaturesandlow
humidity.
• Cleanwithasoft100%cottoncloth.
• Cleanwithsoapandwaterorothernon-ammoniabasedallpurpose
cleaners.
• Wipethefootrails,console,heartrategrips,andhandlebarscleanafter
each use.
• Donotpourliquidsdirectlyontoyourequipment.Thiscancausedam­age to the equipment and in some cases electrocution.
• Checktherunningbeltforpropertensionandrouting.
• Adjustthelevelingfeetwhentheequipmentwobblesorrocks.
• Maintainacleanareaaroundtheequipment,freefromdustanddirt.
CHAPTER 3: PREVENTATIVE MAINTENANCE
3.1 RECOMMENDED CLEANING TIPS
3.2 CHECK FOR DAMAGED PARTS
DO NOT use any equipment that is damaged or has worn or
broken parts. Use only replacement parts supplied by Matrix Fitness Systems.
MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement at 866-693-4863 or www.matrixfitness.com.
MAINTAIN ALL EQUIPMENT. Preventative maintenance is the key to smoothly operating equipment. Equipment needs to be inspected at regular intervals. Defective components must be kept out of use until they are repaired. Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.
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CHAPTER 3: PREVENTATIVE MAINTENANCE
3.4 PREVENTATIVE MAINTENANCE CHECKLIST
MAKE: MODEL: S/N:
LOCATION: TECHNICIAN DATE:
Inspect power cord _____
Check E-stop cord/button _____
Check hand grips ______
Vacuum under cover _____
Check motor drive belt _____
Check running belt _____
Lubricate incline rack screw _____
Flip / replace deck ______
De-wax rollers ______
Notes / Comments ___________________________________________ ___________
3.3 CARE AND MAINTENANCE INSTRUCTIONS
In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items, the frequency of which they should be done, and a check list to sign off on each time service is completed for a specific machine. Some basic tools and supplies will be necessary to perform these tasks which include (but may not be limited to):
* Metric Allen wrenches * #2 Phillips head screwdriver * Adjustable wrench * Torque wrench (capability to read foot lbs and inch lbs) * Lint free cleaning cloths * Teflon based spray lubricant such as "Super Lube" or other Matrix approved products. * Mild water soluable detergent such as "Simple Green" or other Matrix approved products * Vacuum cleaner with an extendable hose and crevasse tool attachment.
Please find the worksheet sample for our equipment provided in this manual and make copies as needed, keeping them up to date as required service / maintenance items are performed. It is critical that you also log the accumulated amount of miles or running hours on the equipment each time service or maintenance is performed.
You may periodically see addendums to this document, as the Matrix Technical Support Team identifies items that require specific attention, the latest version will always be available on the Matrix web site at www.matrixfitness.com.
DAILY MAINTENANCE ITEMS
1) Clean the entire machine using water and mild detergent such as "Simple Green", or other Matrix approved solutions (cleaning agents MUST be alcohol and ammonia free).
2) Check the emergency stop button and cord for proper operation.
MONTHLY MAINTENANCE ITEMS
1) Inspect the power cord for damage, inspect the hand grip areas, and inspect the emergency stop button and cord for proper operation.
2) Check the running belt for proper tension, adjust as needed.
QUARTERLY MAINTENANCE ITEMS
1) Remove the front plastic cover, and vacuum the motor area located below the front cover. Be careful when working around the MCB not to bump any wires or connections loose.
2) Check the drive belt for visible wear, ie, cracking, tears, etc. The belt should be replaced if there are any visible signs of damage. Proper alignment of the pulley / tensioner should be verified at this time as well.
3) Remove the front plastic cover. Start the unit and raise incline settings to maximum height. Turn the power switch off at the front of the machine to prevent it from lowering accidentally. Lubricate the incline motor Acme screw (Matrix recommends Super Lube brand grease with PTFE additive).
BI-ANNUAL MAINTENANCE ITEMS
1) Remove the wax build up from the front and rear rollers of the machine.
2) Inspect the underside of the running belt for damage, check for cracking or glazed surfaces.
3) If the belt has damage or wear to it that warrants replacement, note that the running deck must also be flipped when a new belt is installed. If the deck has previously been flipped and no longer has an unused side available, it needs to be replaced when the new belt is installed. A new belt must ALWAYS be installed to run on a new deck surface in order to maximize the lifespan of both items.
4) During normal operating conditions, the running belt replacement and deck service should be done every 25,000 miles.
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3.5 AUTO CALIBRATION INSTRUCTIONS
CHAPTER 3: PREVENTATIVE MAINTENANCE
Run Auto Calibration to calibrate the incline parameters after assembly and after replacing any electronic component.
AUTO CALIBRATION PROCEDURE:
1) Press ENTER, 2, 0, 0, 1, then ENTER. Engineering Mode will appear on the display.
2) Press the button next to CALIBRATION..
3) Press the button next to AUTO CALIBRATION. You SHOULD NOT be standing on the unit while it is calibrating.
4) After completion, the display will state either Complete or Auto Calibration failed.
5) Press the button next to BACK then the button next to HOME to return to normal operation mode. You can also press the Emergency Stop.
3.6 ADJUSTING THE RUNNING BELT
After placing the treadmill in the position it will be used, the belt must be checked for proper tension and centering. The belt may need to be adjusted after the first two hours of use. Temperature, humidity, and use cause the belt to stretch at different rates. If the belt starts to slip when a user is on it, be sure to follow the directions below.
STEP 1: Locate the two hex head bolts on the rear of the treadmill. The bolts are located at each end of the frame at the back of the treadmill. These bolts adjust the rear roller. Do not adjust until the treadmill is on. This will prevent over tightening of one side.
STEP 2: The belt should have equal distance on either side between the frame. If the belt is touching one side, do not start the treadmill. Turn the bolts counter clockwise approximately one full turn on each side. Manually center the belt by pushing the belt from side to side. Tighten the bolts the same amount as when the user loosened them, approximately one full turn. Inspect the belt for damage.
STEP 3: While the treadmill is running at 3 mph, observe the belt position. If it is moving to the right, tighten the right bolt by turning it clockwise 1/4 turn, and loosen the left bolt 1/4 turn. If it is moving to the left, tighten the left bolt by turning it clockwise 1/4 turn and loosen the right 1/4 turn. Repeat Step 3 until the belt remains centered for several minutes.
STEP 4: Check the tension of the belt. The belt should be very snug. When a person walks or runs on the belt, it should not hesitate or slip. If this occurs, tighten the belt by turning both bolts clockwise 1/4 turn. Repeat if necessary.
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.1 T7X-01 CONSOLE DESCRIPTION
The Matrix treadmill is inspected before it is packaged. It is shipped in four pieces: the base, the upright console supports, the handlebar, and the console. Carefully unpack the unit and dispose of the box material.
MULTI-PURPOSE KEYS: Keys have different functions depending on each screen.
QUICK START / GO: One touch Start and Quick Start.
ENTER: To confirm each program setting.
UP / DOWN INCLINE: Easy information and incline selection.
UP / DOWN SPEED: Easy information and speed selection.
UP / DOWN TIME: Easy information and time adjustment.
EMERGENCY STOP / IMMOBILIZATION: To stop all functions and
immobilize the unit. The emergency stop on this treadmill must be returned to its original position in order to allow normal operation of the unit.
STOP: Ends workout and shows workout summary data.
PAUSE: Pauses workout. Pause duration can be set in Manager Mode.
NUMBER KEYPAD: Workout data input for workout setup. Speed
adjustment during workout.
COOL DOWN: Puts the treadmill into Cool Down mode. Cool Down time is dependent on the length of the workout. Workouts 19 minutes and shorter will have a cool down length of 2 minutes. Workouts 20 minutes and longer will have a cool down of 5 minutes.
FAN: Allows for fan speed selection (fan has three operating speeds).
T7X ENTERTAINMENT ZONE
POWER: If add-on TV is present, acts as the power control button.
If add-on TV is not present, acts as a display toggle button.
IPOD: Will take the user directly to the iPod screen to allow for iPod control and play list selection.
VOLUME UP / DOWN: Adjusts the volume output through the headphone jack of either add-on TV, integrated console TV or iPod output.
NUMBER KEYPAD: Allows for easy TV channel selections. These buttons work for either the add-on TV or the integrated console TV.
CHANNEL UP / DOWN: Allows for channel selection on either the add-on TV or the integrated console TV.
DISPLAY MODE: Allows user to cycle through console display options, iPod, TV or profile display.
LAST CHANNEL: Allows the user to cycle between the current channel and the previous channel they were viewing.
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.2 MANUAL WORKOUT OPERATION
QUICK START OPERATION
Press the GO or QUICK START button(s) and the treadmill will enter into a manual mode of operation. All energy expenditure values will be calculated using the default weight measurement.
MANUAL WORKOUT OPERATION
Manual is a workout that allows you to manually adjust the speed and incline values at any time. The manual workout also contains a setup screen which allows you to input your weight to help calculate a more accurate caloric burn rate.
To enter into this Manual Workout:
1) Choose MANUAL WORKOUT by selecting the manual workout button and press ENTER.
2) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value-providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter the desired initial incline value using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Enter the desired start speed using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
6) Press GO or QUICK START to begin workout.
4.3 OPERATING LEVEL BASED PROGRAMS
Your Matrix treadmill offers a variety of level-based workouts to challenge users of all fitness levels. The following information will briefly explain the workout and how to program the treadmill for each workout selection.
ROLLING HILLS WORKOUT OPERATION
Rolling Hills is a level based workout that automatically adjusts the incline value to simulate walking or running up hills.
1) Choose ROLLING HILLS by selecting the rolling hills workout button and press ENTER.
2) Enter the desired intensity using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Press GO or QUICK START to begin the workout.
FAT BURN WORKOUT OPERATION
Fat Burn is a level-based workout that is designed to help user's burn fat through various incline changes.
1) Choose FAT BURN by selecting the fat burn workout button and press ENTER.
2) Enter the desired intensity level using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Enter the desired workout length using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Press GO or QUICK START to begin the workout.
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CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.4 HEART RATE CONTROL WORKOUT OPERATION
Your Matrix treadmill offers a heart rate control workout mode. The heart rate control workout mode allows the user to program their desired heart rate zone and maximum allowable incline and the treadmill will automatically adjust the incline based upon the user's heart rate. The heart rate zone is calculated using the following
equation:(220-Age)*%=targetheartratezone.Theusermustwear
a telemetric heart rate monitor or continually hold onto the contact heart rate grips for his workout.
1) Choose TARGET HEART RATE by selecting the target heart rate workout button and press ENTER.
2) Enter the user's age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Enter the desired percent of maximum heart rate using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
4) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Press GO or QUICK START to begin the workout.
4.5 FITNESS TEST WORKOUT OPERATION
Your Matrix treadmill offers a variety of fitness tests - the Gerkin Firefighter Protocol, the Army, Navy, USMC, and USAF as well as the Physical Efficiency Battery (PEB).
The Gerkin Protocol was developed by Dr. Richard Gerkin of the Phoenix (Arizona) Fire Department. It is a sub-maximal graded treadmill evaluation used by many Fire Departments across the United States to assess the physical condition of the firefighters. The test requires constant monitoring of the user's heart rate so the use of a telemetric chest strap is highly encouraged. The workout operates as follows:
WARM UP: The warm up is 3 minutes long and runs at 3.0 mph (4.8
kph)and0%incline.
STAGE 1: At the 3 minute mark, the treadmill will gradually increase speed to 4.5 mph (7.2 kph). The actual test begins at 4.5 mph (7.2 kph).
STAGE 2:Afteroneminute,thetreadmillinclinewillincreaseto2%. STAGE 3: After one minute, the treadmill speed increases to 5.0 mph
(8.0 kph). STAGES 4 THROUGH 11: After every odd minute the treadmill incline
willincreaseby2%.Aftereveryevenminutethetreadmillspeedwill
increase by 0.5 mph (0.8 kph). Once the user's heart rate exceeds
thetargetheartrate(85%ofmaximumasdeterminedbytheequation (220-Age)*%=targetheartratezone),theindividualcontinuesthe
evaluation for an additional 15 seconds. During the 15 second period, the evaluation remains at the stage where the target heart rate is exceeded, without any change to speed or incline. If the heart rate does not return to or below the target heart rate, the evaluation ends and the final evaluation stage is recorded. If the heart rate returns to or below the target heart rate, the program continues at the point where it would have been had the program not stabilized for 15 seconds. TEST COMPLETION: The test is completed when user's heart rate exceeds the target for more than 15 seconds or when the user completes all 11 stages, whichever occurs first. The treadmill will enter
acooldowncyclefor3minutesat3.0mph(4.8kph),0%incline.
1) Choose GERKIN TEST by pressing the fitness test workout button until Gerkin is shown in the message window and press ENTER.
2) Enter user's age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) The message window will display your target heart rate based upon
yourageandthetargetheartratezoneof85%.
4) Select the user's gender using the ARROW KEYS and press ENTER.
5) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
6) The message window will notify the user that the start speed is 3.0
mph(4.8kph)and0%inclineduringthewarm-up.
7) Press GO or QUICK START to begin workout.
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4.5 FITNESS TEST WORKOUT OPERATION - CONTINUED
SUBMAXIMAL TREADMILL EVALUATION CONVERSION TABLE
Stage Time Converted VO2max
1 1:00 31.15
2.1 1:15 32.55
2.2 1:30 33.6
2.3 1:45 34.65
2.4 2:00 35.35
3.1 2:15 37.45
3.2 2:30 39.55
3.3 2:45 41.3
3.4 3:00 43.4
4.1 3:15 44.1
4.2 3:30 45.15
4.3 3:45 46.2
4.4 4:00 47.5
5.1 4:15 48.6
5.2 4:30 50
5.3 4:45 51.4
5.4 5:00 52.8
6.1 5:15 53.9
6.2 5:30 54.9
6.3 5:45 56
6.4 6:00 57
7.1 6:15 57.7
7.2 6:30 58.8
7.3 6:45 60.2
7.4 7:00 61.2
8.1 7:15 62.3
8.2 7:30 63.3
8.3 7:45 64
8.4 8:00 65
9.1 8:15 66.5
9.2 8:30 68.2
9.3 8:45 69
9.4 9:00 70.7
10.1 9:15 72.1
10.2 9:30 73.1
10.3 9:45 73.8
10.4 10:00 74.9
11.1 10:15 76.3
11.2 10:30 77.7
11.3 10:45 79.1
11.4 11:00 80
CARDIOVASCULAR FITNESS PERCENTILES
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
Males: VO2 max (ml/kg/min)
0-29 30-39 40-49 50-59
SUPERIOR
>58.8 >58.9 >55.4 >52.5
54.0 52.5 50.4 47.1
EXCEL-
LENT
51.4 50.3 48.2 45.3
48.2 46.8 44.1 41.0
GOOD
46.8 44.6 41.8 38.5
44.2 42.4 39.9 36.7
FAIR
42.5 41.0 38.1 35.2
41.0 38.9 36.7 33.8
POOR
39.5 37.4 35.1 32.3
37.1 35.4 33.0 30.2
VERY
POOR
34.5 32.5 30.9 28.0
31.6 30.9 28.3 25.1
Females: VO2 max (ml/kg/min)
20-29 30-39 40-49 50-59
SUPERIOR
>53.0 >48.7 >46.8 >42.0
46.8 43.9 41.0 36.8
EXCEL-
LENT
44.2 41.0 39.5 35.2
41.0 38.6 36.3 32.3
GOOD
38.1 36.7 33.8 30.9
36.7 34.6 32.3 29.4
FAIR
35.2 33.8 30.9 28.2
33.8 32.3 29.5 26.9
POOR
32.3 30.5 28.3 25.5
30.6 28.7 26.5 24.3
VERY
POOR
28.3 26.5 25.1 22.3
25.9 25.1 23.5 21.1
12
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION
4.5 FITNESS TEST WORKOUT OPERATION - CONTINUED
The Military Test programs and the Physical Efficiency Battery (PEB) provide workouts of a preset distance. These distances are established by the various branches of the Military with the objective of each test to complete the distance as quickly as possible. At the completion of the test, a time-based score as defined by the respective Military branch will be shown on the console.
1) Choose MILITARY TEST by pressing the fitness test workout button until your desired branch test is shown in the message window and press enter.
2) Enter the user's age using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
3) Select the user's gender using the ARROW KEYS and press ENTER.
4) Enter the user's weight (the user's weight is used to calculate the caloric expenditure value, providing an accurate weight helps to ensure an accurate caloric expenditure rating for each user) using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
5) Enter the desired start speed using the ARROW KEYS or the NUMBER KEYPAD and press ENTER.
6) Press GO or QUICK START to begin the workout.
13
1) To enter Manager Mode, press "ENTER, 1, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Manager Mode will appear on the dis-
play.
2) Manager Mode is divided into 6 tabs. They are About, Time, Speed, Defaults, Language, and TV.
3) Choose a tab by touching the button next to the desired tab.
4) Each of the tabs have options that will appear once you have chosen that particular tab.
5) Press the button next to "HOME" or the EMERGENCY STOP to exit Manager Mode..
CHAPTER 5: MANAGER MODE
5.1 USING MANAGER MODE
14
FUNCTION &
DEFAULTS
DESCRIPTIONS MODIFIED
Serial Number This option displays the serial number of the platform and console,
not editable (see Service Mode to change serial numbers).
Cannot be modified
Accumulated Distance Total distance displayed in native units (miles or kilometers). Not
editable.
Cannot be modifed
Accumulated Time Total time. Not editable. Cannot be modified.
Software Versions Software version. Not editable. Cannot be modified
Out of Order Default: OFF
This option allows the club to show "out of order" on the console before repair.
ON / OFF
MANAGER MODE
About
5.2 MANAGER MODE - TAB 1
CHAPTER 5: MANAGER MODE
15
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Time Default: 60 Minutes
This option enables clubs to set the maximum workout duration limits during peak and non peak hours of traffic.
Maximum: 99 Minimum: 5
Default Time Default: 30 Minutes
This option controls the default program time. Maximum: Maximum Time Setting
Minimum: 5
Pause Time Default: 5 Minutes
This option controls the default pause time. Maximum: 10
Minimum: 1
MANAGER MODE
Time
5.3 MANAGER MODE - TAB 2
CHAPTER 5: MANAGER MODE
16
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Maximum Speed Default: 12 MPH / 19.3 KPH
This option controls the maximum speed for all programs. Displayed in native units (miles or kilometers).
Maximum: 15 MPH / 24.1 KPH Minimum: 0.5 MPH / 0.8 KPH
Start Speed Default: 0.5 MPH / 0.8 KPH
This option controls the speed for all programs. Displayed in native units (MPH or KPH).
Maximum: 3.0 MPH / 4.8 KPH Minimum: 0.5 MPH / 0.8 KPH
MANAGER MODE
Speed
5.4 MANAGER MODE - TAB 3
CHAPTER 5: MANAGER MODE
17
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default Level Default: 1
This option controls the default program level. Maximum: 1
Minimum: 20
Default Age Default: 30
This option controls the default user's age used in the target heart rate calculations.
Maximum: 100 Minimum: 10
Default Weight Default: 150 lb / 68 KG
This option controls the default weight used in the calorie calculations. Displayed in native units (pounds or kilograms).
Maximum: 400 LB / 180 KG Minimum: 50 LB / 22 KG
Key Sound Default: ON
This option can set the keypad tone to sound or not sound.
ON or OFF
MANAGER MODE
Defaults
5.5 MANAGER MODE - TAB 4
CHAPTER 5: MANAGER MODE
18
MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Language Select Default Language This option allow the user to select the flag for the specific
language shown on the display.
N/A
5.6 MANAGER MODE - TAB 5
CHAPTER 5: MANAGER MODE
19
CHAPTER 5: MANAGER MODE
FLAG UNIT
MILE
MILE
KM
KM
KM
KM
KM
5.6 MANAGER MODE - TAB 5 CONTINUED
LANGUAGE
ENGLISH
GERMAN
SPANISH
FLAG UNIT
KM
KM
KM
KM
KM
KM
KM
KM
LANGUAGE
CHINESE
PORTUGUESE
FRENCH
DUTCH
ITALIAN
JAPANESE
20
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Default Channel Default: 1
This option controls the default TV channel on start up. N/A
Default Volume Default: 1
This option controls the default TV volume on start up. Maximum: 17
Minimum: 1
Tuner Available Default: Yes
This option controls the default TV function. YES or NO
Setup This option is for setting the TV tuner functions. Press the "-" key on
the NUMBER KEYPAD to enter this function.
N/A
MANAGER MODE
TV
5.7 MANAGER MODE - TAB 6
CHAPTER 5: MANAGER MODE
21
1) To enter Engineering Mode, press "ENTER, 2, 0, 0, 1, ENTER" on the number keypad ON THE CONSOLE and Engineering Mode will appear on the
display.
2) Engineering Mode is divided into 5 tabs. They are Calibration, Statistics, Errors, Clubs, and Club ID.
3) Choose a tab by touching the button next to the desired tab.
4) Each of the tabs have options that will appear once you have chosen that particular tab.
5) Press the button next to "HOME" or the EMERGENCY STOP to exit Engineering Mode..
6.1 USING ENGINEERING MODE
CHAPTER 6: ENGINEERING MODE
22
CHAPTER 6: ENGINEERING MODE
6.2 ENGINEERING MODE - TAB 1
FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Auto Calibration This option is to calibrate the incline parameters. N/A
Manual Cal Incline Minimum This option controls the minimum incline parameter. Range: 2500-12000
Manual Cal Incline Maximum This option controls the maximum incline parameter. Range: 25000-32700
ENGINEERING MODE
Calibration
23
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Statistics This option displays workout information. N/A
6.3 ENGINEERING MODE - TAB 2
CHAPTER 6: ENGINEERING MODE
24
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Errors This option displays the error code history. N/A
6.4 ENGINEERING MODE - TAB 3
CHAPTER 6: ENGINEERING MODE
25
ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED
Clubs Default: MATRIX
This option allows the user to select the screen header from a list.
N/A
6.5 ENGINEERING MODE - TAB 4
CHAPTER 6: ENGINEERING MODE
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